Industrial robot controller
Using patented multiple robot control technology,
MOTOMAN’s next-generation DX100 controller easily
handles multiple tasks including control of up to
eight robots (72 axes), as well as I/O devices and
communication protocols.
The energy-saving DX100 features faster processing
speeds, advanced robot arm control for smoother
interpolation, built-in collision avoidance, and quicker
I/O response. These advanced control functions take
advantage of Yaskawa’s Sigma V motor technology to
optimize acceleration characteristics and reduce cycle
time.
Connections to the controller cabinet are made
through the back of the unit, optimizing floor space.
The DX100 conserves power during robot idle time,
providing up to 25% energy savings.
Featuring a robust PC architecture, the DX100 uses a
Windows® CE, lightweight programming pendant
with colour touch screen. Multiple window display
capability and a unique cross-shaped navigation cursor
considerably reduce teaching time.
A convenient compact flash slot and USB port
facilitate memory back-ups. All operator controls are
located on the pendant, allowing the control cabinet
to be mounted remotely.
Key benefits
■ Patented multiple robot
control (up to 8 robots/72 axes)
■ Controller connections
through back of unit optimize
floorspace
■ Dynamic interference zones
protect robot arm and provide
advanced collision avoidance
■ Faster processing,
high performance
■ Reduces teaching time
■ Provides up to 25% energy
savings
MOTOMAN-DX100
Industrial robot controller
MOTOMAN-DX100 Technical Data
High performance controller DX100
for MOTOMAN-Robots
Multi-Robot-Synchronization function
Real time synchronization of up to eight
robots and external axes (max. 72 axes)
• Jigless working possible
• Enables high density robot layouts
• Reduced cycle time
Advanced-Robot-Motion function (ARM)
Programming pendant (PHG)
ergonomical, light and easy
5,7’’ LCD colourdisplay
Touch screen
Dynamic calculation of robot axis torque and load
• High performance path accuracy
• Optimized robot motion and speed
• Vibration control
• Highly sensitive collision detection
Operation keys
start/stop
emergency off
Windows operating
system
Communication features
Built-in Ethernet, Web (ftp, opc) server options and
fieldbus support of the 15 most common brands on
the market
• Easy to connect to existing networks
• Remote monitoring and diagnosis of robot systems
Further features
Flash card
slot
Cursor key
USBConnection
(reverse side)
• Multitasking
• Internal SPS
• High performance by industrial PC
• Boot time max. 50 sec
• MTTR (Mean Time To Repair): < 5 min.
• Automatic zero calibration
Main axes keys
Additional
axes keys
Display can be individually set
for each application
3 position dead
man switch
(rear side not visible)
• Easy and fast programming
• Several user levels –
from operation to maintenance
Control cabinet
Dimensions
800 (W) x 1000 (H) x 650 (D)
Weight
Approx. 250 kg
Protection class
IP54
Cooling system
Indirect cooling
Ambient
temperature
0° to +45°C (operation)
–10° to +60°C (transport and storage)
Relative humidity
Max. 90% non-condensating
Power supply
3-phase 400/415/440 VAC at 50/60 Hz
Digital I/O
40 inputs/40 outputs (standard)
(Expandable to 2048 inputs/2048 outputs)
Analogue in/outputs
40 channels (optional)
Positioning system
Absolute encoder / serial interface
Program memory
200.000 steps, 10.000 instructions
and 15.000 PLC steps
Interface
RS-232C, Ethernet
• Help function
All dimensions in mm | Technical data may be subject to change without previous notice |
Please request detailed drawings at robotics@yaskawa.eu.com – DX100, E-05-2010
MOTOMAN-DX100 Technical Data
Maintenance
Programming pendant
Functions
System monitor, internal maintenance clocks
(e.g. Servo power-on time)
Self-diagnosis
Classifies errors and major/minor alarms
and displays the data
User alarm display
Alarm messages for peripheral devices
Alarm display
Alarm messages and alarm history
I/O diagnosis
Simulated enable/disable outputs
TCP calibration
Automatic calibration of TCP
(Tool Center Point)
Safety features
Specifications
169 (W) x 314.5 (H) x 50 (D)
Touchscreen display
5.7” colour LCD (640 x 480 pixels)
Weight
0.986 kg
Coordinate system
Joint, Rectangular/cylindrical, Tool,
User-coordinates
Speed adjustment
Fine adjustment possible during operation
or teach mode
Shortcuts
Direct access keys and user selectable
screen keys possible
Language
Mostly spoken languages available
(worldwide)
Interface
Compact Flash card slot, USB port
Operating system
Windows CE
Programming
Dual-channel safety system
(Emergency stop, safety interlock),
3-position Dead-man’s switch,
European safety standard (ISO10218)
Collision avoidance
Dimensions
Collision avoidance zones and radial
interference zones
Programming
language
INFORM III
Robot motion
control
Joint motion, linear, circular,
spline interpolation
Speed adjustement
Joint motion (% of maximum)
Monitors robot axes’ torque levels
Interpolation (mm/sec; cm/min; inch/min)
Machine lock
Test-run peripheral device without robot
motion possible
Angular velocity (°/sec)
80
Collision detection
166
Main Power
Supply Switch
Rating Name Plate
!
See Notes (1)
Min 500 mm
Warning Label
1000
Key Handle
Xxxxxxxxx Xxxxxx
XXX
Programming
Pendant (P.P.)
4–M16
Eye-Bolts
A
A
Bottom Cover
800
Air Inlet
Xxxxxxxxx Xxxxxx
XXX XXXXX
CEE
Connector
432BS6
Air In
X11
Cable Entrance (a)
X21
Blind Panel
Cable
Entrance (a)
Air Out
75
Mass Label
35
A
A
570
20
YASKAWA offices and representatives near to you
YASKAWA Electric Corporation
JP 2-1, Kurosaki-shiroishi
Yahatanishi-ku
Kitakyushu-shi 806-0004
+093-645-8801
YASKAWA Group
Distributors
A
BG Kammarton Bulgaria Ltd.
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Schwechat/Wien +43(0)1-707-9324-15
CZ YASKAWA Czech s.r.o.
Rudná u Prahy +420-257-941-718
D YASKAWA Europe GmbH
Robotics Division
Allershausen +49-8166-90-0
YASKAWA Europe GmbH
Headquarter
Eschborn +49-6196-77725-0
DK YASKAWA Nordic AB
Løsning +45-7022-2477
E
YASKAWA Portugal
Aveiro +351-234-943900
F
YASKAWA France SARL
Saint-Aignan-de-Grand-Lieu
+33-2-40131919
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Turku +358-(0)-403000600
GB YASKAWA UK Ltd.
Banbury +44-1295-272755
I
Sofia +359-02-926-6060
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Dällikon +41-44-847-17-17
EE RKR Seadmed OÜ
Tallinn/Estonia +372 68 35 235
GR Gizelis Robotics
Nea Kifissia +30-2106251455
H Flexman Robotics Kft
Budapest +36-30-9510065
Rehm Hegesztéstechnika Kft
Budapest +36-53-380-078
N Optimove as
Lierstranda +47-32240600
PL Integrator RHC Sp. z o.o.
Torun +48-56-6519710
TR Teknodrom Robotik
Otomasyon San. Tic. Ltd. pti
Gebze/Kocaeli +90-262-678-88-18
ZA Robotic Systems SA PTY Ltd
Johannesburg +27-11-6083182
YASKAWA Italia s.r.l.
Torino +39-011-9005833
IL YASKAWA Europe Technology Ltd.
Rosh Ha’ayin +972-3-9004114
NL YASKAWA Benelux B.V.
EB Son +31-40-2895500
P
YASKAWA Iberica S.L.
Sant Bol de Llobregat +34-93-6303478
RUS YASKAWA Nordic AB
Moskva +46-480-417-800
SE YASKAWA Nordic AB
Torsås +46-480-417-800
SI YASKAWA Slovenia
Ribnica +386-1-8372-410
Headquarters
Robotics
Division
YASKAWA Europe GmbH
Kammerfeldstraße 1
D-85391 Allershausen
Fon 0049- 81 66- 90- 0
Fax 0049- 81 66 - 90 -103
YASKAWA Academy and YASKAWA Europe GmbH
sales office Frankfurt
Robotics Division
Hauptstraße 185
D-65760 Eschborn
Fon 0049 - 61 96 - 777 25 - 0
Fax 0049 - 61 96 - 777 25 - 39
Technical data may be subject to change without previous notice.
www.yaskawa.eu.com
robotics@yaskawa.eu.com