Brant Radiant Heaters LR-LB1 Series Installation, Operation and Maintenance Manual

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Brant Radiant Heaters LR-LB1 Series Installation, Operation and Maintenance Manual | Manualzz

Brant Radiant Heaters Ltd.

LR-LB1 Series

Manual

LED Bay Lighting Fixtures

Installation, Operation, and Maintenance

IP65

!

All persons involved with the installation, operation, and maintenance of the lighting system must read and understand the information in this manual.

!

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read and understand the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

INSTALLER: Present this manual to the end user.

Keep these instructions in a clean and dry place for future reference.

Model#: Serial #:

(located on rating label)

LIOLR-LB-Rev.-2/16

LR-LB1 Series

Contents

1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

LB1 Series Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.0 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.0 Maintenance, Care, and Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Bracket Mount Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.0 Electrical & Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

General Wiring Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Dimming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Hard Wiring Lumen Levels Internally . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.0 Parts Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

6.0 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2 3

2

LR-LB1 Series

1.0

Introduction

1.0

Introduction

!

The Lumi-Ray LB1 Series LED Bay light, is designed for illumination of industrial locations. It uses the latest in solid state lighting (SSL) technology for long life, low maintenance, and high efficiency. The unique optical design focuses light downward to where it is needed, giving improved efficiency over a conventional

HID luminaire.

Lumi-Ray LB1 Series LED Bay Lighting Fixtures are designed to vastly reduce energy use and maintenance needs, improve safety, and reduce CO

2

emissions.

!

WARNING

To avoid the risk of fire, explosion, or electric shock, this product should be installed, inspected, and maintained by a qualified electrician only in accordance with all applicable electrical codes.

To avoid electric shock:

• Be certain electrical power is OFF before and during installation and maintenance.

• Luminaire must be connected to a wiring system with an equipment-grounding conductor.

• Make sure the supply voltage is the same as the rated luminaire voltage.

• Do not operate in ambient temperatures above those indicated on the luminaire nameplate.

• No user serviceable parts inside of fixture. Removal of lens will void the warranty.

LB1 Series Kit Contents

Horseshoe Bracket

Qty. 1

LRA-HSA Kit Contents

Eye Bolt

Qty. 1

Screws

Qty. 4

LIOLB: LR-LB1 Series

LED Bay Lighting Manual

Brant Radiant Heaters Ltd.

LR-LB1 Series Manual

LED Bay Lighting Fixtures

Installation, Operation, and Maintenance

IP65

Nuts

Qty. 2

Flat Washer

Qty. 2

Spring Washer

Qty. 1 !

All persons involved with the installation, operation, and maintenance of the lighting system must read and understand the information in this manual.

!

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read and understand the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

INSTALLER: Present this manual to the end user.

Keep these instructions in a clean and dry place for future reference.

Model#: Serial #:

(located on rating label)

LIOLR-LB-Rev.-2/16

3

2.0

Specifications • Design Sample Lighting Layout

2.0

Specifications

LR-LB1 Series

Chart 2.1 • LED Bay Lighting Specifications

MODELS

LR-LB1_6PG-3W

LR-LB1_10PT-3W

LR-LB1_10PT-4W

Limited Warranty: 5-Years

DESCRIPTION

LR-LB1 Fixture with 6 ft. Plug 18/3

LR-LB1 Fixture with 10 ft. Pigtail 18/3

LR-LB1 Fixture with 10 ft. Pigtail 18/4

Watts

(w)

97

97

97

Colour

(k)

5,000

5,000

5,000

Lumens

(l)

8,600

8,600

8,600

1 Recommended mounting height allowance will depend on proper building evaluation.

Amps

(A)

Typical

Mount

0.80

8-24 ft.

1

0.80

8-24 ft.

0.80

8-24 ft.

Weight

(lbs.)

5

5

5

Product can dim from 10% to 100%

Operating temperature range: -40°C to +45°C (-40°F to 113°F).

CSA/DLC certified for indoor and outdoor applications, IP65 certified, and NEMA 4X certified.

IP Code Definition and Explanation of IP65 Rating

The IP Code, International Protection Marking, IEC standard 60529, also interpreted as Ingress Protection

Marking, classifies and rates the degree of protection provided against intrusion (body parts such as hands and fingers), dust, accidental contact, and water by mechanical casings and electrical enclosures.

Solid Particle Protection: The first digit indicates the level of protection that the enclosure provides against access to hazardous parts (e.g., electrical conductors, moving parts) and the ingress of solid foreign objects. 6: Totally protected against dust ingress.

Liquid Ingress Protection: The second digit indicates the level of protection that the enclosure provides against harmful ingress of water. 5: Protected against low pressure jets of water from all directions - limited ingress

Design

When designing a layout for a particular application, there are several factors that should be taken into consideration.

The typical mounting height for model LR-LB1 is 8 - 24 ft. from the ground. This mounting height is a recommendation only. The facility usage purpose, colour scheme, desired brightness levels, and overall facility size will all factor into the layout of the lighting fixtures.

These LED Lighting Fixtures are NEC Class 1 compliant. Check applicable province, local, and national codes before designing and installing lighting fixtures.

A common misconception with LED lighting is the belief that they do not generate heat. While it is true that LED fixtures produce much less heat than other forms of lighting due to the increased efficiency and lower power consumption, thermal management is still a crucial component of a well-designed LED fixture. The LR-LB1 fixtures have been designed to not only enclose the LEDs and circuitry, but to act as a heat sink as well. These fixtures utilize state of the art thermal interface materials to conduct the heat from the LED module to the housing. The housing has been geometrically designed with a large surface area for excellent convection of heat away from the housing. As a result, the LR-LB1 series fixture is warranted for 50,000 hours of use within an ambient temperature of up to 45°C (113°F). For maximum long-term reliability, this light should be installed in free air.

4 5

4

LR-LB1 Series 2.0

Specifications • Design • Sample Lighting Layout

Figure 2.1 • Sample Lighting Layout - Maintenance Hangar

90.0’ Notes:

- Airplane Repair

Hanger

- 19 ft Ceiling

- Dark Walls

and Floor

- High Light Output

Desired

65.0’

Chart 2.2 • Sample Lighting Layout Statistics

Description

Airplane Hanger

Symbol

+

Avg

49.6 fc

Max

61.5 fc

Min

29.6 fc

Max/Min

2.1:1

Avg/Min

1.7:1

Chart 2.3 • Sample Lighting Layout Schedule

Symbol Label Qty.

Catalog

Number Lamp

Number

Lamps

Lumens

/Lamp Description Wattage Polar Plot

A 39

LR-LB1

(100%

Output)

144 White LEDs.

Lumen Output=

8,599 LMS.

1 8,599

Brant Radiant

Heaters

LED Bay

Luminaire

97.07

Max: 3476cd

5

3.0

Maintenance, Care, and Usage • Bracket Mount Installation

3.0

Maintenance, Care, and Usage

LR-LB1 Series

!

CAUTION

To avoid personal injury, disconnect power to the light and allow the unit to cool down before performing maintenance.

Visual, mechanical, and electrical inspections should be performed on a regular basis. Routine checks at least once a year are recommended. Frequency of use and environmental conditions may make it necessary to perform more than one routine check per year. It is recommended to follow the Electrical Preventative

Maintenance Program as described in NFPA 70B: Recommended Practice of Electrical Equipment.

The lens should be cleaned periodically as needed to ensure continued photo-metric performance. Clean the lens with a damp, non-abrasive, lint-free cloth. If a damp cloth alone is not sufficient, use mild soap or a liquid cleaner. Do not use an abrasive, strong alkaline or acid cleaner as damage may occur.

Inspect the cooling fins on the luminaire to ensure that they are free of any obstructions or contamination

(i.e. excessive dust build-up). Clean with a non-abrasive cloth if needed.

Electrical connections and wires should be checked for exposed wire and overall circuit integrity.

Bracket Mount Installation

NOTE: Accessory installation sheets supersede these instructions.

1

Sub assemble the eyebolt to the hanging bracket using the two jam nuts and one lock washer

(provided) in a sandwich-like assembly.

2 Use the four screws provided on the main housing to attach the hanging bracket assembly to the housing.

3 Use a chain or cable ( must be able to bare the weight of 50 lbs. or more) and hook into the eyebolt.

Always close “S” hooks if used.

Figure 3.1 • Bracket Mount Dimensions

2.28"

6 ft. 3 Prong

18/3 AWG

Ø11.0"

Rating Plate

3

8

" NPT IP65

Cord Grip

HB Hanging Bracket

5

16

" - 18 Eyebolt

5

16

" - 18 Jam Nut

4.78"

6 7

LR-LB1 Series

Maintenance Log

Date Maintenance Performed

3.0

Maintenance, Care, and Usage • Maintenance Log

Replacement Parts Required

6 7

4.0

Electrical and Wiring • General Wiring Steps • Dimming

4.0

Electrical and Wiring

LR-LB1 Series

General Wiring Steps

The LR-LB1 Series of LED Fixtures is an AC driverless bay light. We have eliminated the ballast component of the light which, in a conventional LED fixture, transforms the mains voltage to DC and steps the voltage down to the level required by the LED module. The ballast and LED module in a standard fixture are often not compatible with the existing building management systems as the ballast has specific power requirements in order to supply the LED module with the correct DC voltage and amperage. The LR-LB1

Series, on the other hand, is exceptionally versatile due to the advanced circuitry employed in the construction of the AC driverless LED module. This facilitates straightforward integration of controls such as daylight harvesting, occupancy sensors, timers, and dimmers. Essentially, from a control aspect, the

LR-LB1 Series behaves similarly to an incandescent light bulb.

When installing the LR-LB1 Series LED Lighting Fixtures, it is important to be aware of, and comply with, all province, local, and national codes applicable to LED lighting and other Class 1 compliant lighting fixtures before beginning installation.

If the fixture is to be hard-wired into a junction box, determine the required lumen level by referring to the

Specifications table on page 4 as well as the Wiring Diagrams on page 9. Required wiring will vary depending on the lumen level to be achieved. This fixture is designed for 120VAC, single phase only.

Dimming

The LR-LB1 Series is capable of dimming from 10% to 100%. The lifespan of the LED is not diminished when using a control system for dimming. Phase-cut dimmers, particularly forward phase/ leading-edge are compatible with the LR-LB1 AC driverless technology. Other types of dimmers may or may not be compatible, depending upon manufacturer and specific application.

Additional Power Saving Options

The LR-LB1 fixture has been designed with a modular LED circuit board which allows the maximum power consumption to be hardwire limited to 1/3 or 2/3rds the maximum output. There are often areas of a facility which do not require the full amount of illuminance due to different light requirements for different tasks, but similarly, it makes economic sense to install the same light fixture throughout the facility. In addition to being individual controllability, the LR-LB1 can be switched from 1/3, to full power by a switch on a panel, or through an occupancy sensor. By hardwire limiting the output of the fixture, many lights can be in a zone of control, operated by a single sensor, and result in varying amounts of illuminance from the exact same fixture depending on mounting heights, and specific task requirements.

8 9

L1

1/3 Power

R

8

L1

L1

1/3 Power

R

2/3 Power

R

LR-LB1 Series 4.0

Electrical and Wiring • Hard Wiring Lumen Levels Internally

Hard Wiring Lumen Levels Internally

Figure 4.1 • Block Wiring Diagram - 1/3 Power

1/3 Power

L1

R

2/3 Power

L1 green wire to ground, the red wire to the hot

R conductor. The black wire should be unused and capped with a wire nut.

L1

3/3 Power

R

Figure 4.2 • Block Wiring Diagram - 2/3 Power

2/3 Power

L1

R

3/3 Power green wire to ground, the black wire to the hot

R conductor. The red wire should be unused and capped with a wire nut.

Figure 4.3 •

3/3 Power

L1

R

9

For a 3/3 Power Phase connection, connect the green wire to ground, both the black and the red wires to the hot conductor, and the white wire to the neutral conductor. All wires should be connected for this setup.

5.0

Parts • Light Components and Parts List

Light Components and Parts List

Figure 5.1 • LR-LB1 Assembly Components

LR-LB1 Series

1039

1033

1031

1032

1034

1047

1031

1033

1035

1001

1004 1020

1003

1009 1002 1032

1011 1007

1010

Chart 5.1 • Parts List

Part No.

.

Description

LRP-1001 LR-B Aluminum Housing

LRP-1002 LR-B Aluminum Ring

LRP-1003 LR-B Lens Gasket

LRP-1004 LR-B Graphite Heat Spreader

LRP-1007 LR-B Hanging Braket

LRP-1009 LR-B Tempered Glass 8.75” Dia.

LRP-1010 3/8” NPT Liquid Tight Cord Grip, (IP65)

LRP-1011 6 ft. Power Cord

LRP-1020 L.E.D board

LRP-1031 5/16” Flat Waher

LRP-1032 M4 x 10 mm Pan Head Casting Screw

LRP-1033 5/16” - 8 Nuts, Zinc

LRP-1034 M3.5 x 6 mm Zinc Philips Pan Head Screw

LRP-1035 5/16” Spring Washer

LRP-1037 5/16” - 18 x 1.0” L - Hex Bolt, Zinc

LRP-1039 LR-B 5/16”- 18 x 2.0” Hanging Eyebolt

LRP-1047 Rating Plate

10 11

LR-LB1 Series

Notes

10 11

6.0

Limited Warranty

Five-Year Limited Warranty: Brant Radiant Heaters Ltd. (herinafter referred to as the Company) warrants to the original purchaser or original user that all Brant Radiant Lumi-Ray Lighting Systems sold by it and all parts thereof are free from defects in materials or workmanship under normal use and service. The Company’s sole obligation under this warranty shall be limited to furnishing replacement parts, F.O.B. Paris, Ontario, for

60 months from the date of initial installation of the heater, but not to exceed 66 months from the date of shipment by the Company of the lighting system, for any parts which the Company’s examination shall disclose to its satisfaction to be defective. Defective parts are to be returned to the company, transportation charges prepaid.

General Conditions: The warranties set out in this certificate are the exclusive remedy of the original owner or user in lieu of all other warranties written, oral, or implied (including any warranty of merchantability or fitness for the purpose) and all other obligations or liabilities on the part of the Company, and the Company neither assumes nor authorizes any person to assume for it any other obligation or liabilities on the part of the

Company, and the Company neither assumes nor authorizes any person to assume for it any other obligation or liability in connection with the sale, installation, or use of the lighting system or any parts thereof.

The Company will not be responsible for labor charges for the analysis of a defective condition in the lighting system for the installation of replacement parts. The warranties provided herein will not apply if the lighting system in the judgement of the Company has been subjected to misuse, excessive dust, improper conversion, negligence, accident, corrosive atmospheres, excessive thermal shock, excessive vibration, physical damage to the lighting system, alterations by unauthorized service personnel, operation contrary to the Company’s instructions, or if the serial number has been altered, defaced, or removed. The Company shall not be liable for any default or delay in the performance of these warranties caused by contingency beyond its control, including war, government restriction or restraints, strikes, fire, flood, short or reduce supply of raw materials, or parts.

The warranties herein shall be null and void if the lighting system is not installed by a competent electrical contractor and/or if the lighting system is not installed according to, and repaired according to, the Company’s instructions. Normal product degradation and wear (rust, oxidation, etc.) does not constitute a material defect and applicable warranty claim.

Written permission is required for the return of any parts or equipment and any such return must be made on the basis of transportation charges prepaid. Shipment may be refused unless prior written permission is obtained and good returned prepaid.

This warranty applies only to North America.

Printed in Canada

© 2016 Brant Radiant Heaters Limited

34 Scott Ave. Paris, ON N3L 3R1 Canada

Voice: (519) 442-7823

Fax: (519) 442-7321

Website: www.brantradiant.com

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