OWNER’S MANUAL & OPERATING INSTRUCTIONS

2500 lb.

WINCH

save THese INsTruCTIoNs

Important Safety Instructions are included in this manual.

MADE IN CHINA

REV 12551-20120208

MODEL NUMBER 12551

10006 Santa Fe Springs Road

Santa Fe Springs CA 90670

USA / 1-877-338-0999 www.championpowerequipment.com

Have questions or need assistance?

Do not return this product to the store!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info & Updates

• Frequently Asked Questions

• Tech Bulletins

• Product Registration

– or –

Call our Customer Care Team Toll-Free at:

1-877-338-0999

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

12551

2500 lb.

WINCH

Table of CoNTeNTs

Introduction . . . . . . . . . . . . . . . . . . . .

1

Introduction . . . . . . . . . . . . . . . . . .

1

This Booklet . . . . . . . . . . . . . . . . .

1

Accessories . . . . . . . . . . . . . . . . . .

1

Manual Conventions . . . . . . . . . . . . . . .

2

Safety Rules . . . . . . . . . . . . . . . . . . .

3

Controls and Features . . . . . . . . . . . . . .

5

Winch . . . . . . . . . . . . . . . . . . . . .

5

Assembly . . . . . . . . . . . . . . . . . . . . .

6

Assembling the Winch . . . . . . . . . . . .

6

Solenoid/Contactor Location . . . . . . . .

6

Installing the Rocker Switch . . . . . . . . .

6

Wiring the Winch . . . . . . . . . . . . . . .

7

Wiring Diagram . . . . . . . . . . . . . . . .

8

Switch Wiring Diagram . . . . . . . . . . . .

8

Operation . . . . . . . . . . . . . . . . . . . . .

9

General Tips for Safe Operation . . . . . . .

9

Self Recovery . . . . . . . . . . . . . . . . .

9

Winching Techniques A-Z . . . . . . . . .

10

Maintenance . . . . . . . . . . . . . . . . . .

11

Lubrication . . . . . . . . . . . . . . . . .

11

Cable Assembly Replacement . . . . . . .

11

Specifications . . . . . . . . . . . . . . . . . .

12

Performance Specifications . . . . . . . .

12

Parts Diagram . . . . . . . . . . . . . . .

13

Parts List . . . . . . . . . . . . . . . . . .

14

Troubleshooting . . . . . . . . . . . . . . . . .

15

Warranty . . . . . . . . . . . . . . . . . . . . .

16

Warranty Qualifications . . . . . . . . . .

16

Repair/Replacement Warranty . . . . . . .

16

Do Not Return The Unit

To The Place Of Purchase . . . . . . . . .

16

Warranty Exclusions . . . . . . . . . . . .

16

Limits of Implied Warranty

And Consequential Damage . . . . . . . .

16

Contact Information . . . . . . . . . . . .

16

Address . . . . . . . . . . . . . . . . .

16

Customer Service . . . . . . . . . . .

16

Technical Service . . . . . . . . . . .

16

ENGLISH 12551

INTroduCTIoN

Introduction

Congratulations on your purchase of a Champion

Power Equipment winch . CPE designs and builds winches to strict specifications . With proper use and maintenance, this winch will bring years of satisfying service .

This booklet

Every effort has been made to ensure the accuracy and completeness of the information in this manual .

We reserve the right to change, alter and/or improve the product and this document at any time without prior notice .

accessories

Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase . To find out more about our covers, tree savers, hooks, fairleads, etc ., please visit our web site at:

www.championpowerequipment.com

Record the model and serial numbers as well as date and place of purchase for future reference . Have this information available when ordering parts and when making technical or warranty inquiries .

Champion Power equipment support

1-877-338-0999

Model Number

12551

Serial Number

Date of Purchase

Purchase Location

1

REV 12551-20120208

12551 ENGLISH

MaNual CoNveNTIoNs

This manual uses the following symbols to help differentiate between different kinds of information .

The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment .

Follow all safety messages to avoid or reduce the risk of serious injury or death .

daNGer

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury .

CauTIoN

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage .

WarNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury .

NoTe

If you have questions regarding your winch, we can help . Please call our help line at

1-877-338-0999

CauTIoN

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury .

REV 12551-20120208

2

ENGLISH 12551 safeTy rules

WarNING

Read this manual thoroughly before operating your winch . Failure to follow instructions could result in serious injury or death .

WarNING

Do not exceed the rated capacity .

daNGer

Do not use this winch for lifting or moving people or animals .

daNGer

Keep yourself and others a safe distance to the side of the cable when under tension .

daNGer

Never step over a cable or near a cable under load .

WarNING

The wire rope may break before the motor stalls . For heavy loads at or near rated capacity, use a pulley block/snatch block to reduce the load on the wire rope .

WarNING

Do not move the vehicle to pull a load

(towing) on the winch cable . This could result in cable breakage .

WarNING

Pull only on areas of the vehicle as specified by the vehicle manufacturer .

3

REV 12551-20120208

WarNING

Do not use the winch to secure or hold a vehicle for a long period of time . Do not use the winch to secure a vehicle for transport .

WarNING

Disconnect the remote control and battery leads when not in use .

WarNING

Avoid “shock loads” by using the control switch intermittently to take up the slack in the wire rope . “Shock loads” can far exceed the rate capacity for the wire rope and drum .

Do not accelerate your vehicle while winching .

Loss of traction can cause a shock load on the cable .

WarNING

Batteries contain acid and produce explosive gases .

Keep sparks, flames and cigarettes away from batteries at all times . Wear safety glasses and protect the eyes at all times . Do not lean over the batteries during operation .

12551 ENGLISH safeTy rules

WarNING

When re-spooling the cable, ensure that the cable spools in the under-wind position with the cable entering the drum from the bottom, not the top .

To re-spool correctly, and while wearing gloves, keep a slight load on the cable while pushing the remote button to draw in the cable . Walk toward the winch not allowing the cable to slide through your hands . Do not let your hands get within 12” of the winch while re-spooling . Turn off the winch and repeat the procedure until a few feet of cable are left . Disconnect the remote control and finish spooling by rotating the drum by hand with the clutch disengaged . Keep hands clear of the fairlead and drum while the winch is under power .

WarNING

Do not use as a hoist . Do not use for overhead lifting .

CauTIoN

Use gloves to protect hands when handling the cable . Never let the cable slide through your hands .

CauTIoN

Do not wrap the cable around any object and hook it back onto itself .

CauTIoN

Apply blocks to the wheels of the vehicle when on an incline .

CauTIoN

Duration of winching pulls should be kept as short as possible .

If the motor becomes uncomfortably hot to the touch, stop winching immediately and let it cool down for a few minutes . Do not pull for more than one minute at or near the rated load .

CauTIoN

If the motor stalls, do not maintain power to the winch .

Electric winches are designed and made for intermittent use and should not be used in constant duty applications .

CauTIoN

Never release the free-spool clutch when there is a load on the winch .

CauTIoN

Use hook strap when handling the hook for spooling or unspooling the wire rope .

REV 12551-20120208

4

ENGLISH 12551

CoNTrols aNd feaTures

Read this owner’s manual before operating your winch . Familiarize yourself with the location and function of the controls and features . Save this manual for future reference .

Winch

2 3 4 5

1

6

8

12

7

13

14

11

10

9

15

(1) Motor – 1 .2 HP 12V DC motor provides power to the planetary gear mechanism .

(2) Braking System – Braking action is automatically applied to the winch drum when the winch motor is stopped and there is a load on the wire rope .

(3) Winch Drum – The winch drum is the cylinder on which the wire rope is stored . It can feed or wind the rope depending on the remote winch switch .

(4) Planetary Gear System – The reduction gears convert the winch motor power into extreme pulling forces . This system allows high torque while maintaining compact size and light weight .

(5) Free spooling Clutch – The clutch allows the operator to manually disengage “Out” the spooling drum from the gear train, free spool .

Engaging the clutch “In” locks the winch into the gear system .

(6) Battery Connection Cables – Used to connect the battery to the contactor .

(7) Winch Connection Cables – Used to connect the contactor to the winch motor .

5

REV 12551-20120208

(8) Roller Fairlead – When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch mount or bumper .

(9) Wire Rope – 3/16” x 45 .9’ galvanized aircraft cable designed specifically for load capacity of 2,500 lbs .

(10) Clevis Hook – Provides a means for connecting the looped ends of cables to an anchor .

(11) Strap – Used to assist cable feed .

(12) SpeedMount™ Hitch Adapter – Flatbed mounting channel, Hitch bar with pin and lock .

(13) Contactor – Power from the vehicle battery flows through the weather sealed contactor before being directed to the winch motor .

(14) Remote Switch – Rocker switch with handlebar mount for powering the rope in or out of your winch drum .

(15) 1¼” to 2” Hitch Adapter

12551 ENGLISH asseMbly

assembling the Winch

This CPE 2500 lb . (1,134 kg .) winch is designed with a bolt pattern that is standard in this class of winch . Many winch mounting kits are available that utilize this bolt pattern for the most popular trucks,

UTVs and ATVs . If you cannot find a kit locally, contact CPE and we will provide you with the name of a dealer .

assembling the Winch Cont’d.

NoTe

The type of vehicle to which the winch and mounting channel will be applied, will dictate the type of mounting kit that should be used

(Speed Mount™ Hitch Adapter, Standard

Mounting Channel, or Specialty Mounting Kit) .

CauTIoN

Mounting bolts must be SAE grade 5 or better and torque to 34 ft . lbs .

1 . Insert M10x20 bolts through the Speed Mount ™

Hitch Adapter channel holes and attach the roller fairlead to the mounting channel with the

M10 lock washer and M10 nut provided .

solenoid/Contactor location

Find a location for the solenoid/contactor . It is recommended that the solenoid/contactor be mounted close to the battery in a clean, dry location . Make sure the location chosen allows for sufficient clearance from all metal components .

Drill mounting holes if required . Once a location is found, DO NOT install the unit until all wiring is completed (see wiring section) .

NoTe

Terminals coming in contact with metal will cause a direct short, possibly causing solenoid/contactor and/or battery damage .

2 . Turn the winch upside down . Place the

Speed Mount ™ Hitch Adapter on the winch, making sure the winch is centered in the middle of the mounting channel .

3 . Thread the M8x25 bolts through the M8 flat and lockers washers, and then thread through the Speed Mount ™ Hitch Adapter .

Tighten the bolts . DO NOT over tighten .

4 . Turn winch right-side-up . Disengage the clutch by moving the Cam Ring to the “Out” position . Release the wire rope and pull through the roller fairlead .

5 . Attach the clevis hook to the cable, and then hand strap to the clevis hook .

CauTIoN

If utilizing a mounting plate, ensure that the three major sections (motor, drum and gear housing) are properly aligned . Proper alignment of the winch will allow for even distribution of the full rated load .

Install the rocker switch

1 . Decide which handlebar the rocker switch will be mounted on . (The rocker switch is usually installed on the left handlebar) .

2 . Use a piece of electrical tape (not provided) around the handlebar to help prevent rotation of the mount .

3 . Tighten the rocker switch in place . DO NOT over tighten or tighten/clamp over any hoses or cables .

4 . Once the rocker switch is mounted, the wires can be routed back to where the solenoid/ contactor is located .

5 . Make sure the handlebars have full range of motion and then secure the rocker switch’s cable with the supplied cable ties .

REV 12551-20120208

6

ENGLISH 12551 asseMbly

Wiring the Winch

CauTIoN

NEVER route electrical cables across any sharp edges, through and/or near moving parts, or near parts that may become hot .

CauTIoN

Battery cables should NOT be drawn taut .

Leave some slack for cable movement .

NoTe

You may need to use a test light to locate a suitable wire . The wire should only have power when the key is in the ON position .

NoTe

Depending on the location of the solenoid/ contactor, you may need to use the black and red cables in place of the yellow and blue, and the yellow and blue in place of the red and black . Just remember that this also changes the diagram .

1 . Connect the yellow and blue cables to the motor terminals on the winch . (Yellow to the positive (+) terminal of the motor . Blue to the negative(-) terminal of the motor) . Tighten the terminal nuts on the motor . DO NOT over tighten . Route the other ends to the solenoid/ contactor location .

2 . Connect the yellow and blue cables to the solenoid/contactor (yellow to yellow and blue to blue) . DO NOT tighten nuts .

3 . Connect the red and black cables to the solenoid/contactor (red to red and black to black) . DO NOT tighten nuts . Route the other ends to the vehicle’s battery .

4 . Connect the red lead to the positive (+) terminal of the vehicle’s 12 volt battery .

5 . Connect the rocker switch to the solenoid/ contactor (black to black and green to green) .

7

REV 12551-20120208

Wiring the winch Cont’d.

6 . Splice the end of the red wire on the rocker switch, to an ignition (keyed) controlled power source using the supplied wire tap .

7 . Once all wiring is connected to the solenoid/ contactor it can then be mounted using the supplied M6 hardware .

8 . Tighten the solenoid/contactor terminal nuts .

DO NOT over tighten .

9 . Connect the black lead to the negative (–) terminal of the vehicle’s 12 volt battery .

10 . Place all terminal boots over terminals and secure all cables with cable ties or electrical tape (not provided) .

11 . Check for proper drum rotation . Pull and turn the clutch knob to the “OUT” position (free spooling) . Pull out some cable from the drum, and then turn the clutch knob to the “IN” position to engage the gears . Press the cable out button on the rocker switch . If the drum is turning and releasing more cable, then your connections are accurate . If the drum is turning and collecting more cable then reverse the leads on the motor . Repeat and check rotation .

With some applications the motor leads may need to be rotated to avoid interference with other components .

Leads default position.

Leads rotated 90º

12551 ENGLISH

Wiring diagram

blue yellow

Negative (–)

Positive (+) black Negative (–)

To Switch And

Remote Wiring

(See Below) red

switch Wiring diagram

black

Green red

Ignition Wire

Positive (+) asseMbly

REV 12551-20120208

8

ENGLISH 12551 oPeraTIoN

General Tips for safe operation

Your 12551 winch is rated at a 2,500 lb .

(1134 kg) capacity in first layer (max) when spooling the first rope layer on the drum . Overloads can damage the winch, motor and/or wire rope . For loads over

1,250 lbs . (567 kg .)we recommend the use of the pulley block/snatch block to double the wire rope line . This will aid in two ways:

(a) reduce the number or rope layers on the drum, as well as,

(b) reduce the load on the wire rope by as much as 50% .

When doubling the line back to the vehicle, attach to the tow hook, frame or other load bearing part . The vehicle engine should be kept running during operation of the winch to minimize battery drain and maximize power and speed of the winch .

If the winch is used for a considerable time with the engine off the battery may be drained and too weak to restart the engine .

Get to know your winch before you actually need to use it . We recommend that you set up a few test runs to familiarize yourself with rigging techniques, the sounds your winch makes under various loads, the way the cable spools on the drum, etc .

Inspect the wire rope and equipment before each use . A frayed or damaged rope shall be replaced immediately . Use only manufacturer’s identical replacement rope with the exact specifications .

Inspect the winch installation and bolts to ensure that all bolts are tight before each operation . Store the remote control inside your vehicle in a place that it will not be damaged .

Any winch that appears to be damaged in any way, is found to be worn, or operates abnormally MUST

BE REMOVED FROM SERVICE UNTIL REPAIRED .

It is recommended that the necessary repairs be made by a manufacturer’s authorized repair facility .

Pull only on areas of the vehicle as specified by the vehicle manufacturer . Only attachments and/ or adapters supplied by the manufacturer are to be used .

9

REV 12551-20120208

self recovery

Locate a suitable anchor such as a strong tree trunk or boulder . Always use a sling as an anchor point .

A roller fairlead (not included) will help guide the wire rope and to reduce binding on short side pulls . Do not winch from an acute angle as the wire rope will pile up on one side of the drum causing damage to wire rope and the winch .

RIGHT

Short pulls from an angle can be used to straighten the vehicle . Long pulls should be done with the wire rope at a 90° angle to the winch/vehicle .

When pulling a heavy load, place a blanket or jacket over the wire rope five or six feet from the hook .

In the event of a broken cable it will dampen the snap back . For additional protection open the hood of the vehicle . For pulls over 1,250 lbs .

(567 kg), we recommend the use of the snatch block/pulley block to double line the wire rope .

SINGLE LINE

WRONG

DOUBLE LINE

This reduces the load on the winch and the strain on the rope by approximately 50% .

12551 ENGLISH oPeraTIoN

Winching Techniques a-Z

(a) Take time to assess your situation and plan your pull .

(b) Put on gloves to protect your hands .

(c) Disengage the clutch to allow free- spooling and also save battery power .

(d) Attach the hook strap to the clevis hook .

(e) Pull out the wire rope to your desired anchor point using the hook strap .

(f) Secure the clevis hook to the anchor point:

Sling, chain or snatch block . Do not attach the hook back onto the wire rope .

(g) Engage the clutch .

(h) Connect the remote control to the winch . If you are going to control the winch from inside your vehicle then pass the remote through an open window to avoid the wires being pinched in the door .

(i) Start your engine to ensure power is being replenished to the battery .

(j) Power in the wire rope guiding the wire under tension to draw up the slack in the wire . Once the wire is under tension, stand clear . Never step over the wire rope .

(k) Double check your anchors and make sure all connections are secure .

(l) Inspect the wire rope . Make sure there are at least 5 wraps of wire rope around the winch drum .

(m) Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the hook .

Open the hood for added protection .

(n) Clear the area . Make sure all spectators stand clear and that no one is directly in front or behind the vehicle or anchor point .

(o) Begin winching . Be sure that the wire rope is winding evenly and tightly around the drum . The vehicle that is being winched can be slowly driven to add assistance to the winching process . Avoid shock loads; keep the wire rope under tension .

Winching Techniques a-Z Cont’d.

(p) The vehicle to be winched should be placed in neutral and the emergency brake released .

Only release the brake pedal when under full tension . Avoid shock loads to the winch . This can damage the winch, rope and vehicle .

(q) The winch is meant for intermittent use .

Under full load with a single line rig do not power in for more than a minute without letting the motor cool down for a few minutes and then resume the winching operation .

(r) The winching operation is complete once the vehicle is on stable ground and is able to drive under its own power .

(s) Secure the vehicle . Be sure to set the brakes and place the vehicle in park .

(t) Release the tension on the wire rope . The winch is not meant to hold the vehicle for long periods of time .

(u) Disconnect the wire rope from the anchor .

(v) Rewind the wire rope . Make sure that any wire already on the drum has spooled tightly and neatly . If not, draw out the wire and re-spool from the point where the rope is tight .

(w) Keep your hands clear of the winch drum and fairlead as the wire rope is being drawn in .

(x) Secure the hook and hook strap .

(y) Disconnect the remote control and store in a clean, dry place .

(z) Clean and inspect connections and mounting hardware for next winching operation .

REV 12551-20120208

10

ENGLISH 12551

MaINTeNaNCe

The owner/operator is responsible for all periodic maintenance .

WarNING

Never operate a damaged or defective winch .

WarNING

Improper maintenance will void your warranty .

Complete all scheduled maintenance in a timely manner . Correct any issue before operating the winch .

NoTe

For service or parts assistance, contact our help line at 1-877-338-0999

lubrication

All moving parts within the Electric Winch having been Lubricated using high temperature lithium grease at the factory . No internal lubrication is required . Lubricate Cable Assembly periodically using a light penetrating oil .

Cable assembly replacement

It is recommended that any modifications be performed by a manufacturer’s authorized repair facility, and that only manufacturer-supplied parts be used .

1 . Move the clutch to the “Out” position .

2 . Extend Cable Assembly to its full length .

Note how the existing cable is connected to the inside of the drum .

3 . Remove old Cable Assembly and attach new one .

4 . Retract Cable Assembly onto drum being careful not to allow kinking .

11

REV 12551-20120208

12551 ENGLISH sPeCIfICaTIoNs

Performance specifications

– Rated Pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2,500 lbs (1134 kg)

– Gear Reduction Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

171:1

– Motor . . . . . . . . . . . . . . . . . . . . . . . . . .

Permanent Magnet 1 .2 HP/0 .89 kW (12V DC)

– Drum Size . . . . . . . . . . . . . . . . . . . . . . .

1 .5” (D) x 3 .15” (L) [38 mm (D) x 80 mm (L)]

– Cable . . . . . . . . . . . . . . . . . . . . . . . . . .

3/16” (D) x 45 .9’ (L) [4 .8 mm (D) x 14 m (L)]

– Gross Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31 .2 lbs (14 .15 kg)

– Net Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28 .75 lbs (13 .04 kg)

– Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 .4 inches (11 .2 cm)

– Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 .4 inches (11 .2 cm)

– Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 .2 inches (33 .6 cm)

– Bolt Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 .9” x 3” (12 .4 cm x 7 .6 cm)

Line Pull

Line Speed (12V DC)

Motor Current (12V DC)

Running Time

Cooling Time

Line Speed and Motor Current (First Layer)

LB

KG

FPM

0

0

8 .86

1000

454

7 .55

1500

680

6 .23

MPM

A

Minutes

Minutes

2 .7

15

1

5

2 .3

50

1

5

1 .9

80

1

5

2000

907

5 .25

1 .6

120

1

5

*If the motor becomes uncomfortably hot to the touch, stop winching immediately and let it cool down for 5 minutes .

Do not pull for more than one minute at or near the rated load .

**Electric winches are designed and made for intermittent use and should not be used in constant duty applications .

Line of Cable

Line Pull and Cable Capacity Per Layer

1 2 3

Rated Line Pull LB

KG

Cable Capacity FT

M

2500

1134

7 .15

2 .18

2033

922

15 .45

4 .71

1713

777

24 .7

7 .52

4

1480

671

34 .5

10 .52

5

1303

591

45 .9

14

2500

1134

4 .27

1 .3

170

1

5

REV 12551-20120208

12

sPeCIfICaTIoNs

Parts diagram

ENGLISH 12551

13

REV 12551-20120208

12551 ENGLISH

# Part Number

1 251100-CA

2 250001

3 250002

4 250003

5 250004

6 250005

7 250006

8 250007

9 250008

10 250009

11 250010

12 250300

13 250011

14 250012

15 251001-CA

16 250014

17

GB2760BB16002-

SS

18 251002-CA

19 250017

20 250018

21 250019

22

GB2760BB06002-

SS

23 250021

24 250022

25 250023

26 251003-CA

27 250025

28 250200

29 450020

30 400032

31 450021

32 300020

33 300019

Description

Motor Assembly

- Camo

Bolt M6 x 20

WasherΦ6, Flat

Tie Bar

Bushing Shaft

Coupling Shaft

Bolt M5 x 6

Drum

Rear Bush Drum

Front Thrust Washer

Gear Ring Output

Gear Carrier Assembly

Circlip

Spring

Cover Clutch Housing

- Camo

Bolt M6 x 70

Radial Ball Bearing

16002 Sealed

Clutch Cap - Camo

Washer Φ6, Locking

Bolt M6 x 16

Axis Support Bushing

Radial Ball Bearing

6002 Sealed

Clutch Bushing

Above Clutch Axes

Washer

Cam Clutch Gear

Gear Housing / End

Bearing - Camo

Gear Ring

Cable Assembly

1/4" Clevis Hook

Strap

Bolt M8x25

Washer Φ8, Locking

Washer Φ8, Flat

Qty

1

1

1

4

4

4

1

1

1

1

1

1

1

1

1

5

1

1

2

1

1

1

1

1

2

1

4

10

1

1

1

1

1

# Part Number

34 250028

35 400009

36 250029

37 250035

38 250036

39 400006

40 400011

41 400013

42 400014

250057-Y

43

250057-BL

250058-R

44

250058-B

45 400017

46 250080

47 400020

48 251004-CA

49 400022

50 400023

51 400024

52 400025

53 400026

54 400027

55 400028

56 400029

57 400030

58 400031

59 250038

60 250037

61 250081

Parts list

Description

1 .25” Speed Mounting

Channel - Grey

Bolt M10x20

Roller Fairlead - Grey

Washer Φ10,Locking

Locking Nut M10

Contactor

Bolt M6x25

Locking Nut M6

Bolt M6x1 .0x20

Winch Wires - Yellow,

96"(L) / 8GAUGE

Winch Wires - Blue,

96"(L) / 8GAUGE

Battery Wires - Red,

36"(L) / 8GAUGE

Battery Wires - Black,

36"(L) / 8GAUGE

Terminal Protector

1 .25” to 2” Sleeve -

Grey

Wire Tap

Mini-Rocker Switch -

Camo

Bolt M5x25

Washer Φ5, Flat

Washer Φ5, Locking

Nut M5

Mini-Rocker Switch

Clamp - Grey

#6-32x9/32"

Washer #6, Locking

Mini-Rocker Switch

Mounting Angle - Grey

Mini-Rocker Switch

Extender - Grey

Bolt M5x18

Spring

Qty

1

1

1

1

1

8

1

1

1

2

1

1

3

3

2

3

4

2

1

4

2

2

2

1

2

2

1

2

5/8" Hitch Pin

1/2" Hitch Pin

1

1

REV 12551-20120208

14

ENGLISH 12551

TroublesHooTING

Problem Cause

Motor does not turn on Switch Assembly not connected properly

Solution

Insert Switch Assembly all the way into the connector .

Loose battery cable connections Tighten nuts on all cable connections .

Contactor malfunctioning Tap contactor to loosen contacts . Apply 12 volts to coil terminals directly . A clicking indicates proper activation .

Defective Switch Assembly Replace Switch Assembly .

Motor runs but Cable drum does not turn

Motor runs slowly or without normal power

Motor overheating

Motor runs in one direction only

Defective motor

Water has entered motor

Check for voltage at armature port with Switch pressed . If voltage is present, Replace motor .

Allow to drain and dry . Run in short bursts without load until completely dry .

Clutch (Cam Ring) not engaged Move Cam Ring to the "In" position . If problem persists, a qualified technician needs to check and repair .

Insufficient current or voltage The battery is weak, recharge . Run winch with vehicle motor running (Battery should have a strong charge)

Clean, Tighten, or replace .

Loose or corroded battery cable connections . winch running time too long Allow winch to cool down periodically .

Defective or stuck Contactor

Defective Switch Assembly

Tap Contactor to loosen contacts .

Repair or Replace contactor .

Replace Switch Assembly .

for further technical support:

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)

Toll Free: 1-877-338-0999 tech@championpowerequipment .com

15

REV 12551-20120208

12551 ENGLISH

WarraNTy

WarraNTy

CHAMPION POWER EQUIPMENT

2 YEAR LIMITED WARRANTY

Effective September 1, 2006 . Replaces all undated warranties and all warranties dated before September 1,

2006 .

Warranty Qualifications

Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase .

Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase .

repair/replacement Warranty

CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one year (parts and labor) and two years (parts) from the original date of purchase (90 days (parts and labor) and 180 days (parts) for commercial & industrial use) . Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser . This warranty only applies to the original purchaser and is not transferable .

do Not return The unit

To The Place of Purchase

Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e- mail . If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center .

CPE will provide you with a case number for warranty service . Please keep it for future reference . Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty .

Warranty exclusions

This warranty does not cover the following repairs and equipment:

Normal Wear

Winches need periodic parts and service to perform well .

This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole .

Installation, use and Maintenance

This warranty will not apply to parts and/or labor if this winch is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the winch’s limits, modified, installed improperly or connected incorrectly to any electrical component .

Normal maintenance is not covered by this warranty .

other exclusions

This warranty excludes: The winch cable . Cosmetic defects such as paint, decals, etc . Accessory parts such as storage covers . Failures due to acts of God and other force majeure events beyond the manufacturer’s control .

Problems cause by parts that are not original Champion

Power Equipment parts .

limits of Implied Warranty and

Consequential damage

Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this winch . THIS WARRANTY IS IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING

WARRANTIES OF MERCHANTABILITY OR FITNESS FOR

A PARTICULAR PURPOSE

A unit provided as an exchange will be subject to the warranty of the original unit . The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit .

This warranty gives you certain legal rights which may change from state to state . Your state may also have other rights you may be entitled to that are not listed within this warranty .

Contact Information address

Champion Power Equipment, Inc .

Customer Service

10006 Santa Fe Springs Rd .

Santa Fe Springs, CA 90670 www .championpowerequipment .com

Customer service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)

Toll Free:1-877-338-0999

Fax no .: 1 (562) 236-9429

Technical service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)

Toll Free: 1-877-338-0999 tech@championpowerequipment .com

REV 12551-20120208

16