Bosch | MBE Series | User manual | Servo solenoid valves with on-board electronics (OBE)

Electric Drives
and Controls
Hydraulics
Linear Motion and
Assembly Technologies
Pneumatics
Service
Servo solenoid valves
with on-board electronics (OBE)
RA 29045/01.05
1/12
Model 5WRPE 10
Size 10
Unit series 2X
Maximum working pressure P1, P2, A, B 210 bar (3045 PSI),
T 50 bar (725 PSI)
Nominal flow rate 70 l/min (18.50 GPM), Δp 11 bar (160 PSI)
Table of contents
Contents
Features
Page
Features
1
Ordering data and scope of delivery
2
Standard types
2
Function, sectional diagram
3
Symbol
3
Technical data
4 to 6
On-board trigger electronics
7
Performance curves
8
Unit dimensions
Pressure compensator
9
10 and 11
– Directly operated servo solenoid valve NG10,
with pQ 5/3-way symbol in servo quality
– Actuated on one side, A-T fail-safe position when switched off
– Control solenoid with integral position feedback and
on-board electronics (OBE), calibrated at the factory
– Electrical connection 6P+PE
Signal input difference amplifier with interface A1 ±10V
– Suitable for electrohydraulic controllers in production and
testing systems
– Mounts on standard ISO 4401-5, NFPA T3.5.1M R1 and ANSI
B93.7 D 05 interface
– Subplates as per catalog section RE 45055
(order separately)
– Line sockets to DIN 43563-AM6,
see catalogue section RE 08008 (order separately)
Variants on request
The 5 hydraulic connections are required for the function “Dual
flow-through”, P1 g A and P2 g B, see hole pattern on page 8.
Closed-loop control of pQ is achieved with an external pressure
compensator (accessory).
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Bosch Rexroth Corp. | Industrial Hydraulics
5WRPE10 | RA 29045/01.05
Ordering data and scope of delivery
5WRP
With on-board
trigger electronics
Without sleeve
E
10 F
*
Further information
in plain text
=E
M=
no designation
Size 10
= 10
Symbols
A B
5/3 way version
A
B 70 L – 2X / G24 K0/A1 M
a
0
b
B
A1 =
P1 P2 T
Side of inductive position transducer
A B
a
0
G24 =
b
P1 P2 T
Interface for
trigger electronics
Setpoint input ±10 V
Electrical connection
K0 = without line socket
with plug
to DIN 43563-AM6
Order line socket separately
=F
P1P2 T
NBR seals,
suitable for mineral oils
(HL, HLP) to DIN 51524
(Standard) = B
2X =
Voltage supply of trigger electronics
+24 V DC
Unit series 20 to 29
(installation and connection dimensions unchanged)
Flow characteristic
Linear
L=
Nominal flow rate at 11 bar valve pressure difference
(11 bar/metering notch)
Size 10
70 = 70 l/min (18.49 GPM)
Standard types
Type 5WRPE 10 F
Material No.
5WRPE 10 FB70L –2X/G24K0 / A1M
0 811 402 107
Accessory, pressure compensator
See pressure compensator on pages 11 and 12
kg (lbs)
Material No.
6 (13.2)
0 811 401 219
5WRPE10 | RA 29045/01.05
Industrial Hydraulics | Bosch Rexroth Corp.
3/12
Function, sectional diagram
Servo solenoid valve 5WRPE 10
EN 61000-6-2
EN 61000-6-3
Valve body
Control solenoid with position transducer
Symbol
A
B
P1P2 T
Accessories, not included in scope of delivery
(4 x)
*
M6 x 40 DIN 912–10.9
Fastening screws
Line sockets 6P+PE,
see also RE 08008
Testing and service equipment
– Test box type VT-PE-TB3, see RE 30065
– Test adapter 6P+PE type VT-PA-2, see RE 30068
2 910 151 209
KS
1 834 482 022
KS
1 834 482 026
MS
1 834 482 023
MS
1 834 482 024
KS 90°
1 834 484 252
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Bosch Rexroth Corp. | Industrial Hydraulics
5WRPE10 | RA 29045/01.05
Technical data
General
Construction
Spool type valve, operated directly
Actuation
Proportional solenoid with position control, OBE
Type of mounting
Subplate, mounting hole configuration NG10 (ISO 4401-05-04-0-94)
Installation position
Optional
Ambient temperature range
°C (°F)
–20…+50 (–4...122)
Weight
kg (lbs)
7.1 (15.65)
Max. 25 g, shaken in 3 dimensions (24 h)
Vibration resistance, test condition
Hydraulic [measured with HLP 46, oil = 40°C ± 5°C (104°F ± 41°F )]
Pressure fluid
Hydraulic oil to DIN 51524…535, other fluids after prior consultation
Viscosity range recommended
mm2/s (SUS)
20…100 (93...464)
max. permitted
mm2/s (SUS)
10…800 (46...3708)
Pressure fluid temperature range
°C (°F)
–20…+70 (–4...+154)
Maximum permissible degree of
contamination of pressure fluid
Purity class to ISO 4406 (c)
Class 18/16/13 1)
Flow direction
See symbol
Nominal flow at
l/min (GPM)
Δp = 11 bar per notch 2)
P1 g A
70 (18.49)
P1 g A + P2 g B
70 + 70 (18.49 + 18.49)
AgT
65 (17.17)
Max. working pressure
bar (PSI)
Port P1, P2, A, B: 210 (3045)
Max. pressure
bar (PSI)
Port T: 50 (725)
Operating limits at Δp
bar (PSI)
See diagram
Leakage at 100 bar
3
cm /min
(in3/min)
<1,200
(<73.22)
Static/Dynamic
Hysteresis
%
0.3
Manufacturing tolerance for qmax.
%
10
Response time for signal change
0 … 100 %
ms
25
Thermal drift
Zero point displacement 1 % at ΔT = 40°C (104°F)
Zero adjustment
Factory-set ±1%
Conformity
EN 61000-6-2
EN 61000-6-3
1)
The purity classes stated for the components must be complied with in hydraulic systems.
Effective filtration prevents problems and also extends the service life of components.
For a selection of filters, see catalogue sections RE 50070, RE 50076 and RE 50081.
2)
Durchfluss bei anderem Δp
Flow rate at a different Δp
2)
qx = qnom ·
冪
Δpx
11
5WRPE10 | RA 29045/01.05
Industrial Hydraulics | Bosch Rexroth Corp.
Technical data
Electrical, trigger electronics integrated in the valve
Cyclic duration factor
%
100
Degree of protection
IP 65 to DIN 40050 and IEC 14434/5
Connection
Line socket 6P+PE, DIN 43563
Power supply
Terminal A:
Terminal B: 0 V
24 V DCnom
min. 21 V DC/max. 40 V DC
Ripple max. 2 V DC
Power consumption
Solenoid
External fuse
2.5 AF
Input, “Standard” version
Terminal D: UE
Terminal E:
Difference amplifier, Ri = 100 kΩ
0 ... ±10 V
0V
Max. differential input voltage
at 0 V
DgB
EgB
Test signal, “Standard” version
Terminal F: UTest
Terminal C:
LVDT
0...±10 V
Reference 0 V
60 mm = 60 VA max.
} max. 18 V DC
Protective conductor and screen
See pin assignment (installation conforms to CE)
Recommended cable
See pin assignment
up to 20 m (62.62 ft) 7 x 0.75 mm2 (0.27 x 0.03 in2)
up to 40 m (131.23 ft) 7 x 1 mm2 (0.27 x 0.04 in2)
Calibration
Calibrated at the factory, see valve performance curve
Supply 24V =
Signal: 0…+/–10V
LVDT Signal:
+/–10V
LVDT Signal: 0…+/–10V
A–
T
P1
–A
+P
2
–B
stroke
–A
P1
–B
P2
–10V … 0 … +10V
II sign.
5/12
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Bosch Rexroth Corp. | Industrial Hydraulics
5WRPE10 | RA 29045/01.05
Connection
For electrical data, see page 5 and
Operating Instructions 1 819 929 083
Connector
Control
Amplifier
Customer
Technical notes on the cable
Note
Version:
Voltage supply 24 V DC nom,
if voltage drops below 18 V DC, rapid shutdown resembling
“Enable OFF” takes place internally.
Electrical signals emitted via the trigger electronics (e.g. actual
values) must not be used to shut down safety-relevant machine
functions! (See European Standard, “Technical Safety
Requirements for Fluid-Powered Systems and Components –
Hydraulics”, EN 982.)
– Multi-wire cable
– Extra-finely stranded wire to VDE 0295, Class 6
– Protective conductor, green/yellow
– Cu braided screen
Types:
– e.g. Ölflex-FD 855 CP
(from Lappkabel company)
No. of wires: – Determined by type of valve,
plug types and signal assignment
Cable Ø:
– 0.75 mm2 (0.03 in3)up to 20 m (65.61 ft)length
– 1.0 mm2 (0.04 in3) up to 40 m (131.23 ft) length
Outside Ø: – 9.4...11.8 mm (0.3...0.46 in)– Pg11
– 12.7...13.5 mm (0.50...0.53 in) – Pg16
5WRPE10 | RA 29045/01.05
Industrial Hydraulics | Bosch Rexroth Corp.
7/12
On-board trigger electronics
Block diagram/pin assignment
Version A1: UD–E ±10 V
Power supply
Supply zero
Ref. zero *
Setpoint 0...±10 V
Actual position
0...±10 V
Protective
conductor
Screen
* Do not connect to supply zero!
Pin assignment 6P+PE
Version A1: UD–E ±10 V
(Ri = 100 kΩ)
Valve
8/12
Bosch Rexroth Corp. | Industrial Hydraulics
5WRPE10 | RA 29045/01.05
Performance curves – measured with HLP 46, ϑoil = 40 °C ±5 °C (104 °F ±41 °F)
Operating limits
140 (37.0)
120 (31.7)
120 (31.7)
100 (26.4)
100 (26.4)
80 (20.1)
80 (20.1)
60 (15.8)
60 (15.8)
40 (10.6)
40 (10.6)
20 (5.3)
20 (5.3)
0
* calibrated ±1 %
** calibrated ±5 %
0
220 (3190)
200 (2900)
Δp bar (PSI)
140 (37.0)
Q l/min (GPM)
Q l/min (GPM)
Flow rate/Signal function
150 (2175)
100 (1450)
50 (725)
120 160 200
40
80
(10.6) (20.1) (31.7) (42.3) (52.8)
Q l/min (GPM)
Pressure gain
Bode diagram
5WRPE10 | RA 29045/01.05
Industrial Hydraulics | Bosch Rexroth Corp.
9/12
Unit dimensions – nominal dimensions in mm (inches)
15 not
(0.60)
included in scope of delivery
30 (1.18)
81 (3.19)
39 (1.54)
129 (5.08)
Pg 11
11
(0.43)
Ø 6.6
(0.259)
24
(0.94)
114 (4.49)
129 (5.08)
102 (4.02)
(1/4-20 UNC x 1-1/2”)
Required surface quality
of mating component
Mounting hole configuration: NG10 (ISO 4401-05-04-0-94)
For subplates, see catalogue section RE 45055
1)
Deviates from standard
Thread depth:
Ferrous metal 1.5 x Ø*
Non-ferrous 2 x Ø
* (NG10 min. 10.5 mm)
2)
X
** 5/3 – NG10
** R = P2
P
A
T
27 (1.06)
16.7 (0.66) 3.2 (0.13)
B
F1
37.3 (1.47) 0
F2
F3
F4
R
54 (2.13)
54 (2.13)
0
50.8 (2.0)
Y
6.3 (0.25)
21.4 (0.84) 32.5 (1.28) 21.4 (0.84) 0
0
46 (1.81)
46 (1.81)
32.5 (1.28)
10.5 1)
10.5 1)
M6 2)
M6 2)
M6 2)
10.5 1)
10.5 1)
10.5 1)
M6 2)
10/12 Bosch Rexroth Corp. | Industrial Hydraulics
5WRPE10 | RA 29045/01.05
Pressure compensator
Size 10
Application
A combination of flow rate control and pressure compensation.
The flow rate Q is determined by the throttle cross-sections
P1, R, A and P2, R, B. Either a single or a double flow may be
selected. In many applications, the valve is combined with a
variable-displacement pump. The pressure/flow compensator
keeps the pressure drops through the valve at a constant level
(see Fig. 1 on page 11).
The same function is achieved in constant-displacement
pumps, too, by means of a pressure compensator. Here, Qmax. is
determined by the control springs of the pressure compensator
(see Fig. 2 on page 11).
The pressure p is measured by an external pressure sensor and
transmitted to an electronic pressure compensator as an actual
value. Just as the build-up of pressure in the consumer takes
place and approaches the setpoint value, the valve function is
determined by the pressure compensator. Even in situations
where the pressure is decreasing, the valve can regulate the oil
as necessary via the A-T metering notch.
Pressure compensation can be achieved both by means of
electronics provided by the customer and using a Rexroth
pressure compensator.
Note
You will find more detailed information in the RE data sheets:
– Pressure sensors RE 30271
– p/Q regulator RE 30134.
Symbol
p/Q-NG10
pmax.
Δp
Qnom
bar (PSI)
bar (PSI)
l/min (GPM)
kg (lbs)
210
8
120
6.0
(3045)
(116)
(31.7)
(13.2)
0 811 401 219
M6 x 115 DIN 912–10.9
–
M6 x 120 DIN 912–10.9
2 910 151 227
5WRPE10 | RA 29045/01.05
Industrial Hydraulics | Bosch Rexroth Corp. 11/12
Application
Figure 1: with variable-displacement pump
Figure 2: with pressure compensator 0 811 401 219
Unit dimensions – nominal dimensions in mm (inches)
16.7 (0.66)
3.2
(0.13)
69
(2.71)
13.5 12 (0.47)
(0.53)
24.5 (0.96)
46 (1.81)
39.7 (1.56)
50.8 (2.00)
37.3 (1.47)
27 (1.06)
54
(2.12)
38
(1.49)
176
(6.92)
116
(4.56)
47
(1.85)
74
(2.91)
41
(1.61)
75
(2.95)
70
(2.75)
40
(1.57)
Ø 6.6
(0.26)
Required surface quality
of mating component
12/12 Bosch Rexroth Corp. | Industrial Hydraulics
5WRPE10 | RA 29045/01.05
Notes
Bosch Rexroth Corp.
Industrial Hydraulics
2315 City Line Road
Bethlehem, PA 18017-2131
USA
Telephone (610) 694-8300
Facsimile (610) 694-8467
www.boschrexroth-us.com
© This document, as well as the data, specifications and other
information set forth in it, are the exclusive property of Bosch Rexroth
Corporation. Without their consent it may not be reproduced or given to
third parties.
The data specified above only serve to describe the product. No
statements concerning a certain condition or suitability for a certain
application can be derived from our information. The information given
does not release the user from the obligation of own judgment and
verification. It must be remembered that our products are subject to a
natural process of wear and aging.