HTL 429 Hydraulic Tool Lubricator, Solutions V5 N2

31126_Sol.V5N2_B 4/9/03 10:46 AM Page 1
T H E L AT E S T P R O D U C T S A N D N E W S F O R L I N C O L N C U S T O M E R S
SOLUTIONS
APRIL 2003
VOL. 5, NO. 2
HTL 429 Pump
and Electric
FlowMaster® Pump
In This Issue:
HTL 429 Pump
pg.2
Electric FlowMaster®
Pump
pg.3
QuickData
Data Logger
pg.4
31126_Sol.V5N2_B 4/10/03 5:56 PM Page 2
HTL 429 Pump
Introducing a New Hydraulic Tool
Lubricator Pump for Hammers
• Delivers precise lubrication every time the
hammer cycles
• Increase productivity—no work interruption
• Reduces machine repairs and replacement costs
Deadline-driven operators
rarely have the time to halt
work to grease the bearing
points of hammers or
other hydraulically driven
devices, which can lead to
breakdowns that grind
down productivity and
inflate repair costs.
Lincoln’s new HTL
429 Pump, model
85429, makes automatic, precise lubrication a reality.
Now your operator can lubricate the hammer without
leaving the cab. The pump attaches directly to the
hammer, gripper, or crusher and is connected to the
hydraulic power supplier of the carrier. Your operator,
with the push of a pedal, automatically sends a single
shot of grease to lubricate the bearing points. When the
operator’s foot comes off the pedal, the drop in pressure
releases the spring in the pump and recharges it so it is
ready to lubricate again the next time the device is
activated. All of this makes the HTL 429 the perfect
solution to increasing productivity and achieving
optimal performance while holding down maintenance
and repair costs.
The HTL 429 is easy to use and maintain. It has a visual
low level indicator and utilizes standard 14.5-ounce
grease cartridge for convenient refilling. The ability to
pump both chisel paste or standard grease and the
availability of output adjustment plugs allows you to
utilize the HTL 429 pump on several sizes and types
of hydraulically driven tools. It can be mounted
in either the upright or horizontal position for
convenient installation.
Applications
• Construction OEMs
• Hydraulic hammer retrofits
• Demolition attachments
• Medium to larger breakers/hammers
Specifications
Pump output/stroke*
0.006 in3
0.1 cm3
Max. hydraulic inlet pressure
3000 psig
208 bar
Max. inlet back pressure
400 psig
28 bar
Max. output pressure
6500 psig
480 bar
Grease reservoir volume
14.5 oz cartridge
429 ml cartridge
Operating temperature
-10°F to +180°F
-23°C to +80°C
Hydraulic port
SAE #4 O-ring
Pump outlet
SAE #4 O-ring
Weight (empty)
16.3 lbs
7.4 kg
Weight (full)
17.3 lbs
7.8 kg
*Note: Pump output can be increased up to 0.031 in3 (0.5 cm3) by replacing the metering plug
Pump Output Adjustment
Metering Plug
271924*
271925
271926
271967
Output per Stroke
0.006 in3 / 0.1 cm3
0.012 in3 / 0.2 cm3
0.018 in3 / 0.3 cm3
0.031 in3 / 0.5 cm3
*Note: Standard plug included with pump
&
Features
Benefits
◆ Versatile: Attaches directly to hammer making it perfect for rental
equipment or hammers used on various machines
◆ Heavy Duty: Withstands vibrations of operating hammer
◆ Flexible: Metering plugs are available to adjust the output
2
◆ Convenient: Utilizes standard 14.5-oz grease cartridges and attached
grease fitting allows for manual filling and fast priming
For customers requiring
exchangeable 400g
cartridges, the HTL 101
is available. Call your
Lincoln representative
for more information.
31126_Sol.V5N2_B 4/9/03 10:46 AM Page 3
Electric FlowMaster® Pump
Your Choice for Manual
or Automated Lubrication
• 24VDC—No Air Required
• Easy Hookup
and Adjustment
• Flexible
• Powerful
Robust Design
It seems too good to be true, but Lincoln’s new Electric FlowMaster Pump can serve
most automated lubrication applications. Now you can take advantage of the ease
and economy of this efficient, versatile electric pump—no cost for air associated with
running the pump and no hydraulic hoses to connect.
The Electric FlowMaster Pump is a workhorse. Because you can adjust the speed of
the pump’s motor, you can adjust the pump’s output to precisely fit any application.
Lincoln offers six different models.
5.84
For manual lubrication, use the pump with a hose reel and a dispensing valve. (148)
Applications
• Automated Lubrication Systems—Mining/Construction Mobile
Equipment, Hammers/Breakers
• Manual Lubrication—Via Hose Reel and a Dispensing Valve
Product Description
8.97
(228)
6.82
(173)
2.95
(75)
Speed Control
Potentiometer
Power
Wires
2.26
(57)
1/4 NPTF
Pump Outlets
both sides
This pump changes the rules of the lubrication game with its
unique rotary drive and motor. Because of rotary drive, the
motor can be placed directly on the pump. As a result, the pump is so compact it fits almost anywhere. It’s versatile
because its design lets users exactly adjust the pump output to fit their applications.
Specifications
Max. outlet pressure
Available Models
5000 psig, 345 bar
(85569 2500 psig, 170 bar)
-40° to +150°F
-40° to +65°C
24 VDC
1/4” NPTF
1/2 HP
Operating temperature range
Operating voltage
Pump outlets
Motor
Current draw
85568, 85567, 85471, 85472
and 85473
2-15 amps depending on backpressure
85569
2-5 amps depending on backpressure
Model
No.
85569
85567
85568
85471
85472
85473
Pump/Bucket
Size
35 lb (5 gal) pump
60 lb pump
120 lb pump
60 lb bucket
90 lb bucket
120 lb bucket
Output
Min.
Max.
0.665 in3 6.3 in3
2.8 in3 25.2 in3
2.8 in3 25.2 in3
2.8 in3 25.2 in3
2.8 in3 25.2 in3
2.8 in3 25.2 in3
&
Features
Benefits
◆ Advanced Technology: Brushless DC motor
◆ Variable Speed: Offers a wide range of outputs
◆ Single Power Source: Reduced installation time, reduced material cost for installation, no cost of air
to run the system after installation
◆ Easy to Install: Lower installation cost, no need to tap into a hydraulic circuit, no need to drain the
hydraulic lines, no air lines to run
◆ Durable, Long-Lasting: Reduced machinery downtime for lubrication system maintenance, less repair costs
◆ 60, 90 & 120 lb. Pump & Bucket Assemblies Available: Larger capacity reservoirs increase time between
maintenance intervals
◆ Temperature & Overload Protection: Durable and long-lasting product which reduces machinery downtime
for lubrication system maintenance, less repair costs
◆ Totally Sealed: Withstands washdown
31126_Sol.V5N2_B 4/9/03 10:46 AM Page 4
New Pump
Intelligence with
QuickData
Data Logger
Gain greater control over your operation with new
QuickData Data Logger, your smart lubrication system
logbook. With QuickData Data Logger, you can download, save and analyze data from the pump’s controller
using a laptop computer or palm device via an infrared
interface. If an infrared interface is not available,
Lincoln offers an external interface.
QuickData Data Logger enables you to make informed
decisions, which can improve efficiency and cut costs.
For example, you can evaluate vital system information—settings, pumping and operating times, malfunctions and blockages, indications of low fluid levels or
additional lubrication cycles. Armed with the facts, you
can protect warranties and accurately determine system
condition and functionality.
Available Models
Part No.
644-40824-1
644-40824-2
644-40826-1
644-40827-1
Model
P233-2XL21K6-242A1.5-MDF00
P233-2XLBO-1K6-242A1.5-MDF00
P233-4XLBO-1K6-242A1.5-MDF00
P233-8XLBO-1K6-242A1.5-MDF00
Power
Liter
Reservoir Capacity
In3
Lbs
2
122
4
2
122
4
24 VDC
4
244
8
8
488
16
Grease
Low level
Control
Printed
Circuit Board
Grease
Yes
Yes
These pumps do not include a pressure relief valve which must be ordered separately. Other technical data and dimensions meet the technical data and dimensions of P203
&
Features
Benefits
◆ Ease of Use: Access stored data via your laptop computer or
palm device
◆ Tighten Control: After analyzing the facts from QuickData, you can
make informed decisions
◆ Increase Flexibility: Use the touch pad to set run times and pause
times, which range from four minutes to 59 hours, 59 minutes
◆ Reliable: Vibration tested
◆ Monitor Pump Conditions: Reservoir low-level signal and
regular refilling
◆ Increased Systems Detection: Optional external fault connection
(dry contact)
Lincoln Industrial Corp.
One Lincoln Way
St. Louis, MO 63120-1578
External
interface
Accessories
Phone 314-679-4200
Fax 314-679-4359
www.lincolnindustrial.com
Part Number
236-10127-1
810-55291-1
234-13188-2
Description
Infrared interface
Diagnostic software
Piston detector
Form 442961 (4/03)
© Copyright 2003
Printed in U.S.A.