T3xe-02(TOPTECH MCB)
Treadmill
S ER V I C E M A N U A l
Table Of Contents
CHAPTER 1: Serial number location . .......................................................... 1
CHAPTER 2: Important Safety instructions
2.1
2.2
2.3
Before Getting Started ................................................................................................ 2
Read and Save These Instructions ............................................................................ 3
Electrical Requirements .............................................................................................. 4
CHAPTER 3: Preventative Maintenance
3.1
3.2
3.3
3.4
3.5
3.6
Recommended Cleaning Tips . ................................................................................... 5
Check for Damaged Parts .......................................................................................... 5
Care and Maintenance Instructions ............................................................................ 6
Auto Calibration Instructions........................................................................................ 7
Adjusting the Running Belt ......................................................................................... 7
Knowing When to Replace the Running Belt / Deck .................................................. 8
CHAPTER 4: USING THE CONSOLE and program description
4.1
4.2
4.3
4.4
4.5
Console Description . ..................................................................................................
Manual Workout Operation..........................................................................................
Operating Level Based Programs . .............................................................................
Target Heart Rate Control Workout Operation.............................................................
Gerkin Fitness Test Workout Operation.......................................................................
9
10
10
11
11
CHAPTER 5: Manager MODE
5.1
5.2
5.3
5.4
5.5
5.6
5.7
Manager
Manager
Manager
Manager
Manager
Manager
Manager
Mode
Mode
Mode
Mode
Mode
Mode
Mode
Overview............................................................................................. 13
- About Tab......................................................................................... 14
- Time Tab........................................................................................... 14
- Speed Tab........................................................................................ 15
- Default Tab....................................................................................... 15
- Language Tab................................................................................... 16
- TV Tab.............................................................................................. 17
CHAPTER 6: ENGINEERING MODE
6.1
6.2
6.3
6.4
6.5
6.6
Engineering
Engineering
Engineering
Engineering
Engineering
Engineering
Mode
Mode
Mode
Mode
Mode
Mode
Overview........................................................................................ 18
- Calibration Tab............................................................................ 18
- Statistics Tab............................................................................... 19
- Errors Tab.................................................................................... 19
- Clubs Tab.................................................................................... 20
- Club ID Tab.................................................................................. 20
CHAPTER 7: SERVICE MODE:
7.1
7.2
7.3
7.4
7.5
Service
Service
Service
Service
Service
Mode
Mode
Mode
Mode
Mode
Overview.............................................................................................. 21
- Setup Tab........................................................................................... 22
- Test Tab.............................................................................................. 22
- Log Tab.............................................................................................. 23
- Date & Time Tab................................................................................ 23
CHAPTER 8: Troubleshooting
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
Electrical Diagram . ..................................................................................................... 24
MCB Wiring.................................................................................................................. 26
MCB LED Placement and Definitions.......................................................................... 27
Error Messages on the Console.................................................................................. 28
0140 / 01A0 Error Troubleshooting.............................................................................. 29
01A4 / 01A5 / 01A6 Error Troubleshooting.................................................................. 30
01A8 / 01AD / 02B6 / 02B7 / 02B8 Error Troubleshooting.......................................... 30
01AB Error Troubleshooting......................................................................................... 31
02A0 Error Troubleshooting......................................................................................... 32
02A1 / 02A2 Error Troubleshooting............................................................................. 33
Table Of contents
8.11
8.12
8.13
8.14
8.15
8.16
02AD Error Troubleshooting........................................................................................ 33
02B5 Error Troubleshooting......................................................................................... 34
02B3 / 02BA / 02BC / 02BD Error Troubleshooting..................................................... 35
04A0 Error Troubleshooting......................................................................................... 35
Troubleshooting Heart Rate Issues............................................................................. 36
Troubleshooting - TV Reception Issues....................................................................... 37
CHAPTER 9: PART REPLACEMENT GUIDE
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
9.10
9.11
9.12
9.13
9.14
9.15
9.16
9.17
9.18
9.19
9.20
9.21
Motor Cover Replacement........................................................................................... 38
Rear Roller Replacement ........................................................................................... 39
Deck Removal . ........................................................................................................... 40
Deck Cushion Replacement........................................................................................ 41
Front Roller Replacement............................................................................................ 42
Running Belt Removal ................................................................................................ 43
Side Rail Replacement................................................................................................ 44
Motor Control Board (MCB) Replacement . ................................................................ 45
Motor Replacement...................................................................................................... 46
Drive Belt Replacement .............................................................................................. 48
Incline / Elevation Motor Replacement........................................................................ 49
Console Replacement .................................................................................................... 52
Emergency Stop Switch Replacement............................................................................ 53
Console Frame Replacement...................................................................................... 55
Heart Rate Board Replacement................................................................................... 56
Speed and Incline Keypads Replacement . ................................................................ 57
Handlebar Replacement ............................................................................................. 58
Heart Rate Handlebar Replacement............................................................................ 59
Heart Grips Replacement............................................................................................ 60
Console Mast Replacement......................................................................................... 61
Testing the Treadmill.................................................................................................... 62
CHAPTER 10: Treadmill specifications and assembly guide
10.1
10.2
10.3
10.4
Treadmill Specifications............................................................................................... 63
Fasteners and Assembly Tools.................................................................................... 64
Assembly Instructions ................................................................................................. 65
TV Programming Instructions...................................................................................... 69
CHAPTER 11: SOFTWARE UPGRADE INSTRUCTIONS
11.1
Software Upgrade Instructions..................................................................................... 71
iii
Chapter 1: Serial Number Location
1.1 Serial Number Location
1
Chapter 2: Important Safety Instructions
2.1 Before Getting Started
This treadmill is intended for commercial use. To ensure your safety and protect the equipment, read all instructions before operating the Matrix
Treadmill.
Please leave a 78.75" (2000 mm) x 39.50" (1000 mm) landing zone behind the treadmill. This zone is to allow easy access to the treadmill and
gives the user an easy exit path from the machine. In case of an emergency, place both hands on the side arm rests to hold yourself up and
place your feet onto the side rails.
2
Chapter 2: Important Safety Instructions
2.2 Read and Save these instructions
This treadmill is intended for commercial use. To ensure your
safety and protect the equipment, read all instructions before
operating the MATRIX T3xe-02 treadmill.
When using an electrical product, basic precautions should always
be followed including the following:
DANGER: To reduce the risk of electric shock: Always unplug
this equipment from the electrical outlet immediately after
using and before cleaning.
WARNING: To reduce the risk of burns, fire, electrical shock
or injury to persons that may be associated with using this
product.
CAUTION: If you experience chest pain, nausea, dizziness or
shortness of breath, STOP exercising immediately and consult a physician before continuing.
• D
o not use the equipment in any way other than designed or
intended by the manufacturer. It is imperative that all Matrix
Fitness System's equipment is used properly to avoid injury.
• Keep hands and feet clear of moving parts at all times to avoid
injury.
• Unsupervised children must be kept away from this equipment.
• Do not wear loose clothing while on equipment.
An appliance should never be left unattended when plugged in.
Unplug from the outlet when not in use and before putting on or taking off parts.
This product must be used for its intended purpose described in this
service manual. Do not use other attachments that are not recommended by the manufacturer. Attachments may cause injury.
To prevent electrical shock, never drop or insert any object into any
opening.
Do not remove the console covers. Service should only be done by
an authorized service technician.
Never operate the treadmill with the air opening blocked. Keep the
air opening clear, free of lint and hair.
Never operate product if it has a damaged cord or plug, if it is working improperly, if it has been damaged, or immersed in water.
Do not carry this unit by its supply cord or use the cord as a handle.
Keep any power cord away from heated surfaces.
Close supervision is necessary when the treadmill is used by or near
children or disabled persons.
Do not use outdoors.
Do not operate where aerosol (spray) products are being used or
when oxygen is being administered.
To disconnect, turn all controls to the off position, then remove plug
from the outlet.
Connect this treadmill to properly grounded outlets only.
3
Chapter 2: Important Safety Instructions
2.3 Electrical Requirements
For your safety and to ensure good treadmill performance, the ground on this circuit must be non-looped. Please refer to NEC articles 210-21 and 210-23.
Your treadmill is provided with a power cord with a plug listed below and requires the listed outlet. Any alterations of this power cord could void all warranties
of this product..
Matrix dedicated circuit / electrical requirement info
All Matrix treadmills require the use of a 20 amp "dedicated circuit" with a non-looped (isolated) neutral / ground for the power requirement.
Quite simply this means that each outlet you plug your treadmill into should not have anything else running on that same circuit. The easiest
way to verify this is to locate the main circuit breaker box, and turn off the breaker(s) one at a time. Once a breaker has been turned off, the
only thing that should not have power to it is the treadmill. No lamps, vending machines, fans, sound systems, or any other item should lose
power when you perform this test.
Non-looped (isolated) neutral / grounding means that each circuit must have an individual neutral / ground connection coming from it, and
terminating at an approved earth ground. You cannot "jumper" a single neutral / ground from one circuit to the next.
In addition to the dedicated circuit requirement, the proper gauge wire must be used from the circuit breaker box, to each outlet that will have
the maximum number of units running off of it. If the distance from the circuit breaker box, to each outlet, is 100 feet or less, then 12 gauge wire
may be used. For any distance greater than 100 feet from the circuit breaker box to the outlet, 10 gauge wire must be used.
4
Chapter 3: Preventative Maintenance
3.1 recommended cleaning tips
Preventative maintenance and daily cleaning will prolong the life and
look of your MATRIX T3xe-02 Treadmill.
Please read and follow these tips.
• P
osition the equipment away from direct sunlight. The intense UV
light can cause discoloration on plastics.
• L
ocate your equipment in an area with cool temperatures and
low humidity.
• Clean with a soft 100% cotton cloth.
• C
lean with soap and water or other non-ammonia based all purpose cleaners.
• W
ipe foot rails, console, heart rate grips, and handlebars clean
after each use.
3.2 Check for damaged parts
DO NOT use any equipment that is damaged or has worn or
broken parts. Use only replacement parts supplied by Matrix
Fitness Systems.
MAINTAIN LABELS AND NAMEPLATES. Do not remove labels
for any reason. They contain important information. If unreadable
or missing, contact Matrix Fitness Systems for a replacement at
866-693-4863 or www.matrixfitness.com.
MAINTAIN ALL EQUIPMENT. Preventative maintenance is the
key to smoothly operating equipment. Equipment needs to be
inspected at regular intervals. Defective components must be
kept out of use until they are repaired. Ensure that any person(s)
making adjustments or performing maintenance or repair of any
kind is qualified to do so. Matrix Fitness Systems will provide
service and maintenance training at our corporate facility upon
request or in the field if proper arrangements are made.
• D
o not pour liquids directly onto your equipment. This can cause
damage to the equipment and in some cases electrocution.
• Check the running belt for proper tension and routing.
• Adjust the leveling feet when equipment wobbles or rocks.
• Maintain a clean area around equipment, free from dust and dirt.
5
Chapter 3: Preventative Maintenance
3.3 Care and MAINTENANCE instructions
In order to maximize life span, and minimize down time, all Matrix Fitness System's equipment requires regular cleaning, and maintenance items
performed on a scheduled basis. This section contains detailed instructions on how to perform these items and the frequency of which they
should be done. Some basic tools and supplies will be necessary to perform these tasks which include (but may not be limited to):
* Metric Allen wrenches
* #2 Phillips head screwdriver
* Adjustable wrench
* Torque wrench (capability to read foot lbs and inch lbs)
* Lint free cleaning cloths
* Teflon based spray lubricant such as "Super Lube" or other Matrix approved products.
* Mild water soluble detergent such as "Simple Green" or other Matrix approved products
* Vacuum cleaner with an extendable hose and crevasse tool attachment.
You may periodically see addendums to this document, as the Matrix Technical Support Team identifies items that require specific attention, the
latest version will always be available on the Matrix web site at www.matrixfitness.com.
DAILY MAINTENANCE ITEMS
1) Clean the entire machine using water and mild detergent such as "Simple Green", or other Matrix approved solutions (cleaning agents MUST
be alcohol and ammonia free).
2) Check the emergency stop button and cord for proper operation.
MONTHLY MAINTENANCE ITEMS
1) Inspect the power cord for damage, inspect the hand grip areas, and inspect the emergency stop button and cord for proper operation.
2) Check the running belt for proper tension, adjust as needed.
QUARTERLY MAINTENANCE ITEMS
1) Remove the front plastic cover, and vacuum the entire inside area of machine. Be careful when working around the MCB not to bump any
wires or connections loose.
2) Check the drive belt for visible wear, ie, cracking, tears, etc. The belt should be replaced if there are any visible signs of damage. Proper
alignment of the pulley / tensioner should be verified at this time as well.
3) Remove the motor cover at the front of the machine. Start the unit and raise the incline settings to maximum height. Turn the power switch
off at the front of the machine to prevent it from lowering accidentally. Lubricate the incline motor Acme screw (Matrix recommends Super Lube
brand grease with PTFE additive).
BI-ANNUAL MAINTENANCE ITEMS
1) Remove any wax build up from the front and rear rollers of the machine.
2) Inspect the underside of the running belt for damage, check for cracking or glazed surfaces.
3) If the belt has damage or wear to it that warrants replacement, note that a new running belt should ALWAYS be installed on a new deck
surface (deck should either be flipped or replaced to gain a new surface).
4) During normal operating conditions, the running belt replacement and deck service should be done every 15,000 miles.
6
Chapter 3: Preventative Maintenance
3.4 Auto calibration instructions
Run Auto Calibration to calibrate incline after assembly and after
replacing any electronic component.
AUTO CALIBRATION PROCEDURE:
1) Press ENTER, 2, 0, 0, 1, then ENTER. Engineering Mode will
appear on the display.
2) Press the button next to CALIBRATION..
3) Press the button next to AUTO CALIBRATION. You SHOULD NOT
be standing on the unit while it is calibrating.
4) After completion, the display will state either Complete or Auto
Calibration failed.
5) Press the button next to BACK then the button next to HOME to
return to normal operation mode. You can also press the Emergency
Stop.
3.5 Adjusting the running belt
After placing the treadmill in the position it will be used, the belt
must be checked for proper tension and centering. The belt may
need to be adjusted after the first 2 hours of use. Temperature,
humidity, and use cause the belt to stretch at different rates. If
the belt starts to slip when a user is on it, be sure to follow the
directions below.
STEP 1: Locate the two hex head bolts on the rear of the treadmill.
The bolts are located at each end of the frame at the back of the
treadmill. These bolts adjust the rear roller. Do not adjust until the
treadmill is on. This will prevent over tightening of one side.
STEP 2: The belt should have equal distance on either side
between the frame. If the belt is touching one side, do not start
the treadmill. Turn the bolts counter clockwise approximately one
full turn on each side. Manually center the belt by pushing the belt
from side to side. Tighten the bolts the same amount as when the
user loosened them, approximately one full turn. Inspect the belt
for damage.
STEP 3: While the treadmill is running at 3 mph, observe the belt
position. If it is moving to the right, tighten the right bolt by turning
it clockwise 1/4 turn, and loosen the left bolt 1/4 turn. If it is moving
to the left, tighten the left bolt by turning it clockwise 1/4 turn and
loosen the right 1/4 turn. Repeat Step 3 until the belt remains
centered for several minutes.
STEP 4: Check the tension of the belt. The belt should be very
snug. When a person walks or runs on the belt, it should not
hesitate or slip. If this occurs, tighten the belt by turning both bolts
clockwise 1/4 turn. Repeat if necessary.
7
Chapter 3: Preventative Maintenance
3.6 KNOWING WHEN TO REPLACE THE RUNNING BELT AND DECK
One of the most common wear and tear items on a treadmill is the deck and belt combination. If these two items are not properly maintained,
they can cause damage to other components. Always keep your deck and belt free of dirt and dust by wiping the edges of the belt and deck and
up to 2" under the belt with a clean dry cloth.
To tell if your deck and belt combination needs to be replaced:
1) Have someone between 150-200lbs run on the treadmill at about 3 MPH.
2) Use a multi - meter to measure the amp draw with the user running. During normal use, the amp draw should be close to 5 amps. If the amp
draw is significantly higher than 5 amps, replace the belt and / or flip / replace the running deck.
8
Chapter 4: Console overlay and workout description
4.1 T3xe-02 Console Description
MULTI-PURPOSE KEYS: Keys have different functions depending on each screen.
GO: One touch Start and Quick Start.
ENTER: To confirm each program setting.
UP / DOWN INCLINE: Easy information and incline selection.
UP / DOWN SPEED: Easy information and speed selection.
UP / DOWN TIME: Easy information and time adjustment.
EMERGENCY STOP / IMMOBILIZATION: To stop all functions and immobilize the unit. The emergency stop on this treadmill must be returned
to its original position in order to allow normal operation of the unit.
STOP: Ends workout and shows workout summary data.
PAUSE: Pauses workout. Pause duration can be set in Manager Mode.
NUMBER KEYPAD: Workout data input for workout setup. Speed adjustment during workout.
COOL DOWN: Puts treadmill into Cool Down mode. Cool Down time is dependent on the length of the workout. Workouts 19 minutes and
shorter will have a cool down length of 2 minutes. Workouts 20 minutes and longer will have a cool down length of 5 minutes.
T3xe Entertainment zone
POWER: Allows the user to cycle through console display options, TV, or profile display.
VOLUME UP / DOWN: Adjusts the volume output through the headphone jack of either add on TV or integrated console TV.
NUMBER KEYPAD: Allows for easy TV channel selections. These buttons work for either the add on TV or the integrated console TV.
CHANNEL UP / DOWN: Allows for channel selection on either the add on TV or the integrated console TV.
DISPLAY MODE: Allows user to cycle through console display options, TV, or profile display.
LAST CHANNEL: Allows the user to cycle between the current channel and the previous channel they were viewing.
9
Chapter 4: Console overlay and workout description
4.2 Manual Workout Operation
QUICK START OPERATION
Press the GO button(s) and the treadmill will enter into a manual mode of operation. All energy expenditure values will be calculated using the
default weight measurement.
MANUAL WORKOUT OPERATION
Manual is a workout that allows you to manually adjust the speed and incline values at anytime. The manual workout also contains a setup
screen which allows you to input your weight to help calculate a more accurate caloric burn rate.
To enter into this Manual Workout:
1) Choose the Manual Workout by selecting the MANUAL WORKOUT button and press ENTER.
2) Enter the desired workout length using the INCLINE or SPEED KEYS and press ENTER.
3) Enter the user's weight (the user's weight is used to calculate the caloric expenditure value-providing an accurate weight helps to ensure an
accurate caloric expenditure rating for each user) using the INCLINE or SPEED KEYS and press ENTER.
4) Enter the desired initial incline value using the INCLINE or SPEED KEYS and press ENTER.
5) Enter the desired start speed using the INCLINE or SPEED KEYS and press ENTER.
6) Press GO to begin the workout. The display will read 3, 2, 1, and then the workout will begin.
4.3 level based workout operation
Your Matrix T3x-02 Treadmill offers a variety of level-based workouts to challenge users of all fitness levels. The following information will briefly
explain the workouts and how to program the treadmill for each workout selection.
ROLLING HILLS WORKOUT OPERATION
Rolling Hills is a level based workout that automatically adjusts the incline value to simulate walking or running up hills.
1) Choose the Rolling Hills workout by selecting the ROLLING HILLS workout button and press ENTER.
2) Enter the desired intensity using the INCLINE or SPEED KEYS and press ENTER.
3) Enter the desired workout length using the INCLINE or SPEED KEYS and press ENTER.
4) Enter the user's weight (the user's weight is used to calculate the caloric expenditure value, providing an accurate weight helps to ensure an
accurate caloric expenditure rating for each user) using the INCLINE or SPEED KEYS and press ENTER.
5) Press GO to begin the workout. The display will read 3, 2, 1, and then the workout will begin.
FAT BURN WORKOUT OPERATION
Fat Burn is a level-based workout that is designed to help users burn fat through various incline changes.
1) Choose the Fat Burn workout by selecting the FAT BURN workout button and press ENTER.
2) Enter the desired intensity level using the INCLINE or SPEED KEYS and press ENTER.
3) Enter the desired workout length using the INCLINE or SPEED KEYS and press ENTER.
4) Enter the user's weight (the user's weight is used to calculate the caloric expenditure value, providing an accurate weight helps to ensure an
accurate caloric expenditure rating for each user) using the INCLINE or SPEED KEYS and press ENTER.
5) Press GO to begin the workout. The display will read 3, 2, 1, and then the workout will begin.
5K RUN WORKOUT OPERATION
5K Run is a level-based workout with a fixed distance of 5 kilometers. Incline is adjusted automatically throughout the workout. You control the
speed.
1) Choose the 5K Run workout by selecting the 5K RUN workout button and press ENTER.
2) Enter the desired intensity level using the INCLINE or SPEED KEYS and press ENTER.
3) Enter the user's weight (the user's weight is used to calculate the caloric expenditure value, providing an accurate weight helps to ensure an
accurate caloric expenditure rating for each user) using the INCLINE or SPEED KEYS and press ENTER.
4) Press GO to begin the workout. The display will read 3, 2, 1, and then the workout will begin.
10
Chapter 4: Console overlay and workout description
4.4 Heart rate Control Workout Operation
Your Matrix T3x-02 Treadmill offers a heart rate control workout
mode. The heart rate control workout mode allows the user to
program their desired heart rate zone and maximum allowable
incline and the treadmill will automatically adjust the incline based
upon the user's heart rate. The heart rate zone is calculated using
the following equation: (220-Age)*%=target heart rate zone. The
user must wear a telemetric heart rate monitor or continually hold
onto the contact heart rate grips for his workout.
1) Choose the Target Heart Rate workout by selecting the HEART
RATE workout button and press ENTER.
2) Enter the user's age using the INCLINE or SPEED KEYS and
press ENTER.
3) Enter the desired percent of maximum heart rate using the
INCLINE or SPEED KEYS and press ENTER.
4) Enter the user's weight (the user's weight is used to calculate
the caloric expenditure value, providing an accurate weight helps to
ensure an accurate caloric expenditure rating for each user) using
the INCLINE or SPEED KEYS and press ENTER.
5) Press GO to begin the workout. The display will read 3, 2, 1,
and then the workout will begin.
4.5 Fitness test workout operation
Your Matrix T3x-02 Treadmill offers a Gerkin Firefighter Protocol Fitness Test, The Gerkin Protocol was developed by Dr.. Richard Gerkin of the
Phoenix (Arizona) Fire Department. It is a sub-maximal graded treadmill evaluation used by many fire departments across the United States to
assess the physical condition of the firefighters. The test requires constant monitoring of the user's heart rate so the use of a telemetric chest
strap is highly encouraged. The workout operates as follows:
WARM UP: The warm up is 3 minutes long and runs at 3.0 mph (4.8 kph) and 0% incline.
STAGE 1: At the 3 minute mark, the treadmill will gradually increase speed to 4.5 mph (7.2 kph). The actual test begins at 4.5 mph (7.2 kph).
STAGE 2: After one minute, the treadmill incline will increase to 2%. STAGE 3: After one minute, the treadmill speed increases to 5.0 mph (8.0 kph).
STAGES 4 THROUGH 11: After every odd minute the treadmill incline will increase by 2%. After every even minute the treadmill speed will
increase by 0.5 mph (0.8 kph). Once the user's heart rate exceeds the target heart rate (85% of maximum as determined by the equation
(220-Age)*%=target heart rate zone), the individual continues the evaluation for an additional 15 seconds. During the 15 second period, the
evaluation remains at the stage where the target heart rate is exceeded, without any change to speed or incline. If the heart rate does not
return to or below the target heart rate, the evaluation ends and the final evaluation stage is recorded. If the heart rate returns to or below the
target heart rate, the program continues at the point where it would have been had the program not stabilized for 15 seconds.
TEST COMPLETION: The test is completed when user's heart rate exceeds the target for more than 15 seconds or when the user completes
all 11 stages, whichever occurs first. The treadmill will enter a cool down cycle for 3 minutes at 3.0 mph (4.8 kph), 0% incline. 1) Choose the Gerkin Test by pressing the FITNESS TEST workout button and press ENTER.
2) Enter the user's age using the INCLINE or SPEED KEYS and press ENTER.
3) The message window will display your target heart rate based upon your age and the target heart rate zone of 85%. 4) Select the user's gender using the INCLINE or SPEED KEYS and press ENTER.
5) Enter the user's weight (the user's weight is used to calculate the caloric expenditure value, providing an accurate weight helps to ensure an
accurate caloric expenditure rating for each user) using the INCLINE or SPEED KEYS and press ENTER.
6) The message window will notify the user that the start speed is 3.0 mph (4.8 kph) and 0% incline during the warm-up.
7) Press GO to begin the workout. The display will read 3, 2, 1, and the workout will begin.
11
Chapter 4: Console overlay and workout description
4.5 Fitness Test workout operation - Continued
Sub maximal treadmill evaluation
conversion table
Stage
1
2.1
2.2
2.3
2.4
3.1
3.2
3.3
3.4
4.1
4.2
4.3
4.4
5.1
5.2
5.3
5.4
6.1
6.2
6.3
6.4
7.1
7.2
7.3
7.4
8.1
8.2
8.3
8.4
9.1
9.2
9.3
9.4
10.1
10.2
10.3
10.4
11.1
11.2
11.3
11.4
Time
1:00
1:15
1:30
1:45
2:00
2:15
2:30
2:45
3:00
3:15
3:30
3:45
4:00
4:15
4:30
4:45
5:00
5:15
5:30
5:45
6:00
6:15
6:30
6:45
7:00
7:15
7:30
7:45
8:00
8:15
8:30
8:45
9:00
9:15
9:30
9:45
10:00
10:15
10:30
10:45
11:00
Converted VO2max
31.15
32.55
33.6
34.65
35.35
37.45
39.55
41.3
43.4
44.1
45.15
46.2
47.5
48.6
50
51.4
52.8
53.9
54.9
56
57
57.7
58.8
60.2
61.2
62.3
63.3
64
65
66.5
68.2
69
70.7
72.1
73.1
73.8
74.9
76.3
77.7
79.1
80
CARDIOVASCULAR FITNESS PERCENTILeS
Males:
SUPERIOR
EXCELLENT
GOOD
FAIR
POOR
VERY
POOR
VO2 max (ml/kg/min)
0-29
30-39
40-49
50-59
>58.8
>58.9
>55.4
>52.5
54.0
52.5
50.4
47.1
51.4
50.3
48.2
45.3
48.2
46.8
44.1
41.0
46.8
44.6
41.8
38.5
44.2
42.4
39.9
36.7
42.5
41.0
38.1
35.2
41.0
38.9
36.7
33.8
39.5
37.4
35.1
32.3
37.1
35.4
33.0
30.2
34.5
32.5
30.9
28.0
31.6
30.9
28.3
25.1
Females:
SUPERIOR
EXCELLENT
GOOD
FAIR
POOR
VERY
POOR
VO2 max (ml/kg/min)
20-29
30-39
40-49
50-59
>53.0
>48.7
>46.8
>42.0
46.8
43.9
41.0
36.8
44.2
41.0
39.5
35.2
41.0
38.6
36.3
32.3
38.1
36.7
33.8
30.9
36.7
34.6
32.3
29.4
35.2
33.8
30.9
28.2
33.8
32.3
29.5
26.9
32.3
30.5
28.3
25.5
30.6
28.7
26.5
24.3
28.3
26.5
25.1
22.3
25.9
25.1
23.5
21.1
The Military Test programs and the Physical Efficiency Battery (PEB) provide workouts of a preset distance. These distances are established by
the various branches of the Military with the objective of each test to complete the distance as quickly as possible. At the completion of the test,
a time-based score as defined by the respective Military branch will be shown on the console.
1) Choose a Military Test by pressing the key next FITNESS TEST on the display.
2) Chose the desired Military Test by pressing the key next to the desired test on the display.
2) Enter the user's age using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
3) Select the user's gender using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
4) Enter the user's weight (the user's weight is used to calculate the caloric expenditure value, providing an accurate weight helps to ensure an
accurate caloric expenditure rating for each user) using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
5) Enter the desired intensity level using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
6) Press GO to begin the workout.
12
Chapter 5: Manager Mode
5.1 Manager Mode OVERVIEW
1) To enter Manager Mode, press "ENTER, 1, 0, 0, 1, ENTER" on the number keypad ON THE CONSOLE and Manager Mode will appear on
the display.
2) Manager Mode is divided into 6 tabs. They are About, Time, Speed, Defaults, Language, and TV.
3) Choose a tab by touching the button next to the desired tab.
4) Each of the tabs have options that will appear once you have chosen that particular tab.
5) Press the key next to HOME on the display or the EMERGENCY STOP to exit Manager Mode..
Figure A
13
Chapter 5: Manager Mode
5.2 Manager mode - About Tab
Manager Mode
Function & Defaults
About
Accumulated Distance
Total distance showed in native units (miles or
kilometers).
Descriptions
Cannot be modified.
Modified
Accumulated Time
Total time.
Cannot be modified.
Software Versions
Software Version, for display only.
Cannot be modified.
Serial Number
Serial number of the platform and console.
Cannot be modified.
Out of Order
Default: OFF
To show out of order on the console if repair is needed.
ON / OFF
5.3 Manager mode - time Tab
14
Manager Mode
Function & Defaults
Time
Maximum Time
Default: 60 Minutes
This option enables fitness club managers
to set the maximum workout duration during
peak and non peak hours of club traffic.
Descriptions
Maximum: 99
Minimum: 5
Modified
Default Time
Default: 30 Minutes
This option controls the default program time.
Maximum: Same as Max Time
Minimum: 5
Pause Time
Default: 5 Minutes
This option controls the default pause time.
Maximum: 10
Minimum: 1
Chapter 5: Manager Mode
5.4 Manager mode - speed Tab
Manager Mode
Speed
Function & Defaults
Descriptions
Modified
Maximum Speed
Default: 12 MPH / 19.2 KPH
Controls the maximum speed for all
programs, Displayed in native units (MPH or
KPH).
Maximum: 12 MPH / 20 KPH
Minimum: 3 MPH / 4.8 KPH
Start Speed
Default: 0.5 MPH / 0.8 KPH
Controls the starting speed for all programs.
Displayed in native units (MPH or KPH).
Maximum: 3 MPH / 4.8 KPH
Minimum: 0.5 MPH / 0.8 KPH
5.5 Manager mode - default Tab
Manager Mode Function & Defaults
Defaults
Descriptions
Modified
Default Level
Default: 1
This option controls the default program level.
Maximum: 1
Minimum: 20
Default Age
Default: 30
This option controls the default user's age used in
the target heart rate calculations.
Maximum: 99
Minimum: 5
Default Weight
Default: 150 lb / 68 kg
This option controls the default user's weight used
in the calorie calculations. Displayed in native units
(Pounds or Kilograms).
Maximum: 400 lb / 182 kg
Minimum: 50 lb / 22 kg.
Key Sound
Default: ON
This sets the different sounds for when the keypad
is pressed.
ON or OFF
15
Chapter 5: Manager Mode
5.6 Manager mode - language Tab
manager mode
Language
language
English
function & defaults
Select default language.
flag
unit
Mile
language
Spanish
Mile
German
16
descriptions
This option allows the user to select a flag for a
specific language.
flag
unit
km
language
Chinese
km
KM
Dutch
km
KM
Italian
km
KM
Japanese
km
modified
N/A
flag
unit
km
km
Portuguese
km
km
French
km
Chapter 5: Manager Mode
5.7 Manager mode - tv Tab
Manager Mode
TV
Function & Defaults
Descriptions
Modified
Default Channel
Default: 1
This option controls the default TV channel
on start up.
Maximum: 99
Minimum: 1
Default Volume
Default: 1
This option controls the default TV volume on
start up.
Maximum: 17
Minimum: 1
Tuner Available
Default: Yes
This option controls whether the TV function
is available.
YES or NO
Setup
This option sets the TV tuner function. Press
the "-" key to enter this function.
17
Chapter 6: engineering Mode
6.1 Engineering mode overview
The Engineering Mode allows the club owner to keep track of the technical settings and error history for the treadmill.
1) To enter Engineering Mode, press ENTER, 2, 0, 0, 1, ENTER on the number keypad ON THE CONSOLE. Engineering Mode will appear on
the display (Figure A).
2) Select the key next to the setting that needs to be changed, and follow the prompts to change.
3) Press the ENTER key once the desired setting is correct to save.
4) Press the key next to HOME on the display or press the EMERGENCY STOP key to return to normal operation.
FIGURE A
6.2 Engineering mode - calibration tab
18
Engineering Mode
Function & Defaults
Calibration
Auto Calibration
This option calibrates the elevation parameters.
Incline Minimum
Default: 4000
This option controls the minimum elevation
parameter.
Range: 2500 - 12000
Incline Maximum
Default: 29000
This option controls the maximum elevation
parameter.
Range: 25000 - 32700
Descriptions
Modified
Chapter 6: engineering Mode
6.3 Engineering mode - statistics tab
Engineering Mode
Function & Defaults
Statistics
Descriptions
Modified
This option displays the workout
information history of the unit.
6.4 Engineering mode - errors tab
Engineering Mode
Function & Defaults
Errors
Descriptions
Modified
This option displays the error
code history for the unit.
19
Chapter 6: engineering Mode
6.5 Engineering mode - Clubs Tab
Engineering Mode
Function & Defaults
Clubs
Default: Matrix
Descriptions
Modified
This option selects a screen
header from a list.
6.6 Engineering mode - club id tab
Engineering Mode
Function & Defaults
Club ID
20
Descriptions
This option records the club ID of
the equipment.
Modified
Chapter 7: Service Mode
7.1 Service Mode overview
The Service Mode allows an authorized service provider to test and store information on the treadmill.
1) To enter Service Mode, press ENTER, 3, 0, 0, 1, ENTER on the number keypad ON THE CONSOLE. Service Mode will appear on the display (Figure A).
2) Select the key next to the setting that needs to be changed, and follow the prompts to change.
3) Press the ENTER key once the desired setting is correct to save.
4) Press the key next to HOME on the display or press the EMERGENCY STOP key to return to normal operation.
Figure A
21
Chapter 7: Service Mode
7.2 Service Mode - setup tab
Service Mode Function & Defaults
Setup
Descriptions
Modified
Machine Type
Default: Treadmill
This option selects the current model.
N/A
Serial Number
This option display the serial number of the console and frame.
N/A
Accumulated Distance
This option displays the total distance of workouts since
production. Displayed in native units (miles or kilometers).
N/A
Accumulated Time
This option displays the total time of the workouts since
production.
N/A
Show Service on Boot
Factory Setting Only.
N/A
7.3 Service Mode - test tab
Service Mode
Test
22
Function & Defaults
Descriptions
Modified
Auto Calibration
This option calibrates the elevation
parameters of the unit.
N/A
Keypad
This option is for a keypad test
N/A
Chapter 7: Service Mode
7.4 Service Mode - log tab
Service Mode
Function & Defaults
Log
Descriptions
This option is to record key
component replacement history.
Modified
N/A
7.5 Service Mode - date & time Tab
Service Mode
Function & Defaults
Date & Time
Descriptions
This option sets the current date
and time of the unit.
Modified
N/A
23
Chapter 8: Troubleshooting
8.1 Electrical Diagrams
24
Chapter 8: Troubleshooting
8.1 Electrical Diagrams - Continued
DIgital Communication Wire
PUlse Grip Wire
25
Chapter 8: Troubleshooting
8.2 MCB WIRING
JP3
JP4
JP3 - Console Cable
JP4 - Incline Motor Cable
N - Power Input (white)
L - Power Input (Black)
U - Motor Wire (red)
V - Motor Wire (White)
W - Motor Wire (Black)
26
N
L
U
V
W
Chapter 8: Troubleshooting
8.3 MCB LED PLACEMENT AND DEFINITIONS
PWM - Console PWM signal light (when
the motor is running, the light should
flash).
COM - Digital communication light.
FAULT - The machine has stopped due
to any C class error.
UP / DOWN (FF) - Incline motor status
light.
27
Chapter 8: Troubleshooting
8.4 ERROR MESSAGES ON THE CONSOLE
CLASS
LEVEL
ERROR CODE
DESCRIPTION
CONDITION
B
0140
Incline motor fail.
When the incline motor is supposed to move, it does not move.
When the error happens the incline motor will be locked. The
command "initialize" is needed to unlock the incline.
C
01A0
Incline motor disconnection.
When the incline position cable is not connected.
C
01A4
Main motor U phase
disconnection.
Main motor U phase disconnection.
C
01A5
Main motor V phase
disconnection.
Main motor V phase disconnection.
C
01A6
Main motor W phase
disconnection.
Main motor W phase disconnection.
C
01A8
Main motor over current.
Main motor over current of 7 amps.
C
01AB
Inverter Error.
Internal error of the inverter.
C
01AD
Motor over temperature.
When a heavy user makes the motor over load over go over
current.
C
02A0
Main motor failed.
The belt does not move when commanded.
C
02A1
Over AC power input voltage.
Power input voltage over range.
C
02A2
Over / low DC bus voltage.
Power input voltage over range.
C
02A8
Inverter circuit of motor dirve
failed.
Motor resistance closed.
C
02AD
LCB over temperature.
LCB over temperature.
C
02B5
Inverter senses that the normal
rated current is over 150% for
over 60 seconds.
Inverter sensor is reading the normal rated current is over 10.5
amps for 60 seconds.
C
02B6
Speed up has over current.
Software issue.
C
02B7
Speed down has over current.
Software Issue.
C
02B8
Running status over current.
Software Issue.
C
02B9
The inner memory IC data write
error.
MCB failure.
C
02BA
The inner memory IC data read
error.
MCB failure.
C
02BC
Ground connection or fuse error.
MCB failure.
C
02BD
Inverter hardware interrupt error.
MCB failure.
CLASS LEVEL
Class B - Will make a record in the error log. The machine will keep working.
Class C - The machine will stop and not work.
28
Chapter 8: Troubleshooting
8.5 0140 / 01A0 ERROR TROUBLESHOOTING
ERROR MESSAGE 0140 / 01A0
1) cause:
a. Incline motor operation failed.
2) SOLUTION:
a. Check the connection of the incline motor cable at the MCB.
b. Run auto calibration (See Section 3.5).
c. If auto calibration fails, press GO and attempt to incline the treadmill.
- Check the MCB UP and DOWN (FF) LEDs (Figure A). If the LEDs do not light up when incline is commanded, replace the console
cable or console. If the LEDs do light up, replace the incline motor.
d. If replacing the console, console cable, and incline motor do not resolve the issue, replace the MCB.
FIGURE A
29
Chapter 8: Troubleshooting
8.6 01A4 / 01A5 / 01A6 ERROR TROUBLESHOOTING
ERROR MESSAGE 01A4 / 01A5 / 01A6
1) cause:
a. 01A4 - Main motor U phase disconnection.
b. 01A5 - Main motor V phase disconnection.
c. 01A6 - Main motor W phase disconnection.
2) SOLUTION:
a. Check the connection of the motor cable at the MCB (Figure A).
b. Replace the motor.
c. Replace the MCB.
FIGURE A
U
V
8.7 01A8 / 01AD / 02B6 / 02B7 / 02B8 ERROR TROUBLESHOOTING
ERROR MESSAGE 01A8 / 01AD / 02B6 / 02B7 / 02B8
1) cause:
a.
b.
c.
d.
e.
01A8 - Main motor over current of 7 Amps.
01AD - Motor over temperature.
02B6 - Speed up is over current.
02B7 - Speed down is over current.
02B8 - Running status over current.
2) SOLUTION:
a. See Section 3.6 for checking the status of the running deck and belt. Replace as needed.
b. Replace the MCB.
30
W
Chapter 8: Troubleshooting
8.8 01AB ERROR TROUBLESHOOTING
ERROR MESSAGE 01AB
1) cause:
a. Inverter error.
2) SOLUTION:
a. When the display is showing an 01AB error,k the MCB Fault LED should be lit (Figure A).
b. If the MCB Fault LED is not lit, replace the console.
c. If the MCB Fault LED is lit, replace the MCB.
FIGURE A
31
Chapter 8: Troubleshooting
8.9 02A0 / 02A8 ERROR TROUBLESHOOTING
ERROR MESSAGE 02A0 / 02A8
1) cause:
a. 02A0 - Main motor failure. The belt does not move when it is supposed to move.
b. 02A8 - Inverter circuit of the motor failed. Motor resistance is closed.
2) SOLUTION:
a.
b.
c.
d.
32
Check the connection of the motor cable at the MCB (Figure A).
Use a multi - meter to check the motor cable for resistance at 3 points (Figures B, C, & D).
If the motor cable displays an ohm value, replace the MCB.
If the motor cable does not display an ohm value, replace the motor.
FIGURE A
FIGURE B
FIGURE C
FIGURE D
Chapter 8: Troubleshooting
8.10 02A1 / 02A2 ERROR TROUBLESHOOTING
ERROR MESSAGE 02A1 / 02A2
1) cause:
a. 02A1 - Over AC power input voltage.
b. 02A2 - Over / low DC bus voltage.
2) SOLUTION:
a. Use a multi - meter to check if the input power is over 260V.
b. If the power outlet is ok, replace the MCB.
8.11 02AD ERROR TROUBLESHOOTING
ERROR MESSAGE 02AD
1) cause:
a. MCB over temperature.
2) SOLUTION:
a.
b.
c.
d.
Check the condition and connection of the motor cable at the MCB (Figure A).
Use a multi - meter to check the motor cable for resistance at the 2 blue wires in the cable (Figure B).
If the blue wires of the motor cable display an ohm value, replace the motor.
If the blue wires of the motor cable do not display an ohm value, replace the MCB.
FIGURE A
FIGURE B
33
Chapter 8: Troubleshooting
8.12 02B5 ERROR TROUBLESHOOTING
ERROR MESSAGE 02B5
1) cause:
a. The inverter sensor is reading the normal rated current is over 10.5 amps for 60 seconds.
2) SOLUTION:
a. Use a multi - meter to check the motor cable for resistance at 3 points (Figures A, B, & C).
b. If the motor cable displays an ohm value over 4, replace the motor.
c. If the motor cable displays an ohm value under 4, replace the MCB.
FIGURE A
FIGURE B
34
FIGURE C
Chapter 8: Troubleshooting
8.13 02B9 / 02BA / 02BC / 02BD ERROR TROUBLESHOOTING
ERROR MESSAGE 02B9 / 02BA / 02BC / 02BD
1) cause:
a.
b.
c.
d.
02B9 - The inner memory IC data write error.
02BA - The inner memory IC data read error.
02BC - Ground connection or fuse error.
02BD - Inverter hardware interrupt error.
2) SOLUTION:
a. Replace the MCB.
8.14 04A0 ERROR Troubleshooting
ERROR MESSAGE 04A0
1) cause:
a. No communication response.
2) SOLUTION:
a.
b.
c.
d.
e.
If an 04A0 error is displayed, MCB Com LED should not be lit (Figure A).
Check the connection of the digital communication wire at the MCB (Figure B).
Replace the digital communication wire.
Replace the console.
Replace the MCB.
FIGURE A
FIGURE B
35
Chapter 8: Troubleshooting
8.15 troubleshooting - Heart Rate issues
heart rate function does not work or is reading incorrectly
possible causes:
1)
2)
3)
4)
5)
6)
The
The
The
The
The
The
chest strap being used is not making good contact with the user's chest.
chest strap is at a low battery status.
chest strap is damaged.
HR grips are damaged.
HR board is damaged.
UCB is damaged.
SOLUTION:
1) Re-center the chest strap below the user's pectoral muscle (Figure A) and check again.
2) Replace the battery in the chest strap.
3) Replace the chest strap.
4) If there is no HR present, replace the HR grips.
5) If there is a HR present but it is much higher than normal, replace the HR board.
6) If replacing the HR grips and board does not resolve the issues, replace the console.
Figure A
36
Chapter 8: Troubleshooting
8.16 Troubleshooting - TV reception issues
POSSIBLE CAUSES:
No Reception on the TV or it is blurry
1) The coax signal is not being sent strongly enough for good TV reception.
2) The coax cable is pinched or installed incorrectly.
3) The TV is defective.
SOLUTION:
1) Check that the TV is programed correctly by following the instructions in Section 10.4.
2) Test the coax signal from the wall by plugging it into a known working TV.
3) Remove any coax cable splitters and reattach the cable to the treadmill. If this resolves the issue, an amplifier may be needed on for the
coax signal.
4) Check the coax cable connections at the treadmill (3 locations, Figures A-C).
5) Attach the coax cable from the wall directly into the coax connector in the console shown in Figure C. If this resolves the issue, replace the
internal coax cable in the treadmill.
6) If all other issues have been eliminated, replace the console.
Figure A
Figure B
Figure C
37
Chapter 9: Part Replacement Guide
9.1 Motor Cover RePLACEMENT
1) Remove the 2 screws holding the motor cover to the frame using a 6 mm Allen wrench (Figures A).
2) The motor cover is velcroed to the frame, so you will have to pull up with some force (Figure B).
Figure A
Figure B
3) Figure C shows the motor area with the motor cover removed.
4) Reverse Steps 1-2 to install a new motor cover. NOTE: When reinstalling the motor cover, be sure to tuck the sides in so they do not bow
outward (Figure D).
Figure C
38
Figure D
Chapter 9: Part Replacement Guide
9.2 REAR ROLLER REPLACEMENT
1) Remove one of the rear end caps using a Phillips screwdriver (Figure A).
2) Remove both roller adjustment screws using an 8 mm Allen wrench (Figure B).
Figure A
Figure B
3) Remove the rear roller from the running belt (Figures C & D).
Figure C
Figure D
4) Reverse Steps 1-3 to install a new rear roller.
5) Test the treadmill for function as outlined in Section 9.21.
39
Chapter 9: Part Replacement Guide
9.3 DECK REMOVAL
1) Remove the motor cover as outlined in Section 9.1.
2) Remove the four deck screws using a 5 mm Allen wrench (Figure A).
Figure A
3) Remove the deck from the running belt (Figures B & C). NOTE: Be careful not to pinch fingers during removal / installation of the deck.
Figure B
Figure C
4) Reverse Steps 1-3 to install a new deck. NOTE: New deck surfaces must ALWAYS be matched to a new running belt, but the deck is
waxed on both sides so the opposite side surface may be usable.
5) Test the treadmill for function as outlined in Section 9.21.
40
Chapter 9: Part Replacement Guide
9.4 DECK CUSHION REPLACEMENT
1) Remove the deck as outlined in Section 9.3.
2) Holding the bolt with a 5 mm Allen wrench, loosen the nut with a 13 mm socket (Figure A & B).
Figure A
Figure B
3) For the rear cushion, hold the cushion and remove the 13 mm nut (Figure C).
Figure C
4) Reverse Steps 1-3 to install new deck cushions.
5) Test the treadmill for function as outlined in Section 9.21.
41
Chapter 9: Part Replacement Guide
9.5 FRONT ROLLER REPLACEMENT
1) Remove the motor cover as outlined in Section 9.1.
2) Using a hook or loop of wire, remove the spring from the drive belt tensioner (Figure A). The tensioner should now pivot away from the drive
belt.
3) Loosen the rear roller screws to remove tension from the running belt.
4) Remove the front roller mounting screws using an 8 mm Allen wrench (Figures B & C).
5) Remove the drive belt from the front roller and remove the roller from the running belt (Figure D).
Figure A
Figure C
6) Reverse Steps 1-4 to install a new roller.
7) Test the treadmill for function as outlined in Section 9.21.
42
Figure B
Figure D
Chapter 9: Part Replacement Guide
9.6 RUNNING BELT REPLACEMENT
1) Remove the motor cover as outlined in Section 9.1.
2) Remove the rear roller as outlined in Section 9.2.
3) Remove the deck as outlined in Section 9.3.
4) Remove the front roller as outlined in Section 9.5.
5) Remove the running belt and replace it with a new belt (Figures A & B). NOTE: New running belts should ALWAYS be installed on a new
deck surface (deck should either be flipped or replaced to gain a new surface).
Figure A
Figure B
6) Reverse Steps 1-5 to install a new running belt.
7) Test the treadmill for function as outlined in Section 9.21.
43
Chapter 9: Part Replacement Guide
9.7 SIDE RAIL REPLACEMENT
1) Remove the rear end cap using a Phillips screwdriver (Figure A).
2) Loosen the four screws under the frame using a 5 mm Allen wrench (Figure B).
Figure A
Figure B
3) Slide the rail off the back of the treadmill (Figures C & D).
Figure C
Figure D
4) Reverse Steps 1-3 to install a new side rail. NOTE: After reinstalling the side rail, make sure the rear end cap is on first before tightening
the screws for proper gap spacing. Also be careful not to over tighten the screws, or they will poke through the top of the side rail.
44
Chapter 9: Part Replacement Guide
9.8 MOTOR CONTROL BOARD (MCB) REPLACEMENT
1)
2)
3)
4)
Turn off power and disconnect the cord from the machine.
Remove the motor cover as outlined in Section 9.1.
Remove the wire connections to the MCB.
Remove the 2 screws holding the MCB to the base frame (Figures A & B).
Figure A
Figure B
5) Remove the MCB.
6) Reverse Steps 1-5 to install a new MCB. NOTE: Be sure to plug in all wire connections removed in Step 3 (Figure C). The wire coming
from the speed sensor on the motor is not used on this model and should not be plugged in.
7) Test the treadmill for function as outlined in Section 9.21.
6 pin connector from
the incline motor.
8 pin connector from
the console cable.
3 pin connector from
the choke (Inductance).
5 pin connector from
the motor.
Figure C
45
Chapter 9: Part Replacement Guide
9.9 MOTOR REPLACEMENT
1)
2)
3)
4)
Turn off power to the treadmill and disconnect the power cord.
Remove the motor cover as outlined in Section 9.1.
Use a hook or length of wire to release the drive belt tensioner spring (Figure A).
With the spring released, rotate the tensioner to relieve tension on the drive belt (Figure B).
Figure A
Figure B
5) With the tension on the belt released, walk the drive belt off of the motor pulley (Figure C).
6) Disconnect the motor cables from the MCB and cut any tie straps holding them in place (Figure D).
Figure C
46
Figure D
Chapter 9: Part Replacement Guide
9.9 MOTOR REPLACEMENT - CONTINUED
7) Disconnect the motor ground wire from the motor and cut any tie straps holding the ground wire in place (Figure E).
figure e
8) Using an 8 mm Allen wrench, remove the four motor mounting screws (Figure F).
9) Lift the motor away from the treadmill (Figure G).
figure f
figure g
10) Reverse Steps 1-9 to install a new motor. NOTE: The speed sensor on the motor is not used on this model and should not be plugged into
the MCB.
11) Test the treadmill for function as outlined in Section 9.21.
47
Chapter 9: Part Replacement Guide
9.10 DRIVE BELT REPLACEMENT
1) Turn off power to the treadmill and disconnect the power cord.
2) Remove the motor cover as outlined in Section 9.1.
3) Release the drive belt tensioner spring (Figure A).
Figure A
4) With the spring released, rotate the tensioner to relieve tension on the drive belt and walk the drive belt off of the motor pulley (Figures B & C).
Figure B
48
Figure C
Chapter 9: Part Replacement Guide
9.10 DRIVE BELT REPLACEMENT - CONTINUED
5) Loosen the rear roller screws to relieve tension on the running belt (Figure D).
6) Remove the two 8 mm front roller screws (Figures E & F).
7) Lift the roller and remove the old drive belt (Figure G).
Figure D
Figure F
Figure E
Figure G
8) Reverse Steps 1-7 to install a new drive belt. NOTE: After installing a new belt, check it for correct alignment to the motor pulley before
setting the tensioner in place.
9) Test the treadmill for function as outlined in Section 9.21.
49
Chapter 9: Part Replacement Guide
9.11 INCLINE MOTOR REPLACEMENT
1) Turn off power to the treadmill and disconnect the power cord.
2) Lift the treadmill and support it so that the front wheels are off the floor, or the unit may be tipped on its side (Figure A).
Figure A
3) Remove the clip from the pin and remove the pin attaching the incline motor to the rack (Figure B & C).
Figure B
50
Figure C
Chapter 9: Part Replacement Guide
9.11 Incline Motor RePLACEMENT - continued
4) Disconnect the incline motor power cable from the MCB (Figure D).
5) Disconnect the incline motor from the top mounting bracket (Figure E).
Figure D
Figure E
6) Lift the incline motor away from the treadmill (Figure F).
7) Reverse Steps 1-6 to install a new incline motor. NOTE: When installing the new incline motor, make sure to replace the white washers at
the top and bottom (Figure G).
Figure F
Figure G
8) Test the treadmill for function as outlined in Section 9.21.
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Chapter 9: Part Replacement Guide
9.12 CONSOLE REPLACEMENT
1) Turn off power to the treadmill and disconnect the power cord.
2) Remove the 4 screws holding the back cover onto the console (Figure A).
3) Remove the four 6 mm screws from underneath the console (Figure B).
Figure A
Figure B
4) Disconnect the 6 wire connections from the console (Figure C).
5) Remove the console (Figure D).
FIGURE C
6) Reverse Steps 1-5 to install a new console.
7) Test the treadmill for function as outlined in Section 9.21.
52
FIGURE D
Chapter 9: Part Replacement Guide
9.13 EMERGENCY STOP SWITCH REPLACEMENT
1)
2)
3)
4)
Turn off power to the treadmill and remove the power cord.
Remove the console as outlined in Section 9.12.
Remove the 2 screws holding the red emergency stop key to the emergency stop frame (Figure A).
Remove the 2 screws holding the emergency stop frame to the console frame (Figure B).
FIGURE A
FIGURE B
5) Using a flat screwdriver, flex the red emergency stop key to remove it from the emergency stop frame (Figures C & D).
Figure c
Figure d
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Chapter 9: Part Replacement Guide
9.13 EMERGENCY STOP SWITCH REPLACEMENT - CONTINUED
6) Disconnect the 2 wires plugged into the back of the emergency stop switch (Figure E).
7) Depress the tabs on the top and the bottom of the emergency stop switch (Figure F).
Figure E
Figure F
8) With the tabs depressed, the emergency stop can be removed from the emergency stop frame (Figure G).
9) Reverse Steps 1-8 to install a new emergency stop switch. NOTE: If replacing the red emergency stop key, be sure to attach the safety clip
string to the red emergency stop key before re-installing it (Figure H).
Figure G
10) Test the treadmill for function as outlined in Section 9.21.
54
Figure H
Chapter 9: Part Replacement Guide
9.14 console frame replacement
1) Turn off power to the treadmill and disconnect the power cord.
2) Remove the console as outlined in Section 9.12.
3) Remove the 2 screws on each side holding the console frame to the handlebar frame (Figure A).
figure A
4) Remove the console frame from the handlebar frame. NOTE: The console cable wiring will need to be removed from the console frame as
it is removed (Figure B).
Figure B
5) Reverse Steps 1-4 to install a new console frame.
6) Test the treadmill for function as outlined in Section 9.21.
55
Chapter 9: Part Replacement Guide
9.15 heart rate board replacement
1) Turn off power to the treadmill and remove the power cord.
2) Remove the console as outlined in Section 9.12.
3) Remove the console frame as outlined in Section 9.14.
4) Remove the 2 screws holding the emergency stop frame to the console frame (Figure A).
5) Lay the console frame on its face and remove the 7 screws holding the back panel to the console frame and lean the console back out of
the way (Figure B).
figure a
Figure B
6) Disconnect the wire connections that go to the heart rate board (Figure C).
7) Remove the 2 screws holding the heart rate board to the console frame and remove it (Figure D).
Figure C
8) Reverse Steps 1-7 to install a new heart rate board.
9) Test the treadmill for function as outlined in Section 9.21.
56
Figure D
Chapter 9: Part Replacement Guide
9.16 speed or incline keypad replacement
1) Turn off power to the treadmill and remove the power cord.
2) Remove the console as outlined in Section 9.12.
3) Remove the console frame as outlined in Section 9.14.
4) Remove the 2 screws holding the emergency stop frame to the console frame (Figure A).
5) Lay the console frame on its face and remove the 7 screws holding the back panel to the console frame and lean the console back out of the
way (Figure B).
figure a
Figure B
6) Disconnect the ribbon cable of the affected keypad (Figures C & D).
Figure C
Figure D
7) Peel the keypad up from the front side of the console and remove it.
8) Reverse Steps 1-7 to install a new keypad.
9) Test the treadmill for function as outlined in Section 9.21.
57
Chapter 9: Part Replacement Guide
9.17 HANDLEBAR FRAME REPLACEMENT
1)
2)
3)
4)
Turn off power to the treadmill and remove the power cord.
Remove the console as outlined in Section 9.12.
Remove the console frame as outlined in Section 9.14.
Remove the 3 screws on each side holding the handlebar frame to the console mast (Figure A).
figure a
5) Lift the handlebar frame up and away from the console mast (Figure B). NOTE: The console cable wiring will need to be removed from the
handlebar frame on the user's right side as it is removed.
Figure B
6) Reverse Steps 1-5 to install a new handlebar frame.
7) Test the treadmill for function as outlined in Section 9.21.
58
Chapter 9: Part Replacement Guide
9.18 heart rate handlebar replacement
1) Turn off power to the treadmill and remove the power cord.
2) Remove the console as outlined in Section 9.12.
3) Remove the console frame as outlined in Section 9.14.
4) Remove the 3 screws on each side holding the handlebar frame to the console mast (Figure A).
5) Lift the handlebar frame up and away from the console mast (Figure B). NOTE: The console cable wiring will need to be removed from the
handlebar frame on the user's right side as it is removed.
Figure A
Figure B
6) Remove the screw on each side holding the heart rate handlebar to the handlebar frame (Figure C).
Figure C
7) Pull the two sides of the handlebar frame away from each other and remove the heart rate handlebar from the handlebar frame.
8) Reverse Steps 1-7 to install a new heart rate handlebar.
9) Test the treadmill for function as outlined in Section 9.21.
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Chapter 9: Part Replacement Guide
9.19 Heart rate Grips Replacement
1) Turn off power to the treadmill and remove the power cord.
2) Remove the 2 Phillips screws holding the 2 halves of the HR grip together (Figure A).
3) Disconnect the white wire from the bottom HR terminal and remove it (Figure B).
Figure B
Figure A
4) Disconnect the red wire from the top HR terminal and remove it (Figure C).
Figure C
5) Reverse Steps 1-4 to install new HR grips.
6) Test the treadmill for function as outlined in Section 9.21.
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Chapter 9: Part Replacement Guide
9.20 CONSOLE MAST REPLACEMENT
1) Turn off power to the treadmill and remove the power cord.
2) Remove the console as outlined in Section 9.12.
3) Remove the console frame as outlined in Section 9.14.
4) Remove the handlebar frame as outlined in Section 9.17.
5) Remove the motor cover as outlined in Section 9.1.
6) Remove the 4 screws holding the console mast to the base frame (Figure A).
7) Remove the console mast. NOTE: You will need to pull the console cable wiring through the hole in the bottom of the right side console
mast (Figure B).
Figure A
Figure B
8) Reverse Steps 1-7 to install a new console mast. NOTE: Be sure to run the console cable wiring through the right side console mast prior
to mounting it to the base frame.
9) Test the treadmill for function as outlined in Section 9.21.
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Chapter 9: Part Replacement Guide
9.21 testing the treadmill
Once the treadmill or replacement part is fully installed and
assembled and properly placed on the floor, use the following
instructions to setup and test the machine:
1) If the treadmill was just assembled or if any electronic component has been replaced (including if the console cable is unplugged for any
reason), the treadmill MUST be auto calibrated. Refer to the procedure in Section 3.4.
2) If the treadmill was just assembled or if the running belt, deck, or rollers are replaced, center the running belt. Refer to the procedure in
Section 3.5.
3) Once Auto Calibration has been run and the running belt is centered, press GO on the display. Listen for any odd noises or squeaks.
4) Press the INCLINE UP key until the treadmill is raised to the maximum incline, then lower back down to the minimum incline. Listen for any
odd noises or squeaks during this procedure.
5) Press the SPEED UP key until the treadmill is raised to the maximum speed, then lower back down to the minimum speed. Listen for any
odd noises or squeaks during this procedure.
6) Grasp the heart rate grips to check for proper heart rate response.
7) Press and release the Emergency Stop to return to normal operation.
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Chapter 10: Treadmill specifications and assembly Guide
10.1 TREADMILL SPECIFICATIONS
FEATURES
Deck Type
Ultimate Hard-Wax reversible 1" deck
Belt Type
Habisat - 2 ply commercial grade
Running Area
60" x 20"
Deck Step Height
7.5"
Cushion System
Ultimate Deck Cushioning System
Incline Range
0 - 15% (1300 lb. thrust incline motor)
Speed Range
0.5 - 12 mph / 0.8 - 20 km/h
Contact HR Sensors
Yes
Telemetric HR Receiver
Yes
Transport Wheels
Yes
DRIVE SYSTEM
Motor
Matrix 4.2 hp AC Dynamic Respone Drive System™
Motor Controller
Commercial Treadmill AC Drive
CONSOLE
Display Type
7" LED
Display Feedback
Time, Distance, Calories, Calories per Hour, Speed, Incline,
Pace, Heart Rate, METs, Watts, and Profile.
Workouts
Manual, Rolling Hills, Fat Burn, 5K, Target HR, Gerkin Protocol,
Army PFT, Navy PRT, Marine PFT, and Air Force PRT
One-Button Quick Start
Yes
CSAFE, FitLinxx Ready
Yes
Pause Function
Yes
On-the-fly Program Change
Yes
Integrated Vista Clear Digital Ready TV
Yes
Manager Mode
Re-settable defaults with accumulated time and distance.
TECH SPECS
Overall Dimensions
84"L x 33.25"W x 52"H
Maximum User Weight
400 lbs / 181.4 kg
Weight
356 lbs / 157 kg
Shipping Weight
350 lbs / 159 kg
Electrical Requirements
120 Volt 20 Amp Dedicated Circuit required with a non-looped
ground.
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Chapter 10: Treadmill specifications and assembly Guide
10.2 Fasteners and Assembly tools
frame set
part #
part name
diagram
specification
quantity
color
11
Hex Head Cap Screw
M8 x 1.25P x 25L
8
Blue
12
Flat Washer
8.2 x 19 2.0t
8
Blue
13
Hex Head Cap Screw
M8 x 1.25P x 15L
6
Black
14
Button Head Screw
M8 x 1.25P x 25L
6
White
15
Flat Washer
8.2 x 19 x 2.0t
6
White
CONSOLE SET
64
part #
part name
41
Hex Head Cap Screw
diagram
specification quantity
color
M8 x 1.25P x 40L
Yellow
4
Chapter 10: Treadmill specifications and assembly Guide
10.3 ASSEMBLY INSTRUCTIONS
ATTENTION
After assembly and installation is complete, the treadmill will need to be calibrated using the auto-calibration procedure outlined in Section 3.4.
DO NOT stand on the belt while the auto-calibration sequence is in progress.
Prior to assembling the treadmill, unpack all of the contents of the box and make sure that all necessary components are present. Review the
contents of the hardware package for completeness. Contact Matrix customer service at 866.693.4863 to report any missing items.
ASSEMBLY INSTRUCTIONS
Please make sure that the power cord is not plugged into the wall outlet while completing the following procedure.
To ensure correct assembly of the treadmill, carefully read and follow these steps:
Remove the motor cover(s) and set aside. The motor cover(s) need
to be removed to gain access to the motor compartment so that wire
harness connections can occur.
Open Blue Assembly Bag. Assemble both the left and right console
masts to the treadmill base using item 11 hex head cap screw and
item 12 flat washer. Thread the console cable through the right
console mast as you attach it.
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Chapter 10: Treadmill specifications and assembly Guide
10.3 ASSEMBLY INSTRUCTIONS - CONTINUED
Open Black & White Assembly Bag. Assemble the HR handlebar to the left and right handlebars using item 14 - hex head cap screw. Fasten
the contact HR handlebar assembly to the console masts using item 15 - button head screw and item 12 - flat washer.
Pull the HR wires through the handlebar using the wire pull. Pull the mast wire through the handlebar.
Assembly tip: Look at the labels on the HR wire coming from the HR handlebar to ensure that contact with the left and right handlebars are
assembled in the proper orientation.
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Chapter 10: Treadmill specifications and assembly Guide
10.3 ASSEMBLY INSTRUCTIONS - CONTINUED
Open Black Assembly Bag. Assemble the console frame to the
handlebars using item 14 - hex head cap screw. Be sure to route
the console cables down the console mast and connect the HR
handlebar wires. Make all appropriate wire connections within the
motor compartment.
Open Yellow Console Assembly Bag. Make the appropriate color
coded wire connections to the faceplate then assemble to the
console frame using item 41 - hex head cap screw.
NOTE: For the T3xe, three connections need to be made in the
motor compartment.
67
Chapter 10: Treadmill specifications and assembly Guide
10.3 Assembly instructions - continued
Open Green Assembly Bag. Install the power cord and assemble
item 18 power cord holder with item 22 button head screw. If your
hardware pack is missing item 22, check to see if the screws are
already assembled on the treadmill.
68
Replace the motor cover(s) and power the treadmill on. The power
button is located next to the power cord inlet.
Chapter 10: Treadmill specifications and assembly Guide
10.4 TV programming instructions
1) Press ENTER, 1, 0, 0, 1, ENTER on the number keypad on the upper display and Manager Mode will appear on the display.
2) Press the key next to TV (Figure A), and then press the key next to CHANNEL SCAN (Figure B).
FIgure A
Figure B
3) Press the key next to START (Figure C).
4) Press the - key on the number keypad and a Menu will appear on the TV (Figure D).
FIgure C
Figure D
69
Chapter 10: Treadmill specifications and assembly Guide
10.4 TV programming instructions - continued
5) Use the volume keys to move horizontally in the Menu and the channel keys to move up or down. NOTE: You must press buttons quickly in
the Menu or it will minimize within 5 seconds.
6) Move the cursor over to Channel on the top right of the Menu (Figure E), and go down to AUTO SCAN, use the volume button to select it
(Figure F).
Figure E
Figure F
7) Move the cursor down to START TO SCAN and use the volume button to select it (Figure G).
8) If the channels are now coming in clearly, press the EMERGENCY STOP key to return to normal operation.
9) If the channels still are not coming in, or are showing in black and white, return to CHANNEL SCAN, and then change the CABLE SYSTEM
to match your incoming cable frequency (Figure H). Re select START TO SCAN once this has been changed.
10) If the channels are still not coming in clearly, refer to the TV Troubleshooting in Section 8.16.
Figure G
70
Figure H
Chapter 11: Software Upgrade Guide
11.1 software upgrade instructions
1) Copy three software files (T3xe deploy.cab, io.txt, and update.config) onto a USB drive.
2) Turn on the power to the treadmill, wait until the standby picture has been cleared (Figure A).
3) Insert the USB drive into the Reprogram Port in the back of the console back cover (Figure B).
Figure A
Figure B
4) The upgrade procedure will run automatically (Figure C).
5) When the update is complete, the display will prompt to remove the USB drive (Figure D).
6) Power should cycle automatically once the USB drive is removed. Once the unit powers back up, test for function as outlined in Section 9.21.
Figure C
Figure D
71
NOTES
72
M ATri x F i tne ss s y st e ms cor p.
1610 Landmark Drive C ottage G rove wi 5 3 5 2 7 U S A
TO LL FREE 866. 693. 4863
w w w. m a t r i x f i t n e s s . c o m
FA X 6 0 8 . 8 3 9 . 1 7 1 7
KO
REV. B
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