CWMICRO:62591

D301714X012

Product Data Sheet

August 2012

ControlWave Micro IEC 62591 Interface

The IEC 62591 Interface allows a ControlWave Micro to communicate with any mix of up to 100 WirelessHART™ field devices(based on load). The module supports monitoring of both the process information contained in the remote terminal unit (RTU) and the intelligent diagnostic information residing in the WirelessHART field devices.

The IEC 62591 Interface consists of two parts: the Smart

Wireless Field Link that provides the radio link to the

WirelessHART field devices, and the IEC 62591 Interface

Module that installs into the ControlWave Micro.

The IEC 62591 Interface module is a key component in the Smart Remote Automation extension of

PlantWeb. The IEC 62591 Interface module provides the ControlWave Micro with Plantweb

Remote Automation functionality. This includes the ability to pass HART data bi-directionally through the network to AMS™ Device Manager software.

®

Smart

WirelessHART Networks

WirelessHART networks provide 99.9% network reliability– reliability that is unmatched by other wireless sensor networks.

WirelessHART networks achieve this performance by being selforganizing and self-healing mesh networks. This means that each device on the WirelessHART network has multiple communication paths, and support automatic path configuration. If one path is obstructed, the network automatically re-organizes and transmits data along another path to achieve a successful transmission. WirelessHART networks ensure that you always have access to the field information when you need it.

Information transmitted on the WirelessHART network is protected by 128-bit encryption, user-definable network key rotation, and frequency-hopping spread spectrum radio signals.

Scalability

The IEC 62591 Interface is capable of supporting up to 100 wireless field devices (based on load). Once your initial network has been installed, it is quick and easy to add additional devices, allowing you to plan a large installation and add devices over time. Once a WirelessHART device is configured with the Network ID and Join Key, simply install the device in the field and it is automatically detected and reconciled through OpenBSI software.

WirelessHART Communication

Statistics

Detailed communication statistics are accumulated for the wireless network. Transmitted and receive data is accumulated for byte, message, session, tunnel, radio and other HART messages.

IEC 62591 Interface Module

Remote Automation Solution

Smart Wireless Field Link

August 2012

CWMICRO:62591

2

IEC 62591 Interface Self-Organizing Network

WirelessHART Data Access

The IEC62591 Function Block is pre-configured to return the

Universal and Common HART parameters including;

ƒ

Long Tag

ƒ

User Defined Message

ƒ

User Defined Descriptor

ƒ

Extended Device Type

ƒ

Device ID

ƒ

Manufacturer ID

ƒ Device Serial Number

ƒ

Adapter Type — THUM’s Expanded Device Type

ƒ Adapter ID — THUM’s Device ID

ƒ

PV, SV, TV and QV Variable Units

ƒ Slot 0, 1, 2 and 3 Variable Units

ƒ

PV, SV, TV and QV Variable Value

ƒ

Slot 0, 1, 2 and 3 Variable Value

ƒ

Primary Variable Loop Current

ƒ

Device Status

ƒ

Battery Life

ƒ

PV Loop current

ƒ Burst Rate

Installation and Configuration

The IEC 62591 Interface Module connects to the Smart

Wireless Field Link through a four-wire connection. This allows the Smart Wireless Field Link to be strategically placed away from the controller in the optimal location for best network performance. The module provides 24 Vdc loop-output to power the Smart Wireless Field Link.

After installing the IEC 62591 Interface Module and Smart

Wireless Field Link, you configure the ControlWave Micro with

OpenBSI software to act as a gateway device. The ControlWave

Micro can then receive signals from and transmit signals to

WirelessHART field devices.

OpenBSI software provides you with a list of wireless field devices with the correct Network ID and Join Key. You can choose which of those devices are enabled (commissioned) on the network. You can also configure the update rate for individual devices.

You can install one IEC 62591 Interface Module in a

ControlWAve Micro. IEC 62591 Interface Modules can be installed in any slot. With power removed, modules can be easily installed or removed from the module slots accessible from the front of the unit.

Note: The IEC62591 module cannot be installed in a

ControlWave I/O expansion chassis.

The module has a removable terminal block for convenient wiring and servicing. The terminal block can accommodate size

24 to 16 American Wire Gauge (AWG). A USB port is provided on the module to perform firmware updates and to provide debug information to support personnel. www.EmersonProcess.com/Remote

CWMICRO:62591

POWER

+

-

B(-)

Twisted Pair 1

18 AWG 2-Twisted Shielded Pairs Cable

Twisted Pair 2

IEC 62591 Interface Wiring Diagram

A

B

August 2012 www.EmersonProcess.com/Remote

IEC62591Termination Jumpers

3

August 2012

Smart Wireless Field Link

Field Wiring Terminals

CWMICRO:62951

Terminal Label Definition

4

4 B (—) RS-485 (—)

HART/

POWER —

Input Power Negative 6

Wireless Communications

Protocol IEC 62591 (WirelessHART)

2.4—2.5 GHz DSSS

Supported Device Update Rates 4 seconds to 60 minutes

Network Size/Latency

Range (Line of Sight)

100 devices/up to 4 seconds

Standard Antenna 225 m (750 ft)

Extended Antenna 800 m (2600 ft)

Output Power

Wired Communications

Type

Unique join keys and device white listing

10 dBm (10mW)

4-wire connection to the IEC 62591 Interface Module

Less than 15 pF/ft capacitance

200 m (656 ft) maximum Distance

Power

Input

Consumption

Physical

Supplied by the 4- wire connection to the IEC 62591 Interface module (10.5 — 30 Vdc)

20 mA at 12 Vdc

Wireless

Fieldlink

140 mm H by 106.7 mm W by 133.4 mm D

(5.51 in H by 4.20 in W by 5.21 in D)

Standard Antenna 90.2 mm (3.55 in)

Extended

Antenna

175.8 mm (6.92 in) www.EmersonProcess.com/Remote

CWMICRO:62591

Weight

Wiring

Aluminum Housing 1.7 kg (3.7 lb)

Stainless

Housing

2.9 kg (6.4 lb)

24 — 14 AWG twisted shielded pair

All SST, 2-inch pipe mounting and panel mount bracket Mounting

Environmental

Operating Temperature

Operating Humidity

-40 TO 85°C (-40 TO 185°F)

0-90% relative humidity

August 2012

EMC

Approvals

Complies with EN613261:2006

Telecommunication Compliance All wireless devices require certification to ensure that they adhere to regulations regarding the use of the RF spectrum. Nearly every country requires this type of product certification.

Emerson is working with governmental agencies around the world to supply fully compliant products and remove the risk of violating country directives or laws governing wireless device usage.

FCC and IC This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions:

This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation. This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons.

Ordinary Location Certification for FM

As standard, the Gateway has been examined and tested to determine that the design meets basic electrical, mechanical, and fire protection requirements by FM, a nationally recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and

Health Administration (OSHA).

Certifications

I5 FM Intrinsically Safe, Non-Incendive, and Dust Ignition-proof

Certificate Number: 3040398

Intrinsically Safe for Class I, II, III, Division 1, Groups A, B, C, D, E, F, and G.

Zone Marking: Class I, Zone 0, AEx ia llC

Temperature Codes T4 (Tamb = -40 to 70 °C)

Non-Incendive for Class I, Division 2, Groups A, B, C, and D.

Dust Ignition-proof for Class II, III, Division 1, Groups E, F, and G.

Ambient temperature limits: -40 to 70 °C

Enclosure Type 4X, IP66/67

Certification

Standards

When installed per Rosemount Drawing 00781-101:

3600:1998, 3610:2010, 3611:2004, 3810:2005, ANSI/NEMA

250:2003, ANSI/IEC 60529:2004 www.EmersonProcess.com/Remote 5

6

August 2012

Ordinary Location Certification for FM (continued)

CWMICRO:62591

Special Conditions of Certification

1. The Model 781 transmitter housing contains aluminum and is considered a potential risk of ignition by impact or friction. Care must be taken into account during installation and use to prevent impact and friction.

2. The surface resistivity of the unit is greater than one gigaohm. To avoid electrostatic charge build-up, it must not be rubbed or cleaned with solvents or a dry cloth.

3. The Model 781 transmitter will not pass the 500Vrms dielectric strength test and thismust be taken into account during installation.

CSA

Safe

Intrinsically Safe for Class I, Division 1, Groups A, B, C, and D.

Temp Code T3C

Enclosure Type 4X, IP66/67

European Union Directive

Information

When installed per Rosemount Drawing 00781-1011

The EC declaration of conformity for all applicable European directives for this product can be found on the Rosemount website at www.rosemount.com. A hard copy may be obtained by contacting your local sales representative.

ATEX Directive (94/9/EC)

Emerson Process Management complies with the ATEX Directive.

Electro Magnetic Compatibility (EMC) (2004/108/EC)

Emerson Process Management complies with the EMC Directive.

Radio and Telecommunications Terminal Equipment Directive (R&TTE)(1999/5/EC)

Emerson Process Management complies with the R&TTE Directive

European

Certification

Certificate Number: Baseefa11ATEX0059X

II 1G Ex ia IIC T4 Ga (Tamb = -40 °C to 70 °C)

Enclosure Type IP66/67

When installed per Rosemount Drawing 00781-1024

CE 1180

Input/Output

Parameters Ui = 30 V

Ii = 200 mA

Pi = 1.0 W

Ci = 0

Li = 0

Input / RS485

Ui = 11 V

Ii = 300 mA

Pi = 1.0 W

Ci = 5.1 nF

Li = 0

Output / RS485

UO = 7.14 V

IO = 112 mA

PO = 1.0 W

Ci = 0

Li = 0

CO = 13.9 μF

LO = 0 www.EmersonProcess.com/Remote

CWMICRO:62591

European Union Directive

Information (continued)

Combination Certification

August 2012

European

Certification

(continued)

Special

Conditions for

Safe Use (X)

1. The plastic antenna may present a potential electrostatic ignition hazard and must not be rubbed or cleaned with a dry cloth.

2. The Model 781 enclosure is made of aluminum alloy and is given a protective polyurethane paint finish; however, care should be taken to protect it from impact or abrasion if located in a zone 0 environment.

3. The device is not capable of withstanding the

500V isolation test required by EN60079-11:2007

Clause 6.3.12. This must be taken into account when installing the device.

Safety

Certificate Number: IECEx BAS 11.0028X

Ex ia IIC T4 Ga (Tamb = -40 °C to 70 °C)

Enclosure Type IP66/67

When installed per Rosemount Drawing 00781-1024

Input/Output

Parameters Ui = 30 V

Ii = 200 mA

Pi = 1.0 W

Ci = 0

Li = 0

Input / RS485

Ui = 11 V

Ii = 300 mA

Pi = 1.0 W

Ci = 5.1 nF

Li = 0

Output / RS485

UO = 7.14 V

IO = 112 mA

PO = 1.0 W

Ci = 0

Li = 0

CO = 13.9 μF

LO = 0

Special

Conditions for

Safe Use (X)

1. The plastic antenna may present a potential electrostatic ignition hazard and must not be rubbed or cleaned with a dry cloth.

2. The Model 781 enclosure is made of aluminum alloy and is given a protective polyurethane paint finish; however, care should be taken to protect it from impact o rabrasion if located in a zone 0 environment.

3. The device is not capable of withstanding the

500V isolation test required by EN60079-11:2006

Clause 6.3.12. This must be taken into account when installing the device.

KL Combination of I5, I6, I1, and I7 www.EmersonProcess.com/Remote 7

August 2012

ControlWave Micro IEC 62591 Interface Module

Field Wiring Terminals

CWMICRO:62591

Terminal Label Definition

8

Communications

Quantity 1

Type

Max. Number of Wireless Field

Devices per Module

4-wire connection to the Smart Wireless Field Link

100

1 Max. Number of Modules per

ControlWave Micro

USB Port

Quantity

Type

Use

Power

Loop Output Power

Consumption

1

USB 2.0 specification

Firmware upgrades and troubleshooting report

12 to 30 Vdc

Main power supply loading at the

Battery Terminals

(at 12.0 Vdc)

Typical that may apply

USB Connection

73 mA at 12 Vdc

25 mA at 12 Vdc

Physical

Dimensions

Weight

Terminations

Wiring

LEDs

26 mm W by 75 mm H by 133 mm D (1.03 in. W by 2.96 in. H by 5.24 in. D)

127.6 g (4.5 oz)

Local and remote

24—16 AWG twisted shielded pair

RS-485 transmit and receive www.EmersonProcess.com/Remote

CWMICRO:62591

Environmental

Same as the ControlWave Micro in which it is installed

Approvals

Same as the ControlWave Micro in which it is installed

August 2012 www.EmersonProcess.com/Remote 9

Product Data Sheet

August 2012

CWMICRO:62591

D301714X012

Headquarters:

Emerson Process Management

Remote Automation Solutions

6005 Rogerdale Road

Houston, TX 77072 U.S.A.

T +1 281 879 2699 | F +1 281 988 4445 www.EmersonProcess.com/Remote

Europe:

Emerson Process Management

Remote Automation Solutions

Emerson House

Kirkhill Drive Kirkhill Industrial Estate

Aberdeen UK AB21 OEU

T +44 1224 215700 | F +44 1224 215799 www.EmersonProcess.com/Remote

North American/Latin America:

Emerson Process Management

Remote Automation Solutions

6005 Rogerdale Road

Houston TX USA 77072

T +1 281 879 2699 | F +1 281 988 4445 www.EmersonProcess.com/Remote

Middle East/Africa:

Emerson Process Management

Remote Automation Solutions

Emerson FZE

P.O. Box 17033

Jebel Ali Free Zone — South 2

Dubai U.A.E.

T +971 4 8118100 | F +971 4 8865465 www.EmersonProcess.com/Remote

Asia-Pacific:

Emerson Process Management

Remote Automation Solutions

1 Pandan Crescent

Singapore 128461

T +65 6777 8211| F +65 6777 0947 www.EmersonProcess.com/Remote

Remote Automation Solutions

© 2012 Remote Automation Solutions, a business unit of Emerson Process Management. All rights reserved.

Bristol, Inc., Bristol Canada, BBI SA de CV and Emerson Process Management Ltd, Remote

Automation Solutions (UK), are wholly owned subsidiaries of Emerson Electric Co. doing business as Remote Automation Solutions, a business unit of Emerson Process Management.

FloBoss, ROCLINK, Bristol, Bristol Babcock, ControlWave, TeleFlow and Helicoid are trademarks of Remote Automation Solutions. AMS, PlantWeb and the PlantWeb logo are marks of Emerson Electric Co. The Emerson logo is a trademark and service mark of the

Emerson Electric Co. All other marks are property of their respective owners.

The contents of this publication are presented for informational purposes only. While every effort has been made to ensure informational accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. Remote Automation Solutions reserves the right to modify or improve the designs or specifications of such products at any time without notice. All sales are governed by Remote Automation Solutions’ terms and conditions which are available upon request. Remote Automation Solutions does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Remote Automation Solutions product remains solely with the purchaser and end-user.