GAS HOBS

ZGF982C

INSTRUCTION BOOKLET

Please read this instruction booklet before using the appliance

GB

Important Safety Information

You MUST read hese warnings carefully before installing or using the hob. If you need assistance, contact our Customer Care Department on 08705 727727 l l l l l

Installation

This hob must be installed by qualified personnel, according to the manufacturer’s instructions and to the relevant British Standards.

Any gas installation must be carried out by a registered CORGI installer.

Remove all packaging before using the hob.

Ensure that the gas and electrical supply complies with the type stated on the rating plate, located near the gas supply pipe.

Do not attempt to modify the hob in any way.

l l l l

Child Safety

This hob is designed to be operated by adults. Do not allow children to play near or with the hob.

The hob gets hot when it is in use.

Children should be kept away until it has cooled.

Children can also injure themselves by pulling pans or pots off the hob.

l l l l l l l l l l

During Use

This hob is intended for domestic cooking only. It is not designed for commercial or industrial purposes.

When in use a gas cooking appliance will produce heat and moisture in the room in which it has been installed. Ensure there is a continuous air supply, keeping air vents in good condition or installing a cooker hood with a venting hose.

When using the hob for a long period time, the ventilation should be improved, by opening a window or increasing the extractor speed.

Do not use this hob if it is in contact with water.

Do not operate the hob with wet hands.

Ensure the control knobs are in the ‘OFF’ position when not in use.

When using other electrical appliances, ensure the cable does not come into contact with the hot surfaces of the cooking appliance.

Unstable or misshapen pans should not be used on the hob as unstable pans can cause an accident by tipping or spillage.

Never leave the hob unattended when cooking with oil and fats.

Never use plastic or aluminium foil dishes on the hob.

Perishable food, plastic items and areosols may be affected by heat and should not be stored above or below the hob unit.

2

l

Service

This hob should only be repaired or serviced by an authorised Service Engineer and only genuine approved spare parts should be used.

l l

Environmental Information

After installation, please dispose of the packaging with due regard to safety and the environment.

When disposing of an old appliance, make it unusable, by cutting off the cable.

Keep this instruction book for future reference and ensure it is passed on to any new owner.

Guide to Use the instructions

The following symbols will be found in the text to guide you throughout the Instructions:

Safety Instructions

F

Step by step instructions for an operation

Hints and Tips

Environmental Information

This appliance complies with the following

E.E.C. Directives:

* 73/23 - 90/683

(Low VoltageDirective);

* 93/68 (General Directives);

* 89/336 (Electromagnetical

Compatibility Directive);

* 90/396 (Gas Appliances), and subsequent modifications

Contents

For the User

Important Safety Information

Description of the Hob

Operation

Maintenance and Cleaning

Something Not Working?

Guarantee Conditions

4

5

6

2

3

4

For the Installer

Instructions for the Installer

Important safety requirements

Installation

Building In

Electrical connections

Wiring Diagram

Fault Finding

Commissioning

Conversion from Natural Gas to LPG

9

10

10

11

12

13

13

15

15

Description of the Hob

1 2

3

4 2

5

1. Auxiliary Burner

2. Semi-rapid Burners

3. Ultra-rapid Double-crown Burner

4. Rapid Burner

5. Control knobs

3

Operation

l

Hob burners

F

To light a burner: push in the relevant control knob and turn it anticlockwise to maximum position; l then adjust the flame as required.

If the burner does not ignite, turn the control knob to zero, and try again.

To ensure maximum burner efficiency, you should only use pots and pans with a flat bottom fitting the size of the burner used (see table).

Burner minimum maximum diameter diameter

Ultra-rapid

(Double-crown)

Large (rapid)

Medium (semi-rapid)

Small (Auxiliary)

180 mm.

180 mm.

120 mm.

80 mm.

260 mm.

260 mm.

220 mm.

160 mm.

If you use a saucepan which is smaller than the recommended size, the flame will spread beyond the bottom of the vessel, causing the handle to overheat.

Take care when frying food in hot oil or fat, as the overheated splashes could easily ignite.

As soon as a liquid starts boiling, turn down the flame so that it will barely keep the liquid simmering.

If the control knobs become difficult to turn, please contact your local Zanussi Service Force Centre.

Maintenance and Cleaning

Before any maintenance or cleaning can be carried out, you must DISCONNECT the hob from the electricity supply.

The hob is best cleaned whilst it is still warm, as spillage can be removed more easily than if it is left to cool.

The Hob Top

Regularly wipe over the hob top using a soft cloth well wrung out in warm water to which a little washing up liquid has been added. Avoid the use of the following:

- household detergent and bleaches;

- impregnated pads unsuitable for non-stick saucepans;

- steel wool pads;

- bath/sink stain removers.

Should the hob top become heavily soiled, it is recommended that a cleaning product such as Hob Brite or Bar Keepers Friend is used.

4

Cast Iron Pan Supports

The hob has cast iron pan supports.

Take care when removing them. They are fair heavy and could damage the hob or your kitchen furniture if you let them fall down.

To keep the pan supports in the correct position, they are hooked into hinges at the back of the hob. When removing the pan supports, lift them up as shown in the diagram. Never turn the pan supports on the hinges, this could damage them.

Wash the pan supports using hot soapy water. If necessary, a paste cleaner or a soap impregnated steel wool pad can be used with caution.

The Burners

The burner caps and crowns can be removed for cleaning.

Wash the burner caps and crowns using hot soapy water, and remove marks with a mild paste cleaner. A well moistened soap impregnated steel wool pad can be used with caution, if the marks are particularly difficult to remove.

After cleaning, be sure to wipe dry with a soft cloth.

NO

YES

Fig. 1

Something Not Working?

If the hob is not working correctly, please carry out the following checks before contacting your local Zanussi Service

Force Centre.

SYMPTOM

n

There is no spark when lighting the gas

n

The gas ring burns unevenly

If after all these checks, your hob still does not operate correctly, contact your local Zanussi Service Force

Centre.

Please note that it will be necessary to provide proof of purchase for any in-guarantee service calls.

SOLUTION

u

Check that the unit is plugged in and the electrical supply is switched on

u

Check that the RCCB has not tripped (if fitted)

u

Check the mains fuse has not blown

u

Check the burner cap and crown have been replaced correctly, e.g. after cleaning.

u

Check the main jet is not blocked and the burner crown is clear of food particles.

u

Check the burner cap and crown have been replaced correctly, e.g. after cleaning.

In-guarantee customers should ensure that the above checks have been made as the engineer will make a charge if the fault is not a mechanical or electrical breakdown.

5

Service and Spare Parts Customer Care Department

6

In the event of your appliance requiring service, or if you wish to purchase spare parts, please contact your local

Zanussi Service Force Centre by telephoning:

0870 5 929929

Your telephone call will be automatically routed to the

Service Force Centre covering your post code area. The addresses are listed on the following pages.

Before calling out an engineer, please ensure you have read the details under the heading “Something Not

Working.”

When you contact the Service Force Centre you will need to give the following details:

1. Your name, address and post code

2. Your telephone number

3. Clear and concise details of the fault

4. The model and serial number of the appliance (found on the rating plate)

5. The purchase date

For general enquiries concerning your Zanussi appliance or for further information on Zanussi products, please contact our Customer Care Department by letter or telephone at the address below or visit our website at www.zanussi.co.uk

Customer Care Department

Zanussi

55-77 High Street

Slough

Berkshire

SL1 1DZ

08705 727727 (*)

* calls to this number may be recorded for training purposes.

Guarantee Conditions

Zanussi Guarantee conditions

We, Zanussi, undertake that if, within 24 months of the date of the purchase, this Zanussi appliance or any part thereof is proved to be defective by any reason only of faulty workmanship or materials, we will, at our option, repair or replace the same FREE OF ANY CHARGE for labour, materials or carriage on condition that:

* The appliance has been correctly installed and used only on the gas and electricity supply stated on the rating plate.

* The appliance has been used for normal domestic purpose only, and in accordance with the manufacturer's instructions.

* The appliance has not been serviced, maintained, repaired, taken apart or tampered with by any person not authorised by us.

* All service work under this guarantee must be undertaken by a Zanussi Service Centre.

* Any appliance or defective part replaced shall become the Company's property.

* This guarantee is in addition to your statutory and other legal rights.

Home visits are made between 8.30am and 5.30pm

Monday to Friday. Visits may be available outside these hours, in which case a premium will be charged.

Exclusions

This guarantee does not cover:

* Damage or calls resulting from transportation, improper use or neglect, the replacement of any light bulbs or removable parts of glass or plastic.

* Costs incurred for calls to put right an appliance which is improperly installed or calls to appliance outside the United Kingdom.

* Appliances found to be in use within a commercial or similar environment, plus those which are the subject to rental agreements.

* Products of Zanussi manufacture which are not marketed by Zanussi.

European Guarantee

If you should move to another country within Europe then your guarantee moves with you to your new home subject to the following qualifications:

* The guarantee starts from the date you first purchased your product.

* The guarantee is for the same period and to the same extent for labour and parts as exist in the new country of use for this brand or range of products.

* This guarantee relates to you and cannot be transferred to another user.

* Your new home is within the European Community

(EC) or European Free Trade Area.

* The product is installed and used in accordance with our instructions and is only used domestically, i.e. a normal household

* The product is installed taking into account regulations in your new country.

Before you move, please contact your nearest Customer

Care centre, listed below, to give them details of your new home. They will then ensure that the local Service

Organisation is aware of your move and able to look after you and your appliances.

France Senlis +33 (0)3 44 62 29 99

Germany Nürnberg +49 (0)911 323 2600

Italy

Sweden

UK

Pordenone +39 (0)1678 47053

Stockholm +46 (0)8 738 79 50

Slough +44 (0)1753 219897

ZANUSSI SERVICE FORCE

To contact your local Zanussi Service Force Centre telephone 08705 929 929

GUERNSEY

JERSEY

CHANNEL ISLANDS

Guernsey Electricity

PO Box 4

Vale, Guernsey

Channel Islands

Jersey Electricity Company

PO Box 45

Queens Road

St Helier

Jersey

Channel Islands JE4 8NY

SCOTLAND

ABERDEEN

(M05)

54 Claremont Street

Aberdeen AB10 6RA

AUCHTERMUCHY 33a Burnside

(M03) Auchtermuchy

Fife KY14 7AJ

BLANTYRE

(M07)

Unit 5

Block 2

Auchenraith Ind. Estate

Rosendale Way

Blantyre G72 0NJ

DUMFRIES

(M01)

DUNOON

(M67)

GLASGOW

(M04)

INVERNESS

(M06)

ISLE OF ARRAN

(OWN SALES)

ISLE OF BARRA

(OWN SALES)

ISLES OF BUTE

(M66)

93 Irish Street

Dumfries

Scotland DG1 2 PQ

Brair Hill

7 Hill Street

Dunoon

Argyll PA23 7AL

20 Cunningham Road

Clyde Estate

Rutherglen

Glasgow G73 1PP

Unit 3B

Smithton Ind. Estate

Smithton

Inverness IV1 AJ

Arran Domestics

Unit 4 The Douglas Centre

Brodick

Isle of Arran KA27 8AJ

J Zerfah

244 Bruernish

Isle of Barra

Western Islands HS9 5QY

Walker Engineering

Glenmhor

Upper Serpentine Road

Rothesay

Isle of Bute PA20 9EH

ISLE OF LEWIS

(M69)

ND Macleod

16 James Street

Stornoway

Isle of Lewis PA87 2QW

KELSO

(M08)

2-8 Wood Market

Kelso

Borders TD5 7AX

ORKNEY

(M65)

PERTH

PERTH

(OWN SALES)

SHETLAND

(OWN SALES)

SHETLAND

(OWN SALES)

WHALSAY

(OWN SALES)

BELFAST

(M27)

NORTHERN IRELAND

Owenmore House

Kilwee Business Park

Upper Dunmury Lane

Belfast

BT17 0HD BIRKENHEAD

(M11)

NORTH EAST

Corsie Domestics

7 King Street

Kirkwall

Orkney KW15

Hydro Electrical

Inveralmond House

Ruthervenfield Road

Perth PH1 3AQ

Graham Begg

Unit 4

Airport Ind Estate

Wick KW1 4QS

Tait Electronic Systems Ltd

Holmsgarth Road

Lerwick

Shetland ZE1 0PW

Bolts Shetland Ltd.

26 North Road

Lerwick

Shetland ZE1 0PE

Leask Electrical

Harisdale

Symbister, Whalsay

Shetland ZE2 9AA

GATESHEAD

(M39)

GRIMSBY

(M42)

HULL

(M41)

LEEDS

(M37)

Unit 356a

Dukesway Court

Dukesway

Team Valley

Gateshead NE11 0BH

15 Hainton Avenue

Grimsby

South Humberside

DN32 9AS

Unit 1

Boulevard Industrial

Estate

Hull

HU3 4AY

64-66 Cross Gates Road

Leeds

LS15 7NN

NEWTON AYCLIFFE Unit 16

(M45) Gurney Way

Aycliffe Industrial Estate

Newton Aycliffe

DL5 6UJ

SHEFFIELD

(M38)

Pennine House

Roman Ridge Ind.

Roman Ridge Road

Sheffield S9 1GB

NORTH WEST

CARDIFF

(M28)

CLYWD

(M14)

WALES

Guardian Industrial Estate

Clydesmuir Road

Tremorfa

Cardiff

CF2 2QS

Unit 6-7 Coed – Parc

Abergele Road

Rhuddlan

Clwyd

Wales

LL18 5UG

DYFED

(M77)

HAVERFORDWEST Cromlech Lodge

(M75) Ambleston

Haverfordwest

Pembrokeshire

SA62 5DS

OSWESTRY

(M17)

Maes Y Coed

High Mead

Llanybydder

Carmarthenshire

SA40 9UL

Plas Ffynnon

Warehouse

Middleton Road

Oswestry

SY11 2PP

CARLISLE

(M10)

ISLE OF MAN

(M64)

LIVERPOOL

(M15)

MANCHESTER

(M09)

PRESTON

(M13)

STOCKPORT

(M16)

1 Kelvin Park

Dock Road

Birkenhead

L41 1LT

Unit 7

James Street Workshops

James Street

Carlisle

Cumbria CA2 5AH

South Quay Ind. Estate

Douglas

Isle of Man

IM1 5AT

Unit 1

Honeys Green Precinct

Honeys Green Lane

Liverpool

L12 9JH

Unit B

Central Industrial Estate

St Marks Street

Bolton

BL3 6NR

Unit 250

Dawson Place

Walton Summit

Bamber Bridge

Preston

Lancashire PR5 8AL

Unit 20 Haigh Park

Haigh Avenue

Stockport

SK4 1QR

7

8

ZANUSSI SERVICE FORCE

To contact your local Zanussi Service Force Centre telephone 08705 929 929

BIRMINGHAM

(M18)

MIDLANDS

66 Birch Road East

Wyrley Road Ind. Estate

Witton

Birmingham

B6 6DB

BOURNE

(M44)

BRIDGNORTH

(M72)

GLOUCESTER

(M23)

NEWCASTLE

UNDER LYME

(M12)

Manning Road Ind.

Estate

Pinfold Road

Bourne

PE10 9HT

68 St. Mary’s Street

Bridgnorth

Shropshire

WV16 4DR

101 Rycroft Street

Gloucester

GL1 4NB

HEREFORD

(M31)

Unit 3

Bank Buildings

Cattle market

Hareford

HE4 9HX

HIGHAM FERRERS 30 High Street

(M51) Higham Ferrers

Northants

NN10 8BB

ILKESTON

(M43)

Unit 2

Furnace Road

Ilkeston DE7 5EP

LEICESTER

(M22)

Unit 7

Oaks Ind. Estate

Coventry Road

Narborough

Leicestershire

LE0 5GF

LINCOLN

(M40)

Unit 8

Stonefield Park

Clifton Street

Lincoln

LN5 8AA

18-21 Croft Road

Brampton Ind. Estate

Newcastle under Lyme

Staffordshire

ST5 0TW

REDDITCH

(M20)

TAMWORTH

(M19)

13 Thornhill Road

North Moons Moat

Redditch

Worcestershire

B98 9ND

Unit 3

Sterling Park

Claymore

Tamworth

B77 5DO

WORCESTER

(M73)

Units 1 & 2

Northbrook Close

Gregorys Mill Ind. Estate

Worcester

WR3 8BP

IPSWICH

(M48)

NORWICH

(M52)

LONDON & EAST ANGLIA

BECKENHAM

(M79)

CHELMSFORD

(M47)

COLINDALE

(M53)

11a Gardener Ind. Estate

Kent House Lane

Beckenham

Kent BR3 1QZ

Hanbury Road

Widford Ind. Estate

Chelmsford

Essex

CM12 3AE

Unit 14

Capitol Park

Capitol Way

Colindale

London NW9 0EQ

ELTHAM

(M78)

ENFIELD

(M49)

GRAVESEND

(M57)

HARPENDEN

(M46)

LETCHWORTH

(M50)

LONDON

(M76)

MAIDENHEAD

(M60)

MOLESEY

(M61)

NEWBURY

(M24)

194 Court Road

Mottingham

Eltham

London SE9 4EW

284 Alma Road

Enfield

London

EN3 7BB

Unit B4

Imperial Business Estate

Gravesend

Kent

DA11 0DL

Unit 4

Riverside Estate

Coldharbour Lane

Harpenden

AL5 4UN

16-17 Woodside Ind. Estate

Works Road

Letchworth

Herts

SG6 1LA

2/4 Royal Lane

Yiewsley

West Drayton

Middlesex

UB7 8DL

Reform Road

Maidenhead

Berkshire

SL6 8BY

10 Island Farm Avenue

West Molesey

Surrey

KT8 2UZ

9 Pipers Court

Berkshire Drive

Thatcham

Berkshire

RG19 4ER

Unit 6C

Elton Park Business Centre

Hadleigh Road

Ipswich

IP2 0DD

2b Trafalgar Street

Norwich

NR1 3HN

SUNBURY

(M63)

Unit 1a

The Summit

Hanworth Road

Hanworth Ind. Estate

Sunbury on Thames

TW16 5D

ASHFORD

(M58)

FLEET

(M59)

HAYWARDS

HEATH

(M55)

SOUTH EAST

Unit 2

Bridge Road Business Est.

Bridge Road

Ashford

Kent TN2 1BB

Unit 1

Redsfield Ind. Estate

Church Crookham

Fleet

Hampshire GU13 0RD

21-25 Bridge Road

Haywards Heath

Sussex RH16 1UA

SOUTH WEST

BARNSTAPLE

(M30)

Main Road

Fremington

Barnstaple

North Devon EX31 2NT

BOURNEMOUTH 63-65 Curzon Road

(M26) Bournemouth

Dorset

BH1 4PW

BRIDGEWATER

(M35)

6 Hamp Ind. Estate

Bridgewater

Somerset TA6 3NT

BRISTOL

(M25)

EMSWORTH

(M33)

11 Eldon Way

Eldonwall Trading

Bristol

Avon BS4 3QQ

266 Main Road

Southbourne

Emsworth

PO10 8JL

ISLE OF WIGHT Unit 8

(M34) Enterprise Court

Ryde Business Park

Ryde

Isle of Wight PO33 1DB

NEWTON ABBOT Unit 2

(M29) Zealley Ind. Estate

Kingsteignton

Newton Abbot

S. Devon

TQ12 3TD

REDRUTH

(M36)

Unit 7D

Pool Ind. Estate

Wilson Way

Redruth

Cornwall TR15 3QW

Instructions for the Installer

Engineers technical data

OVERALL DIMENSIONS

Width:

Depth:

860 mm.

510 mm.

CUT OUT DIMENSIONS

Width:

Depth:

830 mm.

480 mm.

SUPPLY CONNECTIONS

Gas:

RC 1/2 inch (1/2 inch male) Rear right hand corner

Electric:

230-240V 50Hz supply, 3 core flexible cable with non rewireable plug fitted with a 3 amp cartridge fuse.

Ignition HT Spark

Spark Generator

Spark Gap

Ispra Control's BF 50066

230- 240V 0.6 YA T 120

Fixed

Rear Left Burner (semi rapid)

Heat Input 2.0 kW (6824 BTU/HR)

Front Left Burner (auxiliary)

Heat Input 1.0 kW (3412 BTU/HR)

Rear Right Burner (semi rapid)

Heat Input 2.0 kW (6824 BTU/HR)

Front Right Burner (rapid)

Heat Input 3.0 kW (10236 BTU/HR)

Central Burner (Ultra-rapid Double-crown)

Heat Input 3.5 kW (11942 BTU/HR)

BURNER RAPID

(large)

SEMI-RAPID

(medium)

MAX MIN MAX MIN

AUXILIARY

(small)

MAX

ULTRA-RAPID

(double-crown)

MIN MAX MIN POSITION

NOMINAL THERMAL

POWER kW

NOMINAL FLOW

RATE m 3 /h

3.0

0.65

2.0

0.45

1.0

0.33

3.5

1.2

0.286

0.062

0.190

0.043

0.095

0.031

0.333 0.114

119 Adjust.

96 Adjust.

70 Adjust.

136 Adjust.

NOMINAL THERMAL

POWER kW

NOMINAL FLOW

RATE g/h

2.8

202

86

0.65

47

40

2.0

144

71

0.45

32

32

1.0

72

50

0.33

24

28

3.2

231

88

1.2

86

56

Burner Dia. Tap By-pass

1/100 mm

Auxiliary 28

Semi-rapid32

Rapid40

Ultra-rapid56

Aeration adjustment none

APPLIANCE CLASS : 3

APPLIANCE CATEGORY: II2H3+

APPLIANCE GAS SUPPLY: Natural gas G20 / 20mbar

9

Important safety requirements

This hob must be installed in accordance with the Gas Safety (Installation and Use) Regulations (Current Edition) and the IEE Wiring Regulations

(Current Edition). Detailed recommendations are contained in the following

British Standards Codes Of Practice: B.S. 6172/ B.S. 5440, Part 2 and B.S.

6891 Current Editions.

The hob should not be installed in a bed sitting room with a volume of less than 20 m 3 . If it is installed in a room of volume less than 5 m 3 effective area of 110 cm 2 between 5 m 3 and 10 m 3

is required. If it is installed in a room of volume

an air vent of effective area of 50 cm while if the volume exceeds 11 m

an air vent of

2 is required,

3 no air vent is required. However, if the room has a door which opens directly to the outside no air vent is required even if the volume is between 5 m 3 and 11 m 3 . If there are other fuel burning appliances in the same room, B.S. 5440 Part 2 Current Edition, should be consulted to determine the requisite air vent requirements.

700 mm

100 mm

FITTING THE GAS HOB

WITHOUT A COOKER HOOD ABOVE

600 mm

400 mm

50 mm

55 mm

400 mm

50 mm

Location

The hob may be located in a kitchen, a kitchen/diner or bed sitting room, but not in a bathroom or shower room.

Before making the cut out in the worktop ensure that the edges of the hob that are to be near either a side or rear wall have a minimum distance of 55 mm. between the edge of the hob and the wall.

The minimum distance combustible material can be fitted above the hob is

400 mm. If it is fitted below 400 mm. a space of 50 mm. must be allowed from the edges of the hob. The minimum distance combustible material can be fitted directly above the hob is 700 mm. A minimum distance of 100 mm.

must be left between the side edges of the hob and any adjacent cabinets or walls.

Installation

IMPORTANT

This hob must be installed by qualified personnel to the relevant British Standards.

Any gas installation must be carried out by a registered CORGI installer.

The manufacturer will not accept liability, should the above instructions or any of the other safety instructions incorporated in this book be ignored.

WHEN THE HOB IS FIRST INSTALLED

Once the hob has been installed, it is important to remove any protective materials, which were put on in the factory.

FO 2369*

700 mm

100 mm

FO 2231*

FITTING THE GAS HOB

WITH A COOKER HOOD ABOVE

600 mm

400 mm

50 mm

55 mm

FO 0814

400 mm

50 mm

On the end of the shaft, which includes the GJ 1/2" threaded elbow, adjustment is fixed so that the washer is fitted between the components as shown in the diagram. Screw the parts together without using excessive force.

Gas Connection

Connection to the gas supply should be with either rigid or semi-rigid pipe, i.e. steel or copper.

The connection should be suitable for connecting to RC

1/2 (1/2 BSP male thread).

When the final connection has been made, it is essential that a thorough leak test is carried out on the hob and installation.

Ensure that the main connection pipe does not exert

10

FO 0264

A) End of shaft with nut

B) Washer

C) Elbow

It is important to install the elbow correctly, with the shoulder on the end of the thread, fitted to the hob connecting pipe.

Failure to ensure the correct assembly will cause leakage of gas.

Cut Out Size

The dimensions of the cut-out are given in the diagram.

Rectangular cut-out size for hob

55 min.

480

830

150 min Dimensions are given in mm.

Building In

Building over a cupboard or drawer

If the hob is to be installed above a cupboard or drawer it will be necessary to fit a heat resistant board below the base of the hob on the underside of the work surface.

It is also recommended to carry out the electrical connection to the hob as shown in diagrams 1 and 2.

Dimensions are given in mm.

1

ON/OFF SWITCH

FO 2349

ON/OFF SWITCH

Building over a kitchen unit with door

Proper arrangements must be taken in designing the furniture unit, in order to avoid any contact with the bottom of the hob which can be heated when it is operated. The recommended solution is shown in diagram 3.

The panel fitted under the hob ("a") should be easily removable to allow easy access if technical assistance is needed. The space behind the kitchen unit ("b") can be used for connections.

2 3 a

60

FLEX

OUTLET b

FLEX

OUTLET

FO 0763

FO

0764

Fitting the Hob into the worktop

Carry out the building in of the hob as follows: F

• put the seals supplied with the hob, on the edges of the cut out: place them exactly on the front and rear edge and at 50 mm. from the side edges, as shown in the diagram, taking care that the seals meet without overlapping;

• place the hob in the cut out, taking care that it is centred;

• fix the hob with the relevant fixing clamps and screws, as shown in the diagram. When the screws have been tightened, the excess seal can be removed.

The edge of the hob forms a double seal which prevents the ingress of liquids.

FO 2348

FO 1013

11

a

Seal

The manufacturer declines any liability should these safety measures not be observed.

FO 0199

Electrical connections

Any electrical work required to install this hob should be carried out by a qualified electrician or competent person, in accordance with the current regulations.

THIS HOB MUST BE EARTHED.

Permanent Connection

In the case of a permanent connection, it is necessary that you install a double pole switch between the hob and the electricity supply (mains), with a minimum gap of 3 mm. between the switch contacts and of a type suitable for the required load in compliance with the current electric regulations.

The switch must not break the yellow and green earth cable at any point.

This hob is designed to be connected to a 230-240V

50Hz AC electrical supply.

Ensure that the hob supply cord does not come into contact with surfaces with temperatures higher than 50 deg. C.

Before switching on, make sure the electricity supply voltage is the same as that indicated on the hob rating plate. The rating plate is located on the bottom of the hob. A copy is attached on the back cover of this book.

Supply cable replacement

The cable used to connect the hob to the electrical supply must comply to the specifications given below.

The hob is supplied with a 3 core flexible supply cord incorporating a 3amp plug fitted. In the event of having to change the fuse, a 3amp ASTA approved (BS 1362) fuse must be used.

Should the plug need to be replaced for any reason, the wires in the mains lead are coloured in accordance with the following code:

Min. size Cable/flex Cable / flex type Fuse

0.75 mm 2 H05 V2V2-F (T90) 3 A

Green and Yellow - Earth

Blue

Brown

- Neutral

- Live

F

— Connect the green and yellow (earth) wire to the terminal in the plug which is marked with the letter 'E' or the earth symbol or coloured green and yellow.

— Connect the blue (neutral) wire to the terminal in the plug which is marked with the letter 'N' or coloured black.

— Connect the brown (live) wire to the terminal in the plug which is marked with the letter 'L' or coloured red.

Upon completion there must be no cut, or stray strands of wire present and the cord clamp must be secure over the outer sheath.

A cut off plug inserted into a 13 amp socket is a seriuos safety (shock) hazard. Ensure that the cut off plug is disposed of safely.

FO 0390

12

N

L

Wiring Diagram

1

A 0

220/240

4

5

6

B

2

3

A. IGNITOR SWITCH

B. IGNITOR UNIT

Fault Finding

Preliminary Electrical Systems

Check

Brown Blue

Green

Yellow START

Isolate appliance and carry out:

A: Earth Continuity check.

Brown

Blue

Green

Yellow

NO YES

PLUG (with cover removed)

Earth Wire

Green/Yellow

( )

Neutral Wire

Blue

Carry out:

C: Polarity check.

Carry out:

D: Resistance to

Earth check.

N

SOCKET

(face view)

E

( )

L

Electricity supply should now be satisfactory.

Has inlet fuse blown?

NO YES

Inlet wiring faulty.

Rectify any fault.

Isolate appliance and carry out:

B: Insulation check.

Rectify any fault including replacing fuses as necessary.

A. EARTH CONTINUITY CHECK - Appliance must be electrically disconnected - meter set on (Ohms) x 1 scale and adjust zero if necessary.

a) Test leads from any appliance earth point to earth pin on plug. Resistance should be less than

0.1 (Ohm), check all earth wires for continuity and all contacts are clean and tight.

B. INSULATION CHECK - Appliance electrically disconnected, all switches ON.

a) meter set on (Ohms) x 1 scale.

Test leads from L to N in appliance terminal block. If meter reads «0» then there is a short circuit.

b) meter set on (Ohm) x 100 scale.

Repeat test with leads from L to E. If meter reads less than × (infinity) there is a fault.

NOTE - Should it be found that the fuse has failed but no fault is indicated - a detailed continuity check

(i.e. by disconnecting and checking each component) is required to trace the faulty component.

It is possible that a fault could occur as a result of local burning/arcing but no fault could be found under test. However a detailed visual inspection should reveal evidence of burning around the fault.

13

Ignition System / Gas Ignition

Ignitor does not spark

NO

Check plug top fuse and replace if necessary

Check polarity and earth continuity of supply point

Check earth continuity of appliance

Check continuity from 'N' on the mains connector block and "O" on the ignitor unit

Check continuity from 'L' on the mains connector block and the taps ignition switches

Check continuity from ignition switches connector to ignitor unit

YES

Check gas supply at burner

Light burner manually

Check by pass simmer adjusted

Check position of the electrode

Check continuity from the tip of each electrode to the terminals 1 to 4 on the ignitor unit

Check fitting of burners

Check for breaks in the insulation of the HT leads

Change the taps ignition switches

Change the ignitor unit

14

Commissioning

When the hob has been fully installed it will be necessary to check the minimum flame setting. To do this, follow the procedure below.

- Turn the gas tap to the MAX position and ignite.

- Set the gas tap to the MIN flame position then turn the control knob from MIN to MAX several times. If the flame is unstable or is extinguished follow the procedure below.

Procedure:

F

Re-ignite the burner and set to MIN.

Remove the control knob.

To adjust, use a thin bladed screwdriver and turn the adjustment screw (see diagram) until the flame is steady and does not extinguish, when the knob is turned from MIN to MAX.

Repeat this procedure for all burners.

Pressure Testing

F

Remove left hand pan support and front left burner cap and crown.

Fit manometer tube over the injector.

Turn on the burner gas supply and ignite another burner.

The pressure reading should be nominally

20mbar and must be between 17 mbar and

25mbar.

Turn off the burner supplies.

Minimum adjustment screw

Conversion from Natural Gas to LPG

It is important to note that this model is designed for use with natural gas but can be converted for use with butane or propane gas providing the correct injectors are fitted.

The gas rate is adjusted to suit.

Method

To adjust the gas rate

With the aid of a thin bladed screwdriver completely tighten down the by pass adjustment screw. Upon completion stick the replacement rating plate on the under side of the hob.

• Ensure that the gas taps are in the 'OFF' position

• Isolate the hob from the electrical supply

• Remove all pan supports, burner caps, rings, crowns and control knobs.

• With the aid of a 7mm box spanner the burner injectors can then be unscrewed and replaced by the appropriate LPG injectors.

IMPORTANT

The replacement/conversion of the gas hob should only be undertaken by a competent person.

15

CUSTOMER CARE

Zanussi

55-77 High Street

Slough

Berkshire, SL1 1DZ

Tel: 08705 727727

©

Electrolux Household Appliances Limited 2000

From the Electrolux Group. The world’s No.1 choice.

The Electrolux Group is the world’s largest producer of powered appliances for kitchen, cleaning and outdoor use. More than

55 million Electrolux Group products (such as refrigerators, cookers, washing machines, vacuum cleaners, chain saws and lawn mowers) are sold each year to a value of approx. USD 14 billion in more than 150 countries around the world.

35672-5603 12/00