E1060 Installation Manual HMI

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E1060 Installation Manual HMI | Manualzz

MITSUBISHI ELECTRIC

MA00817 2006-04

E1060

Installation manual

English

Installation manual for the E1000 series operator terminals

Foreword

Foreword

The E1000 operator terminal is developed to satisfy the demands of humanmachine communication. Built-in functions such as displaying and controlling text, dynamic indication, time channels, alarm and recipe handling are included.

The operator terminal work, for the most part, in an object-oriented way, making it easy to understand and use. The configuration operation of the terminal is made in a personal computer, using the configuration tool E-Designer. The project is then transferred and stored in the operator terminal.

The operator terminal can be connected to many types of automation equipment, such as PLCs, servos or drives. In this manual the expression “the controller“ is used as a general term for the connected equipment.

This manual explains how to install the operator terminal. Please refer to the reference manual for further information.

©

Mitsubishi Electric, MA00817, 2006-04

The information in this document is subject to change without notice and is provided as available at the time of printing. The manufacturer reserves the right to change any information without updating this publication. assumes no responsibility for any errors that may appear in this document.

Read the entire installation manual prior to installing and using this equipment.

Only qualified personnel may install, operate or repair this equipment. The manufacturer is not responsible for modified, altered or renovated equipment.

Because the equipment has a wide range of applications, users must acquire the appropriate knowledge to use the equipment properly in their specific applications.

Persons responsible for the application and the equipment must themselves ensure that each application is in compliance with all relevant requirements, standards and legislation in respect to configuration and safety.

Only parts and accessories manufactured according to specifications set by The manufacturer may be used.

THE MANUFACTURER SHALL NOT BE LIABLE TO ANYONE FOR ANY DIRECT, INDIRECT,

SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE

INSTALLATION, USE OR REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT,

CONTRACT, OR OTHERWISE. BUYER'S SOLE REMEDY SHALL BE THE REPAIR,

REPLACEMENT, OR REFUND OF PURCHASE PRICE, AND THE CHOICE OF THE APPLICABLE

REMEDY SHALL BE AT THE SOLE DISCRETION OF THE MANUFACTURER.

Mitsubishi Electric, MA00817

Table of Contents

Table of Contents

1 Safety Precautions................................................................................. 5

1.1 UL Installation.................................................................................. 5

1.2 General ............................................................................................. 5

1.3 During Use ....................................................................................... 5

1.4 Service and Maintenance................................................................... 6

1.5 Dismantling and Scrapping............................................................... 6

2 Installation ........................................................................................... 7

2.1 Space Requirements .......................................................................... 7

2.2 Installation Process............................................................................ 7

2.2.1 Mode Switches .................................................................................................. 9

2.2.2 Connections to the Controller ........................................................................... 9

2.2.3 Other Connections and Peripherals ................................................................... 9

3 Technical Data ................................................................................... 11

4 Chemical Resistance ........................................................................... 13

4.1 Metal Casing................................................................................... 13

4.2 Keyboard and Display..................................................................... 13

4.2.1 Display Surface................................................................................................ 13

4.2.2 Autotex F157................................................................................................... 14

5 Operator Terminal Drawings ............................................................. 17

5.1 Communication Ports..................................................................... 17

5.2 E1060 Outline ................................................................................ 18

5.3 E1060 Text Strip ............................................................................ 19

Mitsubishi Electric, MA00817

Table of Contents

Mitsubishi Electric, MA00817

Safety Precautions

1 Safety Precautions

Both the installer and the owner and/or operator of the operator terminal must read and understand this installation manual.

1.1 UL Installation

Power, input and output (I/O) wiring must be in accordance with Class 1, Division

2 wiring methods (Article 501-4 (b) of the National Electric Code, NFPA 70) and in accordance with the authority having jurisdiction.

1.2 General

– Only qualified personnel may install or operate the operator terminal.

– The operator terminal must be installed according to the installation instructions.

– The operator terminal is designed for stationary installation on a plane surface, where the following conditions are fulfilled:

• no high explosive risks

• no strong magnetic fields

• no direct sunlight

• no large, sudden temperature changes

– Never allow fluids, metal filings or wiring debris to enter any openings in the operator terminal. This may cause fire or electrical shock.

– The operator terminal fulfills the requirements of article 4 of EMC directive

89/336/EEC.

– Storing the operator terminal where the temperature is lower/higher than recommended in this manual can cause the LCD display liquid to congeal/become isotopic.

– The LCD display liquid contains a powerful irritant. In case of skin contact, wash immediately with plenty of water. In case of eye contact, hold the eye open, flush with plenty of water and get medical attention.

– The supplier is not responsible for modified, altered or reconstructed equipment.

– Use only parts and accessories manufactured according to specifications of the supplier.

– Peripheral equipment must be appropriate for the application and location.

– The figures in this manual serves an illustrative purpose. Because of the many variables associated with any particular installation, the supplier cannot assume responsibility for actual use based on the figures.

– The supplier neither guarantees that the operator terminal is suitable for your particular application, nor assumes responsibility for your product design, installation or operation.

1.3 During Use

– Keep the operator terminal clean.

– Emergency stop and other safety functions may not be controlled from the operator terminal.

– Do not use too much force or sharp objects when touching the keys, display etc.

Mitsubishi Electric, MA00817

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Safety Precautions

1.4 Service and Maintenance

– Only qualified personnel should carry out repairs.

– The agreed warranty applies.

– Before carrying out any cleaning or maintenance operations, disconnect the equipment from the electrical supply.

– Clean the display and surrounding front cover with a soft cloth and mild detergent.

– Replacing the battery incorrectly may result in explosion. Only use batteries recommended by the supplier.

1.5 Dismantling and Scrapping

– The operator terminal or parts thereof shall be recycled according to local regulations.

– The following components contain substances that might be hazardous to health and the environment: lithium battery, electrolytic capacitor and display.

6

Mitsubishi Electric, MA00817

2 Installation

2.1 Space Requirements

– Installation plate thickness: 1.5 - 7.5 mm (0.06 - 0.3 inch)

– Space requirements when installing the operator terminal:

100 mm

(4.0 inch)

168 mm

(6.61 inch)

50 mm

(2.0 inch)

100 mm

(4.0 inch)

50 mm

(2.0 inch)

100 mm

(4.0 inch)

275 mm

(10.83 inch)

57.3 mm

(2.26 inch)

Caution

The openings on the enclosure are for air convection. Do not cover these openings.

Installation

2.2 Installation Process

1. Unpack and check the delivery. If damage is found, notify the supplier

.

Panel cut out 240 x 130 mm

(9.45 x 5.12 inch) x 6

Note:

Place the operator terminal on a stable surface during installation.

Dropping it or letting it fall may cause damage.

2. Place the panel cut out where the operator terminal is to be situated, draw along the outer sides of the holes and cut according to the markings. If access to the text strip is needed, add extra space in the lower left corner.

For text strip

13.0 mm

(0.51 inch)

7.0 mm

(0.28 inch)

Mitsubishi Electric, MA00817

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Installation

3. Secure the operator terminal in position, using all the fastening holes and the provided brackets and screws: x 6

0.5 - 1.0 Nm

4. Connect the cables in the specified order.

A

Caution

Ensure that the operator terminal and the controller system have the same electrical grounding (reference voltage level), otherwise errors in communication may occur.

B

Use an M5 screw and a grounding conductor (as short as possible) with a cross-section of minimum 2.5 mm

2

.

C

Caution

- Use only shielded communication cables.

- Separate high voltage cables from signal and supply cables.

D

Caution

- The operator terminal must be brought to ambient temperature before it is started up. If condensation forms, ensure that the operator terminal is dry before connecting it to the power outlet.

- Ensure that the voltage and polarity of the power source is correct.

8

B

RS422/

RS485

RS232

24V DC

C

D

A

Power

Controller

24V DC

Ethernet

5. Carefully remove the laminated film over the operator terminal display, to avoid static electricity that could damage the terminal.

Mitsubishi Electric, MA00817

2.2.1 Mode Switches

All mode switches must be in OFF position during operator terminal use.

The mode switches should not be touched unless by qualified personell.

Installation

2.2.2 Connections to the Controller

For information about the cables to be used when connecting the operator terminal to the controller, please refer to the help file for the driver in question.

2.2.3 Other Connections and Peripherals

Cables, peripheral equipment and accessories must be suitable for the application and its environment. For further details or recommendations, please refer to the supplier.

Mitsubishi Electric, MA00817

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Installation

10

Mitsubishi Electric, MA00817

Technical Data

3 Technical Data

Parameter E1060

Front panel, W x H x D 275 x 168 x 6 mm

Mounting depth 57.3 mm (157.3 mm including clearance)

Front panel seal

Rear panel seal

Keyboard material

IP 66

IP 20

Membrane switch keyboard with metal domes. Overlay film of Autotex F157 * with print on reverse side. 1 million operations.

Reverse side material Powder-coated aluminum

Weight 1.11 kg

Serial port RS422/

RS485

Serial port RS232C

25-pin D-sub contact, chassis-mounted female with standard locking screws 4-40 UNC.

9-pin D-sub contact, male with standard locking screws 4-40

UNC.

Ethernet

USB

Shielded RJ 45

Host type A (USB 1.1), max output current 500 mA

Flash memory for application

Real time clock

Power consumption at rated voltage

Display

12 MB (incl. fonts)

±20 PPM + error because of ambient temperature and supply voltage.

Total max error: 1 min/month at 25

°

C

Minimum life of the real time clock battery: 3 years

Temperature coefficient: 0.004 ppm/

°

C

2

Normal: 0.3 A

Maximum: 0.5 A

CSTN-LCD. 320 x 240 pixels, 64K color.

CCFL backlight lifetime at the ambient temperature of

+25

°

C: >60,000 h.

115.2 x 86.4 mm Active area of display,

W x H

Fuse

EMC tests on the operator terminal

UL, cUL approvals

(when product or packing is marked)

Internal DC fuse, 2.0 AT, 5 x 20 mm

Power supply +24V DC (20 - 30V DC). 3-pin jack connection block.

CE: The power supply must conform with the requirements for SELV or PELV according to IEC 950 or IEC 742.

UL: The power supply must conform with the requirements for class II power supplies.

Ambient temperature Vertical installation: 0

° to +50

°

C

Horizontal installation: 0

° to +40

°

C

Storage temperature -20

°

to +70

°

C

Relative humidity 5 - 85 % non-condensed

The operator terminal conforms with the essential protection requirements in article 4 of the directive 89/336/EEC. Noise tested according to EN61000-63 emission and EN61000-6-2 immunity.

UL 1604 Class I, Div 2 / UL 508 / UL 50 4x indoor use only

DNV

NEMA

Ceritfication in progress

4x indoor use only

* See section

Chemical Resistance

for more information.

Mitsubishi Electric, MA00817

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Technical Data

12

Mitsubishi Electric, MA00817

Chemical Resistance

4 Chemical Resistance

4.1 Metal Casing

The frame and casing material is powder-coated aluminum. This powder paint withstands exposure of up to 24 hours duration to the following chemicals without visible change:

Ammonia 25%

De-ionized water

Butanol

Isopropyl alcohol

Tap water

Cooling liquid 50%

Citric acid 10%

Diesel

Ethanol 99.5% denaturated Lactic acid 10%

FAM-Normal petrol Sodium di-chromate saturated

Alcohol 95% Caustic soda 5%

Phosphoric acid 43%

Ligroin

Cooking oil

Glycol

Industrial petrol

Sodium hypochlorite solution

Sodium carbonate 10%

Sodium chloride 20%

-

-

Nitric acid 3%

Chlorhydric acid 10%

Washer fluid 33%

Sulphuric acid 20%

Turpentine

Urea saturated

Hydroperoxide 3%

Acetic acid 10%

Alu-cleaner

4.2 Keyboard and Display

4.2.1 Display Surface

The display surface on the operator terminal withstands exposure of more than 24 hours duration to the following chemicals without visible change:

Acetic acid <5%

Glacial acetic acid

(specific gravity 1.05)

Ethyl acetate

Acetone

Aqueous ammonia

(specific gravity 0.9)

Aqueous ammonia <10%

Benzene

Carbon tetrachloride

Caustic soda <48%

Citric acid

Cotton seed oil

Dichloromethane

Di-ethylether

Di-isobutylene

Di-methyl hormamide

Ethyl alcohol <95%

2-ethyl hexoic acid

Hydrochloric acid <35%

Hydrogen peroxide <28%

Isopropyl alcohol

Kerosene

Methy alcohol

Nitric acid

(specific gravity 1.42)

Nitric acid <40%

Oleic acid

Olive oil

Pure water

Seawater

Sodium carbonate <20%

Sodium hypochlorite <10%

Sulfuric acid

(specific gravity 1.84)

Sulfuric acid <30%

Toluene

Mitsubishi Electric, MA00817

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14

Chemical Resistance

4.2.2 Autotex F157

Autotex F157 covers the membrane keyboard.

Solvent Resistance

Autotex F157 withstands exposure of more than 24 hours duration under DIN 42

115 Part 2 to the following chemicals without visible change:

Potassium ferrocyanide/ ferricyanide

Cyclohexanol

Diacetone alcohol

Glycol

Isopropanol

Glycerine

Methanol

Triacetin

Dowanol DRM/PM

Acetone

Metyl ethyl ketone

Dioxan

Cyclohexanone

Ethanol

Isophorone

Ammonia <40%

Caustic soda <40%

Hydrogen peroxide <25%

Alkalicarbonate

Bichromate

Diesel oil

Acetonitrile

Sodium bisulphate

Sodium hypchlorite <20%

(bleach)

Acetaldehyde

Aliphatic hydrocarbons

Toluene

Xylene

White spirit

Fromic acid <50%

1.1.1. Trichloroethane

(Genklene)

Ethylacetate

Diethyl ether

N-Butyl acetate

Amylacetate

Butycellosolve

Ether

Acetic acid <50%

Phosphoric acid <30%

Hydrochloric acid <36%

Nitric acid <10%

MIBK

Cutting oil

Potassium carbonate

Washing powders

Trichloracetic acid <50%

Sulphuric acid <10%

Fabric conditioner

Ferric chloride

Formaldehyde 37% - 42% Ferrous chlorid

Potassium hydroxide <30% Dibutyl Phthalate

Linseed oil

Paraffin oil

Blown castor oil

Silicone oil

Turpentine substitute

Univeral brake fluid

Decon

Aviation fuel

Dioctyl Phthalate

Sodium carbonate

Petrol

Teepol

-

-

Water

Sea water

Autotex withstands DIN 42 115 Part 2 exposure of up to 1 hour duration to glacial acetic acid without visible change.

Autotex is not resistant to high pressure steam at over 100

°

C or the following chemicals:

Concentrated mineral acids

Concentrated caustic solution

Benzyl alcohol

Mehylene chloride

Autotex withstands 24 hours exposure to the following reagents at 50

°

C without visible staining:

Top Job

Jet Dry

Gumption

Fantastic

Formula 409

Grape Juice

Milk

Coffee

Ariel

Persil

Wisk

- Lenor

- Downey

Ajax

Vim

Domestos

Vortex

Windex

Mitsubishi Electric, MA00817

Chemical Resistance

Very slight discoloration was noted under critical viewing conditions with the following materials:

Tomato juice Tomato ketchup Lemon juice Mustard

Outdoor Use

In common with all polyester based films, Autotex F157 is not suitable for use in conditions of long term exposure to direct sunlight.

Mitsubishi Electric, MA00817

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Chemical Resistance

16

Mitsubishi Electric, MA00817

Operator Terminal Drawings

5 Operator Terminal Drawings

5.1 Communication Ports

RS-232

RS-422 RS-485

RS-422/485

USB

Ethernet

Drawing No. S-05005, Date 2004-10-27

Mitsubishi Electric, MA00817

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Operator Terminal Drawings

5.2 E1060 Outline

18

Drawing No. P-06561, Date 2005-10-05

Mitsubishi Electric, MA00817

5.3 E1060 Text Strip

Text max 16,0x8,0

Text max 17,0x8,0

Operator Terminal Drawings

4,5

9

Drawing No. S-06558, Date 2005-07-19

Mitsubishi Electric, MA00817

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MITSUBISHI ELECTRIC

Mitsubishi Electric Automation, Inc.

500 Corporate Woods Parkway

Vernon Hills, IL 60061, USA

Mitsubishi Electric Europe B.V.

Gothaer Strasse 8

D-40880 Ratingen, Germany

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