Airwell DCR 25 Service manual


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Airwell DCR 25 Service manual | Manualzz
DELTA 60Hz Series
Indoor Units
Outdoor Units
Delta 25
DCR 25
Delta 35
DCR 35
Delta 50
DCR 50
REFRIGERANT
REFRIGERANT
R410A
SM DEL60Hz 1-E.0 GB
HEAT PUMP
AUGUST – 2009
CONTENTS
LIST OF EFFECTIVE PAGES
LIST OF EFFECTIVE PAGES
Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page
(when none indicates no changes in the relevant page). All pages in the following list represent
effected/ non effected pages divided by chapters.
Dates of issue for original and changed pages are:
Original ....... 0 ........ August 2009
Total number of pages in this publication is 70 consisting of the following:
Page
No.
Revision
No. #
Page
No.
Revision
No. #
Page
No.
Revision
No. #
Title ....................... 0
A ........................... 0
i ............................. 0
1-1 - 1-3 ................ 0
2-1 - 2-3 ................ 0
3-1 ........................ 0
4-1 - 4-3 ................ 0
5-1 - 5-12 .............. 0
6-1 - 6-3 ................ 0
7-1 ........................ 0
8-1 - 8-2 ................ 0
9-1 - 9-2 ................ 0
10-1 ...................... 0
11-1-11-14............. 0
12-1-12-7 .............. 0
13-1-13-10 ............ 0
Appendix -A ...........0
•
Zero in this column indicates an original page.
SM DEL60Hz 1-E.0 GB
A
CONTENTS
TABLE OF CONTENTS
Table of Contents
1.
INTRODUCTION ...................................................................................................1-1
2.
PRODUCT DATA SHEET ......................................................................................2-1
3.
RATING CONDITIONS ..........................................................................................3-1
4.
OUTLINE DIMENSIONS .......................................................................................4-1
5.
PERFORMANCE DATA & PRESSURE CURVES ...............................................5-1
6.
SOUND LEVEL CHARACTERISTICS ..................................................................6-1
7.
ELECTRICAL DATA ..............................................................................................7-1
8.
WIRING DIAGRAMS .............................................................................................8-1
9.
REFRIGERATION DIAGRAMS .............................................................................9-1
10. TUBING CONNECTIONS......................................................................................10-1
11.
CONTROL SYSTEM .............................................................................................11-1
12. TROUBLESHOOTING ..........................................................................................12-1
13. EXPLODED VIEWS AND SPARE PARTS LISTS .................................................13-1
14. APPENDIX A .........................................................................................................14-1
SM DEL60Hz 1-E.0 GB
i
INTRODUCTION
1.
INTRODUCTION
1.1
General
The new outdoor DCR split wall mounted range has expanded, comprising three RC
(heat pump) models, as follows:
• DCR 25 60Hz
• DCR 35 60Hz
• DCR 50 60Hz
The indoor units are available as LED display types only, featuring esthetic design,
compact dimensions, and low noise operation.
• Delta 25 DCI 60Hz
• Delta 35 DCI 60Hz
• Delta 50 DCI 60Hz
1.2
Main Features
The DCR series benefits from the most advanced technological innovations, namely:
• DC inverter technology.
• R410A models
• Microprocessor control.
• Infrared remote control with LED display
• I Indoor large diameter cross flow fan, allowing low operation sound level
• Bended indoor coil with treated aluminum fins and coating for improved
efficiencyNetworking system connectivity.
• High COP, Energy efficiency class A in cooling/heating mode for all models
• Torque control for compressor running in lower Freqency but with low vibration and
little sound.
• Precharged refrigerant up to the max allowing tubing distance.
• Both mono spilt and multi split are available
• Self diagnostic LED lighting for ease of maintenance
• Cooling operation at outdoor temperature down to -10ºC.
• Heating operation at outdoor temperature down to -15ºC.
• Easy installation and service.
SM DEL60Hz 1-E.0 GB
1-1
CONTENTS
INTRODUCTION
1.3
Indoor Unit
The indoor unit is wall mounted, and can be easily fitted to many types of residential and commercials
applications.
Feature
Display
Ionizer
ESF
Indoor fan motor
Horizontal motorized louver
Vertical motorized louver
Heating element
M2L Cable port
Dry contact
1.4
Delta DCI
LED
NO
NO
Variable speed (PG)
YES
NO
NO
YES
Presence detector or (jumper selected)
power shedding
Filtration
The Delta DCI series presents several types of air filters:
● Easily accessible, and re-usable pre-filters (mesh).
1.5
Control
The microprocessor indoor controller, and an infrared remote control, supplied as
standard, provide complete operating function and programming.
Remote Control RC7
For further details please refer to the Operation Manual, Appendix A.
1.6
Outdoor Unit
The DCR outdoor units can be installed as floor or wall mounted units by using a wall
supporting bracket. The metal sheets are protected by anti- corrosion paint work allowing
long life resistance. All outdoor units are pre-charged. For further information please
refer to the Product Data Sheet, Chapter 2.
It includes :
• Compressor mounted in a soundproofed compartment :
• Axial fan.
• Outdoor coil with hydrophilic louver fins for RC units.
• Outlet air fan grill.
• Interconnecting wiring terminal block.
• DCR 25 R410A 60Hz
• DCR 35 R410A 60Hz
• DCR 50 R410A 60Hz
1.7
Tubing Connections
Flare type interconnecting tubing to be produced on site.
For further details please refer to the Installation Manual.
SM DEL60Hz 1-E.0 GB
1-2
CONTENTS
INTRODUCTION
1.8
Inbox Documentation
Each unit is supplied with its own installation and operation manuals, one simly remote
control manual.
1.9
Matching Table
INDOOR UNIT
OUTDOOR UNITS
MODEL
REFR”
Delta 25
DCR 25
R410A
√
DCR 35
R410A
DCR 50
R410A
SM DEL60Hz 1-E.0 GB
Delta 35
Delta 50
√
√
1-3
CONTENTS
PRODUCT DATA SHEET
2.
PRODUCT DATA SHEET
2.1
Delta 25 DCI / DCR 25 60Hz R410A
DELTA 25 DCI
DCR 25 R410A
Model Indoor Unit
Model Outdoor Unit
Installation Method of Pipe
Characteristics
Units
Btu/hr
kW
kW
W/W
Capacity (4)
Power input (4)
EER (Cooling) or COP(Heating) (4)
Energy efficiency class
V
Ph
Hz
A
Power supply
OUTDOOR
INDOOR
Rated current
Power factor
Prated (IDU)
Prated (IDU+ODU)
Starting current
Circuit breaker rating
Fan type & quantity
Fan speeds
Air flow (1)
External static pressure
Sound power level (2)
Sound pressure level(3)
Moisture removal
Condenstate drain tube I.D
Dimensions
Net Weight
Package dimensions
Packaged weight
Units per pallet
Stacking height
Refrigerant control
Compressor type,model
Fan type & quantity
Fan speeds
Air flow
Sound power level
Sound pressure level(3)
Dimensions
Net Weight
Package dimensions
Packaged weight
Units per pallet
Stacking height
Refrigerant type
Scharg
Additional charge
Connections between units
Operation control type
Heating elements (Option)
Others
W
W
A
A
H/M/L
H/M/L
Min
H/M/L
H/M/L
WxHxD
WxHxD
H
H
H
H
WxHxD
WxHxD
RPM
m3/hr
Pa
dB(A)
dB(A)
l/hr
mm
mm
kg
mm
kg
units
units
RPM
m3/hr
dB(A)
dB(A)
mm
kg
mm
kg
Units
units
kg(7.5m)
Liquid line
Suction line
Max.tubing length
Max.height
difference
In.(mm)
In.(mm)
m.
m.
Flared
Cooling
Heating
8530(3070-10920) 8530(3410-12620)
2.5(0.9-3.2)
2.5(1.0-3.7)
0.73(0.35-1.15)
0.69(0.35-1.15)
3.41
3.61
A
A
220-240
1
60
3.3
3.1
0.97
0.97
25
1300
10.5
10
Crossflow x 1
1200/1050/850
420/350/270
0
54/50/47
39/35/32
1.0
16
680x250x185
7
740x310x248
10
32 units per pallet
8 levels
EEV
Rotary,Panasonic 5RS092XDJ01
Propeller(direct) x 1
830
1460
64
54
760x545x245
36
880x610x310
39
12 units per pallet
3 levels
R410A
0.85
No need
1/4"(6.35)
3/8"(9.53)
Max.15
Max. 10
Remote control
kW
(1)
Airflow in ducted units; at nominal external static pressure.
Sound power in ducted units is measured at air discharge.
(3)
Sound pressure level measured at 1-meter distance from unit.
(4)
Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units).
(2)
SM DEL60Hz 1-E.0 GB
2-1
CONTENTS
PRODUCT DATA SHEET
2.2
Delta 25 DCI / DCR 35 60Hz R410A
DELTA 35 DCI
DCR 35 R410A
Model Indoor Unit
Model Outdoor Unit
Installation Method of Pipe
Characteristics
Capacity (4)
Power input (4)
EER (Cooling) or COP(Heating) (4)
Energy efficiency class
INDOOR
OUTDOOR
Connections between units
Operation control type
Heating elements (Option)
Others
In.(mm)
In.(mm)
m.
Max.15
m.
Max. 10
kW
Remote control
No
V
Ph
Hz
A
Power supply
Rated current
Power factor
Prated (IDU)
Prated (IDU+ODU)
Starting current
Circuit breaker rating
Fan type & quantity
Fan speeds
Air flow (1)
External static pressure
Sound power level (2)
Sound pressure level(3)
Moisture removal
Condenstate drain tube I.D
Dimensions
Net Weight
Package dimensions
Packaged weight
Units per pallet
Stacking height
Refrigerant control
Compressor type,model
Fan type & quantity
Fan speeds
Air flow
Sound power level
Sound pressure level(3)
Dimensions
Net Weight
Package dimensions
Packaged weight
Units per pallet
Stacking height
Refrigerant type
Scharg
Additional charge
Flared
Cooling
Heating
11940(3410-13650)
11940(4090-15010)
3.5(1.0-4.0)
3.5(1.2-4.4)
1.03(0.30-1.25)
0.96(0.36-1.25)
3.40
3.64
A
A
220-240
1
60
4.6
4.3
0.97
0.97
30
1500
10.5
15
Crossflow x 1
1200/1000/850
550/450/350
0
56/50/46
39/33/29
1.5
16
840x250x185
8
900x310x248
11
32 units per pallet
8 levels
EEV
Rotary,Panasonic 5RS102XAB
Propeller(direct) x 1
830
1460
65
55
760x545x245
37
880x610x310
40
12 units per pallet
3 levels
R410A
1.0
No need
1/4"(6.35)
3/8"(9.53)
Units
Btu/hr
kW
kW
W/W
W
W
A
A
H/M/L
H/M/L
Min
H/M/L
H/M/L
WxHxD
WxHxD
H
H
H
H
WxHxD
WxHxD
RPM
m3/hr
Pa
dB(A)
dB(A)
l/hr
mm
mm
kg
mm
kg
units
units
RPM
m3/hr
dB(A)
dB(A)
mm
kg
mm
kg
Units
units
kg(7.5m)
Liquid line
Suction line
Max.tubing
length
Max.height
difference
(1)
Airflow in ducted units; at nominal external static pressure.
Sound power in ducted units is measured at air discharge.
(3)
Sound pressure level measured at 1-meter distance from unit.
(4)
Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units).
(2)
SM DEL60Hz 1-E.0 GB
2-2
CONTENTS
PRODUCT DATA SHEET
2.3
Delta 50 DCI / DCR 50 60Hz R410A
Model Indoor Unit
Model Outdoor Unit
Installation Method of Pipe
Characteristics
Capacity (1)
OUTDOOR
INDOOR
Power input (1)
EER (Cooling) or COP(Heating) (1)
Energy efficiency class
Power supply
Rated current
Starting current
Circuit breaker rating
Fan type & quantity
Fan speeds
H/M/L
Air flow (2)
H/M/L
External static pressure
Min-Max
Sound power level (3)
H/M/L
Sound pressure level (4)
H/M/L
Moisture removal
Condensate drain tube I.D
Dimensions
WxHxD
Weight
Package dimensions
WxHxD
Packaged weight
Units per pallet
Stacking height
Refrigerant control
Compressor type, model
Fan type & quantity
Fan speeds
H/L
Air flow
H/L
Sound power level
H/L
Sound pressure level (4)
H/L
Dimensions
WxHxD
Weight
Package dimensions
WxHxD
Packaged weight
Units per pallet
Stacking height
Refrigerant type
Refrigerant chargless distance
Additional charge per 1 meter
Liquid line
Suction line
Connections between
Max.tubing length
units
Max.height difference
Operation control type
Heating elements
Others
Units
Btu/hr
kW
kW
W/W
V/Ph/Hz
A
A
A
RPM
m3/hr
Pa
dB(A)
dB(A)
l/hr
mm
mm
kg
mm
kg
units
units
RPM
m3/hr
dB(A)
dB(A)
mm
kg
mm
kg
Units
units
kg/m
g/m
In.(mm)
In.(mm)
m.
m.
DELTA 50 DCI
DCR 50 R410A
Flared
Cooling
Heating
17060(4780-18770)
18080(5460-20130)
5.0(1.4-5.5)
5.3(1.6-5.9)
1.56
1.55
3.21
3.42
A
B
220-240V/Single/60Hz
7.0
6.9
10.5
20
Crossflow x 1
1230/1100/900
720/620/480
0
56/54/47
44/41/34
2
16
900x205x295
11
960x270x360
14
24 units per pallet
8 levels
EEV
Scroll, PANASONIC 5CS130XCC03
Propeller(direct) x 1
920
2160
63
53
795x290x610
38
945x395x655
41
9 units per pallet
3 levels
R410A
1.26kg/7.5m
No need
1/4"(6.35)
1/2"(12.7)
Max.15
Max. 10
Remote control
kW
(1)
Airflow in ducted units; at nominal external static pressure.
Sound power in ducted units is measured at air discharge.
(3)
Sound pressure level measured at 1-meter distance from unit.
(4)
Rating conditions in accordance to ISO 5151 and ISO 13253 (for ducted units).
(2)
SM DEL60Hz 1-E.0 GB
2-3
CONTENTS
RATING CONDITIONS
3.
RATING CONDITIONS
Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units).
Cooling:
Indoor:
27oC DB 19oC WB
Outdoor: 35 oC DB
Heating:
Indoor:
20oC DB
Outdoor: 7oC DB 6oC WB
3.1
Operating Limits
3.1.1
R410A
Indoor
Cooling
Heating
Outdoor
Upper limit 32oC DB 23oC WB
46oC DB
Lower limit 21oC DB 15oC WB
-10oC DB
Upper limit 27oC DB
24oC DB 18oC WB
Lower limit 10oC DB
-15oC DB -16oC WB
Voltage
1PH
SM DEL60Hz 1-E.0 GB
198 – 264 V / 60Hz
3-1
CONTENTS
OUTLINE DIMENSIONS
OUTLINE DIMENSIONS
4.1
Indoor Unit: Delta 25 DCI 60Hz
MOUNTING TEMPLATE
TO BE USED FOR LOCATION
OF INDOOR UNIT ON THE WALL
141
CEILING
306
58
INDOOR UNIT OUTLINE
40
52
160
244
46
Min50
4.
41
80
380
118
670
TUBING WALL OPENING
(FOR REAR LEFT ROUTING)
680
185
250
AIR INTAKE
TUBING WALL OPENING
(FOR REAR ROUTING)
AIR INTAKE
AIR OUTLET
4.2
Indoor Unit: Delta 35 DCI 60Hz
MOUNTING TEMPLATE
TO BE USED FOR LOCATION
OF INDOOR UNIT ON THE WALL
406
172
59
INDOOR UNIT OUTLINE
40
52
244
160
70
Min50
CEILING
50
137
504
80
830
TUBING WALL OPENING
(FOR REAR LEFT ROUTING)
840
185
AIR INTAKE
250
AIR INTAKE
TUBING WALL OPENING
(FOR REAR ROUTING)
AIR OUTLET
SM DEL60Hz 1-E.0 GB
4-1
CONTENTS
OUTLINE DIMENSIONS
Indoor Unit: Delta 50 DCI 60Hz
MOUNTING TEMPLATE
TO BE USED FOR LOCATION
OF INDOOR UNIT ON THE WALL
CEILING
483
203
60
Min50
4.3
INDOOR UNIT OUTLINE
76
42
295
177
60
88
225
88
440
900
TUBING WALL OPENING
(FOR REAR ROUTING)
TUBING WALL OPENING
(FOR REAR LEFT ROUTING)
205
900
AIR INTAKE
295
AIR INTAKE
AIR OUTLET
4.4
Outdoor Unit: DCR 25, DCR 35 60Hz
AIR INTAKE
AIR OUTLET
SM DEL60Hz 1-E.0 GB
4-2
CONTENTS
OUTLINE DIMENSIONS
4.5
Outdoor Unit: DCR 50 60Hz
SM DEL60Hz 1-E.0 GB
4-3
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.
PERFORMANCE DATA
5.1
Delta 25 DCI / DCR 25 60Hz R410A
5.1.1
Cooling Capacity (kW) – Run Mode
230[V] : Indoor Fan at High Speed.
Entering Air DB
OD Coil(oC)
Entering Air WB/DB ID Coil(oC)
Data
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
15
20
25
30
35
40
46
15/21
17/24
19/27
21/29
23/32
2.55
1.76
0.52
2.53
1.80
0.56
2.43
1.71
0.60
2.28
1.63
0.65
2.10
1.53
0.71
1.90
1.42
0.76
1.65
1.29
0.84
2.70
1.87
0.52
2.68
1.91
0.56
2.60
1.83
0.61
2.45
1.76
0.66
2.28
1.67
0.72
2.08
1.57
0.77
1.83
1.43
0.85
2.83
1.97
0.52
2.80
2.02
0.57
2.75
1.94
0.62
2.65
1.90
0.67
2.50
1.82
0.73
2.30
1.72
0.79
2.05
1.61
0.86
2.95
1.92
0.52
2.93
1.96
0.57
2.88
1.90
0.62
2.75
1.86
0.68
2.63
1.80
0.74
2.43
1.69
0.80
2.18
1.58
0.88
3.05
1.95
0.52
3.03
2.01
0.57
2.98
1.95
0.62
2.85
1.93
0.68
2.73
1.87
0.74
2.53
1.78
0.80
2.28
1.66
0.88
LEGEND
TC
SC
PI
WB
DB
ID
OD
5.1.2
–
–
–
–
–
–
–
Total Cooling Capacity, kW
Sensible Capacity, kW
Power Input, kW
Wet Bulb Temp., (oC)
Dry Bulb Temp., (oC)
Indoor
Outdoor
Capacity Correction Factors
Cooling Capacity Ratio Vs. Outdoor Temperature
1.20
Capacity Ratio
1.10
1.00
0.90
0.80
0.70
0.60
0.50
20
25
30
35
40
45
Outdoor Temperature [deg C]
SM DEL60Hz 1-E.0 GB
5-1
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.1.3
Heating Capacity (kW) - Run Mode
230[V] : Indoor Fan at High Speed.
ENTERING AIR DB ID COIL(Oc)
ENTERING WB
OD COIL(oC)
15
20
25
TH
Pl
TH
Pl
TH
Pl
-10
1.31
0.55
1.26
0.59
1.21
0.62
-7
1.41
0.57
1.36
0.60
1.31
0.63
-2
1.50
0.57
1.45
0.61
1.40
0.64
2
1.83
0.60
1.75
0.64
1.68
0.68
6
2.58
0.65
2.50
0.69
2.41
0.73
10
2.80
0.68
2.73
0.73
2.65
0.78
15
3.03
0.71
2.95
0.77
2.88
0.81
20
3.19
0.73
3.11
0.79
3.03
0.86
LEGEND
TC
PI
WB
DB
ID
OU
5.1.4
–
–
–
–
–
–
Total Heating Capacity, kW
Power Input, kW
Wet Bulb Temp., (oC)
Dry Bulb Temp., (oC)
Indoor
Outdoor
Capacity Correction Factors
Heating Capacity Ratio Vs. Outdoor Temperature
Capacity Ration
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
-15
-10
-5
0
5
10
15
Outdoor WB Temperature [deg C]
SM DEL60Hz 1-E.0 GB
5-2
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.2
Delta 35 DCI / DCR 35 60Hz R410A
5.2.1
Cooling Capacity (kW) – Run Mode
230[V] : Indoor Fan at High Speed.
Entering Air DB
OD Coil(oC)
Entering Air WB/DB ID Coil(oC)
Data
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
15
20
25
30
35
40
46
15/21
17/24
19/27
21/29
23/32
3.57
2.40
0.73
3.54
2.52
0.79
3.40
2.33
0.85
3.19
2.21
0.92
2.94
2.09
1.00
2.66
1.94
1.08
2.31
1.76
1.18
3.78
2.54
0.73
3.75
2.68
0.79
3.64
2.50
0.86
3.43
2.39
0.93
3.19
2.27
1.01
2.91
2.13
1.09
2.56
1.95
1.20
3.96
2.68
0.73
3.92
2.83
0.80
3.85
2.64
0.87
3.71
2.58
0.95
3.50
2.48
1.03
3.22
2.35
1.11
2.87
2.20
1.22
4.13
2.62
0.74
4.10
2.75
0.80
4.03
2.59
0.87
3.85
2.53
0.95
3.68
2.45
1.04
3.40
2.31
1.12
3.05
2.16
1.24
4.27
2.66
0.74
4.24
2.81
0.81
4.17
2.66
0.88
3.99
2.63
0.96
3.82
2.55
1.04
3.54
2.42
1.13
3.19
2.26
1.25
LEGEND
TC
SC
PI
WB
DB
ID
OD
5.2.2
–
–
–
–
–
–
–
Total Cooling Capacity, kW
Sensible Capacity, kW
Power Input, kW
Wet Bulb Temp., (oC)
Dry Bulb Temp., (oC)
Indoor
Outdoor
Capacity Correction Factors
Cooling Capacity Ratio Vs. Outdoor Temperature
1.20
Capacity Ratio
1.10
1.00
0.90
0.80
0.70
0.60
0.50
20
25
30
35
40
45
Outdoor Temperature [deg C]
SM DEL60Hz 1-E.0 GB
5-3
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.3.3
Heating Capacity (kW) - Run Mode
230[V] : Indoor Fan at High Speed.
ENTERING AIR DB ID COIL(Oc)
ENTERING WB
OD COIL(oC)
15
20
25
TH
Pl
TH
Pl
TH
Pl
-10
1.84
0.77
1.77
0.82
1.70
0.86
-7
1.98
0.79
1.91
0.83
1.84
0.88
-2
2.10
0.80
2.03
0.84
1.96
0.89
2
2.56
0.84
2.45
0.89
2.35
0.94
6
3.61
0.90
3.50
0.96
3.38
1.02
10
3.92
0.95
3.82
1.01
3.71
1.08
15
4.24
0.99
4.13
1.07
4.03
1.13
20
4.46
1.02
4.36
1.10
4.24
1.19
LEGEND
TC
PI
WB
DB
ID
OU
5.3.4
–
–
–
–
–
–
Total Heating Capacity, kW
Power Input, kW
Wet Bulb Temp., (oC)
Dry Bulb Temp., (oC)
Indoor
Outdoor
Capacity Correction Factors
Heating Capacity Ratio Vs. Outdoor Temperature
Capacity Ration
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
-15
-10
-5
0
5
10
15
Outdoor WB Temperature [deg C]
SM DEL60Hz 1-E.0 GB
5-4
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.4
Delta 50 DCI / DCR 50 60Hz R410A
5.4.1
Cooling Capacity (kW) – Run Mode
230[V] : Indoor Fan at High Speed.
ID COIL ENTERING AIR DB/WB TEMPERATURE [oC]
OD COIL
ENTERING AIR DB
TEMPERATURE
[oC]
DATA
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
TC
SC
PI
-10 - 20
(protection range)
25
30
35
40
46
22/15
24/17
27/19
29/21
32/23
4.93
3.68
1.18
4.67
3.53
1.34
4.42
3.39
1.51
4.17
3.25
1.67
3.86
3.08
1.87
80 - 110 % of nominal
80 - 105 % of nominal
25 - 50 % of nominal
5.22
5.51
5.80
3.73
3.79
3.84
1.21
1.23
1.26
4.96
5.25
5.54
3.59
3.64
3.70
1.40
1.37
1.42
4.71
5.29
5.00
3.45
3.50
3.55
1.56
1.53
1.59
4.46
5.04
4.75
3.30
3.36
3.41
1.70
1.72
1.75
4.15
4.44
4.73
3.13
3.18
3.24
1.89
1.92
1.95
6.09
3.90
1.29
5.83
3.75
1.45
5.58
3.61
1.61
5.33
3.47
1.78
5.02
3.29
1.97
LEGEND
TC
SC
PI
WB
DB
ID
OD
5.4.2
–
–
–
–
–
–
–
Total Cooling Capacity, kW
Sensible Capacity, kW
Power Input, kW
Wet Bulb Temp., (oC)
Dry Bulb Temp., (oC)
Indoor
Outdoor
Capacity Correction Factors
Cooling Capacity Ratio Vs. Outdoor Temperature
1.20
Capacity Ratio
1.10
1.00
0.90
0.80
0.70
0.60
0.50
20
25
30
35
40
45
Outdoor Temperature [deg C]
SM DEL60Hz 1-E.0 GB
5-5
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.4.3
Heating Capacity (kW) - Run Mode
230[V] : Indoor Fan at High Speed.
ID COIL ENTERING AIR DB TEMPERATURE [oC]
OD COIL ENTERING
AIR DB/WB
TEMPERATURE [oC]
-15/-16
-10/-12
-7/-8
-1/-2
2/1
7/6
10/9
15/12
15-24
(Protection Range)
DATA
15
20
25
TC
PI
TC
PI
TC
PI
TC
PI
TC
PI
TC
PI
TC
PI
TC
PI
TC
PI
3.37
0.93
3.76
1.12
4.04
1.26
4.18
1.34
4.28
1.38
5.54
1.46
5.84
1.54
6.14
1.63
3.14
1.02
3.52
1.22
3.81
1.36
3.95
1.43
4.04
1.48
5.30
1.55
5.60
1.64
5.91
1.72
85 - 105 % of nominal
80 - 120 % of nominal
2.90
1.12
3.28
1.31
3.57
1.45
3.71
1.53
3.81
1.57
5.06
1.64
5.37
1.73
5.67
1.82
LEGEND
TC
PI
WB
DB
ID
OU
5.4.4
–
–
–
–
–
–
Total Heating Capacity, kW
Power Input, kW
Wet Bulb Temp., (oC)
Dry Bulb Temp., (oC)
Indoor
Outdoor
Capacity Correction Factors
Heating Capacity Ratio Vs. Outdoor Temperature
Capacity Ration
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
-15
-10
-5
0
5
10
15
Outdoor WB Temperature [deg C]
SM DEL60Hz 1-E.0 GB
5-6
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.5
PRESSURE CURVES
5.5.1
Delta 25 DCI / DCR 25 60Hz R410A
5.5.1.1 Cooling => Test Mode
Suction Pressure VS. Outdoor Temp
1400
Suction Pressure [kPa]
1300
1200
Indoor
DB/WB
1100
1000
22/15
24/17
27/19
29/21
32/23
900
800
700
600
500
10
15
20
25
30
35
40
45
Outdoor DB Temperature [°C]
Discharge Pressure [kPa]
Discharge Pressure VS. Outdoor Temp
4000
3750
3500
3250
3000
2750
2500
2250
2000
1750
1500
1250
1000
Indoor
DB/WB
22/15
24/17
27/19
29/21
32/23
10
15
20
25
30
35
40
45
Outdoor DB Temperature [°C]
SM DEL60Hz 1-E.0 GB
5-7
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
Suction Pressure [kPa]
5.5.1.2 Heating => Test Mode
Suction Pressure VS. Outdoor Temp
1300
1200
1100
1000
900
800
700
600
500
400
300
200
Indoor
DB/WDB
15
20
25
-15
-10
-5
0
5
10
15
Discharge Pressure [kPa]
Outdoor WB Temperature [°C]
Discharge Pressure VS. Outdoor Temp
4000
3750
3500
3250
3000
2750
2500
2250
2000
1750
1500
Indoor
DB/WDB
15
20
25
-15
-10
-5
0
5
10
15
Outdoor WB Temperature [°C]
SM DEL60Hz 1-E.0 GB
5-8
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.5.2
Delta 35 DCI / DCR 35 60Hz R410A
Discharge Pressure [kPa]
Suction Pressure [kPa]
5.5.2.1 Cooling => Test Mode
Suction Pressure VS. Outdoor Temp
1400
1300
1200
1100
1000
900
800
700
600
500
10
Indoor
DB/WB
22/15
24/17
27/19
29/21
32/23
15
20
25
30
35
40
Outdoor DB Temperature [°C]
45
Discharge Pressure VS. Outdoor Temp
4000
3750
3500
3250
3000
2750
2500
2250
2000
1750
1500
1250
1000
Indoor
DB/WB
22/15
24/17
27/19
29/21
32/23
10
15
20
25
30
35
Outdoor DB Temperature [°C]
SM DEL60Hz 1-E.0 GB
40
45
5-9
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.5.2.2 Heating =>Test Mode
Suction Pressure [kPa]
Suction Pressure VS. Outdoor Temp
1300
1200
1100
1000
900
800
700
600
500
400
300
200
-15
Indoor DB
15
20
25
-10
-5
0
5
10
15
Discharge Pressure [kPa]
Outdoor WB Temperature [°C]
4000
3750
3500
3250
3000
2750
2500
2250
2000
1750
1500
-15
Discharge Pressure VS. Outdoor Temp
Indoor DB
15
20
25
-10
-5
0
5
10
Outdoor WB Temperature [°C]
15
SM DEL60Hz 1-E.0 GB
5-10
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.5.3
Delta 50 DCI / DCR 50 60Hz R410A
5.5.3.1 Cooling => Test Mode
Suction Pressure VS. Outdoor Temp.
Suction Pressure [kPa]
1200
1100
1000
900
800
700
22/15 DB /WB
24/17 DB /WB
27/19 DB /WB
29/21 DB /WB
32/23 DB /WB
600
500
400
10
15
20
25
30
35
40
45
Outdoor DB Temperature [ºC]
Discharge Pressure [kPa]
Discharge Pressure VS. Outdoor Temp.
4000
3750
3500
3250
3000
2750
2500
2250
2000
1750
1500
1250
1000
22/15 DB /WB
24/17 DB /WB
27/19 DB /WB
29/21 DB /WB
32/23 DB /WB
10
15
20
25
30
35
40
45
Outdoor DB Temperature [ºC]
SM DEL60Hz 1-E.0 GB
5-11
CONTENTS
PERFORMANCE DATA & PRESSURE CURVES
5.5.3.2 Heating =>Test Mode
Suction Pressure VS. Outdoor Temp.
Suction Pressure [kPa]
1200
1100
1000
900
800
700
22/15 DB /WB
24/17 DB /WB
27/19 DB /WB
29/21 DB /WB
32/23 DB /WB
600
500
400
10
15
20
25
30
35
40
45
Outdoor DB Temperature [ºC]
Discharge Pressure [kPa]
Discharge Pressure VS. Outdoor Temp.
4000
3750
3500
3250
3000
2750
2500
2250
2000
1750
1500
1250
1000
22/15 DB /WB
24/17 DB /WB
27/19 DB /WB
29/21 DB /WB
32/23 DB /WB
10
15
20
25
30
35
40
45
Outdoor DB Temperature [ºC]
SM DEL60Hz 1-E.0 GB
5-12
CONTENTS
SOUND LEVEL CHARACTERISTICS
6.
SOUND LEVEL CHARACTERISTICS
6.1
Sound Pressure Level
Figure 1. Wall Mounted
6.2
Sound Pressure Level Spectrum (Measured as Figure 1)
Delta 35 60Hz DCI
-70NC
-60NC
-50NC
-40NC
-30NC
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
-20NC
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
Delta 25 60Hz DCI
-70NC
-60NC
-50NC
-40NC
-30NC
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
-20NC
BAND CENTER FREQUENCIES, Hz
BAND CENTER FREQUENCIES, Hz
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
Delta 50 60Hz DCI
-70NC
-60NC
-50NC
-40NC
-30NC
FAN SPEED
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
-20NC
LINE
HI
ME
LO
BAND CENTER FREQUENCIES, Hz
SM DEL60Hz 1-E.0 GB
6-1
CONTENTS
SOUND LEVEL CHARACTERISTICS
6.3
Outdoor units
Microphone Distance from Unit
6.4
Sound Pressure Level Spectrum (Measured as Figure 5)
DCR 25 60Hz Heating
-70NC
-60NC
-50NC
-40NC
-30NC
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
DCR 25 60Hz Cooling
-20NC
-70NC
-60NC
-50NC
-40NC
-30NC
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
BAND CENTER FREQUENCIES, Hz
BAND CENTER FREQUENCIES, Hz
DCR 35 60Hz Heating
-70NC
-60NC
-50NC
-40NC
-30NC
-20NC
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
DCR 35 60Hz Cooling
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
-20NC
BAND CENTER FREQUENCIES, Hz
-70NC
-60NC
-50NC
-40NC
-30NC
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
-20NC
BAND CENTER FREQUENCIES, Hz
SM DEL60Hz 1-E.0 GB
6-2
CONTENTS
SOUND LEVEL CHARACTERISTICS
DCR 50 60Hz Heating
-70NC
-60NC
-50NC
-40NC
-30NC
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.002 MICRO BAR
DCR 50 60Hz Cooling
-20NC
BAND CENTER FREQUENCIES, Hz
-70NC
-60NC
-50NC
-40NC
-30NC
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
-20NC
BAND CENTER FREQUENCIES, Hz
SM DEL60Hz 1-E.0 GB
6-3
CONTENTS
ELECTRICAL DATA
7.
ELECTRICAL DATA
7.1
Single Phase Units
MODEL
Delta 25 DCI
Delta 35 DCI
Delta 50 DCI
To indoor
To indoor
To indoor
1PH,220-240V,60Hz
1PH,220-240V,60Hz
1PH,220-240V,60Hz
Max Current, A
6.3
7.5
10.3
Circuit Breaker,A
12
15
20
3x1.0 mm2
3x1.5 mm2
3x1.5 mm2
4x1.0 mm2
4x1.5 mm2
5x1.5 mm2
Power Supply
Power Supply Wiring No. X Cross
Section mm2
Interconnecting Cable RC
Model No. X Cross Section mm2
(a) The Inrush current is the current when power is up (charging the DC capacitors of
the outdoor unit controller).
(b) Starting current is the current when starting the compressor.
NOTE
Power wiring cord should comply with local laws and electrical regulations
requirements
SM DEL60Hz 1-E.0 GB
7-1
CONTENTS
BRN
BLK
RED
P17
N L COM
N
BLUE
L H
P1
SM DEL60Hz 1-E.0 GB
CONTENTS
N/3
L/4
1 2
P14
OCT
EEV
Brown
Blue
Y/G
Red
1 2 3 4 5 6
Gray
To metal
sheet
5/C 4/L 3/N
P10 P22 P1 P8
Y/G
Brown Power
Blue supply
FLASH
1 2 3 4 5
P2 P13 P20
P6(white)
Megatool
P7 1 2 3 4
1 2 3 4 5
P9
Step
motor
M1
PH-12
Display
Jumper
1 2 3 4
P4(red) P5(white)
1 2
ICT
Indoor unit controller PCB
Capacitor
1uF
450V
P16 P11 P15 P19P14 P3
1 2
RAT
DIAGRAM
Delta 25 / DCR 25, Delta 35 / DCR 35
C/5
1 2 3
P15
CTT
P7
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
1 2 3 4
P2
OMT OAT
8.1
BROWN
FAN
CAP
2uF/450V
INDOOR UNIT DELTA WIRING
WIRING DIAGRAMS
RED
ODU CONTROLLER PCBA
P9
1 2 3 4 5 6
1 2
P4
OFAN
RED
IFAN
8.
BLUE
FERRITE CORE
U V W
P3 P9 P11
FUSE
REVERSE
VALVE
BLK
COMP
YEL
GRN
Brown
Gray
Blue
Black
White
Red
OUTDOOR UNIT CIRCUIT DIAGRAM
WIRING DIAGRAMS
8-1
W hite
B lack
R ed
B row n
P14
B lue
P4
1 2
P1
1
2
P6
1 2 3 4 5 6
1 2 3 4 5 6
P2
1 2
P19
1 2
8-2
CONTENTS
Brown
Blue
Red
Black
Y/ G
Jumper
JP9 1 2 3 4 5 6
L-F
N-F
COM
NCOM
EARTH
FUSE
N
COM
L
EARTH
EMI f i l t er PCB
EARTH
L N COM N-COM
Y/G
P12
P10
Blue
Brown
Red
Y/G
N/3
L/4
C/5
EEV
6 5 4 3 2 1
P7
P8
1 2
Blue
Brown
Red
Y/G
JP1 1 2 3 4
Flash
P20
1 2
OCT CTT
Outdoor unit controller PCB
U V W
P3 P9 P11 P13
Base
heater
Vdc
Red
Reverse
valve
B la ck
brow n
gray
g ray
P11P15 P19P14 P3
blue
Blue
Brown
Red
Y/G
To metal sheet
P16
2uF 450V
capacitor
w hite
1 2 3 4 5 6
IFAN
black
Choke coil
E A R TH
V cc
V sp
O range
red
COMP
FG
B lue
OAT
1 2
P9
PH-12
Display
P10
C
P22
L
P1
N
P8
1 2 3 4
P7(White)
1 2 3 4
MEGATOOL
~230V 50Hz
Power supply
Blue
Brown
Y/G
Note: The dashed part is optional
JUMPER
P13
P20
FLASH
P6(White)
P2
1 2 3 4 5 6
1 2 3 4 5
M1
Step motor
Indoor unit controller PCB
P4( red) P5(white)
1 2
RAT ICT
J1
OFAN
J3
Y ellow
INDOOR UNIT CIRCUIT DIAGRAM
J2
8.2
J4
OUTDOOR UNIT CIRCUIT DIAGRAM
WIRING DIAGRAMS
Delta 50 / DCR 50
SM DEL60Hz 1-E.0 GB
REFRIGERATION DIAGRAMS
9.
REFRIGERATION DIAGRAMS
9.1
Heat Pump Models
9.1.1
Delta 25 DCI / DCR 25, Delta 35 DCI / DCR 35
Cooling Mode
Heating Mode
SM DEL60Hz 1-E.0 GB
9-1
CONTENTS
REFRIGERATION DIAGRAMS
9.1.2
Delta 50 DCI / DCR 50
EEV
EEV
SM DEL60Hz 1-E.0 GB
9-2
CONTENTS
TUBING CONNECTIONS
10.
TUBING CONNECTIONS
TUBE (Inch)
¼”
⅜”
½”
⅝”
¾”
11-13
13-20
11-13
40-45
13-20
11-13
60-65
18-25
11-13
70-75
18-25
11-13
80-85
40-50
11-13
TORQUE (Nm)
Flare Nuts
Valve Cap
Service Port Cap
1.
2.
3.
4.
5.
6.
7.
8.
Valve Protection Cap-end
Refrigerant Valve Port (use Allen wrench to open/close)
Valve Protection Cap
Refrigerant Valve
Service Port Cap
Flare Nut
Unit Back Side
Copper Tube
SM DEL60Hz 1-E.0 GB
10-1
CONTENTS
CONTROL SYSTEM
11.
CONTROL SYSTEM
11.1
General Functions and Operating Rules
The DCI software is fully parametric.All the model dependent parameters are shown in Blue color
and with Italic style [parameter].
The parameters values are given in the last section of this control logic chapter of the service
manual.
11.1.1
System Operation Concept
The control function is divided between indoor and outdoor unit controllers. Indoor unit is the system
‘Master’, requesting the outdoor unit for cooling/heating capacity supply. The outdoor unit is the
system ‘Slave’ and it must supply the required capacity unless it enters into a protection mode
avoiding it from supplying the requested capacity.
The capacity request is transferred via indoor to outdoor communication, and is represented by a
parameter called ‘NLOAD’. NLOAD is an integer number with values between 0 and 127, and it
represents the heat or cool load felt by the indoor unit.
11.1.2
Compressor Frequency Control (NLOAD setting)
The NLOAD setting is done by the indoor unit controller, based on a PI control scheme.
The actual NLOAD to be sent to the outdoor unit controller, is based on the preliminary LOAD
calculation, the indoor fan speed, and the power shedding function.
NLOAD limits as a function of indoor fan speed:
Indoor Fan Speed
Maximum NLOAD Cooling
Maximum NLOAD Heating
Low
Max NLOADIF1C
127
Medium
Max NLOADIF2C
127
High
Max NLOADIF3C
127
Turbo
Auto
Max NLOADIF4C
Max NLOADIF5C
127
127
11.1.3
Target Frequency Setting
The compressor target frequency is a function of the NLOAD number sent from the indoor
controller and the outdoor air temperature.
Basic Target Frequency Setting:
NLOAD
Target Frequency
127
10 < NLOAD < 127
Maximum frequency
Interpolated value between minimum and maximum frequency
10
Minimum frequency
0
Compressor is stopped
11-1
SM DEL60Hz 1-E.0 GB
CONTENTS
CONTROL SYSTEM
Target frequency limits as a function of outdoor air temperature (OAT):
OAT Range
Cool mode limits
OAT < 6
No limit
6 ≤ OAT < 15
MaxFreqAsOATC
15 ≤ OAT < 28
28 ≤ OAT
11.1.4
Heat mode limits
No limit
MaxFreqAsOAT1H
MaxFreqAsOAT2H
Frequency Changes Control
Frequency change rate is 1 Hz/sec.
11.1.5
Compressor Starting Control
Frequency
Step 3
Step 2
Step 1
1
Minute
1
Minute
Time
Min 10 Minutes
11.1.6
Minimum On and Off Time
3 minutes.
11.1.7
Indoor Fan Control
10 Indoor fan speeds are determined for each model. 5 speeds for cool/dry/fan modes and 5
speeds for heat mode.
When user sets the indoor fan speed to a fixed speed (Low/ Medium/ High), unit will operate
constantly at set speed.
When Auto Fan is selected, indoor unit controller can operate in all speeds. The actual speed is set
according to the cool/heat load.
11.1.8
Turbo Speed
The Turbo speed is activated during the first 30 minutes of unit operation when auto fan speed is
selected and under the following conditions:
 Difference between set point and actual room temperature is bigger then 3 degrees.
 Room temperature > 22 for cooling, or < 25 for heating.
SM DEL60Hz 1-E.0 GB
11-2
CONTENTS
CONTROL SYSTEM
11.1.9
Heating Element Control
Heating element can be started if LOAD > 0.8 * MaximumNLOAD AND Indoor Coil
temperature < 45.
The heating element will be stopped when LOAD < 0.5 * MaximumNLOAD OR if Indoor Coil
temperature > 50.
11.1.10
Outdoor Fan Control
 The OFAN motor is an AC type that operates with 2 speeds (Low/High),
controlled by Relays.
 OFAN speed depends on the compressor Target Frequency, and it’s set according to the
following table and graphs.
 OFAN can change its Speed only if it has been working in the current speed for
at least 35 seconds:
OFAN Speed
Compressor
Target Frequency
Normal cases
State A at cool / Heat
State B
at cool
State C
at cool
OAT>15 oC
at heat
Freq=0
OFF
OFF
OFF
OFF
10 ≤ Freq < OFLowFreq
Low
Low
Low
Low
OFLowFreq ≤ Freq< OFMedFreq
High
Low
Low
Low
OFMedFreq≤ Freq
High
Low
Low
High
Notes:
When OAT is faulty or disabled OFAN will follow ‘Normal cases’ rules (left column).
OFAN St at e
at Cool Mode
3 Degrees
A
3 Degrees
B
C
7
20
OAT
Not e: Per i or i t i es A>B>C
1. OFLowFreq = OFLowFreqC in cool mode, and OFLowFreqH in heat mode.
2. OFMedFreq = OFMedFreqC in cool mode, and OFMedFreqH in heat mode.
The OFAN will be off when the compressor is off.
 An exception for the following rule is when compressor was operating in cool
mode before stopped. In this case OFAN will remain on in low speed for 1
minute.
 Whenever the indoor unit is under indoor coil overheating protection, as long as the
protection status is HzD2, the outdoor fan will change to off. It will be enabled to be back on
when the status of this protection becomes normal.
 Upon receiving night mode signal (ON), through communication, the OFAN will be
operating in LOW speed only in Cool. It will be back to its normal operation when receiving
OFF signal.
11-3
SM DEL60Hz 1-E.0 GB
CONTENTS
CONTROL SYSTEM
11.1.12
EEV (electronic Expansion valve) Control
EEV opening is defined as EEV = EEVOL + EEVCV
EEVOL is the initial EEV opening as a function of the compressor frequency, operation mode, unit
model and capacity.
EEVCV is a correction value for the EEV opening that is based on the compressor temperature.
During the first 5 minutes of compressor operation EEVCV = 0.
Once the first 5 minutes are over, the correction value is calculated as follow: EEVCV(n) = EEVCV(n1) + EEVCTT
EEVCTT is the correction based on the compressor temperature. A target compressor temperature is
set depending on frequency and outdoor air temperature, and the actual compressor temperature
is compared to the target temperature to set the required correction to the EEV opening.
11.1.13
Reversing Valve (RV) Control
Reversing valve is on in heat mode.
Switching of RV state is done only after compressor is off for over 3 minutes.
11.2
Fan Mode
In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed.
In AutoFan user setting, fan speed will be adjusted automatically according to the difference
between actual room temperature and user set point temperature.
11.3
Cool Mode
NLOAD is calculated according to the difference between actual room temperature and user set
point temperature by PI control.
In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed.
In AutoFan user setting, fan speed will be adjusted automatically according to the calculated
NLOAD.
11.4
Heat Mode
NLOAD is calculated according to the difference between actual room temperature and user set
point temperature by PI control.
In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed.
In AutoFan user setting, fan speed will be adjusted automatically according to the calculated
NLOAD.
11.4.1
Temperature Compensation
4 degrees are reduced from RT sensor temperature reading (excluding I-Feel mode), to
compensate for temperature difference between high and low areas in the heated room, and due
to coil heat radiation on RT sensor.
SM DEL60Hz 1-E.0 GB
11-4
CONTENTS
CONTROL SYSTEM
11.4.2
Indoor Fan Control in Heat Mode
Indoor fan speed depends on the indoor coil temperature:
ICTST
11.5
ICTVL
ICTL
ICTH
ICTT
Auto Cool/Heat Mode
When in auto cool heat mode unit will automatically select between cool and heat mode according
to the difference between actual room temperature and user set point temperature (ΔT).
Unit will switch from cool to heat when compressor is off for 3 minutes, and ΔT < -3.
Unit will switch from heat to cool when compressor is off for 5 minutes, and ΔT < -3.
11.6
Dry Mode
As long as room temperature is higher then the set point, indoor fan will work in low speed and
compressor will work between 0 and MaxNLOADIF1C Hz.
When the room temperature is lower than the set point, compressor will be switched OFF and
indoor fan will cycle 3 minutes OFF, 1 minute ON.
11.7
Protections
There are 5 protection codes.
Normal (Norm) – unit operate normally.
Stop Rise (SR) – compressor frequency can not be raised but does not have to be decreased.
HzDown1 (D1) – Compressor frequency is reduced by 2 to 5 Hz per minute.
HzDown2 (D2) – Compressor frequency is reduced by 5 to 10 Hz per minute.
Stop Compressor (SC) – Compressor is stopped.
11.7.1
Indoor Coil Defrost Protection
ICT Trend
ICT
ICT < -2
-2 ≤ ICT < 0
0 ≤ ICT < 2
2 ≤ ICT < 4
4 ≤ ICT < 6
6 ≤ ICT < 8
8 ≤ ICT
Fast
Increasing
SC
D1
SR
SR
Norm
Norm
Increasing
No change
Decreasing
SC
D1
SR
SR
Norm
Norm
SC
D2
D1
SR
SR
Norm
Normal
SC
D2
D2
D1
SR
SR
Fast
Decreasing
SC
D2
D2
D2
D1
SR
11-5
SM DEL60Hz 1-E.0 GB
CONTENTS
CONTROL SYSTEM
11.7.2
Indoor Coil over Heating Protection
ICT Trend
ICT
ICT > 55
53 < ICT ≤ 55
49 < ICT ≤ 53
47 < ICT ≤ 49
45 < ICT ≤ 47
43 < ICT ≤ 45
ICT ≤ 43
11.7.3
Fast
Decreasing
SC
D1
SR
SR
Norm
Norm
Decreasing
No Change
Increasing
SC
D1
SR
SR
Norm
Norm
SC
D2
D1
SR
SR
Norm
Normal
SC
D2
D2
D1
SR
SR
Fast
Increasing
SC
D2
D2
D2
D1
SR
Compressor over Heating Protection
Compressor temperature can be in one of 5 control zones (4 in protection, and 1 normal),
according to the following chart.
CTT
Stop-Compresor
CTTOH4
P3
CTTOH3
P2
CTTOH2
P1
CTTOH1
Normal
Compressor
Temperature Increases
Else
P1
Norm
SR
P2
D1
SR
P3
D2
D1
Control Status
Stop Compressor
SC
SM DEL60Hz 1-E.0 GB
11-6
CONTENTS
CONTROL SYSTEM
11.7.4
Compressor over Current Protection
CCR
Stop-Compresor
CCROC4
HzDown2
CCROC3
HzDown1
CCROC2
Stop-Rise
CCROC1
Normal
11.7.5
Heat Sink Over Heating Protection (NA for DCI 25 and 35)
HST
HST > 90
85 < HST ≤ 90
82 < HST ≤ 85
80 < HST ≤ 82
78 < HST ≤ 80
HST Trend
No Change
SC
D2
D1
SR
Norm
Decreasing
SC
D1
SR
SR
Norm
HST ≤ 78
11.7.6
Increasing
SC
D2
D2
D1
SR
Normal
Outdoor Coil Deicing Protection
Deicing Starting Conditions
Deicing operation will start when either one of the following conditions exist:
 Case 1: OCT < OAT – 8 AND TLD > DI
 Case 2: OCT < OAT – 12 AND TLD > 30 minutes.
 Case 3: OCT is Invalid AND TLD > DI
 Case 4: Unit is just switched to STBY AND OCT < OAT – 8
 Case 5: NLOAD = 0 AND OCT < OAT -8
OCT – Outdoor Coil Temperature
OAT – Outdoor Air Temperature
TLD – Time from Last Deicing
DI – Deicing Interval (Time Interval Between Two Deicing)
Deicing interval time when compressor is first started in heat mode, is 10 minutes if OCT < -2, and
is 40 minutes in other cases.
Deicing interval time is changed (increased/ decreased in 10 minutes steps) as a function of
deicing time. If deicing time is shorter then former deicing time, the deicing interval time will be
increased. If deicing time is longer then former deicing time, the deicing interval time will be
decreased.
11-7
SM DEL60Hz 1-E.0 GB
CONTENTS
CONTROL SYSTEM
Deicing Protection Procedure
OCT
12
0
Threshold
COMP
ON
T1
T2
T1
max. 12 minutes
RV
COOL
OFAN
DT
HEAT
T3
T3
ON
OFF
EEVDeicerOpen
EEV
Any
T1 =60 seconds, T2 = 36 seconds, T3 = 6 seconds
SM DEL60Hz 1-E.0 GB
11-8
CONTENTS
CONTROL SYSTEM
11.8
Operating the Unit from the Mode Button
Forced operation allows to start, stop and operate in Cooling or Heating, in pre-set temperature
according to the following table:
11.9
Forced operation Mode
Pre-set Temperature
Cooling
200C
Heating
280C
On Unit Controls and Indicators
The following is schematic drawing for the display:
STBY/OPER
Mode/Reset Button
Infra Red Receiver
Timer
Filter
11-9
SM DEL60Hz 1-E.0 GB
CONTENTS
CONTROL SYSTEM
STAND BY
INDICATOR
OPERATION INDICATOR
1. Lights up when the Air Conditioner is connected to power and the
mode is STBY.
2. Blinks for 3 seconds, when the system is switched to Heat Mode
by using the Mode/Reset Switch on the unit (the operation
indicator will be off during this blinking time).
1. Lights up during operation mode (except for item in STBY
indicator).
2. Blinks for 300 msec., to announce that a R/C infrared
signal
has been received and stored.
3. Blinks continuously during protections (according to the relevant
spec section).
4. Blinks for 3 seconds when the system is switched to Cool Mode
by using the Mode/Reset Switch on the unit.
TIMER INDICATOR
Lights up during Timer and Sleep operation.
FILTER INDICATOR
Lights up when Air Filter needs to be cleaned.
MODE / RESET BUTTON
As long as the filter Led is off, the Mode/Reset button functions as Mode
switch. Once filter Led is on, the Mode/Reset button functions as Reset
switch.
Mode Function:
Every short pressing , the next operation mode is selected, in this order:
SB → Cool Mode → Heat Mode → SB → …
In long pressing system enters diagnostic mode (refer to diagnostic mode
Sect.)
Reset Function:
For short pressing:
When Filter LED is on, it turns off the filter indicator.
Notes
1. Pressing time is defined as the time between press and release.
2. If pressing time is one second or less – press is considered as short pressing.
3. If pressing time is three seconds or longer – pressing is considered as long pressing. In
between, pressing is undetermined and system will not respond to pressing.
4. For the LED functionality during diagnostics, refer to the diagnostics Sect.
SM DEL60Hz 1-E.0 GB
11-10
CONTENTS
CONTROL SYSTEM
11.10
Outdoor Unit Controller Indicators
Unit has three LED’s. SB LED, STATUS LED, FAULT LED.
SB LED is ON when power is ON (230 VAC),
STATUS LED is ON when COMP is ON, and Blinks according to diagnostics mode definitions
when either fault or protection occurs.
FAULT LED Blinks according to diagnostics mode definitions when either fault or protection occurs.
11.11
11.11.1
Test Mode
Entering Test Mode
System can enter Test mode in two ways:
 Automatically when the following conditions exists for 30 minutes continuously:
o Mode = Cool, Set point = 16, Room temperature = 27±1, Outdoor temperature =
35±1
Or
o Mode = Heat, Set point = 30, Room temperature = 20±1, Outdoor temperature =
7±1
 Manually when entering diagnostics with the following settings:

o Mode = Cool, Set point = 16
o Mode = Heat, Set point = 30
11.11.2
Unit Operation in Test Mode
In test mode, the unit will operate in fixed settings according to the indoor fan speed setting:
Indoor Fan Speed Setting
Unit Setting
Low
Minimum Capacity Setting
High
Nominal Capacity Setting
Auto
Maximum Capacity Setting
During test mode, protections are disabled, except for stop compressor status.
11-11
SM DEL60Hz 1-E.0 GB
CONTENTS
CONTROL SYSTEM
11.12
SW Parameters
11.12.1
Indoor Units SW Parameters
General Parameters for All Models:
Parameters defining the indoor fan speed as a function of Indoor Coil temperature in heat mode
(ICT):
ICTST Speed
ICTVLSpeed
ICTLSpeed
ICTHSpeed
ICTTSpeed
ICT to stop indoor fan
ICT to go down to very low speed
ICT to start in very low speed
ICT to start in increase speed from very low
ICT to enable Turbo fan speed
25
28
30
32
40
Parameters for defrost protection:
ICTDef1
ICTDef2
ICTDef3
ICTDef4
ICTDef5
ICTDef6
ICT to go back to normal
ICT to ‘stop rise’ when ICT decrease
ICT to ‘stop rise’ when ICT is stable
ICT to ‘Hz Down’ when ICT decrease
ICT to ‘Hz Down’ when ICT is stable
ICT to stop compressor
8
6
4
2
0
-2
Parameters for indoor coil over heating protection:
ICTOH1
ICT to go back to normal
ICTOH2
ICT to ‘stop rise’ when ICT increase
ICTOH3
ICT to ‘stop rise’ when ICT is stable
ICTOH4
ICT to ‘Hz Down’ when ICT increase
ICTOH5
ICT to ‘Hz Down’ when ICT is stable
ICTOH6
ICT to stop compressor
45
48
52
55
60
62
Model Depended Parameters:
Parameter name
22
Models
25
35
NLOAD limits as a function of selected indoor fan speed
MaxNLOADIF1C
MaxNLOADIF2C
MaxNLOADIF3C
MaxNLOADIF4C
MaxNLOADIF5C
IFVLOWC
IFLOWC
IFMEDC
IFHIGHC
IFTURBOC
IFVLOWH
IFLOWH
IFMEDH
IFHIGHH
IFTURBOH
NomLoadC
NomLoadH
40
40
55
51
120
90
127
127
127
127
Indoor Fan speeds
700
700
800
850
950
1050
1050
1200
1150
1250
700
700
850
950
1000
1050
1100
1250
1200
1350
Nominal Compressor Frequency
40
51
55
58
40
55
90
127
127
700
850
1000
1200
1250
700
950
1100
1250
1300
61
62
SM DEL60Hz 1-E.0 GB
11-12
CONTENTS
CONTROL SYSTEM
11.12.2
Outdoor Units SW Parameters
Parameter Name
DCI25
DCI35
DCI 50
MinFreqC
MaxFreqC
MinFreqH
MaxFreqH
Compressor Parameters
30
35
52
62
30
35
60
73
35
70
40
66
Step1Freq
45
45
Step2Freq
55
55
Step3Freq
65
65
Frequency limits as a function of outdoor air temperature
MaxFreqAsOATC
50
60
MaxFreqAsOAT1H
58
60
MaxFreqAsOAT2H
50
50
CTTOH1
CTTOH2
CTTOH3
CTTOH4
CTTOH5
CCR01
CCR02
CCR03
CCR04
OFLOWC
OFMEDC
Compressor Over Heating Protection
94
94
98
98
102
102
105
105
120
120
Compressor Over Current Protection [A]
40
40
42
42
44
44
47
47
Outdoor Fan Speed (RPM)
610
600
700
760
94
98
102
105
120
40
42
44
47
600
760
11-13
SM DEL60Hz 1-E.0 GB
CONTENTS
CONTROL SYSTEM
11.12.3
Outdoor Units SW Parameters
Parameter Name
MinFreqC
MaxFreqC
MinFreqH
MaxFreqH
Step1Freq
Step2Freq
Step3Freq
DCR22
DCR25
DCR 35
Compressor Parameters
35
52
38
67
40
50
63
35
62
35
73
43
55
63
DCR50
35
70
40
66
45
55
65
20
77
26
79
60
70
80
Frequency limits as a function of outdoor air temperature
MaxFreqAsOATC
MaxFreqAsOAT1H
MaxFreqAsOAT2H
44
53
45
50
58
50
60
60
50
64
75
60
Compressor Over Heating Protection
CTTOH1
CTTOH2
CTTOH3
CTTOH4
CTTOH5
94
98
102
105
120
94
98
102
105
120
94
98
102
105
120
94
98
102
105
120
Compressor Over Current Protection [A]
CCR01
CCR02
CCR03
CCR04
28
30
32
35
35
37
39
42
40
42
44
47
100
105
108
102
600
760
920
Outdoor Fan Speed (RPM)
OFLOWC
OFMEDC
OFMAXC
610
600
600
700
760
760
SM DEL60Hz 1-E.0 GB
11-14
CONTENTS
TROUBLESHOOTING
12.
TROUBLESHOOTING
WARNING!!!
When Power Up – the whole outdoor unit controller, including the wiring, is
under HIGH VOLTAGE!!!
Never open the Outdoor unit before turning off the Power!!!
When turned off, the system is still charged (400V)!!!
It takes about 4 Min. to discharge the system.
Touching the controller before discharging may cause an electrical shock!!!
12.1
Single Split system failures and corrective
actions
No
SYMPTOM
1
2
3
Power supply indicator
(Red LED) does not light
up.
Unit does not respond to
remote control message
Unit responds to remote
control message but
Operate indicator (Green
LED) does not light up
Indoor fan does not start
(louvers are opened and
Green LED does light up)
4
5
6
7
8
PROBABLE CAUSE
No power supply
Remote control message
not reached the indoor
unit
Problem with display
PCB
Unit in heat mode and
coil is still not warm.
Problem with PCB or
capacitor
Indoor fan works when
unit is OFF, and indoor
fan speed is not changed
by remote control
command.
Compressor does not
start
Compressor stops during
operation and Green
LED remains on
Compressor is on but
outdoor fan does not
work
CORRECTIVE ACTION
Check power supply. If power supply
is OK, check display and display
wiring. if OK, replace controller.
Check remote control batteries, if
batteries are OK, check display and
display wiring, if OK, replace display
PCB.
If still not OK replace controller.
Replace display PCB.
If still not OK replace controller.
Change to cool mode and check.
Change to high speed and Check
power supply to motor is higher than
130VAC (for triack controlled motor)
or higher than 220VAC for fixed
speed motors, if OK replace
capacitor, if not replace controller
Replace controller
PCB problem
Electronics control
problem or protection
Electronic control or
power supply problem
Problem with outdoor
electronics or outdoor fan
SM DEL60Hz 1-E.0 GB
Perform diagnostics , and follow the
actions described.
Perform diagnostics ,and follow the
actions described.
Check outdoor fan motor according
to the procedure in section, if not OK
replace controller
12-1
CONTENTS
TROUBLESHOOTING
No
9
10
11
12
13
14
15
16
12.2
SYMPTOM
Unit works in wrong
mode (cool instead of
heat or heat instead of
cool)
All components are
operating properly but no
cooling or no heating
Compressor is over
heated and unit does not
generate capacity
Units goes into
protections and
compressor is stopped
with no clear reason
Compressor motor is
generating noise and no
suction occurs
Water leakage from
indoor unit
Freezing of outdoor unit
in heat mode and
outdoor unit base is
blocked with ice
Unit operates with wrong
fan speeds or wrong
frequency
PROBABLE CAUSE
CORRECTIVE ACTION
Electronics or power
connection to RV
Check RV power connections, if OK,
Check RV operation with direct
230VAC power supply, if OK,
Replace outdoor controller.
Refrigerant leak
Check refrigeration system.
EEV problem
Check EEV
Control problem or
refrigeration system
problem
Perform diagnostics and follow the
actions described.
Phase order to
compressor is wrong
Check compressor phase order.
Indoor unit drainage tube
is blocked
Check and open drainage tube.
Connect base heater.
Wrong jumper settings
Perform diagnostics, and check if
units is operating by EEPROM
parameters.
Checking the refrigeration system
Checking system pressures and other thermodynamic measures should be
done when system is in Test Mode (in Test mode, system operates in fixed
settings). The performance curves given in this manual are given for unit
performance in test mode when high indoor fan speed is selected.
Entering test mode:
Set unit to Cool/16 degrees/High indoor fan speed, or Heat/30 degrees/High
indoor fan speed, and enter diagnostics.
SM DEL60Hz 1-E.0 GB
12-2
CONTENTS
TROUBLESHOOTING
12.3
Judgment by Indoor/Outdoor Unit Diagnostics
Enter diagnostics mode - press for five seconds Mode/Reset button in any
operation mode. Acknowledgment is by 3 short beeps and lights of all Display
LED’s. Then, The units will enter into Indoor and Outdoor unit diagnostic
modes.
During the Outdoor unit diagnostics all three Indoor LED’s (STBY/Operate,
Filter and Timer) are blinking. When Indoor diagnostics is displayed, all three
LED’s (STBY/Operate, Filter and Timer) are ON.
When system enters diagnostics mode, only one fault code is shown. Order
of priority is from the lower to the higher number. Diagnostics is continuously
ON as long as power is ON. The current system operation mode will not be
changed.
If no fault occurred in the system, no fault code will be displayed during
normal operation mode. The last fault code will be displayed even if the
system has recovered from that fault. The last fault will be deleted from
the EEPROM after the system has exit diagnostics mode.
In diagnostics mode, system fault / status will be indicated by blinking of Filter
& Timer LEDs.
The coding method will be as follows:
Filter LED will blink 5 times in 5 seconds, and then will be shut off for the next 5
seconds. Timer LED will blink during the same 5 seconds according to the following
Indoor / Outdoor unit tables:
Note: 0 – OFF, 1-ON
12.3.1 Indoor unit Diagnostics
No
1
Problem
5
4
3
2
1
RT-1 is disconnected
2
RT-1 is shorted
3
RT-2 is disconnected
4
RT-2 is shorted
5
Reserved
7
Communication mismatch
8
No Communication
9
No Encoder
0
0
1
1
0
0
1
1
0
1
10
11
…
17
Reserved
Outdoor Unit Fault
Reserved
Defrost protection
18
Deicing Protection
19
Outdoor Unit Protection
20
Indoor Coil HP Protection
21
Reserved
22
24
Reserved
EEPROM Not Updated
25
Bad EEPROM
26
Bad Communication
27
Using EEPROM data
28
Model A
29
Model B
30
Model C
31
Model D
SM DEL60Hz 1-E.0 GB
12-3
CONTENTS
TROUBLESHOOTING
12.3.2
No.
1
2
3
4
5
6
7
8
9
Indoor unit diagnosis and corrective actions
Fault
Probable Cause
Sensor failures of all
types
Indoor and Outdoor controllers are
Communication
with different versions
mismatch
No Communication Communication or grounding wiring is
not good.
Indoor electronics or motor
No Encoder
Corrective Action
Check sensor connections or
replace sensor
Replace Indoor controller
Check Indoor to Outdoor wiring
and grounding
Check motor wiring, if ok,
replace motor, if still not ok,
replace Indoor controller.
Outdoor controller problem
Switch to Outdoor diagnostics.
Outdoor Unit Fault
System is using ROM parameters and No action, unless special
EEPROM Not
not EEPROM parameters
parameters are required for
Updated
unit operation.
No action, unless special
Bad EEPROM
parameters are required for
unit operation.
Bad Communication Communication quality is low reliabilityCheck Indoor to Outdoor wiring
and grounding
No problem. System is using
Using EEPROM
EEPRRRROM parameters
data
12.3.3 Outdoor unit Diagnostics :
DCR 22/25/35 Diagnostics
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
20
21
22
26
27
Problem
OCT is disconnected
OCT is shorted
CTT is disconnected
CTT is shorted
reserved
reserved
OAT is disconnected (when enabled)
OAT is shorted (when enabled)
reserved
reserved
IPM Fault
reserved
DC under voltage
DC over voltage
AC under voltage
Indoor / Outdoor unit Communication mismatch
No Communication
Reserved
Reserved
Reserved
Deicing
Compressor Over Heating
Compressor Over Current
Reserved
Reserved
Copressor Lock
Bad Communication
Heat sink Over Heating
Deicing
Compressor Over Heating
Copressor Lock
Bad Communication
5
4
3
2
1
0
0
0
0
0
0
0
0
0
0
0
1
0
1
1
0
1
0
1
0
0
0
0
1
1
0
1
0
1
0
0
1
0
1
1
0
0
0
1
1
1
1
1
0
0
1
1
1
0
0
0
1
1
0
0
1
0
1
0
1
1
1
1
0
0
0
1
1
1
0
1
1
1
0
1
1
1
1
1
1
1
1
1
1
0
0
0
1
1
0
0
1
1
1
0
0
1
1
0
0
1
1
1
0
1
0
1
0
0
1
SM DEL60Hz 1-E.0 GB
12-4
CONTENTS
TROUBLESHOOTING
DCR50 diagnostics:
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
20
21
22
23
24
25
26
27
Problem
OCT is disconnected
OCT is shorted
CTT is disconnected
CTT is shorted
HST is disconnected (when enabled)
HST is shorted (when enabled)
OAT is disconnected (when enabled)
OAT is shorted (when enabled)
TSUC is disconnected (when enabled)
TSUC is shorted (when enabled)
IPM Fault
Bad EEPROM
DC under voltage
DC over voltage
AC under voltage
Indoor / Outdoor unit Communication mismatch
No Communication
Reserved
Heat sink Over Heating
Deicing
Compressor Over Heating
Compressor Over Current
No OFAN Feedback
OFAN Locked
Compressor Lock
Bad Communication
SM DEL60Hz 1-E.0 GB
5
4
3
2
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
1
1
1
1
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
1
1
1
1
0
0
0
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
0
0
1
1
0
0
1
1
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
0
1
0
1
0
1
0
1
12-5
CONTENTS
TROUBLESHOOTING
12.3.4
NO
1
2
3
Outdoor unit diagnosis and corrective actions
Electronics HW
problem
IPM Fault
Bad EEPROM
4
DC under/over Voltage
5
AC under Voltage
6
7
Indoor / Outdoor unit
Communication mismatch
No Communication
8
Compressor Lock
9
Bad Communication
12.4
Probable Cause
Fault
Sensors failures of all
types
Electronics HW
problem
Indoor and Outdoor
controllers are with
different versions
Communication or
grounding wiring is not
good.
Communication quality is
low reliability
Corrective Action
Check sensors connections
or replace sensors.
Check all wiring and jumper
settings, if OK, replace
electronics.
No action, unless special
parameters are required for
unit operation.
Check outdoor unit power
supply voltage
Check outdoor unit power
supply voltage
Replace Indoor controller
Check Indoor to Outdoor
wiring and grounding
Switch unit to STBY and
restart
Check Indoor to Outdoor
wiring and grounding
Judgment by MegaTool
MegaTool is a special tool to monitor the system states.
Using MegaTool requires:
x
A computer with RS232C port.
x
A connection wire for MegaTool.
x
A special MegaTool software.
Use MegaTool according to following procedure:
x
x
x
12.5
Setup MegaTool software: copy the software to the computer.
Connect RS232C port in computer with MegaTool port in
Indoor/Outdoor unit controller by the connection wire.
Run the software and choose the COM port, you can monitor the
A/C system state in monitor tab.
Simple procedures for checking the Main Parts
12.5.1 Checking Mains Voltage.
Confirm that the Mains voltage is between 198 and 264 VAC. If Mains
voltage is out of this range, abnormal operation of the system is expected. If
in range check the Power (Circuit) Breaker and look for broken or loosed
cable lugs or wiring mistake(s).
SM DEL60Hz 1-E.0 GB
12-6
CONTENTS
TROUBLESHOOTING
12.5.2
Checking Power Input.
If Indoor unit power LED is unlighted, power down the system and check
the fuse of the Indoor unit. If the fuse is OK replace the Indoor unit
controller. If the fuse has blown, replace the fuse and power up again.
Checking Power Input procedure for the Outdoor unit is the same as with
the Indoor unit.
12.5.3
Checking the Outdoor Fan Motor.
Enter Test Mode (where the OFAN speed is high)
Check the voltage between lead wires according to the normal value
as
following:
x
Between red wire and black wire: 310VDC +/- 20V
x
Between orange wire and black wire: 15VDC +/- 1V
x
Between yellow wire and black wire: 2-6VDC
12.5.4
Checking the Compressor.
The compressor is brushless permanence magnetic DC motor. Three
coil resistance is same. Check the resistance between three poles.
The normal value should be below 0.5 ohm (TBD).
12.5.5
Checking the Reverse Valve (RV).
Running in heating mode, check the voltage between two pins of
reverse valve connector, normal voltage is 220VAC.
12.5.6
Checking the electrical expansion valve (EEV).
The EEV has two parts, drive part and valve. The drive part is a step motor; it is
ringed on the valve. Check the drive voltage (12VDC). When Outdoor unit is
power on, EEV shall run and have click and vibration.
12.6
Precaution, Advise and Notice Items
12.6.1
High voltage in Outdoor unit controller.
Whole controller, including the wires that are connected to the Outdoor unit
controller may have the potential hazard voltage when power is on. Touching
the Outdoor unit controller may cause an electrical shock.
Advise: Don’t touch the naked lead wire and don’t insert finger,
conductor or anything else into the controller when power is on.
12.6.2
Charged Capacitors
Three large-capacity electrolytic capacitors are used in the Outdoor
unit controller. Therefore, charging voltage (380VDC) remains after
power down. Discharging takes about four minutes after power is off.
Touching the Outdoor unit controller before discharging may cause an
electrical shock.
12.6.3
x
x
Additional advises
When disassemble the controller or the front panel, turn off the power
supply.
When connecting or disconnecting the connectors on the PCB, hold the
whole housing, don’t pull the wire.
SM DEL60Hz 1-E.0 GB
12-7
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
13.
EXPLODED VIEWS AND SPARE PARTS LISTS
13.1
Indoor Unit: Delta 25, Delta 35 DCI
1
2
3
4
5
26
6
7
8
9
25
24
23
22
10
21
11
20
19
12
18
13
14
17
16
15
SM DEL60Hz 1-E.0 GB
13-1
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
13.2
No.
Indoor Unit: Delta 25 DCI
Item
Description
Quantity
1
453037000
Grill A / DELTA 9
1
2
453100500
Grill L axis
1
3
453100600
Grill R axis
1
4
453036500
Filter for DELTA 7/9
2
7
453122200
Silk-screen front frame
1
8
4525987
SCREW COVER
3
9
453070701
Evap. System Assy./DELTA 20,2
1
10
4523526
BERAING ASSY FAN
1
11
453264200
Impeller Fan
1
12
452784400
IOD-7,9 Air outlet Assy. (no
1
13
465210017
Drain Pipe Delta7/9
1
14
4526659
REAR PANEL ASSY
1
15
464220008
Mount Bracket./Low Cost ALPHA 9
1
16
4526000
TUBE CLIP
1
18
455013301R
EUR EURPowerCord/3G/1.0/2100(187)
1
19
4523507
Step motor
1
20
453089600R
Display assy. for DELTA EHK:936A034-00
1
21
453088600R
PG Resin motor 12W
1
22
467300141R
DC Inverter indoor controller (Mask)/DEL
1
23
4525998
MOTEOR COVER
1
24
438082
Thermistor Indoor
1
25
467400024
( 320mm) Indoor Air Inlet Temperature Se
1
26
453027000
Terminal Cover
1
29
467240008
Remote controller Assy.with batteries. R
1
SM DEL60Hz 1-E.0 GB
13-2
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
13.3
No.
Indoor Unit: Delta 35 DCI
Item
Description
1
453036800
Grill A / DELTA 12
1
2
453100500
Grill L axis
1
3
453100600
Grill R axis
1
4
453082900
Filter for DELTA 12
2
7
453122000
Front Frame Assy for AIRWELL
1
8
4525987
SCREW COVER
3
9
453058201
Evap. System Assy./DELTA 35
1
10
4523526
BERAING ASSY FAN
1
11
4527111
FAN ASSY PLASTIC
1
12
452784401
IOD-12 Air Outlet Assy. (no wire)
1
13
465210017
Drain Pipe Delta7/9
1
14
4527186
IOD-12 REAR PANEL ASSY
1
15
464220007
Mount Bracket./Low Cost ALPHA 12
1
16
4526000
TUBE CLIP
1
18
455013301R
EUR EURPowerCord/3G/1.0/2100(187)
1
19
4523507
Step motor
1
20
453089600R
Display assy. for DELTA EHK:936A034-00
1
21
453088600R
PG Resin motor 12W
1
22
467300141R
DC Inverter indoor controller (Mask)/DEL
1
23
4525998
MOTEOR COVER
1
24
438082
Thermistor Indoor
1
25
467400024
( 320mm) Indoor Air Inlet Temperature Se
1
26
453027000
Terminal Cover
1
29
467240008
Remote controller Assy.with batteries. R
1
SM DEL60Hz 1-E.0 GB
Quantity
13-3
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
13.4
Indoor Unit: Delta 50 DCI
1
2
28
3
27
4
26
25
5
24
23
6
22
21
7
8
20
19
9
18
10
11
17
16
12
15
13
14
SM DEL60Hz 1-E.0 GB
13-4
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
13.5
No.
Indoor Unit: Delta 50 DCI
Item
Description
Quantity
1
465800000
Grill A Assy./Delta 50
1
2
453080800
Filter
2
3
470500007
Nanometer Photocatalysis Deodorant Filt
1
3
470500010
Biological Sterilization Filter
1
4
465720020
Front Frame Assy./Delta 50
1
5
453081000
Screw Cover
3
6
462350006
Evaporator Assy.
1
7
4518662
Bearing assy fan
1
8
453082400
Impeller Fan
1
9
467300007R
Display Board Assy./DELTA EHK: 936A035-0
1
10
453101600
Air Outlet Frame Assy./ALPHA-
1
11
465210009
Drain Pipe for Israel /WNG18/24/30
1
12
453101400
Unit Housing Assy./ALPHA-17
1
13
453081900
Mount Bracket Assy.
1
14
4526000
TUBE CLIP
1
16
4523507
Step motor
1
17
455013305R
EUR EURPowerCord/3G/1.5/2100(250)
1
18
4518651
Cover Side Motor
1
19
453024500R
PG PG Motor
1
20
452918800
Cover/motor
1
21
467300006R
DCI Indoor Controller/DELTA EHK: 916A541
1
22
4525988
CABLE LOCKER
1
23
436525
SUPPLY CORD LATCH WMN
1
24
438082
Thermistor Indoor
1
25
467400024
( 320mm) Indoor Air Inlet Temperature Se
1
26
453027000
Terminal Cover
1
27
465440001
Grill Left Crank
1
28
465440002
Grill Right Crank
1
29
467240008
Remote controller Assy.with batteries. R
1
SM DEL60Hz 1-E.0 GB
13-5
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
13.6
Outdoor Unit: DCR 25, DCR 35 / 60Hz R410A
SM DEL60Hz 1-E.0 GB
13-6
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
13.7
No.
Outdoor Unit: DСR 25 60Hz
Item
Description
1
4522551
Grille A of GCN
1
2
4523441
Front panel A Painting assy
1
3
4519251
Axial Fan OD=400
1
4
467400040
Condenser Middle Temperature Sensor/OAT
1
5
467400200
CTT Compressor Top Temperature Sensor/10
1
6
467400056
OCTOutdoorCoilTemperatureSensor/10K/Copp
1
7
453170100
Compressor Assy. MATSUSHIBA 5
1
8
453052500
PAINTING BASE ASSY.
1
9
467000001
Compressor Power Cord/DCR CR 25/35
1
10
4518951
4-W valve SHF-4H for R410A
1
11
4522509
4-Way valve coil
1
12
453058700
4way valve soldering assy FOR
1
13
453026600
Electronic expansion valve ZDPF(L)-
1
13
461040000
Electronic Expansion Valve(DPF151-01 R41
1
14
4526216
EEV COIL QA(L)12-HR-01A-RK
1
14
461050000
Electronic Expansion Valve Coil(XQ05-211
1
15
461010004
GasValve3/8 R410A
1
15
463300505
Standard Valve Connect Pipe/Gas Valve/ T
1
16
4516857
BIG SIDE COVER
1
17
461000004
LiquidValve1/4 R410A
1
17
463300510
Standard Valve Connect Pipe/Liquid Valve
1
18
464630000
Side Plate Painting Ass
1
19
204107
Cable clip Nylon
1
20
4519188
4 poles terminal block
1
21
4516156
Rear panel Painting assy
1
22
453230000
Connect Plate
1
23
453048200
Condenser assy. (OD7x2rows) for DCR 9
1
24
453052700
PATITION
1
25
464860032
Motor Support Assy.
1
26
4516158
Cover panel Painting assy
1
27
453031300R
Metal motor 20W
1
28
467300276
/DCR 1.6Kw Controller Assy.
1
29
455015203
groundwire,,UL101516AWG(1.5),250,,85mm
1
30
453129300
Wire UL1007 16AWG/Controller with
1
SM DEL60Hz 1-E.0 GB
Quantity
13-7
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
13.8
No.
Outdoor Unit: DСR 35 60Hz
Item
Description
Quantity
1
4522551
Grille A of GCN
1
2
4523441
Front panel A Painting assy
1
3
4519251
Axial Fan OD=400
1
4
467400040
Condenser Middle Temperature Sensor/OAT
1
5
467400200
CTT Compressor Top Temperature Sensor/10
1
6
467400056
OCTOutdoorCoilTemperatureSensor/10K/Copp
1
7
4526204
DCI Compressor 5RS102XAB
1
8
453052500
PAINTING BASE ASSY.
1
9
467000001
Compressor Power Cord/DCR CR 25/35
1
10
4518951
4-W valve SHF-4H for R410A
1
11
4522509
4-Way valve coil
1
12
453058800
4way valve soldering assy
1
13
453026600
Electronic expansion valve ZDPF(L)-
1
13
461040000
Electronic Expansion Valve(DPF151-01 R41
1
14
4526216
EEV COIL QA(L)12-HR-01A-RK
1
14
461050000
Electronic Expansion Valve Coil(XQ05-211
1
15
461010004
GasValve3/8 R410A
1
15
463300505
Standard Valve Connect Pipe/Gas Valve/ T
1
16
4516857
BIG SIDE COVER
1
17
461000004
LiquidValve1/4 R410A
1
17
463300510
Standard Valve Connect Pipe/Liquid Valve
1
18
464630000
Side Plate Painting Ass
1
19
204107
Cable clip Nylon
1
20
4519188
4 poles terminal block
1
21
4516156
Rear panel Painting assy
1
22
453230000
Connect Plate
1
23
453048400
Condenser (OD7.94x2rows) for DCR 12
1
24
453052700
PATITION
1
25
464860032
Motor Support Assy.
1
26
4516158
Cover panel Painting assy
1
27
453031300R
Metal motor 20W
1
28
467300276
/DCR 1.6Kw Controller Assy.
1
29
455015203
groundwire,,UL101516AWG(1.5),250,,85mm
1
30
453129300
Wire UL1007 16AWG/Controller with
1
SM DEL60Hz 1-E.0 GB
13-8
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
13.9
Outdoor Unit: DСR 50 60Hz
SM DEL60Hz 1-E.0 GB
13-9
CONTENTS
EXPLODED VIEWS AND SPARE PARTS LISTS
13.10
No.
Outdoor Unit: DСR 50 60Hz
Item
Description
Quantity
1
433218
Front Panel A
1
2
4526340
Air inlet ring-420
1
3
464860054
Painting Insulation Plate Assy/ONG
1
4
4526476
Axial fan OD=401
1
5
452889600R
DC Resin Motor(Nidec)
1
6
433215
Motor Support
1
7
4527363
Base Painting Assy.
1
8
4526299
Partition
1
9
467300025R
Controller/Outdoor Unit DCI 2.8kW(Englis
1
10
463300506
Standard Valve Connect Pipe/Gas Valve/ T
1
10
461010005
GasValve1/2 R410A
1
11
461000004
LiquidValve1/4 R410A
1
11
463300510
Standard Valve Connect Pipe/Liquid Valve
1
12
467300024R
Filter Board/901A108-00
1
13
4526396R
Choke assy. 167-021-01
1
14
453238600
Wire 1015 16#/Power Input
1
15
453238700
Wire UL1007 16AWG/COM
1
16
455015202
groundwire,,UL101516AWG(1.5),250,150mm
1
17
4526300
Therminal sheet
1
20
204107
Cable clip Nylon
1
21
4519188
4 poles terminal block
1
22
465340080
ValveCover/PPUV5VA/ONG3
1
23
4522509
4-Way valve coil
1
24
461600003
4-WayValveAssy
1
25
4518952
4-W valve SHF-7H for R410A
1
26
4526221
Compressor wire
1
27
4523446
Scroll comp assy. 5CS13
1
28
467400055
CTTCompressorTopTemperatureSensor/10K/Co
1
29
467400026
OAT Outdoor Air Temperature Sensor
1
30
467400056
OCTOutdoorCoilTemperatureSensor/10K/Copp
1
31
4526215
Electronic expansion valve ZDPF(L)-
1
32
4526216
EEV COIL QA(L)12-HR-01A-RK
1
33
4519606
Right side panel (painting plate)
1
34
433228
Back Side Net
1
35
470660008
CondenserList/DCR50R410A
1
36
4526298
Bridge
1
37
4519614
Painting Top Cover
1
38
4526480
Gasket for axial fan
1
39
4519300
Nut M5 L
1
40
433225
Handle
1
41
4519607
Left Side Panel Painting Plate
1
SM DEL60Hz 1-E.0 GB
13-10
CONTENTS
APPENDIX A
APPENDIX A
INSTALLATION AND OPERATION MANUAL
►
OPERATING MANUAL DELTA 25, 35, 50 DCI / DCR 25, 35, 50 60Hz
►
INSTALLATION MANUAL DELTA 25, 35, 50 DCI / DCR 25, 35, 50 60Hz
14-1
SM DEL60Hz 1-E.0 GB
CONTENTS

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