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MITSUBISHI ELECTRIC
MA00817 2006-04
E1060
Installation manual
English
Installation manual for the E1000 series operator terminals
Foreword
Foreword
The E1000 operator terminal is developed to satisfy the demands of humanmachine communication. Built-in functions such as displaying and controlling text, dynamic indication, time channels, alarm and recipe handling are included.
The operator terminal work, for the most part, in an object-oriented way, making it easy to understand and use. The configuration operation of the terminal is made in a personal computer, using the configuration tool E-Designer. The project is then transferred and stored in the operator terminal.
The operator terminal can be connected to many types of automation equipment, such as PLCs, servos or drives. In this manual the expression “the controller“ is used as a general term for the connected equipment.
This manual explains how to install the operator terminal. Please refer to the reference manual for further information.
©
Mitsubishi Electric, MA00817, 2006-04
The information in this document is subject to change without notice and is provided as available at the time of printing. The manufacturer reserves the right to change any information without updating this publication. assumes no responsibility for any errors that may appear in this document.
Read the entire installation manual prior to installing and using this equipment.
Only qualified personnel may install, operate or repair this equipment. The manufacturer is not responsible for modified, altered or renovated equipment.
Because the equipment has a wide range of applications, users must acquire the appropriate knowledge to use the equipment properly in their specific applications.
Persons responsible for the application and the equipment must themselves ensure that each application is in compliance with all relevant requirements, standards and legislation in respect to configuration and safety.
Only parts and accessories manufactured according to specifications set by The manufacturer may be used.
THE MANUFACTURER SHALL NOT BE LIABLE TO ANYONE FOR ANY DIRECT, INDIRECT,
SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE
INSTALLATION, USE OR REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT,
CONTRACT, OR OTHERWISE. BUYER'S SOLE REMEDY SHALL BE THE REPAIR,
REPLACEMENT, OR REFUND OF PURCHASE PRICE, AND THE CHOICE OF THE APPLICABLE
REMEDY SHALL BE AT THE SOLE DISCRETION OF THE MANUFACTURER.
Mitsubishi Electric, MA00817
Table of Contents
Table of Contents
1.4 Service and Maintenance................................................................... 6
1.5 Dismantling and Scrapping............................................................... 6
2.1 Space Requirements .......................................................................... 7
4 Chemical Resistance ........................................................................... 13
4.2 Keyboard and Display..................................................................... 13
5 Operator Terminal Drawings ............................................................. 17
5.1 Communication Ports..................................................................... 17
5.3 E1060 Text Strip ............................................................................ 19
Mitsubishi Electric, MA00817
Table of Contents
Mitsubishi Electric, MA00817
Safety Precautions
1 Safety Precautions
Both the installer and the owner and/or operator of the operator terminal must read and understand this installation manual.
1.1 UL Installation
Power, input and output (I/O) wiring must be in accordance with Class 1, Division
2 wiring methods (Article 501-4 (b) of the National Electric Code, NFPA 70) and in accordance with the authority having jurisdiction.
1.2 General
– Only qualified personnel may install or operate the operator terminal.
– The operator terminal must be installed according to the installation instructions.
– The operator terminal is designed for stationary installation on a plane surface, where the following conditions are fulfilled:
• no high explosive risks
• no strong magnetic fields
• no direct sunlight
• no large, sudden temperature changes
– Never allow fluids, metal filings or wiring debris to enter any openings in the operator terminal. This may cause fire or electrical shock.
– The operator terminal fulfills the requirements of article 4 of EMC directive
89/336/EEC.
– Storing the operator terminal where the temperature is lower/higher than recommended in this manual can cause the LCD display liquid to congeal/become isotopic.
– The LCD display liquid contains a powerful irritant. In case of skin contact, wash immediately with plenty of water. In case of eye contact, hold the eye open, flush with plenty of water and get medical attention.
– The supplier is not responsible for modified, altered or reconstructed equipment.
– Use only parts and accessories manufactured according to specifications of the supplier.
– Peripheral equipment must be appropriate for the application and location.
– The figures in this manual serves an illustrative purpose. Because of the many variables associated with any particular installation, the supplier cannot assume responsibility for actual use based on the figures.
– The supplier neither guarantees that the operator terminal is suitable for your particular application, nor assumes responsibility for your product design, installation or operation.
1.3 During Use
– Keep the operator terminal clean.
– Emergency stop and other safety functions may not be controlled from the operator terminal.
– Do not use too much force or sharp objects when touching the keys, display etc.
Mitsubishi Electric, MA00817
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Safety Precautions
1.4 Service and Maintenance
– Only qualified personnel should carry out repairs.
– The agreed warranty applies.
– Before carrying out any cleaning or maintenance operations, disconnect the equipment from the electrical supply.
– Clean the display and surrounding front cover with a soft cloth and mild detergent.
– Replacing the battery incorrectly may result in explosion. Only use batteries recommended by the supplier.
1.5 Dismantling and Scrapping
– The operator terminal or parts thereof shall be recycled according to local regulations.
– The following components contain substances that might be hazardous to health and the environment: lithium battery, electrolytic capacitor and display.
6
Mitsubishi Electric, MA00817
2 Installation
2.1 Space Requirements
– Installation plate thickness: 1.5 - 7.5 mm (0.06 - 0.3 inch)
– Space requirements when installing the operator terminal:
100 mm
(4.0 inch)
168 mm
(6.61 inch)
50 mm
(2.0 inch)
100 mm
(4.0 inch)
50 mm
(2.0 inch)
100 mm
(4.0 inch)
275 mm
(10.83 inch)
57.3 mm
(2.26 inch)
Caution
The openings on the enclosure are for air convection. Do not cover these openings.
Installation
2.2 Installation Process
1. Unpack and check the delivery. If damage is found, notify the supplier
.
Panel cut out 240 x 130 mm
(9.45 x 5.12 inch) x 6
Note:
Place the operator terminal on a stable surface during installation.
Dropping it or letting it fall may cause damage.
2. Place the panel cut out where the operator terminal is to be situated, draw along the outer sides of the holes and cut according to the markings. If access to the text strip is needed, add extra space in the lower left corner.
For text strip
13.0 mm
(0.51 inch)
7.0 mm
(0.28 inch)
Mitsubishi Electric, MA00817
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Installation
3. Secure the operator terminal in position, using all the fastening holes and the provided brackets and screws: x 6
0.5 - 1.0 Nm
4. Connect the cables in the specified order.
A
Caution
Ensure that the operator terminal and the controller system have the same electrical grounding (reference voltage level), otherwise errors in communication may occur.
B
Use an M5 screw and a grounding conductor (as short as possible) with a cross-section of minimum 2.5 mm
2
.
C
Caution
- Use only shielded communication cables.
- Separate high voltage cables from signal and supply cables.
D
Caution
- The operator terminal must be brought to ambient temperature before it is started up. If condensation forms, ensure that the operator terminal is dry before connecting it to the power outlet.
- Ensure that the voltage and polarity of the power source is correct.
8
B
RS422/
RS485
RS232
24V DC
C
D
A
Power
Controller
24V DC
Ethernet
5. Carefully remove the laminated film over the operator terminal display, to avoid static electricity that could damage the terminal.
Mitsubishi Electric, MA00817
2.2.1 Mode Switches
All mode switches must be in OFF position during operator terminal use.
The mode switches should not be touched unless by qualified personell.
Installation
2.2.2 Connections to the Controller
For information about the cables to be used when connecting the operator terminal to the controller, please refer to the help file for the driver in question.
2.2.3 Other Connections and Peripherals
Cables, peripheral equipment and accessories must be suitable for the application and its environment. For further details or recommendations, please refer to the supplier.
Mitsubishi Electric, MA00817
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Installation
10
Mitsubishi Electric, MA00817
Technical Data
3 Technical Data
Parameter E1060
Front panel, W x H x D 275 x 168 x 6 mm
Mounting depth 57.3 mm (157.3 mm including clearance)
Front panel seal
Rear panel seal
Keyboard material
IP 66
IP 20
Membrane switch keyboard with metal domes. Overlay film of Autotex F157 * with print on reverse side. 1 million operations.
Reverse side material Powder-coated aluminum
Weight 1.11 kg
Serial port RS422/
RS485
Serial port RS232C
25-pin D-sub contact, chassis-mounted female with standard locking screws 4-40 UNC.
9-pin D-sub contact, male with standard locking screws 4-40
UNC.
Ethernet
USB
Shielded RJ 45
Host type A (USB 1.1), max output current 500 mA
Flash memory for application
Real time clock
Power consumption at rated voltage
Display
12 MB (incl. fonts)
±20 PPM + error because of ambient temperature and supply voltage.
Total max error: 1 min/month at 25
°
C
Minimum life of the real time clock battery: 3 years
Temperature coefficient: 0.004 ppm/
°
C
2
Normal: 0.3 A
Maximum: 0.5 A
CSTN-LCD. 320 x 240 pixels, 64K color.
CCFL backlight lifetime at the ambient temperature of
+25
°
C: >60,000 h.
115.2 x 86.4 mm Active area of display,
W x H
Fuse
EMC tests on the operator terminal
UL, cUL approvals
(when product or packing is marked)
Internal DC fuse, 2.0 AT, 5 x 20 mm
Power supply +24V DC (20 - 30V DC). 3-pin jack connection block.
CE: The power supply must conform with the requirements for SELV or PELV according to IEC 950 or IEC 742.
UL: The power supply must conform with the requirements for class II power supplies.
Ambient temperature Vertical installation: 0
° to +50
°
C
Horizontal installation: 0
° to +40
°
C
Storage temperature -20
°
to +70
°
C
Relative humidity 5 - 85 % non-condensed
The operator terminal conforms with the essential protection requirements in article 4 of the directive 89/336/EEC. Noise tested according to EN61000-63 emission and EN61000-6-2 immunity.
UL 1604 Class I, Div 2 / UL 508 / UL 50 4x indoor use only
DNV
NEMA
Ceritfication in progress
4x indoor use only
* See section
for more information.
Mitsubishi Electric, MA00817
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Technical Data
12
Mitsubishi Electric, MA00817
Chemical Resistance
4 Chemical Resistance
4.1 Metal Casing
The frame and casing material is powder-coated aluminum. This powder paint withstands exposure of up to 24 hours duration to the following chemicals without visible change:
Ammonia 25%
De-ionized water
Butanol
Isopropyl alcohol
Tap water
Cooling liquid 50%
Citric acid 10%
Diesel
Ethanol 99.5% denaturated Lactic acid 10%
FAM-Normal petrol Sodium di-chromate saturated
Alcohol 95% Caustic soda 5%
Phosphoric acid 43%
Ligroin
Cooking oil
Glycol
Industrial petrol
Sodium hypochlorite solution
Sodium carbonate 10%
Sodium chloride 20%
-
-
Nitric acid 3%
Chlorhydric acid 10%
Washer fluid 33%
Sulphuric acid 20%
Turpentine
Urea saturated
Hydroperoxide 3%
Acetic acid 10%
Alu-cleaner
4.2 Keyboard and Display
4.2.1 Display Surface
The display surface on the operator terminal withstands exposure of more than 24 hours duration to the following chemicals without visible change:
Acetic acid <5%
Glacial acetic acid
(specific gravity 1.05)
Ethyl acetate
Acetone
Aqueous ammonia
(specific gravity 0.9)
Aqueous ammonia <10%
Benzene
Carbon tetrachloride
Caustic soda <48%
Citric acid
Cotton seed oil
Dichloromethane
Di-ethylether
Di-isobutylene
Di-methyl hormamide
Ethyl alcohol <95%
2-ethyl hexoic acid
Hydrochloric acid <35%
Hydrogen peroxide <28%
Isopropyl alcohol
Kerosene
Methy alcohol
Nitric acid
(specific gravity 1.42)
Nitric acid <40%
Oleic acid
Olive oil
Pure water
Seawater
Sodium carbonate <20%
Sodium hypochlorite <10%
Sulfuric acid
(specific gravity 1.84)
Sulfuric acid <30%
Toluene
Mitsubishi Electric, MA00817
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14
Chemical Resistance
4.2.2 Autotex F157
Autotex F157 covers the membrane keyboard.
Solvent Resistance
Autotex F157 withstands exposure of more than 24 hours duration under DIN 42
115 Part 2 to the following chemicals without visible change:
Potassium ferrocyanide/ ferricyanide
Cyclohexanol
Diacetone alcohol
Glycol
Isopropanol
Glycerine
Methanol
Triacetin
Dowanol DRM/PM
Acetone
Metyl ethyl ketone
Dioxan
Cyclohexanone
Ethanol
Isophorone
Ammonia <40%
Caustic soda <40%
Hydrogen peroxide <25%
Alkalicarbonate
Bichromate
Diesel oil
Acetonitrile
Sodium bisulphate
Sodium hypchlorite <20%
(bleach)
Acetaldehyde
Aliphatic hydrocarbons
Toluene
Xylene
White spirit
Fromic acid <50%
1.1.1. Trichloroethane
(Genklene)
Ethylacetate
Diethyl ether
N-Butyl acetate
Amylacetate
Butycellosolve
Ether
Acetic acid <50%
Phosphoric acid <30%
Hydrochloric acid <36%
Nitric acid <10%
MIBK
Cutting oil
Potassium carbonate
Washing powders
Trichloracetic acid <50%
Sulphuric acid <10%
Fabric conditioner
Ferric chloride
Formaldehyde 37% - 42% Ferrous chlorid
Potassium hydroxide <30% Dibutyl Phthalate
Linseed oil
Paraffin oil
Blown castor oil
Silicone oil
Turpentine substitute
Univeral brake fluid
Decon
Aviation fuel
Dioctyl Phthalate
Sodium carbonate
Petrol
Teepol
-
-
Water
Sea water
Autotex withstands DIN 42 115 Part 2 exposure of up to 1 hour duration to glacial acetic acid without visible change.
Autotex is not resistant to high pressure steam at over 100
°
C or the following chemicals:
Concentrated mineral acids
Concentrated caustic solution
Benzyl alcohol
Mehylene chloride
Autotex withstands 24 hours exposure to the following reagents at 50
°
C without visible staining:
Top Job
Jet Dry
Gumption
Fantastic
Formula 409
Grape Juice
Milk
Coffee
Ariel
Persil
Wisk
- Lenor
- Downey
Ajax
Vim
Domestos
Vortex
Windex
Mitsubishi Electric, MA00817
Chemical Resistance
Very slight discoloration was noted under critical viewing conditions with the following materials:
Tomato juice Tomato ketchup Lemon juice Mustard
Outdoor Use
In common with all polyester based films, Autotex F157 is not suitable for use in conditions of long term exposure to direct sunlight.
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Chemical Resistance
16
Mitsubishi Electric, MA00817
Operator Terminal Drawings
5 Operator Terminal Drawings
5.1 Communication Ports
RS-232
RS-422 RS-485
RS-422/485
USB
Ethernet
Drawing No. S-05005, Date 2004-10-27
Mitsubishi Electric, MA00817
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Operator Terminal Drawings
5.2 E1060 Outline
18
Drawing No. P-06561, Date 2005-10-05
Mitsubishi Electric, MA00817
5.3 E1060 Text Strip
Text max 16,0x8,0
Text max 17,0x8,0
Operator Terminal Drawings
4,5
9
Drawing No. S-06558, Date 2005-07-19
Mitsubishi Electric, MA00817
19
MITSUBISHI ELECTRIC
Mitsubishi Electric Automation, Inc.
500 Corporate Woods Parkway
Vernon Hills, IL 60061, USA
Mitsubishi Electric Europe B.V.
Gothaer Strasse 8
D-40880 Ratingen, Germany
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Table of contents
- 5 1 Safety Precautions
- 5 1.1 UL Installation
- 5 1.2 General
- 5 1.3 During Use
- 6 1.4 Service and Maintenance
- 6 1.5 Dismantling and Scrapping
- 7 2 Installation
- 7 2.1 Space Requirements
- 7 2.2 Installation Process
- 9 2.2.1 Mode Switches
- 9 2.2.2 Connections to the Controller
- 9 2.2.3 Other Connections and Peripherals
- 11 3 Technical Data
- 13 4 Chemical Resistance
- 13 4.1 Metal Casing
- 13 4.2 Keyboard and Display
- 13 4.2.1 Display Surface
- 14 4.2.2 Autotex F
- 17 5 Operator Terminal Drawings
- 17 5.1 Communication Ports
- 18 5.2 E1060 Outline
- 19 5.3 E1060 Text Strip