Table of Contents

Quick-Change Installation and Operation Manual
Document #9620-20-C-TB-02
Table of Contents
C. Control and Signal Modules ...................................................................2
TB—Discrete PROFIBUS Pass-through Module........................................2
1.
Product Overview.................................................................................................2
2.
Installation ............................................................................................................3
2.1 Installing ....................................................................................................3
2.2 Removal ....................................................................................................3
3.
Operation .............................................................................................................3
4.
Maintenance.........................................................................................................3
5.
Troubleshooting ...................................................................................................3
6.
Recommended Spare Parts .................................................................................4
7.
Specifications .......................................................................................................4
8.
Drawings ..............................................................................................................5
ATI Industrial Automation, 1031 Goodworth Drive, Apex, NC 27539 (919)-772-0115 www.ati-ia.com
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Quick-Change Installation and Operation Manual
Document #9620-20-C-TB-02
C. Control and Signal Modules
TB—Discrete PROFIBUS Pass-through Module
1.
Product Overview
The Discrete PROFIBUS Pass-through Modules are required to provide a means for the customer to
communicate through the Tool Changer. Refer to Section 8—Drawing or wiring information.
PROFIBUS connectors are provided for interfacing on the Master and Tool modules. When the Tool
Changer is coupled, the Master and Tool electrical modules communicate with each other using a spring
loaded pin block. A flexible boot surrounds the pin block to seal the connection from moisture and liquid
5-pin PROFIBUS
(B-Coded)
5-pin PROFIBUS
(B-Coded)
5-pin Minifast
5-pin Minifast
Pin Contacts
Common J16
Mounting Pattern
Spring Pin
Contacts and
Rubber Seal
Common J16
Mounting Pattern
while coupled.
Figure 1.2—Discrete PROFIBUS Pass-through Module (TB)
ATI Industrial Automation, 1031 Goodworth Drive, Apex, NC 27539 (919)-772-0115 www.ati-ia.com
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Quick-Change Installation and Operation Manual
Document #9620-20-C-TB-02
2.
Installation
The Discrete PROFIBUS Pass-through Modules are typically installed by ATI prior to shipment. The steps
below outline the field installation or removal as required.
DANGER: Power and air should always be removed prior to maintenance or repair.
2.1
2.2
3.
Installing
1.
It may be necessary to clean the mounting surface on the Tool Changer prior to installing the
module in order to remove any debris that may be present.
2.
Apply Loctite-222 (or similar) thread locker to the socket head cap screws and tighten using
a hex key.
®
Removal
1.
All customer connections up to the module need to be disconnected.
2.
Remove the socket head cap screws and pull the module off the Tool Changer.
Operation
TB-M Discrete PROFIBUS Pass-through Module passes signals to the tool module when coupled.
4.
Maintenance
Contact pins on the control module should be inspected and cleaned periodically to ensure electrical
continuity is maintained. Care should be taken not to bend or pull out the contacts when cleaning. Do not use
an abrasive media to clean the contact pins as erosion may occur to the contact surface.
5.
Troubleshooting
Symptom
Loss of Communication
Possible Cause / Correction
Check/Replace cabling up- and down-stream of the Tool
Changer modules.
Inspect Discrete PROFIBUS Pass-through Module contact pins
for debris/wear.
ATI Industrial Automation, 1031 Goodworth Drive, Apex, NC 27539 (919)-772-0115 www.ati-ia.com
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Quick-Change Installation and Operation Manual
Document #9620-20-C-TB-02
6.
Recommended Spare Parts
Assembly
TB Discrete PROFIBUS Passthrough Module Master
TB Discrete PROFIBUS Passthrough Module Tool
7.
Part Number
Description
9120-TB-M
Discrete PROFIBUS Pass-through
Module Master
4010-0000030-01
V-Ring
9120-TB-T
Discrete PROFIBUS Pass-through
Module Tool
Specifications
Discrete PROFIBUS Pass-through Module
TB-M/TB-T
Discrete PROFIBUS Pass-through Module with signal pass-through for
customer use.
Weight
0.87 lbs. (0.40 kg)
0.63 lbs. (0.28 kg)
TB Master
TB Tool
10 @ 4 Amp, 24VDC
Turck Minifast 5-pin Male RSFL-56
Master Side (Power)
Turck Minifast 5-pin Female RKFL-56
Tool Side (Power)
Pass-Through Signals
TB-M, TB-T
PROFIBUS 5-pin Male FSFDLW4.5 B-coded
Master Side
PROFIBUS 5-pin Female FKFDLW4.5 B-coded
Tool Side
ATI Industrial Automation, 1031 Goodworth Drive, Apex, NC 27539 (919)-772-0115 www.ati-ia.com
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Quick-Change Installation and Operation Manual
Document #9620-20-C-TB-02
8.
Drawings
ATI Industrial Automation, 1031 Goodworth Drive, Apex, NC 27539 (919)-772-0115 www.ati-ia.com
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Quick-Change Installation and Operation Manual
Document #9620-20-C-TB-02
ATI Industrial Automation, 1031 Goodworth Drive, Apex, NC 27539 (919)-772-0115 www.ati-ia.com
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