MRC FY-400 manual

FY Series Digital PID Controller

Operation Manual

Y1

Y1

AT

AL 1

AL 2

PRO

FY400 FY700 FY800 FY900 FY600

48x48 (DIN 1/16) 72x72 48x96 (DIN 1/8) 96x96 (DIN 1/4) 96x48 (DIN 1/8)

TAIE

2005.02

CONTENT

1 Notice before start- up ……………………………………………………… Page 3

2 Specifications ………………………………………………………………… Page 4

3.1 FY400 Terminals ……………………………………………………… Page 6





4 External dimension and panel cutout …………………………………… Page 11

5 Parts description…………… ……………………………………………… Page 12

6 Operations

6.1 Power On …………………………………………………………….. Page 13

6.2 Change the Set Value (SV) ………………………………………… Page 13

6.5 Programmable RAMP / SOAK ……………………………………….. Page 15

7.1 Levels Page 16

7.2 Lock function ……………………………..……………………..…… Page 16

8 Parameters

8.1 Level 1 (User Level) ………………………………………………… Page 17

8.2 Level 2 (PID Level)

8.2.1 Level 2 parameters display / hiding condition…..……... Page 18

8.2.2 Description of parameters………………………………… Page 19

8.3 Level 3 (Input Level) ………………………………………………… Page 20

8.4 Level 4 (SET Level)

8.4.1 How to hide parameters (Use SET1~SET7) …………… Page 22

8.4.2 Special functions (Use SET8 / SET9 / SET0)………..… Page 23

8.4.3 Remote SV type selection…………………………………… Page 24

8.4.4 Output mode selection (Use OUTY) ……………………… Page 24

8.5.1 Description of parameters ………………………………… Page 25

8.5.2 Description of operation…………………………………… Page 26

10 Alarm

10.1 Alarm time……………………………………………………………… Page 29

10.2 SETA …………………………………………………………………… Page 29

1

11 Error codes ………………………………………………………………… Page 31

12 Modify input type: TC, RTD ……………………………………………… Page 32

13 Modify input type: Linear Input (mA ,V)

13.1 Hardware ……………………………………………………………… Page 33

13.2 Calibration ……………………………………………………………… Page 34

14 Modify output type: Relay, SSR, 4~20mA ………………………………… Page 35

15 Modify output mode: OUT1/ALARM, OUT1/OUT2 ……………………… Page 35

16 Applications

16.1 RAMP & SOAK ………………………..……………………………… Page 36

16.2 TTL Communication：SV output and RATE function……………… Page 37

16.3 1ψ Phase angle control (By SCR module) ………………………… Page 38

16.4 1ψPhase angle control (By TRIAC) …………...…………………… Page 39

16.5 3ψPhase angle control ( By DIODE/SCR module)……………….. Page 40

16.6 1ψZero crossing control (By SCR Module) ………………..……… Page 41

16.7 1ψZero crossing control (By TRIAC) ……………….……………… Page 42

16.8 3ψZero crossing control (By SCR module) ……………………… Page 43

16.9 3ψZero crossing control (By TRIAC) ……………………………… Page 44

16.10 3 wires proportional motor valve control ……………..………… Page 45

16.11 Communication

16.11.1 Protocol …………………………………………………… Page 46

16.11.2 Wiring diagram ……………………………………………… Page 49

2

1. Notice before start-up

FY series controller has got the CE approvals as below:

EMC： EN 55 022 1994 /A1：1995/ A2：1997

EN 000-3-2： 1995 / -3-3： 1995

EN 000-4-2： 1995 / -4-3： 1996 / -4-5： 1995 / -4-6

1996 / -4-8： 1993 / -4-11：1996/ EN 50 204： 1995

Please confirm the specification of controller is to totally with your requirement before using it, also read this manual in detail.

Danger

1. Danger! Electric Shock!

DON'T touch AC power wiring terminals when controller has been powered!

Keep the power off until all of the wirings are completed!

Warning

1. Please confirm the AC power wiring to controller is correct, otherwise it would be caused aggravated damage on controller. ( FY400 connecting with Pin 1 and 6,

FY600/700/800/900 with Pin 1 and 2).

2. Be sure to use the rated power supply (AC85~265V or DC24V), otherwise it would be caused aggravated damage on controller.

3. Please confirm wires are connected with correct terminal (Input, Output).

4. Use M3 screw-compatible crimp-on terminals with an insulation sleeve, as shown below

5. Avoid installing controller in following spaces:

I. A place where the ambient temperature may reach beyond the range from 0 to 50℃

II. A place where the ambient humidity may reach beyond the range from 50 to 85% RH.

III. A place where the controller likely to come into contact with water, oil, chemicals, steam and vapor.

IV. A place where the controller is subject to interface with static electricity, magnetism and noise.

6. For thermocouple (TC) input, use shield compensating lead wire.

7. For RTD input, use shield wires which have low resistance and no resistance difference between the 3 wires.

3

1. Specifications

z Standard spec.

Model

Dimension

Supply voltage

FY400 FY600 FY700 FY800 FY900

48X48mm 96X48mm 72X72mm 48X96mm 96X96mm

AC 85~265V，DC 15~50V (Option)

Frequency

Power consumption

TC

RTD mA dc mV / V dc

50 / 60 HZ approx 3VA approx 4VA approx 3VA approx 4VA approx 4VA

K,J,R,S,B,E,N,T,W,PL2,U,L

DPT100,JPT100,JPT50

4~20mA ,0~20mA

0~1V,0~5V,0~10V,1~5V,2~10V

-10~10mV,0~10mV,0~20mV,0~50mV,10~50mV

Decimal point position

Relay

0000 , 000.0 , 00.00 , 0.000

Available for linear input (mA / mV / V)

SPST type SPDT type SPDT type SPDT type SPDT type

3A , 220V , electrical life:100,000 times or more (under rated load)

Voltage pulse For SSR drive. ON : 24V , OFF : 0V , max load current : 20mA mA dc 4~20mA, 0~20mA. Maximum load resistance:560 Ω

Voltage dc 0~5V , 0~10V , 1~5V , 2~10V . Max load current:20mA

Alarm 1 3A , 220V , electrical life:100,000 times or more (under rated load)

Control algorithm PID，PI，PD，P，ON / OFF(P=0)，FUZZY。

Accuracy 0.2% + 1digit

Sample time

PID range

250 ms

P: 0.0 ~ 200.0 %，I: 0~3600s，D: 0~900s

Isolation Output terminals(control output , alarm , transmission) and input terminals are isolated separately

Isolated resistance 10MΩ or more between input and case (ground) at DC 500 V

10MΩ or more between output and case (ground) at DC 500 V

Dielectric strength 1000V AC for 1 minute between input terminal and case (ground)

1500V AC for 1 minute between output terminal and case (ground)

Operating temperature

0~50℃

Humidity range

Weight

50~85%RH

150g 225g 225g 225g 300g

Display Height PV:7mm

SV:7mm

PV:7mm

SV:7mm

PV:14mm

SV:10mm

PV:7mm

SV:7mm

PV:14mm

SV:10mm

4

z

Optional Spec.

Model

Output 2

FY400 FY600

Available for all models.

FY700 FY800 FY900

For heating and cooling control use.

Relay , SSR , 4~20mA , 0~20mA , 0~5V , 0~10V , 1~5V , 2~10V

Alarm 2


SPST type SPDT type SPST type SPDT type SPDT type


Alarm 3

Transmission

Remote SV

Communication

Waterproof

/Dust proof

Not available SPST type available SPST type SPST type



4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V

Not available

Available Available Available Available

4~20mA, 0~20mA, 0~1V, 0~5V, 0~10V, 1~5V, 2~10V


RS232 , RS485 , TTL

Baud rate: 9600,4800,2400,1200,300,110 bps.

Start bit : 1 bit，Stop bit : 1 bit ，Odd parity.


IP66 (NEMA4) z

Special control output

Model FY400

1φ zero crossing control(1φSSR)

3φ zero crossing control(3φSSR)

Motor valve control

1φ phase angle control(1φSCR)

3φ phase angle control(3φSCR)

Not available

FY600 FY700

Not available

Available

Available

Not available

FY800

Not available

FY900

Available

Available

Available z

Programmable RAMP/SOAK

Model

Programmable

RAMP/SOAK

PFY400 PFY600 PFY700 PFY800 PFY900

2 patterns with 8 segments each.

The 2 patterns can be linked together as 16 segments use.

5

3. Terminal arrangement

3.1 FY400 Terminals ( 48mm x 48mm , DIN 1/16 )

6


7

3.3 FY700 Terminals ( 72mm x 72mm)

8


9


AC 85~265V

DC 15 ~50V(Option)

3

4

5

6

7

8

1

2

9

10

27

28

29

30

24

25

26

21

22

23

17

18

19

20

14

15

16

11

12

13

37

38

39

40

34

35

36

31

32

33

TRS

39

40

Remote SV

14

15

Relay SSR mA,V

Relay SSR mA,V

6

7

31 G1

33 G2

39

40

PROT

31 RG1

33 RG2

35 TG1

37 TG2

39

40

PROT mA,V

17

18

19

20

RTD

17

18

19

20

TC,mV

17

18

19

20

AL 1 AL 2 AL 3

6

7

6

7 CLOSE

8 OPEN

9

10

COM

31 G1

32 K1

33 G2

34 K2

35

36

PROT

31 G1

32 K1

33 G2

34 K2

35 G3

36 K3

39

40

PROT

10

RD

RS232

14 Dx-

RS485

14 RD

TTL

14

SD 15 Dx+ 15 SD 15

SG 16 SG 16

RS232

RD 31 Dx-

RS485

31

SD 32 Dx+ 32

SG 33

4. External dimension and panel cutout〈Unit：mm〉

FY400

48

Y1

Y2

AT

AL 1

AL 2

PRO

48

90.5+0.5

FY600

70

111

44.5+0.5

FY700

FY800

FY900

11

5. Parts description

FY400 FY600 FY800 FY700 / FY900

8 9 10 11 12 13 14 15

1

2

3 5 6 7

Y1

Y2

AT

AL 1

AL 2

PRO

8

9

10

11

12

15

12

13

16

4

9

8

1 2

10

11

15

14

7

1

2

16

3 4 5 6 7

3 5 6

SYMBOL NAME

PV

1 Measured value

(PV) display (Red)

FUNCTION

Displays PV or various parameter symbols

SV 2

Set value

(SV) display

Displays SV or various parameter set values

(Green)

SET 3

Set key

A/M 4

5

Auto/Manual key

Shift key

Used for parameter calling up and set value registration

Switches between Auto(PID) output mode and

Manual output mode.

Shift digits when settings are changed

OUT1

OUT2

AT

AL1

AL2

AL3

MAN

PRO

6

7

8

9

10

OUT1 lamp

OUT2 lamp

Auto tuning lamp

11

12

Alarm 1 lamp

Alarm 2 lamp

13

14

Alarm 3 lamp

Manual output lamp

15

Down key

*

Program hold

Up key

*

Program run

*

Program running lamp

Decrease numbers (-1000,-100,-10,-1)

*

Program hold 〈 Programmable controller 〉

Decrease numbers (+1000,+100,+10,+1)

*

Program run 〈 Programmable controller 〉

Lights when OUT1 is activated (Green)

Lights when OUT2 is activated (Green)。

Lights when Auto tuning is activated (Orange)

Lights when Alarm 1 is activated (Red)



Lights when manual output is activated

(Orange)

*

Flashes when program is running

〈 Programmable controller 〉。

OUT1% 16 OUT% bar-graph display

Output% is displayed on 10-dot LED.

12

6. Operations

6.1 Power On

Controller will display as following::

6.2 Change the Set Value (SV)

Change SV from 0.0 to 100.0

6.3 Change the Alarm Value

Change AL1 value to “5.0” (AL1 active, if PV exceeds SV over 5.0)

* The are total 16 alarm mode types, please referred with “alarm mode” in page 30

* To change alarm mode, press + key 5 seconds to enter Level 3 (Input

Level) and then change ALD1/ALD2/ALD3 value.

13

6.4 Autotuning (AT)

Use AT function to automatically calculate and set the optimize PID value for your system. to display parameter AT.

Autotuning

ATVL=0

SV

(Overshoot )

PV

Press key to change AT setting

Press key change AT to “YES” Start auto tuning

(AT lamp will be

lighted on)

Autotuning

ATVL=20

*Set ATVL to prevent overshoot occurred during autotuning process.

Level 2 (PID Level) and then change the value.

SV

SV - 20

PV

100%

Output%

0%

ON OFF ON OFF

ON / OFF Control

(Autotuning)

PID Control

(After Autotuning)

100%

Output%

0%

ON OFF ON OFF

ON / OFF Control

(Autotuning)

PID Control

(After Autotuning)

Autotuning failure

Possible cause 1： ATVL is too big. (If not sure，set ATVL=0)

Possible cause 2：Calculation time is too long.

(Set PID parameter manually)

14

6.5 Programmable RAMP / SOAK (Only available for PFY model)

*For detail of the programmable instruction, please refer with page 25.

Assume the temperature profile is as below (use total 4 segments )

SV

200

120

RAMP SOAK RAMP

30 50

1 hour minutes minutes

Please operate conroller as following steps:

SOAK

1 hour and

20 minutes

TIME to display SV_1

Set SV_1 to 200.0

Set TM_1 to 01.00

(1 hour)

Set OUT1 to 100.0

Set SV_2 to 200.0

Set TM_2 to 00.30

(30 minutes)

Set OUT2 to 100.0

Set SV_3 to 120.0

Set TM_3 to 00.50

(50 minutes)

Set OUT3 to 100.0

Set SV_4 to 120.0

Set TM_4 to 01.20

(1 hour and 20 minutes)

Set OUT4 to 100.0

Press key to run program

(PRO LED start lighting)

15

7. Operation levels

7.1 Levels diagram

To use lock function, please set parameter “LCK” in level 2.

LCK Levels entering available Parameters which can be

Level 1

(User)

Level 2

(PID)

Level 3

(Input)

Level 4

(SET) changed

◎

◎

◎

◎

◎

◎

◎ ◎ ------

(Factory set value)

◎ ------ ◎ All

◎ ------ ------ All parameters except level 3

◎

◎

------

------

------

------

◎ ------ ------

Parameters in level 1

“SV” and “LCK”

16

8. Parameters

8.1 Level 1 (User Level)

PV

SV

Process Value

Set Value

Output Limt

Autotuning

Alarm 1 set value

Alarm 2 set value

Alarm 3 set value

17

8.2 LEVEL 2 (PID Level)

To enter level 2, press SET key 5 seconds in level 1

8.2.1 Level 2 parameters display / hiding condition

2. Set LCK to “1111”.

to enter level 4 (Set level).

4. Set OUTY to “0” (Single output-P1) .

2. Set LCK to “1111”.

to enter level 4 (Set level).

4. Set OUTY to “1” (Dual output - P1/P2) .

Single output - P1 Dual output - P1/P2

P1＝0 P1≠0

P1＝0

P2＝0

P1＝0

P2≠0

P1≠0

P2＝0

P1≠0

P2≠0

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

Set

18

8.2.2 Description of parameters

LCK Levels entering available

Level 1 Level 2 Level 3 Level 4

(User) (PID) (Input) (SET)

Parameters which can be changed

◎ ◎ ◎ ------ All parameters (default value)

◎ ◎ ------ ◎ All

◎ ◎ ------ ------ All parameters except level 3

◎ ◎ ------ ------

◎ ◎ ------ ------

◎ ◎ ------ ------

19

Parameters in level 1

“SV” and “LCK”

8.3 LEVEL 3 (Input Level)

To enter level 3 , set LCK to ”0000”and then press SET key + Shift( ) key 5 seconds.

20

21

8.4 Level 4 (SET level)

To enter level 4, set LCK to ”1111”and then press SET key + Shift( ) key 5 seconds.

8.4.1 How to hide parameters (Use SET1~SET7)

*For the description of Level 1 parameters, please refer with page 17.

*For the description of Level 3 parameters, please refer with page 20.

SET

1_ 1

1_ 2

1_ 3

1_ 4

2_ 1

2_ 2

2_ 3

2_ 4

3_ 1

3_ 2

3_ 3

3_ 4

4_ 1

4_ 2

4_ 3

4_ 4

Display / hiding

,

,

,

,

Level

Level 1

Level 1

Level 1

Level 1

Level 1

SET

5_ 1

5_ 2

5_ 3

5_ 4

6_ 1

,

Level 3 6_ 2

Level 3 6_ 3

Level 3 6_ 4

Level 3 7_ 1

Level 3 7_ 2

Level 3 7_ 3

Level 3 7_ 4

Level 3

Level 3

Level 3

Level 3

Display / hiding

,

,

Level

Level 3

Level 3

,

,

,

Level 3

Level 3

Level 3

Level 3

Level 3

Level 3

Level 3

Level 3

Level 3

Level 3

22

8.4.2 Special functions (Use SET8 / SET9 / SET0)

8_ 1

SET 8

0 : Program not repeat

1 : Program repeat

8_ 2

8_ 3

0 : No power failure option

1 : With power failure option

0 : Program starts from 0

1 : Program starts from PV

8_ 4 0 : Reserved (Don’t change it)

SET 9

9_ 1 0 : Reserved (Don’t change it)

9_ 2

9_ 3

0 : Timer Unit = “Hour : Minute”

1 : Timer Unit = “Minute : Second”

0 : Disable transmission

1 : SV Transmission

Remark

Only available for programmable controller

Remark

Only available for programmable controller

Used for transmission output

9_ 4 0 : Disable transmission

1 : PV Transmission

0_ 1

0_ 2

SET 0

0 : TTL Communication (Slave)

1 : TTL Communication (Master)

0 : Hide parameter “RATE”

1 : Display parameter “RATE”

Remark

Used for TTL communication

0_ 3

AL3 will be replaced by “RATE”

Used for Remote SV function

0_ 4

0 : Disable Remote SV function

1 : Enable Remote SV function

0 : use output relay “b” contact when motor valve closed

1 : use output relay “a” contact when motor valve closed

Used for 3 wire proportional motor valve control

23

Please don't operate SET 8_4，otherwise the controller's process will be in confusion.

If SET8.4 is set to “1”, the controller will enter into “Single Display” mode, the PV LED will not display any values. The SV LED will display both the parameter value and the setting value alternately as shown in the diagram below.

To rectify the problem please press the SHIFT KEY ( ) and change the setting value to

“0000”.

8.4. 3 Remote SV type selection

INP2=0 None。

INP2=1 10~50mV / 4~20mA / 1~5V / 2~10V。

INP2=2 0~50mV / 0~20mA / 0~5V / 0~10V。

※ Remote SV function is not available for programmable controller

8.4. 4 Output mode selection (Use OUTY)

OUTY=0 Single output (OUT1)

OUTY=1 Dual output (OUT1 / OUT2)

OUTY=2 Reserved

OUTY=3 3 wire proportional motor valve control

OUTY=4 1ψPhase angle control (1ψSCR)

OUTY=5 3ψPhase angle control (3ψSCR)

24

8.5.1 Description of parameters

25

8.5.2 Description of operation

1. There are 2 patterns can be used，each pattern contains 8 segments.

2. Terminologies

Pattern ： A program consists of some steps.

Ramp status：The status with changing SV.

Soak status ： The status with fixed SV.

3. Operating

I. "KEY" function (no changing parameter)

(RUN) ： Start program procedure，PRO LED in panel start flicking.

(HOLD) ： Suspend program procedure，PRO LED in panel will stop flicker but still light on.

+ SET(JUMP) ： Jump to previous segment.

+ SET (RESET)：Reset program procedure，PRO LED in panel will off.

ALD1 = “07”(Segment end alarm)，

AL1 =“2”(It means when segment 2 end,AL1 will act)，

ALT1 =“00:10”(Relay on time is 10 seconds).

＊ In this case，when program proceeds to segment 2 end，the relay of AL1 will be on 10 seconds.

The Controller doesn’t have END order, so if program procedure is less than 8 segments, please set the last segment’s OUT to “0”. Program will end in this segment. Otherwise，it will proceed 8 or 16 segments.

IV. Linking Function：

PTN=1 proceed pattern 1，contains 8 segments.

PTN=2 proceed pattern 2，contains 8 segments.

PTN=0 linking proceed pattern 1 and 2 totally 16 segments.

(Please set PTN1 and PTN2 at first，and then set PTN to 0)

SET 8_1=1 Program repeats.

SET 8_2=0 No power failure function.

SET 8_2=1 Enable power failure function.

(When power shut down and on again，the controller will start from the segment which is near PV)

SET 8_3=0 Program starts from 0.

SET 8_3=1 Program starts from PV.

26

9. Input type table (INP1 selection)

TYPE

K

J

R

S

E

N

T

W

U

L

PLⅡ

CODE

B

27

RANGE

0.0 ~ 200.0℃ / 0.0 ~392.0

0.0 ~ 400.0℃ / 0.0 ~752.0

0 ~ 600℃ / 0 ~1112

0 ~ 800℃ / 0 ~1472

0 ~ 1000℃ / 0 ~1832

0 ~ 1200℃ / 0 ~2192

0.0 ~ 200.0℃ / 0.0 ~392.0

0.0 ~ 400.0℃ / 0.0 ~752.0

0 ~ 600℃ / 0 ~1112

0 ~ 800℃ / 0 ~1472

0 ~ 1000℃ / 0 ~1832

0 ~ 1200℃ / 0 ~2192

0 ~ 1600℃ / 0 ~2912

0 ~ 1769℃ / 0 ~3216

0 ~ 1600℃ / 0 ~2912

0 ~ 1769℃ / 0 ~3216

0 ~ 1820℃ / 0 ~3308

0 ~ 800℃ / 0 ~1472

0 ~ 1000℃ / 0 ~1832

0 ~ 1200℃ / 0 ~2192

0 ~ 1300℃ / 0 ~2372

0.0 ~ 400.0℃ / 0.0 ~752.0

0.0~ 200.0℃ / 0.0 ~392.0℉

0.0 ~ 350.0℃ / 0.0 ~662.0

0 ~ 2000℃ / 0 ~3632

0 ~ 2320℃ / 0 ~4208

0 ~ 1300℃ / 0 ~2372

0 ~ 1390℃ / 0 ~2534

-199.9 ~ 600.0℃ / -199.9 ~999.9

-199.9 ~ 200.0℃ / -199.9 ~392.0℉

0.0 ~ 400.0℃ / 0.0 ~752.0

0 ~ 400℃ / 0 ~752

0 ~ 800℃ / 0 ~1472

TYPE CODE

JIS

PT100

DIN

PT100

JIS

PT50

AN1

AN2

AN3

AN4

AN5

＊ The initial setting in factory is “K2”.

28

RANGE

-199.9 ~ 600.0℃ / -199.9 ~999.9

-199.9 ~ 400.0℃ / -199.9 ~752.0℉

-199.9 ~ 200.0℃ / -199.9 ~392.0℉

0 ~ 200℃ / 0 ~392

0 ~ 400℃ / 0 ~752

0 ~ 600℃ / 0 ~1112

-199.9 ~ 600.0℃ / -199.9 ~999.9

-199.9 ~ 400.0℃ / -199.9 ~752.0℉

-199.9 ~ 200.0℃ / -199.9 ~392.0℉

0 ~ 200℃ / 0 ~392

0 ~ 400℃ / 0 ~752

0 ~ 600℃ / 0 ~1112

-199.9 ~ 600.0℃ / -199.9 ~999.9

-199.9 ~ 400.0℃ / -199.9 ~752.0℉

-199.9 ~ 200.0℃ / -199.9 ~392.0℉

0 ~ 200℃ / 0 ~392

0 ~ 400℃ / 0 ~752

0 ~ 600℃ / 0 ~1112

-10 ~ 10mV / -1999~9999

0 ~ 10mV / -1999~9999

0 ~ 20mV / -1999~9999

0 ~ 50mV / -1999~9999

10 ~ 50mV /-1999~9999

10. Alarm

10.1 Alarm time (ALT1/ALT2/ALT3)

ALT1=99.59 Continued alarm

ALT1=00.01 ~ 99.58 Alarm on delay time

10.2 SETA

*SETA is in Level 3 (Input level)

29

10.3 Alarm mode (ALD1 / ALD2 / ALD3)

*Hold action:

When Hold action is ON ,the alarm action is suppressed at start-up until the measured value(PV) enters the non-alarm range.

*System failed:

It means that the controller display error message with one of following :

”UUU1” or “NNN1” or “CJCE”

30

11. Error codes

DISPLAY

＊

＊

DESCRIPTION

Open circuit of main control sensor.(INP1)

A/D convert failed.

Cold junction compensation failed.

Open circuit of sub control sensor.(Remote SV)

PV exceeds USPL.

PV under LSPL.

Input signal of sub control exceeds the upper limit.

(Remote SV)

Input signal of sub control under the lower limit.

(Remote SV)

＊ RAM failed.

Interface failed.

Auto tuning failed.

NOTE：If the “＊” marked error comes up，the controller needs to be repaired.

Please send it to the nearest sales office or retail dealer.

31

12. Modify input type (“TC” “RTD”)

If the controller needs to modify input type from TC or mV to RTD ，please make PAD short on the back side of PC board as following diagram and change input selection(INP1).

On the contrary，modify from RTD to TC or mV，make PAD open.

96×96，48X96 , 96X48

(CPU Board)

RTD ： Short PAD

TC or mV ： Open PAD

11 12 13 14 15 16 17 18 19 20

72X72

(CPU Board)

RTD ： Short PAD


8 9 10 11 12 13 14

48X48

(CPU Board)

RTD ： Short PAD


6 7 8 9 10

32

13. Modify input type : Linear Input (mA ,V)

13.1 Hardware：

96×96，48×96，96×48 72×72 48×48

INPUT ( + ) PIN 17 PIN 11 PIN 7

INPUT ( - ) PIN 20 PIN 14 PIN 10

0~20mA (INP1=AN4)：(R3 use 100Ω，R5 use 2.4Ω， S3＆S5 SHORT)

4~20mA (INP1=AN5)：(R3 use 100Ω，R5 use 2.4Ω， S3＆S5 SHORT)

0 ~ 1V (INP1=AN4)：(R1 use 2KΩ，R4 use 100Ω，S1＆S4 SHORT)

0 ~ 5V (INP1=AN4)：(R2 use 10KΩ，R4 use 100Ω，S2＆S4 SHORT)




96×96，48×96，96×48

( PC Board )

96×96，48×96，96×48

( PC Board )

20

R4

R5

R1

R2

R3

FRONT

19

. . . . . . . . . . . . . . . .

7 2 × 7 2

( PC Board )

11 11

. . . . . . . . . . . .

7 2 × 7 2

( PC Board )

BACK

S1

S2 S4

S3 S5

19 20

14

R4

R5

FRONT

R1

R2

R3

13 . . . .

4 8 × 4 8

( PC Board )

8 8 . . . .

BACK

S1

S2 S4

S3 S5

13

4 8 × 4 8

( PC Board )

14

10

FRONT

R4

R5

9

R1

R2

R3

. . . .

6

33

BACK

6

. .

S1

S2 S4

S3 S5

9 10

13.2 Calibration：

SET 2.2 = 1

To display ANL1 &

ANH1

ANL1=0

ANH1=5000

LSPL=0

USPL=5000

at INPUT Level

Return User Level to view the changing of PV

Inputs 4mA

Adjusts "ANL1" until PV Display = 0

Inputs 20mA

Adjusts "ANH1" until PV Display = 5000

Inputs 4mA to CHECK LOW

Inputs 20mA to CHECK HIGH

NO

OK ?

YES

Set the range you want：

LOW =LSPL， HIGH =USPL

Ex：Low = -20.0，High = 50.0

SET LSPL = -20.0，USPL = 50.0，DP：000.0

34

14. Modify output type: Relay, SSR, 4~20mA

It just needs to change a module at the same position， and modify parameter CYT1 in LEVEL 2 .

Î Relay: CYT1=10, Voltage pulse: CYT1=1, 4~20mA:CYT1=0

15. Modify output mode: OUT1/ALARM, OUT1/OUT2

OUT1 / ALARM OUT1 /OUT2

96×96，48×96，96×48

( CPU Board )

96×96，48×96，96×48

( CPU Board )

PAD of OUT2：OPEN

PAD of AL3：SHORT

11 12 13 14 15 16 17 18 19 20

72×72

( CPU Board )

PAD of OUT2：

OPEN

PAD AL1：

SHORT

8 9 10 11 12 13 14

48×48

( CPU Board )

PAD of OUT2：

OPEN

PAD of AL1：

SHORT

6 7 8 9 10

35

PAD of AL3：OPEN

PAD of OUT2：

SHORT

11 12 13 14 15 16 17 18 19 20

72×72

( CPU Board )

PAD of OUT2：

SHORT

PAD of AL1：

OPEN

8 9 10 11 12 13 14

48×48

( CPU Board )

PAD of OUT2：

SHORT

PAD of AL1：

OPEN

6 7 8 9 10

16. Applications

16.1 RAMP SOAK

z RAMP：

I. SET2.1=1ÎTo display AL3

II. SET4.1=1ÎTo display ALD3

III. ALD3=9ÎOpen RAMP option

IV. Then, AL3 will not display. It was replaced by RAMP.

RAMP

0 0.0 0

Range：00.00 ~ 99.99(℃/ min)

(If RAMP is not used，please set

ALD3 to 0) z SOAK：

ALD2=19 To use Sock Timer.

II. AL1 / AL2 will display as below:

AL1

0 0 . 0 0

Range：00.00 ~ 99.59(Hour.Minute) z Example：

SV=100℃，RAMP=10.00 ( /min) ， AL1=00.10 min，PV=25℃

℃

Time on if PV > = SV(100℃)

Time up

AL1 on

100℃

AL1

00.10

00.01

00.10

Sock Timer counts

1sec.

SV=SV+RAMP

PV=25℃ SV=PV (When start RAMP function)

ｔ

Power on 5 seccons(Start RAMP function)

36

16.2 TTL Communication：SV output and RATE function

z Open RATE function (use for slave controller)

Display AL3 ： SET2.1=1

Display ALD3：SET4.1=1

Display RATE(AL3 will be replaced) ： SET0.2=1

Set ALD3 to 0. (In Level 3)

Slave SV = (RATE÷9999)×master SV z Example：

Connection Diagram

PFY900

Master

SV OUT (SET0.1=1)

IDNO=0 (SET5.4=1)

BAUD=2400(SET5.4=1)

FY900

Slave 1

IDNO=1 (SET5.4=1)

BAUD=2400

(SET5.4=1) open RATE function

Time Chart

FY900

Slave 2

IDNO=1 (SET5.4=1)

BAUD=2400

(SET5.4=1) open RATE function

Master Slave 1 Slave 2

1000

900

800

SV

SV SV

1 hour

SV_1=1000

TM_1=01:00

OUT_1=100%

Time

1 hour

RATE = 9000

SV=900

Time 1 hour

RATE =8000

SV=800

Time

( Three controllers reach to the max value at the same time )

37

16.3 1

ψ

Phase angle control (By SCR module)

z Available z OUT1: z Parameter

CLO1=0，CHO1=4500 if use for resistance load

CLO1=0，CHO1=4000 if use for inductor load

S R

K 2

G 2

FAST

FUSE

CONTROLLER

G 1

SCR

Module

G 1

K 1

K 1

G 2

K 2

U V

LOAD

** Controller source phase must be same as load source phase

38

16.4 1

ψ

Phase angle control (By TRIAC)


CLO1=0，CHO1=4500 if use for resistance load


S R

FAST

FUSE

CONTROLLER

G1

T 2

TRIAC

Module

G1

T 1

K 1

G2

K 2

U V

U

LOAD

1/2W

100Ω

** Controller source phase must be same as load source phase

V

0.1uf/630V

A

C

39

16.5 3

ψ

Phase angle control (By DIODE/SCR module)


CLO1=0，CHO1=4500 only if use for resistance load


R S T

CONTROLLER

G 1

K 1

G 1

K 2

G 2

K 3

G 3

FAST

FUSE

DIODE/SCR

Module

K 1

G 2

K 2

G 3

K 3

U V W

3φ LOAD

40

16.6 1

ψ

Zero crossing control (By SCR module)

z Available FY900 / PFY900，FY700 / PFY700

FY400 / PFY400 z OUT1: z Parameter

CYT1=1

R S

FAST

FUSE CONTROLLER

G 1

G 1

SCR

Module

G 2

G 2

U

TIME CHART:

V

OFF

ON

CYCLE TIME = 200 mSEC.

41

16.7 1

ψ

Zero crossing control (By TRIAC)


FY400 / PFY400 z OUT1: z Data

CYT1=1

S R

Fast Fuse

T2

Controller

G1

TRIAC

T1

G1

G2

U

Load

V

42

16.8 3

ψ

Zero crossing control (By SCR module)

z Available z OUT1: z Data

CYT1=1

R S T

CONTROLLER

RG 1

FAST

FUSE

SCR

Module

RG 1 TG 1

RG 2

TG 1

RG 2 TG 2

TG 2

U V

WE CAN SUPPLY

HEATER SINK

W

TIME CHART:

OFF

ON

CYCLE TIME = 200 mSEC.

43

16.9 3

ψ

Zero crossing control (By TRIAC)

z Available z OUT1: z Data

CYT1=1

R S T

T2

(RG 1)

Fast Fuse

T2

(TG 1)

T1

G1

(RG 2)

T1

G1

(TG 2)

U V W

Controller

(RG 1)

(RG 2)

(TG 1)

(TG 2)

44

16.10 3 wires proportional motor valve control


FY800 / PFY800，FY600 / PFY600

FY400 / PFY400 z Data

CYT1=1 ~ 100sec.

(Manufacturing default setting “5” seconds.)

RUCY=5 ~ 200 seconds.

1. CYT1 is the cycle time of Open / Close

2. RUCY is the 0 ~ 100% running time of motor valve

MOTOR VALVE

COM

CLOSE

OPEN

R

CLOSE

OPEN

COM

CONTROLLER

OUT2

Relay

OUT1

Relay

S

45

16.11 Communication

16.11.1 Protocol z Interface RS-232 or RS-485 (by your order) z Baud rate 110,300,1200,2400,4800,9600 bps

※ Choose by setting parameter “BAUD” in controller. z DATA

Data Bits ＝ 8，ODD Parity，1 Satrt bit，1 Stop bit

0 B0 B1 B2 B3 B4 B5 B6 B7 P 1

(Data bits = 8 )

Parity bit

1 Stop bit 1 Start bit z DATA

※ Use “HEX” code data format

(odd parity)

CMD

XIDNO

CHNO

XADDR

The ID of controller

Reservation，don’t care

1 BYTE

1 BYTE

7 Bytes

XDATA1

XDATA2

HIGH BYTE of DATA

LOW BYTE of DATA

1 BYTE

1 BYTE

¾ CMD R(READ from controller)

M(MODIFY the data in controller temporarily)

※ After controller restarted ， the modification will be disappear

W(WRITE the data to controller)

The HEX CODE of R、M、W are as below

R:52H，M:4DH，W:57H。

¾ XIDNO Range：1(01 H)~100(63 H)

※ Must be same as “IDNO“ of the controller

¾ CHNO Range：(00 H ~ FF H)

¾ XADDR See Appendix(XADDR)

46

¾ XDATA 1 HIGH BYTE of DATA

¾ XDATA 2 LOW BYTE of DATA

¾ CHKSUM CHECK SUM ＝ CMD＋XIDNO＋CHNO＋XADDR

＋ XDATA 1＋XDATA 2

EX：4DH + 01H + 00H +00H +03H +E8H = 01 39H

CHECK SUM ＝ 39H

※ If WRITE to controller，the Data Length is “7 Bytes” as below

CMD XIDNO CHNO XADDR XDATA 1 XDATA 2 CHKSUM

Eliminate

※ If READ from controller，the Data Length is “8 Bytes” as below

07H CMD XIDNO CHNO XADDR XDATA 1 XDATA 2 CHKSUM z COMMUNICATION EXAMPLES

■ Modify SV to ‘123.4’ (The ID of controller is ‘20’)

Î CMD MODIFY(M)：4D H

Î XIDNO 20 (decimal) ＝ 14H(hex)

Î CHNO 00H (Don’t care)

Î XADDR 00 H (The XADDR of SV)

Î XDATA1

＆ XDATA2 1234(decimal) = 04D2H(hex)

Î CHKSUM 4DH + 14H + 00H +00H +04H +D2H = 01 37H

The HEX CODE needed to be send to the controller is ‘4D14 0000 04D2 37’

■ Read ‘PV’ from controller (The ID of controller is ‘1’)

( CMD READ(R)：52 H

( XIDNO 1 (decimal) ＝ 01H(hex)

( CHNO 00H (Don’t care)

( XADDR 80 H (The XADDR of PV)

( XDATA1 & XDATA2 = 0000H

( CHKSUM 52H + 01H + 00H +80H +00H +00H = 00D3H

The HEX CODE needed to be send to the controller is ‘5201 0080 0000 D3’

（Wait about 100ms …）

Controller return：07 4D 00 00 00 xxyy zz

PV

47

CHECK SUM=4DH + 00H + 00H + 00H

+ xxH +yyH(Not Include header 07H)

z Appendix(XADDR)

OPTION XAADR OPTION XAADR OPTION XADDR OPTION XADDR

PV 80H OUT8 20H D2 42H UNIT 64H

OUT%

SV

OUTL

AT

AL1

AL2

AL3

PTN

SEG

TIMR

SV_1

TM_1

OUT1

SV_2

TM_2

OUT2

SV_3

TM_3

OUT3

SV_4

TM_4

OUT4

SV_5

TM_5

OUT5

SV_6

TM_6

OUT6

SV_7

TM_7

OUT7

SV_8

TM_8

A3H

00H

01H

02H

03H

04H

05H

06H

07H

08H

09H

0AH

0BH

0CH

0DH

0EH

0FH

10H

11H

12H

13H

14H

15H

16H

17H

18H

19H

1AH

1BH

1CH

1DH

1EH

1FH

SV_12 21H

TM_12 22H

OUT12 23H

SV_22 24H

TM_22 25H

OUT22 26H

SV_32 27H

TM_32 28H

OUT32 29H

SV_42 2AH

TM_42 2BH

OUT42 2CH

SV_52 2DH

TM_52 2EH

OUT52 2FH

SV_62 30H

TM_62 31H

OUT62 32H

SV_72 33H

TM_72 34H

OUT72 35H

SV_82 36H

TM_82 37H

OUT82 38H

P1

I1

D1

DB1

39H

3AH

3BH

3CH

ATVL 3DH

CYT1

HYS1

P2

I2

3EH

3FH

40H

41H

CYT2 43H

HYS2

GAP1

GAP2

LCK

INP1

ANL1

ANH1

DP

LSPL

USPL

ANL2

ANH2

ALD1

ALT1

ALD2

ALT2

ALD3

ALT3

HYSA

CLO1

CHO1

CLO2

CHO2

CLO3

CHO3

RUCY

WAIT

SETA

IDNO

BAUD

SVOS

PVOS

44H

45H

46H

47H

48H

49H

4AH

4BH

4CH

4DH

4EH

4FH

50H

51H

52H

53H

54H

55H

56H

57H

58H

59H

5AH

5BH

5CH

5DH

5EH

5FH

60H

61H

62H

63H

SOFT 65H

CASC

OUD

OPAD

HZ

SET1

SET2

SET3

SET4

SET5

SET6

SET7

SET8

SET9

SET0

INP2

OUTY

66H

67H

68H

69H

6AH

6BH

6CH

6DH

6EH

6FH

70H

71H

72H

73H

74H

75H

48

16.11.2 Wiring diagram

RS232 Connection Diagram

COM PORT :

9PIN ( DTE )

Pin 3 (T)

Pin 2 (R)

Pin 5 (G)

PC

RD

SD

SG

Controller

COM PORT :

25PIN ( DTE )

Pin 2 (T)

Pin 3 (R)

Pin 7 (G)

RD

SD

SG

Controller

PC

NOTE:

1.The length of cable be connected between controller and PC can't exceed 15 meter.

2.One Com Port can only be connected to one controller.

If more than one controller is connected to one Com Port，communication will be failed.

3.Ensure that the controller's IDNO and BAUD settings are the same with PC software's settings.

4.For the software communication format please refer to the "Protocol" file in CD.

RS485 Connection Diagram

Converter

Com Port

Cable Controller

DCE DX -

PC

(Cable)

TxON

RxO

N

3

4

1

2 (T-)

(R-)

(T+)

(R+)

DX +

NOTE:

1.The length of cable be connected between Converter and Controller can't exceed 1.2 KM.

Suggestion:choose "Shielded Cable".

2.One Com Port can be connected up to a maximum of 30 Controllers.

3.Ensure that the Controller's IDNO and BAUD settings are the same with PC software's settings.

4.For the software communication format ,please refer to the "Protocol" file in CD.

49

MRC FY-400 manual

FY Series Digital PID Controller

Operation Manual

FY400 FY700 FY800 FY900 FY600

CONTENT

1. Notice before start-up

Danger

Warning

1. Specifications

z Standard spec.

Optional Spec.

Special control output

Programmable RAMP/SOAK

3. Terminal arrangement

3.1 FY400 Terminals ( 48mm x 48mm , DIN 1/16 )

3.2 FY600 Terminals ( 96mm x 48mm , DIN 1/8 )

3.3 FY700 Terminals ( 72mm x 72mm)

3.4 FY800 Terminals ( 48mm x 96mm , DIN 1/8 )

3.5 FY900 Terminals ( 96mm x 96mm , DIN 1/4 )

4. External dimension and panel cutout〈Unit：mm〉

FY400

FY600

FY700

FY800

FY900

5. Parts description

*

*

*

*

*

*

6. Operations

6.1 Power On

6.2 Change the Set Value (SV)

6.3 Change the Alarm Value

6.4 Autotuning (AT)

6.5 Programmable RAMP / SOAK (Only available for PFY model)

7. Operation levels

7.1 Levels diagram

To use lock function, please set parameter “LCK” in level 2.

8. Parameters

8.1 Level 1 (User Level)

PV

SV

Process Value

Set Value

Output Limt

Autotuning

Alarm 1 set value

Alarm 2 set value

Alarm 3 set value

8.2 LEVEL 2 (PID Level)

8.3 LEVEL 3 (Input Level)

8.4 Level 4 (SET level)

9. Input type table (INP1 selection)

TYPE

CODE

RANGE

TYPE CODE

AN1

AN2

AN3

AN4

AN5

RANGE

10. Alarm

10.1 Alarm time (ALT1/ALT2/ALT3)

10.2 SETA

10.3 Alarm mode (ALD1 / ALD2 / ALD3)

11. Error codes

DISPLAY

DESCRIPTION

12. Modify input type (“TC” “RTD”)

13. Modify input type : Linear Input (mA ,V)

13.1 Hardware：

13.2 Calibration：

SET 2.2 = 1

ANL1=0

ANH1=5000