Daikin MT 180 Installation manual

Add to my manuals
60 Pages

advertisement

Daikin MT 180 Installation manual | Manualzz

Installation Manual

HiLine ™ Vertical Stacking Fan Coil Unit

IM 168-7

Group: Fan Coil

Part Number: 667753900

Date: January 2013

Models FHSS 110 and FHSS 112

© 2013 Daikin Applied

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

IM 1014

MT 155 Thermostat . . . . . . . . . . . . . . . . . . . . . . . 20

IM 1019

MT 180 Programmable Thermostat . . . . . . . . . . . 22

IM 1015

MTA 158 Microprocessor Thermostat

On/Off Controller . . . . . . . . . . . . . . . . . . . . . . . . . 42

IM 1016-1

MTB 158 Microprocessor Thermostat

On/Off and 3-Wire Controller . . . . . . . . . . . . . . . . 45

IM 1017

MT 168 0-10 VDC/4-20mA Thermostat . . . . . . . . 48

IM 846

T170 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . 51

IM 831

Thermostat Conversion Kit . . . . . . . . . . . . . . . . . . 59

Nomenclature

Product Category

FHS = Vertical stacking HiLine ™ hydronic coil

Product Identifier

S = Standard hideaway shipped assembled

Design Series

1 = Design 1

Nominal CFM

10 = 1,000

12 = 1,200

FHS S 1 12 A A

Voltage

A = 115/60/1

J = 265-277/60/1

A = Stand-alone

M = Master

C = Companion (slave)

2 IM 168-7

Daikin HiLine fan coil air conditioning units are designed for use in multiple floor apartments and office buildings, hotels, and other similar applications. They require a minimum amount of floor space and one unit may serve several rooms, thus reducing installation costs.

The 1000 and 1200 cfm draw-through configuration units described in this manual are designed for multiple discharge arrangements so that one unit can serve more than one room.

Two-pipe and four-pipe systems are available, with single, double, triple, and top discharge arrangements. Optional equipment is available to provide complete application flexibility.

Installation and maintenance must follow accepted industry practices as described in the ASHRAE Handbook, the

National Electric Code, and other applicable standards. Install this equipment in accordance with regulations of authorities having jurisdiction and with all applicable codes.

Installation and maintenance must be performed by qualified personnel familiar with applicable codes and regulations and experienced with this type of equipment.

Figure 1: HiLine fan coil unit

CAUTION

SHARP EDGES ON SHEET METAL AND COIL SURFACES if not avoided could result in cuts .

Receiving and Handling

Carefully check items against the bills of lading to verify all crates and cartons have been received. The units normally ship four to a pallet.

Carefully inspect all units for shipping damage. Report damage immediately to the carrier and file a claim.

Check the electrical nameplate to be sure it agrees with the power supply available.

DO NOT handle units by the riser piping. Riser clamps hold the riser in position; they are not designed to support the cabinet weight. They are removed after the unit is installed.

Units are completely factory assembled and wired and have individual thermostat controls. They are installed by stacking one unit on top of the other. While installing, prevent dirt and other foreign matter from entering the risers and plugging lines or valves.

IM 168-7 3

Installation

Cabinet

1.

Lift and position unit in place directly above the unit on

the floor below. See

Figure 2

a.

2.

Align riser extensions with risers on unit below.

3.

If field-supplied isolator pads are used, install them now before connecting risers.

4. Before anchoring the risers in place, center the horizontal stubs protruding into the cabinet in the 3

"

(75 mm) slots in the panel risers. This allows for riser expansion or contraction of plus or minus one inch.

Risers extend 5" (127 mm) above the cabinet when the stub is centered in the slot.

5.

Anchor risers to the building structure to prevent vertical riser movement greater than ±1" (25mm) due to riser expansion or contraction.

Figure 2: Installation overview

CAUTION

The unit is not designed to support the weight of the risers . Anchor them securely to the building structure .

6.

With the unit in position, check that it is level to provide proper condensate drainage and operation.

7.

Connect supply and return risers to unit on floor below

(

Figure 2 c) by soldering slip couplings (reducing

couplings, if required, are not supplied by

Daikin).

8.

Join drain riser with coupling using PVC solvent cement on both surfaces (or solder if riser is copper).

9.

Apply insulation to risers and to cement joints between units to avoid condensation problems. (Not provided by

Daikin).

10.

After the unit is installed, remove the riser ties.

11.

Restore the fire resistance rating of the structure to comply with existing building codes, by sealing the access space around the risers with material having the same fire rating as the structure. Also provide a seal between floors to prevent the passage of warm, humid air, which can cause condensation on riser insulation.

This is most critical in unpressurized buildings with high infiltration rates.

12.

Vent the coils. The vent is accessible from the return air opening.

13. Before furring in unit, hydrostatically test the riser and unit connection joints to make sure they are leakproof.

4 IM 168-7

Figure 3: Dimensional detail

Installation

IM 168-7 5

Installation

Furring In

1. When furring in units, make sure no screws or nails penetrate the unit cabinet, other than grille or plaster frame attaching screws. Grille or plaster frame attaching screws should not penetrate the cabinet more than 2

" (51 mm).

2.

The thermostat box can be positioned up to 3-7/8" (98 mm) from the unit for furring in. The mud ring can be positioned vertically or horizontally and has 2" x 4"

opening. (see Figure 3

).

3.

If the wall board or other wall material does not fit flat against the face of the unit, install field-supplied extension sleeves for both the return and supply air openings.

Wiring

The complete unit system wiring diagram is located on the front of the access panel. Wire in accordance with local codes or the National Electrical Code, whichever is applicable.

1.

Provide branch circuit overcurrent protection and disconnect means.

2. Bring electrical wiring through the side of the cabinet into the wiring box located on the right side of the

cabinet (see Figure 3

Side View) using the two 7/8" (22 mm) diameter knockouts.

NOTE:

When routing wiring through the cabinet, make sure the fan remains accessible for possible removal .

3. Connect control wiring to the unit-mounted thermostat and fan switch or a remote mounted control.

NOTE:

A remote mounted 10 K thermistor is mounted on all units for sensing return air temperatures . The 10

K sensor is also provided with all factory purchased thermostats .

4. Rotate the fan wheel by hand to make sure it rotates freely.

Ducts

If ducts are added:

• Install in accordance with NFPA 90A and 90B.

• Check that the resistance is within the limits of the external static pressures shown in the catalog for the particular unit being installed.

• Design the ducts for velocities in accordance with the methods outlined in the ASHRAE guidebooks.

• Control airborne noise by installing sound attenuating materials and by installing flexible connections between the unit and ductwork.

Finishing

1. Attach the return air grille plaster frame on the opening over the top of the wall board. Use the wall board frame as a template to drill pilot holes into the wall or unit for the attaching screws (see Figure 4 ).

NOTE:

Mount the plaster frame with the corners square so that the grille panel will fit over it properly.

2. Attach the supplied retaining clips to the plaster frame adjacent to the lower attaching screws (see

Figure 5 ).

Figure 4: Grille panel with plaster frame

6 IM 168-7

Figure 5: Plaster frame retaining clip installation

Installation

Twin Units Installation

Twin opposite hand units share a common riser system; i.e., supply, return, and drain riser. This is commonly called a

“master/slave” arrangement. The master unit is shipped with the risers attached. These special risers have stub-outs which must be field connected to the slave units. In addition to the instructions in bulletins IM 254 (FHSK units) or IM 255

(FHSS units), the following procedures must be followed for alltwin unit installations.

1.

The slave unit has no risers and no stub-outs. Knockout holes are provided for internal piping connections.

2. FHSS-110 and -112 units will not match up with the smaller units sizes 03, 04, 06 and 08 due to differences in riser stub-out locations.

3. Master units are offered in two-pipe or four-pipe systems with either right-hand or left-hand connections.

Secondary units are offered to accommodate internal connections to any of these riser systems or locations.

4. The riser location (right or left) is determined by facing the return air grille panel. The risers are located on either the right or left of the unit. This defines the riser

location and unit handing. See Figure 6

.

Figure 6: HiLine Twin Unit Arrangements

5. The riser block-off plates are located in the base of the slave unit. Block-offs must be installed on the slave unit

before putting it into position. (see Figure 8 on page

9

).

6. Install the master unit per IM 254 or IM 255.

7.

Recommended wall opening locations for the slave unit risers and stub-outs are shown in

Figure 7 on page 8

IM 168-7 7

Installation

Figure 7: Riser and stub-outs locations

8.

The openings must provide enough space to allow easy installation of the unit. During installation, the unit is tilted at an angle to set into place. Unless the opening in the wall is large enough, there will be interference and the unit cannot be set into position.

9. Openings must be large enough to accommodate riser stubs with foam insulation. An allowance must be made for insulation thickness, fitting connections, and hand valves on the stub-outs.

10.

The opening in the wall must provide space for vertical movement of riser stubs as a result of riser expansion and contraction.

11.

The slave unit piping terminates with 5/8” sweat connections. The piping is also supported inside the cabinet to prevent any damage to them during shipment. This support bracket must be removed to allow expansion or contraction in the piping after unit is installed.

12.

The ball valves are not factory mounted to the slave unit piping because there would be insufficient room between ball valve and cabinet to make field connections to the unit. The ball valves (quantity 2 on two-pipe, 4 on four-pipe), if ordered from

Daikin, will be shipped in a separate box. The correct installation procedure, as outlined in subsequent

paragraphs, is to first mount the ball valves to the riser stub-outs and then set the slave unit in place with the ball valves protruding through the slave unit riser knockouts. The connections can then be made between

ball valves and unit piping within the HiLine slave unit.

13.

The length of tubing between the 5/8" O.D. slave unit stub-out and the hand valve for the slave unit is to be provided by the contractor. The length will be determined by the dimension between the walls.

After the master unit is set in place, the field supplied tubing should be sweated to the riser stub-outs and ball valves sweated to the field supplied tubing. Hand valves should be closed and risers pressurized to locate any leaks. Leaks should be repaired before slave units are installed and access is restricted.

14. Stub-outs from the supply and return risers are 35

" (889 mm) on center from the bottom of the unit. They are to be made of 7/8" copper tubing for the supply and return cooling, and 5/8" for the supply and return heating. The standard stub-out length is 2-3/4" (70 mm) beyond the outside diameter of the riser.

15.

The drain stub-out is either 1/2" PVC or 5/8" O.D.

copper, depending on which was ordered for the job.

8 IM 168-7

Installation

16. Secondary unit stub-outs should be well insulated by the contractor to prevent condensation problems.

17.

Remove the appropriate riser and drain knockouts in the lower cabinet of the slave unit.

18.

Slit the fiberglass insulation so that the riser ball valves can be pushed through and into the slave unit.

19.

Install the slave unit riser block-off plates as shown in

Figure 8.

Figure 8: Riser block-off plates

20.

Position the slave unit to the hand valves. The horizontal stub-outs should be centered in the opening in the cabinet.

21.

Solder connections if sweat valves have been supplied.

22. Attach plastic drain hose to the drain line. Be sure hose clamp is properly installed and that there are no kinks in the hose.

23.

With unit in final location, check level to provide proper condensate drainage and operation.

24. Use IM 254 or IM 255 to complete the installation of the slave unit.

25.

Figure 6

shows a typical example of a master/slave arrangement for a two-pipe system. For four-pipe master/slave riser location, refer to catalog CAT 770-5

(page 15).

9 IM 168-7

Wiring Diagrams

Figure 9: 2-Pipe (041538651)

Figure 10: 4-Pipe (041538652)

10 IM 168-7

Figure 11: 2-Pipe with 1 circuit electric heat (041538653)

Wiring Diagrams

Figure 12: 4-Pipe with 2 circuit electric heat (041538654)

IM 168-7 11

Start-Up

CAUTION

Prior to unit start-up, make sure no foreign material remains in the unit,paying particular attention to the drain pan and drain line . Blocked drains can result in drain pan water overflow .

1.

Remove all foreign material from unit.

2.

Open supply and return water service valves.

3.

If the unit does not have the automatic flow control option, balance the water flow rate with the hand valve on the return line.

4. Install the front access panel.

5.

Put the filter into position.

6. Install the return air grille.

7. Close all windows and doors.

8. Switch the unit to ON and check for proper operation of fans, fan speed switch, and thermostat.

NOTE:

When there is a high amount of moisture in the air, this initial pull down should be gradual to reduce the possibility of unit sweating (i .e ., high fan speed for maximum air flow with reduced GPM and elevated chilled water temperature for reduced capacity) . Do not operate outside air supplies or toilet exhaust systems until the gradual pull down is complete .

12 IM 168-7

Maintenance

Filters

• Clean filters to obtain maximum unit performance.

• Inspect filters every three or four months under normal operating conditions and replace when necessary.

• Do NOT operate units without a filter.

Drain Pans

• In areas where airborne bacteria or other microorganisms are known to produce growth in the drain pan, treat the water chemically to minimize the problem. Contact your local

Daikin representative or one of the many companies dealing with water conditioning.

• The condensate drain pan can pick up lint and dirt, especially with dirty filters. Inspect the drain pan twice a year to avoid the possibility of overflow.

Fan Motor

NOTE:

The fan motor is oiled at the factory . Under continuous operation; it is not necessary to oil it in the first six months .

• Oil the fan motor every six months with one teaspoon or

5 cc per bearing of SAE No. 20 nondetergent oil.

Do NOT overlubricate.

Coil

• The coil must be clean to obtain maximum performance.

• Check the coil once a year, under normal operating conditions. If it is dirty, brush or vacuum clean. Take care not to damage the aluminum fins while cleaning.

CAUTION

SHARP EDGES ON SHEET METAL AND COIL SURFACES if not avoided could result in cuts .

IM 168-7 13

Service

WARNING

Before removing or replacing any component, lock out and tag out all power to the unit . Live electrical components, fans and belts can cause severe personal injury or death .

Figure 14: Replacing high limit control or heater detail

Fan and Motor Removal - Unit Sizes 10 & 12

If fan or motor service is required, remove the fan motor through the return air opening as follows:

1. Shut off electrical power to the unit.

2.

Remove the return air grille panel.

3.

Remove the front access panel.

4.

Disconnect the fan motor leads at the wiring box.

5.

Remove the two nuts holding the side fan housing support angles to the fan deck.

6. Lower the front side of the fan housing, allowing the back fan housing support angle to unhook from the fan deck (

Figure 13

).

Figure 13: Sizes 10 and 12 fan housing assembly

7.

Remove the fan housing through the return air opening.

8. Loosen the shaft setscrew.

9.

Remove the three screws holding the motor mount assembly to the fan housing.

10.

Remove the motor and mount assembly from the fan housing.

11. Disassemble the motor from the motor mount assembly.

12.

To reassemble, reverse the above steps.

14

Electric Heater Troubleshooting

Daikin electric heater elements, if furnished, are designed with a high limit control set to trip when cabinet temperatures reach 175°F and automatically reset when cabinet temperatures drop to 140°F.

If the high limit temperature is tripping, the unit is not performing properly. Some probable causes are

• Not enough air over the heater due to dirty filter

• Fan motor not operating

• Dirty coil

• Fan wheel loose on the motor shaft

• Loose electrical connections

Electric Heater Removal

If the electric heater requires service, remove it as follows:

1. Shut off electrical power to the unit.

2.

Remove the discharge grille.

3.

Reach through the opening and remove sheet metal screws A and B as shown in

Figure 14 .

4. Lift the entire element out of the sheet metal frame as

shown in Figure 14 .

5.

Replace the defective part and reinstall the heater.

When requesting service or replacement parts, direct your inquiries to Daikin Service. Refer to the model number and the serial number of the heater stamped on the serial plate attached to the heater kit. If replacement parts are required, provide the date of the heater kit installation and the date of the failure. Also, describe the part being replaced and explain its malfunction.

IM 168-7

Model Number Description

Table 1: Model Number Description: Fields 1—20

Field 1 2

Code

FHS S

3 4 5

1 10 A

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

A A G M Y N W 3 14 B YY 00 YY Y YY

1. Unit Type

• FHS = fan coil vertical stack hydronic coil

2.

Product Identifier

• S = standard hideaway

3. Design Series

• 1 = Design 1

4. Unit Size - Nominal Capacity

• 10 = 1000 cfm

• 12 = 1200 cfm

5. Unit Arrangement

• A = standalone

• M = master

• C = companion (“slave”)

6.

Volts/Hertz/Phase

• A = 115/60/1

• J = 265-277/60/1

7. Coil Fin Type

• A = aluminum

8. Coil Casing Material

• G = galvanized

9. Coil Air Vent

• M = manual

• A = auto

10. Coil Coating

• Y = none

11. Coil Handing (from Return)

• L = left

• N = neutral (rear)

• R = right

12. Primary Coil Type

• C = chilled water only

• W = CW/HW 2-pipe

13. Primary Coil Rows

• 3 = 3 row

14. Primary Coil Fins Per Inch

• 14 = 14 fins per inch

15.

Primary Coil Valve Piping Package

• B = basic package (control and shutoff valves)

• D = factory-installed deluxe package (control and shutoff valves, strainer and manual flow setter)

• Y = none

16. Preheat Coil Type

• YY = none

17. Preheat Coil Fins Per Inch

• 00 = none

18. Future Use

• YY = none

19. Preheat Coil Piping Package

• Y = none

20. Not Currently Used

• YY = none

IM 168-7 15

Model Number Description

Table 2: Model Number Description: Fields 21—41

Field

Code

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

W1 14 B R Y H T 000 YY S PSC S 3 Y YY YYY D Y YY Y Y

21. Reheat Coil Type

• W1 = water standard capacity

• ES = single stage electric heat

• MS = single stage intermediate electric heat

• YY = none

22. Reheat Coil Fins Per Inch

• 14 = 14 fins per inch

23. Reheat Coil Piping Package

• B = factory installed basic valve package

• D = factory installed deluxe valve package

• Y = none

24.

Piping Orientation (Master/Standalone)

• L = left hand - hard pipe

• N = neutral (rear) - hard pipe

• R = right hand - hard pipe

• U = universal - flexible connection

• Y = none

25.

Piping Orientation (Slave)

• L = left hand - hard pipe

• N = neutral (rear) - hard pipe

• R = right hand - hard pipe

• U = universal - flexible connection

• Y = none

26. Connection Type

• S = stainless steel 24" flexhose

• H = hard pipe, no union

• Y = none

27. Electric Heat Power Supply

• A = 115-60-1

• J = 277-265/60/1

• Y = None

28. Electric Heat Wattage

• 010 = 1.0 kW electric heat

• 020 = 2.0 kW electric heat

• 030 = 3.0 kW electric heat

• 040 = 4.0 kW electric heat

• 050 = 5.0 kW electric heat

• 060 = 6.0 kW electric heat

• 080 = 8.0 kW electric heat

• 000 = None

29. Not currently used

• YY = none

30. Drain Pan Material

• G = galvanized

• S = stainless steel

31. Blower Motor Type

• PSC = PSC motor

• ECM = special ECM motor

32. Discharge Conditions

• S = standard static

• H = high static

33. Motor Speed

• 3 = 3 speed

34. Motor Connections

• Y = terminal strip

35. Not currently used

• YY = none

36. Not currently used

• YYY = none

37. Unit Disconnect Strip

• D = disconnect strip (toggle disconnect strip)

38. Not currently used

• Y = none

39. Control Interface Type

• ST = panel mounted line voltage

• YY = none

40. Network Communication Card

• Y = none

41.

Changeover Type (Controller)

• A = auto

• Y = none

16 IM 168-7

Model Number Description

Table 3: Model Number Description: Fields 42—56

Field

Code

42

Y

43

Y

44

RF

45

YYY

46

Y

47 48 49 50

— 2ECU YYYY 2ECU

42.

Control Box Mounting

• F = fixed (screwed on casing)

• Y = none

43. Programmability

• Y = none

44.

Setpoint Adjustment

• YY = none

• RF = remote-mounted, full range

45. Fan Speed Control

• YYY = none

46.

Timed Override

• Y = none

47.

Valve - Primary Coil

• See

Figure 15

48.

Valve - Preheat Coil

• YYY = none

49.

Valve - Reheat Coil

• See

Figure 15

50. Factory Installed Risers

• Y = none

• L = shipped loose for field installation

• R = factory installed

• X = special

51

Y

52

Y

53

Y

51. Low Temperature Protection

• Y = none

52.

Condensate Overflow Protection

• L = float switch (loose)

• Y = none

• X = special

53. Discharge Air Thermistor

• Y = none

• X = special

54. Smoke Input Sensor

• Y =none

• X = special

55.

Occ / Vacant Control Input

• Y = none

• X = special

56. Filter Status Sensor

• Y = none

54

Y

55

Y

56

Y

IM 168-7 17

Model Number Description

Table 4: Model Number Description: Fields 57—72

Field

Code

57

Y

58

Y

59

Y

60 61

YY YY

62

Y

57. Fan Status Sensor

• Y = none

• X = special

58. Future Control Function

• Y = none

59. Future Control Function

• Y = none

60. Cabinet Style

• YY = none (hideaway unit)

61. Cabinet Gauge

• YY = none (no cabinet)

62. Cabinet Coating Type

• Y = none

63. Insulation Type

• F = fiberglass

• C = close cell

• X = special

64. Color- Cabinet

• Y = none

65. Cabinet Height

• 86 = standard 86"

• KK = knockdown (2 pieces)

• X = special

63

F

64

Y

65 66 67 68

86 SSY SSY YY

69

Y

70 71 72

1 YYY 3

66. Discharge Air Arrangement (Primary Unit)

• SSY = field selectable discharge locations, no baffle plate

67.

Discharge Air Arrangement (Companion Unit) (“Slave”)

• SSY = field selectable discharge locations, no baffle plate

68. Fresh Air Damper

• YS = filed selectable location, no damper control

• YY = none

69.

Extended Base (Height)

• Y = none

70. Filter

• 1 = 1" throwaway filter

• X = special

71. Special Options

• YYY = none

• XXX = special

72. Filter

• 3 = MERV3

18 IM 168-7

Model Number Description

Table 5: Model Number Description: Fields 73—78

Field

Code

73 74 75 76

S S Y S

73. Agency Listing

• U = UL, CUL

• S = UL, CUL, AHRI, MEA

74. Packaging

• S = Standard

75.

Extended Warranty

• Y = none (standard warranty)

• 1 = 1 year extended component warranty

(30 month from shipment or 24 month from installation)

• 2 = 2 year extended component warranty

(42 month from shipment or 36 month from installation)

• 3 = 3 year extended component warranty

(54 month from shipment or 48 month from installation)

• 4 = 4 year extended component warranty

(66 month from shipment or 60 month from installation)

• X = special

76.

Product Style/Delivery

• S = standard (built to order)

Figure 15: Model Number Detail: Valve Package Fields 47—49

2 E C U

Coil Valve Type

• Y = none

• 2 = two-way

• 3 = three way

Unpowered Position

• Y = none

• C = closed

Control Type

• Y = none

• E = EOC (two-position)

Actuator Input

• Y = None

• L = Low Voltage (24 Volt)

• U = Unit Voltage

IM 168-7 19

Appendix

MT 155 Thermostat

Installation

DANGER

READ THESE INSTRUCTIONS CAREFULLY BEFORE

ATTEMPTING TO INSTALL, OPERATE OR SERVICE

THIS THERMOSTAT .

Failure to observe safety information and comply with instructions could result in PERSONAL INJURY, DEATH

AND/ OR PROPERTY DAMAGE .

To avoid electrical shock or damage to equipment, disconnect power before installing or servicing . Use only wiring with insulation rated for full thermostat operating voltage . Use copper wire only . Insulate or wirenut all unused leads . Any wiring, including the remote probe,may carry the full operating voltage of the thermostat .

To avoid potential fire and/ or explosion do not use in potentially flammable or explosive atmospheres .

Retain these instructions for future reference . You must review your application and national and local codes to ensure that your installation will be functional and safe .

Installation Manual

IM 1014

Group: Applied Air Systems

Part Number: 910102989

Date: August 2009

Figure 1: Removing Jumper JP-1

INSTALL COVER

LOCKING SCREW

REMOVE JP1

WHEN USING A

REMOTE SENSOR

1. Install the thermostat with the two furnished mounting screws to a standard 2" × 4" electrical box, 4-11/16" ×

2-1/8" square device box with a 2" × 4" adapter ring or to a 4" × 4" box with accessory adapter plate.

2. For wall installations, mount the thermostat on an inside wall approximately 5 feet above the floor. The location should provide circulation at average room temperature.

Avoid direct sunlight or sources of hot or cold air in the room or wall.

3.

Remove the knob and then the cover. Mount thermostat base assembly to the outlet box using the screws provided, tighten the screws evenly but do not over tighten. Make wiring connections as noted.

4.

To use a remote sensor, remove jumper JP-1 to disable local sensing. See Figure 1. Failure to remove JP-1 when using a remote sensor will cause improper operation of the thermostat. Some units do not have remote sensing capability. See Application Notes.

5.

Reinstall the cover assembly. Install cover locking screw provided. Reinstall the knob.

6. Checkout: After wiring and installation are complete, energize the system and check the operation. Adjust the thermostat as necessary to complete at least one cycle.

Be sure the thermostat and all other equipment are functioning correctly.

Thermostat Operation

Temperature Range: 50°F - 90°F (10°C - 32°C)

TA155: A HEAT-OFF-COOL system switch manually selects heating or cooling mode. In the HEAT position, only the heat output cycles with demand. In the COOL position, only the cool output cycles with demand. In the OFF position, heating and cooling outputs are off. Units with a two position system switch or without a system switch must use a load transfer switch when both heating and cooling outputs are used. This prevents control failure and equipment damage caused by direct cycling between loads.

TB155:

An ON-OFF system switch enables auto-changeover of heating and cooling modes. In the ON position the thermostat activates heating or cooling outputs dependant upon the relationship between set point and ambient temperature. Heat on to cool on dead band is 4°F. In the OFF position, heating and cooling outputs are off. Units without a system switch cycle between heating and cooling with a 4°F dead band.

© 2013 Daikin Applied

20 IM 168-7

FAN:

Some units have a switch for manual selection of fan speed. On these units fan operation is either internally wired for fan continuous operation or is dependant upon connection to the fan supply input . When internally wired for fan continuous operation, the fan will be off when the system switch is off. When dependant upon external connections the fan may not be off with the system switch in the off position.

The fan supply input is switched to fan speed outputs (HI -

MED - LO).

SWITCHED POWER: L1 power is switched to this output any time the system switch is out of the OFF position.

Ratings

Table 1: Fan and system switches

Voltage

Rating

24 VAC

120 VAC

240 VAC

277 VAC

Inductive

FLA

N .A .

5 .8

2 .9

2 .4

LRA

N .A .

34 .8

17 .4

14 .4

Resistive

Amps

N .A .

6 .0

5 .0

4 .2

Pilot Duty

24 VA

125 VA

125 VA

125 VA

Thermostatic

Switching

10 VA

20 VA

20 VA

20 VA

Wire Lead Colors (if applicable)

White with Orange Stripe

White with Red Stripe

White with Brown Stripe

Red

Blue

Black

Yellow

Orange

Violet

Brown

Brown

Fan High

Fan Med .

Fan Low

Heat

Cool

L1

L2 or Neutral

Switched Power

Fan Supply

Remote Probe

Remote Probe

Application Notes

1.

To use a remote sensor, remove jumper JP-1 to disable local sensing. See Figure 1. Failure to remove JP-1 when using a remote sensor will cause improper operation of the thermostat. Some units do not have remote sensing capability.

2.

Units with remote sensing capability have a fourposition terminal block at TB1. If TB1 is two position the unit is local sensing only.

3. Remote probe wiring should be located away from any electrical motors or power wiring

4. Some units are internally wired for permanent fan continuous operation.

Appendix

5. On units with a Fan Supply input, the operation of the fan is determined by wiring connection. For fan continuous, jumper the Fan Supply input (TB2-5) to the

Switched Power output (TB3-3).

6. For fan cycling operation with a call for heat or cool, a fan relay must be used.

7.

Observe electrical ratings. Thermostatic outputs are pilot duty only.

Wiring Diagrams

Figure 2: Units with remote sensing capability

L2 or NEUTRAL TB1-4

NO CONNECTION

REMOTE PROBE 1

REMOTE PROBE 2

TB1-3

TB1-2

TB1-1

TB3

TB2

TB3-1 HEAT

OUTPUT

TB3-3

TB2-1

TB2-2

TB2-3

TB2-4

TB2-5

TB3-2

COOL

OUTPUT

SWITCHED POWER

L1

FAN HIGH

FAN MED

FAN LOW

FAN SUPPLY

FAN

CONNECT

5

FOR FAN

CONTINUOUS

Figure 3: Units with switches used for local sensing only

L2 or NEUTRAL

NO CONNECTION

TB1-4

TB1-3

TB3

TB2

TB3-1

HEAT

OUTPUT

TB3-3

TB2-1

TB2-2

TB2-3

TB2-4

TB2-5

TB3-2 COOL

OUTPUT

SWITCHED POWER

L1

FAN HIGH

FAN MED

FAN LOW

FAN SUPPLY

FAN

CONNECT

FOR FAN

CONTINUOUS

Figure 4: Units with no switches with local/remote sensing capability

TB3-1

TB3

TB3-2

HEAT

OUTPUT

COOL

OUTPUT

TB3-3

L1

L2 or NEUTRAL

NO CONNECTION

REMOTE PROBE 1

REMOTE PROBE 2

TB1-4

TB1-3

TB1-2

TB1-1

Figure 5: Units with no switches used for local sensing only

TB3-1

TB3

TB3-2

HEAT

OUTPUT

COOL

OUTPUT

TB3-3

L1

L2 or NEUTRAL

NO CONNECTION

TB1-4

TB1-3

© 2013 Daikin Applied • www.DaikinApplied.com • 800-432-1342

IM 168-7

IM 1014 08/09

21

Appendix

Installation Manual

MT 180 Programmable Thermostat

IM 1019

Group: Fan Coil

Part Number: IM 1019

Date: October 2011

© 2011 Daikin

22 IM 168-7

Appendix

Table of Contents

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . 3

Applications and features . . . . . . . . . . . . . . . . . . . . . . 3

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Thermostat Model and Part Number . . . . . . . . . . . . . 4

Optional Sensors/Kits . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installing, Mounting and Wiring the Thermostat . . . . . 4

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Front Panel Reference . . . . . . . . . . . . . . . . . . . . . . . . 6

Display Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Saving Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Up/Down Arrow Button Operation . . . . . . . . . . . . . . . 7

System Button Operation . . . . . . . . . . . . . . . . . . . . . . 8

Fan Button Operation . . . . . . . . . . . . . . . . . . . . . . . . . 8

Program Button Operation . . . . . . . . . . . . . . . . . . . . . 8

Function Overview . . . . . . . . . . . . . . . . . . . . . . . . . 8

Setting the Clock & Day . . . . . . . . . . . . . . . . . . . . . 9

Setting the Temperature Display . . . . . . . . . . . . . . 9

Programming Time & Temperature Settings . . . . . 9

Overriding the Program . . . . . . . . . . . . . . . . . . . . 10

System Check-out . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Condensate Overflow Interrupt . . . . . . . . . . . . . . . . 11

Thermostat Configuration/ Service Menu . . . . . . . . . 11

Technical and Application Notes . . . . . . . . . . . . . . . 12

Fan Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Standard Fan Operation . . . . . . . . . . . . . . . . . . . . 12

Staged Fan Operation with

Temperature Demand . . . . . . . . . . . . . . . . . . . . . 12

Fancoil Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Pipe Sensor Operation . . . . . . . . . . . . . . . . . . . . . 12

Purge Cycle Operation . . . . . . . . . . . . . . . . . . . . . 12

HVACSetback Systems . . . . . . . . . . . . . . . . . . . . . . 13

Setback Operation - Remove JP3 . . . . . . . . . . . . 13

Door Switch Only Operation - Install JP3 . . . . . . . 13

Optional Occupancy Detection Equipment Operation

14

Occupancy Operation (Install JP3) . . . . . . . . . . . . . 14

Operation From an Occupied Mode . . . . . . . . . . . 14

Operation From an Unoccupied Mode . . . . . . . . . 14

SB200-001 Occupancy Sensor . . . . . . . . . . . . . . . . 14

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

SD200-001 Occupancy Sensor . . . . . . . . . . . . . . . . 15

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

SD200-002 Occupancy Sensor . . . . . . . . . . . . . . . . 15

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Annex I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Annex II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

IM 168-7 23

Appendix

Installation Instructions

WARNING

• READ THESE INSTRUCTIONS CAREFULLY

BEFORE ATTEMPTING TO INSTALL, OPERATE OR

SERVICE THIS THERMOSTAT .

• Failure to observe safety information and comply with instructions could result in PERSONAL INJURY,

DEATH AND/OR PROPERTY DAMAGE .

• To avoid electrical shock or damage to equipment, disconnect power before installing or servicing and use only wiring with insulation rated for full thermostat operating voltage .

• Before installing this control, the Voltage Selection

Switch must be placed in the correct position . See instructions .

• To avoid potential fire and/or explosion do not use in potentially flammable or explosive atmospheres .

• Retain these instructions for future reference . This product, when installed, will be part of an engineered system whose specifications and performance characteristics are not designed or controlled by

PECO . You must review your application and national and local codes to assure that your installation will be functional and safe .

CAUTION

• Use copper wire only, insulate or wire nut all unused leads .

• Care should be used to avoid electrostatic discharge to the T180 thermostat .

• This unit has configuration jumpers . You may need to reconfigure this thermostat for your application

Specifications

Table 1: MT180 Programmable Thermostat

Specifications Temperature

Set Point Range

Differential

Memory — Back-Up

Mounting

Physical Dimensions

Agency Approvals

Electrical Ratings

50 to 90°F / 10 to 32°C

EEPROM, No batteries required, Stores settings for unlimited time

Installs on standard 4" × 4" device box with a 2" × 4" horizontal mud ring

4 .4"-H × 5 .8"-W × 1 .1"-D

UL, UL Canada

(see Ratings table)

Figure 1: MT180 Programmable Thermostat

Dimensions

Applications and features

For 2 or 4 Pipe Fan Coil and On/Off Control Applications

• 7 Day, 4 Event Programmability

• System Selection: Off-Heat-Cool-Auto-Setback

• 6 Outputs: 1H, 1C, Up to 3 Fan, OA Damper

• Fan Control: 1-3 Speeds

— Cycling (Auto) or Continuous (On)

— Automatic Fan Speed Staging (TB180 models only)

Connections for:

• Fan Coil Pipe Sensor

• Remote Temperature Probe

• Occupancy Control

• Door Switch or Setback

• Condensate Overflow

24 IM 168-7

Appendix

Installation Instructions

Thermostat Model and Part Number

Daikin offers two different 7-Day Programmable Digital

Heating/Cooling Thermostat with constant fan or Fan cycled,

On/Off Valve Control depending on the fan speed control used (See Table 2).

Table 2: Thermostat Model and Part Number

Model Number

TA180-001

TB180-001

Part Number

910119110

910119111

Fan Speed

Control

3-speed fan control

Staged fan control

Optional Sensors/Kits

In addition to the T180 thermostat,

Daikin offers optional sensors for occupancy detection (page 14 and page 15) and

10K pipe sensor page 12) that can be ordered and used in conjunction with the thermostat. Use the associated kit number(s) provided in Table 3 when ordering.

Table 3: Sensor Model and Kit Numbers

Sensor

Model Number

Occupancy

Detection

Sensor

SB200-001

SD200-001

SD200-002

10K Pipe Sensor

Daikin Part

Number

6677877311

6677877411

6677877511

107201601

CAUTION

• Use copper wire only . Insulate or wire nut all unused leads .

• Avoid electrostatic discharge to the thermostat .

• Failure to do so can cause thermostat malfunction or permanently damage the thermostat .

DANGER

Hazardous voltage . Combined load current is not to exceed 20 amps . Mount only to a grounded metallic box . Low voltage wiring is Class 2 . To avoid electrical shock or Damage to equipment, disconnect power before installing or servicing . Failure to follow these instructions will result in death or serious injury

Figure 2: Mounting the Thermostat

Installing, Mounting and Wiring the Thermostat

The thermostat should be used indoors only. It should be mounted on an inner wall in a location with freely circulating air, and where it will be responsive to changes in room temperature. Avoid mounting near heat generating appliances

(i.e. TV, heater, refrigerator), or in direct sunlight.

The thermostat base mounts to a field provided 4" × 4" outlet box with a 2" × 4" horizontal mud ring. The thermostat cover assembly mounts to the thermostat base.

CAUTION

Before applying power, the voltage selection switch must be in the appropriate position . Failure to select the correct voltage can cause thermostat malfunction or permanently damage the thermostat .

CAUTION

To use a remote sensor on units with local sensing capability, remove jumper JP1 to disable local sensing .

Failure to remove JP1 can cause improper operation of the thermostat with a remote probe installed

Figure 3: Circuit Board

IM 168-7 25

Appendix

Installation Instructions

1.

Disconnect power before installing or servicing.

2.

Run line voltage wiring (and low voltage wiring if applicable) into the field provided outlet box and mud ring (Figure 2).

3.

Locate all connections within the mud ring/connection box and wire nut all unused wires.

4.

Remove the thermostat cover assembly from its base to gain access to the circuit board (Figure 3).

5.

On the circuit board, set the voltage selection switch (Figure 3) to the appropriate position prior to application of power.

• 24V = 24 VAC

• 110-277 V = 120, 240 or 277 VAC

NOTE:

Note: The circuit board is shipped with the voltage selection switch in the 110-227 V position . For 24

VAC use, the switch must be in the 24 V position

6.

The circuit board is also equipped with configuration jumpers (JP1, JP3, and JP4 in Figure 3). Depending on the application, it may be necessary to reconfigure the following jumpers:

JP1 Jumper Selection – Remote Temperature Sensor

• Local Sensing – Install JP1

• Remote Sensing – Remove JP1 – Accessory sensors are available in standard 60” lengths but can be extended to meet application requirements.

JP3 Jumper Selection – HVAC Setback Systems

The JP3 jumper allows the T180 to be configured for Setback,

Occupancy Detection or Door Switch Only Occupancy

Operations. For further descriptions of these conditions please see the Technical and Application Notes‚ page 12.

• Setback Operation - Remove JP3

• Occupancy Detection - Install JP3

• Door Switch Only - Install JP3

JP4 Jumper Selection – 2 or 4 Pipe Operation

Connection of a pipe sensor will change the operation of the outputs as shown in Table 4. (See Technical Notes for further information on Pipe Sensor Operation‚ page 12)

• 2-Pipe Operation - Install JP4 - The thermostat will permanently disable the Secondary Output and disables system and fan invalid modes.

• 4-Pipe Operation - Remove JP4 - Both the Main

Output (COOL) and Secondary Output (HEAT) will be available.

7. Connect the color coded thermostat wires (Figure

4) to the line voltage wires located in the mud ring/ connection box and secure the connections with wire nuts.

26

8.

Install the thermostat base to the mud ring/outlet box using two furnished mounting screws. Tighten the screws evenly but do not over tighten.

NOTE:

Note: An output ratings chart (Table 5) is located on the inside of the base .

9.

With the base now secured, verify that the circuit board is firmly snapped into the cover and is not dislodged.

10.

Install the cover assembly to the base, pressing firmly to engage the cover locking snaps.

Figure 4: Wiring Diagram

Table 4: Jumper Activation

JP4

Section

Pipe

Sensor

Water

Temp

Cold

Aqua Stat

2-Pipe

JP4-ON

2-Pipe

JP4-OFF

Hot

Cold

Hot

Open

Closed

Open

Closed

NOTE: *Fan will not cycle on for disabled modes .

Main

Output

(Blue Wire)

Cooling

Only

Heating

Only

Cooling

Heating

Only

Secondary

Output (Red wire)

Disabled

Disabled

Heating

Disabled

Table 5: Output Ratings

Output Ratings

Voltage

24 VAC

120 VAC

240 VAC

277 VAC

FLA

NA

5 .8

2 .9

2 .4

LRA

NA

34 .8

17 .4

14 .4

RES AMPS

NA

6 .0

5 .0

4 .2

NOTE:

Combined Load Current Not to Exceed 20 Amps

PILOT DUTY

24 VA

125 VA

125 VA

125 VA

HP

NA

¼

¼

¼

IM 168-7

Appendix

Operation

Front Panel Reference

The thermostat interface (Figure 5) contains buttons for use in navigating to accompanying menus/screens and for performing specific operations. These buttons and operations are described below.

1. Liquid Crystal Display with a blue backlight

2.

UP ▲ and DOWN ▼ Buttons

3. SYSTEM Button

4. FAN Button

5. PROGRAM Button.

Figure 5: MT180 Programmable Thermostat Interface

1. System Mode Display

Table 6: System Mode Display Overview

Menu

HEAT

COOL

AUTO

OFF

SETBACK

Description

Indicates the system is in heating mode

Indicates the system is in cooling mode

Indicates the system will automatically changeover between heating and cooling modes as the room temperature varies

Turns off the entire system

Indicates the heating or cooling system is operating in setback mode . Setback mode is an energy saving feature that can be either manually activated by the thermostat’s user, or automatically activated by an occupancy sensor or door switch

2. Temperature Display

Table 7: Temperature Display Overview

Menu

Default Display

During Programming

Description

Digits display the current room temperature

Digits are used to set the desired temperatures

Display Reference

Figure 6: MT180 Programmable Thermostat Display

Reference

3. Time and Day Display

Table 8: Time and Day Display Overview

Menu Description

Default Display

Digits indicate the current time, and day abbreviations indicate the current day

During Programming Digits and days are used to program time periods

CLOCK

Lights up during programming when the clock is being set

24Hr

AM/PM

Lights up during programming to indicate time will be displayed in 24-hour clock format

Indicates 12-hour clock format

4. Programming Commands

Table 9: Programming Commands Overview

Menu

SET

COPY

DFLT

Description

Enters thermostat into custom program mode which allows you to specify a unique times and temperatures for a particular day or group of days

Simplifies programming by allowing you to copy all of an individual day’s settings to another day or group of day

Restores the thermostat to the factory program

5. Time Period Indicators

WAKE, DAY, EVE, and SLEEP are the names given to the four time periods per day. Each time period has its own unique setpoint temperatures as shown in Table 15.

IM 168-7 27

Appendix

Operation

6. Fan Operation Indicators

Table 10: Fan Operation Indicators Overview

Menu

FAN

ON

AUTO

HI

M

LO

Description

“FAN” will be always be lit in conjunction with “ON” or

“AUTO”

Indicates constant, continuous fan operation

Indicates fan is only on with heating or cooling demand

Indicates high speed fan; always lit in conjunction with

“ON” or “AUTO”

Indicates medium speed fan; always lit in conjunction with “ON” or “AUTO”

Indicates low speed fan; always lit in conjunction with

“ON” or “AUTO”

7.

Program Override Commands

Table 11: Program Override Commands Overview

Menu

HOLD

HOLD HRS

HOLD DAYS

HOLD ON

OFF

Description

Indicates thermostat is in manual operation . (Programmed settings are off, but not lost)

During programming, lights up in conjunction with clock digits; allows program to be put on hold for up to 24 hours

During programming, lights up in conjunction with the clock digits; allows program to be put on hold for up to

99 days

Indicates thermostat is in permanent manual operation

Turns off the hold and resumes programmed settings

8.

Service Indicator

The wrench symbol is displayed when there is a temperature sensor error or condensate overflow error.

It indicates there is an open or a short connection to the sensor switch. When this occurs, the thermostat will disable all outputs and illuminate the wrench symbol.

A service technician should be called to determine the cause of the error.

Saving Changes

As you navigate your thermostat, be aware of the thermostat’s save and exit protocol:

• The thermostat automatically saves all the changes you make, as you make them.

• When you are in the SYSTEM or FAN menus:

— If you push a button that is not applicable to the current menu, all changes are saved and the thermostat goes to the menu associated with the button that was pushed.

If the thermostat is idle for five seconds, the thermostat times out, saves all changes, and returns to the thermostat’s default display.

• When you are in the PROGRAM menu:

— If you push a button that is not applicable to the current menu, nothing happens (your programming is not interrupted).

If the thermostat is idle for fifteen seconds, the thermostat times out, saves all changes, and returns to the thermostat’s default display.

Up/Down Arrow Button Operation

The ▲ and ▼ buttons function in two ways:

• When you are in the default display, you can press ▲ to increase, or ▼ to decrease, the current temperature setpoint. This will override programmed temperature settings until the next programmed time period (Wake,

Day, Evening, or Sleep).

• When you are in the PROGRAM menu, you can press

▲ to scroll up, or ▼ to scroll down, through the menu, time, and temperature options.

System Button Operation

Pressing SYSTEM will light up the five system mode options described below. Press SYSTEM to scroll through the options. As you scroll, the current option will be blinking. To select the blinking option, wait for the five-second timeout, which saves your option and returns you to the thermostat’s default display.

Table 12: System Button Operation Overview

Menu

HEAT

COOL

AUTO

OFF

Description

The thermostat operates as a Heating Only thermostat

The thermostat operates as a Cooling Only thermostat

The thermostat automatically selects the appropriate Heat or Cool mode depending upon the setpoint

(desired temperature) and zone temperature (actual temperature)

Turns the system off by disabling all thermostat outputs

Setback mode is an energy saving feature that minimizes the heating and cooling when the room is not occupied . Setback mode overrides the programmed time and temperature settings by telling the thermostat to instead use the setback setpoint for heating and cooling . The setback setpoint temperatures are factory default or installer-selected during installation . During setback mode, when a demand for heating or cooling exists, the fan will run at the lowest speed .

SET BACK • Automatic setback mode: If your thermostat is connected to an occupancy sensor or door switch, setback mode is automatically turned on and off by the sensor or door switch .

• Manual setback mode: Select SETBACK in the SYS-

TEM menu . Setback temperature settings will remain in effect until you manually turn off setback mode . Selecting HEAT, COOL, or AUTO in the SYSTEM menu will turn off setback and resume your programmed time and temperature settings

NOTE:

SETBACK appears on your menu only if the thermostat’s installer enabled this feature .

28 IM 168-7

Appendix

Fan Button Operation

Pressing FAN will light up the six fan mode options described below. Press FAN to scroll through the options. As you scroll, the current option will be blinking. To select the blinking option, wait for the five-second timeout, which saves your option and returns you to the thermostat’s default display.

Table 13: Fan Button Operation Overview

Menu

ON HI

ON M

ON LO

AUTO HI

AUTO M

AUTO LO

Description

High speed fan is on continuously, even if no demand for heating or cooling exists

Medium speed fan is on continuously, even if no demand for heating or cooling exists

Low speed fan is on continuously, even if no demand for heating or cooling exists

High speed fan cycles with active demand for heating and cooling

Medium speed fan cycles with active demand for heating and cooling

Low speed fan cycles with active demand for heating and cooling

Program Button Operation

Function Overview

Pressing PROGRAM lights up five program mode options, described below. Press ▲ or ▼ buttons to scroll through the options. As you scroll, the current option will be blinking. To select the blinking option, press PROGRAM again and you will be taken to the menu associated with that option.

Table 14: Program Button Operation Overview

Menu

CLOCK

°F / °C

SET

COPY

HOLD

Description

Sets the current time and day .

Use this option to change the temperature display to

Fahrenheit or Celsius . Your thermostat’s default temperature display setting is Fahrenheit .

Use to specify the time and temperature programming for a particular day or group of days . Also allows you to reset the thermostat to the factory default ENERGY

STAR program .

Simplifies programming by allowing you to copy a particular day’s program to another day or group of days .

Puts the thermostat in manual operation for a permanent or temporary time period . Overrides your programmed settings, but does not lose them .

Operation

Setting the Clock & Day

1. Press PROGRAM once.

2.

Press ▲ or ▼ to scroll until “CLOCK” is blinking. To select, press PROGRAM once.

3.

Press ▲ or ▼ to scroll through “24Hr”, “AM”, “PM” options. “24Hr” sets your thermostat to a 24-hour clock.

“AM” and “PM” sets your thermostat to a 12-hour clock. To select your preference, press PROGRAM once.

4.

Press ▲ or ▼ to scroll to the current hour. To select, press PROGRAM once.

5.

Press ▲ or ▼ to scroll to the current minute. To select, press PROGRAM once.

6.

Press ▲ or ▼ to scroll to the current day. To select, press PROGRAM once.

Your selections have been saved and you have exited program mode. Your thermostat is ready to function with the factory pre-programmed ENERGY STAR ® program. If you want to change the program for your particular needs, follow the instructions in the “Programming Your Thermostat” section.

Setting the Temperature Display

1. Press PROGRAM once.

2.

Press ▲ or ▼ to scroll until “°F °C” is blinking. To select, press PROGRAM once.

3.

Both “°F” and “°C” will be lit, but only one will be blinking. Press ▲ or ▼ to scroll so that the preferred option is blinking. To select, press PROGRAM once.

Your selection has been saved and you have exited program mode.

IM 168-7 29

Appendix

Operation

Programming Time & Temperature Settings

Your thermostat’s programming feature allows you to divide up a 24-hour day into four time periods (referred to as

“Wake”, “Day”, “Evening”, and “Sleep”), and give each time period its own setpoint temperatures. Your “Heat Setpoint temperature” tells your heating system the room temperature to maintain during cold weather. The “Cool Setpoint

Temperature” tells your cooling system the room temperature to maintain during hot weather.

Factory Program: Your thermostat comes from the factory preprogrammed with all seven days of the week set to the times and temperatures shown in Table 15.

Table 15: Factory Set-Up of Time & Temperature

Settings

Time Period

Wake

Day

Evening

Sleep

Start Time

6:00 am

8:00 am

6:00 pm

10:00 pm

Heat Setpoint

Temperature

70°F (21 .0°C)

62°F (16 .5°C)

70°F (21 .0°C)

62°F (16 .5°C)

Cool Setpoint

Temperature

78°F (25 .5°C)

85°F (29 .5°C)

78°F (25 .5°C)

72°F (22 .0°C)

If the factory program meets your needs, simply follow the

“Setting the Clock & Day” instructions and you’re done.

If you want to change the pre-programmed times and/ or temperatures, follow the instructions under “Custom

Program”.

Custom Program

Begin by planning your program. Use the “Custom

Program Worksheet” to plan your program time periods and temperatures you want during each period. You must program four periods for each day. Fill in the complete table, as it will serve as a record of your programs, then follow this procedure:

1. Press PROGRAM once.

2.

Press ▲ or ▼ to scroll until “SET” is blinking. To select, press PROGRAM once.

3.

Press ▲ or ▼ to scroll to the day or group of days you want to program. To select your preference, press

PROGRAM once.

Day / Group of Days options are:

• To program each day individually, the abbreviations are:

“M” is Monday, “TU” is Tuesday, “W” is Wednesday,

“TH” is Thursday, “F” is Friday, “SA” is Saturday, and

“SU” is Sunday.

• “MTUWTHFSASU” allows you to give all 7 days of the week the identical heating & cooling program.

• “MTUWTHF” allows you to give all 5 weekdays the identical heating & cooling program.

• “SASU” allows you to give both weekend days the identical heating & cooling program.

• “DFLT” restores all seven days of the week to the original factory pre-programmed ENERGY STAR program.

4.

Press ▲ or ▼ to scroll through the four time periods.

To select your preference, press PROGRAM once.

5.

Press ▲ or ▼ to scroll to the desired starting hour. To select, press PROGRAM once.

6.

Press ▲ or ▼ to scroll to the desired starting minute.

To select, press PROGRAM once.

7.

Press ▲ or ▼ to scroll to the desired HEAT setpoint temperature. To select, press PROGRAM once.

8.

Press ▲ or ▼ to scroll to the desired COOL setpoint temperature. To select, press PROGRAM once.

Copy Feature

1. Press PROGRAM once.

2.

Press ▲ or ▼ to scroll until “COPY” is blinking. To select, press PROGRAM once.

3.

Press ▲ or ▼ to scroll to the individual day you want to copy from. “DFLT” (the default Factory Program) is also a copy option. To select your preference, press

PROGRAM once.

4.

Press ▲ or ▼ to scroll to the day or group of days you want to copy to. To select, press PROGRAM once.

Your selection has been saved and you have exited program mode.

30 IM 168-7

Appendix

Time & Temperature Programming Example

In this example, the thermostat user wants to program the weekend with a different schedule from the Factory Program.

The user wants the Saturday and Sunday program to be identical.

1. Press PROGRAM once.

2.

Press .or .to scroll until “SET” is blinking. To select, press PROGRAM once.

3.

Press .or .to scroll until “SASU” is blinking. To select, press PROGRAM once.

4.

Press ▲ or ▼ to scroll until “WAKE” is blinking. To select, press PROGRAM once.

5.

Press ▲ or ▼ to scroll hours to “8: ”. To select, press

PROGRAM once.

6.

Press ▲ or ▼ to scroll minutes to “ :30”. To select, press PROGRAM once.

7. User wants to keep same HEAT setpoint temperature.

To keep unchanged, press PROGRAM once.

8. User wants to keep same COOL setpoint temperature.

To keep unchanged, press PROGRAM once.

Now you’re done setting up the Wake period, and ready to set up the other three time periods for Saturday and Sunday:

• Program the Day period for SASU by repeating steps 1 through 8, but in Step 4, select “DAY”.

• Program the Evening period for SASU by repeating steps 1 through 8, but in Step 4, select “EVE”.

• Program the Sleep period for SASU by repeating steps 1 through 8, but in Step 4, select “SLEEP”.

Now you’re done setting up all four time periods for SASU.

Overriding the Program

Your thermostat’s HOLD feature allows you to put the thermostat in manual operation for either a specified or indefinite length of time. HOLD will override your programmed settings, but does not lose them.

Setting up a Temporary Hold

You may set up a temporary hold by hours and/or days.

1. Press PROGRAM once.

2.

Press ▲ or ▼ to scroll until “HOLD” is blinking. To select, press PROGRAM once.

3.

Press ▲ or ▼ to scroll through options. “DAYS” allows you to specify 0-99 days hold; “HRS” allows you to specify 0-24 hours hold. To select your preference, press

PROGRAM once.

4.

Press ▲ or ▼ to scroll to the desired length of time. To select, press PROGRAM once.

Operation

The thermostat is now on hold for the time period you selected, unless you decide to turn it off earlier. (See Turning off a Hold.)

Setting up a Permanent Hold

1. Press PROGRAM once.

2.

Press ▲ or ▼ to scroll until “HOLD” is blinking. To select, press PROGRAM once.

3.

Press ▲ or ▼ to scroll to “ON”. To select, press

PROGRAM once.

The thermostat is now on hold until you manually turn off the hold. (See Turning off a Hold.)

Turning off a Hold

1. Press PROGRAM once.

2.

Press ▲ or ▼ to scroll until “HOLD” is blinking. To select, press PROGRAM once.

3.

Press ▲ or ▼ to scroll to “OFF”. To select, press

PROGRAM once.

The thermostat will now resume your programmed time and temperature settings.

For an easy planning refer to the Custom Program Worksheet

(Annex I‚ page 16).

System Check-out

To verify thermostat operation after mounting and wiring it, perform the following:

1. Energize the system.

2. Set fan to ON. Select each fan speed (TA180 Models) to verify operation.

3.

Set the System button to AUTO, or available selection.

4.

Using the UP arrow, adjust temperature more than 5°F above the room temperature to cycle on heating.

5.

Using the DOWN arrow adjust the temperature to 5°F below room temperature to cycle on cooling.

NOTE:

If the thermostat is set to utilize a time-based purge cycle (Service menu 16), the thermostat will conduct a 3-min purge on initial start-up if a pipe sensor is connected .

IM 168-7 31

Appendix

Operation

Condensate Overflow Interrupt

The remote probe input can be used with a condensate overflow interrupt switch (CO), either in conjunction with a remote probe (normally closed CO switch) or with local sensing (normally open CO switch). When the condensate switch activates, the T180 will display the service wrench and disable all outputs.

Figure 7: Remote probe installation

Thermostat Configuration/ Service Menu

To enter the Service Menu press the UP and DOWN arrows simultaneously for five (5) seconds. The current display icon will be turned off.

Service menu number 1 will appear. Push the SYSTEM button to move to the next Service Menu number. The UP and DOWN arrow keys will scroll through your range of options for each feature. All changes to the Service Menu are automatically saved when the system times out. Please refer to the service menu table (Annex II‚ page 17).

Figure 8: Local sensor installation

32 IM 168-7

Appendix

Fan Operation

The thermostat may be factory configured for standard or staged fan operation.

Standard Fan Operation

Table 16: Standard Fan Operation Overview

Menu

FAN ON

FAN AUTO

FAN SPEED

Description

Fan is on continuously and is not dependant on a heat or cool demand

Fan cycles on with a heat or cool temperature demand and cycles off with the heat or cool output

High, medium, or low is selected by the user

Single setpoint represented in Figure 9. Programming mode includes multiple setpoints.

Staged Fan Operation with Temperature Demand

Table 17: Staged Fan Operation with Temperature

Demand Overview

Menu

FAN ON

FAN AUTO

FAN SPEED

Description

Fan stages from high to medium to low and stays continuously on in the lowest available speed

Fan stages from high to medium to low and cycles off at set point selected by the thermostat program

Single setpoint represented in Figure 10. Programming mode includes multiple setpoints.

Figure 9: Standard Fan Operation

Speed: Fan speed is selected by User

Temperature Demand - Cool

Fan On: Fan is On continuously Fan Auto: Fan cycles On with demand

Technical and Application Notes

Figure 10: Staged Fan Operation

Temperature Demand - Cool

Fan High

Fan Medium

Fan Low

Fan On: Fan stays at lowest speed

Control Off System On

-5°F -4°F -3°F -2°F -1°F

System On

Set

Control Off

Fan On: Fan stays at lowest speed

Fan Low

Fan Medium

Fan High

Temperature Demand - Heat

Fancoil Operation

Fancoil operation is either a 2-pipe or 4-pipe configuration which is determined by jumper selection JP4 (see Installing,

Mounting and Wiring the Thermostat‚ page 4).

Pipe Sensor Operation

A pipe sensor can be connected when the thermostat is configured for either 2-pipe or 4-pipe fan coil operation

(see JP4 jumper configuration). The Pipe sensor is used to determine the water temperature in the Main Coil. The Pipe

Sensor should be mounted on the Main Coil supply and wrapped with insulating material.

Pipe Sensor Input: 10K Remote Probe or a standard On-Off

Aqua-stat can be used for summer/winter changeover. ON

(closed) is winter heating mode and OFF (open) is summer cooling mode.

Purge Cycle Operation

With a pipe sensor connected, this thermostat will initiate a purge cycle if the sensed water temperature is ambiguous

(not adequately hot or cold). The purge cycle algorithm can be either temperature or time based, depending on the configuration of Service Menu 16.

Fan On: Fan is On continuously Fan Auto: Fan cycles On with demand

Temperature Demand - Heat

IM 168-7 33

Appendix

Technical and Application Notes

Temperature-Based Purge

• When an Ambiguous mode is detected and a demand exists, a 3 minute purge timer begins and the Main

Output is opened.

• After the 3 minute purge cycle, the thermostat checks again to see if the water temperature is more than 15°F from set point, or above 80°F or below 60°F.

• If Winter or Summer mode is determined, normal

HVAC operation occurs. If still ambiguous, the thermostat checks to see if the COIL temperature is below 60°F or above 80°.

— Coil < 60°F = Summer Mode.

— Coil > 80°F = Winter mode.

• Purge Cycle is repeated until a non-ambiguous condition is sensed.

NOTE:

If at any time the demand goes away, the thermostat will abort the purge cycle.

Time-Based Purge (Default)

1. The time-based purge cycle will start a 3-min purge cycle and enable the Main Output if any of the following conditions occur: transition from OFF to

AUTO mode, Reset event, power cycle, and/or 1-hour timer expires.

2. After the 3 min purge cycle, a pipe sensor reading says:

Pipe is 15°F+ below the zone temp = Summer mode

Pipe is 15°F+ above the zone temp = Winter mode Pipe is within 15°F of zone temp = still Ambiguous 3 If a

Winter or Summer mode is determined, the appropriate heating/cooling occurs. The thermostat will purge and check pipe temperatures again after 1-hour.

If step 2 is still ambiguous, all thermostat outputs are disabled for 1 hour.

After 1 hour, the purge cycle resumes at step

HVACSetback Systems

Setback Operation - Remove JP3

This is a low level input that is normally open. When switch is closed, the T180 heating and cooling setback limits are used as temperature control points. Fan operation in setback is cycled with demand. Pressing any button will override setback for 1 hour. Setback will override any user setting unless control is turned to OFF.

Intelligent Occupancy Sensors like the SD200-001 and

SD200-002 can be used with this input to set the HVAC system to control at setback limits.

Door Switch Only Operation - Install JP3

A stand alone door or window switch can be connected to the T180 to disable the HVAC system (outputs) if a door or window is left open for more than 2 minutes. A one-time ten minute override can be initiated by pressing any thermostat key pad.

34 IM 168-7

Appendix

The T180 thermostat can be used with optional S200 series occupancy detection equipment. Purchasing and installing this equipment to compliment the thermostat adds energy savings by setting back HVAC operation during occupied and unoccupied times.

Occupancy Operation (Install JP3)

The T180 can be used with PECO S200 series occupancy detection equipment. The occupancy and switch inputs are designed to connect to the SB200 slave sensor and SE200 door switch.

The Occupancy Sensor is a low-level switch that is open when there is occupancy and closed when unoccupied.

The Door Switch is a low-level switch that is open when the door is open and closed when the door is closed. This system requires both an Occupancy Sensor and a Door Switch.

Operation From an Occupied Mode

The T180 operates normally and looks for a door close. A door close signal initiates occupancy status detection.

If occupancy is detected, the T180 will maintain normal

HVAC control. It then waits for a door open signal before determining occupancy again.

If no occupancy signal is detected within 2 minutes, the

T180 changes to unoccupied mode and controls at setback temperature values.

Operation From an Unoccupied Mode

In an Unoccupied State, the T180 sets heating and cooling set points to setback values, as determined in the service menu. In this mode, the fan is automatically set to cycle with demand.

The T180 will continually monitor the room for occupancy.

Any occupancy detection, including door open, will set the operation to occupied mode.

In either mode, if the door is left open for more than 2 minutes the T180 will disable the HVAC system. A onetime ten minutes override can be initiated by pressing any thermostat keypad.

Optional detection equipment configurations and operation are described below.

Optional Occupancy Detection Equipment Operation

SB200-001 Occupancy Sensor

The SB200-001 occupancy sensor (Figure 11) serves as an occupancy sensor for automatic control of a guest room

HVAC system. It incorporates an innovative dual delay processor which allows the sensor to verify the nature of occupancies, and is capable of eliminating unnecessary actuations of the HVAC device due to unintentional passages or short time occupancies. The sensor may also serve as a slave sensor (Figure 12, page 15).

The sensor switch is open in occupied mode and closed in unoccupied mode. An optional door and/or window switch

(Figure 11) is open when the door/window is open and is closed when the door/window is closed.

NOTE:

To use this configuration, a jumper must be installed to JP3 to allow occupancy input.

NOTE:

An o ptional door and/or window switch (Figure 11) can be added for use with the SB200-001 sensor.

Operation

In an occupied mode, the thermostat operates normally and looks for a door open signal. When the door opens, the thermostat waits for a door close signal. If the door is open for more than two minutes, the thermostat turns the HVAC system outputs to OFF. During this two minute period, if any button is pressed on the keypad, the time delay is extended to ten minutes. The time delay can only be extended once. Once the HVAC outputs transition to OFF, a door closure is required to re-enable the outputs. When the door closes, the thermostat starts a two minute timer and tries to detect occupancy. If the timer expires and no occupancy is detected, the thermostat transitions to an unoccupied state.

If occupancy is detected while the timer is running, the thermostat will remain in the occupied mode.

In an unoccupied mode, the thermostat sets heating and cooling set points to setback values as determined by factory or user settings. The fan is automatically set to cycle with demand. The thermostat continually monitors the occupancy sensor and will enter into occupied mode if occupancy is detected.

If the installation is only using a door/window switch, the thermostat will disable the HVAC outputs if this output is open for longer than two minutes.

To enable door/window switch only operation, install a jumper to JP3 (see Installing, Mounting and Wiring the

Thermostat‚ page 4) and the occupancy input must be shorted to circuit common.

IM 168-7 35

Appendix

Optional Occupancy Detection Equipment Operation

Figure 11:

Optional equipment configuration #1 SD200-001 Occupancy Sensor

The SD200-001 occupancy sensor (Figure 12) serves as a master sensor for a guest room HVAC management system.

The sensor provides HVAC operation according to occupancy status, as well as door/window switch monitoring, selectable high/low temperature setback, form-C output, slave sensor connectivity, and a five minute door open HVAC shut-off.

NOTE:

To use this configuration, the jumper to JP3 is removed to allow setback input.

NOTE: An optional door and/or window switch (Figure 12) and slave sensor can be added for use with the

Operation

In an occupied mode, the SD200-001 occupancy sensor

(Figure 12) and door switch use advanced microprocessor logic to determine occupancy. A door open signal will initiate occupancy status detection. If the sensor determines that a room is occupied, it will allow normal HVAC control.

The sensor will wait for another door open signal before determining occupancy again.

In an unoccupied mode, the sensor continually monitors the room. Any occupancy detection will set the operation to occupied mode.

Figure 12:

Optional equipment configuration #2

36 IM 168-7

Appendix

Optional Occupancy Detection Equipment Operation

SD200-002 Occupancy Sensor

The SD200-002 occupancy sensor serves as a stand alone master sensor for a guest room HVAC management system.

The sensor provides HVAC operation according to occupancy status, as well as selectable high/low temperature setback, form-C output, and a five minute door open HVAC shut-off.

This system provides basic room setback and is ideal for control of HVAC in commercial spaces.

NOTE:

To use this configuration, the jumper to JP3 is removed to allow setback input.

Operation

With each occupancy detection, an OFF delay is started and can be set to delay for up to 30 minutes (Figure 13).

Figure 13:

Optional equipment configuration #3

IM 168-7 37

Appendix

Annex I

Table 18: Custom Program Worksheet

Day

Monday

Tuesday

Wednesday

Thursday

Friday

Saturday

Sunday

Time Period

Wake

Day

Evening

Sleep

Wake

Day

Evening

Sleep

Day

Evening

Sleep

Wake

Day

Evening

Sleep

Wake

Day

Evening

Sleep

Wake

Day

Evening

Sleep

Wake

Day

Evening

Sleep

Wake

Start Time

Heat Setpoint

Temperature

Cool Setpoint

Temperature

38 IM 168-7

Appendix

Annex II

Table 19: Service Menu Table

Menu

1

3

4

5

6

7

8

9

10

11

12

13

14

15

36

40

45

46

47

71

80

81

16

17

18

25

30

32

35

82

Feature

F° or C°

Fan Off Delay

Range Low

Range High

Setback Low

Setback High

Zone Temp Offset

Keypad Lockout

Fan Mode

Fan Speeds

System Mode

Controlled Off or Off Override

Front Panel Setback Control

Cycled Outside Air Damper

Temperature Based Purge Cycle

Minimum Dead Band Adjustment

Factory Default Reset

Pre-Occupancy Purge

Cycles Per Hour (CPH) Cooling

Cycles Per Hour (CPH) Heating

Heat Recovery Rate

Cool Recovery Rate

Minimum Off Time

Intermittent Fan

Intermittent Fan-On Time

Intermittent Fan-Off Time

Revision

System Test Main Output (Cool)

System Test Main Output (Heat)

System Test Fan Output

Range

0- Celsius

1- Fahrenheit (Default)

0-99 Seconds (0- Default)

50-90°F, 10-32°C (50°F- Default)

50-90°F, 10-32°C (90°F- Default)

0-OFF

50-82°F, 11-27°C (55°F- Default)

0- OFF

50-90°F, 11-32°C (90°F- Default)

+/- 9°F or +/- 4 .5°C (0°F-Default)

0- No keypad lockout (Default)

1- Disables System/Fan/Program

2- Disables all buttons

1- ON

2- Auto

3- ON or Auto (Default)

1- High

2- Low, High

3- Low, Med, High (Default)

• OFF, Auto OFF, Heat, Cool, Auto (Default)

• OFF, Heat, Cool

• Heat, Cool, Auto

0- Disable (Default)

1- Enable

0- Disable (Default)

1- Enable

0- Cycles (Default)

1- Continuous

0- Time Based (Default)

1- Temperature Based

3°F (Default) 3-10°F, 1 .5-5°C

0- Disable (Default)

1- Enable

0 Hours (Default)

0-3 Hours

3 CPH (Default)

0-6 CPH

5 CPH (Default

0-12 CPH)

5°F/Hr (Default)

0-18°F/Hr 0-10°C/Hr

5°F/Hr (Default)

0-18°F/Hr 0-10°C/Hr

4 Minutes (Default)

1-10 Minutes

0- Disable (Default)

1- Enable

5 Minutes (Default)

1-60 Minutes

25 Minutes (Default)

0-60 Minutes

0- Disable (Default)

1- Enable

0- Disable (Default)

1- Enable

0- Disable (Default)

1- Enable Fan Low Output

2- Enable Fan Medium Output

3- Enable Fan High Output

Description / Comments

Determines temperature displays in Fahrenheit or Celsius

The amount of time (in seconds) the lowest available fan speed will run after the thermostat outputs are disabled .

The lowest selectable temperature setpoint value .

The highest selectable temperature setpoint value .

The temperature setpoint value you want the thermostat to Heat to when the T180 is in the

Setback mode .

The temperature setpoint value you want the thermostat to Cool to when the T180 is in the

Setback mode .

Zone Temperature offset adjusts the sensed Zone Temperature displayed, allowing calibration in the field.

This function blocks access to certain features of the device . The Service Menu is still available if the keypad lockout is enabled .

ON- Fan is always on, regardless of demand .

Auto-Fan is only on with heating or cooling demand .

ON or Auto-User can choose either selection .

Speeds which are selectable by the user .

Sets the system modes the occupant is able to select .

When enabled, the unit will control to the Setback setpoints . This function will also override the user mode setting of OFF if the room temperature is equal to or above the Cool Setback setpoint or equal to or below the Heat Setback setpoint .

When enabled, Setback is shown as an available system mode selection . If Setback mode is selected, the thermostat will control to the current Setback Heat and Setback Cool setpoints .

The Outside Air output will cycle with heat or cool demand if Cycles mode is chosen . The

Outside Air output is active anytime the thermostat is out of the OFF mode when Continuous mode is chosen . When in Setback the Outside Air output will turn off .

Determines if the Purge Cycle will be Temperature or Time Based .

A changeover deadband value prevents short cycling between Heating and Cooling modes .

The value is adjustable to meet various HVAC system requirements .

Toggles between OFF and DFLT . When factory default is desired, select DFLT .

Energizes Fan Low for selected number of hours (0-3) prior to events Wake (Occupied 1) and

Day (Occupied 2)

Defines the number of cycles per hour for cooling. A selection of 0 disables cycling.

Defines the number of cycles per hour for heating. A selection of 0 disables cycling.

Defines the rate in which the device achieves the comfort setpoint. 0 disables ramp recovery.

Defines the rate in which the device achieves the comfort setpoint. 0 disables ramp recovery

Sets the minimum off time for both heat and cool output

If enable is selected, the intermittent fan will operate during setback operation . (Default values will be used unless menu 46 and 47 are adjusted .)

Defines the duration in which fan low will be on. Fan On will be activated afterFan Off time has passed .

Defines the duration in which fan low will be off. Fan Off will be activated after Fan On time has passed . A selection of 0 will result in continuous Fan .

Upon menu selection, the firmware and configuration revision will be displayed.

If enable is selected, it will activate the main output (cool output) for 10 minutes . Fan High will automatically turn on . If a different menu is selected the output will be disabled .

If enable is selected, it will activate the secondary output (heat output) for 10 minutes . Fan

High will automatically turn on . If a different menu is selected the output will be disabled .

If enable is selected, it will activate the fan output for 10 minutes . If a different menu or a different fan speed is selected the output will be disabled .

IM 168-7 39

Appendix

Installation Manual

MTA 158 Microprocessor Thermostat

On/Off Controller

Installation

DANGER

READ THESE INSTRUCTIONS CAREFULLY BEFORE

ATTEMPTING TO INSTALL, OPERATE OR SERVICE

THIS THERMOSTAT .

Failure to observe safety information and comply with instructions could result in PERSONAL INJURY, DEATH

AND/ OR PROPERTY DAMAGE .

To avoid electrical shock or damage to equipment, disconnect power before installing or servicing . Use only wiring with insulation rated for full thermostat operating voltage . Use copper wire only . Insulate or wirenut all unused leads . Any wiring, including the remote probe,may carry the full operating voltage of the thermostat .

To avoid potential fire and/ or explosion do not use in potentially flammable or explosive atmospheres .

Retain these instructions for future reference . You must review your application and national and local codes to ensure that your installation will be functional and safe .

CAUTION

Care should be used to avoid electrostatic discharge to the microprocessor .

This unit has configuration dip switches and jumpers .

You may need to reconfigure the thermostat for your application .

IM 1015

Group: Applied Air Systems

Part Number: 910102990

Date: August 2009

4. To use a remote sensor on units with local sensing capability, remove jumper JP-1 to disable local sensing.

Failure to remove JP-1 will cause improper operation of the thermostat.

Figure 1: Wiring Diagram for On/Off Output

Configuration

L1 (HOT)

1

LO

2

3

MED

FAN

L2 OR NEUTRAL

4

HIGH

OR SINGLE SPEED FAN

24 VAC 1

5

6

24 VAC 2

24 VAC

XFMR

SETBACK INPUT

7

MAIN 1

10

MAIN 1

OUTPUT

11

SEC 1

SECONDARY

1 OUTPUT

12

13

14

15

16

17

REMOTE PROBE

PIPE SENSOR

1. Install the thermostat with the two furnished mounting screws to a standard 4-11/16" × 2-1/8" square device box with a 2" × 4" adapter ring.

2. For wall installations, mount the thermostat on an inside wall approximately 5 feet above the floor. The location should provide circulation at average room temperature.

Avoid direct sunlight or sources of hot or cold air in the room or wall.

3.

Remove the cover. Mount thermostat base assembly to the outlet box using the screws provided, tighten the screws evenly but do not over tighten. Connect wires as shown in the appropriate wiring diagram for your thermostat style.

Table 1: MTA 158 Operation*

Output Off with Demand On with Demand

Main 1

(Terminal 10)

Main 2

(Terminal 12)

On at temperature demand

NA

On at Temperature

Demand

NA

Secondary

(Terminal 11)

Summer: Off with heat demand

Summer: On with heat demand

Winter: Disabled Summer: Disabled

Secondary 2

(Terminal 13)

NA NA

Note: * Operation determined by configuration. See Dip Switch Configuration Table

© 2013 Daikin Applied

40 IM 168-7

Appendix

5.

Remove the LCD plastic protective film. Reinstall the cover assembly. Install the cover locking screw provided in the hole at the left side of the control enclosure to complete the installation.

6. Checkout: After wiring and installation are complete, energize the system and check the operation. Adjust the thermostat as necessary to complete at least one cycle.

Be sure the thermostat and all other equipment are functioning correctly.

Thermostat Operation

These thermostats are designed to control On-Off, N.O. and

N.C. valves, relays and Erie

®

three wire floating valves. These units may include a fan switch with one or more fan speed selections.

Mode Button Operation

OFF: All thermostat outputs are off, fan is still operational if connected to manual fan speed switch.

AUTO: The thermostat automatically selects heating or cooling mode depending on the set point and room temperature. The appropriate HEAT or COOL indicator is enabled in addition to AUTO. A 3°F dead-band is provided to prevent short cycling between heating and cooling modes.

After change-over the control points automatically shift so that the heating off-point or the cooling off-point equals the set point temperature.

COOL: The thermostat operates as a cooling-only thermostat. The heating outputs are disabled.

HEAT: The thermostat operates as a heating-only thermostat.

The cooling outputs are disabled.

If constructed without a mode button, the thermostat operates in Auto mode, subject to configuration of the 2/4 pipe jumper and pipe sensor input.

Fan Speed Switch Operation

Fan speed is determined by manual selection from fan switch

OFF to HIGH, MEDIUM and/ or LOW. In units with the

Cycling Fan Option (demand output), the Fan operation

(CYCLING vs. CONTINUOUS) is determined by application connections. In OFF position all outputs are off and display blank.

Up/ Down Arrow Operation

A first touch of either arrow will display the set point (a single set point is employed for both heating and cooling).

Continued pressure on either arrow will scroll the set point to new values. After three seconds with no pressure on either arrow, the selected set point becomes effective and the display of the room temperature resumes.

Setback Operation

Connection of the Setback Input to 24 VAC 1 will force the control into unoccupied mode (see wiring diagram). Pressing an arrow key or the mode button on the thermostat cover will disable the setback input for one hour.

Pipe Sensor Operation

If cold water is detected, the system will operate in summer mode and the Main output will be cooling. If hot water is detected, the system will operate in winter mode, the Main output will be heating and First Stage Secondary Output will be disabled. In the case of an ambiguous reading, neither hot nor cold, the thermostat will initiate a purge cycle.

Ratings

Table 2: Fan and system switches

Voltage

Rating

24 VAC

120 VAC

240 VAC

277 VAC

Inductive

FLA

N .A .

5 .8

2 .9

2 .4

LRA

N .A .

34 .8

17 .4

14 .4

Resistive

Amps

N .A .

6 .0

5 .0

4 .2

Pilot Duty

24 VA

125 VA

125 VA

125 VA

Thermostatic

Switching

10 VA

NA

NA

NA

Service Menu

Access: Press UP and DOWN arrows for 5 seconds.

Menu Selection: Select 1 to 5 by pressing the mode button or by pressing the UP and DOWN arrows simultaneously.

Adjust Value: Use UP or DOWN arrow.

Item #

1

2

3

4

5

Function

Zone Temp Offset

Valve Stroke Time

Fan Delay to OFF

Compressor Minimum Off Time

Purge Cycle

Range

-5 .1 F to 5 .1 F

30 sec . To 5 min .

0 to 10 Minutes

30 Sec . To 10 min .

0 = Time Based

1 = Temperature Based

Default

0F

120 sec .

0 Sec .

120 Sec .

1

Figure 2:

Dipswitch Configuration

ON

S E C ONDAR Y 1 OF F WITH DE MAND S E C ONDAR Y 1 ON WITH DE MAND

MAIN 1 OF F WITH DE MAND

C E NTIG R ADE DIS P LAY

OP E R ATING P OS ITION

OP E R ATING P OS ITION

85 F / 60 F S E TB AC K

MAIN 1 ON WITH DE MAND

FAHR E NHE IT DIS P LAY

N/A

N/A

90 F / 50 F S E TB AC K

EXAMPLE:

This Dip Switch Is Configured

For On With Demand, °F Display, On/

Off Operation and 90/50°F Setback .

NOTE:

Thermostat power must be cycled for changes in dip switch configuration to take effect

IM 168-7 41

Appendix

Figure 3: Circuit Board Jumpers

DIP S W IT C H

AUTO J P 4

10 11 12 13 15 16 17

7 5 6 4 3 2 1

ON

Table 3:

Circuit Board Jumper Configuration

Jumper Designation

JP1

JP4

Jumper Installed: ON Jumper Removed: OFF

Local Sensing

2 Pipe System*

Remote Sensing

4 Pipe System

Application Notes

1. When no pipe sensor is used the main output controls cooling and the secondary output controls heating.

2. The pipe sensor should be mounted on the main coil input for water system operation and in the main duct system for forced air operation.

3. The set point and operating mode will be retained on a loss of power.

4. When using either a remote probe or pipe sensor, run wiring away from any electrical motors or power wiring.

Power-Up Operating Sequence

Upon application of power, an MTA158 will go directly to normal operation.

© 2013 Daikin Applied • www.DaikinApplied.com • 800-432-1342

42

IM 1015 08/09

IM 168-7

Appendix

Figure 1: Wiring Diagram for 3-Wire Valve

Configuration

L1 (HOT)

1

LO

2

MED L2 OR NEUTRAL

3 FAN

4

HIGH

OR SINGLE SPEED FAN

24 VAC 1

5

6

24 VAC 2

24 VAC

XFMR

SETBACK INPUT

7

MAIN 1 OPEN

10

MAIN

SEC 1 OPEN

11

MAIN 2 CLOSE

12

SEC 2 CLOSE SECONDARY

13

14

OUTSIDE AIR

DAMPER OUTPUT

15

REMOTE PROBE

16

PIPE SENSOR

17

Installation Manual

MTB 158 Microprocessor Thermostat

On/Off and 3-Wire Controller

General

DANGER

READ THESE INSTRUCTIONS CAREFULLY BEFORE

ATTEMPTING TO INSTALL, OPERATE OR SERVICE

THIS THERMOSTAT .

Failure to observe safety information and comply with instructions could result in PERSONAL INJURY, DEATH

AND/ OR PROPERTY DAMAGE .

To avoid electrical shock or damage to equipment, disconnect power before installing or servicing . Use only wiring with insulation rated for full thermostat operating voltage . Use copper wire only . Insulate or wirenut all unused leads . Any wiring, including the remote probe,may carry the full operating voltage of the thermostat .

To avoid potential fire and/ or explosion do not use in potentially flammable or explosive atmospheres .

Retain these instructions for future reference . You must review your application and national and local codes to ensure that your installation will be functional and safe .

CAUTION

Care should be used to avoid electrostatic discharge to the microprocessor .

This unit has configuration dip switches and jumpers .

You may need to reconfigure the thermostat for your application .

IM 1016-1

Group: Applied Air Systems

Part Number: 910102991

Date: November 2010

Figure 2: Wiring Diagram for On/Off Ouput

Configuration

L1 (HOT)

1

LO

2

3

MED

FAN

L2 OR NEUTRAL

4

HIGH

OR SINGLE SPEED FAN

24 VAC 1

5

6

24 VAC 2

24 VAC

XFMR

SETBACK INPUT

7

MAIN 1

10

MAIN 1

OUTPUT

11

12

13

SEC 1

FAN

HEAT 2

SECONDARY

1 OUTPUT

2ND STAGE

HEAT

DEMAND

OUTPUT

14

OUTSIDE AIR

DAMPER OUTPUT

15

REMOTE PROBE

16

PIPE SENSOR

17

Table 1: Ratings

Voltage

Rating

24 VAC

120 VAC

240 VAC

277 VAC

FLA

N .A .

5 .8

2 .9

2 .4

Fan and system switches

Inductive Resistive

Amps LRA

N .A .

34 .8

17 .4

14 .4

N .A .

6 .0

5 .0

4 .2

Pilot

Duty

24 VA

125 VA

125 VA

125 VA

Thermostatic

Switching

(Pilot Duty)

10 VA

NA

NA

NA

Installation

1. Install the thermostat with the two furnished mounting screws to a standard 4-11/16" × 2-1/8" square device box with a 2" × 4" adapter ring.

2. For wall installations, mount the thermostat on an inside wall approximately 5 feet above the floor. The location should provide circulation at average room temperature.

Avoid direct sunlight or sources of hot or cold air in the room or wall.

3.

Remove the cover. Mount thermostat base assembly to the outlet box using the screws provided, tighten the screws evenly but do not over tighten. Connect wires as shown in the appropriate wiring diagram for your thermostat style.

4. To use a remote sensor on units with local sensing capability, remove jumper JP-1 to disable local sensing.

Failure to remove JP-1 will cause improper operation of the thermostat.

© 2013 Daikin Applied

IM 168-7 43

Appendix

5.

Remove the LCD plastic protective film. Reinstall the cover assembly. Install the cover locking screw provided in the hole at the left side of the control enclosure to complete the installation.

6. Checkout: After wiring and installation are complete, energize the system and check the operation. Adjust the thermostat as necessary to complete at least one cycle.

Be sure the thermostat and all other equipment are functioning correctly.

Thermostat Operation

These thermostats are designed to control On-Off, N.O. and

N.C. valves, relays and three-wire floating valves. These units may include a fan switch with one or more fan speed selections.

Table 2: Main and Secondary Output Operation*

Output

Main 1

(Terminal 10)

Main 2

(Terminal 12)

3-Wire Floating

Powers main valve open

Powers main valve closed

Off with Demand

On at temp demand

Cycles on with demand

Summer: Off with heat demand

On with Demand

On at temp demand

Cycles on with demand

Summer: On with heat demand

Secondary

(Terminal 11)

Secondary 2

(Terminal 13)

Powers secondary valve open

Powers secondary valve closed

Winter: Disabled

On at second stage heating demand

Winter: Disabled

On at second stage heating demand

Note: * Operation determined by configuration. See Dip Switch Configuration Table.

Mode Button Operation

OFF: All thermostat outputs are off, fan is still operational if connected to manual fan speed switch.

AUTO: The thermostat automatically selects heating or cooling mode depending on the set point and room temperature. The appropriate HEAT or COOL indicator is enabled in addition to AUTO. A 3°F dead-band is provided to prevent short cycling between heating and cooling modes.

After change-over the control points automatically shift so that the heating off-point or the cooling off-point equals the set point temperature.

COOL: The thermostat operates as a cooling-only thermostat. The heating outputs are disabled.

HEAT: The thermostat operates as a heating-only thermostat.

The cooling outputs are disabled.

If constructed without a mode button, the thermostat operates in Auto mode, subject to configuration of the 2/4 pipe jumper and pipe sensor input.

Fan Speed Switch Operation

Fan speed is determined by manual selection from fan switch

OFF to HIGH, MEDIUM and/ or LOW. In units with the

Cycling Fan Option (demand output), the Fan operation

(CYCLING vs. CONTINUOUS) is determined by application connections. In OFF position all outputs are off and display blank.

Up/ Down Arrow Operation

A first touch of either arrow will display the set point (a single set point is employed for both heating and cooling).

Continued pressure on either arrow will scroll the set point to new values. After three seconds with no pressure on either arrow, the selected set point becomes effective and the display of the room temperature resumes.

Setback Operation

Connection of the Setback Input to 24 VAC 1 will force the control into unoccupied mode (see wiring diagram). Pressing an arrow key or the mode button on the thermostat cover will disable the setback input for one hour.

Pipe Sensor Operation

If cold water is detected, the system will operate in summer mode and the Main output will be cooling. If hot water is detected, the system will operate in winter mode, the Main output will be heating and First Stage Secondary Output will be disabled. In the case of an ambiguous reading, neither hot nor cold, the thermostat will initiate a purge cycle.

Three Wire Floating Valve Operation

Open and Close outputs are used to position the valve. Stroke time is factory set at two minutes. Outputs are off after reaching full on or off position. Valves are periodically reset for accuracy.

Outside Air Damper Operation

This output is ON any time the control is turned ON.

44 IM 168-7

Application Notes

1. When no pipe sensor is used the main output controls cooling and the secondary output controls heating.

2. The pipe sensor should be mounted on the main coil input for water system operation and in the main duct system for forced air operation.

3. The set point and operating mode will be retained on a loss of power.

4. When using either a remote probe or pipe sensor, run wiring away from any electrical motors or power wiring.

Service Menu

Access: Press UP and DOWN arrows for 5 seconds.

Menu Selection: Select 1 to 5 by pressing the mode button or by pressing the UP and DOWN arrows simultaneously.

Adjust Value: Use UP or DOWN arrow.

Table 3: Service Menu Functions

Item #

1

2

3

4

5

Function Range

Zone Temp Offset -5 .1 F to 5 .1 F

Valve Stroke Time 30 sec . To 5 min .

Fan Delay to OFF 0 to 10 Minutes

Compressor Minimum Off Time

30 Sec . To 10 min .

0 = Time Based

Purge Cycle

1 = Temperature

Based

Default

0F

120 sec .

0 Sec .

120 Sec .

1

Figure 3: Circuit Board Jumpers

AUTO

Appendix

DIP S WITC H

J P 4

10 11 12 13 15 16 17

7 5 6 4 3 2 1

ON

Table 4:

Circuit Board Jumper Configuration

Jumper

Designation

JP1

JP4

Jumper Installed

ON

Local Sensing

2 Pipe System*

Jumper Removed

OFF

Remote Sensing

4 Pipe System

Power-Up Operating Sequence

Upon application of power, an MTA158 will go directly to normal operation.

© 2013 Daikin Applied • www.DaikinApplied.com • 800-432-1342

IM 168-7

IM 1016-1 11/10

45

Appendix

Installation Manual

MT 168 0-10 VDC/4-20mA Thermostat

IM 1017

Group: Applied Air Systems

Part Number: 910102992

Date: August 2009

Installation

DANGER

READ THESE INSTRUCTIONS CAREFULLY BEFORE

ATTEMPTING TO INSTALL, OPERATE OR SERVICE

THIS THERMOSTAT .

Failure to observe safety information and comply with instructions could result in PERSONAL INJURY, DEATH

AND/ OR PROPERTY DAMAGE .

To avoid electrical shock or damage to equipment, disconnect power before installing or servicing . Use only wiring with insulation rated for full thermostat operating voltage . Use copper wire only . Insulate or wirenut all unused leads . Any wiring, including the remote probe,may carry the full operating voltage of the thermostat .

To avoid potential fire and/ or explosion do not use in potentially flammable or explosive atmospheres .

Retain these instructions for future reference . You must review your application and national and local codes to ensure that your installation will be functional and safe .

CAUTION

Care should be used to avoid electrostatic discharge to the microprocessor .

This unit has configuration dip switches and jumpers .

You may need to reconfigure the thermostat for your application .

1. Install the thermostat with the two furnished mounting screws to a standard 4-1/16" × 2-1/8" square device box with a 2" × 4" adapter ring.

2. For wall installations, mount the thermostat on an inside wall approximately 5 feet above the floor. The location should provide circulation at average room temperature.

Avoid direct sunlight or sources of hot or cold air in the room or wall.

Figure 1: Mounting

7

10

11

12

13

16

17

14

15

5

6

1

2

3

4

Figure 2: Typical Wiring*

L1 (HOT)

LO FAN

MED FAN

HIGH FAN

OR SINGLE SPEED

24 VAC 1

24 VAC 2

SETBACK

FAN

L2 OR NEUTRAL

0-10 VDC

1 OUTPUT

FAN

OUTPUT

AUXILIARY

HEAT

OUTPUT

DAMPER

OUTPUT

OPTIONAL REMOTE PROBE

OPTIONAL PIPE SENSOR

24 VAC

XFMR

NOTE:

* Specific models may have fewer connections.

3.

Remove the cover. Mount thermostat base assembly to the outlet box using screws provided. Tighten the screws evenly but do not overtighten. Connect wires per wiring diagram.

4. To use a remote sensor on units with local sensing capability, remove jumper JP-1 to disable local sensing.

Failure to remove JP-1 will cause improper operation of thermostat.

© 2013 Daikin Applied

46 IM 168-7

Appendix

5.

Connecting a jumper between terminals 16 and 17 will disable the secondary output and change the main output to heat mode.

6. Connection of a 24 VAC set-back signal will force the control into unoccupied mode (see diagram). Pressing an arrow key or the mode buttons on the thermostat cover will disable the setback input for one hour.

7.

Remove the LCD plastic protective film to complete the installation. Reinstall the cover assembly. Install cover locking screw provided.

8. Checkout: After wiring and installation are complete, energize the system and check the operation. Adjust the thermostat as necessary to complete at least one cycle.

Be sure the thermostat and all other equipment are functioning correctly.

Electrical Ratings

Table 1: Table 1: Fan switch (terminals 1-4) line voltage connections

Pilot Duty

Thermostatic

Switching

Voltage

Rating

24 VAC

120 VAC

240 VAC

277 VAC

FLA

N .A .

5 .8

2 .9

2 .4

Inductive

LRA

N .A .

34 .8

17 .4

14 .4

Resistive

Amps

N .A .

6 .0

5 .0

4 .2

24 VA

125 VA

125 VA

125 VA

10 VA

NA

NA

NA

Application Notes

1.

When no changeover pipe sensor is used, the main output controls cooling and the secondary output controls heating.

2.

The fan output, terminal 12, is energized whenever there is a demand for heating or cooling. This output can be connected to a relay that can be used to provide fan cycling to terminal 1.

3.

The changeover pipe sensor should be mounted on the main coil input for water system operation and in the main duct system for forced air operation.

4. The set point and operating mode will be retained on a loss of power.

5. When using either a remote probe or pipe sensor, run wiring away from any electrical motors or power wiring.

6.

The auxiliary heat output supplies a 24 VAC signal with call for heat. This output is shipped configured for staged heat.

7. The thermostat is shipped with all dip switches in the

“ON” (closed) position.

8. The damper output is ON when mode is AUTO, HEAT or COOL. Damper is OFF in set back.

Thermostat Operation

These thermostats are designed to control 0-10 VDC/4-0 mA valves. These units may include a fan switch with one or more fan speed selections.

Mode Button Operation

OFF: All thermostat outputs are off, fan is still operational if connected to a manual fan switch.

AUTO: The thermostat automatically selects heating or cooling mode depending upon the relationship of the setpoint and the room temperature. The appropriate HEAT or COOL indicator is enabled in addition to AUTO. A 3°F dead band is provided to prevent short cycling between heating and cooling modes. After changeover, the control points automatically shift so that the heating off-point equals the set point temperature or the cooling off-point equals the set point temperature.

COOL: The thermostat operates as a cooling only thermostat. The heating outputs are disabled.

HEAT: The thermostat operates as a heating only thermostat.

The cooling outputs are disabled.

Fan Speed Switch Operation

Fan speed is determined by manual selection from fan switch

OFF to HIGH, MEDIUM and/or LOW. In the OFF position, all outputs are off and the display is blank.

Up/Down Arrow Operation

A first touch of either arrow will display the setpoint (a single set point is employed for both heating and cooling).

Continued pressure on either arrow will scroll the setpoint to new values. After three consecutive seconds on either arrow, the selected setpoint becomes effective and the display of the room temperature resumes.

Configuration

Table 2:

Circuit Board Jumper Configuration

Jumper

JP1

JP2

JP3

JP4

JP5

Closed On*

Local Sensing

2 Pipe System

Factory Use Only

0-10 VOC Main Output

0-10 VOC

Secondary Output

Open Off

Remote Sensing

4 Pipe System

4-20 mA Main Output

4-20 mA

Secondary Output

IM 168-7 47

Appendix

Table 3:

Dip Switch Configuration

Switch

1

2

3

4

5

6

Closed On

Not Used

Staged Heat

3°F Diff . (Term . 13)

F Display

Main & Sec . Outputs

0-10 VOC (Term . 10 & 11) requires JP4 & JP5

Operating Position

Setback= 90°F & 50°F

Open Off

Not Used

Aux . Heat No Diff .

(Term . 13)

C Display

Main & Sec . Outputs

4-20 mA (Term . 10 & 11)

Remove JP4 & JP5

Not Used

Setback = 85°F & 60°F

Note: * On is with the dip switch handle to the right . See diagram below .

Figure 3: Circuit Board

Service Menu:

Access: Press UP and DOWN arrows for 5 seconds.

Menu Selection: Select 1 to 5 by pressing the mode button or by pressing the UP and DOWN arrows simultaneously.

Adjust Value: Use UP or DOWN arrow.

Table 4: Service Functions

Item #

1

2

3

4

Function

Zone Temp

Offset

Valve Stroke

Time

Fan Delay to

OFF

Compressor

Minimum Off

Time

5 Purge Cycle

Range

-5 .1 F to 5 .1 F

30 sec . to 5 min .

2 to 10 minutes

30 seconds to 10 minutes

0 = time based

1 = temperature based

Default

0 F

120 sec .

120 sec .

120 sec .

1

© 2013 Daikin Applied • www.DaikinApplied.com • 800-432-1342

48

IM 1017 08/09

IM 168-7

Appendix

T170 Thermostat

Installation Manual

IM 846

Group: Applied Air Systems

Part Number: 910102993

Date: July 2006

Installation

WARNING

• BEFORE ATTEMPTING TO INSTALL, OPERATE, OR

SERVICE THIS THERMOSTAT, CAREFULLY READ

THESE INSTRUCTIONS .

• Failure to observe safety information and comply with instructions could result in PERSONAL INJURY,

DEATH, AND/OR PROPERTY DAMAGE .

• To avoid potential fire and/or explosion, do not use in potentially flammable or explosive atmospheres .

• Retain these instructions for future reference. This product, when installed, is part of an engineered system whose specifications and performance characteristics are not designed or controlled by

Daikin . You must review your application and national and local codes to assure that your installation is functional and safe . .

DANGER

Hazardous voltage . To avoid electrical shock or damage to equipment, disconnect power before installing or servicing .

Failure to follow these instructions will result in death or serious injury .

Thermostat Model and Part Number

Daikin offers two different thermostats depending on the fan speed control used (Table 2).

Table 1: Thermostat model and part numbers

Thermostat Model #

TA170-001

Daikin Part #

107345335

TB170-001 107345336

NOTE:

For a list of thermostat features, refer to ED 3611 .

Fan Speed Control

3-Speed Fan Control

Staged Fan

Optional Occupancy Detection Sensors/Kits

In addition to the T170 thermostat,

Daikin offers optional occupancy detection sensors that can be ordered and used in conjunction with the thermostat. When ordering, use the associated kit number(s) provided in Table 2.

Table 2: Occupancy sensor model and kit numbers

Sensor Model #

SA200-001

SB200-001

SD200-001

SB200-002

Daikin Kit #

6677877211

6677877311

6677877411

6677877511

Mounting and Wiring the Thermostat

The thermostat base mounts to a field provided 4" × 4" outlet box with a 2" × 4" mud ring (Figure 1). The thermostat cover assembly mounts to the thermostat base.

Figure 1: Mounting the thermostat

4 × 4 outlet box

CAUTION

To avoid damaging the unit, make all wiring connections inside the box.

Cover assembly

Base

2 × 4 mud ring

Cover locking snaps

(both sides)

© 2013 Daikin Applied

IM 168-7 49

Appendix

1.

Disconnect power before installing or servicing.

2.

Run line voltage wiring (and low voltage wiring if applicable) into the field provided outlet box and mud ring (Figure 1).

3.

Locate all connections within the mud ring/connection box and wire nut all unused wires.

4.

Remove the thermostat cover assembly from its base to gain access to the circuit board (Figure 2).

Figure 2: Circuit board

6.

The circuit board is also equipped with configuration jumpers (JP1, JP3, and JP4 in Figure 2). Depending on the application, it may be necessary to reconfigure the following jumpers:

JP4: 2/4 Pipe Sensor Jumper - This jumper selects between 2-pipe (jumper ON) and 4-pipe

(jumper OFF) operation (see “Fan Operation”).

JP3: Door/Window Switch Jumper - This jumper is shipped normally open. Placement of a jumper allows for occupancy detection and door/ window switch only operation (see “Optional

Occupancy Detection Equipment Operation”).

JP1: Removal of this jumper allows the sensor to be located in a remote location.

JP4

JP3

JP1

CAUTION

To use a remote sensor on units with local sensing capability, remove jumper JP1 to disable local sensing .

Failure to remove JP1 can cause improper operation of the thermostat with a remote probe installed .

Voltage Selection Switch

5.

On the circuit board, set the voltage selection switch

(Figure 2) to the appropriate voltage for the application

• 24 V = 24 VAC

• 110–277 V = 120, 240, or 277 VAC.

NOTE:

The circuit board is shipped with the voltage selection switch in the 110-227 V position . For 24 VAC use, the switch must be in the 24 V position .

CAUTION

Before applying power, the voltage selection switch must be in the appropriate position . Failure to select the correct voltage can cause thermostat malfunction or permanently damage the thermostat .

7. Connect the color coded thermostat wires (Figure

3) to the line voltage wires located in the mud ring/ connection box and secure the connections with wire nuts.

Figure 3: Wiring diagram

Wiring diagram

Setback Input/ door Switch

White/black

Remote Probe

White/Yellow

Circuit Common

White/Violet

Pipe Sensor

White/Blue

Occupancy Detector

White/Gray

Yellow

Accessories

Available from

SUNNE CONTROLS

L2 / NEUTRAL

Blue

Red

White/Brown

Cool

( Main Output)

Heat

(Secondary Output)

Fan Low

White/Red

White/Orange

Fan Medium

Fan High

OUTPUTS

See Ratings

Brown Outside Air

Black L1

50 IM 168-7

Appendix

CAUTION

Use copper wire only . Insulate or wire nut all unused leads .

Avoid electrostatic discharge to the thermostat .

Failure to do so can cause thermostat malfunction or permanently damage the thermostat .

8.

Install the thermostat base to the mud ring/outlet box using two furnished mounting screws. Tighten the screws evenly but do not over tighten.

NOTE:

An output ratings chart (Table 3) is located on the inside of the base .

Table 3: Output ratings

Voltage

24 VAC

120 VAC

240 VAC

277 VAC

Output ratings

FLA

NA

5 .8

2 .9

2 .4

Inductive

LRA

NA

34 .8

17 .4

14 .4

Resistive amps

NA

6 .0

5 .0

4 .2

Pilot duty

24 VA

125 VA

125 VA

125 VA

HP

NA

1/4

1/4

1/4

9.

With the base now secured, verify that the circuit board is firmly snapped into the cover and is not dislodged.

10.

Install the cover assembly to the base, pressing firmly to engage the cover locking snaps.

Operation

Thermostat Button Operation

The thermostat interface (Figure 4) contains buttons for use in navigating to accompanying menus/screens and for performing specific operations. These buttons and operations are described as follows.

Figure 4:

Thermostat interface (model #TA170-001 shown)

MODES:

AUTO

COOL

HEAT

OFF

SYSTEM

BUTTON

FAN

BUTTON

SPEED

BUTTON or

F/C

BUTTON

(part #107345336)

UP/DOWN

ARROW

BUTTONS

DANGER

Hazardous voltage . Combined load current is not to exceed 20 amps . Mount only to a grounded metallic box .

Low voltage wiring is Class 2 . To avoid electrical shock or damage to equipment, disconnect power before installing or servicing . Failure to follow these instructions will result in death or serious injury .

System Button Operation

The System button (Figure 4) contains and displays the following modes of operation:

OFF—All thermostat outputs are off. The fan is still operational if FAN ON is selected.

AUTO—The thermostat automatically selects heating or cooling mode depending on the set point and room temperature. If demand exists, the appropriate HEAT or

COOL icon illuminates. A 3°F dead band is provided to prevent short cycling between heating and cooling modes.

After changeover, the control point automatically shifts so that the control OFF point equals the set point temperature.

COOL—The thermostat operates as a cooling only thermostat.

HEAT—The thermostat operates as a heating only thermostat.

UP/Down Arrow Button Operation

Use the Up and Down arrow buttons (Figure 4) to increase or decrease the temperature.

Fan Button Operation

Use the Fan button (Figure 4) to control operation of the fan.

In the ON position, the fan output operates continuously. In the AUTO position, the output cycles with demand. In the

OFF position, all outputs are off.

NOTE:

Model #TB170-001 (part #107345336) has staged fan control .

IM 168-7 51

Appendix

Speed Button Operation (TA170-001)

The fan Speed button (Figure 4) for model #TA170-001 (part

#107345335) is determined by manually selecting HI, MED, or LO. Press and hold the Speed button for five seconds to toggle the displayed temperature from Fahrenheit to Celsius.

F/C Button Operation (TB170-001)

Model #TB170-001 (part #107345336) is configured for staged fan control and therefore utilizes a F/C button (Figure

4) instead of a Speed button. When pressed, the F/C button toggles between Fahrenheit and Celsius.

Verifying Thermostat Operation

To verify thermostat operation after mounting and wiring it, perform the following:

1. Energize the system.

2. Set the fan to ON.

3.

Select each fan speed, if available, to verify operation.

4.

Set the system button to AUTO or other available selection.

5.

Using the UP arrow, adjust the temperature to more than 5°F above ambient temperature to cycle on heating.

6.

Using the DOWN arrow, adjust the temperature to more than 5°F below ambient temperature to cycle on cooling.

Thermostat Menu Functions

The thermostat menu contains nine functions which can be accessed using controls on the thermostat. Accessing the menu functions and details of each function are described below.

Menu Function Access

1. Press and hold the UP and DOWN arrow buttons

(Figure 5) for five seconds.

2.

The current display clears and the number “1” appears.

3.

Press the SYSTEM button to scroll to the next item number.

4. Use the UP and DOWN buttons to make changes within the selected number.

Figure 5: Thermostat menu

HOLD BOTH

FOR

5 SECONDS

STEP

THROUGH

SELECTIONS

AND

TEMPERATURE

ADJUSTMENT

SYSTEM

1 F/C Display Selection

2 Continuous Set Point Display

3 Fan Off Delay

4 Range Limit Lo

5 Range Limit High

6 Setback Heat

7 Setback Cool

8 Zone Temperature Offset

9 Key Pad Lockout

Menu Functions

1. F/C (Fahrenheit/Celsius) display selection

When this function is selected, the F and C icons appear and the selected icon flashes. To toggle between F or C, press the up or down arrow button.

2. Continuous set point display

When this function is selected, the F or C icon, current digits, and the set point icon appear. If the Continuous set point display is enabled, the set point icon flashes.

To toggle between continuous display of set point and display of zone temperature, press the up or down arrow button.

3. FAN off delay

When this function is selected, the FAN, OFF, and digits appear. The digits represent the number of seconds the fan stays on after the heating and cooling outputs are turned off. To increase or decrease the value from 0–255 seconds, press the up or down arrow button.

4. Range limit low

When this function is selected, the current minimum range setting, the SET POINT icon. and the LO icon appear. To increase or decrease the value, press the up or down arrow button.

5. Range limit high

When this function is selected, the current maximum temperature range adjustment, SET POINT icon, and

LO icon appear. To increase or decrease the value, press the up or down arrow button.

6. Set back heat

When this function is selected, the current temperature range adjustment, the SET BACK icon, and the HEAT icon appear. To increase or decrease the value, press the up or down arrow button.

7. Set back cool

When this function is selected, the current Cool setback value, the SET BACK icon, and the COOL icon appear.

To increase or decrease the value, press the up or down arrow button.

52 IM 168-7

Appendix

8. Zone temperature offset

When this function is selected, the numeric ones and tenths (0.0) appear with a leading minus sign. To increase or decrease the value +/– 9°F, press the up or down arrow button. Increments are made in 1°F and

0.5°C.

9. Keypad lockout

When this function is selected, the ON and OFF icons appear. The enabled icon flashes. OFF is the default.

ON disables the keypad except for entry into the service menu. To increase or decrease the value, press the up or down arrow button.

NOTE:

In the event of a power failure, these values are stored and can be recalled .

Fan Operation

The thermostat may be factory configured for standard or staged fan operation.

Standard Fan Configuration (TA170-001)

Units with standard fan operation (Figure 8) have a selectable fan Speed button.

Figure 8: Standard fan operation

STANDARD FAN OPERATION

FAN ON: Fan is on continuously.

FAN AUTO: Fan cycles on with demand.

SPEED: Fan speed is selected by the user.

TEMPERATURE DEMAND - COOL

1 F 2 F 3 F -4 F -3 F -2 F -1 F

TEMPERATURE DEMAND - HEAT

FAN AUTO: Fan cycles on with demand.

FAN ON: Fan is on continuously.

4 F

The remote probe input can be used with a condensate overflow switch (CO), either in conjunction with a remote probe (normally closed CO switch, Figure 6), or with local sensing (normally open CO switch, Figure 7). When the condensate switch activates, the thermostat displays a service wrench icon and disables all outputs.

Remote Probe

White/Yellow

Circuit Common

White/Violet

Circuit Common

White/Violet

Normally Closed

Condensate Switch

Normally Open

Condensate Switch

Staged Fan Configuration (TB170-001)

Factory configuration is available for staged fan operation

(Figure 9) to provide occupant comfort while using the most effective fan speed.

Figure 9: Staged fan operation

STAGED FAN OPERATION

FAN HIGH

FAN MEDIUM

FAN LOW

FAN ON: Fan stays at lowest speed.

TEMPERATURE DEMAND - COOL

-5 F -4 F -3 F -2F

System

ON

-1 F

Control

OFF

SET

POINT

System

ON

1 F 2 F 3 F 4 F 5 F

TEMPERATURE DEMAND - HEAT

FAN ON: Fan stays at lowest speed.

FAN LOW

FAN MEDIUM

FAN HIGH

Remote Probe Installation

Remote Probe

White/Yellow

Circuit Common

White/Violet

Normally Closed

Condensate Switch

Controlled Off Factory Configuration

A factory configuration may be provided for minimum heating and cooling requirements. Using this configuration, the HEAT and COOL outputs are automatically cycled on at the heat setback limit. Your thermostat may not have this feature.

IM 168-7 53

Appendix

Fancoil Operation

Fancoil operation is either a 2-pipe or 4-pipe configuration which is determined by jumper selection JP4 (see “Mounting and Wiring the Thermostat”).

2-Pipe Operation

In this configuration, the thermostat permanently disables the secondary output and disables the fan from cycling in an invalid mode. The main output configuration is dependent on the pipe sensor input. With a pipe sensor connected, the thermostat automatically selects heating or cooling depending on the sensed water temperature. If the pipe sensor input is open (unconnected), the main output only cools. If the pipe sensor input is shorted, the main output only heats.

Normal thermostat default is for 4-pipe operation. For 2-pipe operation, install a jumper on JP4.

4-Pipe Operation

In this configuration, both the main output (COOL) and the secondary output (HEAT) are available. These both cycle

ON depending on the mode of the thermostat. With a pipe sensor connected, the thermostat automatically changes the main output to heat and disables the secondary output if the main coil water is hot. For 4-pipe operation, the JP4 jumper is removed.

Pipe Sensor Operation

A pipe sensor can be connected when the thermostat is configured for either 2-pipe or 4-pipe configuration. The pipe sensor is used to determine the water temperature in the main coil, which should be connected to the primary output.

Pipe sensor input—use a 10K Remote Probe or a standard

ON-Off Aquastat for summer/winter changeover.

Purge Cycle

With a pipe sensor connected, the thermostat initiates a purge cycle if the sensed water temperature is ambiguous

(not adequately hot or cold). The sequence for purge cycle operation is as follows:

1. The thermostat has a call for heat or cooling.

NOTE: If at any time the call goes away, the thermostat stops the purge cycle .

2.

The thermostat checks the pipe sensor to verify water temperature.

3. If the water temperature is beyond 15°F of the set point, normal HVAC control occurs.

4. If the water temperature is not beyond 15°F of the set point, the thermostat checks to see if the water temperature is above 80°F or below 60°F.

If yes, normal HVAC control occurs.

If no, the thermostat opens the main output (COOL) for three minutes.

5. After the three minute purge cycle occurs, the thermostat checks to see if the water temperature is more than 15°F from the set point, or above 80°F, or below 60°F.

If yes, normal HVAC operation occurs.

If no,

the valve is left open and the thermostat continues to search for a valid reading.

NOTE:

If at any time the demand goes away, the thermostat will stop the purge cycle .

Table 4 shows output operation, depending on the sensed water temperature.

Table 4: Output operation

2-Pipe/4-Pipe selection

2-pipe

JP4 ON

4-pipe

JP4 OFF

Water temperature

Cold

Hot

Cold

Hot

Output operation

Main output

Cooling only The fan does not cycle on with a heat demand .

Heating only The fan does not cycle on with a cool demand .

Cooling

Heating only The fan does not cycle on with a cool demand .

Secondary output

Disabled

Disabled

Heating

Disabled

Setback Operation

In this configuration, the low level switch input normally is open. To enable setback operation, the JP3 jumper is removed

(see “Mounting and Wiring the Thermostat”). The input will close and the thermostat heating and cooling setback limits can then be used as temperature control points. Fan operation in setback is cycled with demand. Press any thermostat key to override setback for one hour. Setback overrides any user setting except if the control is turned to OFF.

54 IM 168-7

Appendix

Optional Occupancy Detection Equipment Operation

The T170 thermostat can be used with optional S200 series occupancy detection equipment. Purchasing and installing this equipment to compliment the thermostat adds energy savings by setting back HVAC operation during occupied and unoccupied times. Optional detection equipment configurations and operation are described below.

To enable door/window switch only operation, install a jumper to JP3 (see “Mounting and Wiring the Thermostat”) and the occupancy input must be shorted to circuit common.

Figure 10:

Optional equipment configuration #1

SB200-001 Occupancy Sensor

The SB200-001 occupancy sensor (Figure 10) serves as an occupancy sensor for automatic control of a guest room

HVAC system. It incorporates an innovative dual delay processor which allows the sensor to verify the nature of occupancies, and is capable of eliminating unnecessary actuations of the HVAC device due to unintentional passages or short time occupancies. The sensor may also serve as a slave sensor (Figure 11).

The sensor switch is open in occupied mode and closed in unoccupied mode. An optional door and/or window switch

(Figure 10) is open when the door/window is open and is closed when the door/window is closed.

NOTE:

To use this configuration, a jumper must be installed to JP3 to allow occupancy input .

NOTE:

An optional door and/or window switch (Figure 10) can be added for use with the SB200-001 sensor .

Operation

In an occupied mode, the thermostat operates normally and looks for a door open signal. When the door opens, the thermostat waits for a door close signal. If the door is open for more than two minutes, the thermostat turns the HVAC system outputs to OFF. During this two minute period, if any button is pressed on the keypad, the time delay is extended to ten minutes. The time delay can only be extended once. Once the HVAC outputs transition to OFF, a door closure is required to re-enable the outputs. When the door closes, the thermostat starts a two minute timer and tries to detect occupancy. If the timer expires and no occupancy is detected, the thermostat transitions to an unoccupied state.

If occupancy is detected while the timer is running, the thermostat will remain in the occupied mode.

In an unoccupied mode, the thermostat sets heating and cooling set points to setback values as determined by factory or user settings. The fan is automatically set to cycle with demand. The thermostat continually monitors the occupancy sensor and will enter into occupied mode if occupancy is detected.

If the installation is only using a door/window switch, the thermostat will disable the HVAC outputs if this output is open for longer than two minutes.

SD200-001 Occupancy Sensor

The SD200-001 occupancy sensor (Figure 11) serves as a master sensor for a guest room HVAC management system.

The sensor provides HVAC operation according to occupancy status, as well as door/window switch monitoring, selectable high/low temperature setback, form-C output, slave sensor connectivity, and a five minute door open HVAC shut-off.

NOTE:

To use this configuration, the jumper to JP3 is removed to allow setback input .

NOTE: An optional door and/or window switch (Figure 11) and slave sensor can be added for use with the

SD200-001 sensor .

Operation

In an occupied mode, the SD200-001 occupancy sensor

(Figure 11) and door switch use advanced microprocessor logic to determine occupancy. A door open signal will initiate occupancy status detection. If the sensor determines that a room is occupied, it will allow normal HVAC control.

The sensor will wait for another door open signal before determining occupancy again.

In an unoccupied mode, the sensor continually monitors the room. Any occupancy detection will set the operation to occupied mode.

IM 168-7 55

Appendix

Figure 11:

Optional equipment configuration #2

Operation

With each occupancy detection, an OFF delay is started and can be set to delay for up to 30 minutes.

Figure 12:

Optional equipment configuration #3

SD200-002 Occupancy Sensor

The SD200-002 occupancy sensor serves as a stand alone master sensor for a guest room HVAC management system.

The sensor provides HVAC operation according to occupancy status, as well as selectable high/low temperature setback, form-C output, and a five minute door open HVAC shut-off.

This system provides basic room setback and is ideal for control of HVAC in commercial spaces.

NOTE:

To use this configuration, the jumper to JP3 is removed to allow setback input .

© 2013 Daikin Applied • www.DaikinApplied.com • 800-432-1342

56

IM 846 07/06

IM 168-7

Appendix

Thermostat Conversion Kit

Installation Manual

Safety Information

WARNING

The installation of this equipment shall be in accordance with the regulations of authorities having jurisdiction and all applicable codes. It is the responsibility of the installer to determine and follow the applicable codes. This equipment is to be installed only by an experienced installation company which employs trained personnel.

WARNING

Rigorously adhere to field wiring procedures regarding proper lockout and tagout of components .

WARNING

To avoid electrical shock, personal injury or death:

1 . Installer must be qualified, experienced technician .

2 . Disconnect power supply before installation to prevent electrical shock and damage to equipment .

CAUTION

If the FAN Switch remains in the left-most (Off) position the thermostat will NOT function properly .

IM 831

Group: Applied Air Systems

Part Number: 667757200

Date: May 2006

Procedure

1. Carry out this procedure before mounting the thermostat or applying power to it. If the thermostat is already mounted, turn off all power to it before proceeding.

2. Slide the FAN switch on the front of the thermostat to the setting at which you want the motor to run all the time.

NOTE:

Once you exchange thermostat covers, the user can no longer change this setting .

3.

Remove the cover from the thermostat by gently prying behind the left hand edge of the cover with a small screwdriver, then pulling it off as shown in Figure 1 and

Figure 2.

4.

Adjust the dip switch and jumpers to your desired configuration (see thermostat installation manual).

5. Pull off the fan slide switch cap (Figure 3).

NOTE:

Be careful not to change the position of the switch you set in Step 2 .

6.

Place the new thermostat cover that does not have the

3-speed switch opening on the thermostat (Figure 4).

Figure 1: Pry behind left hand edge of cover to remove

Introduction

This thermostat conversion kit number 107345245 converts a fan coil unit thermostat to a thermostat without a 3-speed switch. The thermostat kit includes a cover that does NOT have an opening for the 3-speed control switch. The following is the proper procedure to convert the thermostat.

© 2013 Daikin Applied

IM 168-7 57

Appendix

Figure 2: Pull left end of cover away until tabs at right end are cleared

Figure 4: Thermostat cover without 3-speed switch opening

Figure 3: Remove plastic fan slide switch cap

© 2013 Daikin Applied • www.DaikinApplied.com • 800-432-1342

58

IM 831 05/06

IM 168-7

Daikin Training and Development

Now that you have made an investment in modern, efficient Daikin equipment, its care should be a high priority. For training information on all Daikin HVAC products, please visit us at www.DaikinApplied.com and click on training, or call 540-248-9646 and ask for the Training

Department.

Warranty

All Daikin equipment is sold pursuant to its standard terms and conditions of sale, including Limited

Product Warranty. Consult your local Daikin Representative for warranty details. Refer to Form

933-430285Y. To find your local Daikin Representative, go to www.DaikinApplied.com.

Aftermarket Services

To find your local parts office, visit www.DaikinApplied.com or call 800-37PARTS (800-377-2787).

To find your local service office, visit www.DaikinApplied.com or call 800-432-1342.

This document contains the most current product information as of this printing. For the most upto-date product information, please go to www.DaikinApplied.com.

Products Manufactured in an ISO Certified Facility.

Daikin Applied

800.432.1342

www.DaikinApplied.com

© 2013 Daikin 01/13

advertisement

Was this manual useful for you? Yes No
Thank you for your participation!

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project

Related manuals