IO1306 402S User Guide


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IO1306 402S User Guide | Manualzz

User  Guide

Freecall 1800 998 125

www.iceandoven.com

Ice And Oven | 1306 | 402S User Guide | Version 20-Jul-14

CONTENTS

Safety instructions .............................................. 3

Installation instructions ....................................... 4

Introduction ........................................................ 7

Main features ..................................................8-9

Using  the  oven  for  the  first  time .................. 10-11

Running  a  Program .......................................... 12

Operating  instructions:  Manual  mode .............. 13

Operating  instructions:  Program  mode .......14-16

 MenuKey:  Changing  oven  programs   .............. 17

Daily cleaning 1, 2 Cool Down & 3 ..............18-20

 Technical  specification ..................................... 21

Service  information .......................................... 22

Users are cautioned that maintenance and repairs should be performed by a Merrychef authorized service agent using genuine

Merrychef replacement parts. Merrychef will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product,  or  any  product  that  has  its  serial  number  defaced,  obliterated  or  removed,  or  which  has  been  modified  or  repaired  using   unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer to the inside back page of  this  booklet.  The  information  contained  herein  (  including  design  and  parts  specifications  )  may  be  superseded  and  is  subject  to   change without notice.

2

7.

8.

9.

IMPORTANT SAFETY INSTRUCTIONS

PLEASE  READ  THE  FOLLOWING    SAFETY  INSTRUCTIONS  CAREFULLY

6.

7.

8.

9.

2.

3.

4.

5.

10.

11.

1.

12.

13.

14.

15.

16.

PRECAUTIONS TO BE OBSERVED

1.

Read  this  manual  before  using  your  oven.

2.

As with all electrical appliances, it is wise to have the electrical connections inspected periodically.

3.

DO  NOT  operate  empty,  without  food  or  liquid  inside  the  oven,  as  this  will  result  in  overheating  and  may cause  damage.

NEVER  remove  the  exterior  casework  of  the  oven.

NEVER  remove  any  fixed  internal  parts  of  the  oven.

NEVER  tamper  with  the  control  panel,  door,  seals,  or  any  other  oven  part.

DO  NOT  obstruct  air  vents/filters  or  steam  outlet.

NEVER hang tea towels or cloths on any part of the oven.

If  the  door  seals  are  damaged,  the  oven  must  be  repaired  by  an  approved  Engineer.

All  service  and  repair  work  must  be  carried  out  by  an  approved  Engineer.

If  the  power  cable  is  damaged  in  any  way  it  MUST  be  replaced  by  an  approved  Engineer.

When  handling  hot  liquids,  foods,  and  containers,  care  should  be  taken  to  avoid  scalds  and  burns.

When  heating  liquids  using  microwave  only  or  combination  function,  the  contents  should  be  stirred  prior to  heating  to  avoid  eruptive  boiling.

Feeding  bottles  and  baby  food  jars  should  be  opened  when  heating,  the  contents  stirred  or  shaken  and the  temperature  checked  prior  to  consumption  to  avoid  burns.

Never  use  the  oven  to  heat  alcohol,  e.g.  brandy,  rum  etc.  Also,  food  containing  alcohol,  such  as

Christmas  pudding,  can  more  easily  catch  fire  if  overheated.

Never  attempt  to  deep  fry  in  the  oven.

The  appliance  is  not  intended  for  use  by  young  children  or  infirm  persons  without  supervision.

Young  children  should  be  supervised    to  ensure  that  they  do  not  play  with  the  appliance

4.

5.

6.

The  oven  interior,  door  seals  should  be  cleaned  frequently,  following  the  instructions  described  in  the

CLEANING section.

There  is  no  need  to  switch  off  your  oven  after  each  function  but  remember  to  switch  off  at  the  end  of  the day or period of operation.

Microwave  energy  should  not  be  used  to  dry  linen  or  warm  plates.

As  with  any  cooking  appliance,  care  should  be  taken  to  avoid  combustion  of  the  items  within  the  oven.

10.

11.

12.

13.

14.

15.

16.

If smoke is observed:



Switch off



Isolate  from  the  electrical  supply



Keep  the  door  closed  to  stifle  any  flames

Ensure  food  is  placed  centrally  in  cavity  for  best  results.

When  using  the  microwave  only  function,  cover  the  food  to  prevent  splashing  the  walls  of  the  cavity.

Food  in  combustible  plastic  or  paper  containers  should  only  be  used  in  microwave  only  function  and checked  frequently  to  avoid  the  possibility  of  ignition.

Items  should  be  unwrapped  when  using  convection  and  combination  functions.

Eggs  and  whole  hard-­boiled  eggs  should not  be  heated  using  the  microwave  or  combination  function  as they  may  explode.

Food  with  a  skin,  e.g.  potatoes,  apples,  sausages  etc.  should  be  pierced  before  heating.

Food  should  not  be  heated  in  a  completely  sealed  container  as  the  build-­up  of  steam  may  cause  it  to explode.

Excess  fat  should  be  removed  during  ‘roasting’  and  before  lifting  heavy  containers  from  the  oven.

In  the  event  of  glass  breaking  or  shattering  within  the  oven,  ensure  that  food  is  totally  free  of  glass particles.  If  in  doubt,  dispose  of  any  food  that  was  in  the  oven  at  the  time  of  the  breakage.

DO  NOT  attempt  to  operate  this  oven  with:  object  caught  in  door,  door  that  does  not  close  properly  or

 damaged  door,  hinge,  latch,  sealing  surface  or  without  food  in  the  oven.

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ELECTRICAL SUPPLY

WARNING

This appliance must be earthed. Failure to do so may result in electric shock and death.

WARNING:

The  Oven    must  be  connected  to  a  separate  electrical  supply  installed  by  a  qualified  and  approved  electrician.  A   suitably  rated  isolating  switch  with  a  3mm  contact  gap  on  both  poles  should  be  fitted  for  each  oven  installed.

Establishments  with  standard  (  Type  ‘B’  )  circuit  breakers  are  sensitive  to  ‘surges’  which  occur  on  switching  on   freezers,  refridgerators  and  other  catering  equipment,  including  microwave  ovens.  Because  of  this,  we  strongly   recommend  that  a  separate  Type  ‘C’  circuit  breaker  (  designed  specifically  for  this  type  of  equipment  )  must  be  

fitted.  An  individual,  suitably  rated  circuit  breaker  should  be  fitted  for  each  oven  installed.    

SINGLE PHASE

UK  models  are  fitted  with  a  Blue  32Amp  Plug  to  

BS4343

SINGLE PHASE

The  Circuit  Breaker  should  be  rated  at  45A    

(TypeC).

TWIN PHASE

Twin  Phase  models  should  be  connected  as   shown.

The  Circuit  Breaker  should  be  rated  at  16A/Phase  

(TypeC).

TWIN PHASE

EQUIPOTENTIAL

An  Equipotential  Earth  point  is  provided  on  the  rear  panel  of  the  oven  for  independent  

Earth  (GND)  connection

WARNING:  HIGH  LEAKAGE  CURRENT  Earth  connection  is  essential

POWER SUPPLY: EARTH LEAKAGE CIRCUIT BREAKERS

If the oven is connected to an Earth Leakage Circuit Breaker device, this should allow a minimum  of  30  milliamps  earth  current  without  interupting  the  circuit

If you are in any doubt about your electrical supply,  seek  the  advice  of  a  qualified  electrician

4

INSTALLATION

Remove  packing  material  and  protective  film  from  the  oven.

Included inside your oven:

Rack

Upper  and  lower  impinger  plates

Check  for  obvious  signs  of  transit  damage.

If  necessary,  inform  the  freight  company  IMMEDIATELY.

LOCATION AND POSITIONING

Choose  a  site  away  from  major  heat  sources.

DO NOT  position  so  that  hot  air  is  drawn  in  from  fryers,  grills,  griddles,   etc.

A  heat  barrier  to  the  height  of  the  oven  must  be  installed  if  sited  next   to  a  burner,  stove  or  range.

Position the oven with at least the

minimum clearances shown

Note:

The air intake is located under each side of the oven, even with  the  clearance  specified   below it is important  that  airflow  is  as   cool as possible and not preheated by other appliances such as fryers, grills and griddles as this will deteriorate the life and performance of the oven.

STACKING

Position the oven with at least the

minimum clearances shown

Dimensions in mm

Place  the  oven  on  a  flat  surface  that  is  LEVEL,  STRONG  and

STABLE.

Allow  a  minimum  clearance  of    50mm  (2  inches)  to  the  rear,  top  and   each side to allow air to circulate freely.

The air intake is located under each side of the oven, even with the clearance  specified  above,  it  is  important  that  airflow  is  as  cool  as   possible  and  not  pre-­heated  by  other  appliances  such  as  fryers,  grills   or griddles.

Allow  a  minimum  of  50mm  (2  inches)  clearance  above  the  oven  for   hot air to escape.

Allow  sufficient  clearance,  320mm  (13  inches)  in  front  of  the  oven  for   the door to open fully.

Do  not  affix  labels/stickers  to  oven  other  than  those  applied  or   approved    by  the  manufacturer.

5

Always ensure that ovens are secured together as shown using stacking plate Part No. DV0178

(  2  required).

THIS OVEN MUST NOT BE

STACKED MORE THAN

TWO  HIGH.

WARNING:

Check that the

AIR FILTER is in place prior to operation

( see Main Features )

SUITABLE COOKING UTENSILS

Manufacturer’s  instructions  should  be  checked  to  determine  the  suitability  of  individual  containers or utensils using each of the cooking functions.

Do  NOT  place  metal  trays  or  containers  on  the  BOTTOM  of  the  oven  as  arcing  may  occur.

The following chart provides general guidelines:

Heat resistant containers

Toughened glass

Vitreous  ceramics

Earthenware

(

porcelain, crockery, china etc.)

Metallic & Foil Trays

Metallic trays

DO NOT USE ANY OTHER

METAL OR FOIL CONTAINERS

Plastic containers

Rigid,  boilable,  plastic containers

Disposables

DO NOT USE

Combustibles

(paper, card, etc)

Microwave-­suitable  cling  film

Other utensils

Tie tags

Cutlery

Temperature  probes

Do  not  use  items  with  metallic   decoration.

Metallic  trays  may  only  be  used   when placed on the vitreous rack in the oven cavity ( See IMPOR-

TANT Note )

Dual-­ovenable  plastic  containers

(up  to  certain  temperatures)  are  now   available.

Check  manufacturer’s  instructions   before  use  

DO  NOT  USE  disposable   packaging  or  metal  foil   containers

No  kitchen  utensil  should  be  left  in   food while it is cooking

IMPORTANT

The  oven  will  accomodate  

¼

 size  bun/sheet  pans.  Metal  sheet  pans  may  be  used  when placed  on  the  special  vitreous  enamel  shelf  rails  ONLY.

6

INTRODUCTION

This  oven  offers  operators  the  flexibility  of  combination  cooking  with  additional  control  over   fan  speed  and  microwave  power.

Combination  cooking  enables  high  quality  results  to  be  achieved  in  a  fraction  of  the  time   taken  by  conventional  cooking,  particularly  when  baking,  browning,  roasting,  grilling  or   producing gratinee dishes.

Once  established,  precise  instructions  for  combination  or  convection  cooking  of  selected   items  may  be  programmed  into  the  ovens  memory  so  that  they  can  be  repeated  easily  and   accurately.  Up  to  256  programs  can  be  stored  and  simply  recalled  by  pressing  the appropriate  number  (  1-­  256  ).

Multi-Stage Programming

The  oven  controls  offer  even  greater  flexibility  by  allowing  multi-­stage  programming.  This   enables  the  exact  conditions  required  for  quality  results  to  be  set  according  to  the  food   type.

Programs  can  have  up  to  6  stages  each  with  its  own  time,  fan  speed  and  microwave  power   settings.

A  simple  2-­stage  program  is  shown:

With  the  oven    set  to  pre-­heat  at  275°C.

Stage  1  The  cooking  stage  begins  by  applying  a  gentle  fan  speed  of  20%  for  1  minute.

Stage  2  The  fan  speed  is  increased  to  80%  for  30seconds  to  brown  the  food.

This  is  only  one  example  of  an  infinite  number  of  possible  multi-­stage  programs  that  can  be   created and stored.

The instructions outlined in this guide are intended to ensure the safety and long life of your Merrychef oven.

7

2

3

MAIN FEATURES

7 6 12

1

11

1

13

Rear view

8

4

10

9 5 4

1

2

3

4

5

AIR OUTLETS

These  vents  on  the  rear  panels  enable  air  which  has   been  used  to  cool  internal  components  to  escape.  It   will  not  allow  microwave  energy  to  escape  into  the   environment.  They  must  be  kept  free  from  obstruction.

OVEN CAVITY

The  cavity  is  constructed  from  stainless  steel  and   vitreous  enamelled  panels.    It  must  be  kept  clean  

(see  CLEANING).

CONVECTION FAN, GREASE FILTER & CATA-

LYTIC CONVERTOR

The  convection  fan,  which  is  located  behind  the   catalytic  convertor  pulls  air  in  through  the  filter   which  removes  the  majority  of  the  smoke  from  the   air  flow.  The  air  is  then  heated  and  returned  to  the   cavity  through  the  impinger  plates  to  produce  an   even  heat  pattern  in  the  oven.  This  layout  minimises   areas  where  grease  build  up  can  occur.  Great  care   should  be  taken  when  cleaning  this  area  of  the  oven  

-­  please  note  the  cleaning  requirements  on  see  

CLEANING.

The  metal  grease  filter  grill  covering  the  fan  must  be   kept  clean  and  free  of  debris  (See  CLEANING)

AIR INLET FILTERS ( LEFT & RIGHT )

Situated  at  the  left  and  right  hand  side  of  the  base   at  the  front.  These  are  part  of  the  ventilation  system   and  must  be  kept  free  of  obstruction  and  cleaned  on   a  daily  basis.

DOOR HANDLE

This  is  a  rigid  bar  which  is  pulled  downwards  and   towards you to open.

8

6

7

8

9

10

11

12

13

CONTROL PANEL

See page 9.

ON/OFF SWITCH

When  switched  ON,  the  control  panel  will  illuminate.  

The  fan  and  ventilation  system  will  also  operate.

RATING PLATE

Found on the rear panel, this states the serial number,  model  type  &  electrical  specifications.

DOOR

This  is  a  precision-­made  energy  barrier  with  three  microwave  safety  interlocks.  It  must  be  kept  clean  (see  

CLEANING  section).  The  door  should  NOT  be  used   to support heavy dishes.

DOOR SEALS

These ensure a tight seal around the door. They should  be  kept  clean  and  checked  regularly  for  signs   of  damage.    At  the  first  sign  of  wear  they  should  be   replaced  by  a  Merrychef  approved  Service  Agent.

STEAM VENT (on rear of oven)

This  enables  steam  to  escape  and  prevents  build  up   of  condensation.  It  will  not  allow  microwave  energy  to   escape.

MenuKey 2

Changes  the  programs  on  the  oven  (  See  MenuKey   section  for  downloading  programs  on  a  MenuKey).

RACK

Should  be  removed  daily  for  cleaning

 (see  CLEANING  section).  

CONTROL PANEL

FUNCTION PADS

DISPLAY PANEL

CAT 001

CAT 002

CAT 003

CAT 004

CATEGORIES

CAT  005

CAT 006

CAT 007

CAT 008

FUNCTION PADS

MenuKey 2

SOCKET

COOL DOWN

PAD

FUNCTION PADS

MenuKey 2

The  MenuKey  System  automatically  changes  all  the   cooking  programs  with  an  electronic  key  and  allows   program  names  to  be  identified

COOL DOWN PAD

Puts the oven into Cool Down Mode, see Cleaning 2 page 19.

CANCEL PAD

Cancels  all  timed  cooking  cycles,  pre-­programmed   operations  and  stops  the  microwave  energy.  It  does  not   alter  the  oven  temperature.  If  the  oven  is  hot,  food  will   continue  to  cook  and  should  be  removed  from  the  oven   immediately.  This  pad  will  also  cancel  any  incorrect   operations.  It  will  not  erase  programs.

CANCEL PAD

DISPLAY PANEL

Shows the principal functions of the oven.

When  cooking,  the  time  remaining  counts  down.

Also  displays  error  messages  and  oven  temperature.  

When  storing  and  recalling  a  program  the  display     indicates  the  program  number  and  details.

FUNCTION PADS

The function pads select options shown in the DISPLAY

PANEL.

Display  Panel  Error  messages

Message

ERROR  MAGNETRON  1

ERROR  MAGNETRON  2

Condition Possible  cause

Magnetron 1 has overheated

Magnetron 2 has overheated

Blocked  Air  filter(s)

Oven located near hot air sources

Oven  being  used  empty

- Call Service Engineer

ERROR  MAGNETRON  1  &    2

Magnetron 1 and 2 have overheated

CAVITY SENSOR ERROR

Cavity  temperature  exceeds   more  than  50°C  above  

PREHEAT  temperature   setting during cook cycle

Indicates  combustion  (  fire  )  in  oven  cavity

9

USING THE OVEN FOR THE FIRST TIME 1

SETTING THE PREHEAT OVEN TEMPERATURE

The  oven  has  a  constant  operating  temperature  for  cooking  shown  as  the  PREHEAT  

TEMPERATURE in the display when the oven is switched on.

When  the  cold  oven  is  switched  on  it  heats  up  to  the  PREHEAT  temperature  before   cooking  with  programs  can  commence.  This  temperature  is  set  initially  at  275°C.

To  change  the  PREHEAT  temperature  within  the  range  150°C    to  275°C

1

Switch oven OFF

2

Switch the oven ON  and  immediately  press  the    

Edit Preheat Temp function key to display OVEN

TEMPERATURE.

(  Note:  this  screen  is  available  for  5  seconds  )

The  Display  shows  the  Start  up  sequence  and  oven  specification  for  2-­3  seconds followed  by  the  Edit  PreHeat  Temp  screen.

OVEN INFORMATION

Oven on time:

Magnetron on Time:

Door Operations:

Software Version:

MenuKey Code:

MenuKey Checksum:

00001 Hours

00000

00000

1.9LD

000

4741

merrychef

Edit  Preheat  Temp

Note:  The  displayed  logo  may  be  different if  programs  have  been  entered  from  a  MenuKey

3

The  current  oven  PREHEAT  temperature  is  displayed  and  this  can  be  increased  or   decreased    by  pressing  the  function  pads  on  each  side  of  the  display.  Press  and  hold   for  rapid  change.  Press  the  Save  function  pad  to  save  the  set  temperature  and  exit.

<< -

OVEN TEMPERATURE

275°C

Save

>>

10

USING THE OVEN FOR THE FIRST TIME 2

SETTING THE OVEN PROFILE

The  oven  profile  sets  the  following  factors:  operating  temperature    scale  (  Centigrade  or  Fahrenheit  ),    

Oven  Mode,  Program  Protection,  Bleep  Sound  &  Lower  Temperature  Band.

1

Switch oven OFF

2

Switch the oven ON  and  immediately  press  the  Lower

Right (  Edit  Oven  profile  is  hidden  in  the  display  )   function key to display OVEN PROFILE.

(  Note:  this  screen  is  available  for  5  seconds  ) merrychef

Edit  Preheat  Temp

Note:  The  displayed  logo  may  be  different if  programs  have  been  entered  from  a  MenuKey

OVEN PROFILE

Lower Band 50

°C

Program  Mode: OFF

Manual Mode: OFF

Sounder Vol: 1

Save

>>

Edit  Oven  Profile

1

The display shows the current OVEN PROFILE setting, press the corresponding pad to cycle through the  options  available  then  press  Save to store the displayed settings and exit this screen.

TEMP SCALE

The  display  shows  the  current  Oven  Temperature  

Scale, Centigrade

°C

or Fahrenheit

°F

.

2

PROGRAM MODE

OFF     Programs  are  protected  and  cannot  be  edited.

ON Allows  Programs  to  be  edited  and  added,

MenuKey  can  be  created

3

MANUAL MODE

OFF Manual  controls  are  disabled.  Only  pre-­set  

Programs  can  be  used

Please note:

The Oven MODE default settings are  PROGRAM  MODE  OFF and

MANUAL MODE OFF.

PROGRAM  MODE  ON allows oven settings  to  be  altered  and  should  only   be  used  to  establish  or  edit  programs   or  to  save  programs  to  a  MenuKey.

ON Manual controls operate the oven directly from  the  control  panel

4

SOUNDER VOLUME

The  volume  of  the  audible  warning  ‘bleep’  volume   can  be  adjusted  from  1 to 5  (maximum).

5 LOWER BAND Temperature

The range  of  temperature  lower  than  the  

PREHEAT  temperature  inside  which  the  oven   programs  will  still  operate    15-­75°C  (30-­  150°F)

Press Save to save the settings and exit

11

RUNNING A PROGRAM

Up  to  256  named  Cooking  Programs  are  available  in  16  Category  groups.  Each  Category   group  can  contain  up  to  16  programs.  Programs  can  be  loaded  into  the  oven  memory  from  a  

MenuKey  or  entered  from  the  control  panel.

Select a Program Category

e.g. BREADS

PIZZA

DONUTS

CAT 003

BREADS

CATEGORIES

CAT  005

CAT 006

CAT 007

CAT 008

Press this pad to display the programs  in  this  category  

BREADS

Press this pad for the second set of Category groups ( 009 to 016 )

To start cooking select a Program Name

e.g. ROLL

Press this pad to start cooking using  the  program  ROLL shown in the display

Program  Category

 Name:  BREADS

Press this pad for the second group of  8  programs  in  this  category

(Programs  057-­064)  

CIABATTA

ROLL

CROISSANT

PROG  052

BREADS

PROG  053

PROG  054

PROG  055

PROG  056

Using a cooking program

1

Switch the oven ON

The  oven  heats  up  up  to  its  pre-­set  temperature  this  will  take   approximately  20  minutes.

The  display  will  show  the  current  oven  cavity  temperature.

The  display  will  show  the  CATEGORIES  screen  when   cooking    temperature  is  reached.    

2

Taking all the necessary precautions to ensure  you  do  not  burn  yourself,  place  the  food   into the hot oven cavity and close the door.

Always keep the period that the door is open to  a  minimum.

Hot surface hazard

3

Press  the  program  pad  you  wish  to  activate  to   start cooking, the  category  &  program  name   and  the  remaining  cooking  time  appear  in  the   display.

example: Category BREADS, Program ROLL

BREADS

01:35

ROLL

When  the  time  reaches  “00:00”  the  display  shows  cooking   completed  and  audible  signal  will  be  given.  

Remove  the  food  from  the  oven  and  close  the  door.

12

Note:

The Display will only show programs  that  use  the  same  

PREHEAT  oven    temperature   as  set  in  the  Oven  Profile

(See  USING  THE  OVEN  FOR  

THE FIRST TIME)

Programs  can  be  halted   and cancelled at any time  by  pressing  the

CANCEL key.

Note:

When the cycle is interrupted or stopped the oven will remain  at  the  PREHEAT   temperature  and  the  food   inside the oven will continue to cook

OPERATING INSTRUCTIONS: MANUAL MODE

The  oven  can  be  operated  in  manual   or  programmed  mode.  In  order  to  use   the  manual  controls  MANUAL  MODE   should  be  set  to  ON in the oven profile.

See  SETTING  THE  OVEN  PROFILE   item  3  on  Page  11    to  enable  this   feature.

WARNING:

DO NOT APPLY MICROWAVE ENERGY WHEN OVEN IS EMPTY

DO NOT USE THE OVEN WITHOUT

CLEAN AIR FILTERS IN POSITION

To  familiarize  yourself  with  the  controls  place  a  heatproof  bowl

 containing  approximately  1.5  litres  of  water  in  the  oven.

Using Manual Mode

1

Switch the oven ON

The  oven  heats  up  up  to  its  PREHEAT  temperature  this  will   take  approximately  20  minutes.

The  display  will  show  the  current  oven  cavity  temperature.

When  PREHEAT  cooking    temperature  is  reached  the   display  will  show  the  CATEGORIES  screen.      

2

To enter MANUAL MODE press the Lower

Right Hand Function Pad under the display

( If this screen does not appear MANUAL

MODE  is  OFF  and  must  be  changed  to  ON   see  Page  11  SETTING  THE  OVEN  PRO-

FILE)

Note:

When the cycle is interrupted or stopped the oven  will  remain  at  the   preheat  temperature  and   the food inside the oven will continue to cook

CAT 001

CAT 002

CAT 003

CAT 004

Manual Mode

CATEGORIES

CAT  005

CAT 006

CAT 007

CAT 008

Clear  Time

MANUAL MODE

Time:  00:00

Fan: 050%

PWR:000%

Start

Enter the cooking TIME up  to  10minutes  by  pressing   the  +/-­  pads:   e.g.  For  2  minutes  35  seconds  enter    02:35

To change FAN speed

Increase or decrease the fan speed

(  in  5%  steps)  use  the  -­/+  pads

Press  and  hold  the  -­/+  Pad   will  increase/decrease  the   time  rapidly.

To change Microwave power (PWR) Increase or decrease the Microwave power

(  in  10%  steps)  use  the  -­/+  pads

3

Taking all the necessary precautions to ensure you  do  not  burn  yourself,  place  the  food  into  the   hot oven cavity and close the door.

Press START  Pad    to  begin  cooking

Always keep the period that the door is open to  a  minimum.

The  remaining  cooking  time  appears  in  the  display.  

Hot surface hazard

When  the  time  reaches  “00:00”  the  display  shows  cooking   completed  and  audible  signal  will  be  given.  

Remove  the  food  from  the  oven  and  close  the  door.

13

Clear  Time

MANUAL MODE

Time:  00:00

Fan: 050%

PWR:000%

Start

COOKING COMPLETE

PLEASE REMOVE PRODUCT

PROGRAMMING NUMBER PADS 1

Pre-­programming  allows  repetitive  cooking  procedures  to  be  stored  for  ease   of use.

Each  program  can  comprise  up  to  6  stages,  allowing  at  each,  independent   control   of   Stage   time,   Microwave   power   level   and   Fan   speed.   However,   programs  must  be  used  with  caution,  since  if  the  food  to  cook  varies  in  weight   or   density,   adequately   cooked   food   may   not   be   achieved.   Therefore,   it   is   vital  that  all  food  prepared  for  service  should  be  checked  to  ensure  that  core   temperatures  have  been  achieved.

Programs  can  also  be  saved  to  a  MenuKey  see  Page  17.

Storing a program

Select EDIT SCREEN

CATEGORIES

CAT 001

CAT 002

CAT 003

CAT 004

CAT  005

CAT 006

CAT 007

CAT 008

Some  experimentation   will  be  required  to   determine  the  correct   program  for  a  particular   product.

EDIT SCREEN

EDIT

EDIT  CATEGORY  NAME  

EDIT  A  PROGRAM

CREATE MENUKEY

Select EDIT A PROGRAM

Select  the  CATEGORY  for  the  program

CAT 001

CAT 002

CAT 003

CAT 004

EDIT  PROG  INFO

CAT  005

CAT 006

CAT 007

CAT 008

Press this pad to display the  programs  in  this  category e.g. CAT 003

Press this pad for the second set of

Category groups ( 009 to 016 )

Select  the  PROGRAM  to  be  added    or  edited

PROG  033

PROG  034

PROG  035

PROG  036

EDIT  PROG  INFO

PROG  037

PROG  038

PROG  039

PROG  040

Press this pad to display the  programs  in  this  category e.g. PROG 033

Press this pad for the second set of

Category groups ( 041 to 048 )

14

PROGRAMMING NUMBER PADS 2

Edit  or  add    individual  program  stage  settings

Each  program  can  have  up  to  six  individual  cooking  stages,  each  with  its  own   cooking  time,  fan  speed  and  Microwave  power.   e.g. Program 33

Program  Name:

PROG  033

Program  Temperature:  OFF

Stg 1 Stg 2 Stg 3

Total  Time:  00:00

Stg 4 Stg  5 Stg 6

Time 00.00

00.00

00.00

00.00

00.00

00.00

Fan 050% 050% 050% 050% 050% 050%

Pwr 000% 000% 000% 000% 000% 000%

BACK SAVE FORWARD decreases the Time, Fan Speed & Power stage setting selected moves to the previous stage setting saves the program moves to the next stage setting increases the Time, Fan Speed & Power stage setting selected

(  Edit  Program  Name  )

PROGRAM NAME

To edit the Program name use the BACK and FORWARD function pads to select the Program Name

(  the  name  will  flash  when  selected  )  then  press  the

+

Function pad to go to the Name screen see

Editing a Name Page 16

TO  EDIT  A  PROGRAM  STAGE  

Use  the  lower  right  hand  function  pad  FORWARD  to  move  to  Stage  1  of  the  program  (Stg  1)    the  Time  setting  will  flash

Setting  the  Time(  Time):

Use  the  +/-­  pads  to  enter  the  cooking  time  in  1  second  steps

Press  and  hold  the  +/-­  pad  will  increase/decrease  the  time  rapidly.

Fan speed (Fan):

Use  the  lower  right  hand  function  pad  FORWARD  to  move  to  Stage  1  Fan  Speed

The  Fan  speed  can  be  increased  and  decreased  in  5%  steps  (  10%  to  100%  )  using  the  +/-­  pads

Microwave power (Pwr):

Use  the  lower  right  hand  function  pad  FORWARD  to  move  to  Stage  1  Microwave  Power

The  microwave  power  can  be  increased  or  decreased  in  10%  steps.  (  0%  to  100%  ) using  the  +/-­  pads  

The  default  setting  is  50%  microwave  power

To  move  to  Stage  2  (Stg  2)  of  the  program  use  the  Lower  right  hand  Pad  FORWARD.  Repeat  the  procedure   for  Stage  1  for  each  program  stage  as  required.  To  go  back  a  step  use  the  Lower  left  hand  function  Pad  

BACK.

When  the  program  is  complete  Press  SAVE  to  store  the  program  and  return  to  the  Oven  ready  to  cook  

CATEGORIES  Menu.

15

PROGRAMMING NUMBER PADS 3

TO ADD or EDIT A CATEGORY NAME

Select EDIT SCREEN

CAT 001

CAT 002

CAT 003

CAT 004

CATEGORIES

CAT  005

CAT 006

CAT 007

CAT 008

EDIT SCREEN

Select EDIT A CATEGORY NAME

EDIT

EDIT  CATEGORY  NAME   EDIT  A  PROGRAM

CREATE MENUKEY

Select  the  Category  Name  to  be   edited e.g. CAT 001

EDIT  A  CATEGORY

To Edit a Category or Program name

Category  Name:

A B C D E F

G  H  I  J  K  L

M N O P Q R

DEL BACK

CAT 001

SAVE NEXT

S  T  U  V  W  X  Y  Z    

1  2  3  4  5  6  7  8  9  0

&  x  -­  +  /  ,  :

ENT deletes the character at the

flashing  cursor moves  flashing   cursor to the left saves the name moves  flashing   cursor to the right enters the selected character

To enter a new character use NEXT  to  move  the  flashing   cursor  to  the  position  to  be  edited  and  press  the    corresponding   function  pad  for  the  character  required  and  press  ENT to select it : e.g. for D press the top left pad 4 times then ENT

To  backspace,  move  back  a  character  press BACK

To delete the selected character press DEL

To store the new NAME Press SAVE

For a space press next twice to leave the character blank

16

MenuKey : CHANGING OVEN MENU PROGRAMS

The  MenuKey  System  automatically  changes  all  the  cooking  programs   on  the  oven  from  a  pre-­programmed  electronic    key.

To change the menus on the oven:

WARNING

 Downloading  from  a  MenuKey  will  clear   all  the  existing  programs  

Do  not  remove  the  key during  download  sequence as this could corrupt the data on the key

Check that the key has the correct number/code  for  the  programs  you  want   to  load  into  the  oven  memory

1 Ensure the power switch is OFF.

2

3

Lift the MenuKey cover in the top front panel of the oven and put the key in the slot.

With the key still in place switch the power switch ON.

The  oven  will  now  go  through  the  program  download   sequence  by  displaying  the  following:

MenuKey Detected

Please Wait

Copying  Programs  from

MenuKey to Oven

Verifying  Programs

Copied Correctly

MENUKEY2

MenuKey Copied

Successfully

The  display  briefly  will  show  the  following  :  Oven  Model  No.,  Software  &  MenuKey  serial  No.

The  Oven  will  then  commence  heating  up  to  the  PREHEAT  temperature  ready  to  cook.

4 Remove  the  MenuKey  and  keep  in    a  safe  place.

Saving Programs to a MenuKey

In the CATEGORIES screen select EDIT SCREEN  (  Pad  name  hidden)  then  select CREATE MENUKEY

CAT 001

CAT 002

CAT 003

CAT 004

CATEGORIES

CAT  005

CAT 006

CAT 007

CAT 008

EDIT

EDIT  CATEGORY  NAME  

EDIT  A  PROGRAM

CREATE MENUKEY

EDIT SCREEN

1

Enter  a  number  for  the  MenuKey  Code  to  identify   the  new  MenuKey,  use  the  +/-­  Function  Pads.

For an explanation of the following features see

Setting  the  Oven  Profile  Page  11

2

3

4

5

Set  the  Program  Mode  to  ON or OFF,

Set Manual Mode to ON or OFF:

Enter  the  Lower  Band  temperature  setting  15-75°C

Set  the  oven  Temperature  Scale  °C

Insert  a  MenuKey  and  press  START  to  copy  the  programs.

The display shows the following:

MENUKEY PROFILE

MenuKey Code: 000

Program  Mode  :  ON Temperature  Scale  :  °C

Cooking Range: OFF

Cooking Range: OFF

START

WARNING

Any programs already

on the key will be deleted

Copying  Programs  from

Oven to MenuKey

Verifying  Programs

Copied Correctly

MenuKey Copied

Successfully

The  Display  returns  to  the  CATEGORIES  screen  and  the  Oven  will  heat  up  to  the  PREHEAT   temperature  ready  to  cook.

17

CLEANING: 1

For  the  oven  to  operate  at  peak  efficiency,  the  cavity,  door  and  air  filters  and  grease  filter  must   be kept clean.

A  daily  cleaning  routine  will  ensure  that  you  comply  with  the  required  hygiene  standards  and  will  help   to  maintain  and  prolong  the  efficiency  of  your  oven.

Follow  the  SAFETY  INSTRUCTIONS  at  the  beginning  of  this  manual.

WARNING: DO NOT use caustic cleaners on any part of the oven or oven cavity as it will cause permanent damage to the Catalytic Convertors

 ALWAYS switch off at the electrical supply before

cleaning

 Complete COOL DOWN procedure and allow the

oven and accessories to cool before commencing cleaning

 As required wipe out spillages with disposable

paper wipes

 NEVER use steel wool, knives or harsh abrasives

on any part of the oven

As with all electrical appliances, it is wise to have the electrical connections inspected periodically.

Hot surface

Hazard

Faults  arising  from  neglect  or   misuse  including  use  without  clean  

filters  in  place  are  not  covered   by  the  guarantee.    Service  visits   as  a  result  of  such  faults  will  be   chargeable.

DO  NOT  use  the  oven  without  clean  air  filters  and  cavity  grease  filter  in  place

START UP: OVEN COATING PROCEDURE ( clean, cold oven )

1.

With the oven clean and cold, spray Merrychef

Oven Protector onto the sponge

2.

Spread Oven Protector lightly onto all internal surfaces of the oven

3.

Spread Oven Protector lightly onto the internal surface of the oven door

4.

Switch the oven ON when the oven has reached operating temperature  it  will  take  

30  minutes  to  cure  the  

Oven Protector.

Note:  oven  protector  turns  light  brown  when  cured

18

CLEANING: 2

COOL DOWN PROCEDURE: ( 30 minutes approx. )

Equipment  :–  Cooling  tray  filled  with  Ice.

1.

With the Oven hot, press the COOL DOWN pad on the  control  panel    to  disable   heating and start the cool down cycle.

2.

Taking all necessary precautions place a  suitable  heaped   container of ice, into the cavity.

COOL DOWN MODE

PLACE LOAD IN CAVITY

AND PRESS START start >>

Hot surface

Hazard

3.

Close the door and

Press function key to

START the cooldown cycle.

Start >>

4.

The oven now cools the oven cavity. This process will  take  approximately  

30    minutes.

COOL DOWN MODE

OVEN HOT

PLEASE WAIT

5.

Wait  until  the  message   below  is  displayed.

Turn oven off and ensure

Air Filters are clean

6.

Switch the oven OFF.

The oven is now ready for cleaning.

See:  CLEANING  

INSTRUCTIONS.

19

CLEANING: 3

 ALWAYS switch off at the electrical supply and allow oven to cool before cleaning

 CAUTION: Allow the oven and accessories to cool before commencing cleaning

WARNING: DO NOT use caustic cleaners on any part of the oven or oven cavity as it will cause permanent damage to the Catalytic Convertors

Equipment:    Merrychef  oven  cleaner,  Merrychef  Oven  Protector,  heat  proof  gloves,  protective  rubber  gloves,   non–abrasive  nylon  scrub  pad,  cleaning  towel  and  cloths,  eye  protection  and  dust  mask  (optional)  

COLD OVEN: CLEANING INSTRUCTIONS ( following cool down )

CAUTION: Wear protective rubber gloves when cleaning the oven

Oven  Parts  and  filters

& Oven Cavity

Wash  all  parts  in  warm  soapy  water.  Wash  off  using  a  clean  cloth  and  plenty  of   clean,  warm  water.  Dry  using  a  fresh,  clean  cloth.

Remove  air  filters both  sides

Remove  the  rack  and  lift   out  bottom  impinger  plate

Remove  top  impinger  plate  

To  remove  grease  filter   push down and lift out

Undo fasteners

If  the  door  seals  are  damaged,  the  oven

 must  be  repaired  by  an  approved  Servicer.

DO NOT spray directly into the fan opening at the rear of the oven

1.

Wear  protective  rubber   gloves and protective glasses carefully spray

Merrychef Oven Cleaner onto the internal surfaces of the oven except door seals.

DO NOT spray directly into the fan opening at the rear of the oven

2.

For  difficult  areas  leave   to  soak  for  10  minutes.

Leave the oven door open during cleaning.

Use  a  non–abrasive   nylon  scrub  pad/sponge   to clean all internal surfaces and the inside of the door.

3.

Wash off using a clean cloth and plenty of clean warm  water  to  rinse  top,   sides  and  back  of  oven.

Dry using a fresh clean cloth or paper towel.

Wipe the outside of the oven  with  a  damp  cloth.

4.

Replace clean oven parts

Grease  Filter*

Top plate*

Bottom  plate*

Air  filters  x2

DO NOT

USE TOOLS

DO NOT use the oven without clean

 air  filters  and  cavity  grease  filter  in  place  

20

*When  replacing  impinger  plates  and  the  cavity  grease  filter use  firm  finger  pressure  to  tighten  fasteners

DO NOT USE TOOLS

TECHNICAL SPECIFICATIONS

Merrychef 402s

External  Dimensions

Height

(  mm  )

595

Power  supply  (  See  Product  Rating  Label  )

Width

(  mm  )

585

Depth

(  mm  )

700

Wt.

( kg)

Microwave

Power output

( watts )

Convection

Power output

( watts )

85 1500 3250

Model No.

402S2205BK_

402S2405AK_

402S2206BK_

402S2405BK_

Service  Required

220-­230V  50Hz  2  phase  L1  +L2    +N  +Earth  16A  per  phase

230-­240V  50Hz    32A  L  +N  +  Earth

220V 60Hz 2 phase L1 +L2 +N +Earth 16A per phase

230-­240V  50Hz  2  phase  L1  +L2  +N  +Earth  16A  per  phase

Power  consumption  

6.2kW

6.2kW

6.2kW

6.2kW

WARNING: This  is  a  Class  A    product.  In  a  domestic  environment  this  product  may  cause  radio   interference  in  which  case  the  user  may  be  required  to  take  adequate  measures.

WARNING: It is hazardous for anyone other than a skilled person to carry out any service or repair  operation  which  involves  the  removal  of  any  cover  which  gives  protection   against  exposure  to  microwave  energy

Please remember - No servicing or repairs should be carried out other than by an approved Service Engineer

This  equipment  complies  with  the  following  EEC  directives:

EMC  89/336  EEC

LVD  73/23  EEC

Merrychef  reserves  the  right  to  alter  specifications  without  prior  notice.

Sound Level

This appliance has a noise emission  less  than  75dB

(A weighting )

Approved Service Agent

Freecall 1800 998 125

www.iceandoven.com

Merrychef    and  Menukey  are  registered  trademarks  of  Merrychef  Ltd.

21

Pt  No.  32Z3544    Issue  02

MERRYCHEF SERVICE DEPARTMENT

To register for service visits, please complete and return the SERVICE REGISTRATION CARD enclosed with this guide.

 Unless  this  card  is  received,  the  terms  of  the  guarantee  will  commence  from  the  date  of  despatch  from  the   manufacturer  and  NOT  from  the  date  of  purchase.

If,  after  referring  to  the  PROBLEM  SOLVING  section,  you  need  a  service  engineer,  telephone  the  Merrychef  Service  Control  

Centre.

MERRYCHEF SERVICE DEPARTMENT

Tel.  +44(0)1252  378007  Monday-­Friday  8.45am-­5.00pm

(24hr Answerphone)

Fax  +44(0)1252  371007

Please  make  a  note  of  the  following  before  you  call  and  for  future  reference:

Model  number

Serial  number

Proof of purchase

Oven address

Post code

Telephone  number:

Name  to  contact:

Hours of access:

Your  nearest  Merrychef  approved  engineer  will  be  notified  immediately  and  will  endeavor  to  respond  within  24  hours.  However,   ther  are  certain  circumstances  when  such  rapid  service  may  not  be  possible,  e.g.  public  holidays,  weekends,  remote  areas   etc.

Each  engineer  is  able  to  carry  out  repairs  and  replacements  ‘on  site’.  The  oven  need  not  be  removed  to  a  workshop  unless   access  is  limited  to  the  engineer,  e.g.  offshore  establishments.  On  such  occasions  it  is  the  customer’s  responsibility  to  return   the oven to an authorised service centre for repair.

SERVICE CONTRACTS

Service  contracts  may  be  extended  at  the  time  of  purchase.  Contact  the  Merrychef  Service  Department  for  more  details.

22

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