I-AB-102: Sunnen Honing Tools & Stone Sets

I-AB-102B
0206
INSTRUCTIONS
BOOKLET
for
SUNNEN HONING TOOLS
AND STONE SETS
(EXCLUDING PORTABLES)
“SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.”
SUNNEN® PRODUCTS COMPANY • 7910 MANCHESTER AVE. • ST. LOUIS, MO 63143, U.S.A.
TABLE OF CONTENTS
Tooling
Sunnen MPS Series Wide Range Power Honing Tool . . . . . . . . . . . . . . . . 1
Sunnen H70/HY70 Series Stone Holders & Guides . . . . . . . . . . . . . . . . . . 3
Stone Set
D6 (.060-.080 in. / 1,5-2,0 mm) .
D8 (.080-.100 in. / 2,0-2,5 mm) .
H50 (1.98-3.00 in. / 50-76 mm) .
H70 (2.90-4.4 in. / 73-111 mm)*
RY (2.40-7.00 in. / 61-178 mm) .
RYY (.875-.922 in. / 22-23 mm).
SYY (.922-1.10 in. / 23-28 mm) .
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5
5
7
8
9
6
6
*Up to 11.5 in. (299 mm) when used with Sunnen H85, H165, and H200 Hone Head Modules.
And up to 15 in. (381 mm) when used with Sunnen JS9X Cage Assembly.
Application
Hydraulic Brake Cylinder Honing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Resizing High-Silicon Aluminum Alloy Engine Block . . . . . . . . . . . . . . . 11
References – For Automotive Applications
Sunnen Engine Rebuilding Equipment Catalog . . . . . . . . . . . . . . . . . . A-7100
Sunnen Portable Hones and Accessories for Engine Rebuilding . . X-AN-5005
References – For Industrial Applications
Sunnen Bore Sizing & Finishing Supplies Catalog. . . . . . . . . . . . . X-SP-5500
Sunnen Portable Hones and Accessories for Industrial ApplicationsX-AN-5020
INSTRUCTIONS
For MPS Series Wide Range Power Honing Tools
OUTPUT
FLANGE ADAPTER
INPUT
YOKE ADAPTER
UNIVERSAL
COVER
HONE HEAD
MODULE
DISASSEMBLY
RING
DRIVE AND FEED
EXTENSION
DISASSEMBLY
RING
COVER
RING
Assemble Sunnen MPS Series Wide Range Power Honing
Tool as shown.
WARNING
Assemble Honing Tool as illustrated. Failure to include
Disassembly Rings or use of more than one Ring fitting
could result in personal injury or damage to Honing Tool
and Equipment.
1. To obtain necessary length of your Honing Tool, two or
more Drive and Feed Extensions may be screwed together
(use one Disassembly Ring per fitting).
2. Screw Input Yoke Adapter and Output Flange Adapter
with Disassembly Rings, on Drive and Feed Extension.
3. Install Hone Head Module on Output Flange Adapter,
using four (4) Socket Head Capscrews (provided with Hone
Head Module).
4. Install Honing Tool on machine:
Slide Input Yoke Adapter onto Hex Shaft on Remote Feed
Unit.
Lock Input Yoke Adapter into Drive Ring on Remote Feed
Unit.
5. Pull back Release Ring, tilt Hone Body, and remove
Pinion.
WARNING
Failure to tighten all fittings could result in personal
injury or damage to Honing Tool and Equipment.
6. Using Hone Body as a
lever, tighten Drive and
Feed Assembly by turning
Hone Body clockwise to
ensure all fittings are tight.
1
ASSEMBLY
7. Install Stone Holders and Guides on Master Holders.
8. Install Master Holders on Hone Body.
9. While holding Master Holders in place in Hone Body,
reinsert Pinion.
10. Pull Release Ring back and engage Universal Ball with
Pinion Socket.
11. Slide Universal Cover over Input Yoke Adapter.
DISASSEMBLY
1. Remove Honing Tool from Machine.
2. Remove Hone Head Module by removing four (4)
Socket Head Capscrews.
WARNING
Safety Glasses MUST be worn when removing Disassembly
Rings. Use care when removing Rings, to prevent personal injury or damage to Honing Tool and Equipment.
3. Use a Center Punch (or Chisel) to
break Disassembly Rings at notch.
4. Remove Disassembly Rings by
driving out with a Flat Punch (or
Chisel). Discard old rings.
5. Unscrew Adapters from Drive and Feed Extension.
6. Inspect for signs of wear or damage of parts; replace as
necessary.
2
INSTRUCTIONS
For H70/HY70 Series Stone Holders & Guides
The following instructions cover installation of Sunnen’s
H70 and HY70 Series Stone Holders and Guides. H70 and
HY70 Series Stone Sets fit all Master Holders for MPS-H70
and MPS-H85 Hone Head Modules.
GENERAL
NOTE: For honing bores with no
interruptions use H70 Series Stone Set,
which includes two Guides. For honing
keyway slotted holes use HY70 Series
Stone Set, which includes four Guides.
Stone Holders and Guides can be changed WITHOUT
removing Stone and Guide Master Holders from Hone Head
Module; refer to Stone Holders & Guides Replacement.
1. Remove Stone Holders and Guides from Master Holders.
Insert Swaging Tool into slots between
Stone Holder and Master Holder; rotate
tool one half (1/2) turn in slot on holder
(this will separate Stone Holder from
Master Holder); then pry Stone Holder
from Master Holder.
Repeat for other Stone Holder and Guides.
Discard old Stone Holders and Guides. Old Stone Holders
and Guides CANNOT be remounted.
Inspect Master Holders for signs of excessive wear or
damage; replace if necessary (see Master Holder Removal).
2. Install Stone Holders and Guides
on Master Holders:
CAUTION
Stone Holders and Guides MUST be
firmly seated on Master Holders to prevent them from breaking loose during
honing operation and damaging workpiece or Honing Tool.
Wipe Master Holders’ mounting surfaces clean.
Insert hollow lugs on Stone Holder in corresponding holes in
Master Holder. While holding Stone Holder firmly in place
on Master Holder, insert Swaging Tool in hollow lugs and
rotate tool one half (1/2) turn. (This process expands hollow
lugs in Stone Holder, locking Stone Holder securely into
Master Holder.)
Repeat operation for installing other Stone Holder and
Guides on remaining Master Holders.
3
STONE HOLDER
& GUIDES
REPLACEMENT
MASTER
HOLDERS
REMOVAL
NOTE:
Guides MUST be
mounted as shown.
1. Pull back Release Ring and
tilt Hone Body:
Pull Pinion all way out of Hone
Body. Inspect Pinion for signs
of wear and freedom of movement; replace if necessary.
Remove Stone and Guide Master Holders from Hone Body.
2. Remove Stone Holders and Guides from Master Holders.
3. Inspect Master Holders and Pinion for signs of excessive
wear or damage, replace if necessary.
4. Install Stone Holders and Guides on Master Holders.
CAUTION
Stone Holders and Guides MUST be firmly seated on Master
Holders to prevent them from breaking loose during honing
operation and damaging workpiece or Honing Tool.
5. Insert Master Holders as far
as they will go into their proper
holes, marked with an “X” in
Hone Body.
6. While holding Master
Holders in place in Hone Body,
reinsert Pinion.
7. Pull Release Ring back and
engage Universal Ball with
Pinion Socket.
4
INSTRUCTIONS
For Sunnen D6 & D8 Honing Stones
INTERMEDIATE
ADAPTER
STONE ASSEMBLY
RETAINING LUG
SHOE
MANDREL
Retract wedge. Install stone assembly in stone slot with thick
end toward front (toward operator), allowing retaining lug on
front end to enter first and extend into front tubular pilot of
mandrel. Stone assembly should enter mandrel stone slot freely.
Lightly press stone assembly down against wedge. When
properly installed, stone surface should be parallel to
mandrel shoe surface.
NOTE: A new stone may not allow a minimum diameter part
to slide onto mandrel. In this case, dress off edges of stone
with LBN-700 dressing stone, until part will go on mandrel.
CAUTION
Always remove stone from mandrel while mandrel is still
assembled in adapter.
Advance wedge until rear of stone assembly lifts out of
mandrel slot, approximately 1/16 in. (0,7 mm).
CAUTION
Do not advance wedge to point where it binds retaining lug on
stone holder. Retract wedge slightly and remove stone
assembly by sliding toward rear to disengage retaining lug on
front of stone holder.
5
INSERT
STONE
INSTRUCTIONS
For Sunnen RYY & SYY Honing Stones
GENERAL
Observe the following Hints and Precautions to obtain
optimum life and performamce from your Honing Stone.
WARNING
Stone must be trued to within .010 in. (0,25 mm) of (piston
pin) bore diameter to be honed. If stones are not trued in,
mandrel may lock up in oil groove of piston pin bore,
causing personal injury, and/or damage to part, mandrel
or stone.
COOLANT
For best cutting action and longest stone life, use ONLY
Sunnen Industrial Honing Oil (MB-30 or MAN-863). DO
NOT dilute or “cut” these oils with other fluids. Avoid
accidental dilution with solvents or cleaning fluids.
PRESSURE
Start with a light cutting pressure. Ease pedal down gently to
start honing. If cutting action slows after pedal is all way down,
increase pressure until cutting action increases. Always use
lowest setting that gives good cutting action, with respect to
bore diameter, condition of bore, material to be honed, and
stones used. DO NOT allow stones to glaze.
SPINDLE
SPEEDS
For best cutting action, select spindle speed that gives best
cutting action, with respect to bore diameter, condition of
bore, material to be honed, and stones used. Refer to Spindle
Speed Chart included with your machine’s operating instructions, or posted on your machine.
TRUING
These Stones have been chamfered to fit a wide range of hole
sizes, but may have a small amount of interference with Truing
Sleeve. Truing MUST be done with a Truing Sleeve that is
within .010 in. (0,25 mm) of (piston pin) bore diameter to be
honed. If Truing Sleeve will not fit over stones, remove high
points by saturating stone with honing oil and rubbing away
points of interference with a Sunnen LBN-700 Abrasive
Dressing Stick. True as follows:
Ensure Motor is turned OFF. Slide Truing Sleeve on mandrel,
depress foot pedal & advance Stone until it contacts Sleeve.
Advance Stone another .001 to .002 in. (0,03 to 0,05 mm),
release foot pedal, turn Motor ON, and begin truing without
lubricant. Use Truing Sleeve to indicate “high” spots; then
turn Motor OFF and remove Truing Sleeve.
Use Sunnen LBN-700 Abrasive Dressing Stick to remove
those “high” spots, until approximately l/2 of width of each
Stone is trued into (piston pin’s) bore diameter.
DRESSING
Dress a glazed stone by rubbing with a Sunnen LBN-700
Abrasive Dressing Stick.
6
INSTRUCTIONS
For Sunnen H50 Series Stone Set
Sunnen H50 Series Stone Sets consist of one (1) pair of Stone
Assemblies. Stone Assemblies may be changed WITHOUT
removing Master Holders from Hone Head Module.
GENERAL
Remove Stone Assemblies from Master Holders as follows:
1. Insert SwagingTool into slots between Stone Assembly
and Master Holder; rotate tool one half (1/2) turn to separate
Stone Assembly from Master Holder; then pry Assembly
from Holder.
2. Repeat for remaining Stone Assembly.
3. Discard old Stone Assemblies. Old Stone Assemblies
CANNOT be remounted.
4. Inspect Master Holders for signs of excessive wear or
damage; replace as required.
REMOVAL
Install Stone Assemblies on Master Holders as follows:
1. Wipe Master Holders’ mounting surfaces clean.
2. Insert hollow lugs of Stone Assembly into corresponding
holes in Master Holder. Assemblies MUST be firmly seated
on Master Holders to prevent them from breaking loose
during honing and damaging workpiece or Honing Tool.
3. While holding Stone Assembly firmly in place on Master
Holder, insert Swaging Tool in hollow lugs and rotate tool
one half (1/2) turn to expand lugs and lock Assembly securely
on Holder.
4. Repeat operation for installing remaining Stone
Assembly on remaining Holder.
INSTALLATION
7
INSTRUCTIONS
For Sunnen H70 Series Stone Set
GENERAL
Sunnen H70 Series Stone Set consists of one (1) pair of
Stone Assemblies and one (1) pair of Guides. Stone
Assemblies and Guides may be changed WITHOUT
removing Master Holders from Hone Head Module.
REMOVAL
Remove Stone Assemblies and Guides from Master Holders
as follows:
1. Insert Swaging Tool into slots between Stone Assembly
and Master Holder; rotate tool one half (1/2) turn to separate
Stone Assembly from Master Holder; then pry Assembly
from Holder.
2. Repeat for remaining Stone Assembly and Guides.
3. Discard old Stone Assemblies and Guides. Old Stone
Assemblies and Guides CANNOT be remounted.
4. Inspect Master Holders for signs of excessive wear or
damage; replace as required.
INSTALLATION
Install Stone Assemblies and Guides on Master Holders as
follows:
1. Wipe Master Holders’ mounting surfaces clean.
2. Insert hollow lugs of Stone Assembly into corresponding
holes in Master Holder. Assemblies MUST be firmly seated
on Master Holders to prevent them from breaking loose
during honing and damaging workpiece or Honing Tool.
CAUTION
Guides MUST be mounted as shown.
3. While holding Stone Assembly firmly in place on Master
Holder, insert Swaging Tool in hollow lugs and rotate tool
one half (1/2) turn to expand lugs and lock Assembly
securely on Holder.
4. Repeat operation for installing remaining Stone Assembly
and Guides on remaining Holders.
8
INSTRUCTIONS
For Sunnen RY Honing Stones
45° ANGLE
LUGS WITH 30° ANGLE –
FILE OFF TO 45° ANGLE IF
NECESSARY TO OBTAIN
MINIMUM DIAMETERS
Three lugs have been added to RY18 Stone Holders and
RF-D Shoes to give them greater stability at large end of
diameter range. When using these stones and shoes in early
model 10RY-1800 and 10RY-2100 Mandrels in bores at
lower end of their diameter range, it will be necessary to file
off these lugs to reach minimum diameters. We suggest that
you do not remove lugs unless you find it necessary to reach
minimum diameters.
9
DESIGN
CHANGE
INSTRUCTIONS
For Sunnen Hydraulic Brake Cylinder Honing
INTRODUCTION
Start honing with light cutting pressure in smallest
diameter area of hole. Find tight spot and hone until it is
approximately same diameter as rest of hole. Then stroke
full length of hole.
NOTE: These stones are spring loaded and will wear rapidly
if cutting pressure is heavy enough to collapse spring.
SIZING
To remove stock rapidly, stone must be kept wet with a
continuious flow of Sunnen Honing Oil.
If lubricant is flowed on, use SC-7, HB-7, XSC-7 or XHB-7
Stone to remove deep scratches and true up bore. If lubricant
is brushed on, use SC-S, HB-5, XSC-5 or XHB-5.
FINISHING
If lubricant is flowed on, use SC-13, HB-13, XSC-13 or
XHB-13 Stone. If lubricant is brushed on, use SC-7, HB 7,
XSC-7 or XHB-7 Stone as follows:
Remove excess lubricant from cylinder and stone.
Place work on mandrel and hone with light cutting pressure,
allowing stone to “load” in order to produce a fine finish.
CLEANING
CAUTION
Cylinders must be thoroughly cleaned with a solvent after
honing, to remove all traces of grease or oil.
10
INSTRUCTIONS
For Resizing High-Silicon Aluminum Alloy Engine
Blocks
Such as used in: Chevrolet Vega 2300, Porche & Mercedes Benz
One of the most significant features of these aluminum
die-cast engine blocks is that they do not require steel or
cast iron liners in cylinder bores. Pure particles of silicon,
averaging about .001 in. (0,03 mm) in diameter, are dispersed
in aluminum alloy throughout engine block. Because silicon
is very hard, there will be very little wear in cylinder bores.
In fact, as far as pistons and rings are concerned, cylinder
wall is a silicon wall, and aluminum’s function is merely to
HOLD silicon particles.
If cylinder bores become excessively scored or worn, they
can be honed to accept oversize pistons. However, usual
sizing and finishing operation leaves a cylinder wall of
silicon and aluminum; silicon particles do not protrude from
aluminum. To achieve proper surface for compatibility of
rings and pistons, cylinders should be prepared in such a
manner that silicon particles protrude from aluminum, so
pistons and rings contact only silicon. Therefore, a special
conditioning operation is needed to remove aluminum from
between silicon particles. Refer to appropriate machine
section under using a Sunnen Portable Cylinder Hone or
under using a Sunnen CK/CV Vertical Honing Machine.
When reconditioning using a Sunnen AN-110, AN-111 or
AN-112 Portable Cylinder Hone following items are required:
Electric Drill: 5/8 in, 350 RPM
Quick-Coupler: AN-80
Honing Stand: UN-60
Stone Sets: MM33-J63, MM33-J85, & MM33-C05
Felt Set: MM33-F05
Silicon Compound: AN-30
Storage Box: AN-35
Dial Bore Gage: Model GA-2125
Honing Oil: MB-30
NOTE: Figures for Stock Removal Rates, Stone Wear, and
Surface Finishes are general information only, and are all
approximate.
1. To avoid hitting main bearing webs and damaging
stones, place a soft steel or aluminum washer in bottom of
each cylinder before honing.
2. Use a continuous flow of Sunnen Honing Oil while honing
cylinders. DO NOT use honing oil on final conditioning
operation.
11
INTRODUCTION
RECONDITIONING
HINTS
PORTABLE
CYLINDER
HONE
1/16 in. (1,5 mm)
CHAMFER 45°
BORE
2 in. (50 mm)
REMOVE
1 in. (25 mm)
ABRASIVE
CYLINDER
I.D.
STONEHOLDER
3/16 in. (4,5 mm)
ROUGHING
FINISHING
POLISHING
CONDITIONING
3. Hone to within .003 in. (0,08 mm) of finish diameter
using an MM33-J63 Stone Set.
Remove 1 in. (25 mm) from top of stone as illustrated.
Cut through abrasive with an old hacksaw blade and break
off unwanted section of stone. Remove abrasive only; DO
NOT cut into stoneholder.
Stock Removal Rate: .0035 in/min. (0,09 mm/min.)
Stone Wear/Stock Removal Ratio: 1/1.
Surface Finish: 25 - 30 Ra µin. (0,6 - 0,8 Ra µm)
NOTE: Figures for Stock Removal Rate, Stone Wear, and
Surface Finish are all approximate.
4. Hone to within .001 in. (0,03 mm) of finish diameter,
using an MM33-J85 Stone Set.
Remove 1 in. (25 mm) of top of stone, as illustrated.
Stock Removal Rate: .002 in/min. (0,05 mm/min.)
Stone Wear/Stock Removal Ratio: 2/1.
Surface Finish: 15 - 20 Ra µin. (0,4 - 0,5 Ra µm)
5. Wipe cylinder clean and hone to finish diameter, using
an MM33-C05 Stone Set. Tighten Feed Pinion, as required.
Remove 1 in. (25 mm) from top of stone, as illustrated.
Stock Removal Rate: .0007 in/min. (0,02 mm/min.)
Stone Wear/Stock Removal Ratio: 2/1
Surface Finish: 4 - 6 Ra µin. (0,1 - 0,2 Ra µm)
6. Do not use a continuous flow of Honing Oil during this
operation. Saturate an MM33-F05 Felt Set with Honing Oil.
Wipe Cylinder clean.
Thoroughly mix Silicon Compound; then coat Felt Set and
entire polished surface of cylinder wall with a heavy coating
of compound.
IMPORTANT
To avoid contamination keep lid tightly closed on Compound;
use only clean brushes when applying Compound; and DO
NOT reuse Compound.
Tighten Feed Pinion, finger tight.
12
Turn ON power and hone cylinder for 1-1/2 minutes. Use a
steady, even stroking motion; overstroke end of cylinder by
1/8 in. (3 mm).
NOTE: Long overstroking will tend to cause ends of Felts to
wear faster, resulting in an uneven conditioning. A continuous
flow of honing oil may wash away the Silicon Compound.
Periodically tighten Feed Pinion.
Cylinder surface will have a dull matte finish, approximately
12-18 µin. (0,3-0,5 µm), with no significant stock removal.
Repeat for each cylinder.
NOTE: As Felt Set becomes worn, replace to avoid scoring
cylinder with stone holders.
7. Carefully wipe cylinders clean.
NOTE: To avoid contamination: Store Felt Set(s) in AN-35
Storage Box.
WARNING
Oil-saturated “Felt Sets” contain mineral oil, which is
considered a Hazardous Waste. Dispose of according to
applicable local, state, and federal regulations.
When reconditioning using a Sunnen CK-10 or CV-616
Vertical Honing Machine, the following items are required:
Hone Head: CK-3000
Master Holder Set: CK-3035A for stone sets
Felt Holder Set: CK-3130A for felt set
Stone Sets: C30-J54, C30-J84, & C30-C03-81
Felt Set: C30-F85
Silicon Compound: AN-30
Storage Box: AN-35
Dial Bore Gage: Model GA-2125
Honing Oil: MB-30
NOTE: Using MB-30 Honing Oil reduces possibility of damage
to cylinders due to stone loading. If you’re presently using
CK-50 Honing Oil, use C30-A53 Stones for roughing operation.
1. To avoid hitting main bearing webs and damaging
stones, place a soft steel or aluminum washer in bottom of
each cylinder before honing.
2. The following settings are for a Block with a standard
cylinder bore of 3.501 in. in Dia. by 5.875 in. in length
(88,9 x 149,2 mm). Adjust setting as required for particular
engine being honed.
Stroke Scale:2 3/4 in. (70 mm)
Stroke Length Setting: 6 1/8 in. (158 mm)
Top Overstroke: 11/16 in. (17 mm)
RPM: 155
SPM: 61
13
CK/CV
VERTICAL
HONING
MACHINE
ROUGHING
NOTE: Settings for Feed Dial, Stock Removal Rate, and
Surface Finish are all approximate.
3. Hone to within
.003 in. (0,08 mm) of
REMOVE
finish diameter, using
3/4 in. (19 mm)
ABRASIVE
a C30-J54 Stone Set.
MASTER
STONEHOLDER
TOP
REMOVE
OVERHANG
BRONZE
GUIDE SHOE
FINISHING
POLISHING
NOTE: When using
CK-50 Honing Oil, use
C30-A53 Stones for
roughing operation.
Install Stone Sets on
Master Holders and
remove 3/4 in. (19 mm)
from top of stone as
illustrated. Remove
abrasive only; DO NOT
cut through master
holder. Remove
Alignment Guides.
Alter Main Guide as
illustrated.
Set Feed Dial at Number 3.
Advance Feed Dial 1 number per .001 in. (0,03 mm) of
stock removed.
Stock Removal Rate is .0029 in/minute (0,07 mm/min.).
4. Hone to within .0005 in. (0,01 mm) of finish diameter,
using a C30-J84 Stone Set.
Install Stone Sets on Master Holders and remove 3/4 in.
(19 mm) from top of stone as illustrated. Cut through abrasive
with an old hacksaw blade and break off unwanted section
of stone.
Remove abrasive only; DO NOT cut through master holder.
Remove Alignment Guides. Alter Main Guide as illustrated.
Set Feed Dial at Number 2. Advance Feed Dial 1 number per
.001 in. (0,03 mm) of stock removed. Stock Removal Rate is
.002 in/minute (0,05 mm/min.). Surface Finish is 10-13 Ra µin.
(0,2-0,3 Ra µm).
5. Wipe cylinder clean and hone to finish diameter, using a
C30-C03-81 Stone Set. Install Stone Sets on Master Holders
and remove 3/4 in. (19 mm) from top of stone as illustrated.
Remove abrasive only; DO NOT cut through master holder.
Remove Alignment Guides.
Alter Main Guide as illustrated.
Set Feed Dial at Number 1.
14
Advance Feed Dial very slowly until Load Meter indicates
30%, then hold Feed Wheel while setting Feed Dial to “3”.
Machine will automatically shut off after approximately
1 minute and 45 seconds of honing per cylinder. Hone
longer to reach finish diameter, as required.
Stock Removal Rate: .0005 - .0007 in/min.
(0,01 - 0,02 mm/min.).
Surface Finish: 2 - 3 Ra µin. (0,05 - 0,08 Ra µm).
6. Do not use a continuous flow of Oil during Conditioning
Operation.
Wipe Cylinder clean to prevent dilution of Silicon Compound.
Install C30-F85 Felt Set on CK-3130A Felt Holders and
then install on Master Holders.
Saturate C30-F85 Felt Set with Honing Oil.
Thoroughly mix Silicon Compound; then coat Felt Set and
entire polished surface of cylinder wall with a heavy
coating of compound.
IMPORTANT
To avoid contamination keep lid tightly closed on Compound;
use only clean brushes when applying Compound; and DO
NOT reuse Compound.
Turn OFF Honing Oil Flow Control Valve.
Set Feed Dial at Number 1.
Advance Feed Dial very slowly until Load Meter indicates
30%; then hold Feed Wheel while setting Feed Dial to “10”.
Machine will automatically shut off after approximately
2 minutes of honing per cylinder. Cylinder surface will have
a dull matte finish.
Repeat for each cylinder.
NOTE: As Felt Set becomes worn, replace to avoid scoring
cylinder with metal stone holders.
7. Carefully wipe cylinders clean.
NOTE: When not in use, store Felt Set(s) in AN-35 Storage
Box to avoid contamination.
WARNING
Oil-saturated “Felt Sets” contain mineral oil, which is
considered a Hazardous Waste. Dispose of according to
applicable local, state, and federal regulations.
15
CONDITIONING
NOTES
16
NOTES
17
SAFETY INSTRUCTIONS
READ FIRST
These tools and stone sets, like any equipment, may be
dangerous if used improperly. Please read all warnings and
instructions before attempting to use these tools and stone sets.
DO NOT remove or defeat any safety device.
Always wear eye protection when operating these tools.
DO NOT attempt any repair or maintenance procedure beyond
those described in this booklet. Contact your Sunnen Field
Service Engineer for repairs not covered.
Indicates CE version ONLY.
SUNNEN PRODUCTS COMPANY
7910 Manchester Ave., St. Louis, MO 63143 U.S.A.
Phone: 314-781-2100
Fax: 314-781-2268
U.S.A. Toll-Free Sales and Service –
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SUNNEN PRODUCTS LIMITED
No. 1 Centro, Maxted Road
Hemel Hempstead, Herts HP2 7EF ENGLAND
Phone: ++ 44 1442 39 39 39
Fax: ++ 44 1442 39 12 12
SUNNEN AG
Fabrikstrasse 1
8586 Ennetaach-Erlen, Switzerland
Phone: ++ 41 71 648 16 16
Fax: ++ 41 71 648 31 31
SHANGHAI SUNNEN MECHANICAL CO., LTD.
889 Kang Qiao East Road, PuDong
Shanghai 201319, P.R. China
Phone: 86 21 5 813 3322
Fax: 86 21 5 813 2299
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Viale Stelvio 12/15
20021 Ospiate di Bollate (MI) Italy
Phone: 39 02 383 417 44
Fax: 39 02 383 417 50
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