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OPERATOR'S MANUAL MODEL SW FROM SERIAL NUMBER 60001 TO 69999 PART 03023 WARNING: FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY. * Keep all shields in place, especially the grass discharge chute. * Before performing any maintenance or service, stop the machine and remove the spark plug wire and ignition key. * If a mechanism becomes clogged, stop the engine before cleaning. * Keep hands, feet and clothing away from power-driven parts. * Read this manual completely as well as other manuals that came with your mower. REMEMBER - YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR! Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. This manual covers the operating instructions and illustrated parts list for: All SW Machines with a serial number of xxx60001- xxx69999 Always use the entire serial number listed on the serial number tag when referring to this product. EQUIPMENT SAFETY Your mower was built to the highest standards in the industry. However, your mower is only as safe as the operator! Carelessness or operator error may result in serious bodily injury or death. Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. Make sure every operator is properly trained and thoroughly familiar with all of the controls before operating the equipment. - Scag Power Equipment - BEFORE OPERATING 1. Know the controls and how to stop quickly. 2. Before attempting to start engine, shift transmission into neutral, move blade engagement switch to OFF position and move neutral latches to neutral. 3. Do not allow children to operate the machine. Do not allow adults to operate the machine without proper instruction. 4. Remove all debris or other objects that might be picked up and thrown by the cutter blades. Keep all bystanders away from the mowing area. GENERAL SAFETY INSTRUCTIONS 5. Keep all shields, safety devices, and decals in place. If a shield, safety device or decal is defective or damaged, repair or replace it before operating. Also, tighten all loose nuts, bolts and screws to assure machine is in safe operating condition. 1. READ THIS OPERATOR'S MANUAL and instructions furnished with attachments. 2. A replacement Operator's Manual is available from your Scag Servicing Dealer or by contacting Scag Power Equipment, Service Department at P.O. Box 152, Mayville WI 53050. Please indicate the complete model and serial number of your Scag product. 6. Do not operate the machine while wearing sandals, tennis shoes, sneakers or shorts. Also, do not wear loose fitting clothing which could get caught in moving parts. Always wear long pants and substantial shoes. Wearing safety glasses and safety shoes is advisable and required by some local ordinances and insurance regulations. 3. Perform only those maintenance instructions described in this manual. If major repairs are ever needed or assistance is desired, contact an Authorized Scag Dealer. To ensure optimum performance and safety, always purchase genuine SCAG replacement parts and accessories. NEVER use WILL-FIT replacement parts and accessories made by other manufacturers. THE USE OF UNAPPROVED REPLACEMENT PARTS AND ACCESSORIES WILL VOID THE WARRANTY. 7. Fill fuel tank with clean, fresh gasoline, with a minimum octane rating of 87, before starting the engine. Avoid spilling gasoline. Since gasoline is flammable, handle it carefully. A. Use an approved gasoline container. B. Do not fill tank while engine is hot or running. C. Do not smoke while handling gasoline. D. Fill fuel tank outdoors and up to approximately 1" (25 mm) below the bottom of the filler neck. E. Wipe up any spilled gasoline. 1 8. If the cutting blades should strike a solid object or the equipment should start to vibrate abnormally, stop the engine, disconnect the spark plug wire, and check immediately for the cause. Vibration is generally a warning of trouble. Check the cutting unit and traction unit for damaged or defective parts. Repair any damage before starting the engine or operating the cutter unit. Be sure blades are in good condition and blade bolts are tight. EQUIPMENT SAFETY CONT'D WHILE OPERATING 1. Start the engine when neutral latches are in the neutral lock position, the cutter blades are disengaged, and the transmission is in neutral. 2. Do not run the engine in a confined area without adequate ventilation. Exhaust fumes are hazardous and could possibly be deadly. 9. Always park the mower and/or start the engine on a level surface. If this is not possible, block the wheels to prevent the mower from moving when you are not in the operators position. 3. Using the machine demands attention. To prevent loss of control: A. Mow only in daylight or when there is good artificial light. B. Watch for holes or other hidden hazards. C. Do not drive close to a drop-off, ditch or creek bank or other hazard. D. Reduce speed when making sharp turns and when turning on hillsides. E. Always be sure of your footing. Keep a firm hold on the handles and walk---never run. F. Do not operate where conditions are slippery. 10. Cut grass slopes carefully. Do not start, stop or turn suddenly. When operating on a slope, start at the bottom of the slope and travel across the grade whenever possible. Never travel up and down the grade. Do not mow excessively steep slopes. WARNING: Reduce speed and be very careful when operating on slopes to prevent tipping. If you need to turn on a hill, always turn uphill. 4. The discharge chute must always be installed and in the down position on the side discharge cutter deck except when the Scag optional grass catcher or mulching plate are completely installed. If the discharge area should plug, shut the engine off and wait for all movement to stop before removing the obstruction. 11. Do not touch engine or muffler while the engine is running or soon after it is stopped. These areas could be hot enough to cause a burn. 12. Before leaving the operators position or leaving the mower unattended, shift the transmission into neutral, place the neutral latches in the neutral lock position, and move the blade engagement switch to OFF. Shut the engine OFF and remove the key. 5. Disengage the blades and wait for them to stop before crossing gravel drives, walks or roads. 6. Shut the engine off and wait until the blades come to a complete stop before removing the grass catcher container. 13. Do not pass or stand on the grass discharge side of any mower with the engine running. Stop operation when another person approaches. 7. Never raise the cutting unit while the blades are rotating. 2 EQUIPMENT SAFETY CONT'D 7. The engine must be shut off before checking the oil or adding oil to the crankcase. 14. Only use Scag approved riding attachments. 8. Allow the engine to cool before storing the mower in any enclosure such as a garage or storage shed. Make sure the fuel tank is empty if the machine is to be stored in excess of 30 days. Do not store the mower near any open flame or where gasoline fumes may be ignited by a spark. Scag Approved Riding Attachments: RS-2 RS-ZT Using unapproved attachments, (especially "standup" riding attachments) may be hazardous. 9. Always store gasoline in a safety-approved, red container. WARNING FALLING HAZARD USE ONLY SCAG APPROVED RIDING ATTACHMENTS SEE OPERATOR'S MANUAL 10. Keep the mower and fuel container in a locked storage area to prevent children from playing and tampering with them. 481109 11. Perform only those maintenance instructions described in this manual. If major repairs are ever needed or assistance is desired, contact an Authorized Scag Dealer. To ensure optimum performance and safety, always purchase genuine SCAG replacement parts and accessories. NEVER USE WILL-FIT replacement parts and accessories made by other manufacturers. Using unapproved replacement parts and accessories may void the warranty. MAINTENANCE AND STORAGE 1. Disconnect high tension wire from spark plug to prevent accidental starting of the engine when servicing, adjusting or storing the machine. 2. If the mower must be tipped to perform maintenance or adjustment, remove the battery, drain the gasoline from the fuel tank and oil from the crankcase. 12. Be careful when servicing the battery as it contains acid, which is corrosive and could cause burns to skin and clothing. 3. To reduce potential fire hazard, keep the engine free of excessive grease, grass, leaves and accumulations of dirt. 13. Batteries release explosive gases when being charged or discharged. Keep batteries away from any source of sparks and/or flame. 4. Be sure the machine is in safe operating condition by keeping nuts, bolts, and screws tight. Check the blade mounting bolts and nuts frequently to be sure they are tightened. OPERATION 5. If the engine must be running to perform a maintenance adjustment, keep hands, feet, clothing and other parts of the body away from the cutter deck blades and other moving parts. 6. Do not overspeed the engine by changing governor settings. To be sure of safety and accuracy, have an authorized dealer check maximum engine speed with a tachometer. INITIAL RUN-IN First day of use or approximately 10 hours. 1. Check belts for proper tension at 2, 4 and 8 hours. Adjust as needed. 3 OPERATION CONT'D 2. Before starting engine: 2. Check steering control rods for neutral adjustment. (See Adjustments, page 6) * Check oil levels in engine. * Fill tank with clean, fresh, lead-free gasoline. * The fuel valve must be opened. 3. Check tires for proper pressure. Caster Wheels 25 psi. Drive Wheels 15 psi. NOTE: Use gasoline with an octane rating no less than 87. * Transmission must be in NEUTRAL. * Blade clutch switch must be in OFF position. * Operator's presence levers must be released. * Neutral latches must be in neutral lock position. * Key switch must be on. 4. Check for loose hardware. Tighten as needed. 5. Check safety switches for proper adjustment: * Engine will crank, but not start 3. Start engine: if machine is not in neutral. * On electric start, engine will not * Choke as required. If the engine is cold, pull crank if PTO switch is on. the choke knob out. When the engine starts, * Engine should crank and start if slowly push choke in. If the engine stalls, repeat machine is in neutral and PTO the above operation. When the engine is warm, engagement switch is OFF. choking may not be necessary. 6. Grease machine fittings: Spindle Bearings - 2 or 3 Transmission Couplers - 2 Drive Wheel Bearings - 2 Caster Wheel Bearings - 2 Caster Pivot Yoke - 2 Idler Pivot Bracket - 2 Cutter Deck Idler - 1 or 2 4. Engage cutter blades by lifting and pushing the blade cluch switch into the ON position. Pull the switch to the OFF position to disengage the cutter blades. NOTE: MOWER OPERATION 1. Read and understand the safety instructions before attempting to operate this machine. When PTO is engaged or (possibly) disengaged, a squealing sound from the underside of the machine is normal. It is caused by the electric clutch plates meshing as the mower comes up to speed. For best equipment life, engage the clutch with the engine at 1/2 throttle, not under full load. 5. Shift the transmission into gear for desired mowing speed. NOTE: Top speed is suggested only for transport! 6. While squeezing steering brake levers with both hands, release both neutral latches. 4 OPERATION CONT'D 2. To adjust the cutter deck drive belt: adjust the nut so that the belt moves 1/2" with 10 pounds of pressure. (See figure 1) 7. When steering brake levers are released, machine will travel straight. To make a right turn, squeeze RH lever. To turn left, squeeze LH lever. NOTE: Due to initial belt stretch and to prevent the belt from slipping, check this adjust8. TO STOP wheel drive, squeeze both levers, lock ment after the first 2 hours, 4 hours and 8 neutral latches, and shift transmission into neutral. hours. END OF L-SHAPED BRACKET WARNING: BELT To avoid serious bodily injury and damage to transmission, machine must be at full stop before shifting from forward to reverse or from reverse to forward. NUT "J" BOLT WASHER 8. Only use Scag Approved Riding Attachments. Scag approved riding attachments: RS-2 RS-ZT Using unapproved attachments, (especially "stand-up" riding attachments) may be hazardous. CUTTER DECK DRIVE BELT TENSION ALIGNMENT IDLER - L.H. SC400G Figure 1 WARNING 3. FALLING HAZARD USE ONLY SCAG APPROVED RIDING ATTACHMENTS SEE OPERATOR'S MANUAL 481109 To adjust the blade drive belt: Using a belt tension gauge, check the belt tension so the belt moves 1/2" with 10 lbs. pressure. Adjust the tension by tightening or loosening the J-bolt. (See figure 2 & 3) BELT ADJUSTMENTS ire pressure can be adjusted for CUTTER DECK BELT ADJUSTMENTS WASHER 1. Remove belt cover. NUT SC401G Figure 2 5 2. Steering Control Rods: There should be approximately 3/4" clearance from the bottom of the rod to the bottom of the neutral latch slot when in the drive position. (See figure 5) ADJUSTMENTS CONT'D CUTTER DECK ADJUSTMENT IDLER BELT TENSION ADJUSTMENT IDLER NEUTRAL LATCH DISCHARGE AREA NEUTRAL LOCK POSITION DRIVE POSITION CHECK BLADE DRIVE BELT TENSION HERE SC402G 3/4" Figure 3 STEERING BRAKE LEVER DRIVE CONTROLS Figure 5 1. Traction Plus (Accessory Option): With the hand controls released, adjust the swivels by holding the bail 2" (+/- 1/2") from the dash panel. Adjust so that the swivels just touch the bottom of the slots in the traction levers. (See figure 4) NOTE: SC404G 3. Brake Rods: Adjust so that the brakes do not apply until the steering levers are pulled tight to the handles. When the steering levers are locked in the neutral position, the unit may be pushed around. (See figure 5) The key to proper operation of Traction Plus is that both swivels are touching the bottom of the traction lever slots at the same time when the bail is pulled back. TRANSMISSION DRIVE BELT Adjust the transmission drive belt so that there is about a 3/16" deflection with 10 lbs. of pressure. Adjust by loosening idler pulley mounting bolt and sliding the idler left or right to change belt tension. BAIL TRACTION PLUS LEVER CUTTER DECK ADJUSTMENTS Due to the many cutting conditions that exist, it is difficult to suggest a cutter deck setting that will work for every lawn. There are two adjustments that can be made on these decks, pitch and height. SWIVELS SHOULD TOUCH BOTTOM OF SLOT "J" BOLT SC403G Figure 4 6 ADJUSTMENTS CONT'D Caster spacers also can be repositioned to change cutting heights and to change the pitch of the deck. (See figure 7) PITCH is the angle of the blades (comparing front to rear). A 1/4" downward pitch (front of deck down) is recommended for best cutting performance. PIN SPACERS HEIGHT is the nominal distance the blade is off of the ground. This measurement is made with the blades pointed side to side and distance is measured between cutting tip and ground. (Also see Blade Height Adjustment, next page) Changes to the cutting height can also be achieved by repositioning the cutter deck. (This adjustment will also effect the pitch of the deck). There are three available positions (see figure 6). REPOSITIONING SPACERS Figure 7 LOW CUT (1 3/4"- 3") MID RANGE (2 1/2"- 3 3/4") HIGH CUT (3 1/4"- 4 1/2") CUTTER DECK HEIGHT ADJUSTMENT SC405G Figure 6 7 SC406G ADJUSTMENTS CONT'D CUTTER BLADES Do not sharpen beyond 1/3 of the width of the blade. (See figure 9) BLADE HEIGHT ADJUSTMENT Adjusting the blade height can be done by moving any number of the four smaller 1/4" spacers on the blade mounting bolts to the top of the spindle shaft or below the spindle shaft. NOTE: Dress the blade with a file. Using a wheel grinder may burn the blade. Check the balance of the blade. If blades are out of balance, vibration and premature wear of spindle assembly can occur. See your authorized Scag dealer for blade balancing or special tools if you choose to balance your own blades. NOTE: All blades should be positioned equally. For best cut and discharge, a minimun of three spacers should be installed between the blade and spindle. (See figure 8). ANGLE BLADE BACK X DO NOT CUT IN X MUST NOT EXCEED 1/3 BLADE WIDTH 30 SC4O8G Figure 9 SC407G Figure 8 8 LUBRICATION & MAINTENANCE BREAK-IN + Grease spindle until grease comes out the relief valve Compatible Greases: Lidok EP #2 (found at industrial shops) Ronex MP (Exxon service stations) 40 HOURS (WEEKLY) Shell Alvania (Shell service stations) Mobilux #2 (Mobil service stations) 100 HOURS (BIWEEKLY) Super Lub M EP #2 (Conoco service stations) 8 HOURS (DAILY) 500 HRS OR ANNUALLY COMMENTS PROCEDURE X X X X X X X X X X X X X X X X X X X Check all hardware for proper tightness Change engine oil and filter at 5 hours Check engine oil Remove debris from under belt cover Sharpen cutter blades Grease spindle bearings Clean air filter Check belt tension Check tire pressure Change engine oil Replace air filter Grease caster wheel bearings Grease caster wheel pivot shafts Grease idler pulley bracket on cutter deck Grease drive wheel bearings Grease transmission couplers Grease idler bracket LH & RH Check all hardware for proper tightness Adjust air gap on electric clutch Do not over fill More often if needed More often if needed + US Lithium MP White Grease 2125 More often if needed Add or adjust as required See engine mfg. information More often if needed Chassis grease Chassis grease Chassis grease Chassis grease Chassis grease Chassis grease Contact your Scag dealer for information about making this adjustment REPLACEMENT PARTS For your convenience, we are providing a list of common replacement parts for your SCAG Product. Part Description 32 48110 48184 48108 48185 48111 48304 48112 48278 48204 48087 48089 48285 48286 48265 48088 48295 48296 48203 48202A 04029-03 Cutter Blade 16-1/2" Cutter Blade 16-1/2" High Lift Cutter Blade 18" Cutter Blade 18" High Lift Cutter Blade 21" Cutter Blade 21" High Lift Cutter Blade 24" Belt, Blade Drive Belt, Blade Drive Belt, RH Blade Drive Belt, Blade Drive Belt, RH Blade Drive Belt, Blade Drive Belt, RH Blade Drive Belt, Blade Drive Belt, RH Blade Drive Belt, Blade Drive Belt, Transmission Drive Belt, Wheel Drive Wing Nut, Belt Cover x x 36 48 52 61 72 x x x x x x x x x x x x x x x x x x x x 9 x x x x x x x x x x x x x x x x x LUBRICATION & MAINTENANCE BREAK-IN + Grease spindle until grease comes out the relief valve Compatible Greases: Lidok EP #2 (found at industrial shops) Ronex MP (Exxon service stations) 40 HOURS (WEEKLY) Shell Alvania (Shell service stations) Mobilux #2 (Mobil service stations) 100 HOURS (BIWEEKLY) Super Lub M EP #2 (Conoco service stations) 8 HOURS (DAILY) 500 HRS OR ANNUALLY COMMENTS PROCEDURE X X X X X X X X X X X X X X X X X X X Check all hardware for proper tightness Change engine oil and filter at 5 hours Check engine oil Remove debris from under belt cover Sharpen cutter blades Grease spindle bearings Clean air filter Check belt tension Check tire pressure Change engine oil Replace air filter Grease caster wheel bearings Grease caster wheel pivot shafts Grease idler pulley bracket on cutter deck Grease drive wheel bearings Grease transmission couplers Grease idler bracket LH & RH Check all hardware for proper tightness Adjust air gap on electric clutch Do not over fill More often if needed More often if needed + US Lithium MP White Grease 2125 More often if needed Add or adjust as required See engine mfg. information More often if needed Chassis grease Chassis grease Chassis grease Chassis grease Chassis grease Chassis grease Contact your Scag dealer for information about making this adjustment REPLACEMENT PARTS For your convenience, we are providing a list of common replacement parts for your SCAG Product. Part Description 32 48110 48184 48108 48185 48111 48304 48112 48278 48204 48087 48089 48285 48286 48265 48088 48295 48296 48203 48202A 04029-03 Cutter Blade 16-1/2" Cutter Blade 16-1/2" High Lift Cutter Blade 18" Cutter Blade 18" High Lift Cutter Blade 21" Cutter Blade 21" High Lift Cutter Blade 24" Belt, Blade Drive Belt, Blade Drive Belt, RH Blade Drive Belt, Blade Drive Belt, RH Blade Drive Belt, Blade Drive Belt, RH Blade Drive Belt, Blade Drive Belt, RH Blade Drive Belt, Blade Drive Belt, Transmission Drive Belt, Wheel Drive Wing Nut, Belt Cover x x 36 48 52 61 72 x x x x x x x x x x x x x x x x x x x x 10 x x x x x x x x x x x x x x x x x 32" & 36" CUTTER DECKS 41 9 45 45 44 44 68 40 47 11 43 46 46A 43 41 58 57 22 42 53 A 41 39 39A 61 59 11 48 7 60 58 42 54 14 55 50 13 56 37 18 49 52 38 36 51 A 49 2 19 37 20 21 14 55 35 40 22 21 8 20 23 24 1 1A 14 25 62 27 28 26 35 10 5 66 29 22 6 34 32 31 33 4 11 3 12 30 11 31 64 5 15 15A 16 63 67 17 SC409GC 13 65 32" & 36" CUTTER DECKS Ref. Part No. Number Description 32 36 1 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 15A 15A 16 17 18 19 20 21 22 23 24 25 26 27 28 29 NS 30 31 32 33 34 35 36 37 38 39 39A 40 41 Cutter Deck (Includes Decals) Cutter Deck (Includes Decals) Cutter Spindle Assy. Spacer, Outside Tapered Nut, 5/16-24 Tapered Bearing (Two) Spindle Housing Bolt, 5/16-18 x 4-1/4" Hex Head Spindle Shaft Bolt, 3/8-16 x 3-1/2" Hex Head Key, 1/4 x 1/4 x 2" Spacer, Cutter Blade - Small Bolt,5/16-18 x 1-1/4" Hex Head Spring, Chutte Return Nut 5/16-18 Serrated Flange Cutter Blade 16-1/2" Cutter Blade, 18" Cutter Blade 16-1/2 Hi Lift Cutter Blade, 18 Hi Lift Flatwasher, 5/8 W Hex Hd. Bolt, 5/8-11 x 9-1/2" Caster Assembly (Inc.19-28) Quick Pin Spacer, Caster Yoke, 1/2" long Bronze Bearing Grease Fitting Support Assembly (Inc. 21-23) Caster Yoke Sleeve, Caster Wheel Bearing Hex Hd. Bolt, 1/2-13 x 5-1/2" Elastic Stop Nut, 1/2-13 Wheel Assy. (Inc.4, 29-34) Tire only, Caster Wheel Inner Tube only Rim Pair, Caster Wheel Retainer, Bearing, Caster Wheel Roller Bearing, Caster Wheel Grease Fitting, 45 degree 1/4-28 Hub Assembly Cpscrw,5/16-18 x 3/4" Ser.Flg. Hex Head Discharge Chute Hex Nut, 5/16-18 Elastic Stop Hex Hd Bolt, 5/16-18 x 1" Belt Cover Assy (Includes Decal) Belt Cover Assy (Includes Decal) Flat Washer, 3/8" Special Wing Nut, 3/8-16 x 46849 46850 46631 43312 48307-08 481022 43294 04001-108 43298 04001-77 04063-08 43278 04001-10 481050 04019-03 48110 48108 48184 48185 04040-10 04001-41 46079 04066-01 43037-01 48100-01 48114-04 46082 45006 43022 04001-37 04021-07 48307 48307-02 48006-03 48307-04 48006-07 48006-06 48114-03 48006-05 04017-16 461054 04021-10 04001-09 46853 46797 04041-07 04029-03 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Ref. Part No. Number Description 32 36 42 43 44 45 46 46A 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 Pulley Tapered Hub Hex Hd. Bolt, 1/4-20 x 3/4" Hex Nut, 5/8-11 Belt, Blade Drive Belt, Blade Drive Spacer Hex Nut, 3/8-16 Center Locknut Nut, 3/8-16 Serrated Flange Support, Belt Cover Cpscrw, 7/16-14 x 1"Ser.Flg. HH Nut, 7/16-14 Serrated Flange Spacer, J-Hook Washer, 3/8 x 1-1/2 x 16 GA Elastic Stop Nut, 3/8-16 Idler Pivot Idler Arm Assy. (Inc. 22 & 58) Bronze Bearing Retaining Ring, 1-1/8" Ext. ”E” J-Hook Idler Pulley, Belt Clutch Seal, Cutter Spindle Spindle Bushing Spacer, Inside Nut, Relief Fitting, Cutter Spindle Seal, Cutter Spindle Spindle Shield x x x x x 48924 48926 04001-01 04020-09 48278 48204 43077 04021-05 04019-04 04004-02 04017-42 04019-05 43277 04041-12 04021-09 45423 46748 48100-02 04050-05 44078 48269 481024 43297 43296 481035 48677 481025 48098 x x x x x x x x x x x x x x x x x x x x x x x x x * Common hardware which should be purchased locally. All bolts are Grade 5 plated, all other fasteners zinc plated. 14 x x x x x x x x x x x x x x x x x x x x x x x x x x x 48", 52", 61", & 72" CUTTER DECKS 41 85 59 56, 56A 61 51 44 45 40 45 44 11 85 43 43 44 58 60 47 4 85 39 11 48 45 22 51 40 11 41 46 46A 46B 41 62, 62A 63 43 65 49 84 61 14 64 76 78 42 42A 42B 52 13 40 63 9 37 74 77 67 22 38 36 36A 18 50 A 55 54 57 51 40 64 37 20 68 77 35 19 53 A 35 14 14 51 75 21 50 22 21 8 35 14 20 23 24 2 25 27 66 1 28 80 26 73 79 72 10 5 53 69 7 6 29 34 11 32 31 33 83 11 30 70 12 3 5 15 15A 31 16 71 66 17 SC410GB 15 72 48, 52, 61, & 72" CUTTER DECKS Ref. Part No. No. Description 1 46851 1 46751 1 46752 1 46608 2 46631 3 43312 4 48924 5 481022 6 43294 7 48114-04 8 43298 9 45037 10 04063-08 11 43278 12 04001-10 13 04001-108 14 04019-03 15 48110 15 48108 15 48111 15 48112 15A 48184 15A 48185 15A 48304 16 04040-10 17 04001-41 18 46079 19 04066-01 20 43037-01 21 48100-01 22 04030-03 23 46082 24 45006 25 43022 26 04001-37 27 04021-07 28 48307 29 48307-02 NS 48006-03 30 48307-04 31 48006-07 32 48006-06 33 48114-03 34 48006-05 35 04017-16 36 461055 36A 461054 37 04021-04 38 04001-09 39 46798 39 46804 39 46805 39 46848 40 04041-07 41 04029-03 42 48924 42A 48753 42B 48967 43 48926 44 04001-01 Cutter Deck (Includes decals) x Cutter Deck (Includes decals) Cutter Deck (Includes decals) Cutter Deck (Includes decals) Spindle Assembly x Spacer, Inside x Pulley x Tapered Bearing (Two) x Spindle Housing x Grease Fitting Str. 5/16 x Spindle Shaft, Tapered Brng x Idler Pivot x Key, 1/4 x 1/4 x 2" x Spacer, Cutter Blade - Small x Bolt, 5/16-18 x 1-1/4" Hex Head x Bolt, 5/16-18 x 4-1/4" Hex Head x Serrated Flange Nut, 5/16-18 x Cutter Blade 16-1/2" x Cutter Blade 18" Cutter Blade 21" Cutter Blade 24" Cutter Blade 16-1/2 Hi Lift x Cutter Blade 18 Hi Lift Cutter Blade 21 Hi Lift Flatwasher, 5/8" (.688 x 1.75 x .134) x Hex Head Bolt, 5/8-11 x 9-1/2" x Caster Assembly, (incl. 19-28) x Quick Pin x Spacer, Caster Yoke, 1/2" thick x Bronze Bearing x Lock Wshr, 5/16" (.317 x .586 x .078) x Support Assembly, (incl. 21-23) x Caster Yoke x Sleeve, Caster Wheel Bearing x Hex Hd Bolt, 1/2-13 x 5-1/2" x Elastic Stop Nut, 1/2-13 x Wheel Assy. (incl. 29-34,81) x Tire only, Caster Wheel x Inner Tube only, Caster Wheel x Rim Pair, Caster Wheel x Bearing Retainer, Caster Wheel x Roller Bearing, Caster Wheel x Grease Fitting 45 deg., 1/4-28 x Hub Assembly, (incl. bolts) x Capscrew, 5/16-18 x 3/4" x Discharge Chute Discharge Chute x Nut, 5/16-18 Elastic Elastic Stop x Bolt, 5/16-18 x 1" Hex Head x Belt Cover (Includes decals) x Belt Cover (Includes decals) Belt Cover (Includes decals) Belt Cover (Includes decals) Flat Washer, 3/8" Special x Wing Nut, 3/8-16 x Pulley x Pulley Pulley Tapered Hub x Bolt, 1/4-20 x 3/4" Hex Head x 48 52 61 72 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 16 Ref. Part No. No. Description 45 04020-09 46 48923 46A 48940 46B 48966 47 48087 47 48285 47 48265 47 48295 48 48089 48 48286 48 48088 48 48296 49 04021-05 50 04019-04 51 04021-09 52 04004-02 53 04001-08 54 04017-42 55 04019-05 56 04041-08 56A 04041-08S 57 44078 58 48181 59 04050-02 60 46081 61 48100-05 62 43028 62A 44078 63 43077 64 04041-12 65 04001-46 66 481024 67 46748 68 43277 69 48677 70 43312 71 43297 72 481035 73 04040-15 74 04001-77 75 45329 76 48269 77 48100-02 78 04050-05 79 48038 80 45944 81 481025 82 43277 83 48307-08 84 481050 85 48098 Nut, 5/8-11 Hex x Pulley, Double x Pulley, Double Pulley, Double Belt, RH Blade Drive x Belt, RH Blade Drive Belt, RH Blade Drive Belt, RH Blade Drive Belt, Blade Drive x Belt, Blade Drive Belt, Blade Drive Belt, Blade Drive Nut, 3/8-16, Nut Centerlock x Nut, 3/8-16, Serrated Flange x Nut, 3/8-16 Elastic Stop x Support, Belt Cover x Bolt, 5/16-18 x 1/2" Hex Head x Cpscrw,7/16-14 x 1"Ser Flng H Hd x Nut, 7/16-14 Serrated Flange x Flat Washer 3/4" Special x Flat Washer 3/4" Special x J-Hook x Idler Pulley, “V” Groove x Retaining Ring, 3/4" Ext.”E” x Idler Arm Assy. (Incl. 22 & 61) x Bronze Bearing x J-Rod, Idler Pulley x J-Rod, Idler Pulley Spacer, J-Rod x Washer, 3/8 x 1-1/2 x 16 ga. x Bolt, 3/8-16 x 2-1/4" Hex Head x Seal, Cutter Spindle x Idler Arm Assy (Includes 22&77) x Spacer, J-Rod x Reiief Fitting, Cutter Spindle x Spacer, Outside, Cutter Spindle x Spindle Bushing x Nut, Cutter Spindle x Flat Wash., 5/16" (.375 x .875 x .083) Bolt, 3/8-16 x 3-1/2" Hex Head x Idler Pivot x Idler Pulley, Belt Clutch x Bronze Bearing x Retaining Ring x Guide Roller x Roller Shaft x Seal, Cutter Spindle x Spacer, J-Hook x Nut, 3/8-24 Tapered x Spring, Chute Return x Spindle Shield x 48 52 61 72 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x ENGINE DECK 60 67 12 66 4 78 5 66 65 3 5A 7 19 45 BV Only 19 60 8 6 KA Only 72 73 1 9 11 1 70 10 (3) 12A 77 BV Only 55 19 75 13 (1 loc.) 45 42 74 62 14 10 48 CVE Only 44 46 76 64 68 CVE Only 63 80 61 KA Only 69 40 81 70 18 79 43 45 49 14 71 56 2 2 17 41 40, 40A 19 A 15 47 53 16 37 24 23 20 27 29 41 CVE Only 50 28 52 33 39 38 38A 38B 38C 38D 59 26 36 35 25 22 A 35 21 2 22 34 47 30 31 51 58 54 47 32A 32B 32C 17 57 CVE Only 390S0009 ENGINE DECK Ref. Part No. No. 13KH 13KA 16BV Description 14KH 14KA 18BV 18CVE Ref. Part No. No. 13KH 13KA 16BV Description 14KAE 1A 1A 48843 48844 1B 48841 1B 48842 1B 481052 1C 481065 1C 48766 1C 481066 1D 48969 2 3 48030-09 481580 4 48231 5 48122-01 5A 48122-02 6 481581 7 48114-05 8 481582 8A 481583 9 04063-09 10 04003-12 11 421408 12 48402-03 12A 48402-04 13 04001-08 14 04040-14 15 04030-03 16 04019-04 17 46764 17A 46765 17B 46766 18 48661 19 04019-03 20 04001-51 21 461073 22 04041-07 23 48197 24 04063-07 25 04050-09 26 48203 27 481048 28 48945 29 04063-19 30 04041-28 31 04030-05 32A 04001-101 32B 04001-102 32C 04002-15 33 04001-10 34 04030-04 35 04021-09 36 04040-15 37 04018-01 38 48192 38 48253 38A 48192-02 Engine, 12.5HP Kohler (PS-1256) Engine, 14HP Kohler (CV 12.5T PS-1413) Engine 12.5HP Kawasaki (FB460-ES05) Engine, 14HP Kawasaki (FC420V) Engine, 14HP Kawasaki Elec. Start Engine, 16HP Briggs Vanguard (303772 0345 02) Engine, 16HP BVE Engine, 18HP Briggs Vanguard Engine, 18HP Kohler (Electric Start V-Twin) Cable Clamp Transmission, 5-speed (Peerless 700-070, 9 tooth spline) Neutral Safety Switch Fibre Washer, thin Fibre Washer, thick Coupler, Jackshaft Grease Fitting, straight 1/4-28 Jackshaft (fits SW32,36 & 48) Jackshaft (fits SW52,61 & 72) Key, Hi-Pro #9 Bolt, 5/16-18 X 3/4" Carriage Battery Cover Oil Drain Extention 5-1/4" Oil Drain Extention 4-3/4" Bolt, 5/16-18 X 3/4" Hex Head Flat Washer 1/4" (.312 X .75 X .065) Lock Wshr. 5/16" Nut, 3/8-16 Serrated Flange Engine Deck (fits SW32) Engine Deck (fits SW36 &48) Engine Deck (fits SW52,61 & 72) Rubber Pad Nut, 5/16-18 Serrated Flange Bolt, 3/8-16 x 3-3/4" Hex Head Electric Clutch (Ogura) Washer, 3/8" (.391 x .938 x .105) Pulley, Transmission Input Key, Woodruff #9 Retaining Ring, 5/8" Ext, Basic Belt, Transmission Drive Idler Pulley, Transmission Pulley, Traction Drive Key, 1/4 x 1/4 x 3/4" Flat Washer, 7/16" Special Lock Washer,7/16" Bolt, 7/16-20 x2-1/2" Hex Head Bolt, 7/16-20 x 1-3/4" Hex Head Cpsrw, M10-1.5 x55 Metric Hex Hd Bolt, 5/16-18 x 1-1/4" Hex Head Lockwasher, Spring 3/8" Nut, 3/8-16 Elastic Stop Flat Washer, 5/16" Bolt, M8-1.25 x M25 Metric Hex Hd Wheel Assembly (incl. 38A-38B) (fits SW36,48,52,61,72) Wheel Assembly (incl. 38C-38D) (SW32) Tire, 13 x 6.50-6, 2-ply (fits SW36,48,52,61 & 72) x x 38B 48193-03 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Rim & Bearing Assembly (incl. 39) (fits SW36,48,52,61 & 72) 38C 48253-02 Tire, 13 x 5.00-6 2-ply (SW32 only) 38D 48253-03 Rim Assembly (incl. 39) (SW32 only) 39 48193-02 Wheel Brng. NWC (OD 1.984-1.980) 40 04042-05 Washer, 1-1/16 x 1-3/4 x 12 ga 40A 04041-14 Washer, 1-1/16 x 1-1/2 x 18 ga 41 04050-08 Retaining Ring, 1" Ext.- "E" 42 48200 Pulley, Wheel Drive 43 43088 Spacer, Wheel Pulley 44 48209 Brake Drum 45 04017-19 Bolt, 5/16-18 x 1-1/2" Serrated Flange 46 04003-03 Bolt, 3/8-16 x 2" Carriage 47 04021-10 Nut, 5/16-18 Elastic Stop 48 04003-11 Bolt, 3/8-16 x 1-1/4" Carriage 49 421703 Battery Box 50 42330 Bracket, Idler Pulley 51 48814 Rubber Pad, Clutch Stop 52 04041-11 Washer, 13/32 x 1-1/2 x 7 ga 53 45685 Battery Support Weldment 54 421564 Backing Plate 55 48099 Battery Cover Pad 56 04003-01 Bolt, 1/4-20 x 6" carriage 57 04001-21 Bolt, 3/8-16 x 1-3/4" Hex Head 58 421370 Anti Rotation Bracket 59 04003-04 Bolt, 5/16-18 x 1" Carriage 60 48257 Pipe Cap 61 04029-01 Wing Nut, 1/4-20 62 48015 Battery 63 04001-44 Bolt, 1/4-20 x 1/2" Hex Head 64 04020-02 Nut, 1/4-20 65 04021-08 Nut, 1/4-20 Elastic Stop 66 04031-09 Lock Washer Internal Tooth 67 481077 Wire Harness Adapter, Man. Start 67 481054 Wire Harness Adapter, Elec. Start 68 04001-59 Bolt, 1/4-20 x 1-1/4" 69 21066-2071 Rectifier (order from Kawasaki) 70 04003-02 Bolt, 1/4-20 x 3/4" Carriage 71 04001-09 Bolt, 5/16-18 x 1" Hex Head 72 421390 Bracket, Capacitor 73 21013-2064 Condenser (order from Kawasaki) 74 48029-06 Battery Cable, 18" Red 75 48029-11 Battery Cable, 27" Black 75 48029-15 Battery Cable, 36" Black 75 48029-14 Battery Cable, 31" Black 76 48029-02 Battery Cable, 31.5" Red 77 48016 Starter Solenoid 78 04002-07 Bolt, M8-1.25 x 1.0 79 04021-08 Nut, 1/4-20 Elastic Stop 80 48126 Rubber Boot 81A 43100 Wheel Axle (SW 52,61,72) * 81B 43085 Wheel Axle (SW36,48) * 81C 43104 Wheel Axle (SW 32) * * = Requires welding onto chassis. 18 14KH 14KA 18BV 18CVE 14KAE x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x HANDLE ASSEMBLY 72 73 7 24 71 45,45A REF. 81 28 8 43 82 31 83 24 8 27 30 30A 29 26 44 80 75 78 70 68 1 79 74 78 69 23 77 65 65A 65B 66 64 63 20 42 28 D 62 19 58 45 45A 8 63 9 51 50 46 76 D 49 53 48 J JA 59 47 3 25 67 55 52 54 11 D 4 60 B 10 C 57 61 15 15A 56 I F 41 A H 13 16 G E EA 12 14 13 32 TRACTION PLUS ACCESSORIES (OPTIONAL) (RVS-SM) (RVS-LG) 14 37 22 18 17 19 2 19 33 36 5 21 19 14 6 38 35 19 48 22 5 19 34 39 19 19 40 390S0010A HANDLE ASSEMBLY Ref. Part No. No. Ref. Part 14KH 14KA 18BV 18BVE No. No. 13KH 13KA 16BV 13KH 13KA 16BV Description Description 14KH 14KA 18BV 18BVE 14KAE 14KAE 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15A 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 46801 Handle Assembly (Fits SW 36,48) 46856 Handle Assembly (Fits SW52,61,72) 421360 Belt Guard 04017-27 Capscrw, 3/8-16 x 1" Ser. Flange 04041-07 Washer, 3/8" (.391 x .938 x .105) 04021-09 Nut, 3/8-16 Elastic Stop 48755 Spring, Idler 04001-10 Bolt, 5/16-18 x 1-1/4" Hex Head 04021-10 Nut, 5/16-18 Elastic Stop 04017-05 Capscrew, 1/4-20 x 3/4" Hex Head 44004 Control Rod, Steering 04062-02 Hair Pin, Small 04001-23 Bolt, 3/8-16 x 4-1/2" Hex Head 43032 Swivel Joint 04062-01 Hair Pin, Large .094 Diameter 45847 Idler Bracket, RH 45846 Idler Bracket, LH 43092 Idler Sleeve 04001-62 Bolt, 3/8-16 x 3/4" Hex Head 04004-17 Support Belt Guard 04019-04 Nut, 3/8-16 Serrated Flange 04019-03 Nut, 5/16-18 Serrated Flange 04017-28 Cpscrw, 3/16-18 x 1-1/4" Ser. Flng. 43286 Spacer 48309 Bushing 48292 Rubber Pad, (Upper) 46089 Steering Lever 04017-17 Capscrew, 5/16-18 x 1" Ser. Flng. 48312 Bushing 04040-15 Washer, 5/16 (.375 x .875 x .083) 48951 Spring, Operator Presence 45573 Operator Presence Lever, LH (Small Frame) 30A 45571 Operator Presence Lever, LH (Large Frame) 31 45572 Operator Presence Lever, RH 32 44005 Brake Rod 33 45092 Brake Lever 34 45093 Brake Link 35 42254 Brake Link Plate 36 04024-01 Nut, 3/8 Push-on 37 48114-05 Greese Fitting, Straight 1/4-28 38 04050-01 Retaining Ring, 5/8 Ext. "E" 39 48210 Brake Band 40 04001-45 Bolt, 3/8-16 x 2" Hex Head 41 04031-08 1/4" Internal Tooth Lockwasher 42 04032-01 Curved Spring Washer 43 04015-13 Socket Head Capscrew #8-32 x 1/2" 44 04020-02 Nut, 1/4-20 Hex 45 46942 Neutral Latch, RH 45A 46941 Neutral Latch, LH 46 48205 Rubber Pad (Lower) 47 48202A Belt, Wheel Drive 48 48198 Idler Pulley, Wheel Drive 49 48199 Pulley, Jackshaft (Inc. 50) 50 04012-04 Setscrew, Hex Socket Knurl Cup Pt. 5/16-18 (nylock) 51 43098 Spacer, Jackshaft Pulley 52 48223 Flange, Jackshaft Bearing 53 48224 Bearing, Jackshaft x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 54 55 56 57 58 59 60 04050-09 Retaining Ring, 5/8 Ext. Basic x 04017-06 Capscrew, 1/4-20 x 1" Ser. Flange x 04003-01 Bolt, 1/4-20 x 6" Carriage 48030-09 Clamp x 04001-17 Bolt, 5/16-18 x 2" Hex Head x 04019-02 Nut, 1/4-20 Serrated Flange x 04040-15 Flatwasher, 5/16 (.375 x .875 x .083) 61 62 63 64 65 65A 65B 66 67 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 04021-02 Nut, 1/4-20 Elastic Stop x 48179 Fuel Hose (Kawasaki Only) 48059-02 Fuel Hose Clamp (Kaw. Only) 48057-02 Fuel Filter (Kawasaki Only) 48058 Fuel Hose, 1/4"ID, 10" (Kohler Only) x 48058 Fuel Hose, 1/4"ID, 20" (KAW & Brigs) 48058 Fuel Hose, 1/4"ID, 23" (Kohler 18CVE) 48059-01 Clamp, Fuel Hose x 481072 Choke Control 48780 Choke Control 48159 Grip, Handle x 48308 Valve, Fuel Shut Off x 46174 Fuel Tank Assy. (Incl. Bush. & Valve)x 481603 Fuel Tank Cap x 421239 Strap, Fuel Tank x 04010-10 Screw, 1/4-20 x 2" Round Hd Slotted x 422279 Shift Lever x 421241 Shift Lever Extention x 48144 Grip, Steering Lever x 04041-07 Washer, 3/8 (.391x .938 x .105) x 04020-14 Nut, 3/8-24 UNF x 48028-05 Cable Tie x 04001-53 Bolt, 5/16-18 x 2-1/2" x 481411 Bushing, Bearing Retainer x 481420 Bearing x 04041-23 Washer, #8-.170 x .375 x .032 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Traction Plus Accessories (Optional), RVS-SM & RVS-LG A B C D E EA F G H I IA J JA 20 04017-27 Capscrew, 3/8-16 x 1" Ser. Flng 44098 Rod, Traction Control 43032 Swivel Joint 04062-01 Hair Pin, Large .094 Dia. 421372 Mounting Brkt. LH Traction Cont. 421373 Mounting Brkt. RH Traction Cont. 04019-04 Nut, 3/8-16 Serrated Flange 04017-16 Capscrew, 5/16-18 x 3/4" Ser. Flg. 04019-03 Nut, 5/16-18 Serrated Flange 421428 Traction Lever, LH 421429 Traction Lever, RH 45554 Traction Lever Wldmnt. (Small Fm.) 45555 Traction Lever Wldmnt. (Large Fm.) x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x INSTRUMENT PANEL 9 11 14 8 10 7 2A 2B 6 13 5 3 4A 4B 1 14A 14B SC413GB REF. PART NO. NO. 13KH 13KA 16BV 14KH 14KA 18BV 18CVE DESCRIPTION 1 48717 Switch, Neutral Interlock 2A 481071 Throttle Control 2B 48946 Throttle Control 3 48787 Engagement Switch, Electric Clutch (Inc. hardware) 4A 48609 Key Switch (Includes hardware) 4B 48798 Key Switch (Includes hardware) 5 48023 Hour Meter (dealer installed) 6 * Screw, #10-32 x .50 Phillips Washer Head 7 04019-01 Nut, #10-32 Serrated Flange Hex Head 8 42413 Bracket, Fuse Holder 9 48298 Blade Fuse, 20A 10 * Screw, #10-32 x 1-1/2" 11 04021-01 Nut, #10-32 Elastic Stop 12 48951 Spring, Operator Presence 13A 481267 Handle Wire Harness, Electric Start 13B 481266 Handle Wire Harness, Manual Start NS 48030-09 Clamp, Wire Harness 14 48788 Relay (Electric Start Only) x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x * Common hardware which should be purchased locally. All bolts grade 5 plated, all other fasteners zinc plated. 21 PEERLESS 700-070 FOR REFERENCE ONLY ORDER PARTS FROM PEERLESS / TECUMSEH REF.PART NO. NO. DESCRIPTION REF. PART NO. NO. DESCRIPTION 1 2 2A 3 8 9 10 11 12 20 21 22 24 25 27 28 29 30 32 34 49 Case, Transmisson Needle Bearing Grease Spec Needle Bearing Case, Transmission Shift Key Shift Collar Shift Rod & Fork Bevel Gear (42 teeth) Bevel Pinion (14 teeth-steel) Steel Ball, 5/16" dia. Set Screw, 3/8-16 x 3/8" Spring Thrust Bearing Screw, 1/4-20 x 1-1/4" (6) Retaining Ring Retaining Ring Washer (6) Washer (5) "O" Ring Flanged Bushing Spur Gear (37 teeth) 50 51 52 53 56 57 58 59 60 65 66 67 71 72 81 82 83 90 150 178 179 Spur Rear (35 teeth) Spur Gear (32 teeth-steel) Spur Gear (30 teeth) Spur Gear (25 teeth) Spur Gear (12 teeth-steel) Spur Gear (15 teeth) Spur Gear (18 teeth-steel) Spur Gear (20 teeth) Spur Gear (25 teeth) Washer Input Shaft (3-11/16" long) Shifter & Brake Shaft Square Cut Ring Threaded Plug (Shipping only, not used) Roller Chain (No. 41 chain, 24 links) Sprocket (9 teeth) Sprocket (18 teeth) Grease (32 oz. bottle Bentonite grease) Gasket Eliminator (Loctite #515) Coupling (Not used on Scag) Connector Shaft (Not used on Scag) 772083A 780086A 780142 770061A 792089A 784266 784376 778154 778176 792077 792078 792079 780071 792073 792035 788040 780072 780108 792001 780105A 778146A 22 778125 778239A 778124A 778123A 778145 778151 778240 778126A 778127A 780139 776135 776402 788069 792074 786081 786082 786083 788067B 510334 786176 776401 HANDLE WIRE HARNESS - ELECTRIC START FUSES PART NO. 481267 RELAY RED YELLOW GREEN WHITE WHITE BLACK MOWER ENGAGE KEYED SWITCH TERMINAL KEY SWITCH RED GREEN BLACK RED A E B F C G D H BLACK TO OPERATOR PRESENCE SWITCH YELLOW YELLOW BLACK BLUE WHITE YELLOW TO ENGINE DECK WIRE HARNESS RED RED POS HOURMETER SC415GA NEG HOURMETER MOWER ENGAGE SWITCH MOUNTING KEY SWITCH MOUNTING WIRE HARNESS WITH RELAY PART NO. 481275 To Engine Ground RELAY BLACK GREEN To Starter BLUE RED To Blue Wire From Engine SC481275 To Starter Red Battery Cable Post 23 ENGINE DECK WIRE HARNESS KAWASAKI PART NO. 481074 NEUTRAL INTERLOCK REGULATOR RED RED ENGINE E A F B G C H D RED BLACK BLACK BLUE WHITE WHITE YELLOW BLADE CLUTCH BLACK INSTRUMENT PANEL HARNESS GROUND SC417G HANDLE WIRE HARNESS MANUAL START PART NO. 481266 MOWER ENGAGE SWITCH KEY SWITCH KEYED TERMINAL F A B C WHITE RED BLACK RED POS HOURMETER BLACK YELLOW YELLOW TO OPERATOR PRESENCE SWITCH A BLACK BLUE WHITE E B F C G D H TO ENGINE DECK WIRE HARNESS NEG HOURMETER 24 KEY SWITCH MOUNTING MOWER ENGAGE SWITCH MOUNTING SC418GA REGULATOR NEUTRAL INTERLOCK BLACK RED BLACK RED RED RED YELLOW RED WHITE RED WHITE RED 25 E A F B G C H D RED BLACK BLUE BLACK WHITE BLUE WHITE YELLOW BLADE CLUTCH RED FUSE RED GREEN BLACK INSTRUMENT PANEL HARNESS BLACK ENGINE DECK WIRE HARNESS - SW48-14KAE PART NO. 481051 GREEN GROUND RED POS. BATTERY SC419G SOLENOID BLADE CLUTCH GROUND BLUE BLACK RED WHITE BLACK 26 E F A B G C H D RED BLACK ENGINE BLACK BLUE WHITE WHITE YELLOW WHITE YELLOW RED RED RED INSTRUMENT PANEL HARNESS BLACK GREEN RED ENGINE DECK WIRE HARNESS - 16HP-BV ELECTRIC START PART NO. 481014 SC420G NEUTRAL INTERLOCK FUEL SOLENOID (B & S) SOLENOID MOUNTING SOLENOID SOLENOID BLADE CLUTCH NEUTRAL INTERLOCK E A F B G C H D GROUND ENGINE DECK WIRE HARNESS KOHLER (SINGLE CYLINDER) & BRIGGS VANGUARD PART NO. 481073 BLACK RED BLACK BLUE WHITE WHITE YELLOW WIRE HARNESS ADAPTER - ENGINE INSTRUMENT PANEL HARNESS SC421G TRANSMISSION ENGINE DECK WIRE HARNESS KOHLER COMMAND V-TWIN PART NO. 481075 ENGINE GROUND TO ENGINE RED RED E A F B G C H D GREEN BLACK BLUE WHITE WHITE YELLOW BLACK ELECTRIC CLUTCH TO INSTRUMENT PANEL CONNECTOR STARTER SOLENOID 27 SC422G CAUTION BEFORE OPERATING READ OPERATORS MANUAL AND SAFETY INSTRUCTIONS CAUTION ON KEEP BYSTANDERS AWAY MOWER DECK ON PULL UP AND PUSH FORWARD TO ENGAGE MOWER DECK OFF PULL BACK TO DISENGAGE OFF 481121 481121 CHOKE FAST SLOW 481122 CHOKE FAST SLOW 481270 FAST SLOW 481271 28 PARKING BRAKE FAST OFF ON SLOW 481483 DANGER SPINNING BLADE KEEP CLEAR CONTACT CAN INJURE 48071 48404 48071 48404 WARNING INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR'S MANUAL 481039 481039 HEAVY DUTY COMMERCIAL MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING PATENTS: 4,487,006 4,885,903 4,920,733 4,967,543 4,991,382 4,998,948 4,118,617 PATENTS PENDING 48072 48072 29 WARNING ROTATING BLADES AND BELTS KEEP HANDS, FEET & CLOTHING CLEAR KEEP ALL GUARDS IN PLACE SHUT OFF ENGINE & DISENGAGE BLADE CLUTCH BEFORE SERVICING CLEAR AREA OF DEBRIS BEFORE MOWING USE CAUTION IN DIRECTING DISCHARGE KEEP BYSTANDERS, CHILDREN & PETS AWAY READ INSTRUCTION MANUAL BEFORE OPERATING DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING 481040 KIT, OR ENTIRE GRASS CATCHER INSTALLED 481040 WARNING 48 FALLING HAZARD USE ONLY SCAG APPROVED RIDING ATTACHMENTS 32" - 48315 36" - 48316 48" - 48318 52" - 48319 61" - 48320 72" - 48327 SEE OPERATOR'S MANUAL 481109 R N 1 2 3 48332 48332 30 4 5 481109 ! WARNING: If incorrectly used, this machine can cause severe injury. Those who use and maintain the machine should be trained in its proper use, warned of its dangers, and should read the entire manual before attempting to set up, operate, adjust or service the machine. LIMITED WARRANTY-COMMERCIAL EQUIPMENT Any part of the Scag commercial mower manufactured by Scag Power Equipment and found, in the reasonable judgment of Scag, to be defective in materials or workmanship, will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor. This warranty is limited to the original purchaser and is not transferable. Proof of purchase will be required by the dealer to substantiate any warranty claims. All warranty work must be performed by an Authorized Scag Service Dealer. This warranty is limited to the following specified periods from the date of the original retail purchase for defects in materials or workmanship: * Wear items including drive belts, blades, hoses and tires are warranted for 90 days. * Batteries are covered for 90 days. * Frame, deck, and structural components including oil reservoir, fittings, and oil cooler are warranted for 1 year. * Engines and electric starters are covered by the manufacturers warranty period. * Drive system components are warranted for 1 year by the component manufacturer, in conjunction with Scag Power Equipment. (Excluding fittings, hoses, cooling system, oil reservoir, drive belts). * Electric clutch components are warranted for 1 year. Any Scag product used for rental purposes is covered by a 90 day warranty. The Scag mower, including any defective part must be returned to an Authorized Scag Service Dealer within the warranty period. The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner after repair will be paid for by the owner. Scags responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower. This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operators Manual. The warranty does not apply to any damage to the mower that is the result of improper maintenance, or to any mower or parts that have not been assembled or installed as specified in the Operators Manual and Assembly Manual. The warranty does not cover any mower that has been altered or modified, changing performance or durability. In addition, the warranty does not extend to repairs made necessary by normal wear, or by the use of parts or accessories which, in the reasonable judgment of Scag, are either incompatible with the Scag mower or adversely affect its operation, performance or durability. Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obligation to modify any mower previously manufactured. All other implied warranties are limited in duration to the one (1) year warranty period or ninety (90) days for mowers used for rental purpose. Accordingly, any such implied warranties including merchantability, fitness for a particular purpose, or otherwise, are disclaimed in their entirety after the expiration of the appropriate one year or ninety day warranty period. Scags obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them any other obligation. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Scag assumes no responsibility for incidental, consequential or other damages including, but not limited to, expense for gasoline, expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner, mechanics travel time, telephone or telegram charges, rental of a like product during the time warranty repairs are being performed, travel, loss or damage to personal property, loss of revenue, loss of use of the mower, loss of time or inconvenience. Some states do not allow the exclusion or limitation of incidental or consequential damages,so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. © 1995 SCAG POWER EQUIPMENT, INC. DIVISION OF METALCRAFT OF MAYVILLE PART NO. 03023 PRINTED 11/95 PRINTED IN USA
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