Sharp R-4A54 Service manual

Reflector Support
Tube and Reflector Hanger
Coupling
Burner Tube
Tube Clamp
Package
Burner
Reflector End Cap
Reflector
Tube
Turbulator
(With Select Models)
Vent Adapter
U-Clips
SECTION 6: HEATER INSTALLATION
FIGURE 15: Linear Heater Assembly Overview
15
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
FIGURE 16: Linear Heater Layout Overview
b
c
LEGEND
g
Burner
Reflector
d
f
10' (3 m) Tube Length
Tube
Tube/Reflector
Hanger
b
c
g
Coupling Assembly
d
e
Vent Adapter
f
a = 14" (36 cm)
reflector width (not shown)
20' (6.1 m) Tube Length
b = 2" (5 cm)
end cap to burner
b
c = 2" (5 cm)
end cap to hanger
d = 7' 6" (2.3 m)
distance first hanger
e = 10' (3 m)
distance between hangers
g
c
d
e
e
f
30' (9.1 m) Tube Length
f = 12.5" (32 cm)
burner height
g = 11" (28 cm)
burner length
g
b
c
d
e
e
e
f
40' (12.2 m) Tube Length
g
b
c
d
f
50' (15.2 m) Tube Length
16
e
e
e
e
SECTION 6: HEATER INSTALLATION
FIGURE 17: Linear Heater Layout Overview (Continued)
b
c
g
d
e
e
e
e
e
e
e
e
e
e
e
e
e
e
e
e
e
f
60' (18.3 m) Tube Length
g
b
c
d
f
70' (21. 3 m) Tube Length
g
b
c
d
e
f
80' (24.4 m) Tube Length
Step 6.1 Burner Tube Installation
NOTE:
Tubing requires a downward
slope of 1/2" (13 mm)
per 20' (6 m) away
from burner.
Offset mounting
hole must be
to the top.
S-Hook
Hanger
Burner Tube
Weld seam
must be to the
bottom of the tube.
7' 6" ± 1'
(229 cm ± 25 cm)
Description
Burner Tube
S-Hook
Tube/Reflector Hanger
Part Number
03051XXX
91907302
03090100
17
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
Step 6.2 Tube Clamp Package Installation
Bolt
Tube Clamp
Flat
Washer
Nut
(Torque 120 in/lb
13.56 Nm)
Description
Tube Clamp Package
Tube Clamp
Bolt
Flat Washer
Nut
Part Number
01318901
01396801
97113940
95211600
92113900
Step 6.3 Coupling and Tube Assembly
coupling
A Close
with tab.
slide bar/coupling lock
B Start
onto coupling.
Tab
Slide Bar/Coupling Lock
Wide End
Coupling
Open
3" (8 cm) to
4" (10 cm)
Closed
C Insert tubes into coupling.
D Tighten coupling to join tubes.
Slide Bar/Coupling Lock
Coupling
Orient coupling so that
the impact block is in the
2:00 or 10:00 o’clock
positions.
Tube
Tube
18
Tube
Description
Coupling
Slide Bar/Coupling Lock
Tube
Part Number
01329600
01329700
91409XXX
SECTION 6: HEATER INSTALLATION
Step 6.3.1 Coupling and Tube Assembly (Continued)
Tighten slide bar as shown below.
Drive slide bar until tight.
End of slide bar should be
within tolerance listed below.
± 2" (5 cm)
Correct slide bar
dimensions
Incorrect slide bar
position
• Repeat Step 6.3 A - D until all tubes are assembled. See Page 19, Step 6.3.2.
Step 6.3.2 Coupling and Tube Assembly (Continued)
Model
BH-40
BH-60
BH-80
BH-100
BH-115
BH-125
BH-140
BH-150
BH-175
BH-200
7' 6" ± 1'
(2.3 m ± .25 m)
Tube Length
Minimum
10' (3 m)
20' (6 m)
20' (6 m)
30' (9 m)
30' (9 m)
40' (12 m)
40' (12 m)
50' (15 m)
50' (15 m)
60' (18 m)
10' ± 1'
(3 m ± .25 m)
Total Overall
Tube Length
19
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
Step 6.4 Turbulator Installation
Turbulator must be installed in the last
standard section of tube. Turbulator is
not required on the BH-125/150/175/200.
Twis t
Turbulator
Section
Turbulator
Adapter
Tab
Turbulator section 2.5'
(76.2 cm) (stainless) used in
BH-40 heaters must be in the
section of turbulator nearest
to the burner.
Description
Turbulator Adapter 2.5' (76.2 cm)
Turbulator Section 2' (61 cm)
Turbulator Section 2.5' (76.2 cm)(Stainless)
Tube
20
Turbulator Installation
Model
Tube Section
BH-40
1st 10' (3 m) Section
BH-60
2nd 10' (3 m) Section
BH-80
2nd 10' (3 m) Section
BH-100
3rd 10' (3 m) Section
BH-115
3rd 10' (3 m) Section
BH-125
N/A
BH-140
4th 10' (3 m) Section
BH-150
N/A
BH-175
N/A
BH-200
N/A
Pull String
Fold tab around outside
of tube nearest to the vent to
hold turbulator in place.
Part Number
03051503
03051504
03051505
91409XXX
SECTION 6: HEATER INSTALLATION
Step 6.5 Reflector Installation
WARNING
Fire Hazard
Support reflector with reflector hanger
and support strap.
Reflector must not touch tube.
Failure to follow these instructions can result
in death, injury or property damage.
NOTE: All tube surfaces must be covered
by a reflector, except for a U-tube.
Hanger
Burner Tube
Reflector
Description
Tube/Reflector Hanger
Burner Tube
Reflector
Part Number
03090100
03051XXX
02750303
21
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
Step 6.5.1 Reflector, U-Clip and Reflector Support Installation
The pictorial drawings of the heater construction in
and reflector supports are used. The positioning of
Section 6 are schematic only and provide a general reflector supports and U-clips depend on the
guideline of where hangers, reflector supports and
individual installation. The following rules must be
U-clips are to be installed.
observed.
To ensure proper expansion and contraction
movement of the reflectors, a combination of U-clips
1. The first reflector after the burner must be affixed in
the middle of the reflector with a reflector support and
tight screws.
Tight
Sheet Metal
Screw
Wire Form
Reflector
End Cap
First Reflector
Reflector Support
Strap
U-clips
Overlap must be a
minimum of 6" (16 cm).
2B
Slip Overlap
6"
(16 cm)
2. The overlap at the first and second reflector is a slip overlap.
Thereafter, every third reflector joint is a slip overlap. A slip
overlap is achieved by either:
a.) both reflectors lay inside a hanger.
(No reflector support needed.)
b.) using a reflector support with
loose screws at the reflector
overlap.
Loose screws
loosened 1/16"
(.16 cm) to allow
slippage.
2A
Slip Overlap
3A
Non-Slip Overlap
3. The remaining reflector overlaps require a non-slip
overlap connection. To affix the reflectors together in
a non-slip overlap either:
a.) use reflector support and tight screws.
b.) if both reflectors lay inside a hanger, u-clips or
sheet metal screws may be used.
This section of three reflectors joined together must
be affixed to the tube with at least one reflector support
with tight screws.
Description
Reflector Support Package
Wire Form
Reflector Support Strap
Screw #8 x 3/4"
U-Clip Package
Reflector End Cap
22
Part Number
03050010
91908004
03050000
94320812
91107720
027508XX
Reflector
Reflector
Support
Reflector
Tight
Screws
3B
Non-Slip Overlap
U-clip
(2 Clips per
Non-slip Overlap
Inside a Hanger)
SECTION 6: HEATER INSTALLATION
Step 6.6 Burner Installation
Extra chain min.
12" (30 cm)
S-hook
Burner Tube
Burner
Description
Bolt
Burner
Lock Washer
Gasket
Gasket
Part Number
94273914
071XXXXX
96411600
02568200
Lock
Washer
Bolt
(Torque 120 in/lb
13.56 Nm)
23
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
SECTION 7: OPTIONAL HEATER ACCESSORIES
WARNING
Cut/Pinch Hazard
Wear protective gear during installation,
operation and service.
Edges are sharp.
Failure to follow these instructions can result
in injury.
7.1 U-Tube Configuration
Heaters (except BH-40) are approved for optional
U-tube configurations.
The U-tube may be installed in either a standard
horizontal position, a 45° position or in an opposite
45° position as shown on Page 6, Figure 7 through
Page 7, Figure 9. When using a U-tube configuration,
the following additional rules must be adhered to:
• A minimum of 10' (3 m) on BH-60/80 and a
minimum of 15' (4.5 m) on BH-100/115/125/140/
150/175/200 is required between the burner and
the U-tube.
• The correct turbulator (See Page 20, Step 6.4)
must be installed in the last standard section of
the tube.
• The burner must never be operated in a tilted
position.
• The heater must be properly supported at all
locations. See Page 26, Figure 19.
24
SECTION 7: OPTIONAL HEATER ACCESSORIES
FIGURE 18: U-Tube Heater Assembly Overview
U-tube
Support Bracket
Reflector
Support
Burner
Vent Adapter
Turbulator
(With Select
Models)
Tube Clamp
Package
Reflector
Tube
Burner
Tube
U-tube, Standard
Couplings
1
U-clips
2
U-tube,
45°
1
1
Reflector
End Caps
U-bolt
1 4"Tight
(10 cm) u-bolt,
2
2
Loose U-bolt
4" (10 cm) u-bolt,
secured to burner tube
secured to bracket with
with 1/4" (.6 cm)
1/4" (.6 cm) lockwashers
lockwashers and
and 1/4" (.6 cm)-20 hex
1/4"(.6 cm) -20 hex nuts. nuts on top and bottom to
allow for tube expansion
and contraction.
U-tube,
Opposite 45°
U-tube
18" (46 cm)
Center to Center
U-bolt
Nut
Lock Washer
Lock Washer
Nut
2
25
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
FIGURE 19: U-Tube Heater Layout Overview
LEGEND
g
b
c
e
Burner
Reflector
h
Tube 10' (3.0 m)
20' (6.1 m) Tube Length*
Tube 5' (1.5 m)**
Tube/Reflector
Hanger
g
Coupling
Assembly
b
c
d
f
U-tube
Vent Adapter
(Not Shown)
h
30' (9.1 m) Tube Length**
a = 14" (36 cm)
Reflector Width (Not Shown)
b = 2" (5 cm)
End Cap to Burner
g
c = 2" (5 cm)
End Cap to Hanger
b
c
d
e
d = 7' 6" (2.3 m)
Distance First Hanger
e = 10' (3.0 m)
Distance Between Hangers
h
40' (12.2 m) Tube Length
f = 5' (1.5 m)
Distance Between Last Full Tube
Hanger and Half Tube Hanger
g = 12.5" (32 cm) Burner Length
h = 11" (28 cm) Burner Height
g
b
c
d
e
* Requires the last reflector
before the u-tube to be cut in
half for use on both sides.
** Requires the last tube before
the u-tube to be cut in half for
use on both sides.
26
h
50' (15.2 m) Tube Length* **
f
SECTION 7: OPTIONAL HEATER ACCESSORIES
FIGURE 20: U-Tube Layout Overview (Continued)
b
c
g
d
e
e
h
60' (18.3 m) Tube Length
b
c
g
d
e
e
f
h
70' (21.3 m) Tube Length**
b
c
g
d
e
e
e
h
80' (24.4 m) Tube Length
7.2 Elbow Package Configuration
Step 7.2.1 Elbow Installation
Tube
Coupling
Description
Elbow Package
90° Elbow
Coupling
Reflector End Cap
Reflector Joint Piece
U-Clip Package
Part Number
02718702
01335801
01312700
02750800
02750900
91107720
90° Elbow
Minimum Distance Required
Between Burner and Elbow
Minimum
Model
Distance
BH-40
10' (3 m)
BH-60
10' (3 m)
BH-80
10' (3 m)
BH-100
15' (4.5 m)
BH-115
15' (4.5 m)
BH-125
15' (4.5 m)
BH-140
15' (4.5 m)
BH-150
15' (4.5 m)
BH-175
15' (4.5 m)
BH-200
15' (4.5 m)
27
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
Step 7.2.2 Elbow Installation
Tube
Coupling
Step 7.2.3 Reflector Joint Installation
Reflector
Reflector
Joint
Flatten Edge
Scribe
Contour
1" (2.5 cm)
Maximum
Step 7.2.4 Reflector Joint Installation
Cut away contour
with tin snips.
Punch/drill six 3/32" (2 mm) holes.
28
SECTION 7: OPTIONAL HEATER ACCESSORIES
Step 7.2.5 Reflector Joint Detail
Install reflector
end cap.
Attach reflector joint
with six #8 sheet
metal screws.
FIGURE 21: Reflector Joint Detail
Reflector
Reflector
Joint
29
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
7.3 Reflector Side Extension
Step 7.3.1 Bracket Installation
Tube
Reflector
Tube and Reflector Hanger
Reflector Support
Reflector Side
Extension Bracket
(2 per Reflector)
Use additional supports
in high air movement
applications.
Description
Reflector Side Extension Package
Reflector Side Extension
Retainer Clips
Sheet Metal Screws
Part Number
02712700
01368000
02751200
94118106
Order Separately
Reflector Side Extension Bracket
01329910
Step 7.3.2 Side Reflector Installation
#8 x 3/8 (3.9 x 9.5 mm) Sheet Metal Screw
Cut relief notches for
supports and hangers.
Retainer Clip
(2 per Side)
Reflector Side Extension
30
SECTION 7: OPTIONAL HEATER ACCESSORIES
7.4 Lower Clearance Shield Installation
Step 7.4.1 Shield Support Strap Assembly
Reflector
17"
(43 cm)
12"
(30 cm)
Align Pilot Holes
Lower Clearance Shield
Locknuts
Washers
Description
Lower Clearance Shield Package
Shield Support Strap
Lower Clearance Shield 8' (2.4 m)
Locknut #8
Flat Washer #8
Screw #8 x 3/8''
Screws
Part Number
01397501
01397500
02793000
92311400
95310800
93511406
7.5 Two-Foot Decorative Grille Installation
Step 7.5.1 Grille Installation
Tube and Reflector
Hanger
Reflector
Tube
2' x 4' (.6 m x 1.2 m) Aluminum Grille
Suspended Ceiling Frame
Description
Aluminum Grille 2' x 4' (61 x 122 cm)
Part Number
91407000
31
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
Step 7.5.2 Frame Shield Installation
Shield
Description
Deco Grille Shield
Part Number
01365900
Step 7.5.3 Reflector Side Extension Installation for Decorative Grilles
NOTE: If the decorative grille system is to
be installed in an area with considerable
air movement, it is recommended that one
#8 x 3/8" sheet metal screw be installed per
reflector extension to prevent it
from blowing over.
Cut relief notches for tube
and reflector hangers.
Insert screw
here.
A
Reflector Side
Extension
Distance "A"
Minimum
Maximum
2" (4 cm)
6" (15 cm)
6" (15 cm)
10" (26 cm)
10" (26 cm)
14" (37 cm)
32
Extension
Part No.
Width
01370408
8" (20 cm)
01370412
12" (30 cm)
01370416
16" (40 cm)
Description
Reflector Side Extension
Part Number
01370412
SECTION 7: OPTIONAL HEATER ACCESSORIES
7.6 Protective Grille Installation
Step 7.6.1 Silicone Cap Installation
Silicone Cap
Description
Grille Section
Grille End Cap
Silicone Cap
Grille
Finger
Part Number
08050001
08050002
91915951-6P
Step 7.6.2 Grille End Cap Installation
B
A
Grille
Grille End Cap
C
D
Bend up 90°.
Pull outward.
Step 7.6.3 Grille Installation
Reflector
40"
(101 cm)
Grille
Final Grille
Section
Grille
End Cap
33
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
SECTION 8: VENTING
WARNING
combustible wall must have an approved thimble
to conform with the above listed codes.
Vent pipe must be sloped downward away from the
heater 1/2'' (1 cm) for every 20' (6 m).
Carbon Monoxide Hazard
Heaters installed unvented must be interlocked
with sufficient building exhaust.
Heaters must be installed according to the
installation manual.
Failure to follow these instructions can result
in death or injury.
WARNING
The heater may be individually vented or common
vented. When venting horizontally, a maximum of two
heaters can be commonly vented. See Page 37,
Section 8.9. When venting vertically, a maximum of
four heaters can be commonly vented. See Page 38,
Section 8.10.
The heater may also be installed unvented in certain
circumstances according to building ventilation
codes. Refer to the above codes and Page 35,
Section 8.2 for further information. Unvented
operation also requires compliance with the
clearances to combustibles given on Page 8, Figure
12.
The bottom of the vent or air intake terminal shall not
be located less than 1' (0.3 m) above grade level.
The vent shall not terminate less than 7' (2.1 m)
above grade where located adjacent to public
walkways.
Cut/Pinch Hazard
Wear protective gear during installation,
operation and service.
Vent terminal must be installed at a height sufficient
to prevent blockage by snow, and building materials
protected from degradation by flue gases.
Edges are sharp.
Failure to follow these instructions can result
in injury.
8.1 Venting
This heater must be vented in accordance with the
rules contained in this manual and with the following
national codes and any state, provincial or local
codes which may apply:
United States: Refer to National Fuel Gas Code
NFPA 54/ANSI Z223.1 - latest revision.
Canada: Refer to Natural Gas and Propane
Installation Code CSA B149.1 - latest revision.
Exhaust end of heater will accept a 4'' (10 cm) vent
pipe using the vent adapter (P/N 90502700). To
prevent leakage of condensation, install the vent
adapter with the seam on top and seal the joint using
a high temperature silicone sealant.
Any portion of vent pipe passing through a
34
Secure all joints with #8 x 3/8 sheet metal screws.
Seal all joints with high temperature silicone sealant.
Vent terminal must be beyond any combustible
overhang.
8.1.1 United States Requirements
Vent must terminate at least 3' (0.9 m) above any
forced air inlet located within 10' (3.1 m).
Vent must terminate at least 4' (1.2 m) below, 4'
(1.2 m) horizontally from, or 1' (0.3 m) above any
door, operable window, or gravity air inlet into any
building.
8.1.2 Canadian Requirements
The vent shall not terminate within 6' (1.8 m) of a
mechanical air supply inlet to any building.
The vent shall not terminate within 3' (0.9 m) of a
window or door that can be opened in any building,
any non-mechanical air supply inlet to any building,
or of the combustion air inlet of any other appliance.
SECTION 8: VENTING
8.2 Unvented Operation
Sufficient ventilation must be provided in the amount
of 4 cfm per 1000 Btu/h firing rate (United States); 3
cfm per 1000 Btu/h firing rate (Canada).
Use of optional outside combustion air is not
recommended with unvented heaters.
If exhaust fans are used to supply ventilation air, an
interlock switch must be used to prevent the heater
from coming on when the fans are off. This may be
done using a pressure switch.
WARNING
Combustion by-products contain a chemical
known to the State of California to cause
cancer and birth defects or other
reproductive harm.
8.3 Horizontal Venting
In noncombustible walls only, vent terminal
(P/N 02537801-1P) may be used.
For 4" (10 cm) vents in either combustible or
noncombustible walls, use Tjernlund VH1-4 (P/N
90502100) or equivalent, insulated vent terminal.
Follow the manufacturer's instructions for proper
installation.
FIGURE 22: Tube Termination
8.6 Length Requirements
The maximum vent length allowed is 45' (13.7 m).
The maximum outside air supply duct length allowed
is 45' (13.7 m).
The total vent length, plus outside air duct length,
plus any extensions to minimum heat exchanger
lengths, cannot exceed 65' (19.8 m).
Vent length should be limited to less than 20' (6 m). If
using vent lengths greater than 20' (6 m),
condensation will form in the vent pipe. Insulation
and additional sealing measures (high temperature
silicone at all seams) are required. Optional heat
exchanger beyond minimum lengths is considered as
vent length for length determination.
Subtract 15' (4.6 m) of maximum allowed vent or duct
length per vent elbow if more than two are used.
For 6" (15 cm) common vents in either combustible
or noncombustible walls, use Tjernlund VH1-6 (P/N
90502101) or equivalent, insulated vent terminal.
Follow the manufacturer's instructions for proper
installation.
8.4 Vertical Venting
For 4'' (10 cm) common vent, an approved vent cap
(P/N 90502300) must be used.
For 6'' (15 cm) common vent, an approved vent cap
(P/N 90502302) must be used.
For common vertical venting of more than two
heaters, See Page 38, Section 8.10.
A vent shall not extend less than 2' (0.6m) above the
highest point where it passes through a flat roof of a
building.
8.5 Unvented Operation Tube Termination
Turndown type vent terminal with a screen must be
installed at the exhaust end of the tube. Vent terminal
design shall not incorporate backdraft flap.
35
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
8.7 Horizontal Ventilation 4'' (10 cm) Pipe
SIDE VIEW
Non-Combustible Wall Only
Combustible or
Non-Combustible Wall
Vent Adapter
Vent Adapter
18" (46 cm)
Min.
4" (10 cm)
Single Wall Pipe
Vent Terminal
Description
Vent Terminal (Comb. Wall)
Vent Terminal
Wall Thimble 4" (10 cm)
4" (10 cm) Single Wall Pipe
Vent Terminal
Part Number
90502100
02537801-XX
90505600
8.8 Vertical Ventilation 4'' (10 cm) Pipe
4" (10 cm) Type "B" vent cap
SIDE VIEW
4" (10 cm) Type "B" vent pipe
18" (46 cm)
Min.
Roof
Flashing
Roof
Approved
Thimble
Vent Adapter (If Applicable)
4" (10 cm) Single Wall Pipe
Description
Vent Cap 4" (10 cm)
36
Part Number
90502300
The last section of vent pipe
passing through the roof or
wall may be Type "B" vent pipe.
All other vent materials in the
building must be single wall
vent pipe.
SECTION 8: VENTING
8.9 Common Side Wall Venting
TOP VIEW
Vent Terminal
Tjernlund VH1-6 or Equivalent
Outside Wall
Vent Adapter
6" (15 cm) Single Wall Pipe
Sweeping 'T'
Connection
Vent Adapter
4" (10 cm) Single Wall Pipe
Vent Terminal
Tjernlund VH1-6 or Equivalent
Outside Wall
6" (15 cm) Single Wall Pipe
Vent Adapter
Sweeping 'Y'
Connection
4" (10 cm) Single Wall Pipe
4" (10 cm) Single Wall Pipe
Description
Vent Terminal 6" (15 cm)
Part Number
90502101
Vent Adapter
Requirements:
• Maximum of two heaters can be commonly
vented through a side wall.
• Heaters must be of the same BTU output.
• Heaters must be controlled by a common
thermostat.
37
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
8.10 Common Vertical Venting
Requirements:
• Maximum of four heaters can be commonly
vented through the roof.
• Heaters must be of the same BTU output.
• Heaters must be controlled by a common
thermostat.
• Connections to a common stack must be
positioned to avoid direct opposition between
streams of combustion gases.
38
SECTION 8: VENTING
8.11 Outside Combustion Air Supply
IMPORTANT: If the building has a slight negative
pressure or corrosive contaminants, such as
halogenated hydrocarbons, are present in the air, an
outside combustion air supply to the heater is
required. Seal all combustion air pipe joints.
8.11.1 Length Requirements
Follow the constraints listed on Page 35, Section 8.6.
Use of optional outside combustion air is not
recommended with unvented heaters.
The air supply duct may have to be insulated to
prevent condensation on the outer surface. The
outside air terminal must not be more than 1' (31 cm)
above the vent terminal.
8.11.2 Vertical Outside Air Supply for Single Heater Installation
Vent Cap
18" (46 cm)
Min.
Roof
Flex Hose
(Recommended)
4" (10 cm)
Single Wall Pipe
Burner
Band Clamp
(Recommended)
Description
Vent Cap 4" (10 cm)
Part Number
90502300
Vent Cap
Wall
8.11.3 Horizontal Outside Air Supply for Single Heater Installation
4" (10 cm)
Single Wall Pipe
Flex Hose
(Recommended)
Burner
Band Clamp
(Recommended)
Description
Vent Cap 4" (10 cm)
Part Number
90502300
39
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
8.11.4 Vertical Outside Air Supply for Double Heater Installation
Vent Cap
Roof
6" (15 cm) Single Wall Pipe
Flex Hose
(Recommended)
Burner
Band Clamp
(Recommended)
Description
Vent Cap 6" (15 cm)
Sweeping 'T'
Connection
Burner
Flex Hose
(Recommended)
4" (10 cm)
Single Wall Pipe
Part Number
90502302
Requirements:
• Heaters must be controlled by a common thermostat.
8.11.5 Horizontal Outside Air Supply for Double Heater Installation
Vent Cap
Outside Wall
6" (15 cm) Single Wall Pipe
Flex Hose
(Recommended)
Burner
Sweeping 'Y'
Connection
4" (10 cm) Single Wall Pipe
(Seal All Joints)
Burner
Band Clamp
(Recommended)
Description
Vent Cap 6" (15 cm)
Part Number
90502302
Requirements:
• Heaters must be controlled by a common thermostat.
40
SECTION 9: GAS PIPING
SECTION 9: GAS PIPING
WARNING
Fire Hazard
Tighten gas hose fittings to connect gas
supply according to Figure 23.
Gas hose can crack when twisted.
Gas hose moves during normal operation.
Use only 36" (91 cm) long connector of 1/2" or
3/4" nominal ID.
Connector supplied with heater for U.S.
models (not with Canadian models).
Failure to follow these instructions can result
in death, injury or property damage.
WARNING
Explosion Hazard
Install the gas hose as shown in Figure 23. The gas
hose accommodates expansion of the heating
system and allows for easy installation and service of
the burner. Before connecting the burners to the
supply system, verify that all high pressure testing of
the gas piping has been completed.
There is an expansion of the tube with each firing
cycle; this will cause the burner to move with respect
to the gas hose. This can cause a gas leak resulting
in an unsafe condition if the gas connection is not
made strictly in accordance with Figure 23.
Meter and service must be large enough to handle all
the burners being installed plus any other connected
load. The gas hose which feeds the system must be
large enough to supply the required gas with a
maximum pressure drop of 1/2" w.c. When gas piping
is not included in the layout drawing, the local gas
supplier will usually help in planning the gas piping.
Gas lines must meet applicable codes:
United States: The Flexible Stainless Steel Gas
Hose (US models) supplied with the heater is certified per the Standard for Connectors for Gas Appliances, ANSI Z21.24/CSA 6.10 - latest revision.
Canada: The Rubber Type 1 Gas Hose (Canadian
models) optional with the heater is certified as being
in compliance with the Standard for Elastomeric
Composite Hose and Hose Couplings for Conducting
Propane and Natural Gas, CAN/CGA 8.1 - Latest
revision.
• Check the pipe and tubing ends for leaks
before placing heating equipment into
service. When checking for gas leaks, use a
soap and water solution; never use an open
flame.
Leak test all components of gas piping
before operation.
Gas can leak if piping is not installed properly.
Do not high pressure test gas piping with
burner connected.
Failure to follow these instructions can result
in death, injury or property damage.
41
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
FIGURE 23: Gas Connection with Flexible Gas Hose
CORRECT POSITIONS
CAUTION
Product Damage Hazard
Shut-Off Valve (included with gas hose) must
be parallel to burner gas inlet. The 3" (8 cm)
displacement shown is for the cold condition.
This displacement may reduce when the
system is fired.
Hold gas nipple securely with pipe wrench
when attaching gas hose.
Failure to follow these instructions can result
in product damage.
Vertical (as shown left)
45°
12"
(30 cm)
45°
3" (8 cm)
max. displacement
Rear View
Side View
Alternate
positions
okay
Flexible Gas Hose
36" (91 cm) length
90° Pipe Elbow
(Not Included)
Heater Movement
Pipe Nipple
Burner Assembly
(Shown Without Blower Assembly)
INCORRECT POSITIONS (WRONG INSTALLATION)
Heater Movement
Heater Movement
Heater Movement
Description
1/2" Flexible Stainless Steel Gas Hose (US Models)
3/4" Flexible Stainless Steel Gas Hose (US Models)
1/2" Rubber Type 1 Gas Hose (Canadian Models)
3/4" Rubber Type 1 Gas Hose (Canadian Models)
42
Heater Movement
Part Number
91412200
91412204
91412206
91412207
SECTION 10: WIRING
SECTION 10: WIRING
Heaters can be controlled using several methods.
Normally thermostats are used to control the heaters
but they can also be controlled by an energy
management system. Section 10.1 illustrates the
connection for heaters controlled by a line voltage
thermostat.
For heaters on a low voltage thermostat, See Page
44, Section 10.2. Heaters must be grounded in
accordance with applicable codes: United States:
Refer to National Electrical Code® NFPA 70 - latest
revision; Canada: Refer to Canadian Electrical Code
CSA C22.1 Part I - latest revision.
DANGER
Electrical Shock Hazard
Disconnect electric before service or
maintenance.
Heater must be connected to a properly
grounded electrical source.
If any of the original internal wiring must be replaced,
it must be replaced with wiring materials having a
temperature rating of at least 105°C and 600 volts.
Failure to follow these instructions can
result in death or electrical shock.
10.1 Line Voltage Thermostat Wiring
Line Voltage Thermostat
120 V-60 Hz
Supply Circuit
L1
Additional
Burners
L2
N
Gnd.
H
N
Gnd.
H
Gnd.
Maximum 5 Burners
Per Thermostat
Burner 1
Burner 2
43
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
10.2 Low Voltage Thermostat Wiring
FRONT VIEW
SPST Transformer Relay
1
Black
4
COIL
BACK VIEW
R
Low Voltage Thermostat
C
3
2 6
W
5 COIL
G
Y
Black
120 V-60 Hz
Supply Circuit
White Red
L1
L2
Gnd.
Additional
Burners
N
H
N
Gnd.
H
Gnd.
Maximum 8 Burners
Per Relay
Burner 1
Description
SPST Transformer Relay
Low Voltage Thermostat
44
Part Number
90417600
90425100
Burner 2
SECTION 10: WIRING
10.3 Internal Wiring
DSI Ignition Module
BLUE
24 V A/C
BLACK
Flame Sense
Electrode
YELLOW Ground
BROWN
Pressure Switch
C
Main Valve
NO
BLACK
BLUE
BLUE
BROWN
YELLOW
Transformer
YELLOW
YELLOW GREEN
WHITE
BLACK
G
GREEN
N
WHITE
L2
Gas Valve
GREEN
L
BLACK
Burner Ground
Blower Connection
L1 120 V-60 Hz
Electrical Connection
Motor/Blower
45
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
10.4 Ladder Diagram
Power Supply
120 V - 60 Hz
Blower
120 V
Transformer
24 V
Pressure
Switch
Ground
Power
Sense
Spark
Gap
Valve
Ignition Module
Electrode
Gas Valve
10.5 Electrical Connection to the Burner
Connect wires together with
suitable approved wire connections.
L2
Gnd.
L1
Green White Black
Green to Gnd.
White to L2
Black to L1
Internal Wire Bundle
Burner Box
Electrical Cord or
Flexible Conduit
Conduit Hole
BX or Romex Connector
46
SECTION 11: OPERATION AND MAINTENANCE
SECTION 11: OPERATION AND MAINTENANCE
WARNING
DANGER
Electrical Shock Hazard
Disconnect electric
before service or
maintenance.
Explosion Hazard
Turn off gas supply to
heater before service
or maintenance.
Burn Hazard
Allow heater to cool
before service or
maintenance.
Cut/Pinch Hazard
Wear protective gear
during installation,
operation and service.
Tubing may still be hot Edges are sharp.
Heater must be
connected to a properly
after operation.
grounded electrical
source.
Failure to follow these instructions can result in death, electric shock, injury or property damage.
This heater is equipped with a direct spark ignition
system.
11.1 Sequence of Operation
1. Turn the thermostat up. When the thermostat
calls for heat, the blower motor will energize.
2. When the motor approaches nominal running
RPM, the pressure switch closes and activates
the ignition module.
3. After a 45 second prepurge, the ignition module
then opens the gas valve and energizes the
spark igniter.
4. When the flame is established, the sparking
sequence ceases.
5. If the flame is not established during the ignition
sequence, the ignition module closes the gas
valve and purge begins. Module will try 2
additional times for ignition (with purges in
between trials). If ignition is not established, the
module will lockout.
6. If the flame extinguishes during operation, the
ignition module will attempt the multiple trial
sequence described in step 5. If ignition is not
re-established, the module will lockout for one
hour or until reset.
7. After lockout, the control can be reset by turning
down thermostat for five seconds, and then
raising it again to desired temperature, or by
disconnecting power and then reconnecting.
8. When thermostat is satisfied, all power to the
unit is shut off.
11.2 To Shut Off Heater
Set thermostat to lowest setting.
Turn OFF electric power to heater.
Turn OFF manual gas valve in the heater supply line.
11.3 To Start Heater
Turn gas valve and electric power OFF and wait five
minutes for unburned gases to vent from heater.
Turn ON main gas valve.
Turn ON electric power.
Set thermostat to desired temperature.
Burner should light automatically.
11.4 Pre-Season Maintenance and Annual
Inspection
To ensure your safety and years of trouble-free
operation of the heating system, service and annual
inspections must be done by a contractor qualified in
the installation and service of gas-fired heating
equipment.
Turn off gas and electric supplies before performing
service or maintenance. Allow heater to cool before
servicing.
Before every heating season, a contractor qualified in
the installation and service of gas-fired heating
equipment must perform a thorough safety
inspection of the heater.
47
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
For best performance, the gas, electrical, thermostat
connections, tubing, venting, suspensions and
overall heater condition should be inspected
thoroughly.
NOTE: Gas flow and burner ignition are among the
first things that should be inspected.
Please see Page 49, Section 11.5 for suggested
items to inspect.
48
SECTION 11: OPERATION AND MAINTENANCE
11.5 Maintenance Checklist
Installation Code and Annual Inspections:
All installation and service of ROBERTS GORDON®
equipment must be performed by a contractor
qualified in the installation and service of equipment
sold and supplied by Roberts-Gordon and conform to
all requirements set forth in the ROBERTS
GORDON® manuals and all applicable governmental
authorities pertaining to the installation, service and
operation of the equipment.
The Vicinity of the Heater
Vehicles and Other
Objects
To help facilitate optimum performance and safety,
Roberts-Gordon recommends that a qualified
contractor conduct, at a minimum, annual
inspections of your ROBERTS GORDON® equipment
and perform service where necessary, using only
replacement parts sold and supplied by RobertsGordon.
Do not store or use flammable objects, liquids or vapors near the heater.
Immediately remove these items if they are present.
See Page 4, Section 3.
Maintain the clearances to combustibles.
Do not hang anything from, or place anything on, the heater.
Make sure nothing is lodged underneath the reflector, in between the tubes or
in the decorative or protective grilles (included with select models).
Immediately remove objects in violation of the clearances to combustibles.
Reflector
See Page 4, Section 3.
Support reflector with reflector hanger and support strap.
Reflector must not touch tube.
Make sure there is no dirt, sagging, cracking or distortion.
Do not operate if there is sagging, cracking or distortion.
Make sure reflectors are correctly overlapped. See Page 22, Section 6.5.1.
Vent Pipe
Clean outside surface with a damp cloth.
Venting must be intact. Using a flashlight, look for obstructions, cracks on the
pipe, gaps in the sealed areas or corrosion.
The area must be free of dirt and dust.
Remove any carbon deposits or scale using a wire brush.
Outside Air Inlet
Tubes
See Page 34, Section 8.
Inlet must be intact. Look for obstructions, cracks on the pipe, gaps in the
sealed areas or corrosion.
The area must be free of dirt and dust. Clean and reinstall as required.
Make sure there are no cracks.
Make sure tubes are connected and suspended securely.
See Page 13, Section 6.
Gas Line
Burner Observation
Window
Blower Scroll, Wheel and
Motor
Make sure there is no sagging, bending or distortion.
Clean or replace as required.
Check for gas leaks. See Page 41, Section 9.
Make sure it is clean and free of cracks or holes.
Clean and replace as required.
Compressed air or a vacuum cleaner may be used to clean dust and dirt.
49
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
Burner Cup and Orifice
Clear of obstructions (even spider webs will cause problems).
Electrode
Carefully remove any dust and debris from the burner.
Replace if there are cracked ceramics, excessive carbon residue, or erosion
of the electrode.
Thermostat
Suspension Points
The electrode gap should be 1/8" (3.2 mm).
There should be no exposed wire or damage to the thermostat.
See Page 43, Section 10.
Make sure the heater is hanging securely. Look for signs of wear on the chain
or ceiling.
See Page 14, Figure 14.
Decorative and Protective The grille must be securely attached.
Grille (optional)
Check that the side reflector extensions are installed correctly and secured in
place if necessary. (Decorative grille only.)
See Page 31, Section 7.5 and Page 33, Section 7.6
Lower Clearance Shield
(optional)
Make sure shield is installed correctly and secured in place if necessary.
(Decorative grille only.) See Page 32, Section 7.5.2.
The lower shield must be securely attached. Inspect shield support straps
and lower clearance shield anchor points.
See Page 31, Section 7.4.
Make sure shield is installed correctly and secured in place if necessary.
Wall Tag
50
See Page 31, Section 7.4.
If wall tag is present, make sure it is legible and accurate. Please contact
Roberts-Gordon LLC or your ROBERTS GORDON® independent distributor,
if you need a wall tag. See Page 3, Section 2.1
SECTION 12: TROUBLESHOOTING
SECTION 12: TROUBLESHOOTING
DANGER
Electrical Shock Hazard
Disconnect electric before service or
maintenance.
Heater must be connected to a properly
grounded electrical source.
Failure to follow these instructions can
result in death or electrical shock.
WARNING
Fire Hazard
Keep all flammable
objects, liquids and
vapors the minimum
required clearances to
combustibles away
from heater.
Explosion Hazard
Turn off gas supply to
heater before service
or maintenance.
Burn Hazard
Allow heater to cool
before service or
maintenance.
Cut/Pinch Hazard
Wear protective gear
during installation,
operation and service.
Tubing may still be hot Edges are sharp.
after operation.
Some objects will catch
fire or explode when
placed close to heater.
Failure to follow these instructions can result in death, injury or property damage.
51
52
Is there spark at the igniter?
YES
Turn up thermostat.
Does the blower turn on?
NO
NO
Check wiring between the
power cord, blower motor
and transformer.
NO
YES
YES
NO
Reconnect transformer
wires. Place a jumper wire
across the pressure switch.
Is there a spark?
Replace transformer.
Replace ignition module.
NO
YES
Remove the blue and yellow
wires from the transformer.
Is there 24 V at the
transformer secondary?
YES
Are the air hoses to the
pressure switch secure and
leak free?
NO
YES
NO
Is the vent pipe or the inlet of
YES
the burner obstructed?
Replace blower.
YES
Unplug burner. Does the
blower turn freely?
YES
With the blue and yellow
wires still removed, is the
NO
voltage at the transformer
black and white leads 120 V?
Carefully reset spark gap
to 1/8"
Replace igniter and
ignition wire as needed.
Is the igniter gap
set at 1/8"?
NO
NO
YES
Unplug burner and check
igniter and ignition wire. Are
they damaged?
Check relay wiring
(if applicable) and wiring
to the burner.
Check thermostat wiring
and replace thermostat if
necessary.
Is there power 120 V at
the burner?
NO
NO
YES
Place a jumper across the
thermostat terminals.
Does the blower turn on?
Replace pressure switch
Repair, replace, or tighten
hoses as necessary.
Remove obstruction.
Blower bearings may have
failed. Replace blower.
NO
Is the blower obstructed?
YES
Remove obstruction.
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
12.1 Troubleshooting Flow Chart
SECTION 12: TROUBLESHOOTING
53
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
12.2 Manifold Gas Pressure Setting
Top View of Heater
Manometer
6
5
4
3
2
1
0
1
2
3
4
5
6
Natural
54
3.5"
6
5
4
3
2
1
0
1
2
3
4
10.5"
5
6
Propane
SECTION 13: REPLACEMENT PARTS
SECTION 13: REPLACEMENT PARTS
WARNING
DANGER
Electrical Shock Hazard
Explosion Hazard
Fire Hazard
Carbon Monoxide Hazard
Use only genuine ROBERTS GORDON® replacement parts per this installation, operation and
service manual.
Failure to follow these instructions can result in death, electric shock, injury or property damage.
55
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
Blower Assemby
DSI Ignition Module
Blower Outlet Gasket
REAR VIEW
TOP VIEW
Tube Gasket
Electrode
Mica Window Assembly
Pressure Switch
Burner Cup Assembly
Transformer
Gas Valve
56
SECTION 13: REPLACEMENT PARTS
Description
Mica Window Assembly
Electrode Gasket
Tube Gasket
Burner Cup Assembly
Gas Valve (Natural)
Gas Valve (LP)
Electrode
DSI Ignition Module
Transformer
Pressure Switch
(200)
(115, 140, 175)
(150)
(60, 80, 100, 125)
(40)
Motor/Blower Assembly
Blower Outlet Gasket
Part Number
02553203
02558501
02568200
03020100
90032500
90032502
90427400
90439500K
90436900K
90439801K
90439802K
90439803K
90439805K
90439808K
90709700-P
90709801
57
BH-SERIES INSTALLATION, OPERATION AND SERVICE MANUAL
SECTION 14: GENERAL SPECIFICATIONS
14.3 Suspension Specifications
14.1 Material Specifications
Hang heater with materials with a minimum working
14.1.1 Reflectors
load of 75 lbs (33 kg). See Page 14, Figure 14.
.024 Aluminum
14.4 Controls Specifications
(Optional .024 Stainless Steel Type 304)
Time switches, thermostats, etc. can be wired into
14.2 Heater Specifications
the electrical supply. External controls supplied as an
14.2.1 Ignition
optional extra.
Fully automatic spark ignition with safety shut-off.
General Specifications for BH-Series heaters are as follows:
End View
Side View
Reflector
12.5"
(32 cm)
Turbulator (select models)
12.5"
(32 cm)
Burner Tube
11"
(28 cm)
Minimum Length A
Recommended
Minimum Mounting Height*
Heat Input Rate
Length “A”
Model
(Btu/h) x (1000)
Minimum
Space
Spot
BH-40
40
10' (3 m)
8-10' (2.4 - 3 m)
8'(2.4 m)
BH-60
60
20' (6 m)
10-12' (3 - 3.6 m)
9' (2.7 m)
BH-80
80
20' (6 m)
12-15' (3.6 - 4.5 m)
11' (3.3 m)
BH-100
100
30' (9 m)
12-15' (3.6 - 4.5 m)
12' (3.7 m)
BH-115
115
30' (9 m)
15-20' (4.5 - 6 m)
15' (4.6 m)
BH-125
125
40' (12 m)
15-20' (4.5 - 6 m)
15' (4.6 m)
BH-140
140
40' (12 m)
20-25' (6 - 7.6 m)
20' (6.1 m)
BH-150
150
50' (15 m)
20-25' (6 - 7.6 m)
20' (6.1 m)
BH-175
175
50' (15 m)
25' (7.6 m)
23' (7 m)
BH-200
200
60' (18 m)
25' (7.6 m)
25' (7.6 m)
*See Page 4, Section 3 for clearances to combustibles.
GAS PRESSURE AT MANIFOLD:
Natural Gas:
3.5" wc
LP Gas:
10.5" wc
PIPE CONNECTION:
1/2" NPT (for BH-40, 60, 80, 100, 115 & 125)
3/4" NPT (for BH- 140, 150,175 & 200)
DIMENSIONS:
Vent Connection Size:
4" (10 cm)
Outside Air Connection Size: 4" (10 cm)
Refer to figure above for dimensional information.
58
GAS INLET PRESSURE:
Natural Gas:
for BH-40, 60, 80, 100,
115, 125, 140, 150
for BH-175, 200
4.6" wc Minimum
5.0" wc Minimum
14.0" wc Maximum
LP Gas:
11.0" wc Minimum
14.0" wc Maximum
ELECTRICAL RATING (ALL MODELS):
120 V - 60 Hz, 1 A
SECTION 15: THE ROBERTS GORDON® GORDONRAY® BH WARRANTY
SECTION 15: THE ROBERTS GORDON®
GORDONRAY® BH WARRANTY
ROBERTS-GORDON LLC WILL PAY FOR:
Within 36 months from date of purchase by buyer or 42
months from date of shipment by Roberts-Gordon LLC
(whichever occurs first), replacement parts will be
provided free of charge for any part of the product which
fails due to a manufacturing or material defect.
Roberts-Gordon LLC will require the part in question to be
returned to the factory. Roberts-Gordon LLC will, at its sole
discretion, repair or replace after determining the nature of
the defect and disposition of part in question.
ROBERTS GORDON® Replacement Parts are warranted
for a period of 12 months from date of shipment from
Roberts-Gordon LLC or the remaining ROBERTS
GORDON® GORDONRAY® BH warranty.
ROBERTS-GORDON LLC WILL NOT PAY FOR:
Service trips, service calls and labor charges.
Shipment of replacement parts.
Claims where the total price of the goods have not
been paid.
Damage due to:
• Improper installation, operation or maintenance.
• Misuse, abuse, neglect, or modification of the
ROBERTS GORDON® GORDONRAY® BH in any
way.
• Use of the ROBERTS GORDON® GORDONRAY®
BH for other than its intended purpose.
• Incorrect gas or electrical supply, accident, fire,
floods, acts of God, war, terrorism, or other casualty.
• Improper service, use of replacement parts or
accessories not specified by Roberts-Gordon.
• Failure to install or maintain the
ROBERTS GORDON® GORDONRAY® BH as
directed in the Installation, Operation and Service
Manual.
• Relocation of the ROBERTS GORDON®
GORDONRAY® BH after initial installation
• Use of the ROBERTS GORDON® GORDONRAY®
BH in a corrosive atmosphere containing
contaminants.
• Use of the ROBERTS GORDON® GORDONRAY®
BH in the vicinity of a combustible or explosive
material.
• Any defect in the ROBERTS GORDON®
GORDONRAY® BH arising from a drawing, design,
or specification supplied by or on behalf of the
consumer.
• Damage incurred during shipment. Claim must be
filed with carrier.
The data plate and/or serial number are removed,
defaced, modified or altered in any way.
The ownership of the ROBERTS GORDON®
GORDONRAY® BH is moved or transferred. This warranty
is non-transferable.
Roberts-Gordon LLC is not permitted to inspect the
damaged equipment and/or component parts.
READ YOUR INSTALLATION, OPERATION AND
SERVICE MANUAL.
If you have questions about your equipment, contact your
installing professional. Should you need Replacement
Parts or have additional questions, call or write:
Roberts-Gordon LLC
1250 William Street
P.O. Box 44
Buffalo, New York 14240-0044
716.852.4400
On the web at: www.rg-inc.com
Roberts-Gordon LLC's liability, and your exclusive
remedy, under this warranty or any implied warranty
(including the implied warranties of merchantability
and fitness for a particular purpose) is limited to
providing replacement parts during the term of this
warranty. Some jurisdictions do not allow limitations on
how long an implied warranty lasts, so this limitation may
not apply to you. There are no rights, warranties or
conditions, expressed or implied, statutory or otherwise,
other than those contained in this warranty.
Roberts-Gordon LLC shall in no event be responsible
for incidental or consequential damages or incur
liability for damages in excess of the amount paid by
you for the ROBERTS GORDON® GORDONRAY® BH .
Some jurisdictions do not allow the exclusion or limitation
of incidental or consequential damages, so this limitation
or exclusion may not apply to you. This warranty gives you
specific legal rights, and you may also have other rights
which vary from jurisdiction to jurisdiction.
Roberts-Gordon LLC shall not be responsible for failure to
perform under the terms of this warranty if caused by
circumstances out of its control, including but not limited to
war, fire, flood, strike, government or court orders, acts of
God, terrorism, unavailability of supplies, parts or power.
No person is authorized to assume for Roberts-Gordon
LLC any other warranty, obligation or liability.
LIMITATIONS ON AUTHORITY OF
REPRESENTATIVES:
No representative of Roberts-Gordon LLC, other than an
Executive Officer, has authority to change or extend these
provisions. Changes or extensions shall be binding only if
confirmed in writing by Roberts-Gordon LLC's duly
authorized Executive Officer.
WARRANTY IS VOID IF:
The ROBERTS GORDON® GORDONRAY® BH is not
installed by an contractor qualified in the installation and
service of gas fired heating equipment.
You cannot prove original purchase date and required
annual maintenance history.
59
®
OWNER WARRANTY REGISTRATION CARD
Mail or Fax to:
Roberts Gordon LLC •1250 William Street, P.O. Box 44 • Buffalo, NY 14240-0044 • Phone: 716-852-4400 • Fax: 716-852-0854
Toll Free: 800-828-7450 • www.rg-inc.com
About the Owner:
Name:__________________________________________________________________________________________________
Address:______________________________________City:_________________________State:__________Zip Code:________
Phone:_________________________ Fax:_________________________ E-mail:______________________________________
About the Installer:
Name:__________________________________________________________________________________________________
Address:______________________________________City:_________________________State:_________Zip Code:_________
Phone:__________________________Fax:_________________________ E-mail:______________________________________
Purchased From (if different than installer):
Name:__________________________________________________________________________________________________
Address:______________________________________City:_________________________State:__________Zip Code:________
Phone:_________________________ Fax:_________________________ E-mail:______________________________________
About your Heater:
Model#:_______________________ Serial #:___________________________ Fuel:____________ Installation Date:__________
Type of Installation (check one):
o Automotive
o Manufacturing
o Public Building
o Office
o Warehouse
o Retail
o Recreational
o Agricultural
o Aircraft
o Other______________
Installation Code and Annual Inspections: All installation and service of ROBERTS GORDON® equipment must be performed by a
contractor qualified in the installation and service of equipment sold and supplied by Roberts-Gordon and conform to all
requirements set forth in the ROBERTS GORDON® manuals and all applicable governmental authorities pertaining to the
installation, service and operation of the equipment.
To help facilitate optimum performance and safety, Roberts-Gordon recommends that a qualified contractor conduct, at a
minimum, annual inspections of your ROBERTS GORDON® equipment and perform service where necessary, using only
replacement parts sold and supplied by Roberts-Gordon.
These products are not for residential use.
This product is intended to assist licensed professionals in the exercise of their professional judgment.
© 2009 Roberts-Gordon LLC - All rights reserved. No part of this work covered by the copyrights herein my be reproduced or
copied in any form or by any means – graphic, electronic, or mechanical, including photcopying, recording, taping, or information
storage and retrieval systems – without written permission of Roberts Gordon LLC. Printed in the U.S.A.
Attach this information to a wall near the ROBERTS GORDON® heater.
®
I n f r a r e d
H e a t i n g
Read the Installation, Operation, and Service Manual thoroughly before installation, operation, or service.
Know your model number and installed configuration.
Model number and installed configuration are found on the burner and in the Installation, Operation and Service Manual.
Write the largest clearance dimensions with permanent ink according to your model number and configuration in the open spaces below.
WARNING
OPERATING INSTRUCTIONS
1. STOP! Read all safety instructions on this information sheet.
2. Open the manual gas valve in the heater supply line.
3. Turn on electric power to the heater.
4. Set the thermostat to desired setting.
TO TURN OFF THE HEATER
1. Set the thermostat to off or the lowest setting.
Fire Hazard
IF THE HEATER WILL NOT OPERATE, TO ENSURE YOUR SAFETY,
FOLLOW THESE INSTRUCTIONS TO SHUT DOWN YOUR HEATER
1.
2.
3.
4.
Set the thermostat to off or the lowest setting.
Turn off electric power to the heater.
Turn off the manual gas valve in the heater supply line.
Call your registered installer/contractor qualified in the
installation and service of gas-fired heating equipment.
Keep all flammable objects, liquids and vapors the minimum
required clearances to combustibles away from heater.
Some objects will catch fire or explode when placed close to
heater.
Failure to follow these instructions can result in death, injury
or property damage.
Maintain
clearance
to the side and
clearance below
the heater from vehicles
and combustible materials.
Roberts-Gordon Europe Limited
Service Telephone: +44 (0)121 506 7709
Roberts-Gordon LLC
Unit A, Kings Hill Business Park
Service Fax: +44 (0)121 506 7702
1250 William Street
Darlaston
Road,
Wednesbury
E-mail: uksales@rg-inc.com
P.O. Box 44
West
Midlands
WS10
7SH
UK
E-mail: export@rg-inc.com
Buffalo, NY 14240-0044 USA
Telephone: +44 (0)121 506 7700
Telephone: 716.852.4400
Fax: +44 (0)121 506 7701
Fax: 716.852.0854
Toll Free: 800.828.7450
Installation Code and Annual Inspections:
All installation and service of ROBERTS GORDON® equipment must be performed by a contractor qualified in the installation and service of equipment sold and supplied by Roberts-Gordon and
conform to all requirements set forth in the ROBERTS GORDON® manuals and all applicable governmental authorities pertaining to the installation, service and operation of the equipment. To help
facilitate optimum performance and safety, Roberts-Gordon recommends that a qualified contractor conduct, at a minimum, annual inspections of your ROBERTS GORDON® equipment and
perform service where necessary, using only replacement parts sold and supplied by Roberts-Gordon.
Further Information: Applications, engineering and detailed guidance on systems design, installation and equipment performance is available through ROBERTS GORDON® representatives.
Please contact us for any further information you may require, including the Installation, Operation and Service Manual.
This product is not for residential use.
© 2009 Roberts-Gordon LLC
www.rg-inc.com
All rights reserved. No part of this work covered by the copyrights herein may be reproduced or copied in any form or by any means – graphic, electronic, or mechanical, including photocopying,
recording, taping, or information storage and retrieval systems – without written permission of Roberts-Gordon LLC.
Printed in U.S.A.
P/N 91037912 Rev. H