Glastender GD24HT Operation Manual

REVISION HISTORY
Revision
Date
Made by
Process
A
DRAFT
JH
N/A
Details
Initial release of the manual.
NOMENCLATURE
GD24HT
Glasswasher dishmachine; high-temperature, hot-water
sanitizing, with a booster tank and detergent
and rinse-aid chemical feeder pumps.
Equipped with Steam Elimination and
Energy Recovery (SEER) system.
6" stand clearance allows
cleaning beneath the machine.
The manufacturer provides
technical support for all of
the dishmachines detailed
in this manual. We strongly
recommend that you refer to
this manual before making a
call to our technical support
staff. Please have this manual
open when you call so that our
staff can refer you, if necessary,
to the proper page. Technical
support is not available on
holidays.
Contact technical support toll
free at 1-888-800-5672.
Technical support is available
for service personnel only.
i
TABLE OF CONTENTS
GUIDES
Symbols............................................................................................................................................. 1
Abbreviations & Acronyms................................................................................................................ 1
SPECIFICATIONS
Dimensions........................................................................................................................................ 2
Operating Parameters....................................................................................................................... 3
Electrical Requirements.................................................................................................................... 4
INSTRUCTIONS
Installation Instructions...................................................................................................................... 5
Inspection......................................................................................................................... 5
Unpacking......................................................................................................................... 5
Plumbing........................................................................................................................... 5
Water Supply Connections............................................................................................... 5
Pressure Regulator........................................................................................................... 6
Shock Absorber................................................................................................................ 6
Connecting the Drain Line................................................................................................ 6
Plumbing Check................................................................................................................ 6
Electrical Power Connections........................................................................................... 7
Voltage Check................................................................................................................... 7
Surrounding Area.............................................................................................................. 7
Temperature Setpoints...................................................................................................... 7
Leveling............................................................................................................................ 7
Chemical Connections...................................................................................................... 8
Priming Chemical Feeder Pumps..................................................................................... 9
Operating Instructions..................................................................................................................... 10
Preparation..................................................................................................................... 10
Power Up........................................................................................................................ 10
Filling the Wash Tub....................................................................................................... 10
Ware Preparation.............................................................................................................11
Washing a Rack of Ware.................................................................................................11
Operational Inspection.................................................................................................... 13
Shutdown & Cleaning..................................................................................................... 13
Deliming.......................................................................................................................... 15
Detergent Control........................................................................................................... 16
Energy Saver Mode........................................................................................................ 16
ii
TABLE OF CONTENTS
MAINTENANCE
Preventative Maintenance............................................................................................................... 17
TROUBLESHOOTING
Programming................................................................................................................................... 19
Fault Codes..................................................................................................................................... 21
Troubleshooting............................................................................................................................... 24
PARTS
Terminal Block Box.......................................................................................................................... 26
Control Kick Panel........................................................................................................................... 27
Electrical Panel................................................................................................................................ 28
Chemical Feeder Pump Assembly.................................................................................................. 30
Chemical Feeder Pumps................................................................................................................. 32
Door................................................................................................................................................. 33
Door Interlock.................................................................................................................................. 35
Miscellaneous Door Components................................................................................................... 36
Wash & Motor.................................................................................................................................. 37
Rinse Manifold................................................................................................................................. 39
Plumbing......................................................................................................................................... 40
Rinse Plumbing............................................................................................................................... 42
Scale Prevention System................................................................................................................ 44
Rinse Tank....................................................................................................................................... 45
SEER System.................................................................................................................................. 47
Tub & Frame.................................................................................................................................... 49
Miscellaneous Parts........................................................................................................................ 51
SCHEMATICS
208/230 V, 50/60 Hz, 1 Phase........................................................................................................ 52
iii
GUIDES
SYMBOLS
!
- Risk of Injury to Personnel
!
- Risk of Damage to Equipment
WARNING
CAUTION
- Risk of Electrical Shock
- Caustic Chemicals
i
- Reference Data Plate
- Lockout Electrical Power
NOTICE - Important Note
ABBREVIATIONS & ACRONYMS
ANSI - American National Standards Institute
GHT - Garden Hose Thread
GPG - Grains per Gallon
GPM - Gallons per Minute
HP - Horse Power
Hz - Hertz
ID - Inside Diameter
kW - Kilowatts
MCA - Minimum Circuit Ampacity
MOP - Maximum Overcurrent Protection
NFPA - National Fire Protection Association
NPT - National Pipe Thread
OD - Outside Diameter
PRV - Pressure Regulating Valve
PSI - Pounds per Square Inch
V - Volts
07610-005-14-90-A
1
DIMENSIONS
SPECIFICATIONS
LEGEND
A - Electrical Connection
D - Chemical Port
*
14 [356 mm]
DOOR OPEN
20
[508 mm]
26 7/8
[692 mm]
4 3/8
[110 mm]
40 7/8
[1037 mm]
All dimensions from the floor
can be increased 1” using the
machine’s adjustable feet.
1/4
[7 mm]
B - Water Inlet (with 6' Hose)
(3/4" Male GHT, connect to true
1/2" ID line, 40-90 °F)
C - Drain Connection
(5/8" ID, install into MIN
1 1/2" Drain with Air-gap)
10 3/8
[264 mm]
3 5/8
[91 mm]
8 1/2
[216 mm]
Install Machine
Drain Hose into
1 1/2 [38 mm]
MIN Floor Drain
or Sink
24 1/4
[615 mm]
3
[76 mm]
10 1/4
[261 mm]
Do NOT install
Drain Hose to
“bottom” of Floor
Drain or Sink.
This can cause
splashback.
10
[254 mm]
14 7/8
[378 mm]
8 1/4
[210 mm]
21 7/8
[556 mm]
12 [304 mm]
CLEARANCE
36 1/4
[921 mm]
*
*Back and side views shown with back panel removed.
07610-005-14-90-A
2
OPERATING PARAMETERS
SPECIFICATIONS
GD24HT
Operating Capacity:
Racks per Hour
Dishes per Hour
Glasses per Hour
24 (20)*
600
864
Tank Capacity (Gallons):
Wash Tank
Rinse Tank
i
3
1.66
NOTICE Always refer to the machine data plate for specific electrical and water
requirements. The material provided on this page is for reference only and
is subject to change without notice.
Cycle Times (Seconds):
Normal
Wash 80
Rinse 9
Dwell 11
SEER 45
Total
145
Heavy
Wash 148
Rinse 9
Dwell 11
SEER 45
Total
213
Extra Heavy
Wash 248
Rinse 9
Dwell 11
SEER 45
Total
313
Water Temperatures (°F):
Incoming water is from a
"cold" water line.
Minimum Wash Temperature
Minimum Rinse Temperature
Minimum Incoming Water Temperature
Maximum Incoming Water Temperature
155
180
40
90
Other Water Requirements:
Water Flow Pressure (PSI)
Flow Rate Minimum (GPM)
10
4.0
Water Line Size (NPT)
3/4" Male GHT
Connect to true 1/2" ID Line
Drain Line Size (NPT)
5/8" ID
Connect to MIN 1 1/2" Drain with
Air-gap
Gallons per Hour (GPH)
Gallons per Rack (GPR)
14.4 (12.0)**
0.60
*Racks per hour calculated with NSF suggested load time of :30 for
front-opening dishmachines.
**Gallons per hour calculated with NSF suggested load time of :30
for front-opening dishmachines.
07610-005-14-90-A
3
SPECIFICATIONS
ELECTRICAL REQUIREMENTS
NOTICE
i
All electrical ratings provided in this manual are for reference
only. Always refer to the machine data plate to get exact electrical
information for this machine. All electrical work performed on
machines should be done in accordance with applicable local,
state, territorial, and national codes. Work should only be
performed by qualified electricians and authorized service agents.
Amperage loads for motors and heaters are indicated on the
machine data plate.
The electrical configurations are as follows:
Available Electrical Characteristics:
• 208 V, 60 Hz, Single-phase
• 230 V, 60 Hz, Single-phase
Available Wash Motors:
•
3/4 HP
Available Wash Tank Heaters:
•
3.3 kW (208 V)/4.0 kW (230 V)
GD24HT
Electrical Characteristics
VOLTS
208
230
PHASE
1
1
FREQ
60
60
WASH
MOTOR
AMPS
6.6 A
6.6 A
WASH
HEATER 15.7 A
AMPS
17.4 A
RINSE
HEATER 19.7 A
AMPS
22.6 A
TOTAL
LOAD
26.3 A* 29.2 A*
MCA
27.9 A
30.8 A
MOP
30 A
35 A
Available Rinse Tank Heaters:
•
4.1 kW (208 V)/5.2 kW (230 V)
*The GD24HT is designed so heaters never run simultaneously. Total Load is based on higher of the two loads.
07610-005-14-90-A
4
INSTRUCTIONS
INSTALLATION
INSPECTION Before installing the machine, check packaging and machine for damage. Damaged
Do not throw away
packaging if damage is
evident!
packaging might be an indication of damage to the machine. If there is any type of
damage to both packaging and unit, do not throw away the packaging. The machine
has been inspected at the factory before shipping and is expected to arrive in new,
undamaged condition. However, rough handling by carriers or others might result in
damage to the machine while in transit. If this occurs, do not return the machine to
the manufacturer. Instead, contact the carrier and ask them to send a representative
to the site to inspect the damage and request that an inspection report be completed.
Contact the carrier within 48 hours of receiving the machine as well as the dealer that
sold you the machine.
UNPACKING The machine should be unpacked and removed from the pallet before installing. Open
the front door and remove all materials from inside. Once unpacked, verify there are no
missing parts. If a part is missing, contact the manufacturer immediately.
PLUMBING All plumbing connections must be made to adhere to local, state, territorial, and
The plumber must flush
the incoming water line!
national codes. The installing plumber is responsible for ensuring the incoming
water lines are flushed of debris before connecting to the machine. Note that chips
and materials from cutting processes can become lodged in the solenoid valves
and prevent them from opening or closing. Any valves that are found to be fouled
or defective because of foreign matter left in the water line, and any subsequent
damage, are not the responsibility of the manufacturer.
See the Dimensions page and reference item "B" for water inlet connection location.
NOTICE
The manufacturer does NOT endorse "Tankless On-demand" water heaters
for use with their dishmachines. The manufacturer DOES endorse, and highly
recommends, the standard "Tank" style water heaters, sized to properly handle the
water heating requirements of the facility.
A water hardness test must be performed. If water hardness is higher than 3 GPG and
WATER SUPPLY a water softener is not being used, install the optional Scale Prevention System (SPS)
CONNECTIONS: into the water line between the facility water line and the machine water line (installed
WATER HARDNESS at the factory). See the Scale Prevention System page for more information on the
Observe proper inlet/outlet water directions. A water shut-off valve should be
HIGHER THAN 3 GPG SPS.
installed before installing the SPS to allow access for service. The water supply must
A water hardness test
must be performed.
be capable of a minimum of 10 PSI “flow” pressure at the recommended temperature
indicated on the data plate.
Facility
Water Line
Shut-off
Valve
*
Adapter
SPS
*
Adapter
Machine
Water Line
Example
*Adapters needed will vary.
07610-005-14-90-A
5
INSTRUCTIONS
INSTALLATION
WATER SUPPLY If water hardness tests at 3 GPG or lower, connect the machine water line (installed
at the factory) to the facility water line. A water shut-off valve should be installed in
CONNECTIONS: the water line between the facility supply and the machine to allow access for service.
WATER HARDNESS The water supply line must be capable of a minimum of 10 PSI “flow” pressure at the
LOWER THAN 3 GPG recommended temperature indicated on the data plate.
PRESSURE The GD24HT has a pressure regulating valve (PRV) installed at the factory
to accommodate areas where water pressure fluctuates or is higher than the
REGULATOR recommended pressure. This machine operates at 10 PSI flow pressure. Take care
Take care not to confuse
static pressure with
flow pressure!
not to confuse static pressure with flow pressure: static pressure is line pressure in a
“no flow” condition (all valves and services are closed); flow pressure is the pressure
in the fill line when the valve is opened during the cycle.
SHOCK ABSORBER A shock absober comes standard on the GD24HT. This prevents water hammer or
hydraulic shock—induced by the solenoid valve as it operates—from causing damage
to the equipment.
CONNECTING THE The machine has a pumped (pressure) drain capable of pumping waste water to a
height of 24” above the machine's drain pump and is supplied with a drain hose. There
DRAIN LINE must be an air-gap between/around the machine drain hose and the floor drain or
sink. The floor drain or sink must be at least 1.5 times larger than the machine drain
hose. If a grease trap is required by code, it should have a flow capacity of 12 GPM.
Drain Hose
≤24”
Air-gap
Floor Drain
or Sink
PLUMBING CHECK After installing the incoming fill line and drain hose, turn on the water supply to the
07610-005-14-90-A
machine. Check for any leaks and repair as required. All leaks must be repaired
before operating the machine.
6
INSTRUCTIONS
INSTALLATION
ELECTRICAL POWER Electrical and grounding conductors must comply with the applicable portions of the
CONNECTIONS National Electric Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.
The data plate is located on the left-front of the dishmachine. Refer to the data plate for
machine operating requirements, machine voltage, total amperage, and serial number.
Disconnect electrical
power at the breaker or
disconnect switch and
tag-out in accordance with
procedures and codes.
Remove the rear dress panel and set aside. Remove the terminal block box cover. Install
3/4” conduit into the hole in the bottom of the terminal block box. Route power wires and
connect to terminal block. Install the grounding wire onto the lug provided. “DE-OX” or
another similar anti-oxidation agent should be used on all power connections.
L1
N
Ground
VOLTAGE CHECK Apply power to machine. Check the incoming power at the terminal block and ensure
i
it corresponds with the voltage listed on the data plate. If not, contact a qualified
service agency to examine the problem. Do not run the machine if voltage is too
high or too low. Advise all proper personnel of the location of the breaker and any
problems. Replace the terminal block box cover and tighten-down the screws.
SURROUNDING AREA This is a commercial machine and reaches temperatures that can exceed those
generated by a residential machine. Surrounding countertops, cabinets, flooring
material, and subflooring material must be designed and/or selected with these higher
temperatures in mind.
!
CAUTION
CAUTION! Damage to materials not recommended for higher temperatures will not
be covered under warranty or by the manufacturer.
TEMPERATURE The temperature setpoints on this unit have been set at the factory. They should only
SETPOINTS be adjusted by an authorized service agent.
LEVELING A level machine is important to prevent any damage to the machine during operation
and to ensure the best possible results. The machine comes equipped with adjustable
bullet feet which can be turned using a pair of pliers. Since this machine is a
glasswasher unit, it should be leveled as close as possible to the unit's location before
it is pushed under the counter or into place.
07610-005-14-90-A
7
INSTRUCTIONS
INSTALLATION
CHEMICAL This machine is supplied with detergent and rinse-aid pumps and all necessary
tubing. To connect, simply locate the chemical tubes and place the ends (with tube
CONNECTIONS stiffeners) in the appropriate chemical containers (red for detergent and blue for
!
rinse-aid).
CAUTION
CAUTION! Using deionized
water or other aggressive
fluids will result in
corrosion and failure of
components and will void
the warranty.
Rinse-aid
Tube
Stiffener
Rinse-aid Detergent
Enjuague Ayuda
Abrillantador
Detergente
Détergent
Detergent
Tube
Stiffener
Ensure the detergent tube isn't extending past the port and into the wash chamber.
!
CAUTION
CAUTION! Detergent tube
must not extend past port
into the wash chamber.
Chemical containers can be stored near the machine. Bottoms of chemical
containers cannot be located any higher than 14” from the floor.
07610-005-14-90-A
8
INSTRUCTIONS
INSTALLATION
PRIMING CHEMICAL Chemical feeder pumps need priming when the machine is first installed or if the
chemical lines have been removed and air was allowed to enter.
FEEDER PUMPS
!
CAUTION
CAUTION! Water must be in the sump and wash tank before dispensing chemicals.
1. Verify the proper chemical tube stiffener inlet is in the proper container.
2. To prime detergent pump, press and hold I button until display shows timer.
Priming cycle defaults to 70 seconds. Observe wash tank during priming cycle.
If too much detergent, press I button to stop priming cycle. If not enough, run
priming cycle again.
70
DETERGENT PRIME
!
WARNING
WARNING! Some of the
chemicals used in
dishwashing may cause
chemical burns if they
come in contact with skin.
Wear protective gear when
handling these chemicals.
If any skin comes in
contact with these
chemicals, immediately
follow the instructions
provided with the
chemicals for treatment.
07610-005-14-90-A
3. To prime rinse-aid pump, press and hold II button until display shows timer.
Priming cycle defaults to 180 seconds.
180
RINSE AID PRIME
4. The amount of detergent might need adjustment depending on water quality and
type of detergent. The amount of rinse-aid might need adjustment depending on
water hardness and results. Refer to Programming section for instructions on
adjusting amount of chemicals being dispensed.
9
OPERATION
OPERATING INSTRUCTIONS
PREPARATION 1. Verify strainers are in place and clean.
!
CAUTION
CAUTION! The Preparation
section must be followed
before operating machine!
2. Ensure wash and rinse arms are screwed securely in place and end-caps are tight.
3. Verify wash and rinse arms rotate freely.
4. Confirm chemical levels are correct.
POWER UP To energize the machine, turn on the power at the service breaker. The voltage should
have been previously verified as correct. If not, the voltage must be verified before
energizing the machine.
FILLING THE 1. Press Power button.
WASH TUB
2. Machine will automatically begin fill cycle.
3. Once wash tub is filled, machine displays "HEATING."
4. Wait for wash temperature to display at least 155 °F and for status to display
"READY" before operating machine.
155 F
READY
CYCLE 1
07610-005-14-90-A
10
OPERATING INSTRUCTIONS
OPERATION
WARE Proper ware preparation helps ensure good results and fewer re-washes. If not done
ware might not come out clean and efficiency of the dishmachine will be
PREPARATION properly,
reduced. Scraps should always be removed from ware before being loaded into
a rack. Pre-rinsing and pre-soaking are good ideas, especially for silverware and
casserole dishes.
Place cups and glasses upside-down in racks so they don't hold water during the
cycle. This machine sanitizes as well as cleans. To do this, ware must be properly
prepared before being placed in machine.
WASHING A RACK 1. Ensure machine is on, at operating temperature, and status displays "READY."
OF WARE
155 F
READY
CYCLE 1
2. Choose cycle.
155 F
If Cycle II or III is chosen,
machine will stay in
that cycle until
another is chosen.
READY
CYCLE 1
Cycle I
145 Seconds
Normally-soiled Ware
Cycle II
213 Seconds
Heavily-soiled Ware
Cycle III
313 Seconds
Extremely-soiled Ware
3. Open door and load rack.
4. Push Start button.
5. LED will turn green. Operator has three seconds to close door before LED goes
out and START button must be pressed again.
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11
OPERATION
OPERATING INSTRUCTIONS
WASHING A RACK 6. Wash cycle automatically starts when door is closed.
OF WARE
Temperature shown is
the minimum required
temperature.
155 F
WASHING
CYCLE 1
7. After the wash cycle is complete, the machine will automatically enter the rinse
cycle.
Temperature shown is
the minimum required
temperature.
180 F
RINSING
10 PSI
8. Once the rinse cycle is complete, the machine will automatically enter the sanitize
cycle.
SANITIZE
CYCLE 1
9. After the sanitize cycle is complete, the machine will automatically enter the venting
cycle.
VENTING
CYCLE 1
10. After the venting cycle is complete, the machine will automatically go back to
being "READY." Open door and remove rack of ware. To start another cycle, load
another rack of ware, push Start button, and close door.
155 F
READY
CYCLE 1
07610-005-14-90-A
12
OPERATION
OPERATING INSTRUCTIONS
OPERATIONAL Based on use, the strainers might become clogged with soil and debris as the
progresses. Operators should regularly inspect the strainers to ensure they
INSPECTION workday
have not become clogged. Clogged strainers will reduce the washing capability of
the machine. Instruct operators to clean out the strainers at regular intervals or as
required by workload. Do NOT beat strainers to remove soil and debris!
SHUTDOWN & 1. Close door and turn machine off by pushing Power button.
CLEANING
155 F
READY
CYCLE 1
2. Drain valve will activate and empty machine of water.
3. When draining stops, remove and clean strainers and set aside.
!
CAUTION
CAUTION! Do NOT beat
strainers to remove
soil and debris!
4. Unscrew wash and rinse arms from manifolds.
5. Verify nozzles and arms are free from obstruction. If clogged, remove end-caps,
clean nozzles with a brush, and flush with fresh water.
07610-005-14-90-A
13
OPERATION
OPERATING INSTRUCTIONS
SHUTDOWN & 6. Replace end-caps and use a screwdriver to tighten.
CLEANING
Use a screwdriver to ensure
end-caps are tight.
7. Ensure float (located under left strainer) is free of debris.
8. Spray or wipe out interior of machine.
9. Replace wash and rinse arms.
10. Replace strainers and ensure they are laying flat.
11. Use stainless steel polish to clean and protect outside of machine.
07610-005-14-90-A
14
OPERATING INSTRUCTIONS
OPERATION
DELIMING In order to maintain machine at its optimum performance level, lime and corrosion
deposits must be removed. The frequency for deliming will be based on water
conditions. A deliming solution is available from your chemical supplier. Read and
follow all instructions on the label.
If machine is equipped
with an SPS and lime is
becoming a frequent
problem, the cartridge
needs replaced.
To order a replacement
cartridge, see Scale
Prevention System page.
To delime machine:
1. Remove rinse arms and place in sink with deliming solution (leave for amount of
time recommended by chemical supplier).
2. Replace rinse arms.
3. If machine is full of water, close door, press Power button, and allow machine to
drain and shut-off.
4. Follow Filling the Wash Tub section of this manual.
5. Press Delime button on display. Status will display "DELIME."
155 F
DELIME
ON
6. Open door and add amount of deliming solution recommended by chemical
supplier.
7. Press Start button.
8. Close door within three seconds.
9. Machine will delime, drain, and refill.
10. Wait five minutes, then inspect machine. If machine is not delimed,
run again.
11. When clean, press Delime button. Status will display "READY."
12. Run machine through two regular cycles to remove residual deliming solution.
13. Machine is now ready for normal operation.
07610-005-14-90-A
15
OPERATING INSTRUCTIONS
OPERATION
DETERGENT Detergent usage and water hardness are two factors that greatly contribute to the
operating efficiency. Using the proper amount of detergent can become a
CONTROL machine's
source of substantial savings. A qualified water-treatment specialist can determine
what is needed for maximum efficiency from the detergent.
•
Hard water greatly affects the performance of the machine, causing the amount
of detergent required for washing to increase. If the machine is installed in an
area with hard water, the manufacturer recommends the installation of water
treatment equipment.
•
Deposited solids from hard water can cause spotting that will not be removed
with a drying agent. Treated water will reduce this occurence.
•
Treated water might not be suitable for use in other areas of operation and it
might be necessary to install a water treatment system for the water going to the
machine only. Discuss this option with a qualified water treatment specialist.
•
Properly train operators on how much detergent is to be used per cycle. Meet
with a water treatment specialist and chemical supplier to discuss a complete
training program for operators.
•
Water temperature is an important factor in ensuring the machine functions
properly, and the machine's data plate details what the minimum temperatures
must be for the incoming water supply, the wash tank, and the rinse tank. If
minimum requirements are not met, it's possible that dishes will not be clean or
sanitized.
•
Instruct operators to observe the required temperatures and to report when they
fall below the minimum allowed. A loss of temperature can indicate a larger
problem.
i
ENERGY SAVER After no cycle for 30 minutes, Energy Saver Mode initiates and the wash heater
turns off. This conserves energy while the machine is idle. Pushing the
MODE thermostat
start button at any time after Energy Saver Mode is activated turns on the wash
heater thermostat, runs a cycle to reheat the wash tank, and resets the timer.
07610-005-14-90-A
16
MAINTENANCE
PREVENTATIVE MAINTENANCE
PREVENTATIVE The manufacturer highly recommends that any maintenance and repairs not specifically
in this manual only be performed by qualified service personnel.
MAINTENANCE discussed
Performing maintenance on the machine may void a warranty.
By following the operating and cleaning instructions in this manual, users should get
the most efficient results from the machine. As a reminder, here are some steps to
ensure that the machine is used properly:
i
1. Ensure water temperatures match those listed on machine data plate (front-left
of machine).
SERIALNO.:
NO.:
SERIAL
MODEL: DELTA
GD24HT
DG- HT-E-SEER
MODEL:
4000897
4000897
Conforms
to to
NSF
Std
3 3
Conforms
NSF
Std
Intertek
4000897
Intertek
Conforms to UL Std 921
Conforms to CSA
Conforms
to UL Std 921
Std C22.2 No.168
4000897
Conforms to CSA
Std C22.2 No.168
XXXXXXXXX
XXXXXXXXX
60Hz
60Hz 11PH
PH 2 2WIRE
WIRE
208
230
VOLT
208VOLT
VOLT
230
VOLT
AA
3/4
WASH
6.6
A A 3/43/4
HPHP 6.66.6
WASHMOTOR
MOTOR
6.6
3/4HP
HP
4 KW
AA
WASH
3.3
AA
4 KW 17.4
17.4
3.3KW
KW 15.7
15.9
WASHHEATER
HEATER
19.7 A
22.6 A
4.1 KW
RINSE HEATER
19.7 A 5.2 KW
21.7 A
4.1 KW
5 KW
RINSE HEATER
26.3 A
29.2 A
TOTAL LOAD
26.3 A
28.3 A
TOTAL LOAD
HEATERS OPERATE SEPARATELY. REQUIREMENTS BASED
NOTE:LOAD.
WASHADJUST
AND RINSE
HEATER
DO10
NOT
ON HIGHER
FLOW
TO MEET
PSIOPERATE
ON GAUGE.
AT THE SAME TIME. ELECTRICAL LOADS BASED ON WASH
MOTOR AND RINSE HEATER (HIGHEST AMP DRAW)
OPERATING PARAMETERS
MINIMUM WASH
TEMP
OPERATING
PARAMETERS 155°F
MINIMUM RINSE TEMP
180°F
155°F
MINIMUM WASH TEMP
MIN/MAX INCOMING WATER TEMP
40-90°F
180°F
MINIMUM RINSE TEMP
WASH CYCLE TIME
80 SEC
40-90°F
MIN/MAX INCOMING WATER TEMP
RINSE CYCLE TIME
9 SEC
80 SEC
WASH CYCLE TIME
10 PSI
WATER FLOW PRESSURE
RINSE CYCLE TIME
9 SEC
WATER FLOW PRESSURE
10 PSI
CAUTION: IF THIS MACHINE IS CONNECTED TO A CIRCUIT PROTECTED BY FUSES,
CAUTION:
THISV)/35
MACHINE
CONNECTED
A CIRCUIT PROTECTED
BY FUSES,
USE
ONLY 30IF
A (208
A (230 V)IS
TIME-DELAY
FUSE TO
OR OVERCURRENT
PROTECTION.
U S E O N LY 3 0 A N O N - T I M E D E L AY F U S E O R O V E R C U R R E N T
ATTENSION:
SE CONNECTER A UN MINIMUM D’ALIMENTATION 30 AMPERES (208 V)/35 AMPERES
PROTECTION.
(230 V) DELAI FUSIBLE
DE TYPE TEMPSAOUUN
LA PROTECTION
CONTRE LES SURINTENSITES.
ATTENSION:
SE CONNECTER
MINIMUM D’ALIMENTATION
30 AMPERES
DELAI FUSIBLE DE TYPE NON-TEMPS OU LA PROTECTION CONTRE LES SURINTENSITES.
MINIMUM
MINIMUMCIRCUIT
CIRCUITAMPACITY
AMPACITY
@208
Made
in in
thethe
USA
@208VOLTS:
VOLTS:27.9
28.0AMPS
AMPS
Made
USA
@230
Jackson
@230VOLTS:
VOLTS:30.8
30.0AMPS
AMPS
JacksonWWS,
WWSInc
, Inc
6209
NN
USUS
HWY
25E
6209
HWY
25E
MAXIMUM OVERCURRENT PROTECTION
Gray, KY 40734
MAXIMUM OVERCURRENT PROTECTION
Gray, KY 40734
@208 VOLTS: 30 AMPS
(606) 523-9795
@208 VOLTS: 30 AMPS
(606) 523-9795
@230 VOLTS: 35 AMPS
09905-005-14-35-A
@230 VOLTS: 35 AMPS
09905-004-53-38 B
2. Remove as much soil as possible from ware before loading into racks.
!
3. Ensure strainers are in place, laying flat in tub, and free of soil and debris before
operating the machine. To clean strainers, wipe them out with a rag and rinse
under a faucet. For stubborn debris, use a toothpick. Do not beat strainers on
waste cans; once bent, they will not work properly.
CAUTION
CAUTION! Do NOT beat
strainers to remove
soil and debris!
4. Ensure all wash and rinse arms are secure in machine before operating.
07610-005-14-90-A
17
MAINTENANCE
PREVENTATIVE MAINTENANCE
PREVENTATIVE 5. Do not overfill racks.
MAINTENANCE 6. Ensure glasses are placed upside-down in rack.
7. Ensure all chemicals being injected into machine have been verified at correct
concentrations.
8. Clean machine at end of every workday (see Shutdown and Cleaning section).
9. If hard water is present, install an SPS intothe water line connecting to machine
(see Water Supply Connections section).
10. Always contact a qualified service agency whenever a serious problem arises.
11. Follow all safety procedures, whether listed in this manual or put forth by local,
state, or national codes/regulations.
07610-005-14-90-A
18
PROGRAMMING
TROUBLESHOOTING
MODEL
CONFIRMATION
A transparent guide to
locating the programming
buttons is included with
machine, behind the kick
panel. Lay the guide over
the display and press
where indicated.
To access programming, machine should be on and not in cycle.
Programming buttons (up-arrow, down-arrow, and select) are hidden
on display and are shown below as red outlines.
Factory Setup (Model Selection)
1. Press and hold I and III buttons until “Program” starts flashing (2–3 seconds).
PROGRAM
2. Press select button.
3. Use up-arrow or down-arrow button to change program number to seven.
!
CAUTION
CAUTION! Machine will
not operate properly with
wrong program number!
PROGRAM
7
4. Press select button.
5. “Program” will flash.
6. Press delime button to exit.
150 F
READY
CYCLE 1
07610-005-14-90-A
19
PROGRAMMING
TROUBLESHOOTING
USER SETUP
A transparent guide to
locating the programming
buttons is included with
machine, behind the kick
panel. Lay the guide over
the display and press
where indicated.
To access programming mode, machine should be on and not in cycle.
Programming buttons (Up-arrow, Down-arrow, and Select) are hidden on display
and are shown below outlined with red dots.
1. Press and hold Up-arrow and Down-arrow buttons until “Setup” flashes (2–3
seconds).
SETUP
2. Display will then change to “Version” and show firmware versions of the I/O
module and display.
ADJUSTABLE SETTINGS
Language
Temperature Scale
Wash Temperature
Boost Temperature
Wash Offset
Rinse Offset
Boost Offset
Spare Offset
Detergent Dispense Time
Rinse-aid Dispense Time
Detergent Priming Time
Rinse-aid Priming Time
Saver Wash Temp
Saver Activation Delay
3. Use Up-arrow button to cycle through adjustable settings (will be flashing).
LANGUAGE
4. Press Select button to choose setting to change.
•
Regardless of category, Steps 5–7 remain the same.
5. Use Up-arrow button to change options (will be flashing). Numerical options are
shown in top window.
LANGUAGE
ENGLISH
6. Press Select button to accept changes.
7. Press Delime button to exit.
07610-005-14-90-A
20
FAULT CODES
TROUBLESHOOTING
DISPLAY SHOWS
POSSIBLE CAUSES
REMEDY
1. Verify incoming water pressure is 10 ± 2 PSI.
1. Low or no water pressure.
2. Faulty inlet valve or fill relay.
3. Contactor to booster heater not turning off.
“F1 Service needed,”
“No water in Booster”
4. Faulty temperature input (P12) on IO
module.
5. Faulty temperature probe (T3).
6. Faulty float switch allows heaters to
operate with no water in tub.
2. Verify that fill relay is supplying voltage to fill solenoid.
Replace faulty component.
3. Check for welded contacts. Verify that output from IO
module turns off when above the set temperature.
4. Substitute a 1.2 kΩ resistor for T3, and verify that booster
heater turns off. If not, replace IO module.
5. Verify that the booster-probe resistance is correct with
respect to temperature (see table on pg. 24). If not, replace
T3.
6. Replace float switch.
1. Contactor to booster heater not turning off.
“F2 Service needed,”
“Check booster
thermostat”
“F3 No water in wash
tank,” “Check inlet
water and door”
"F4 Service needed,"
"Check incoming
power"
2. Faulty temperature input (P12) on IO module.
3. Faulty temperature probe (T3).
1. Check for welded contacts. Verify that output from IO
module turns off when above the set temperature.
2. Substitute a 1.2 kΩ resistor for T3, and verify that booster
heater turns off. If not, replace IO module.
3. Verify that the booster probe resistance is correct with
respect to temperature (see table on pg. 24). If not, replace
T3.
1. Malfunction of fill solenoid or fill relay.
1. Replace faulty component.
2. Door is open, which inhibits fill mode.
2. Close door to activate door switch.
3. Faulty door switch.
3. Replace or adjust door switch.
1. Incoming power not properly connected.
1. Check connections to heater.
2. L3 is missing (3-phase machines only).
2. Verify that L3 is present and connected properly.
1. Substitute a 1.8 kΩ resistor for T3, and verify that booster
heater turns on. If not, replace IO module.
1. Faulty temperature input (P12) on IO
module.
“F5 Service needed,”
“Check booster
thermostat and high
limit”
2. Faulty temperature probe (T3).
3. Faulty high-limit switch.
4. Faulty booster heater.
5. Booster-heater contactor not energizing.
07610-005-14-90-A
2. Verify that T3 resistance is consistent with the table on
pg. 24. If not, replace T3.
3. Replace high-limit switch.
4. Check booster heater for proper resistance. Replace if
incorrect.
5. Verify that drive voltage to contactor coil is present
during a call for heat and that contactor closes. If voltage is
present, replace contactor. If voltage is not present, check
wiring.
21
FAULT CODES
TROUBLESHOOTING
DISPLAY SHOWS
POSSIBLE CAUSES
1. Low or no water pressure.
2. Faulty inlet valve or fill relay.
3. Contactor to wash heater not turning off.
“F6 Service needed,”
4. Faulty temperature input (T1) on IO
“No water in wash tank”
module.
5. Faulty temperature probe (T1).
6. Faulty float switch allows heaters to
operate with no water in tub.
“F7 Service needed,”
“Check wash tank
thermostat”
“F8 No water in wash
tank,” “Check inlet
water and door”
“F9 Service needed,”
“Check incoming
power”
07610-005-14-90-A
2. Verify that fill relay is supplying voltage to fill solenoid.
Replace faulty component.
3. Check for welded contacts. Verify that output from IO
module turns off when above the set temperature.
4. Substitute a 1.2 kΩ resistor for T1, and verify that wash
heater turns off. If not, replace IO module.
5. Verify that T1 resistance is correct with respect to
temperature (see table on pg. 24). If not, replace T1.
6. Replace float switch.
1. Check for welded contacts. Verify that output from IO
module turns off when above the set temperature.
2. Faulty temperature input (P10) on IO
module.
2. Substitute a 1.2 kΩ resistor for T1, and verify that wash
heater turns off. If not, replace IO module.
3. Faulty temperature probe (T1).
3. Verify that T1 resistance is correct with respect to
temperature (see table on pg. 24). If not, replace T1.
1. Malfunction of fill solenoid or fill relay.
1. Replace faulty solenoid or fill relay.
2. Door is open, which inhibits fill mode.
2. Close door to activate door switch.
3. Faulty door switch.
3. Replace or adjust door switch.
1. Incoming power not properly connected.
1. Check connections to heater.
2. L3 is missing (3-phase machines only).
2. Verify that L3 is present and connected properly.
2. Faulty temperature probe (T1).
3. Faulty high-limit switch.
4. Faulty wash heater.
5. Wash-heater contactor not energizing.
F11 Service needed
–check wash tank
thermostat
1. Verify incoming water pressure is 10 ± 2 PSI.
1. Contactor to wash heater not turning off.
1. Faulty temperature input (T1) on I/O
module.
“F10 Service needed,”
“Check wash tank
thermostat and high
limit”
REMEDY
Faulty temperature probe (T1).
1. Substitute a 1.8 kΩ resistor for T1, and verify that wash
heater turns on. If not, replace I/O module.
2. Verify that T1 resistance is correct with respect to
temperature (see table on pg. 24). If not, replace T1.
3. Replace high-limit switch.
4. Check wash heater for proper resistance. Replace if
incorrect.
5. Verify that drive voltage to contactor coil is present during
a call for heat and that contactor closes. If voltage present,
replace contactor. If voltage not present, check wiring.
Replace probe that connects to P10.
22
FAULT CODES
TROUBLESHOOTING
DISPLAY SHOWS
POSSIBLE CAUSES
REMEDY
"F12 Service needed,"
"Check booster
thermostat"
Faulty temperature probe (T3).
Replace probe that connects to P13.
1. Loose connection in 6-pin cable between
display board and I/O module.
"F13 Communication
error,"
"Check 6-pin cable"
"F14 Service needed,"
"Check incoming
water pressure or
pressure switch"
2. Faulty 6-pin cable between display board
and I/O module.
3. Faulty communication port on I/O module
or display board.
1. Low or no water pressure.
2. Faulty pressure switch.
1. Fully disconnect 6-pin cable at each end, and reconnect
each end until a click is heard.
2. Inspect for broken wire or unseated terminal by gently
pulling on each wire at each end of the cable. Reseat any
loose terminals by inserting it fully into the housing using
long-nosed pliers. Replace cable if broken wire is found.
3. Temporarily substitute a verified good display board, and
check if F13 message recurs. If so, repeat substitution with
a good I/O module.
1. Verify correct PSI.
2. Replace pressure switch.
3. Faulty fill valve or fill valve not receiving
power.
3. Check continuity and replace if faulty.
"F16 LLC violation"
Faulty or corroded probe.
Clean or replace probe.
"F17 Excessive inlet
temp"
Inlet water supply too hot.
Ensure inlet water supply is at required temperature.
RESISTANCE-TO-TEMPERATURE VALUES
07610-005-14-90-A
R (kΩ)
°F
11.58
69.8
10.37
75.2
9.30
80.6
7.78
89.6
3.05
140.0
2.54
150.8
2.18
159.8
1.58
179.6
1.45
185.0
1.33
190.4
1.16
199.4
0.96
212.0
23
TROUBLESHOOTING
TROUBLESHOOTING
!
WARNING
WARNING! Inspection, testing, and repair of electrical equipment should only be performed by qualified service
personnel. Certain procedures in this section require electrical tests or measurements while power is applied
to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect
power, attach test equipment, and reapply power to test. When replacing electrical parts, disconnect power at
circuit breaker.
OBSERVATION POSSIBLE CAUSE
REMEDY
Water overflow
from bottom of
door.
1. Clogged drain.
1. Remove obstruction.
2. Machine not level.
2. Level machine or increase height to the front.
3. Excessive inlet pressure.
3. Install pressure regulating valve or adjust if one is present.
Ensure flow meets data plate specification.
4. Detergent foaming.
4. Reduce detergent quantity.
5. Wash or rinse arm end-cap missing.
5. Replace end-cap.
1. Loose or broken wires.
1. Reconnect or replace wires in motor.
2. Defective Start button.
2. Adjust button or replace.
3. Defective motor contactor.
3. Replace.
i
Wash motor
doesn’t
operate on
wash.
Little or no water 1. Limed-up rinse heads or piping.
coming through
the rinse
2. Low water pressure.
assemblies.
1. Delime rinse heads.
Rinse water runs 1. Defective plunger in solenoid valve.
continuously
with breaker
2. Defective diaphragm in solenoid valve.
turned off.
1. Replace plunger.
07610-005-14-90-A
2. Increase pipe size to machine.
Adjust pressure regulating valve.
2. Replace diaphragm.
24
TROUBLESHOOTING
TROUBLESHOOTING
!
WARNING
WARNING! Inspection, testing, and repair of electrical equipment should only be performed by qualified service
personnel. Certain procedures in this section require electrical tests or measurements while power is applied
to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect
power, attach test equipment, and reapply power to test. When replacing electrical parts, disconnect power at
circuit breaker.
OBSERVATION POSSIBLE CAUSE
REMEDY
Wash
1. Water level low.
temperature not
within range.
2. RTD setpoint too low.
1. Check water level. If low, run new fill cycle.
3. Defective RTD.
3. Replace RTD.
4. Wash heater defective.
4. Replace heater element.
5. Defective heater contactor.
5. Replace contactor.
Rinse
1. RTD is defective.
temperature not
2. Incoming rinse water does not
within range.
meet minimum temperature on
machine data plate.
i
Machine
doesn’t drain
when power
button is
pressed.
Incorrect water
pressure
displayed
during Fill or
Rinse.
07610-005-14-90-A
2. Adjust setpoint.
1. Replace if necessary.
2. Adjust as required.
3. Rinse heater damaged.
3. Check amperage. Replace if necessary.
4. Setpoint screens set low.
4. Adjust rinse tank setpoint.
5. Defective heater contactor.
5. Replace contactor.
1. Drain clogged.
1. Remove obstruction.
2. Defective drain valve.
2. Replace drain valve.
3. Defective wash pump.
3. Replace wash pump.
4. Defective motor contactor.
4. Replace contactor.
5. Defective timer.
5. Replace timer.
1. Water turned off.
1. Turn water on.
2. Transducer disconnected.
2. Verify wiring.
3. Pressure transducer defective.
3. Replace pressure transducer.
25
TERMINAL BLOCK BOX
PARTS
1
5
2
4
6
7
8
3
ITEM
QTY
DESCRIPTION
PART NUMBER
1
1
Power Connection Decal
09905-011-47-35
2
1
Terminal Block Box
05700-004-36-47
1
Terminal Box Cover (not shown)
05700-003-27-70
3
1
Strain Relief
05975-003-37-56
4
1
Terminal Block Track
05700-000-43-60
5
2
Terminal Block
05940-500-02-19
6
2
Locknut, 10-24 Hex with Nylon Insert
05310-373-01-00
7
1
Decal, L1, N
09905-011-62-72
8
1
Ground Lug
05940-200-76-00
07610-005-14-90-A
26
CONTROL KICK PANEL
PARTS
Complete Control Kick Panel Assembly
05700-004-52-41
11
ITEM
QTY
DESCRIPTION
PART NUMBER
1
1
Control Kick Panel
05700-004-52-40
2
2
Locknut, 6-32 Hex with Nylon Insert
05310-373-03-00
3
2
P-clamp, 1/4" ID
05975-002-61-42
4
1
Bushing, Snap
05975-210-09-00
5
4
Locknut, 10-24 Hex with Nylon Insert
05310-373-01-00
6
1
Cover, Display
05700-004-52-43
7
4
Nut, Thumb 6-32 Nylon
05310-002-83-12
8
1
PCB, Digital Display
05700-004-52-37
9
4
Spacer, Unthreaded, 9/32" Nylon
05975-004-47-89
10
1
Panel & Membrane Switch Assembly
05700-004-68-71
11
1
Communication Cable
05700-004-33-64
07610-005-14-90-A
27
ELECTRICAL PANEL
PARTS
Complete Electrical Panel Assembly
05700-005-00-22
18
5
14
12
11
22
15
8
3
6
1
10
9
19
7
20
17
16
21
2
4
13
L2
07610-005-14-90-A
L1
28
ELECTRICAL PANEL
PARTS
ITEM
QTY
DESCRIPTION
PART NUMBER
1
3
Contactor, 30 A 240 V
05945-002-74-20
2
1
Relay
05945-111-89-75
3
1
Soft Start
05945-004-55-75
4
1
I/O Module
06401-005-05-85
5
1
Dinrail, 5 3/4”
05700-021-72-75
6
16
Terminal Block
05999-004-90-68
7
5
Separator, Terminal Block
05999-004-90-67
8
2
End Bracket, Terminal
05999-004-90-66
9
2
Jumper Bars, 3-pole
05999-004-90-71
10
15
Tag, Marking
05999-004-90-72
11
1
Holder, 6-pole Fuse
05920-002-42-13
12
1
Bushing, Snap, 1 1/8"
05975-210-08-00
13
1
Dinrail, 2”
05700-002-36-09
14
1
Panel, Electrical
05700-004-97-31
15
2
Screw, 10-32 x 1”
05305-002-19-42
16
3
Screw, 6-32 x 3/8”
05305-002-25-91
17
3
Nut, Plated
05340-118-04-00
18
9
Screw, 10-32 x 1/2”
05305-002-80-88
19
11
Fastener
05340-111-58-10
20
2
Screw, 10-32 x 1/4”
05305-173-01-00
21
2
Locknut, 10-32 with Nylon Insert
05310-004-28-70
22
1
Fuse, Time-delay, 8 A, 250 V
05920-004-85-54
07610-005-14-90-A
29
CHEMICAL FEEDER PUMP ASSEMBLY
PARTS
Complete Chemical Feeder Pump Assembly
05700-005-00-23
1
2
3
4
5
6
7
8
9
10
11
07610-005-14-90-A
30
CHEMICAL FEEDER PUMP ASSEMBLY
PARTS
ITEM
QTY
DESCRIPTION
PART NUMBER
1
1
Power Supply
05950-004-81-79
2
1
Panel, Peri-pump
05700-004-99-72
3
1
Peri-pump Assembly, 14 RPM
05700-004-71-63
4
1
Peri-pump Assembly, 38 RPM
05700-005-00-29
5
4
P-clamp, 1/4" ID
05975-002-61-42
6
4
Locknut, 10-24 Hex with Nylon Insert
05310-373-01-00
7
2
Stiffener, Chemical Tube
05700-002-66-49
8
1
Chemical Port Assembly
05700-004-30-86
9
1
Tubing, Blue, 1/4"
04720-604-11-00
10
1
Tubing, Red, 1/4"
04720-601-12-00
11
1
Tubing, Clear, 1/8"
04720-111-58-09
07610-005-14-90-A
31
CHEMICAL FEEDER PUMPS
PARTS
11
05
70
0
8
-00
1
4-7
2
6
1-6
7
10
3
9
3
4
05
70
0
-00
5-0
0-2
5
9
ITEM
QTY
DESCRIPTION
PART NUMBER
1
2
Pump Housing
04320-111-37-09
2
4
Screw, 8-32 x 3/8" Phillips
05305-011-37-07
3
1
Roller, Plastic
04320-002-82-28
4
2
Pump Cover
04320-111-37-08
5
8
Screw, 6-32 x 3/4" Phillips
05305-011-37-05
6
4
Screw, 8-32 x 1/2" Phillips
05305-011-37-06
7
1
Tube, Squeeze, 8"
05700-003-22-89
8
1
Motor, 38 RPM
04320-004-99-36
9
1
Roller, Plastic
04320-111-65-27
10
1
Tube, Squeeze, 9"
05700-011-65-21
11
1
Motor, 14 RPM
04320-011-63-33
07610-005-14-90-A
32
DOOR
PARTS
Complete Door Assembly
05700-005-09-57
19
5
4
6
3
13
8
1
7
15
11
9
20
21
22
12
16
23
17
14
07610-005-14-90-A
10
7
2
18
33
DOOR
PARTS
ITEM
QTY
DESCRIPTION
PART NUMBER
1
1
Outer Door Weldment
05700-005-09-56
2
2
Screw, 10-32 x 1/4"
05305-173-01-00
3
2
Bolt, 1/4-20 x 3/8" Hex
05305-274-20-00
4
2
Washer, SS 1/4-20 ID
05311-174-01-00
5
12
Fastener, 10-32
05340-111-58-10
6
1
Door Handle
05700-003-26-62
7
2
Stop, Door Hinge
05700-003-32-55
8
1
Hinge, Left
05700-003-32-71
9
1
Hinge, Right
05700-003-32-72
10
1
Inner Door
05700-003-33-21
11
1
Baffle, Door
05700-003-33-38
12
2
Hinge Spacer
05700-003-33-42
13
2
Retaining Plate
05700-011-44-37
14
1
Channel, Door Seal
05700-003-55-49
15
6
Screw, 1/4-20 x 1 1/2" Hex
05305-274-23-00
16
1
Gasket, Door L
05330-004-36-05
17
1
Gasket Clamp
05700-004-36-56
18
6
Pop Rivet, 1/8" x 3/8"
05320-003-06-98
19
12
Screw, 10-32 x 1/2" Pan Phillips Head
05305-002-32-37
20
2
Locknut, 10-32 with Nylon Insert
05310-373-02-00
21
1
Bracket, Door Magnet
05700-004-52-68
22
1
Magnet, Door
05930-002-88-42
23
2
Screw, 10-32 x 1/2" Pan Phillips Head
05305-011-44-52
07610-005-14-90-A
34
DOOR INTERLOCK
PARTS
Complete Door Interlock Assembly
05700-004-99-58
6
10
11
4
2
1
12
7
2
5
13
14
1
5
1
9
8
3
ITEM
QTY
DESCRIPTION
PART NUMBER
1
6
Screw, 6-32 x 5/8"
05305-011-39-85
2
6
Locknut, 6-32 Hex with Nylon Insert
05310-373-03-00
3
1
Link, Interlock Connector
05700-004-71-37
4
1
Pin, Interlock
05700-004-71-49
5
2
Switch, Interlock
05930-004-71-36
6
1
Synchronous Gearmotor, 6 RPM, 230 V, 60 Hz
06105-004-70-04
7
1
Interlock Guide
05700-004-71-50
8
1
Interlock Cam
05700-004-71-39
9
2
Shoulder Screw, 10-32
05700-004-71-40
10
1
Bracket, Interlock
05700-004-99-63
11
2
Screw, 10-32 x 1/2"
05305-011-39-36
12
2
Locknut, 10-32 with Nylon Insert
05310-373-02-00
13
1
Set Screw, 6-32 x 1/4"
05305-004-71-42
14
1
Relay, 10 A, 220 VAC
05945-004-84-93
07610-005-14-90-A
35
MISCELLANEOUS DOOR COMPONENTS
PARTS
Parts are not shown to scale in relation to each other.
9
10
1
11
8
2
6
7
4
3
5
ITEM
QTY
DESCRIPTION
PART NUMBER
1
1
Switch Mounting Plate Assembly
05700-003-33-54
2
2
Door Spring
05700-003-32-85
3
1
Cover, Left Hinge Weldment
05700-004-36-80
4
1
Cover, Right Hinge Weldment
05700-004-36-81
Hinges secured with Locknut, 1/4-20 Hex with Nylon Insert
05310-374-01-00
5
2
O-ring
05330-003-32-34
6
2
Latch Spring
05700-003-32-32
7
4
Latch Nut
05700-003-32-33
8
2
2
Locknut, 6-32 Hex with Nylon Insert
Screw, 6-32 x 1/4”
05310-373-03-00
05305-171-01-00
9
1
Door Switch
05930-003-31-44
10
1
1
Door Switch Bracket
Door Switch & Bracket Assembly
05700-003-31-43
05700-003-32-21
11
1
Complete Switch Mount Assembly
05700-005-07-45
07610-005-14-90-A
36
WASH & MOTOR
PARTS
6
5
5
4
3
5
1
5
5
18
8
15
7
9
15
15
17
14
15
15
2
10
16
11
15
15
16
19
12
13
13
07610-005-14-90-A
20
37
WASH & MOTOR
PARTS
ITEM
QTY
DESCRIPTION
PART NUMBER
1
1
Wash Arm Assembly
05700-021-39-23
2
1
Motor Support
05700-004-53-96
3
1
Wash Halo
05700-004-42-21
4
2
Pipe Clamp
05700-000-35-06
5
5
Wash Arm End-cap
05700-003-31-59
6
1
Gasket, Manifold
05330-003-75-91
7
1
Hose, 5/8" ID, Blue Silicone
05700-004-53-99
8
1
Gasket, Wash Hub
05330-002-34-77
9
1
Wash Hub
05700-004-43-04
10
1
Pump and Motor
06105-004-50-75
11
1
Hose, 7/8" ID x 8", Blue Silicone
05700-004-43-76
12
1
Hose, Bottom Manifold Pump
05700-001-22-92
13
2
Clamp, 1 1/16" to 2"
04730-719-18-00
14
1
Hose, 1 1/4" ID x 4", Blue Silicone
05700-004-54-00
15
7
Clamp, 13/16" to 1 1/2"
04730-719-06-09
16
2
Hosebarb, 1 3/4"
04730-011-65-86
17
1
Drain Valve Assembly
04730-003-33-64
18
1
Drain Hose
04720-004-32-00
19
1
Bracket, Soft Starter
05700-004-55-94
20
1
Soft Starter
05945-004-55-75
07610-005-14-90-A
38
RINSE MANIFOLD
PARTS
3
1
2
4
3
3
Rinse Arm Bearing Kit
06401-004-57-50
5
6
7
4
3
ITEM
QTY
DESCRIPTION
PART NUMBER
1
1
Complete Rinse Manifold Assembly
05700-004-52-44
2
1
Pipe Clamp
05700-000-35-06
3
4
Rinse Arm End-cap (includes o-ring)
05700-004-34-62
2
Complete Rinse Arm Assembly
05700-004-39-39
2
Rinse Arm
05700-004-38-75
5
2
Bearing Assembly, Rinse Arm
05700-004-54-71
6
2
O-ring (included in item #5)
05330-002-60-69
7
2
Retaining Ring
05340-112-01-11
4
07610-005-14-90-A
39
PLUMBING
PARTS
Complete SEER Plumbing Assembly
05700-004-63-78
7
CONNECTS TO
COLD WATER INLET
ON SEER SYSTEM
6
11*
CONNECTS TO HOT
WATER OUTLET ON
SEER SYSTEM
10
8
4
5
9
2
1
3
*Item not included in part number of complete SEER
plumbing assembly and must be ordered separately.
07610-005-14-90-A
40
PLUMBING
PARTS
ITEM
QTY
DESCRIPTION
PART NUMBER
1
1
Inlet Plumbing Assembly
05700-004-53-98
2
1
Pressure Regulating Valve Assembly, Dial-set
05700-004-94-35
3
1
Booster Tank Discharge Assembly
05700-004-55-97
4
1
Tee, 1/2" Brass
04730-211-27-00
5
1
Nipple, 1/2" Close Brass
04730-207-15-00
6
1
Water Hammer Arrestor, 1/2"
04730-004-58-56
7
1
SEER Inlet Plumbing Assembly
05700-004-60-46
8
1
Elbow, 90-degree, 1/2" Street Brass
04730-206-08-00
9
1
Adapter, Double Male, 3/4-11.5 x 1/2-14
04720-004-51-55
10
1
Inlet Hose Assembly
05700-004-71-03
11*
1
Bracket, Plumbing Support
05700-004-56-19
*Item not included in part number of complete SEER plumbing assembly and must be ordered separately.
07610-005-14-90-A
41
RINSE PLUMBING
PARTS
Complete Rinse Plumbing Assembly
05700-004-61-32
8d
1
8c
8b
5
6
8e
2
8f
7
8a
8g
8
9
3
4
07610-005-14-90-A
42
RINSE PLUMBING
PARTS
ITEM
QTY
DESCRIPTION
PART NUMBER
1
1
Vacuum Breaker, 1/2" Brass
04820-003-06-13
2
1
Hose, Red, 1/2" ID, 14"
05700-004-99-89
3
1
Nipple, 1/2" x 3", Brass
04730-004-20-10
4
1
Elbow, 1/2", 90-degree, Brass
04730-011-42-96
5
1
Elbow, 90-degree
04730-406-32-01
6
1
Pipe, 3", Copper
05700-001-05-21
7
1
Adapter, 1/2"
04730-002-64-68
Complete Rinse Injector Assembly
Rinse Injector Only
Gasket, Rinse Injector
Screw, 1/4-20 x 1"
Check Valve
Fitting, Outlet Elbow
Nut, Tube, 1/8"
Plug, 1/8" Brass
Pressure Transducer
05700-004-43-86
09515-004-22-73
05330-003-75-91
05305-011-81-58
04820-111-51-14
04820-111-51-18
04730-011-59-45
04730-209-07-37
05945-004-17-01
Harness, Transducer
05700-004-33-62
8
1
8a
8b
8c
8d
8e
8f
8g
8h
9
07610-005-14-90-A
1
1
2
1
1
1
2
1
1
43
PARTS
SCALE PREVENTION SYSTEM
SCALE PREVENTION SYSTEM (SPS) OPTION
SPS
04730-003-28-03
NOTICE
Must be installed vertically. The provided
bracket is secured to the wall. Observe
proper inlet/outlet water directions (flow
directions are molded into the top of the
head). Line pressure should be released
before changing cartridges. Machine
should be delimed before installation.
Replacement Cartridge
(inspect at least every 6 months)
04730-003-28-04
Replacement Test Strip
(Not Shown)
06401-003-28-06
07610-005-14-90-A
44
RINSE TANK
PARTS
14
13
12
11
7
10
1
16
2
3
4
5
9
8
7
6
07610-005-14-90-A
45
RINSE TANK
PARTS
ITEM
QTY
DESCRIPTION
PART NUMBER
1
1
Rinse Tank
05700-004-41-88
2
1
Heater Gasket
05330-011-47-79
3
1
Rinse Heater, 5.45 kW, 208-230 V
04540-004-45-12
4
4
Lockwasher, Split 5/16"
05311-275-01-00
5
4
Nut, Hex 5/16-18
05310-275-01-00
6
2
Cable, Temperature Probe
05700-004-33-23
7
2
Thermistor Probe, 4" with 18" Cable
06685-004-34-58
8
1
Fitting, 1/4", Brass Nut/Sleeve
05310-924-02-05
9
1
Plug, 1/4" Brass
04730-209-01-00
10
1
Nipple, 1/2" Close Brass
04730-207-15-00
11
1
Fitting, 1/2" x 1/4"
05700-004-36-74
12
1
Tee, 1/2" Brass
04730-211-27-00
13
1
Nipple, 1/2" x 3" Brass
04730-004-20-10
14
1
Elbow, 90-degree, 1/2" Brass
04730-011-42-96
15
1
Thermostat, Rinse Tank High-limit (Not Shown)
05930-004-33-12
16
1
Cable, Temperature Probe
05700-004-33-58
07610-005-14-90-A
46
SEER SYSTEM
PARTS
Complete SEER System Assembly
05700-004-63-06
5
17
14
4
3
15
12
2
6
1
9
STICKY
SIDE
19
5
10
7
12
13
8
16
20
18
11
07610-005-14-90-A
47
SEER SYSTEM
PARTS
ITEM
QTY
DESCRIPTION
PART NUMBER
1
1
Motor, Fan
05999-004-63-31
2
1
Wheel, Blower
05999-004-59-13
3
1
Bracket, Bearing Boot
05700-004-50-94
4
1
Bushing and Housing Assembly
03120-004-50-88
5
5
Locknut, 10-24 Hex with Nylon Insert
05310-373-01-00
6
1
Bracket, Motor Adjustment
05700-004-58-81
7
2
Grommet, Push-in, 3/4" ID
05330-004-59-14
8
2
Bracket, Enclosure Filler Plate
05700-004-58-93
9
1
Diversion Plate
05700-004-59-04
10
1
Upper Shield
05700-004-58-98
11
1
Heat Exchanger, 3/8" Tubes
04420-004-58-96
12
12
Locknut, 1/4-20 Hex with Nylon Insert
05310-374-01-00
13
8
Screw, 6-32 x 1/2"
05305-004-23-63
14
1
Condenser Assembly
05700-004-58-94
15
2
Bolt, 1/4-20 x 1/2"
05305-274-02-00
16
1
Plumbing, SEER Inlet
05700-004-60-46
17
1
Bracket, Bearing Hard Stop
05700-004-67-53
18
1
Lower Shield
05700-004-63-04
19
1
Spacer, 1/2" OD 1/4" ID Nylon, Black
03120-004-95-13
20
1
Gasket, Exchanger to Tub
05330-004-59-16
07610-005-14-90-A
48
TUB & FRAME
PARTS
1
27
2
3
6
8
11
5
26
25
4
7
9
28
NT
O
FR
10
24
23
22
12
19
21
BA
CK
DETAIL A
16
17
20
18
13
14
07610-005-14-90-A
15
49
TUB & FRAME
PARTS
ITEM
QTY
DESCRIPTION
PART NUMBER
1
2
Plug, Shroud
05700-003-32-50
2
1
Top Shroud
05700-003-37-06
3
2
Strainer
05700-004-09-43
4
1
Tub Back
05700-004-55-03
5
2
Channel Back
05700-004-04-24
6
1
Left Frame Assembly
05700-004-52-33
7
1
Tub Front
05700-004-51-79
8
1
Hinge Cover, Left
05700-002-18-41
9
1
Hinge Stop, Left
05700-003-32-61
10
2
Door Spring
05700-003-32-85
11
1
Left Shroud
05700-004-55-00
12
4
Foot, Adjustable
05340-108-01-03
13
2
Bracket, High-limit
05700-004-36-37
14
1
Thermostat, High-limit
05930-004-33-12
15
1
Thermostat, High-limit with Compression Fitting
05930-004-33-15
16
2
Fitting, Brass Sleeve
05310-924-02-05
17
1
Thermistor Probe, 4" with 18" Cable
06685-004-34-58
18
1
1
Wash Heater, 4 kW
Gasket, Wash Heater (Not Shown)
04540-003-99-44
05330-011-61-34
19
1
Bracket, Terminal Box
05700-004-55-90
20
1
Bracket, Rinse Tank Plumbing Support
05700-004-56-19
21
1
Fitting, Bulkhead to 1/2" Hosebarb
04730-011-45-21
22
1
Stand Assembly
05700-004-54-13
23
1
Right Frame Assembly
05700-004-52-32
24
1
Door Interlock Assembly
See Door Interlock page.
25
1
Hinge Stop, Right
05700-003-32-60
26
1
Hinge Cover, Right
05700-004-22-66
27
1
Right Shroud
05700-004-52-49
28
1
Rear Dress Panel
05700-004-58-13
07610-005-14-90-A
50
MISCELLANEOUS PARTS
PARTS
Parts are not shown to scale in relation to each other.
1
2
3
4
5
ITEM
QTY
DESCRIPTION
PART NUMBER
1
1
Rail, Left Rack
05700-031-37-89
2
1
Rail, Right Rack
05700-031-37-88
3
1
Splash Shield
05700-003-33-51
4
1
Dual Float Switch
06680-004-48-53
5
1
Drain Water Tempering Kit
06401-004-59-11
07610-005-14-90-A
51
SCHEMATICS
07610-005-14-90-A
208/230 V, 50/60 HZ, 1-PHASE
52
GD24HT Glasswasher
. Long
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
Sales: 800.748.0423 • Service: 888.800.5672 • https://glastender.com
07610-005-14-90-A
GD24HT