FLEX-30P (360169)

FLEX-30P Non-Shut Off Pulse Tool (3/8” SQ DR)
33
※
32
30
6
31
48
28
4
27
3
2
8
1
24
25
26
47
46
45
17
9
7
10
11
12
18
19
22
20
71EC
16EB
23
29
44
50
43
21EC
49
42
40
63
41
62
64
70EB
61EB
8
6
38
39
58EA
57EA
59EA
37
5
65
56EA
35
54
34
55
13
60
66
53
36
51
67
63
68
52
Recommendations for Maintenance:
Please, note it is important to make sure the tool has clean, dry and lubricated air at the recommended pressure supplied to it. (Please consult the
service manual for further instructions)
The pulse tool requires preventive maintenance like oil changes and have the parts inspected periodically. It is recommended to make the first
preventive maintenance at 250,000 pulses-seconds or 6 months, which either one occurs first. The tool’s performance should be evaulated. The
oil needs to be changed. Inspect all the soft parts of the pulse unit (the soft parts are referenced as the "Repair Kit" - see parts list page 2). The
Repair Kit includes all the necessary parts and it is recommend to be performed every six months (unless parts are in good condition). If the tool
fails before the 250,000 pulses-seconds then the pulse unit needs to be rebuilt, with the "Repair Kit" and "Service Kit" (see parts list page 2).
Caution: prevailing torque, which makes that the tool start pulsing early, reduces the life of the Oil & O-rings of the pulse unit. A pulse-second is
not every second the tool is running, only when it's "pulsing" and applying torque. On typical applications the tool should run down freely until
fastener is snug and then the tool starts pulsing until it reaches the preset torque. When operating the tool on the fastener, start counting once the
tool begins pulsing. You can use a watch with a second hand and time it until the tool shuts-off. Use the information to calculate how many
pulse-seconds the tool performs per application each day. Then perform some basic math to calculate the tool's maintenance schedule. Use this
formula.
# Pulsing Seconds ÷ Total of Pulsing Time = No Cycles
NOTE: Please include the rework, reverse, or retightening time is involve on the operation to calculate the accurate pulsing time.
Here is an example:
Pulsing Time = 2 seconds
Pulses- seconds recommended = 250,000
250,000 pulses-sec ÷ 2 sec = 125,000 cycles
Using the information above, you can estimate the maintenance period for the tool by using this formula:
No of
Fasteners
7
Pulsing Time per
Fastener
2 seconds
Rev: 05C-MZ / Nov12
No of Parts Assembled
per Day
300
Calculation
Maintenance Period
125,000 /(300*7) = 59
59 days
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1
FLEX-30P Non-Shut Off Pulse Tool (3/8” SQ DR)
Index
Index
Part No.
Description
Qty
Part No.
Description
No.
No.
1
63-00-0610
Set Screw
1
42
63-00-2356
Ball Bearing
2
63-I30S-201
Pulse Unit Housing
1
43
63-00-41135
O-Ring
3
63-I40S-202
Bushing
1
44
63-I40-307
Rear Cover
4
63-I40S-424
Washer
1
45
63-00-41144
O-Ring
5
63-I30S-401
Pulse Cylinder Seat
1
46
63-I40-101
Motor Housing
6
63-00-41110
O-Ring
2
47
63-I40S-108
Bushing
7
63-I30S-410
Greasing Screw
1
48
63-I40S-102
Hanger
8
63-00-41173
O-Ring
2
49
63-00-41146
O-Ring
9
63-00-3318
Spring Pin
2
50
63-I40-104
Nut
10
63-I30S-403
Front Cover
1
51
63-I40-504
Trigger
11
63-00-2604
X-Ring
1
52
63-00-3354
Spring Pin
12
63-I30S-408
Front Plate
1
53
63-00-0505
Screw
13
63-00-3813
Steel Ball
1
54
63-I100-503
Regulator Knob
16EB 63-I30-405-B
Anvil
1
55
63-00-4101
O-Ring
17
63-I40S-452
Roller
2
56EA 63-IS40-505B Valve Stem
18
63-I30S-406-B Drive Blade
2
57EA 63-I100-508B Bushing
19
63-I30S-407
Spring
2
58EA 63-00-41199
O-Ring
20
63-00-41113
O-Ring
1
59EA 63-I40-507B
Spring
21EC 63-I80-411
Valve Screw
1
60
63-I100-506
Spring
22
63-IS40S-412-B Valve
1
61EB 63-IS40-502
F/R Valve
23
63-00-41130
O-Ring
1
62
63-I40-501
Valve Sleeve
24
63-IS40S-421 Pressure Valve
1
63
63-00-41111
O-Ring
25
63-I40S-453
Spring
1
64
63-I100-511
Pin
26
63-00-3435
Pin
2
65
63-00-41145
O-Ring
27
63-I30S-404-B Pulse Cylinder
1
66
63-I40-601
Muffler
28
63-00-3407
Pin
2
67
63-I40-603
Exhaust Deflector
29
63-00-3436
Pin
1
63-I40-604A
Air Inlet 1/4”-19PF
30
63-I40S-454
Black Cap
1
68
63-I40-604B
Air Inlet 1/4”-19PT
31
63-I30S-415
Rear Plate
1
63-I40-604C
Air Inlet 1/4”-18NPT
32
63-I40S-423
Washer
1
70EB 63-I60-103
Housing Rubber
33
63-I30S-402
Lock Nut
1
71EC 63-I80-422
Back Up Ring
•
34
63-I40S-306
Lock Nut
1
63-I40-109FL Tool Cover
•
35
63-00-2348
Ball Bearing
1
63-I30RK-MZ Repair kit :Index No36
63-00-3324
Spring Pin
1
6(2); 8(2); 11; 19(2); 20; 23
•
37
63-I40-302
Cylinder
1
63-I30SK-MZ Service kit :Index No38
63-00-3356
Spring Pin
1
12;17(2);18(2);31; 40(9)
39
63-I40S-303
Rotor
1
57EA;58EA;59EA
•
40
63-I40S-304
Rotor Blade
9
63-I40-451
Impulse Oil
41
63-I40-305
Rear Plate
1
•
63-I30-400ASM Pulse unit :Index No5,6,7,8,9,10,11,12,16EB,17,18,19,20EC,21,22,23,24,25,26,27,28,29,30,31,33,71EC
Rev: 05C-MZ / Nov12
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Qty
1
1
1
2
1
4
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2