E-60 Pump Parts breakdown

Form No. 1-663 R12
April, 2006
PARTS & INSTALLATION INSTRUCTIONS
E-60 & E-60H QUIK LIFT®
PARTS LIST
STANDARD- LONG STROKEUP THROUGH
MDII
C-9
HM-9 & HM-10
STANDARD- LONG STROKEUP THROUGH
MDII
C-9
HM-9 & HM-10
ITEM 1-1/8" x 6" Stroke
E-60
1
2
2
3
4
5
6*
7*
8
9
10
11*
12*
13
14
15
16
17
18
19*
20*
21a*
21b*
22
23
24*
25
26
27
28
29
30
31
32
33
34*
35
36
37
38*
39
40
41*
42
43
44
45
46*
47a*
47b*
48
49a
49b
50
51
52*
53
54
55
*
15726
15706
15335
15208
15158
15219
15162
15125
20316
15738
05119
15131
15737
08473
21805
21806
15696
15953
15209
15198
15131
15693
20697
15708
21929
22129
15641
15619
21999
15695
15729
15688
15713
15574
15124
15354
15603
15604
15700
15702
15699
15701
22118
15703
22119
21083
15122
15123
15124
15841
15730
15892
22120
15686
15687
15661
15659
15660
15431
1-1/8" x 8" Stroke
QTY.
DESCRIPTION
E-60H
15726
15336
15206
15158
15219
15162
15125
15760
20316
15738
05119
15131
15737
08473
21805
21806
15704
15205
15209
15198
15131
15163
20697
15709
21929
22129
15641
15619
21999
15729
15688
15713
15574
15124
15354
15603
15604
15700
15702
15699
15701
22118
15703
22119
21083
15122
15123
15124
15841
15730
15892
22120
15686
15687
15661
15659
15660
15431
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
5
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
2
1
1
1
1
1
1
Base & Tank Assembly
• Sump Base
• Ram Assy. SEE ILLUSTRATION
• Ram Assembly 1-3/4”
•• Ram
•• Piston
•• Piston Follower
•• Packing Cup
•• O-ring 7/16" I.D.
•• Spacer
•• Locknut 1/2-13
• Cover & Seal Assembly
•• Wiper
•• O-ring 3-1/2" I.D.
•• Sleeve
• Pressure Relief Valve Kit
•• Reducer Bushing 1/4-1/8
•• Pressure Relief Valve
• Cylinder Tank
• Cylinder
• Washer
• O-ring 1-1/8 I.D.
• O-ring 3-1/2 I.D.
• O-ring 1-1/2 I.D.
• O-ring 1-15/16 I.D.
• Locknut 5/16-24
• Stud
• Washer, Nyltite 5/16
• Plug w/O-ring 9/16"
• Filter Kit 9/16"
•• Filter
•• Plug w/O-ring 9/16"
• Spacer Ring
• Pump
• Dowel Pins
• Locator
• Pump Check Valve
•• O-ring 3/8 I.D.
•• Seat
•• Ball 9/32
•• Spring
• O-ring 3/8 I.D.
• Ball Seat
• Relief Valve
• O-ring "Special"
• Socket Set Screw
• Pump Mounting Plate
• Bolt 3/8-16 x 3-1/4" Gr. 5
• Star Washer 3/8
• O-ring 1/4 I.D.
• O-ring 5/16 I.D.
• O-ring 3/8 I.D.
• Motor - Two Terminal
• Cover/Motor Mount - Obsolete
• Cover/Motor Mount w/tabs
• Cap Screw 5/16 x 3-1/4"
• Pump Shaft Seal
• O-ring 4-3/4 I.D.
• "A" Solenoid Assembly
•• "A" Coil, Black Wire
•• "A" Cartridge Valve
•• Seal Kit, "A" Valve
ITEM 1-1/8" x 6" Stroke
E-60
1-1/8" x 8" Stroke
QTY.
DESCRIPTION
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
• "A" Solenoid Assembly
•• "A" Coil, Black Wire
•• "A" Cartridge Valve
•• "A" Coil Nut
•• Seal Kit, "A" Valve
• VALVE ASSY w/COUP.
•• Forged 90 Degree Elbow
•• Coupler, Male Half Low Spill
•• Coupler, Female Half Low Spill
• Kit-Crossover Valve
•• O-ring
•• O-ring
•• Cage
•• O-ring w/Glyd. Ring
•• Poppet
•• Washer
•• Guide
•• Spring
•• Spacer
•• Disc
•• Plug
•• Adj. Screw
•• O-ring
•• Acorn Nut 9/16-18
•• Seal Kit-Crossover Valve
(includes items 62,63,65,74)
• Kit-Pilot Check Valve
•• Ball, Steel
•• Spring
•• Plug
• Piston
• Plug Valve Block
•• O-ring 9/16 I.D.
• "B" Solenoid Assembly
•• "B" Coil, Red Wire
•• "B" Cartridge Valve
••• Seal Kit-"B" Cartridge
• "C" Solenoid Assembly
•• "C" Coil, Green Wire
•• "C"-Cartridge Valve
••• Seal Kit-"C" Cartridge
• Kit-"B" Solenoid Check Valve
•• Ball, 7/16
•• Spring
• Scr., Soc. Head 5/16-18 x 1-1/2"
E-60H
53a
54a
55a
56
*
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
*
15972
15905
15660
22435
15431
15758
22295
22293
22294
15606
15972
15905
15660
22435
15431
15758
22295
22293
22294
15606
15610
15610
76
77
78
79
80
81
82*
83
84
85
*
86
87
88
*
89
90
91
92
15639
15639
15609
15359
15126
15697
15382
15698
15432
15358
15430
15381
15433
15576
15609
15359
15126
15697
15382
15698
15432
15358
15430
15381
15433
15576
21826
21826
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
NOTES:
Parts indented are included in assembly under which they are indented.
1. * Parts included in Master Seal Kit Part No. 15705.
2. Basic Seal Kit Part No. 15707.
3. Set Crossover Relief Valve @ 3800 ± 400 P.S.I. @ 2-1/2 G.P.M.
E-60 with (1-1/4” Lift Ram Assembly)
Set Pump Relief Valve @ 2500 ± 50 P.S.I. full flow @ 1.85 G.P.M.
E-60 & E-60H with (1-3/4” Lift Ram Assembly)
Set Pump Relief Valve @ 2000 ± 50 P.S.I. full flow @ 1.85 G.P.M.
Meyer Products reserves the right, under its continuing product improvement program, to change construction or design details, specifications and prices
without notice or without incurring any obligation.
18513 Euclid Ave. • Cleveland, Ohio 44112-1084
Phone 486-1313 (Area Code 216)
email •warranty@meyerproducts.com
Printed in U.S.A. © 2007
NOTE: E-60 - ITEM #2
1-1/4" RAM ASSEMBLY 15706 IS STILL AVAILABLE.
ITEM
A
B
C
D
PART NO.
15690
15691
15692
15694
NOTE: E-60 - ITEM #2
RAM ASSEMBLY HAS CHANGED and IS NOW 1-3/4"
LIFT RAM ASSEMBLY IS PART NO.15335
DESCRIPTION
PISTON
PACKING CUP
WASHER
CYLINDER
15
14
TO UPDATE 1-1/4" LIFT RAM ASSEMBLY TO 1-3/4"
ORDER UPDATE KIT NUMBER 08839.
22
24
E-60H
10
3
87
12
86
83
A
B
88
C
9
90
91
17
D
39
49
31
30
26
35
37
57
67
66
65
64
63
51
32
27
59
52
41
60
28
68
"H"
UNITS ONLY
23
38
77
78
79
50
24
8
9
20
80
44
45
43
58
82
60
5
16
40
76
6
21
89
81
92
7
4
29
1-1/4" ASSEMBLY
2
85
2
18
7
48
3
13
19
GROOVES
DOWN
E-60 & E-60H
84
E-60
11
34
36
33
15972
15661
46
62
25
47
75
74
73
72
71
70
69
42
61
Torque Specifications
Thread
Torque
Size
(In. Lbs.)
5/16-24
100-125
3/8-16
185 + 5
5/16-18
96-120
1/4-20
5/16-18
9/16-18
45-55
100-125
75-85
40 + 2
Hydraulic Specifications
PUMP - Pressure Output
E-60 (1-1/4” Lift Ram)
E-60 & E-60H (1-3/4” Lift Ram)
Cross-Over Relief Valve Setting
55
28
27
26
Note changes to items (47a - 47b) and (49a - 49b)
identify part before ordering a replacement.
Reservoir Cover
Retaining Nuts
Pump Assembly
Retaining Cap Screws
End Plate or Valve Block
Retaining Cap Screws
Motor to Pump Retaining
Cap Screws
Motor Mounting Plate
Drain and Filter Plugs
“A” Coil Retainer Nut
54
1
2500 ± 50 P.S.I.
2000 ± 50 P.S.I.
3800 ± 400 P.S.I.
53
54A
53A
55A
28
Note: Oil seepage, if any, at o-ring (M) is normal,
Do Not attempt to stop this seepage by further
tightening of the acorn nut.
Hydraulic Fluid Capacity
Note: 1 Quart = 32 Fluid Ounces
Model E-60
Unit
Hoses & 1-1/2" x 10" Cylinders
TOTAL
Model E-60
Unit
Hoses & 1-1/2" x 12" Cylinders
TOTAL
44 oz.
16 oz.
60 oz
44 oz.
19 oz.
63 oz.
Model E-60H MDII
Unit
Hoses & 1-1/2" x 10" Cylinders
TOTAL
48 oz.
16 oz.
64 oz
Model E-60H
Unit
Hoses & 1-1/2" x 10" Cylinders
TOTAL
48 oz.
28 oz.
76 oz
GENERAL INFORMATION
Before the Meyer Quik-Lift® unit is disassembled for repairs,
make certain that all the maintenance procedures have been
checked. Refer to Owner's Manual.
When the unit is to be overhauled, Master Seal Kit Part No.
15705 is required. This Kit contains all necessary Seals for
rebuilding. NOTE: DO NOT REUSE OLD O-RINGS.
When ordering parts, furnish Type of Unit, Part No., Name
and Description.
CAUTION: Do not score seal bore in mounting cover.
Dip new seal in oil with spring facing upward; press
into Motor Mounting Cover (49).
4. BASE (1)
a) Remove and clean "A" Solenoid (53) and inspect for
external damage.
b) Test Coil (54) for electrical continuity. Nominal coil
resistance is 9.6 ohms. Replace O-rings from Seal
Kit Part No. 15431 contained in Seal Kit No. 15705.
These instructions are intended as a guideline for overhaul
of an E-60 Quik-Lift® unit. More detailed information covering
principles of Operation, Troubleshooting, Disassembly and
Repair are found in Service Manual 1-667. This is available for
a nominal fee from your Meyer Distributor.
c) To reassemble, carefully guide the Coil (54) over the
Valve Cartridge (55) and use the original External
Brass Nut.
DISASSEMBLY AND INSPECTION OF UNIT
e) Remove and clean the Filter Screen (27) using
kerosene and blow out with air. Replace 1/4 I.D.
O-rings (46) and 5/16 I.D. O-ring (47) from Seal Kit
No. 15705.
Drain fluid from unit by removing Pressure Relief Valve (15) or
Drain Plug (25). Clamp Sump Base (1) firmly into vise.
1. To disassemble Cover Assembly (10), Cylinder Tank (16),
Lift Cylinder (17), and Ram Assembly (2), remove the
three Locknuts (22) and Nyltite Washers (24).
2. To disassemble Motor (48), remove motor end cover
screws, if needed, exposing motor mounting bolts. Loosen
motor mounting bolts; DO NOT EXTRACT FROM MOTOR.
Note: Motor end plate to be held in place. Temporarily install
two 1/4-20 nuts on the motor mounting bolts to keep motor
intact. Remove nuts when reinstalling motor. Remove motor.
3. To disassemble Motor Mounting Cover (49), remove Bolts
(50) and Nyltite Washers (24).
4. To disassemble Pump (30) from Sump Base (1), remove
Bolts (44) and Starwashers (45).
5. To disassemble Pump Mounting Plate (43), remove Plate
and Locator (32).
6. Remove Pump Check Valve (33).
7. To disassemble Valve Block from Sump Base (1), remove
Soc. Hd. Screws (92).
SUB ASSEMBLIES - INSPECTION
1. COVER ASSEMBLY, TANK, RAM & CYLINDER PARTS:
a) Check Cover Assembly (10), Sump Base (1), and Motor
Mounting Cover (49) castings for cracks and damage.
b) Replace Wiper Seal (11) pressed in Cover (10).
c) Replace the Pump Shaft Seal (51) pressed in Motor
Mounting Cover (49).
d) Inspect Nylon Sleeve (13), Piston (4), the Piston
Follower (5) on E-60H units for excessive wear.
Replace Packing Cup (6). Inspect Cylinder (17) for
scoring and pitting in bore.
e) Inspect Ram (3) for nicks and rust.
2. MOTOR (48)
Note: Complete Motor Assemblies are only available
from Meyer Products.
3. PUMP (30) - DO NOT at any time disassemble this Pump.
This will void the warranty.
a) The damaged pump shaft seal located in the Motor
Mounting Cover (49) may be removed by careful
extraction with a screwdriver.
d) Remove Relief Valve (40). Inspect Spring, Ball, Ball
Seat (39) and O-Ring (38) for damage.
f) Remove Cap Plug (28) and lower adjustment screw
(42). Inspect base for contamination or damage.
5. VALVE BLOCKS
a) Remove items (83), (90) & (91). Clean "B" Solenoid (83)
and inspect for damage. Disassemble Cartridge Valve
(85) and replace O-rings from Seal Kit No. 15432
contained in Seal Kit No. 15705.
b) Remove and clean "C" Solenoid (86) and inspect for
damage. Disassemble Cartridge Valve (88) and replace
O-rings and nylon back-up rings from Seal Kit No. 15433
contained in Seal Kit No. 15705. Be certain O-rings and
spacers are oriented properly.
c) Test both Coils (84 & 87) for electrical continuity. Nominal
coil resistance is 3.7 ohms.
d) Remove Plug (81) and Piston Assembly (80) and
inspect the Piston for scratches. Replace O-ring (82)
from Seal Kit No. 15705.
e) Remove Pilot Check Valve Parts (76) and inspect all
parts for damage.
f) Remove all parts of Item (61) and inspect for damage.
Replace O-rings from Seal Kit No. 15705. Set
adjustable crossover to 3800 ± 400 P.S.I.
g) With parts removed from Valve Block, clean and blow
out with air to remove any foreign particles in Block.
6. UNIT REASSEMBLY
a) Before reassembling, make certain all components
and sub-assemblies are clean and free from all dirt
and other foreign material.
b) When replacing parts, install (77), (78) & (79) before
installing Piston (80) and Plug (81).
c) USE NEW SEALS AND M-1 FLUID WHEN
REASSEMBLING THE UNIT.
d) Proper fluid level is 1-1/2" below filler hole. It must be
checked with Lift Ram fully retracted.NOTE: Oil
seepage, if any, at O-ring (74) is normal, DO NOT
attempt to stop this seepage by further tightening
of the Acorn Nut.