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PHC10-3 PLUS installation guide http://www.renishaw.com
PHC10-3 PLUS installation guide
Document part number: H-1000-0077-02-A
Issued 10 2015
1
PHC10-3 PLUS installation guide http://www.renishaw.com
General Information
© 2012 2015 Renishaw plc. All rights reserved.
This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without the prior written permission of Renishaw.
The publication of material within this document does not imply freedom from the patent rights of Renishaw plc.
Disclaimer
RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT IS CORRECT AT THE DATE
OF PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS REGARDING THE CONTENT. RENISHAW EXCLUDES
LIABILITY, HOWSOEVER ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT.
Trademarks
RENISHAW® and the probe emblem used in the RENISHAW logo are registered trademarks of Renishaw plc in the UK and other countries.
apply innovation is a trademark of Renishaw plc.
All brand names and product names used in this document are trade names, service marks, trademarks, or registered trademarks of their respective owners.
Windows XP, Windows 2000, Vista and Windows 7 are registered trade names of the Microsoft Corporation.
All trademarks and trade names are acknowledged.
WEEE
The use of this symbol on Renishaw products and/or accompanying documentation indicates that the product should not be mixed with the general household waste upon disposal. It is the responsibility of the end user to dispose of this product at a designated collection point for waste electrical and electronic equipment (WEEE) to enable reuse or recycling. Correct disposal of this product will help save valuable resources and prevent potential negative effects on the environment. For more information, please contact your local waste disposal service or Renishaw distributor.
Warranty
Renishaw plc warrants its equipment for a limited period (as set out in our Standard Terms and Conditions of Sale) provided that it is installed exactly as defined in associated Renishaw documentation.
Prior consent must be obtained from Renishaw if non-Renishaw equipment (e.g. interfaces and/or cabling) is to be used or substituted.
Failure to comply with this will invalidate the Renishaw warranty.
Claims under warranty must be made from authorised service centres only, which may be advised by the supplier or distributor.
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PHC10-3 PLUS installation guide http://www.renishaw.com
Care of equipment
Renishaw probes and associated systems are precision tools used for obtaining precise measurements and must therefore be treated with care.
Changes to Renishaw products
Renishaw reserves the right to improve, change or modify its hardware or software without incurring any obligations to make changes to
Renishaw equipment previously sold.
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PHC10-3 PLUS installation guide http://www.renishaw.com
EC declaration of conformity
Renishaw plc hereby declare that the PHC10-3 PLUS probe head controller is in compliance with the relevant provisions of directive
2004/108/EC .
Contact Renishaw plc or visit www.renishaw.com/knowledgebase for the full EC declaration.
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PHC10-3 PLUS installation guide http://www.renishaw.com
FCC (USA only)
Information to user (47CFR section 15.105)
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case you will be required to correct the interference at your own expense.
Information to user (47CFR section 15.21)
The user is cautioned that any changes or modifications not expressly approved by Renishaw plc or authorised representative could void the user's authority to operate the equipment.
Equipment label (47CFR section 15.19)
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause undesired operation.
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PHC10-3 PLUS installation guide http://www.renishaw.com
Safety
If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. There are no user serviceable parts inside the equipment.
The PHC10-3 head controller is to be used with the provided PSU - Emerson DP4024N3M. See manufacturer's datasheet at www.emerson.com
.
PSU electrical ratings
Supply voltage
Frequency range
Power consumption
Transient voltages
100 V - 240 Vac +10% -10%
50 Hz to 60 Hz
49 W max
Installation category II
PHC10-3 is isolated from ac power by disconnection of the IEC mains connector from the supplied PSU. If any additional means of isolation is required, it must be specified and fitted by the machine manufacturer or installer of the product. The isolator / disconnection device must be sited within easy reach of the operator and comply with any applicable national wiring regulations for the country of installation.
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PHC10-3 PLUS installation guide http://www.renishaw.com
Environmental conditions
The following environmental conditions comply with those defined in BS EN61010 - 1:2001:
Indoor use
Altitude
Operating temperature
Storage temperature
Relative humidity
Pollution degree
IP30 (no protection against water)
Up to 2000 m
0 °C to +50 °C
10 °C to +70 °C
80% maximum for temperatures up to +31 °C
Linear decrease to 50% at +50 °C
2
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PHC10-3 PLUS installation guide http://www.renishaw.com
References and associated documents
Title
User's guide: Touch-trigger probes
User's guide: SP25M
User's guide: HCU2
User's guide: AM1
Data sheet: AM2
Technical specification: Styli and accessories
Installation guide: PICS
Installation and user's guide: PH10 PLUS
Document number
H-1000-5021
H-1000-5104
H-1000-5631
H-1000-4010
H-1000-2051
H-1000-3200
H-1000-5000
H-1000-7592
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PHC10-3 PLUS installation guide http://www.renishaw.com
Introduction
The guide gives information on physical installation, system connections, communications and interface settings, as well as assistance in fault-finding during the installation of PHC10-3 PLUS.
WARNING: The components of PH10 PLUS system are not compatible with PH9 or PH20 system components. No attempt should be made to connect PH10 PLUS system components to a PH9 or PH20 system, as this will result in damage to the product.
The guide should be read in conjunction with the PH10 PLUS series user's guide in order to fully understand the system's features, capabilities and operation.
The PH10 PLUS series of motorised probe heads can only be used in conjunction with the PHC10-3 PLUS when part of an OEM system installation. PHC10-3 PLUS has replaced the PHC10-2 and provides support for RS232 and USB communications (IEEE is no longer supported). PHC10-3 PLUS uses an external power supply for the PH10 PLUS series of heads, manages all the head functions and communicates via a suitable interface with the CMM's computer. PHC10-3 PLUS does not manage the probe functions but does have the provision for an interface to be fitted.
Rear panel layout
Key Description
3
4
1
2
9-way D-type plug for PICS output
9-way D-type connector to HCU2
25-way D-type plug RS232 communications connector to CMM computer
USB type “B” socket
7
8
5
6
PHC10-3 PLUS configuration switches
15-way D-type connector to probe head
7-pin DIN raw probe connector to probe interface or multiwire input for internal interfaces
DC power jack
9 Equipment bond point
10 Controller reset button
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PHC10-3 PLUS installation guide http://www.renishaw.com
PHC10-3 PLUS configuration switches
PHC10-3 PLUS switch settings
11
12
13
PHC10-3 PLUS switch
Communications
1#
2#
3#
4*#
5*#
6*#
9
Interface
7
8
10
Function Up Down
Baud rate
Baud rate
Baud rate
Stop bit 2 stop bits 1 stop bit
CTS protocol
LF protocol
Command set
CTS on
LF on
Extended
CTS off
LF off
Basic
PICS configuration PPOFF - active during head index PPOFF - inactive during head index
HCU1 PROBE/DAMP/RESET Enabled
Probe reset time 2 (extended)
Disabled
1 (standard)
Interface connection
Output configuration
Machine cable isolation
PICS / 7 pin DIN
PICS
Machine cable
5-pin DIN
DIN
Multiwire
* Operational only when basic command set selected (switch 9 down).
# Not required for USB operation default position = down.
NOTE: Press the reset button after making switch changes.
Conversion from PHC10-2 to PHC10-3 PLUS
PHC10-3 PLUS is designed to be a plug in functional replacement for PHC10-2. There are some differences which the user needs to be aware of, the connectors have been rearranged on the rear panel but are of the same type and are labelled in the same way. A USB connector has been added for those requiring USB communications. Unused switches have been removed and the remaining switches are now grouped in one row. See the next table for changes.
Changes in configuration switches
The table below is a summary of the differences between PHC10-3 PLUS and PHC10-2 configuration switch settings that allows you to correctly configure your PHC10-3 PLUS when replacing a PHC10-2.
Issued 10 2015
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PHC10-3 PLUS installation guide http://www.renishaw.com
PHC10-2 switch PHC10-3 PLUS switch equivalent
2
3
Communications
1 1#
2#
3#
7
8
9
10
4 (not used)
5 (not used)
6
Interface
11
4*#
5*#
6*#
9#
10
7
Baud rate
Baud rate
Baud rate
Stop bit
Function
CTS protocol
LF protocol
Command set
Probe reset time
PPOFF
Up
12
13 (not used)
14 (not used)
15+16
17+18
8
12
11
2 stop bits
CTS on
LF on
Extended
2 (extended)
PPOFF - active during head index
Enabled HCU1 probe, DAMP and probe reset buttons
Output configuration
Interface connection
PICS
PICS or 7-pin DIN operation
Machine cable 13 Probe wire isolation
* Operational only when basic command set selected (switch 9 down)
# Not required for USB operation default position = down
Down
1 stop bit
CTS off
LF off
Basic
1 (standard)
PPOFF - inactive during head index
Disabled
DIN
5-pin DIN operation only
Multiwire
NOTE: Switches 4, 5, 13 and 14 had no function in RS232 PHC10-2. Press the reset switch after making switch position changes.
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PHC10-3 PLUS installation guide http://www.renishaw.com
PICS connection
PICS interface configuration
If PHC10-3 PLUS is to be used in a PICS linked system, the PPOFF configuration is selected using switch 7.
Switch
7
7
Description
PPOFF
PPOFF
Position
UP
DOWN
Information
PPOFF and PDAMP active during head index
PDAMP only active during head index
PICS output
Renishaw's PICS (product inter-connection system) allows a standard method of connection for real-time signals used by current Renishaw products and gives access to probing system control features through the DIN 'raw probe' connection.
The following descriptions are specific to PHC10-3 PLUS PICS connections when an internal interface is not present. Please refer to the
PICS installation guide (Renishaw part number H-1000-5000) for further information when interfaces are fitted.
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PHC10-3 PLUS installation guide http://www.renishaw.com
Pin Signal Function
1 STOP This signal is active when low and is responded to, and can be asserted by the PHC10-3 PLUS . Read from PHC10-3
PLUS to indicate an error in the PH10 system. Pull down to 0
V to indicate a STOP condition external to the
PH10 PLUS system.
2 PPOFF PPOFF is an active low inhibit signal which can be set by the CMM computer or the PHC10-3
PLUS. PPOFF is overridden by the use of the STOP signal.
3 0 V
4 LED anode
This the common reference and return path for all signals.
This is a constant current input, normally from the interface to illuminate the head LED.
5 Probe signal
This pin and pin 9 transmit the probe output signals from the PHC10-3 PLUS when a multiwire cable is not in use. As these signals have not been interfaced, it is important that the PICS cable between the PHC10-3 PLUS and the interface is less than 0.5 m (1.6 ft) otherwise interference from other PICS signals can occur.
-
-
-
6 SPARE -
8 LEDOFF This signal is not asserted by the PHC10-3 PLUS, but it responds to LED OFF by switching the head LED off.
-
7 PDAMP PDAMP is an active low signal which can be set by the CMM computer, the PHC10-3 PLUS or by the optional HCU2. PDAMP can influence an interface by reducing electronically the sensitivity of a strain gauge based probe. It can inhibit a Renishaw interface, when standard touch trigger probes are in use, until the probe has been continuously triggered for at least 5 ms. The signal can be asserted by the CMM computer to reduce the sensitivity of the probe. This will reduce unwanted triggers during CMM acceleration, or vibration during position moves, whilst maintaining crash protection.
Pull down to 0 V to partially inhibit the probe during rapid moves.
-
9 Probe return
See pin 5
Screen -
-
-
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PHC10-3 PLUS installation guide http://www.renishaw.com
PHC10-3 PLUS front panel LEDS
PHC10-3 PLUS LED description
Name
POWER
STOP
HEAD READY
HEAD ACTIVE
DATUM ERROR
OBSTRUCT ERROR
OVERLOAD ERROR
TP7
TP200
STD
SEATED
DAMPED
Colour
Green
Red
Green
Yellow
Red
Red
Red
Green
Green
Green
Green
Yellow
Function
Power on when lit
PHC10-3 PLUS asserting PICS STOP when lit
PI 200-3 asserting PICS STOP when flashing
Head ready for use when lit
Head indexing when lit
Head datum error when lit
Head obstruct error when lit, non PLUS interface fitted
Head overload error when lit
TP7 detected when lit
TP200 detected when lit
TP2 / TP20 / TP6 detected when lit
Probe seated when lit
Probe damped when lit
NOTE: The probe reset button on the front of PHC10-3 PLUS only functions if a probe interface card is installed within the unit.
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PHC10-3 PLUS installation guide http://www.renishaw.com
PHC10-3 PLUS variants
PHC10-3 PLUS is available in three options:
Standard PHC10-3 PLUS with provision for interface card to be inserted
(Renishaw part number A-5863-0100)
PHC10-3 PLUS with single rear panel and integrated PI 200-3 probe interface
(Renishaw part number A-5863-0200)
PHC10-3 PLUS with integrated PI 200-3 probe interface and additional PICS output
(Renishaw part number A-5863-0300)
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PHC10-3 PLUS installation guide http://www.renishaw.com
System interconnection diagrams
PH10 PLUS system with standard two wired touch-trigger probes
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PH10 PLUS system with standard two wire touch-trigger probe and autochange
Key
1
3
4
5
6
Description
Communication connection to CMM controller RS232 or USB
Communication to CMM controller
Communication to autochange rack
PICS output to CMM
Probe output to CMM controller
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PHC10-3 PLUS installation guide http://www.renishaw.com
PH10 PLUS system with standard two wire touch-trigger probe, PI 200-3 and autochange
4
5
6
Key
1
3
Description
Communication connection to CMM controller - RS232 or USB
Communication to CMM controller
Communication to autochange rack
PICS output to CMM controller
Raw probe output to CMM contoller
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PHC10-3 PLUS installation guide http://www.renishaw.com
PH10 PLUS system with multiwire scanning probes
Key
1
2
3
Description
Head cable(s)
Multiwire cable
RJ45 cable (supplied)
Key
4
5
Description
16 / 0.2 mm earth connection
MCU connection
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PHC10-3 PLUS installation guide http://www.renishaw.com
RS232 setup
RS232 connector pinouts
The PHC10-3 PLUS communicates with the CMM computer via the RS232 cable as shown in the table below:
Pin Signal
1 Screen
2 Transmitted data (Tx) to CMM computer
3 Received data (Rx) from CMM computer
4 RTS (request to send) to CMM computer +12 V after initialisation routing completed
5 CTS (clear to send) from CMM computer
CMM computer disasserts CTS to halt PHC10-3 PLUS transmissions
Connect pin 5 to pin 20 if CTS is not output from CMM computer
7 Signal ground (common)
20 DTR (data terminal ready) to CMM computer signifies PHC10-3 PLUS power ON condition
Baud rate selection
The baud rate is set using switches 1 to 3 as shown in the table below:
Baud rate
300
600
1200
2400
4800
9600
19200
Switch 1
DOWN
UP
DOWN
UP
DOWN
UP
DOWN
Switch 2
DOWN
DOWN
UP
UP
DOWN
DOWN
UP
Switch 3
DOWN
DOWN
DOWN
DOWN
UP
UP
UP
CAUTION: To implement any changes press the "reset" button on the rear rear panel. Failure to do so will be the changes do not take effect.
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PHC10-3 PLUS installation guide http://www.renishaw.com
Protocol selection
The PHC10-3 PLUS has two switch-settable command sets (basic command set and extended command set) offering different protocol options. The command set selection is made using switch 9 on the rear panel.
Switch
9
9
UP
DOWN
Position Selection
Extended command set mode (recs)
Basic command set mode
Basic command set mode
In this mode the PHC10-3 PLUS is fully compatible with existing integration methods in terms of communications protocols, software command set and RS232 protocol options.
Basic command set protocol
5
6
6
4
5
Switch
4 UP
DOWN
UP
DOWN
UP
DOWN
Position Selection
2 stop bits
1 stop bit
CTS (clear to send) ON
CTS (clear to send) OFF
LF (line feed) ON
LF (line feed) OFF
Data transmission format is as follows:
1 start bit
7 data bits
1 parity bit (ignored on Rx: always 0 on Tx)
1 or 2 stop bits (switch 4)
Protocols: PHC10-3 PLUS RTS is asserted before first transmission from the head and remains asserted. If switch 5 is UP, CTS must be asserted by the CMM computer to allow the head to transmit. If switch 6 is UP, the PHC10-3 will add an ASCII LF character to every transmitted message.
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PHC10-3 PLUS installation guide http://www.renishaw.com
Extended command set mode
In this mode the PHC10-3 PLUS uses the Renishaw extended command set. It is completely different from and incompatible with the basic command set. The RS232 protocol is fixed with no user selectable options other than baud rate. The extended command set offers the following advantages over the basic command set:
Software control of the hand control unit (HCU2) functions such as jog and sweep
Software control of selected PICS (product interconnection system) functions such as probe damping, Probe Power OFF and LED OFF
Software control of selected probe functions (TP200 probe reset) Common communications protocol for products using the extended command set
As probing systems become increasingly sophisticated and offer a wider range of functions and control options, they will be incorporated into the new command structure, reducing integration times and costs for CMM manufacturers
The introduction of product identifiers and device numbers will enable control of multiple Renishaw interfaces in future implementations of the extended command set
Please contact Renishaw for further details of the extended command set.
NOTE: The functions of switches 4, 5 and 6 will have no effect on the system when switch 9 is UP
In extended command set mode, the data transmission and protocol formats are fixed in line with modem RS232 conventions. There are no user selectable options.
Data transmission format is as follows:
1 start bit
7 data bits
1 even parity bit
1 stop bit
Protocol:
PHC10-3 PLUS RTS is normally asserted. It is unasserted when the PHC10-3 PLUS is unable to receive further transmissions.
The PHC10-3 PLUS CTS must be asserted (by the CMM computer, or by linking DTR to CTS) to allow the PHC10-3 to transmit.
XON/XOFF:
The extended command set supports the use of XON/XOFF flow control by the CMM computer.
If the PHC10-3 PLUS receives an XOFF character, PHC10-3 PLUS transmissions will cease and be buffered until an XON character is received by the PHC10-3 PLUS or the output buffer overflows.
It is possible to continue transmissions to the PHC10-3 PLUS while it is in the XOFF state, although this is not recommended as it may cause overflow of the output buffer, resulting in lost responses.
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PHC10-3 PLUS installation guide http://www.renishaw.com
USB communications
USB communication is via the USB type "B" socket on the rear panel. The PHC10-3 PLUS is self powered and therefore takes no power from the PC bus. The PHC10-3 PLUS will switch automatically from RS232 to communicate via the USB port if a powered up cable is connected.
NOTE: Only one type of communications cable is to be inserted at any time. If in USB mode and the cable is removed, the PHC10-3
PLUS will assert PICS STOP
Switches 1 to 6 have no function when operating via USB. They may be set to the default down position or left in the RS232 positions.
Switches 7, 8, 9, 11, 12 and 13 will operate as described in the interface switches section.
To operate via the USB port the CMM PC will require the correct USB drivers to be loaded. The signed drivers are available on the CD provided. To load the drivers power up a PHC10-3 and connect to the CMM PC via a USB cable. The CMM PC operating system should recognise the new hardware and the ‘found new hardware' wizard will offer to search for the driver.
To conform to USB standards a maximum cable length of 5 m may be used. If a longer distance is required a hub may be used to extend another 5 m. The maximum length of hubs / cables is 30 m. It is suggested that the PHC10-3 should not share its USB port with any high data rate device which may slow down its response time. Devices such as video cameras and disc drives for example should be avoided if possible.
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PHC10-3 PLUS installation guide http://www.renishaw.com
Interface switch descriptions
HCU1 operation
When the system is used in conjunction with an HCU2 hand control unit, the probe damp and probe reset buttons on the HCU2 are active.
The probe reset button will pulse the PPOFF PICS line when pressed, but only while the system is in manual mode. The probe damp button will toggle the PDAMP PICS line when pressed, but only while the system is in manual mode. Both the probe reset and probe damp buttons on the HCU2 can be made inactive by use of a switch on the rear panel of the PHC10-3.
Switch
8
8
Description
Operation of HCU2 probe
Damping and probe reset
Position
UP
DOWN
Enabled
Disabled
Probe reset time
The extended probe reset timer on the PHC10-3 PLUS unit is designed to be used where the touch probe fails to remain seated following a head index move. E.g, when using long extension bars.
Switch
10
10
Description
Time permitted for probe to reseat following a head index
Time permitted for probe to reseat following a head index
Position
UP
DOWN
Level 2 (extended)
Level 1 (standard)
Interface connection
Switch Description
11 Probe connection
11 Probe connection
Position
UP PICS or 7-pin DIN operation: the PHC10-3 PLUS internal inhibit relay disables the interface during a head index
DOWN 5-pin DIN operation only: the PHC10-3 internal inhibit relay disables the probe during a head index
Output configuration
The PHC10-3 PLUS can be connected to a probe interface via the PICS connection or via the raw probe connection (7-pin DIN connector).
Switch
12
12
Description
Probe output configuration
Probe output configuration
Position
UP
DOWN
PICS
DIN
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PHC10-3 PLUS installation guide http://www.renishaw.com
Probe wire isolation
The probe wires need to be isolated from the machine cable wiring when used with multiwire systems. This is controled by switch 13.
Switch
13
13
Description
For use with machine cable
Multiwire option for use with PL172
Position
UP
DOWN
Machine cable
Multiwire
The PHC10-3 PLUS will assert STOP under the following conditions:
Condition
Overload error
Obstruct error
Head disconnect
Power failure
USB cable disconnected
Notes
Head has been overloaded when locked causing it to unlock.
Head has been obsructed when moving to requested position or is unable to lock into it.
STOP will be asserted for two seconds if head is disconnected.
Stop signal will be permanently asserted if mains power is removed from PHC10-3 PLUS.
PICS STOP will be asserted if USB cable is used and removed during operation.
The reaction to assertion of PICS STOP to the system and effect of the signal removal are detailed below:
System state Reaction Removal of external
STOP
Head movement commangs accepted.
Continuous movement enabled.
STOP asserted on power up head locked.
Normal system start up - head will report its position.
System in manual mode - manual movement initiated by HCU2 after
STOP asserted.
Single step manual movement only - continuous movement is disabled but head can be moved slowly as a safeguard movement. Head will lock up as normal when movement key is released.
System in manual mode - STOP asserted during manual move by
HCU2.
Continuous head movement is immediately disabled - head will continue to move in single steps. Head will lock up as normal when movement key is released.
System in automatic mode - stop asserted before update command received.
System in automatic mode - stop asserted during a head move.
PHC10-3 PLUS will not unlock or index the head.
Power immediately removed from axis motors - motors braked.
Continuous movement enabled.
Normal system operation resumed.
Update command will cause the head to complete its move.
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Head connector and cables
NOTE: For maximum immunity from electrical noise, Renishaw recommends that:
1. Mating connectors must be metal bodied.
2. The overall cable screen is continuous and connected to the system ground on the user's equipment through the bodies of the connectors.
CAUTION: For correct system function, the maximum overall single core resistance between the head and PHC10-3 PLUS should be
2.5 ohm.
Head connector cables
PHC: Probe head cable
MC: Machine cable
MC
Signal name
B-axis feedback
Ground sense
DC reference 12 V
0 V
Locking motor 8 V dc nominal
A-axis motor 12 V dc nominal
Head present
A-axis motor 12 V dc nominal
B-axis motor / probe contact
B-axis motor / probe contact
Screen
A-axis feedback
LED and datum
Motor probe switch
8
5
12
2
11
7
15
Body
3
6
4
10
MC
15-way male D-type
14
1
MC MC PHC
Cable PLM 6 - 9 14-way LEMO 12 core
Black
Brown
(F) 1 (M)
(F) 2 (M)
Yellow
Red
Violet
Green / red
Green
(F) 3 (M)
(F) 4 (M)
(F) 5 (M)
Brown
Grey
White
Red
Turquoise
White
Pink
Orange
Screen
Yellow
Blue
Grey
(F) 6 (M)
(F) 7 (M)
(F) 8 (M)
(F) 9 (M)
(F) 10 (M)
(F) 11 (M)
(F) 12 (M)
(F) 13 (M)
(F) 14 (M)
Green L
Not connected -------
Dark blue
Violet
F
A
Black
Screen
Orange
Turquoise
Pink
B
N, O
G
J
K
C
M
H
E
D
PHC PHC
14-way Max line n/a n/a n/a
1000 mA
350 mA
350 mA
-------
350 mA
350 mA
350 mA
------n/a
15 mA
40 mA
NOTE: The male pins numbered 4 and 7 of the 14 way LEMO connector are linked together.
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PHC10-3 PLUS installation guide http://www.renishaw.com
Motorised head cables
The table below shows the standard range of motorised head cables available from Renishaw:
PHC: Probe head cable
MC: Machine cable
Cable Name Length
PHC
PHC
PHC
PHC
MC
MC
MC
MC
PL5
PL6
PL12
PL13
PLM6
PLM7
PLM8
PLM9
0.1 m to 0.8 m
0.8 m to 1.8 m
0.1 m
0.1 m to 0.2 m
6.0 m
4.0 m
6.0 m
4.0 m
Type
Coiled
Coiled
Plain
Coiled
Plain
Plain
Plain
Plain
Connector
PH10 style
PH10 style
PH10 style
PH10 style
15-pin D-plug
15-pin D-plug
15-pin D-plug
15-pin D-plug
Connects to
Head
Head
Head
Head
PHC10-3 PLUS
PHC10-3 PLUS
PHC10-3 PLUS
PHC10-3 PLUS
Connector
14-pin LEMO plug
14-pin LEMO plug
14-pin LEMO plug
14-pin LEMO plug
Chassis socket
Chassis socket
Line socket
Line socket
Raw probe connector pinouts
3
4
5
Pin
1
2
6
7
Description
Head LED cathode probe present
Ground
Head LED cathode
Probe return
Probe signal
Probe inhibit
Probe inhibit
Connects to
MC
MC
MC
MC
PHC
PHC
PHC
PHC
Issued 10 2015
27
PHC10-3 PLUS installation guide http://www.renishaw.com
Power supply
Powering the PHC10-3 PLUS
The PH10-3 PLUS head controller is to be used with the provided PSU - (Emerson DP4024N3M ac power adptor). www.emerson.com
This is a 24 Vdc 49 W supply and is conected to the PHC103 PLUS via Ø5.5 mm dc jack plug.
PHC10-3 PLUS does not does require a protective earth, however an equipotential bonding point is provided on the rear panel for connection to the rest of the installation.
PHC10-3 PLUS controller is rated to operate at +24 Vdc 1 A max input current
If an internal interface is fitted with the PHC10-3 PLUS it will obtain its power internally from the PHC10-3 PLUS controller.
Issued 10 2015
28
PHC10-3 PLUS installation guide http://www.renishaw.com
Installation
Dimensions
Width
Height
Depth
Weight
440 mm (17.3 in)
44 mm (1.75 in)
180 mm (7.1 in)
1.5 kg (3 lb 3 oz)
The PHC10-3 PLUS controller can be used in a 19 inch rack system or as a stand-alone unit.
CAUTION: Ensure the controller is disconnected from the power supply during installation.
Stand-alone installation
Four self-adhesive rubber feet are supplied with the unit for stand-alone use.
Mounting in a 19 inch rack
The rack mounting kit A10180189 contains two brackets and four M5 × 6 mm screws. Assemble the brackets to the PHC103 PLUS as shown below.
Issued 10 2015
29
PHC10-3 PLUS installation guide http://www.renishaw.com
Troubleshooting
This section on troubleshooting is a guide to problems associated with the installation and integration of the system only. Refer to the
'PH10 PLUS installation and user's guide' (Renishaw part number H-1000-5070) regarding problems associated with normal operation of the system.
The optional HCU2 can also be used to identify system faults. For full details of the use and fault finding capability of the unit see the 'HCU2 hand control unit user's guide' (Renishaw part number H-1000-5361).
Use the table below to identify problems you are experiencing with your system. If you experience problems which you are not able to identify or solve satisfactorily, please contact Renishaw for further advice.
Power on LED not lit
Possible cause
Power loss
Solution
Check mains cable connections and integrity.
Check power block is supplying 24 V.
Check CMM emergency stop condition - power may have been removed by CMM.
No head movement in automatic mode
Possible cause
Power loss
Cable / connection fault
Communications failure
Incorrect command set selected
No head movement in manual mode
Solution
See above.
Check connection and integrity of cabling between head and controller.
Check RS232 baud rate.
Check correct command set is selected.
Possible cause
Power loss
Cable / connection fault
Solution
See above.
Check connection and integrity of cabling between head and controller.
Issued 10 2015
30
PHC10-3 PLUS installation guide http://www.renishaw.com
No output signal received by the CMM computer
Possible cause
Cable / connection fault
Multiwire bypass connector not fitted
Multiwired probe in use
Solution
Check connection and integrity of cabling between head and controller.
Check connection and integrity of cabling between controller and interface.
Check connection and integrity of cabling between interface and computer.
Fit a multiwire bypass connector with will permit a standard touch-trigger probe signal to reach controller
Check that the multiwire cable is correctly fitted to the head.
Check that the trigger output to the CMM computer is connected to the multiwired probe interface.
Poor measurement performance
Possible cause
Loose mounting of head
Probe damping enabled during measurement
Solution
Ensure all mounting screws are tight and mounting to CMM is secure.
Ensure probe damping is not enabled during measurement moves.
Issued 10 2015
31
PHC10-3 PLUS installation guide http://www.renishaw.com
Maintenance
There are no user serviceable parts inside any PH10 PLUS system units. Units requiring attention must be returned to an authorised
Renishaw customer service centre. The probe head, controller and hand control unit should be cleaned with a soft, dry, lint-free cloth.
Issued 10 2015
32
Renishaw plc
New Mills, Wotton-under-Edge,
Gloucestershire, GL12 8JR
United Kingdom
T +44 (0)1453 524524
F +44 (0)1453 524901 www.renishaw.com/cmmsupport
For worldwide contact details, please visit our main website at www.renishaw.com/contact
Issued 10 2015
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Table of contents
- 2 General Information
- 4 EC declaration of conformity
- 5 FCC (USA only)
- 5 Information to user (47CFR section 15.105)
- 5 Information to user (47CFR section 15.21)
- 5 Equipment label (47CFR section 15.19)
- 6 Safety
- 7 Environmental conditions
- 8 References and associated documents
- 9 Introduction
- 9 Rear panel layout
- 10 PHC10-3 PLUS configuration switches
- 10 PHC10-3 PLUS switch settings
- 10 Conversion from PHC10-2 to PHC10-3 PLUS
- 10 Changes in configuration switches
- 12 PICS connection
- 12 PICS interface configuration
- 12 PICS output
- 14 PHC10-3 PLUS front panel LEDS
- 14 PHC10-3 PLUS LED description
- 15 PHC10-3 PLUS variants
- 15 Standard PHC10-3 PLUS with provision for interface card to be inserted
- 15 PHC10-3 PLUS with single rear panel and integrated PI 200-3 probe interface
- 15 PHC10-3 PLUS with integrated PI 200-3 probe interface and additional PICS output
- 16 System interconnection diagrams
- 16 PH10 PLUS system with standard two wired touch-trigger probes
- 17 PH10 PLUS system with standard two wire touch-trigger probe and autochange
- 18 PH10 PLUS system with standard two wire touch-trigger probe, PI 200-3 and autochange
- 19 PH10 PLUS system with multiwire scanning probes
- 20 RS232 setup
- 20 RS232 connector pinouts
- 20 Baud rate selection
- 21 Protocol selection
- 21 Basic command set mode
- 22 Extended command set mode
- 23 USB communications
- 28 Power supply
- 28 Powering the PHC10-3 PLUS
- 29 Installation
- 29 Dimensions
- 29 Stand-alone installation
- 29 Mounting in a 19 inch€rack
- 30 Troubleshooting
- 30 Power on LED not lit
- 30 No head movement in automatic mode
- 30 No head movement in manual mode
- 31 No output signal received by the CMM computer
- 31 Poor measurement performance
- 32 Maintenance