RPX/Complete Rear Projection Systems by Draper Installation Instructions

Installation Instructions
RPX/Complete Rear Projection Systems by Draper
Caution
➀ Inspect your Draper rear projection screen immediately upon delivery.
RPX/Complete units may ship in up to three crates, which may be bolted
together for shipping. After inspection has been made, the shipping crates
should be sealed until installation.
➁ Before beginning assembly/installation, compare the custom as-built
drawings with the pieces you have, and make sure you have received
the proper RPX system and that all parts are included.
➂ Make sure RPX/Complete is installed level and square. If unit is not level,
or not square in relationship to the projection screen, "keystoning" or
other problems will be encountered.
➃ All tools and hardware for assembly are included; do not discard.
➄ Installation instructions for your Draper rear projection screen are shipped
with the screen.
➅ Take great care when handling the mirror. Projector Side is delicate and
will usually come covered with a protective plastic film. Remove film after
installation and prior to projecting images. If cleaning is necessary, a mirror cleaning kit is available; contact Draper. You may also clean lightly
with glass cleaner and a soft, lint free cloth.
➆ Assemble all components of the mounting system with nuts and bolts
securely tightened.
These instructions are meant as a guide only. They do not bind Draper,
Inc. in any way and do not imply responsibility of Draper, Inc. for improper
installation or faulty workmanship at the jobsite.
Receiving
All Draper rear projection screens are shipped (with installation instructions) in durable wooden crates and packaged in accordance with accepted
standards for this type of material. However, occasionally a shipment will
incur freight damage due to particularly rough handling in transit. Your Draper
RPX/Complete unit should be inspected immediately upon delivery. Any
obvious damage should be noted on the freight bill when the shipment is received. If concealed damage is discovered, an inspection by a representative
of the delivering carrier must be made within 14 days following receipt of shipment. Neither Draper, Inc. nor our dealer can accept responsibility for claims
arising from merchandise damaged in shipment unless the above procedure
is followed. After inspection has been made, the shipping crate should be
sealed until installation.
NOTE: Draper rear screens are extremely delicate. All Draper rear projection screens should be handled and stored upright at all times.
Unpacking
All Vortex, Cinescreen, DiamondScreen™ and IRUS crates are labelled
on the “PROJECTOR SIDE.” Open crates only from the side marked “OPEN
THIS SIDE.” Use extreme care in unpacking to avoid scratching the lens
surfaces. Do not use knives to remove wrapping. Use soft cotton gloves, a
soft cloth or tissue paper as a hand pad.
tion room and the linear lens (straight pattern) facing the audience.
IRUS and Holo-View screens must be installed with side marked "audience
side" facing audience.
Cinescreens® work equally well with the optically coated side facing the
projector or the audience. Rear projection screens are most frequently
mounted with the optically coated side toward the audience, as this greatly reduces glare and reflections from ambient light in the audience area. However,
care must be taken on screens so mounted to protect the coated surface from
accidental damage or abuse.
A Draper screen with a factory-installed System 400 frame can only be
mounted in an opening one way: with the frame trim toward the audience. No
finish carpentry work is required with a System 400 frame.
A Draper screen with a factory-installed System 100, 200 or 300 frame
must be mounted within a finished opening. See screen instructions for installation drawings.
Cleanup
If cleaning is necessary, a mirror cleaning kit is available; contact Draper.
Dust may be removed from Draper rear projection screen surfaces with a soft,
clean cloth. For removal of stains or soil marks use a cloth or sponge and a
mild soap and distilled water solution. Wring free of excess moisture before
applying, rinse and blot dry. Do not rub. Do not use solvents of any type
without Draper’s recommendation.
Minimum Tools Required
1—½" hex head Wrench, provided
Carpenter's Level
RPX/Complete Components
1—First surface mirror assembly
1—Mirror and projector mounting system
All required fasteners (½" hex head with 5/16"-18 threads)
Projector mounting screws
Tools required for assembly
Levelers
1—Draper, Inc. rear projection screen (optional, or with RPX/Complete only)
1—Frame for rear projection screen (optional, or with RPX/Complete only)
NOTE: Projector not included
NOTE: Some custom RPX units may not be represented here. If you have
questions upon receiving your RPX, contact Draper, Inc.
A Note About Projector Placement
Each projector requires a different placement on Draper's RPX/Complete.
Specific projector placement information is provided by Draper, Inc. for each
installation. See projector mounting instructions.
Six-Axis Adjustment System
Installation
Make sure all other aspects of construction have been completed before
rear screen installation, including painting and cleanup. If additional construction work must be done after installation, cover screen with clear polyethylene
sheeting until all work has been completed.
Draper screens should not be cut or altered in the field. Any alteration of a
Draper screen after it leaves our plant automatically voids product warranty.
It is imperative that Vortex, DiamondScreens™ and High Contrast Black
screens be installed with the Fresnel lens (circular pattern) facing the projec-
Copyright © 2006 Draper Inc. Form RPX-Complete_Inst06 Printed in U.S.A.
If you encounter difficulties installing or servicing your Rear Projection
System, call your dealer or Draper, Inc., Spiceland, Ind., (765) 987-7999;
fax (765) 987-7142; or e-mail draper@draperinc.com.
RPX/Complete Installation Instructions
Page 2 of 4
➀ Remove parts from cartons. Make sure all parts have been received.
➁ Position the projector stands and base, and bolt together with T-bolts and
7
/16" nuts, making sure they are tight.
Please Note: The RPX/Complete unit assembles using brackets and
bolts, most of which are already in place.
➂ Position the rest of the RPX/Complete frame pieces and continue to bolt
together unit, working your way up from the floor.
Please Note: Assemble RPX/Complete unit in the following order: Base,
Projector Mounts, Mirror Stand, Mirror, Projector, Screen/Frame.
➃ Hand tighten the bolts at this time. Once you have assembled the complete
unit, tighten all bolts using wrenches.
Figure 5
Figure 1
Figure 6
Figure 2
Figure 7
Figure 3
Figure 4
www.draperinc.com
(765) 987-7999
RPX/Complete Installation Instructions
Page 3 of 4
Figure 11
Figure 8—Six-Axis Adjustment System
➄ Install the projector onto the alignment platform or Six-Axis Adjustment
System. Then, bolt this assembly to the projector cradle (see Fig. 8 for
photos of the Six-Axis Adjustment System):
A) Position the projector onto its top on a soft surface, unless specifically
directed not to do so by the projector manufacturer;
B) Position the projector so the lens is pointing in the direction per the
projector mounting instructions.
tion and prior to projecting an image. To determine projection side, place
your finger on one side of the mirror. If your finger meets its reflection tip-totip, that side is the projection side. If there is a space between your finger
and the reflection, that is the side facing away from the projector.
Install the mirror assembly to the pivot plates (See Fig. 11). Note: The
shoulder bolt goes in the slot at the top of the pivot plate. Rotate mirror
assembly until alignment hole in mirror angle and pivot plate are aligned.
Insert bolt (½" hex head with 5/16"-18 threads) thru alignment holes.
➇ After all components have been assembled, make sure all nuts and bolts
are securely tightened.
Figure 9
Line up ¼" holes for factory setting of
cradle and mirror thru alignment holes.
Figure 10—typical assembly (before mirror attachment)
C) Bolt projector to platform, noting proper lens direction, then bolt this
assembly to the cradle.
➅ With the projector properly attached, install this assembly to pivot plates.
Note: The installed shoulder bolts on the cradle install in the slot at the top
of the pivot plates. See installation drawing for your particular application to
insure proper orientation of projector and cradle to pivot plates. Rotate
cradle assembly until alignment holes in pivot plate and cradle are aligned.
Insert ¼" bolt through alignment holes. See Fig. 9.
➆ This step requires two people!
Note: Mirror surface direction is important. Install the mirror assembly so
projection side of the mirror is towards the screen. Projection side may be
covered with a protective plastic film, which must be removed after installawww.draperinc.com
Position unit at the recommended location for your system as instructed on
the Installation Drawing. Using the supplied levelers, insure that the unit is
level. If desired the unit can be anchored to the floor using anchor bolt
holes provided. Use included Adjustment Procedures to correct for image
problems.
Please Note: To confirm correct assembly, check the project drawing
provided with your RPX/Complete unit. You will find a dimension indicating the distance from the screen to the mirror upright. Measure your
assembled RPX/Complete unit and make sure the actual measurement
matches what is indicated on the drawing.
(765) 987-7999
RPX/Complete Image Adjustment Instructions
Page 4 of 4
Adjustment Procedure for Six-Axis Adjustment System that Ships with RPX/Complete
Before beginning adjustment procedure, check that rear projection device is leveled,
positioned the correct distance from the screen and is centered and parallel to the screen.
Note that control knobs may be top or bottom oriented.
Top oriented.
Bottom oriented.
Solution
Problem
Pitch Adjustment
Vertical
Keystone
Turn these two knobs
together in the same
direction. (Note: rear
pair can also be used.)
Rear pair
Yaw Adjustment
Turn two front knobs
in opposite direction.
Horizontal
Keystone
Roll Adjustment
Left pair
Skewed
Picture
Turn these two knobs
together in the same
direction. (Note: left
pair can also be used.)
Vertical Shift
Screen
Turn all four knobs
equal number of turns
in the same direction.
Image Shift
Vertically
Horizontal Shift
Screen
Loosen four Philips head screws
enough to manually shift plate
to the left or right then tighten.
Image Shift
Vertically
Screen
Turn two front knobs
in the same direction.
Image Sizing
Image
Sizing
www.draperinc.com
(765) 987-7999