Conduit Bending

Conduit Bending Section
9/7/05
4:04 PM
Page 31
CONDUIT BENDING
34
38
54
Since 1959, Gardner Bender innovations
57
have delivered the ultimate in job site
performance, usability and reliability.
62
31
Conduit Bending Section
9/7/05
4:04 PM
Page 32
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
Guide to Bending Booklet . . . . . . . . . . . . . . .63
Cyclone™ Electric Bender (B2000) . . . . . .34
Benders - Aluminum Rigid Conduit
Gardner® EMT Hand Benders . . . . . . . . . .58
Cyclone™ Electric Bender (B2000) . . . . . .34
Iron Hand Benders . . . . . . . . . . . . . . . . . .59
Gardner® EMT Hand Benders . . . . . . . . . .58
No-Dog™ Offset Bender . . . . . . . . . . . . . .56
One-Shot Hydraulic Benders . . . . . . . .40-46
One-Shot Hydraulic Benders . . . . . . . .40-46
Sidewinder® Electric Bender (B2555) . . . .35
Sidewinder® Electric Bender (B2555) . . . .35
Sidewinder® Mechanical Benders . . . . . . .53
Sidewinder® Mechanical Benders . . . .53-56
Sweep/Segmental Benders . . . . . . . . .44, 46
Sweep/Segmental Hydraulic Benders .44, 46
Ultra Eegor™ Hydraulic Bender . . . . . . . .38
Ultra Eegor™ Hydraulic Bender . . . . . . . .38
Benders - EMT Conduit
Big Ben™ Hand Benders . . . . . . . . . . . . . .57
Cyclone™ Electric Bender (B2000) . . . . . .34
EMT Hydraulic Bender . . . . . . . . . . . . . . .47
Gardner® EMT Hand Benders . . . . . . . . . .58
Iron Hand Benders . . . . . . . . . . . . . . . . . .59
No-Dog™ Offset Bender . . . . . . . . . . . . . .56
Sidewinder® Electric Bender (B2555) . . . .35
Sidewinder® Electric Bender
(B2555) - IMC . . . . . . . . . . . . . . . . . . . .35
Sidewinder® Electric Bender
(B2555) - Rigid . . . . . . . . . . . . . . . . . . .36
Sidewinder® Electric Bender
(B2555) - EMT . . . . . . . . . . . . . . . . . . . .36
Sidewinder® Electric Bender
Sidewinder® Mechanical Benders . . . . . . .53
(B2555) - PVC-Coated . . . . . . . . . . . . . .36
Ultra Eegor™ Hydraulic Bender . . . . . . . .38
Hand Benders . . . . . . . . . . . . . . . . . . . . . . . . .
Benders - IMC Conduit
Big Ben™ Hand Benders . . . . . . . . . . . . . .57
Cyclone™ Electric Bender (B2000) . . . . . .34
Gardner® Thinwall Hand Benders . . . . . . .58
No-Dog™ Offset Bender . . . . . . . . . . . . . .56
Iron Hand Benders . . . . . . . . . . . . . . . . . .59
Sidewinder® Electric Bender (B2555) . . . .35
Handles . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Sidewinder® Mechanical Benders . . . . . . .53
Hickey Bending Heads . . . . . . . . . . . . . . . . .60
Ultra Eegor™ Hydraulic Bender . . . . . . . .38
Hydraulic Bender Accessories . . . . . . . . . . .51
Benders - PVC Conduit
Hydraulic Cylinder Specifications . . . . . . . . .52
HotBlanket™ Benders . . . . . . . . . . . . . . . .62
Magnetic Protractor . . . . . . . . . . . . . . . . . . .60
HotBox™ Benders . . . . . . . . . . . . . . . .61, 62
PVC Plug Sets . . . . . . . . . . . . . . . . . . . . . . .63
HotTube™ Bender . . . . . . . . . . . . . . . . . . .61
PVC Solvent Cement (Bond-Aide™) . . . . . . .63
Benders - PVC-Coated Rigid Conduit
Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cyclone™ Electric Bender (B2000) . . . . . .34
Economy Electric . . . . . . . . . . . . . . . . . . .49
Sidewinder® Electric Bender (B2555) . . . .35
Manual Hydraulic . . . . . . . . . . . . . . . . . . .50
Sidewinder® Mechanical Benders . . . . . . .53
Submerged Electric . . . . . . . . . . . . . . . . . .49
Benders - Rigid Steel Conduit
32
Bender Shoe Groups
Z-Class Electric . . . . . . . . . . . . . . . . . . . . .48
Rigid Bender Capacities Chart . . . . . . . . .37
Table (Bend-Mate™ Bender Table) . . . . . . . .39
Big Ben™ Hand Benders . . . . . . . . . . . . . .57
Torpedo Level . . . . . . . . . . . . . . . . . . . . . . . .60
Conduit Bending Section
9/7/05
4:04 PM
Page 33
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
Bending Selection Guide
Part # & Description
Combination Bending-Rigid, IMC, EMT Conduit
Page #
B2000 Cyclone™ Bender
34
B2555RIG Sidewinder® Bender
35
B2555EMT Sidewinder® Bender
35
B2555IMC Sidewinder® Bender
35
®
B2555PVC Sidewinder Bender
B400L & DL Ultra Eegor™
35
55-56
BW Series - Mechanical Sidewinder® Bender (IMC)
54-55
BW Series - Mechanical Sidewinder® Bender (Rigid)
54-56
Rigid Conduit Bending
Page #
B2000 Cyclone™ Bender
34
B2555RIG Sidewinder® Bender
35
B400L & DL Ultra Eegor™
38
B316S One-Shot Bender
40
B308S Combination One-Shot/Sweep Bender
41
B340S One-Shot Bender
42
B359S Combination One-Shot/Sweep Bender
43
B306S Sweep/Segmental Bender
44
B343S One-Shot Eject-O-Matic Bender
45
B351S Combination Eject-O-Matic Bender
46
Mechanical Sidewinder Bender BW11,12,15, 20,30, 27
⁄2"
3
⁄4" 1" 11⁄4" 11⁄2" 2" 21⁄2" 3" 31⁄2" 4"
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
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✗
✗
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✗
✗
✗
✗
✗
38
BW Series - Mechanical Sidewinder® Bender (EMT)
®
1
54-55
1
⁄2"
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
931B 932 933
Hand Benders - Big Ben™
57
961 962
Hand Benders - Malleable Iron
59
921 922 923
Hand Benders - Hickeys
60
820 821 822
EMT Conduit Bending
Page #
B2000 Cyclone™ Bender
34
B2555EMT Sidewinder® Bender
35
B400L & DL Ultra Eegor™
38
B35 EMT Bender
✗
✗
55-56
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
58
930B 931B 932
57
960 961 962
59
920 921 922 923
Page #
B2000 Cyclone™ Bender
34
B2555IMC Sidewinder® Bender
35
B400L & DL Ultra Eegor™
Mechanical Sidewinder® Bender BW11,12,15, 20,30, 27
PVC-Coated Rigid Conduit Bending
Page #
34
B2555PVC Sidewinder® Bender
35
Mechanical Sidewinder Bender BW30,27,201, 221
✗
✗
55-56
✗
✗
✗
✗
✗
✗
✗
✗
✗
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✗
✗
✗
1
⁄2"
✗
✗
✗
✗
✗
✗
✗
✗
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✗
5"
✗
⁄4" 1" 11⁄4" 11⁄2" 2" 21⁄2" 3" 31⁄2" 4"
✗
✗
✗
5"
✗
✗
3
✗
✗
✗
✗
✗
✗
✗
⁄2"
✗
⁄4" 1" 11⁄4" 11⁄2" 2" 21⁄2" 3" 31⁄2" 4"
✗
✗
1
✗
3
✗
✗
✗
✗
✗
38
54-55
B2000 Cyclone™ Bender
®
✗
✗
✗
✗
✗
✗
✗
✗
✗
Hand Benders - Big Ben™
IMC Conduit Bending
✗
✗
✗
✗
✗
✗
✗
✗
5"
✗
✗
⁄4" 1" 11⁄4" 11⁄2" 2" 21⁄2" 3" 31⁄2" 4"
Hand Benders - Gardner® Bender
Hand Benders - Malleable Iron
✗
✗
3
47
Mechanical Sidewinder® Bender BW30, 27, 201, 221
✗
⁄4" 1" 11⁄4" 11⁄2" 2" 21⁄2" 3" 31⁄2" 4"
58
⁄2"
✗
3
Hand Benders - Gardner® Bender
1
✗
5"
5"
✗
33
Conduit Bending Section
9/7/05
4:04 PM
Page 34
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
Cyclone™
Electric-Powered Production Bender
One shoe bends 1⁄2" - 2" conduit:
• Rigid
• Rigid aluminum
• EMT
• IMC
• PVC-coated rigid (use next larger shoe groove)
• One shoe fits all conduit sizes up to 2" with no loose parts.
• Four-wheel kit increases mobility.
• On/Off switch allows user to shut machine down
for extended periods of time.
• Low-volt (95), high-volt (132) automatic shut-off
helps protect electrical components from
voltage fluctuations.
• Resetting circuit breaker eliminates down time
changing fuses.
• Hook attachment on pendant control frees
hands while working with conduit.
• Horizontal and vertical positions allow the
unit to create accurate offset bends.
B2000
• Weight 408 lbs.
• Minimal training time.
• Dimensions: 47" x 33" x 43".
• 110/115 V AC, 15 AMP 1 HP DC Motor.
• Weather-resistant cover included.
New Features:
1. NEW STRONGER LEGS
Increased durability (10x life test)
2. LARGER TIRES/WHEELS
Increased mobility
3. STRONGER UPRIGHT HANDLE
Ease of use
4. FORK LIFT TUBES
Allows lifting and transport
capability
5. LIFT HOOK
Security (job-site) tethering
Can be performed in the horizontal
or vertical position.
6. STORAGE AREA
Storage for tools, etc.
while in use
Part #
Description
B2000
Cyclone® Electric-Powered Production Bender, 115 V / 15 A
Weight
408 lbs
B2005
Replacement Cover
2.5 lbs
Centerline Radius Chart:
Nominal
Size
IMC
PVC-Coated
Rigid
EMT
1⁄ 2"
43⁄ 8"
53⁄ 8"
41⁄ 4"
43⁄ 8"
3⁄ 4"
55⁄ 16"
61⁄ 2"
53⁄ 8"
55⁄ 16"
1"
67⁄ 32"
727⁄ 32"
61⁄ 2"
67⁄ 32"
11⁄ 4"
723⁄ 32"
83⁄ 8"
727⁄ 32"
723⁄ 32"
11⁄ 2"
87⁄ 32"
N/A
83⁄ 8"
815⁄ 64"
N/A
21
929⁄ 64"
2"
34
Rigid
15
9 ⁄ 32"
9 ⁄ 32"
Easy dial settings-makes training
time virtually non-existent.
Conduit Bending Section
9/7/05
4:04 PM
Page 35
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
Electric Sidewinder® Bender
Bends 1⁄2" to 2" conduit:
• Rigid
• Rigid aluminum (schedule 40 max.)
• IMC
• EMT conduit
• PVC-coated rigid (40 mil)
• Up to 180 degree one-shot bends in 1⁄2" through 2" conduit.
• The handle detaches and pivots out of the way
for offset bending.
• Competitor shoes are interchangeable
(Greenlee, Current, Ensley, etc.).
• 110/115 V AC
• 20 AMP
Centerline Radius Chart:
Nominal
Size
EMT
IMC
Rigid
1
⁄ 2"
41⁄ 4"
43⁄ 8"
43⁄ 8"
3⁄ 4"
53⁄ 8"
41⁄ 2"
41⁄ 2"
1"
63⁄ 4"
53⁄ 4"
53⁄ 4"
11⁄ 4"
83⁄ 4"
71⁄ 4"
71⁄ 4"
1⁄ 2"
89⁄ 32"
89⁄ 32"
81⁄ 4"
2"
99⁄ 16"
99⁄ 16"
91⁄ 2"
1
B2555
Part #
Description
Capacity/Range
Weight
B2555
Electric Sidewinder® w/o Shoes
—
270 lbs
B2555RIG Electric Sidewinder® w/ Rigid Shoe Group
1
⁄2"-2" Rigid & 1⁄2"-11⁄4" IMC conduit
365 lbs
B2555EMT Electric Sidewinder® w/ EMT Shoe Group
1
⁄2" - 2" EMT conduit
430 lbs
B2555IMC Electric Sidewinder® w/ IMC Shoe Group
11⁄2" - 2" IMC conduit
410 lbs
B2555PVC Electric Sidewinder® w/ PVC Shoe Group
1
⁄2" - 2" 40 mil PVC-Coated conduit 365 lbs
Electric Sidewinder™ Shoe Groups
BIMC-152
11⁄2" to 2" IMC Shoe Group
note:
Part #
Conduit
Description
Weight I.D. #
IS-15
11⁄ 2"
IMC Bending Shoe
22 lbs
1
IS-2
2"
IMC Bending Shoe
29 lbs
2
ISR-152
11⁄ 2" & 2"
IMC Support Roller Unit
40 lbs
3
BX-1
—
Metal Storage Box
36 lbs
—
1
2
Special 2"
PVC coated
Rigid Shoe Available
3
More Shoe Sets available on following page...
35
Conduit Bending Section
9/7/05
4:04 PM
Page 36
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
Electric Sidewinder™ Shoe Groups (cont.)
BPVC-152
1
⁄2" to 2" 40 mil PVC-Coated Rigid Shoe Group
Part #
Conduit
PVS-5125
1
Description
Weight I.D. #
43 lbs
1
PVR-5125
1
8 lbs
2
PVS-152
11⁄ 2" & 2"
PVC-Coated Rigid Bending Shoe
36 lbs
3
PVR-152
11⁄ 2" & 2"
PVC-Coated Rigid Support Roller
6 lbs
4
BX-1
—
Metal Storage Box
36 lbs
—
⁄ 2" & 11⁄ 4" PVC-Coated Rigid Bending Shoe
⁄ 2" & 11⁄ 4" PVC-Coated Rigid Support Roller
1
2
3
4
Optional Electric Sidewinder™ Shoe Groups
BRIG-52
1
⁄2" to 2" Rigid Shoe Group
Part #
Conduit
RS-5125
1
Description
Weight I.D. #
43 lbs
1
RSR-5125
1
8 lbs
2
RS-152
11⁄ 2" & 2"
Rigid Bending Shoe
36 lbs
3
RSR-152
11⁄ 2" & 2"
Rigid Support Roller
6 lbs
4
⁄ 2" & 11⁄ 4" Rigid and IMC Bending Shoe
⁄ 2" & 11⁄ 4" Rigid and IMC Support Roller
1
2
3
4
BEMT-52
1
⁄2" to 2" EMT Shoe Group
Part #
Conduit
ES-5125
1⁄ 2"
& 11⁄ 4" EMT Bending Shoe
24 lbs
1
ESR-5125
1⁄ 2"
& 11⁄ 4" EMT Support Unit
6 lbs
2
ES15
11⁄ 2"
EMT Bending Shoe
23 lbs
3
ES-2
2"
EMT Bending Shoe
31 lbs
4
ESR-152
11⁄ 2" & 2"
EMT Support Roller Unit
40 lbs
5
BX-1
—
Metal Storage Box
36 lbs
—
1
36
Description
2
Weight I.D. #
3
4
5
Conduit Bending Section
9/7/05
4:04 PM
Page 37
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
Rigid Bender Capacities Chart
One Shot / Sweep / Segmental
This chart is meant as a guide for bending capabilities only.
For those instances where doubt exists, a trial bend is recommended.
Part #
Pipe
Size
1
⁄ 2"
3
⁄ 4"
1"
Outside
Dia.
Wall
Thick.
Sched.
Pipe*
.840"
.108"
40
.147"
80
✗
✗
.187"
160
WS
.294"
DEH
WS
.113"
40
1.050"
1.315"
11⁄ 4" 1.660"
11⁄ 2" 1.900"
2"
2.375"
21⁄ 2" 2.875"
3"
3.500"
31⁄ 2" 4.000"
4"
5"
4.500"
5.563"
B316S
B306S
B340S
B343S
B351S
B359S
WS
WS
WS
WS
WS
WS
WS
WS
WS
WS
WS
WS
B308S
✗
✗
✗
✗
*Schedule Pipe:
40 = Standard
80 = Extra Duty
160 = Double Extra Duty
DEH = Double Extra Heavy
(slightly thicker than 160)
.154"
80
✗
✗
WS
WS
.218"
160
WS
WS
WS
WS
.308"
DEH
WS
WS
WS
NR = Not Recommended
.133"
40
WS
WS
.179"
80
✗
✗
WS
WS
WS
WS = Can be bent using wider
spacing for swivel shoes
.250"
160
WS
WS
WS
WS
.358"
DEH
NR
WS
40
.191"
80
.250"
160
WS
WS
✗
✗
✗
WS
.140"
✗
✗
WS
.342"
DEH
NR
WS
40
.200"
80
.281"
160
WS
WS
✗
✗
✗
WS
.145"
✗
✗
WS
.400"
DEH
NR
WS
40
.218"
80
NR
✗
✗
WS
.154"
✗
WS
.343"
160
NR
WS
.203"
40
NR
✗
.276"
80
NR
WS
.375"
160
NR
WS
.216"
40
NR
✗
.300"
80
NR
WS
✗
✗
✗
✗
✗
✗
.237"
40
NR
✗
.337"
80
NR
NR
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
.258"
40
NR
NR
NR
.375"
80
NR
NR
NR
.226"
40
NR
✗
.318"
80
NR
WS
Other:
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
✗
37
Conduit Bending Section
9/7/05
4:04 PM
Page 38
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
Ultra Eegor™ Hydraulic Bender
1
Bends 2 ⁄ 2" to 4" conduit:
• Rigid
• Rigid aluminum (schedule 40 max)
• EMT
• IMC
No additional attachment sets required to change per pipe or conduit type.
• Improved shoes and follow bars to reduce conduit kinking during bending.
• Hydraulic power ensures the smoothest bends without deformations to the conduit.
• Constant radii follow bars eliminate the
need for special calculations.
17
B400L
16
19
• Conduit is automatically stripped free from
the shoe during the return cycle-which ensures
no extra labor or damaged conduit.
4
CS400
• Angle markings on frame ensure
easy and accurate bending.
BE400
Optional
tip:
When ordering the
optional BE400 Table
for use with the Ultra Eegor™,
you must order the CS400
Cylinder Support.
tip:
*To convert older B400
or B400D to Long-stroke
Cylinder, use CD3028KT Kit,
which includes Long-stroke
Cylinder, CS400 Cylinder Support
and DC404 Decal.
3
2
1
11
12
10
15
18
Centerline Radius Chart:
9
18
Nominal
Size
PVC-Coated
Rigid
EMT
IMC
21⁄ 2"
131⁄ 2"
—
131⁄ 2"
131⁄ 2"
3"
157⁄ 8"
—
157⁄ 8"
157⁄ 8"
31⁄ 2"
181⁄ 2"
—
181⁄ 2"
181⁄ 2"
4"
21"
—
21"
21"
5
7
6
8
Rigid
B400L with BE400 Table, CS400Cylinder
Support & Z-Class Pump
Part #
Description
Pump
Weight
B400L
Long-stroke Ultra Eegor™
—
770 lbs
B400LP408S
Long-stroke Ultra Eegor™
P408S Electric
870 lbs
B400DL
Long-stroke Ultra Eegor™ w/o 31⁄2" shoe group —
SEE PG
48
FOR MORE INFO ON
Electric Pumps
770 lbs
B400DLP408S Long-stroke Ultra Eegor™ w/o 31⁄2" shoe group P408S Electric
795 lbs
CD3028KT*
Eegor™ Conversion Kit, 28" Stroke Cylinder
105 lbs
CS400
Cylinder Support for BE400 Table
30 lbs
DC404
Bend Angle Decal
1 lb
Components Included with the Long-stroke Ultra Eegor™ Bender
Part #
38
Weight I.D. # Part #
Conduit Description
BS2500 21⁄ 2"
Bending Shoe
44 lbs
1
BZ34
3"
U-strap
5 lbs
10
BS3000
3"
Bending Shoe
50 lbs
2
BZ39*
31⁄ 2"
U-strap
8 lbs
11
BS3500
31⁄ 2"
Bending Shoe
75 lbs
3
BZ44
4"
U-strap
10 lbs
12
BS4000
4"
Bending Shoe
90 lbs
4
BZ78
-
Bend Shoe Pin
4 lbs
16
BFB2500 21⁄ 2"
Follow Bar
34 lbs
5
CD3028 -
30-Ton, Double-Acting Hyd. Cyl.
95 lbs
17
BFB3000 3"
Follow Bar
35 lbs
6
HC927
-
(2) 10' Hose w/High-Flow Coupler 4 lbs
18
BFB3500 31⁄ 2"
Follow Bar
42 lbs
7
BZ74
-
Double Anchor Frame Pin
66 lbs
19
BFB4000 4"
Follow Bar
40 lbs
8
CM20
-
Metal Case for Ultra Eegor™
182 lbs
-
U-strap
5 lbs
9
BZ28
Conduit Description
21⁄ 2"
*These parts are not included with B400DL and B400DLP408S.
Weight I.D. #
Conduit Bending Section
9/7/05
4:04 PM
Page 39
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
Replacement Components for Eegor™ Roller Assembly BZ72:
Part #
# Req'd Description
I.D. #
CK211950
1
Plate assembly (top)
1
CK212950
1
Plate assembly (bottom)
2
CF859489
1
Retaining collar
3
CF860013
1
Pilot keyway
4
CH204028
4
Button head cap screw
5
CF862281
2
Roller (short)
6
CF861108
2
Roller insert (short)
7
CK579281
1
Roller
8
CF863104
1
Roller axle
9
CM191044
1
Retaining ring
10
CM194900
1
Roller assembly
11
CM193350
1
Roller cam
12
B1021028
1
Roller cam cap screw
13
CH819044
AR
Wire, retaining
14
CH951044
1
Ring, retaining
15
1
15
7
8
5
6
5
3
13
9
6
14
12
7
4
11
2
10
5
BZ725 Top Plate Assembly
5
BZ726 Bottom Plate Assembly
Bend-Mate™ Bender Table (Optional)
Rugged table for Eegor™ hydraulic conduit benders allows
one to work more comfortably and accurately.
• Hydraulic pivot jack adjusts table to horizontal or vertical
positions for easy access.
• Rugged one-piece steel frame with 1⁄ 4" steel plate tabletop.
• Wheels and lift-handles included for easy movement.
• Two ton jack force.
Part #
Description
BE400
Bend-Mate™ Table - 30"W* x 32"L x 56"H w/6" wheels 210 lbs
Weight
CS400
Cylinder Support for BE400 Table
BE400
30 lbs
*57" with table raised.
tip:
Using BE400 table with any
Eegor™ Hydraulic Bender will help
reduce labor costs, and physical strain.
39
Conduit Bending Section
9/7/05
4:05 PM
Page 40
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
⁄2" - 2" One-shot Rigid Hydraulic Benders
1
Gardner Bender’s Rigid Benders are made with high-grade aluminum for
durability, and interchangeable shoes that allow quick and precise bends.
• Bends 1⁄ 2" to 2" rigid steel or rigid aluminum conduit.
tip:
• Portable hand pump or economical electric pump options.
• Durable metal job box included.
Q: Are EMT shoe available for
these benders?
A: No. These are for rigid conduit only.
• Optic angle gauge for quick references of bend progression.
7
14
B316S
11
8
8
9
10
2
10
4
13
6
3
1
12
5
Part #
Description
Weight
B316S
1
104 lbs
B316SPH39
1
114 lbs
B316SPE22J
1
160 lbs
⁄ 2" - 2" One-shot Rigid Bender
⁄ 2" - 2" One-shot Rigid Bender w/ PH39 Hand Pump
⁄ 2" - 2" One-shot Rigid Bender w/ PE22J Electric Pump
48
SEE PG
Centerline Radius Chart:
Nominal
Size
SEE PG
Rigid
Radius
Bending
Shoe
Nominal
Size
Rigid
Radius
Bending
Shoe
1
⁄ 2"
35⁄ 16"
BZ12011
11⁄ 4"
71⁄ 4"
BZ12041
3⁄ 4"
41⁄ 2"
BZ12021
1
1 ⁄ 2"
81⁄ 4"
BZ12051
1"
513⁄ 16"
BZ12031
2"
91⁄ 2"
BZ12061
50
SEE PG
52
FOR MORE INFO ON
Electric Pumps
FOR MORE INFO ON
Manual Pumps
FOR MORE INFO ON
Cylinders
Components Included with B316S Models:
Part #
Conduit Description
Conduit Description
Weight I.D. #
Bending Shoe
1 lb
1
BZ12071 -
(2) Pivot Shoes
1 lb
BZ12021 3⁄ 4"
Bending Shoe
1 lb
2
BZ12091 -
Angle Gauge
.5 lb
9
BZ12031 1"
Bending Shoe
2 lbs
3
BZ12375 -
(2) Pivot Pins
1 lb
10
BZ12041 11⁄ 4"
Bending Shoe
4 lbs
4
BZ12371 -
Bender Frame
25 lbs
11
BZ12051 11⁄ 2"
Bending Shoe
5 lbs
5
BZ12377 -
Shoe Lock Pin
.25 lb
12
BZ12061 2"
Bending Shoe
7 lbs
6
HC913
-
6' Hose
3 lbs
13
CS1010 -
10-ton Single-Acting Cylinder*
13 lbs
7
CM4
-
Metal Case
56 lbs
14
*Must order A12 Smooth Saddle, see p. 51
40
Weight I.D. # Part #
BZ12011 1⁄ 2"
8
Conduit Bending Section
9/7/05
4:05 PM
Page 41
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
1" - 2" Combination One-shot / Sweep Rigid Hydraulic Benders
Bends 1" to 2" rigid steel or aluminum conduit in one shot. Includes 21⁄ 2"
to 4" sweep bend shoes.
• Capability of one-shoe bending for elbows.
tip:
• Ability to produce sweep bends where several bending
stages are necessary.
Q: Can I bend PVC-coated
with these benders?
A: No. Shoes will not accommodate
PVC-Coated rigid.
• Durable metal job box included.
9
16
B308S
13
10
10
12
12
6
2
11
8
15
1
4
7
14
3
5
Part #
Description
B308S
1" - 2" One-shot / 21⁄ 2" - 4" Sweep Combination
Weight
21⁄ 2"
SEE PG
225 lbs
B308SPH80
1" - 2" One-shot /
- 4" Sweep Combo w/ PH80 Hand Pump
B308SPE22J
1" - 2" One-shot / 21⁄ 2" - 4" Sweep Combo w/ PE22J Elec. Pump 340 lbs
48
253 lbs
SEE PG
Centerline Radius Chart:
Nominal
Size
Rigid
Radius
Bending
Shoe
Nominal
Size
Rigid
Radius
Bending
Shoe
1"
513⁄ 16"
BZ12031
21⁄ 2"
101⁄ 2"
BZ12341
11⁄ 4"
71⁄ 4"
BZ12041
3"
13"
BZ12351
11⁄ 2"
81⁄ 4"
BZ12051
1
3 ⁄ 2"
1
17 ⁄ 2"
BZ12391
2"
91⁄ 2"
BZ12061
4"
20"
BZ12392
50
FOR MORE INFO ON
Electric Pumps
FOR MORE INFO ON
Manual Pumps
SEE PG
52
FOR MORE INFO ON
Cylinders
Components Included with B308S Models:
Part #
Conduit Description
Weight I.D. # Part #
Conduit Description
Weight I.D. #
BZ12031 1"
Bending Shoe
2 lbs
1
CS2510 -
25-ton Single-Acting Cylinder*
31 lbs
9
BZ12041 11⁄ 4"
Bending Shoe
4 lbs
2
BZ13401 -
(2) Pivot Shoes
4 lbs
10
BZ12051 11⁄ 2"
Bending Shoe
5 lbs
3
BZ12091 -
Angle Gauge
.5 lb
11
BZ12061 2"
Bending Shoe
7 lbs
4
BZ12376 -
(2) Pivot Pins
4 lbs
12
BZ12382 21⁄ 2"
Sweep Bending Shoe
4 lbs
5
BZ12372 -
Bender Frame
54 lbs
13
BZ12383 3"
Sweep Bending Shoe
5 lbs
6
BZ12377 -
Shoe Lock Pin
.25 lb
14
BZ12384 31⁄ 2"
Sweep Bending Shoe
9 lbs
7
HC913
-
6' Hose
3 lbs
15
BZ12385 4"
Sweep Bending Shoe
12 lbs
8
CM7
-
Metal Case
98 lbs
16
*Must order A29 Smooth Saddle, see p. 51
41
Conduit Bending Section
9/7/05
4:05 PM
Page 42
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
11⁄4" - 4" One-shot Rigid Hydraulic Benders
Bends 11⁄ 4" to 4" rigid steel or rigid aluminum conduit.
• Choice of hand or electric pumps.
• Durable metal job box included.
8
B340S
15
12
9
11
9
5
11
14
10
4
7
3
2
13
6
1
Part #
Description
Weight
B340S
11⁄ 4" - 4" One-shot Rigid Bender
334 lbs
B340SPH80
11⁄ 4" - 4" One-shot Rigid Bender w/ PH80 Hand Pump
350 lbs
B340SPE22J
B340SP208J
1
390 lbs
1
325 lbs
1 ⁄ 4" - 4" One-shot Rigid Bender w/ PE22J Electric Pump
1 ⁄ 4" - 4" One-shot Rigid Bender w/ P208J Electric Pump
SEE PG
48
SEE PG
50
Centerline Radius Chart:
Nominal
Size
Rigid
Radius
Bending
Shoe
Nominal
Size
Rigid
Radius
11⁄ 4"
71⁄ 4"
BZ12041
3"
13"
BZ12351
SEE PG
1
1 ⁄ 2"
81⁄ 4"
BZ12051
31⁄ 2"
171⁄ 2"
BZ12391
2"
91⁄ 2"
BZ12061
4"
20"
BZ12392
52
21⁄ 2"
101⁄ 2"
BZ12341
FOR MORE INFO ON
Electric Pumps
FOR MORE INFO ON
Manual Pumps
Bending
Shoe
FOR MORE INFO ON
Cylinders
Components Included with B340S Models:
Part #
Conduit Description
Conduit Description
Weight I.D. #
Bending Shoe
4 lbs
1
BZ13401 -
(2) Pivot Shoes
4 lbs
9
BZ12051 11⁄ 2"
Bending Shoe
5 lbs
2
BZ12091 -
Angle Gauge
.5 lb
10
BZ12061 2"
Bending Shoe
7 lbs
3
BZ12376 -
(2) Pivot Pins
4 lbs
11
BZ12341 21⁄ 2"
Bending Shoe
15 lbs
4
BZ12374 -
Bender Frame
63 lbs
12
BZ12351 3"
Bending Shoe
15 lbs
5
BZ12377 -
Shoe Lock Pin
.25 lb
13
BZ12391 31⁄ 2"
Bending Shoe
40 lbs
6
HC913
-
6' Hose
3 lbs
14
BZ12392 4"
Bending Shoe
41 lbs
7
CM7
-
Metal Case
98 lbs
15
CS2514 -
25-ton Single-Acting Cylinder*
31 lbs
8
B350
-
5" Conversion Kit (optional)
63 lbs
-
*Must order A29 Smooth Saddle, see p. 51
42
Weight I.D. # Part #
BZ12041 11⁄ 4"
Conduit Bending Section
9/7/05
4:05 PM
Page 43
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
11⁄4" - 4" One-shot Sweep Combination Rigid Hydraulic Benders
Bends 11⁄ 4" to 4" rigid steel or rigid aluminum conduit.
• Choice of hand or electric pumps.
• Durable metal job box included.
9
16
B359S
13
10
12
10
5
4
12
15
11
3
14
7
1
6
2
Part #
Description
B359S
11⁄ 4" - 4" One-shot / 5" Sweep Combination
225 lbs
B359SPH80
11⁄ 4" - 4" One-shot / 5" Sweep Combo w/ PH80 Hand Pump
253 lbs
B359SP208J
8
Weight
1
1 ⁄ 4" - 4" One-shot / 5" Sweep Combo w/ P208J Elec. Pump
SEE PG
48
340 lbs
SEE PG
Centerline Radius Chart:
Nominal
Size
Rigid
Radius
50
Nominal
Size
Rigid
Radius
Bending
Shoe
Bending
Shoe
11⁄ 4"
71⁄ 4"
BZ12041
3"
13"
BZ12351
11⁄ 2"
81⁄ 4"
BZ12051
31⁄ 2"
171⁄ 2"
BZ12391
91⁄ 2"
SEE PG
2"
BZ12061
4"
20"
BZ12392
21⁄ 2"
101⁄ 2"
BZ12341
52
FOR MORE INFO ON
Electric Pumps
FOR MORE INFO ON
Manual Pumps
FOR MORE INFO ON
Cylinders
Components Included with B359S Models:
Part #
Conduit Description
Weight I.D. # Part #
Conduit Description
Weight I.D. #
BZ12041 11⁄ 4"
Bending Shoe
4 lbs
1
CS2514* -
25 ton Single Acting Cylinder
31 lbs
9
BZ12051 11⁄ 2"
Bending Shoe
5 lbs
2
BZ12388 -
(2) Pivot Shoes
4 lbs
10
BZ12061 2"
Bending Shoe
7 lbs
3
BZ12091 -
Angle Gauge
.25 lb
11
BZ12341 21⁄ 2"
Bending Shoe
14 lbs
4
BZ12390 -
(2) Pivot Pins
4 lbs
12
BZ12351 3"
Bending Shoe
15 lbs
5
BZ12389 -
Bender Frame
85 lbs
13
BZ12391 31⁄ 2"
Bending Shoe
40 lbs
6
BZ12377 -
Shoe Lock Pin
.25 lb
14
BZ12392 4"
Bending Shoe
41 lbs
7
HC913
-
6' Hose
3 lbs
15
BZ12386 5"
Sweep Bending Shoe
18 lbs
8
CM7
-
Metal Case
98 lbs
16
*Must order A29 Smooth Saddle, see p. 51
43
Conduit Bending Section
9/7/05
4:05 PM
Page 44
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
11⁄4" - 4" Sweep/Segmental Rigid Hydraulic Benders
Bends 11⁄ 4" to 4" rigid steel or rigid aluminum conduit sweep/segmental.
• Choice of hand or electric pumps.
• Durable metal job box included.
tip:
For a quick reference
guide, order GB part
#E507 at no charge.
8
B306S
14
11
9
9
10
10
3
5
2
13
4
7
1
6
12
Part #
Description
Weight
B306S
11⁄ 4" - 4" Sweep
216 lbs
B306SPH80
11⁄ 4" - 4" Sweep w/ PH80 Hand Pump
243 lbs
B306SPE22J
11⁄ 4" - 4" Sweep w/ PE22J Electric Pump
230 lbs
SEE PG
48
SEE PG
50
Centerline Radius Chart:
Nominal
Size
Smallest
Radius
Bending
Shoe
11⁄ 4"
71⁄ 4"
BZ12397
3"
13"
BZ12383
1
1 ⁄ 2"
81⁄ 4"
BZ12380
31⁄ 2"
171⁄ 2"
BZ12384
2"
91⁄ 2"
BZ12381
4"
20"
BZ12385
1
1
BZ12382
2 ⁄ 2"
10 ⁄ 2"
Nominal
Size
Smallest
Radius
FOR MORE INFO ON
Electric Pumps
FOR MORE INFO ON
Manual Pumps
Bending
Shoe
SEE PG
52
FOR MORE INFO ON
Cylinders
Components Included with B306S Models:
Part #
Conduit Description
Conduit Description
Weight I.D. #
Sweep Bending Shoe
2 lbs
1
CS2510* -
25 ton Action Cylinder
31 lbs
BZ12380 11⁄ 2"
Sweep Bending Shoe
2 lbs
2
BZ13401 -
(2) Pivot Shoes
4 lbs
9
BZ12381 2"
Sweep Bending Shoe
3 lbs
3
BZ12376 -
(2) Pivot Pins
4 lbs
10
BZ12382 21⁄ 2"
Sweep Bending Shoe
4 lbs
4
BZ12372 -
Bender Frame
54 lbs
11
BZ12383 3"
Sweep Bending Shoe
5 lbs
5
BZ12377 -
Shoe Lock Pin
.25 lb
12
BZ12384 31⁄ 2"
Sweep Bending Shoe
9 lbs
6
HC913
-
6' Hose
3 lbs
13
BZ12385 4"
Sweep Bending Shoe
12 lbs
7
CM7
-
Metal Case
98 lbs
14
*Must order A29 Smooth Saddle, see p. 51
44
Weight I.D. # Part #
BZ12379 11⁄ 4"
8
Conduit Bending Section
9/7/05
4:05 PM
Page 45
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
11⁄4" - 4" One-shot Eject-O-Matic™ Rigid Hydraulic Benders
Bends 11⁄ 4" to 4" rigid steel and rigid aluminum conduit. Eject-O-Matic™ feature retains
conduit with a T-pin while bending shoe is hydraulically retracted.
Once complete, the conduit automatically pops free.
tip:
• Optional 5" conversion kit available (B350) - segment only.
Double Acting (two hose)
cylinders provide
controlled and powerful bending
and return functions.
• Automatic ejection saves time and money.
15
8
B343S
9
12
11
9
14
11
5
14
10
4
7
3
2
13
6
1
Part #
Description
Weight
B343S
11⁄ 4" - 4" One-shot
330 lbs
B343SPH84
11⁄ 4" - 4" One-shot w/ PH84 Hand Pump
380 lbs
B343SP408K 11⁄ 4" - 4" One-shot w/ P408K Electric Pump
B343SP408J
B343SP408S
362 lbs
1
430 lbs
1
432 lbs
1 ⁄ 4" - 4" One-shot w/ P408J Electric Pump
1 ⁄ 4" - 4" One-shot w/ P408S Electric Pump
SEE PG
48
SEE PG
Centerline Radius Chart:
Nominal
Size
Smallest
Radius
Bending
Shoe
50
Nominal
Size
Smallest
Radius
Bending
Shoe
11⁄ 4"
71⁄ 4"
BZ12041
3"
13"
BZ12351
11⁄ 2"
81⁄ 4"
BZ12051
31⁄ 2"
171⁄ 2"
BZ12391
SEE PG
2"
91⁄ 2"
BZ12061
4"
20"
BZ12392
21⁄ 2"
101⁄ 2"
BZ12341
52
FOR MORE INFO ON
Electric Pumps
FOR MORE INFO ON
Manual Pumps
FOR MORE INFO ON
Cylinders
Components Included with B343S Models:
Part #
Conduit Description
Weight I.D. # Part #
Conduit Description
Weight I.D. #
BZ12041 11⁄ 4"
Bending Shoe
4 lbs
1
BZ13401 -
(2) Pivot Shoes
4 lbs
9
BZ12051 11⁄ 2"
Bending Shoe
5 lbs
2
BZ12091 -
Angle Gauge
.5 lb
10
BZ12061 2"
Bending Shoe
7 lbs
3
BZ12376 -
(2) Pivot Pins
4 lbs
11
BZ12341 21⁄ 2"
Bending Shoe
14 lbs
4
BZ12374 -
Bender Frame
78 lbs
12
BZ12351 3"
Bending Shoe
15 lbs
5
BZ12377 -
Shoe Lock Pin
.25 lb
13
BZ12391 31⁄ 2"
Bending Shoe
40 lbs
6
HC913
-
(2) 6' Hoses
6 lbs
14
BZ12392 4"
Bending Shoe
41 lbs
7
CM7
-
Metal Case
98 lbs
15
CD3014 -
30-ton Double-Acting Cylinder*
31 lbs
8
B350
-
5" Conversion Kit (optional)
63 lbs
-
*Must order A29 Smooth Saddle, see p. 51
Bend Conduit
Hydraulically
Eject Conduit
Hydraulically
45
Conduit Bending Section
9/7/05
4:05 PM
Page 46
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
11⁄4" One-shot Eject-O-Matic™ Rigid Hydraulic Benders - 5" Sweep
Bends 11⁄ 4" to 4" rigid steel and rigid aluminum conduit in one shot and 5" sweep.
• Choice of hand or electric pumps.
• Durable metal job box included.
• Eject conduit hydraulically by moving one pivot pin.
9
16
B351S
13
10
10
12
15
12
5
15
4
11
3
14
8
7
1
6
2
Part #
Description
Weight
B351S
11⁄ 4" - 4" One-shot / 5" Sweep Combination
377 lbs
B351SPH84
11⁄ 4" - 4" One-shot / 5" Sweep Combo w/ PH84 Hand Pump 410 lbs
B351SP408J
11⁄ 4" - 4" One-shot / 5" Sweep Combo w/ P408J Elec. Pump 458 lbs
B351SP408S
11⁄ 4" - 4" One-shot / 5" Sweep Combo w/ P408S Elec. Pump
SEE PG
48
FOR MORE INFO ON
Electric Pumps
460 lbs
SEE PG
50
Centerline Radius Chart:
Nominal
Size
Rigid
Radius
Bending
Shoe
Nominal
Size
Rigid
Radius
Bending
Shoe
11⁄ 4"
71⁄ 4"
BZ12041
3"
13"
BZ12351
1
1 ⁄ 2"
1
8 ⁄ 4"
BZ12051
1
3 ⁄ 2"
1
17 ⁄ 2"
BZ12391
2"
91⁄ 2"
BZ12061
4"
20"
BZ12392
21⁄ 2"
101⁄ 2"
BZ12341
SEE PG
52
FOR MORE INFO ON
Manual Pumps
FOR MORE INFO ON
Cylinders
Components Included with B351S Models:
Part #
Conduit Description
Conduit Description
Weight I.D. #
Bending Shoe
4 lbs
1
CD3014* -
30 ton Double Acting Cylinder
31 lbs
9
BZ12051 11⁄ 2"
Bending Shoe
5 lbs
2
BZ12388 -
(2) Pivot Shoes
10 lbs
10
BZ12061 2"
Bending Shoe
7 lbs
3
BZ12091 -
Angle Gauge
.5 lb
11
BZ12341 21⁄ 2"
Bending Shoe
14 lbs
4
BZ12390 -
(2) Pivot Pins
4 lbs
12
BZ12351 3"
Bending Shoe
15 lbs
5
BZ12389 -
Bender Frame
85 lbs
13
BZ12391 31⁄ 2"
Bending Shoe
40 lbs
6
BZ12377 -
Shoe Lock Pin
.25 lb
14
BZ12392 4"
Bending Shoe
41 lbs
7
HC913
-
(2) 6' Hoses
13 lbs
15
BZ12386 5"
Sweep Bending Shoe
18 lbs
8
CM7
-
Metal Case
98 lbs
16
*Must order A29 Smooth Saddle, see p. 51
46
Weight I.D. # Part #
BZ12041 11⁄ 4"
Conduit Bending Section
9/7/05
4:05 PM
Page 47
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
EMT Hydraulic Bender
The B35 utilizes a wide-arc shoe that bends 11⁄ 4" to 2" EMT conduit
in one continuous cycle for a smooth and even bend.
• Built-in shoe angle gauge.
tip:
For a quick reference
guide, order GB part
#E507 at no charge.
• Thread-out cylinders for fast, easy setup.
• Choice of hand-operated or electric-powered pumps.
B35
15
16
10
13
11
1
3
9
8
6
14
2
7
5
12
4
Part #
Description
B35
11⁄ 4" - 2" Thinwall
Weight
123 lbs
B35PH80
11⁄ 4" - 2" Thinwall w/ PH80 Hand Pump
147 lbs
B35PE22J
11⁄ 4" - 2" Thinwall w/ PH22J Electric Pump
150 lbs
SEE PG
48
SEE PG
Centerline Radius Chart:
Nominal
Size
EMT
Radius
Bending
Shoe
11⁄ 4"
71⁄ 4"
BZ1346
11⁄ 2"
81⁄ 8"
BZ1347
2"
91⁄ 8"
BZ1348
50
SEE PG
52
FOR MORE INFO ON
Electric Pumps
FOR MORE INFO ON
Manual Pumps
FOR MORE INFO ON
Cylinders
Components Included with B35 Models:
Part #
Conduit Description
Weight I.D. # Part #
Conduit Description
Weight I.D. #
BZ1346
11⁄ 4"
Bending Shoe
9 lbs
1
BZ693
2"
U-strap
2 lbs
9
BZ1347
11⁄ 2"
Bending Shoe
10 lbs
2
BZ683
-
Bender Frame
17 lbs
10
BZ1348
2"
Bending Shoe
12 lbs
3
CS106
-
10-ton Single-Acting Cylinder
15 lbs
11
BZ1343
11⁄ 4"
Follow Bar
5 lbs
4
BZ790
-
Strap Pin
1 lb
12
BZ1344
11⁄ 2"
Follow Bar
6 lbs
5
BZ1185
-
Smooth Saddle
1 lb
13
BZ1345
2"
Follow Bar
7 lbs
6
HC913
-
6' Hose
lbs
14
BZ691
11⁄ 4"
U-strap
2 lbs
7
CM4
-
Metal Case
56 lbs
15
BZ692
11⁄ 2"
U-strap
2 lbs
8
A13
-
Threaded Saddle
1 lb
16
47
Conduit Bending Section
9/7/05
4:05 PM
Page 48
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P408K
1.7 HP Pump
Z-Class Electric Pumps
Introducing Gardner Bender Z-Class hydraulic pumps—pumps that run
cooler, use less electricity and are easier to service than conventional
pumps. Gardner Bender has used the latest metallurgical, bearing and
seal technologies to produce a pump whose features and benefits far
surpass the electric pumps that are available today. By reducing the
number of moving parts, improving flow dynamics and decreasing friction,
Z-Class pumps will stay on the job longer, require less energy to operate
and when needed, have lower service costs.
• Two-speed high-efficiency pumps.
• Self-priming, high-flow 1st stage pump.
• Large, heavy-duty bearings and balanced rotating components.
• Replaceable piston check-valves.
• Powerful universal motor and excellent low-voltage operating.
• Brush design lasts 4-times longer.
• Ergonomic high strength composite.
Motor Size
Type
Reservoir Capacity
Pump Type
P208J
P408J
P408K
1.7hp
1.7hp
1.7hp
1.7hp
Z-Class
Z-Class
Z-Class
Z-Class
2 gallon
2 gallon
2 gallon
2 gallon
P408S
1.7 HP Pump
P408S
single-acting double-acting double-acting double-acting
Pressure Rating
1st stage (psi)
100
100
100
100
2nd stage (psi)
10,000
10,000
10,000
10,000
1st stage (in3/min)
700
700
700
700
2nd stage (in3/min)
60
60
60
60
P208J
1.7 HP Pump
Output Flow Rate
Valve Type
3 way/2 pos. 4 way/3 pos. 4 way/3 pos. 4 way/3 pos.
Current Draw (max) (Amps)
20
20
20
20
Motor Voltage (VAC)
115
115
115
115
Sound (dba)
85-90
85-90
85-90
85-90
Weight (lbs)
70
71
71
85
Relief Valve Adj. Range (psi) 2,000-10,000 2,000-10,000 2,000-10,000 2,000-10,000
P408J
1.7 HP Pump
Back-lit LCD
Provides essential information:
• Hour & cycle counts
• Low voltage warning
• Self-test, diagnostic and read-out capabilities
• Pressure read-out and adjustable trigger
pressure settings
• Information displayed in 6 languages
▲
▲
▲
48
Conduit Bending Section
9/7/05
4:05 PM
Page 49
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
Economy Electric Pumps
PE20D
1
⁄ 2 HP Pump
PE20D & PE22J
• Lightweight-22 - 41 lbs.
• 115 V AC 50/60 cycle universal motor works well with
long extension cords or generator-driven power.
• Long 10' remote control for operator safety.
• Great for medium-sized cylinders.
Submerged Electric Pumps
PE24J
PE22J
1
⁄ 2 HP Pump
• Powerful 1⁄ 2 hp induction motor is submerged in the oil reservoir to run
cooler, protect motor, simplify pump interface, save space, reduce noise.
• Large 1.7 gallon reservoir allows for a wide operation of cylinders.
• Full-length slide tube for visual monitoring of oil level.
PE20D
1
Motor Size
⁄ 2 hp
Type
Economy
Reservoir Capacity
PE22J
PE24J
1
1
⁄ 2 hp
⁄ 2 hp
Economy
Submerged
1 gallon
1 gallon
1 gallon
Single-Acting
Single-Acting
Double-Acting
1st stage (psi)
200
200
200
2nd stage (psi)
10,000
10,000
10,000
1st stage (in3/min)
200
200
200
2nd stage (in3/min)
20
20
20
Dump
3-way, 2 pos.
4-way, 3 pos.
Pump Type
Pressure Rating
PE24J
1
⁄ 2 HP Pump
Output Flow Rate
Valve Type
Current Draw (Amps)
9.5
9.5
9.5
Motor Voltage (VAC)
115
115
115
Sound (dba)
Weight
85
85
85
29 lbs
27 lbs
32 lbs
PE20D or PE22J Economy Electric Pumps
Oil Flow (in3/min) 왘
Economy Series Flow Chart
Pressure (psi) 왘
PE24J Submerged Electric Pumps
2.21
1.50
Submerged Flow Chart (@ 60 Hz )
Oil Flow (in3/min) 왘
3/8" 18NPTF
16.00
11.20
9.42
7.30
7.06
1.00
3.89
2.00
Pressure (psi) 왘
4.98
8.42
8.97
4.00
7.18
7.73
3.62
49
Conduit Bending Section
9/7/05
4:05 PM
Page 50
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
Manual Hydraulic Pumps
PH20
Manual Pump
Durable manual pumps utilized with Gardner Bender hydraulic bender sets.
• PH80 and PH84 models feature two-speed action for faster cylinder
cycle time.
• PH39 has economical single-speed design.
• All pumps contain internal high-pressure relief overload protection.
PH20
Pump Type
PH39
PH80
Single-Speed Single-Speed Two-Speed
Usable Oil Capacity (in3)
20
40
134
PH84
PF65
Two-Speed
Single-Speed
134
22
PH39
Manual Pump
Pressure Rating
1st stage (psi)
N/A
N/A
350
350
N/A
2nd stage (psi)
10,000
10,000
10,000
10,000
6,500
1st stage (in3)
N/A
N/A
.99
.99
N/A
2nd stage (in3)
.055
.16
.15
.15
.16
Max. Handle Effort
72 lbs
111 lbs
104 lbs
104 lbs
125 lbs
Piston Stroke (in)
.50
.81
1.00
1.00
.81
1st stage (in)
.75
.94
1.13
1.13
.50
2nd stage (in)
.38
.44
.44
.44
N/A
A
7.31
15.50
16.75
16.75
8.25
B
13.25
20.47
21.22
21.22
12.88
C
1.13
1.28
1.00
1.00
1.28
D
3.37
1.50
1.75
1.75
1.5
E
1.13
1.25
2.13
-
1.88
Oil Displ. per Stroke
PH80
Manual Pump
Piston Diameter
Dimensions (in)
F
-
-
-
2.52
-
H
12.56
18.25
20.75
20.75
8.5
J
.75
1.18
1.14
1.14
1.18
L
5.63
4.69
6.88
6.88
4.38
M
-
2.56
.75
.75
.51
N
3.75
5.25
5.75
5.75
5.25
P
3.18
-
4.76
4.76
-
Q
-
-
-
1.50
-
R
-
-
.83
1.69
-
S
-
-
.31
.31
-
T
-
-
-
2.64
-
Weight
4.5 lbs
13 lbs
24 lbs
29 lbs
12 lbs
PH20
PH84
Manual Pump
PF65
Manual
Foot Pump
H
Release Valve
J
M
L
G
S
E
P
N
A
B
D
C
PH80 & PH84
PH39 & PF65
w/o conversion kit
H
J
3/8"18NPTF
T
H
J
3/8"-18NPTF
40˚
50˚
L
L
E
50
Q
P
N
E
S
R
D
F
A
B
D
C
M
N
A
B
C
M
Conduit Bending Section
9/7/05
4:05 PM
Page 51
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
Hydraulic Bender Accessories
Quality accessories to increase bending efficiency.
See following page for Hydraulic Cylinder Specifications.
Hoses and Oil
Part #
Description
Weight
H8210
10' Rubber Hydraulic Hose w/ AH630 coupler
4 lbs
H864
6' Rubber Hydraulic Hose w/ AH630 coupler
2 lbs
HC913
6' Rubber Hydraulic Hose w/ CH604 coupler
3 lbs
HC963
6' Plastic Hydraulic Hose w/ CH604 coupler
2 lbs
HC927
10' Rubber Hydraulic Hose w/ CH604 coupler
4 lbs
HF100
Hydraulic Oil, Quart
2 lbs
HF101
Hydraulic Oil, Gallon
8 lbs
Part #
Includes
Description
Weight
A630
AR630
Hydraulic Coupler: 1⁄ 4" Female Half
.5 lb
AH630
Hydraulic Coupler: 1⁄ 4" Male Half
.5 lb
CR400
Hydraulic Coupler: 3⁄ 8" High-flow Female Half
.5 lb
HF101
H864
Couplers
C604
CD411
3⁄ 8"
High-flow Male Half
A630
.5 lb
CH604
Hydraulic Coupler:
–
Universal Dust Cap for CR400 & CH604, plastic .1 lb
Smooth Saddles
Part #
For Use With
2A Thread
Weight
A12
10-ton Cylinders
1 - 8 UNC
5 lbs
A29
25 ton Cylinders
11⁄ 2 - 16 UNC
7 lbs
AR630
AH630
C604
tip:
When ordering a replacement
hydraulic cylinder for your bender
you must also order a new smooth saddle.
See chart above.
CR400
CH604
note:
When installing a new
saddle, apply Loc-TITE™
to threads prior to installation.
A12/A29 Dimensions
2.75
1.875
.25
2.0
51
Conduit Bending Section
9/7/05
4:05 PM
Page 52
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
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Hydraulic Cylinder Specifications
CD3014
J
CS106
P
O
F
CH1211
W
CH1211 has a 1.88" diameter base
that protrudes .25" from base.
X
W
O
J
O
B
P
F
P
B
K
3/8"18NPT
X
N
A
E
X
F
W
I
K
A
E
Z
B
H
H
A
3/8"18NPT
Z
3/8"-18NPT
V
V
E
U
Y U D
H
D
CD1012, CD308,
CD3014 models
Cylinder Capacity (tons)
Stroke (in)
Max Cylinder Capacity (tons)
Push
Max Cylinder Capacity (tons)
Pull
Cylinder Effective Area (in2)
CS106, CS1010,
CS2510, CS2514 models
CH1211 model
CH1211
12.00
CS106
10.00
CS1010
10.00
CS2510
25.00
CS2514
25.00
1.63
6.13
10.13
10.25
14.25
2.77
2.23
2.23
5.15
CD1012
10.00
CD308
30.00
CD3014
30.00
12.00
8.25
14.50
10.00
30.00
30.00
4.00
5.00
5.00
5.15
Cylinder Effective Area (in2)
Push
2.23
6.51
6.51
Cylinder Effective Area (in2)
Pull
0.80
3.00
3.00
Oil Capacity (in3)
4.52
13.67
22.59
52.79
73.39
Oil Capacity (in3)
Push
26.80
53.67
92.70
Oil Capacity (in3)
Pull
9.00
25.00
43.00
Collapsed Height (in)
A
4.75
9.75
13.75
14.75
18.75
18.00
15.25
21.63
Extended Height (in)
B
6.38
15.88
23.88
25.00
33.00
30.00
23.50
36.13
Outside Diameter (in)
D
2.75
2.25
2.25
3.38
3.38
2.88
4.00
4.00
Cylinder Bore Diameter (in)
E
2.13
1.69
1.69
2.56
2.56
1.69
2.88
2.88
Plunger Diameter (in)
F
1.38
1.50
1.50
2.25
2.25
1.38
2.13
2.13
Cyl. Base to Advance Port (in)
H
0.75
0.75
0.75
1.00
1.00
1.44
1.44
1.56
Top to Ret. Port (in)
I
2.25
3.19
3.19
Saddle Diameter (in)
J
2.00
1.38
2.00
2.00
Saddle Protr. from Plunger (in)
K
Plunger Internal Thread (in)
O
Plunger Thread Length (in)
P
–
1.38
1.38
2.00
–
0.25
0.25
0.41
0.41
0.06
0.41
0.41
⁄ 4-16
1-8
1-8
11⁄ 2-16
11⁄ 2-16
1-8
11⁄ 2-16
11⁄ 2-16
0.63
0.75
0.75
1.00
1.00
1.00
1.00
1.00
2.31
–
3
Base Mounting Holes
52
Bolt Circle Diameter (in)
U
Thread (in)
V
Thread Depth (in)
Z
1.56
5
⁄ 16-18
1.56
5
⁄ 16-18
2.31
1
⁄ 2-13
–
–
⁄ 2-13
–
–
–
1
.50
.50
.75
.75
–
–
–
Collar Thread (in)
W
23⁄ 4-16
21⁄ 4-14
21⁄ 4-14
35⁄ 16-12
35⁄ 16-12
21⁄ 4-14
35⁄ 16-12
35⁄ 16-12
Collar Thread Length (in)
X
1.19
1.13
1.13
1.94
1.94
1.06
1.94
1.94
Center Hole Diameter (in)
Y
0.77
64.00
Weight (lbs)
6.20
9.80
14.00
31.00
39.00
31.00
40.00
Rating (tons)
12
10
10
25
25
10
30
30
Saddle (sold separately) (tons)
12
10
10
25
25
10
30
30
D
Conduit Bending Section
9/7/05
4:05 PM
Page 53
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
Mechanical Sidewinder® Benders
A fully portable system that bends:
1
BWF800
1
• ⁄ 2" to 1 ⁄ 2" rigid steel, rigid aluminum, PVC-Coated
rigid and IMC conduit.
BWF888
• 1⁄ 2" to 2" EMT conduit.
• Removable bender can be bolted onto workbench or
truck bed for unparalleled flexibility.
• 0° to 90° bend indicator built into the frame shows
bend angle while bending.
BWF88
• Double-dog ratchet prevents shoe spring-back
during bends; allows fast release after bending.
• Interchangeable shoes adapt single bender frame
to cover widest range of conduit types.
BWF800 Bender Head Assembly
Part #
Description
Weight
BWF888
Sidewinder® Bender w/ out Shoe Groups
BF41
Urethane Roller Assembly & Shaft Assembly 3 lbs
BF42
2" EMT Strap
8 lbs
BF43
Frame, Retainer Pin and Decals
25 lbs
BF47
Shaft Assembly
3 lbs
BF48
2" Steel Sleeve and Strap Kit
4 lbs
BF49
Ratchet Assembly
9 lbs
BF52
Bend Instruction Decals
1 lb
BF90
Shoe Lock Kit (upgrade older frames)
2 lbs
BTI12520
Insert Teeth (for 11⁄ 4" - 11⁄ 2" and 2" shoes)
1 lb
CM260281 Urethane Roller Only
BF17
64 lbs
BF52
BF48
BF42
BF47 CM260281
BF90
BF41
1 lb
Jaws attach to shoes with chain.
BT2000
BR12515
Repair Kits for BF49
Part # Description
BW72
Lever and Washer Kit
BW74
Drive Pawl and Spring Kit
BW75
Hold Pawl and Spring Kit
BW76
Pin and Spring Kit
See Repair Parts Sheet for a detailed
breakdown of these kits.
BT12515
BR20000
tip:
BT57510
A bend handle is not
included with these units.
A 6 ft. piece of 1" Dia. Rigid conduit
works quite well.
BR57510
Bending Shoes
Part #
Clamping
Jaw Range
Conduit
Weight
Clamping
Jaw Part #
BT57510
1⁄ 2", 3⁄ 4"
EMT
15 lbs
BZ1306
2 lbs
BT12515
11⁄ 4" - 11⁄ 2"
11⁄ 2" EMT
34 lbs
BZ1307
4 lbs
BT2000*
2"
EMT
39 lbs
BZ13081
4 lbs
BR57510
1
Rigid & IMC
18 lbs
BZ1306
2 lbs
BR12515
11⁄ 4" - 11⁄ 2"
Rigid & IMC
28 lbs
BZ1307
4 lbs
BR20000
2"
Aluminum Rigid
33 lbs
BZ1308
3 lbs
& 1"
⁄ 2", 3⁄ 4" & 1"
*Shoe includes BZ1345 follow bar and strap.
Weight
53
Conduit Bending Section
9/7/05
4:05 PM
Page 54
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
Sidewinder® 1⁄2" - 1" Rigid / IMC Bender
Bends 1⁄ 2", 3⁄ 4" and 1" rigid steel and IMC conduit.
• Shoe lock slips into place and removes easily for
quick change-outs.
• Fully portable.
Part #
Contains
Weight Part #
Description
BW11
78 lbs
BWF888
Sidewinder® Bender Frame
BR57510
1
Weight
64 lbs
⁄ 2", 3⁄ 4" & 1" Rigid & IMC Shoe 18 lbs
Sidewinder® 11⁄4" - 11⁄2" Rigid / IMC Bender
Bends 11⁄ 4" and 11⁄ 2" rigid steel and IMC conduit.
• Shoe tooth inserts can be replaced in the field
which allows extended service life.
• Order part number BTI12520.
Part #
Contains
Weight Part #
Description
BW12
88 lbs
Weight
BWF888
Sidewinder® Bender Frame
64 lbs
BR12515
11⁄ 4" & 11⁄ 2" Rigid & IMC Shoe
28 lbs
Sidewinder® 1⁄ 2" - 11⁄2" Rigid / IMC Bender
Bends 1⁄ 2" to 11⁄ 2" rigid steel and IMC conduit.
• Combines features and bending capabilities
of BW11 and BW12.
• Able to handle the most commonly used rigid
and IMC conduit sizes.
54
Part #
Contains
Weight Part #
Description
BW15
106 lbs BWF888
Sidewinder® Bender Frame
BR57510
1
BR12515
11⁄ 4" & 11⁄ 2" Rigid & IMC Shoe
Weight
64 lbs
⁄ 2", 3⁄ 4" & 1" Rigid & IMC Shoe 18 lbs
28 lbs
Conduit Bending Section
9/7/05
4:05 PM
Page 55
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
Sidewinder® Rigid / IMC & Rigid
Aluminum Conduit Bender
Bends 1⁄ 2" to 11⁄ 2" rigid and IMC and 2" rigid
aluminum conduit. Adds 2" rigid aluminum
conduit bending capability to 1⁄ 2" to 11⁄ 2" rigid
and IMC capacity of BW15 Sidewinder®.
• Larger shoes feature field-replaceable tooth
inserts for extended service life.
• Set includes metal storage box.
Part #
Contains
Weight Part #
Description
BW20
175 lbs BWF888
Weight
Sidewinder® Bender Frame
64 lbs
BW20S
BR57510 1⁄ 2", 3⁄ 4" & 1" Rigid & IMC Shoe 18 lbs
(Shoe Set)
BR12515 11⁄ 4" & 11⁄ 2" Rigid & IMC Shoe
28 lbs
BR20000 2" Rigid Aluminum Shoe
33 lbs
CM4 4-cubic-foot Case
26 lbs
Shoes available
separately or as
a BW20S Set
Sidewinder® Bender for All
Conduit Types
Bends 1⁄ 2" to 11⁄ 2" rigid and IMC, 1⁄ 2" to 2"
EMT, 1⁄ 2" to 2" rigid aluminum and 1⁄ 2" to 11⁄ 2"
PVC-coated rigid conduit.
• The most comprehensive Sidewinder® set for
every job.
• Larger shoes feature filed-replacement-tooth
inserts for extended service life.
• Set includes metal storage box.
Part #
Contains
Weight Part #
Range
BW30
290 lbs BWF888
Weight
Sidewinder® Bender Frame
64 lbs
BT57510
1
18 lbs
BT12515
11⁄ 4" & 11⁄ 2" EMT Shoe
28 lbs
BT2000
2" EMT Shoe
28 lbs
BR57510
1⁄ 2", 3⁄ 4"
BR12515
11⁄ 4" & 11⁄ 2" Rigid & IMC Shoe
28 lbs
BR20000
2" Rigid Aluminum
28 lbs
CM7
7-cubic-foot Case
51 lbs
⁄ 2", 3⁄ 4", & 1" EMT Shoe
& 1" Rigid & IMC Shoe 28 lbs
Sidewinder® Bender for Most
Conduit Types
Bends 1⁄ 2" to 11⁄ 2" rigid and IMC, 11⁄ 4" to 2" EMT
and 1" to 11⁄ 2" PVC-coated rigid conduit.
• The economical choice for bending the most
popular sizes of rigid/IMC and larger
EMT conduit.
• Set includes metal storage box.
Part #
Contains
Weight Part #
Description
BW27
210 lbs BWF888
Weight
Sidewinder® Bender Frame
64 lbs
BW27S
BT12515 11⁄ 4" & 11⁄ 2" EMT Shoe
28 lbs
(Shoe Set)
BT2000 2" EMT Shoe
39 lbs
BR57510 1⁄ 2", 3⁄ 4" & 1" Rigid & IMC Shoe 18 lbs
BR12515 11⁄ 4" & 11⁄ 2" Rigid & IMC Shoe
28 lbs
CM4 4-cubic-foot Case
26 lbs
Shoes available
separately or as
a BW27S Set
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Sidewinder® EMT & PVC-Coated
Rigid Conduit Bender
Bends 2" EMT and 11⁄ 2" PVC-coated rigid conduit.
• Field-replaceable shoe-tooth inserts extend
service life.
• Order part number BTI12520.
Part #
Contains
Weight Part #
Description
BW201
99 lbs
Weight
BWF888
Sidewinder® Bender Frame
64 lbs
BT2000
2" EMT Shoe
39 lbs
Sidewinder® EMT & PVC-Coated
Rigid Conduit Bender
Bends 1⁄ 2" to 2" EMT and 1⁄ 2" to 11⁄ 2"
PVC-coated rigid conduit.
• Larger shoes feature filed-replacement-tooth
inserts for extended service life.
• Set includes metal storage box.
Part #
Contains
Weight Part #
Description
BW221
184 lbs BWF888
Weight
Sidewinder® Bender Frame
64 lbs
BT57510
1⁄ 2", 3⁄ 4"
18 lbs
BT12515
11⁄ 4" & 11⁄ 2" EMT Shoe
28 lbs
BT2000
2" EMT Shoe
39 lbs
CM4
4-cubic-foot Case
26 lbs
& 1" EMT Shoe
No-Dog™ Offset Bender
Operating with just one push of the handle, this portable bender can
make box offsets and other off-set bends up to 3" in height.
• Bends 1⁄ 2" EMT, IMC and rigid and 3⁄ 4" EMT.
• Includes built-in conduit reamer to smooth rough
conduit edges.
• Adjustable settings allows repeatable and identical
off-set bends.
• Includes the undercarriage of the Sidewinder®
for support and portability.
• Available with or without portable frame.
Part #
Weight Range
BOS57 31 lbs
56
1⁄ 2"
- 3⁄ 4" EMT, 1⁄ 2" Rigid No-Dog™ Bender Set
Conduit Bending Section
9/7/05
4:05 PM
Page 57
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
Big Ben™ Conduit Hand Bender
GB's new series of Big Ben™ aluminum hand benders has improved
traditional hand benders by enlarging the hook, increasing the foot
pedal size and clearance, highlighting the markings and
incorporating a dual sight-line system for bending on the floor
or in the air. GB's new Big Ben™ series offers industry
standard markings to simplify the contractor's job. Made
of rugged, heat-treated aluminum, the Big Ben™ series
is backed by a lifetime warranty and is available in the
most common sizes of 1⁄2", 3⁄4" and 1".
• All models include embossed sight lines for 10°, 22°,
30°, 45°, 60° and 90°.
• Industry-standard markings– 30° bend when handle is straight up.
SEE PG
• Bigger hook with a 5x durability factor.
FOR MORE INFO ON
60
Handles
• Bigger foot pedal– 40% larger.
• More foot room allows for a booted foot.
• Bend-back channel easily corrects conduit over-bends.
These benders
available with or without
high-strength steel handle
• Vise-Mate™ holds conduit
while cutting or reaming.
Lifetime
Warranty
Part Number
960
960H
961
961H
962
962H
Description
Head Only
Head & Handle
Head Only
Head & Handle
Head Only
Head & Handle
1
Application
3
⁄ 4" EMT / 1⁄ 2" Rigid
⁄ 2" EMT
1" EMT / 3⁄ 4" Rigid
Material
Aluminum
Aluminum
Aluminum
Aluminum
Aluminum
Aluminum
Weight
1.34 lbs
5.06 lbs
1.58 lbs
5.34 lbs
3.16 lbs
7.01 lbs
3.69"
3.69"
4.74"
4.74"
5.81"
5.81"
Bend Radius
EMT Size
1
⁄ 2"
1
⁄ 2"
3
3
Rigid Size
—
—
1
1
⁄ 4"
⁄ 2"
⁄ 4"
⁄ 2"
1"
3
⁄ 4"
Industry Standard Style
30° bend when handle is
straight up
Bigger Hook
With a 5x durability factor
Bigger Foot Pedal
40% larger
More Foot Room
Allows for a booted foot
Bend-Back Channel
Easily corrects conduit
over-bends
Vise-Mate™
Holds conduit while cutting
or reaming
1"
3
⁄ 4"
57
Conduit Bending Section
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4:05 PM
Page 58
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
Gardner® EMT / Rigid
Aluminum Hand Benders (Series 930B-933)
Bends 1⁄ 2" to 11⁄ 4" EMT, and 1⁄ 2" to 1" rigid and rigid
aluminum conduit.
• Built-in acrylic level gauge helps make precise bends
in half the time.
• All models include embossed sight lines for 10°, 22.5°,
30°, 45°, 60° and 90°.
• Patented Vise-Mate™ holds conduit steady as it is cut
to appropriate size.
Lifetime
Warranty
These benders
are available with or without
high-strength steel handle
SEE PG
60
Part Number
930B
930H
931B
931H
Description
Head Only
Head & Handle
Head Only
Head & Handle
1⁄ 2"
Application
Fits Handle #
3⁄ 4"
EMT
Handles
EMT / 1⁄ 2" Rigid
BH-75
Included
BH-75
Included
Material
Aluminum
Aluminum
Aluminum
Aluminum
Weight
.8 lbs
5.3 lbs
2.3 lbs
6.4 lbs
5"
5"
6"
Bend Radius
FOR MORE INFO ON
6"
EMT Size
1
⁄ 2"
1
⁄ 2"
3
3
Rigid Size
—
—
1
1
⁄ 4"
⁄ 4"
⁄ 2"
⁄ 2"
Insert conduit through Vise-Mate™
opening and cut to desired length.
Part Number
932
932H
933
Description
Head Only
Head & Handle
Head Only
1" EMT / 3⁄ 4" Rigid
Application
Fits Handle #
Included
BH-125
Material
Aluminum
Aluminum
Aluminum
Weight
7.75 lbs
4.1 lbs
10 lbs
Bend Radius
8"
8"
12"
EMT Size
1"
1"
11⁄ 4"
Rigid Size
58
11⁄ 4" EMT / 1" Rigid
BH-100
3
⁄ 4"
3
⁄ 4"
1"
Conduit Bending Section
9/7/05
4:05 PM
Page 59
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
Iron Hand Benders (Series 920-923)
Bends 1⁄ 2" to 11⁄ 4" EMT and 1⁄ 2" to 1" rigid and rigid
aluminum conduit.
• Cast-in-place degree marks facilitate accurate bends.
• Constructed of rugged-malleable iron for strength and durability.
• Arrow and diamond indicate beginning and
back-of-bend locations.
Lifetime
Warranty
These benders
are available with or without
high-strength steel handle
SEE PG
60
Part Number
920
920H
921
921H
Description
Head Only
Head & Handle
Head Only
Head & Handle
1⁄ 2"
Application
Fits Handle #
3⁄ 4"
EMT
Included
BH-75
Material
Iron
Iron
Iron
Iron
Weight
2.7 lbs
7.2 lbs
5 lbs
9.6 lbs
5"
5"
Included
6"
6"
EMT Size
1
⁄ 2"
1
⁄ 2"
3
3
Rigid Size
—
—
1
1
⁄ 4"
⁄ 4"
⁄ 2"
⁄ 2"
Part Number
922
922H
923
Description
Head Only
Head & Handle
Head Only
Application
Fits Handle #
1" EMT / 3⁄ 4" Rigid
Handles
EMT / 1⁄ 2" Rigid
BH-75
Bend Radius
FOR MORE INFO ON
11⁄ 4" EMT / 1" Rigid
BH-100
Included
Material
Iron
Iron
BH-125
Iron
Weight
4.9 lbs
14.5 lbs
14 lbs
Bend Radius
8"
8"
11"
EMT Size
1"
1"
11⁄ 4"
Rigid Size
3⁄ 4"
3⁄ 4"
1"
59
Conduit Bending Section
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4:05 PM
Page 60
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
Hand Bender Handles
BH-125
High quality, pre-threaded bender handles for
all Gardner Bender bender heads.
BH-100
• Constructed of high-strength steel.
• Powder painted for increased durability.
BH-75
• Comfort grip design ensures increased
grasping capabilities.
Fits Aluminum
Bender #
Fits Iron
Bender #
Weight
3
930B, 931B, 960, 961
920, 921
3.5 lbs
BH-100
1" NPT x 44" long
932, 962, 820, 821
922
5.5 lbs
BH-125
11⁄ 4" NPT x 54" long 933, 822
923
7.2 lbs
Part #
Size
BH-75
⁄ 4" NPT x 38" long
Hickey Bending Heads
For 1⁄ 2" to 1" rigid conduit.
820
• Manufactured using permanent mold process with
high-strength, heat-treated aluminum.
821
• Lightweight and extremely durable.
Part #
Fits Bender Handle #
Weight
1
BH-100
.9 lb
820H
1
Includes Handle
5.8 lbs
821
3⁄ 4"
BH-100
1.2 lbs
821H
3⁄ 4"
Includes Handle
6.1 lbs
820
Rigid Size
⁄ 2"
⁄ 2"
822
1"
BH-125
2.2 lbs
822H
1"
Includes Handle
9.6 lbs
Torpedo Level
Verify proper conduit and duct runs with this lightweight level.
• Convenient top-reading window with full-size, easy-to-read vials.
• Magnetic strip clings to steel conduit.
Part #
Description
Weight
GL-9A
9" Aluminum Torpedo Level
.3 lb
Magnetic Protractor
Magnetic base and back cling to steel conduit
to simplify measuring process.
• Adjustable angle indicator.
• Dampened pendulum for fast reading.
• Durable Polycast™ construction.
60
Part #
Description
Weight
GLP-90
Magnetic Protractor
.8 lb
822
Conduit Bending Section
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Page 61
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
CANADA 905.564.5749 | fax 905.564.0305 | www.gardnerbender.com
HotTube™ PVC Bender for
⁄2" to 2" Conduit (schedule 40-80)
1
This patented high-production bender can
simultaneously heat up to five lengths of 1⁄ 2"
conduit and up to three lengths of 3⁄ 4" conduit,
without rotating.
• Adjustable thermostatic control heats conduit
fast and maintains perfect bending temperature.
• Patented technology enables HotTube™ to maintain temperature
in wide range of ambient temperatures and wind conditions.
• No need to rotate conduit. Won’t burn or scorch.
• Insulated, weatherproof housing provides safe, cool operation–
unit is portable immediately after use.
• Dimensions: 273⁄ 8" x 51⁄ 2" x 81⁄ 2".
• Temperature Range: 0 °F - 350 °F.
Part #
Description
BHT-520A
1
⁄ 2" - 2" HotTube™
Power Requirements
Watts
Volts
Amps Weight
1440
115/120
12
24 lbs
HotBox™ PVC Bender for 1⁄2" to 2" Conduit
(schedule 40-80)
Complete PVC bending system includes
Bend-Guide™ bending gauge.
• Highly polished reflector surfaces heat conduit
quickly and evenly.
• Low power consumption.
• Lightweight with convenient carrying handle and cover clasp.
• Bending guide adjusts for 0° to 90° bend segments in any radius
from 6" to 12".
• Dimensions: 291⁄ 2" x 7" x 71⁄ 8".
• Temperature Range: 0 °F - 450 °F.
Part #
Description
Power Requirements
Watts
Volts
Amps Weight
BHB-520D 1⁄ 2" - 2" HotBox™
1450
115/120
12
17 lbs
BHE-50K
1450
115/120
12
1 lb
Replacement Heating Element
Convenient Bend-Guide™ is included with every BHB-520D.
61
Conduit Bending Section
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Page 62
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HotBox™ PVC Bender for 1⁄2" to 4" Conduit
(schedule 40-80)
Meets most PVC bending needs. Accommodates
conduit range from 1⁄ 2" to 4".
• Highly polished reflector surfaces heat conduit
quickly and evenly.
• Large wheels provide job-site portability.
• Allows conduit to be reheated and reformed.
• Dimensions: 541⁄ 2" x 81⁄ 2" x 111⁄ 2".
• Temperature Range: 0 °F - 400 °F.
Part #
Power Requirements
Watts
Volts
Amps Weight
Description
BHB-540A 1⁄ 2" - 4" HotBox™
2400
115/120
20
34 lbs
BHE-540
2400
115/120
20
3.5 lbs
Replacement Heating Element
HotBox™ PVC Bender for 1⁄2" to 6" Conduit
(schedule 40-80)
BHB-560P
Accommodates conduit range from 1⁄ 2" to 6". Specially
designed covers and heat flow system allow heating of
shorter lengths as well as lengths sufficient for 48"
radius, 90° elbows.
• Highly polished reflector surfaces heat conduit quickly and evenly.
• Power drive model automatically rotates conduit for faster bends.
• Large wheels provide job-site portability.
• Allows conduit to be reheated and reformed.
• Dimensions: 74" x 111⁄ 2" x 14".
• Temperature Range: 0 °F - 400 °F.
Power Requirements
Watts
Volts
Amps Weight
Part #
Description
BHB-560
1
5500
230
24
60 lbs
BHB-560P
1
5500
230
24
68 lbs
BHE-560
Replacement Heating Element
5500
230
24
8.5 lbs
⁄ 2" - 6" HotBox™
⁄ 2" - 6" HotBox™ w/ Power Rotator
HotBlanket™ PVC Benders for 1⁄2" to 4"
Conduit (all schedules)
New improvements have made this
family of conduit benders the most durable
and economical bending system in the industry.
Wrap
• Internal thermostatic control will not scorch or burn conduit.
• Use in any in-place position.
• Thermostatic control heats pipe fast, even in cold
or windy conditions.
• Multiple circuit design extends the life of the blankets.
Heat
• Multiple wound heavy-gauge wire ensures the longest life
of any bending blanket.
Part #
1⁄ 2"
- 11⁄ 2"
Dimensions
(L x W)
18" x 71⁄ 2"
Power Requirements
Watts
Volts
Amps Weight
310
120
2.6
2 lbs
BB2030
2" - 3"
25" x 111⁄ 4"
690
120
6.3
3 lbs
BB3040
3" - 4"
36" x 143⁄ 8"
1120
120
10.2
6 lbs
BB5150
62
Conduit
Size
Bend
Conduit Bending Section
9/7/05
4:06 PM
Page 63
USA Customer Service 800.624.4320 | Tech Support 414.247.5329 | fax 414.352.2377
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PVC Plug Set
Prevents conduit from collapsing or deforming by supporting
the inside surface during heating and bending.
• Decreases heating time by trapping hot air in the conduit.
• Use with 2" and larger conduit.
• Includes durable storage case.
Part #
Description
Components
Weight Part #
Description
Weight
BVS-240
2" - 4" PVC Plug Set
6 lbs
.32 lb
BVP20
2" PVC Plug
BVP25
21⁄ 2" PVC Plug
.38 lb
BVP30
3" PVC Plug
.44 lb
BVP40
4" PVC Plug
.44 lb
Guide to Bending Booklet
Easy-to-use instructions for completing multiple types
of conduit bends.
• Contains quick reference charts and guides.
• Easy to carry.
• Provided at no charge.
Part #
Description
E507
Guide to Profitable Bending Booklet
Bond-Aide™ PVC Solvent Cement
Achieves bond in 30 minutes; full bond within 24 hours.
• Use in drain, waste and vent systems.
• Supplied with mini-brush for easy application.
Part #
Pkg Qty
Description
Weight
BA-125
24/case
1⁄ 4
Pint Bond-Aide™
8 lbs
BA-150
24/case
1⁄ 2
Pint Bond-Aide™
15 lbs
BA-200
12/case
1 Pint Bond-Aide™
14 lbs
BA-300
12/case
1 Quart Bond-Aide™
25 lbs
63