Mitsubishi PUHZ-RP125VHA Service manual

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
October 2007
No.OCH425
SERVICE MANUAL
R410A
Outdoor unit
[model names]
PUHZ-HRP71VHA
PUHZ-HRP100VHA
PUHZ-HRP100YHA
PUHZ-HRP125YHA
[Service Ref.]
PUHZ-HRP71VHA
PUHZ-HRP100VHA
PUHZ-HRP100YHA
PUHZ-HRP125YHA
NOTE:
• This manual describes only
service data of the outdoor
units.
• RoHS compliant products have
<G> mark on the spec name
plate.
CONTENTS
1. REFERENCE MANUAL·································· 2
2. SAFETY PRECAUTION ································· 3
3. FEATURES ····················································· 7
4. SPECIFICATIONS··········································· 8
5. DATA ······························································· 9
6. OUTLINES AND DIMENSIONS···················· 12
7. WIRING DIAGRAM······································· 13
8. WIRING SPECIFICATIONS ·························· 15
9. REFRIGERANT SYSTEM DIAGRAM ·········· 20
10. TROUBLESHOOTING································ 22
11. FUNCTION SETTING ································· 77
12. MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER ···· 84
13. EASY MAINTENANCE FUNCTION ··········· 94
14. DISASSEMBLY PROCEDURE··················· 99
PARTS CATALOG (OCB425)
PUHZ-HRP71VHA
PUHZ-HRP100VHA
PUHZ-HRP100YHA
PUHZ-HRP125YHA
1
REFERENCE MANUAL
1-1. INDOOR UNIT SERVICE MANUAL
Model name
Service Ref.
PLA-RP35/50/60/100/125BA
PLA-RP35/50/60/100/125BA(1).UK
PKA-RP60/100FAL
PKA-RP50FAL2
PKA-RP60/100FAL
PKA-RP50FAL2
PEAD-RP50/60/71/125EA
PEAD-RP100EA2
PEAD-RP50/60/71/125EA.UK
PEAD-RP100EA2.UK
PEAD-RP60/71/100GA
PEAD-RP60/71/100GA.UK
1-2. TECHNICAL DATABOOK
Manual No. OCS11
2
Service
Manual No.
OCH412
OCB412
OC331
HWE05210
HWE05060
2
SAFETY PRECAUTION
2-1. ALWAYS OBSERVE FOR SAFETY
Before obtaining access to terminal, all supply
circuits must be disconnected.
2-2. CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R410A
Use new refrigerant pipes.
Do not use refrigerant other than R410A.
In case of using the existing pipes for R22, be careful with
the followings.
· Be sure to perform replacement operation before test run.
· Change flare nut to the one provided with this product.
Use a newly flared pipe.
· Avoid using thin pipes.
If other refrigerant (R22 etc.) is used, chlorine in refrigerant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check
valve.
Vacuum pump oil may flow back into refrigerant cycle and
that can cause deterioration of refrigerant oil etc.
Make sure that the inside and outside of refrigerant piping is clean and it has no contamination
such as sulfur hazardous for use, oxides, dirt,
shaving particles, etc.
In addition, use pipes with specified thickness.
Use the following tools specifically designed for
use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Contamination inside refrigerant piping can cause deterioration of refrigerant oil etc.
Store the piping to be used during installation
indoors and keep both ends of the piping sealed
until just before brazing. (Leave elbow joints, etc.
in their packaging.)
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of compressor.
Gauge manifold
Charge hose
Gas leak detector
Torque wrench
Tools for R410A
Flare tool
Size adjustment gauge
Vacuum pump adaptor
Electronic refrigerant
charging scale
Keep the tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of compressor.
Use ester oil, ether oil or alkylbenzene oil (small
amount) as the refrigerant oil applied to flares
and flange connections.
Do not use a charging cylinder.
If large amount of mineral oil enters, that can cause deterioration of refrigerant oil etc.
If a charging cylinder is used, the composition of refrigerant will change and the efficiency will be lowered.
Charge refrigerant from liquid phase of gas
cylinder.
Ventilate the room if refrigerant leaks during
operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.
If the refrigerant is charged from gas phase, composition
change may occur in refrigerant and the efficiency will be
lowered.
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
3
Unit
Gravimeter
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No.
Tool name
Gauge manifold
Specifications
·Only for R410A
·Use the existing fitting specifications. (UNF1/2)
·Use high-tension side pressure of 5.3MPa·G or over.
Charge hose
Electronic scale
Gas leak detector
·Use the detector for R134a, R407C or R410A.
Adaptor for reverse flow check
·Attach on vacuum pump.
Refrigerant charge base
Refrigerant cylinder
Refrigerant recovery equipment
·Only for R410A
·Use pressure performance of 5.09MPa·G or over.
·Only for R410A
·Top of cylinder (Pink)
·Cylinder with syphon
[4] Refrigerant leakage detection function
This air conditioner can detect refrigerant leakage which may happen during a long period of use. In order to enable the
leakage detection, settings are required to let the unit memorize the initial conditions(initial learning). Refer to 13-3. INITIAL
SETTINGS FOR REFRIGERANT LEAKAGE DETECTION FUNCTION.
4
2-3. PRECAUTIONS WHEN REUSING EXISTING R22 REFRIGERANT PIPES
(1) Flowchart
Measure the existing pipe thickness and check for damage.
The existing pipe thickness meets specifications and the pipes are not damaged.
The existing pipe thickness does not meet
specifications or the pipes are damaged.
Check if existing air conditioner can operate.
Existing air conditioner can
operate.
Perform cooling operation
for about 30 minutes and
then do a pump down work.
Disconnect existing air conditioner from piping.
+ In case that existing pipes were used
for gas or oil heat pump system,
be sure to clean the pipes for
HRP71, 100, 125 models.
Existing pipes can be reused.
Existing pipes cannot be
reused. Use new pipes.
Connect a new air conditioner.
Perform replacement operation.
·When performing replacement operation, make sure that DIP SW8-2 on outdoor unit controller board is
set to ON.
+Chemical compounds containing chlorine left in existing pipes are collected by replace filter.
The air conditioner automatically performs cooling operation through replace filter for about 2 hours.
Connecting a new air conditioner
Flaring work should be done so that flare meets the dimension for R410A.
·Use flare nut provided with indoor and outdoor unit.
When using gas piping of :19.05mm for HRP100, 125
·Make sure that DIP SW8-1 on outdoor unit controller board is set to ON.
This is to keep the pressure on pipes within permissible range.
LUse different diameter joint or adjust the piping size by brazing.
When using pipes larger than specified size for HRP71
·Make sure that DIP SW8-1 on outdoor unit controller board is set to ON.
This is to prevent oil flow ratio from lowering due to the decrease in flowing refrigerant.
LUse different diameter joint or adjust the piping size by brazing.
When existing pipes are specified size
·The pipes can be reused referring to TECHNICAL DATA BOOK.
LUse different diameter joint or adjust the piping size by brazing.
(When using existing pipes for HRP71, 100, 125
·Make sure that DIP SW8-2 on outdoor unit controller board is set to ON and perform
replacement operation.
+Chemical compounds containing chlorine left in existing pipes are recovered by replace filter.
LThe air conditioner automatically performs cooling operation through replace filter for about 2 hours.
5
(2) Cautions for refrigerant piping work
New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same
as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working
pressure of R410A is 1.6 time higher than that of R22, their sizes of flared sections and flare nuts are different.
Thickness of pipes
Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness
shown below. (Never use pipes of 0.7mm or below.)
Diagram below: Piping diameter and thickness
Thickness (mm)
Nominal
Outside
dimensions(inch) diameter (mm)
R410A
R22
0.8
0.8
6.35
1/4
0.8
0.8
9.52
3/8
0.8
0.8
12.70
1/2
1.0
1.0
15.88
5/8
—
1.0
19.05
3/4
Dimensions of flare cutting and flare nut
The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that,
R410A is a refrigerant, which has higher risk of leakage because its working pressure is higher than that of other refrigerants. Therefore, to enhance airtightness and intensity, flare cutting dimension of copper pipe for R410A have been specified separately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for R410A also
has partly been changed to increase intensity as shown below. Set copper pipe correctly referring to copper pipe flaring
dimensions for R410A below. For 1/2 and 5/8 inch, the dimension B changes.
Use torque wrench corresponding to each dimension.
Dimension A
Dimension B
Flare cutting dimensions
Nominal
Outside
dimensions(inch)
diameter
6.35
1/4
9.52
3/8
12.70
1/2
15.88
5/8
19.05
3/4
(mm) Flare nut dimensions
Dimension A ( +0
Outside
Nominal
-0.4 )
diameter
dimensions(inch)
R410A
R22
6.35
1/4
9.0
9.1
9.52
3/8
13.0
13.2
12.70
1/2
16.2
16.6
15.88
5/8
19.4
19.7
—
19.05
3/4
23.3
(mm)
Dimension B
R22
R410A
17.0
17.0
22.0
22.0
+36.0mm for
24.0
26.0
indoor unit
27.0
29.0 +
of RP100,
36.0
125 and 140
Tools for R410A (The following table shows whether conventional tools can be used or not.)
R410A tools
Can R22 tools be used? Can R407C tools be used?
Tool exclusive for R410A
Tool exclusive for R410A
Tool for HFC refrigerant
Tool exclusive for R410A
Tool exclusive for R410A
Ester oil and alkylbenzene
Ester oil:
Alkylbenzene oil: minimum amount
oil (minimum amount)
Prevent compressor malfunction Tool exclusive for R410A
Safety charger
when charging refrigerant by
spraying liquid refrigerant
Prevent gas from blowing out Tool exclusive for R410A
Charge valve
when detaching charge hose
Vacuum drying and air
Vacuum pump
Tools for other refrigerants can
(Usable if equipped
(Usable if equipped
with adopter for reverwith adopter for reverpurge
be used if equipped with adopse flow)
se flow)
ter for reverse flow check
Flaring work of piping
Tools for other refrigerants
Flare tool
(Usable by adjusting
(Usable by adjusting
can be used by adjusting
flaring dimension)
flaring dimension)
flaring dimension
Bend the pipes
Tools for other refrigerants can be used
Bender
Tools for other refrigerants can be used
Cut the pipes
Pipe cutter
Tools for other refrigerants can be used
Welder and nitrogen gas cylinder Weld the pipes
Tools for other refrigerants can be used
Refrigerant charging scale Charge refrigerant
Vacuum gauge or thermis- Check the degree of vacuum. (Vacuum Tools for other refrigerants
valve prevents back flow of oil and refri- can be used
tor vacuum gauge and
gerant to thermistor vacuum gauge)
vacuum valve
Refrigerant charge
Charging cylinder
Tool exclusive for R410A
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)
: Tools for other refrigerants can be used under certain conditions.
: Tools for other refrigerants can be used.
Tools and materials
Gauge manifold
Charge hose
Gas leak detector
Refrigerant recovery equipment
Refrigerant cylinder
Applied oil
Use
Air purge, refrigerant charge
and operation check
Gas leak check
Refrigerant recovery
Refrigerant charge
Apply to flared section
6
3
FEATURES
PUHZ-HRP71/100VHA
PUHZ-HRP100/125YHA
Industry-first flash injection circuit is equipped, which enables to
keep the equal capacity with the rating even when outside temperature is -15.
Performance
about 30%UP
(kW)
15
HRP125
Heating capacity
HIGH HEATING CAPACITY
25
RP1
HRP100
00
RP1
10
HRP71
RP71
0
-25
-20
-15
-10
-5
0
Outdoor W.B. temp.
HIGH SPEED HEATING START UP
When stabled,
hot air of 50
(kW)
Heating capacity(Peak)
The performance of heating start up is improved. Compared to
RP type, Zubadan reduced the time for heating start up by about
half. After starting operation, the airflow temperature goes up to
45 quickly in 10 minutes. With industry-first shorter and less
frequent defrost, defrosting time is cut down by 15% compared
to RP type and heating operation can continuously run for maximum 150 minutes.
15
It doesn’t reach 50
when outside air temp.
is too low,
HRP100
Outlet air temp.45+1
13kW
(Outlet air temp. 45)
About 19
in.
0m
min.
t1
ou
Ab
Stable
RP type:
Outlet air temp. 45
10
About
50% CUT
0
0
5
10
15
Elapsed time(min.)
20
+1 Condition
Room temp. 20(D.B.) Outdoor temp. 2(D.B.)/1(W.B.) : Unit HRP100, Hi notch
(Indoor PKA type)
WIDE HEATING RANGE
The heating range is expanded to -25 compared to RP type
which is up to -20.
Expanded
Up to -25
-11~
-20
-25
-25
RP type
HRP type
-20
-15 -10 -5
0
Outdoor wet-bulb temperature
CHARGELESS SYSTEM
PRE-CHARGED REFRIGERANT IS SUPPLIED FOR PIPING LENGTH AT SHIPMENT.
Max.30m(PUHZ-HRP71/100/125)
The refrigerant circuit with LEV(Linear Expansion Valve) and power receiver always control the optimal refrigerant level
regardless of the length (30m max. and 5m min.) of piping. The additional refrigerant charging work during installation often
causes problems. It is completely eliminated by chargelss system. This unique system improves the quality and reliability of
the work done. It also helps to speed up the installation time.
REFRIGERANT LEAKAGE DETECTION FUNCTION
PUHZ-HRP·HA can detect refrigerant leakage which may happen during a long period of use.
7
4
SPECIFICATIONS
PUHZ-HRP71VHA
Service Ref.
OUTDOOR UNIT
Mode
Power supply (phase, cycle, voltage)
Max. current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan
Fan(drive) % No.
Fan motor output
Airflow
Defrost method
Noise level
Dimensions
REFRIGERANT PIPING
Charge
Connection method
Between the indoor &
outdoor unit
A
kW
OUTDOOR UNIT
52
53
950(37-3/8)
330+30(13+1-3/16)
1,350(53-1/8)
120(265)
R410A
5.5(12.1)
kg(lbs)
1.40(FV50S)
9.52(3/8)
15.88(5/8)
Flared
Flared
Max. 30m
Max. 75m
L
Liquid
mm(in.)
Gas
mm(in.)
Indoor side
Outdoor side
Height difference
Piping length
PUHZ-HRP100YHA
Mode
Power supply (phase, cycle, voltage)
Max. current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan
Fan(drive) % No.
Fan motor output
Airflow
Defrost method
Noise level
Dimensions
Weight
Refrigerant
Charge
REFRIGERANT PIPING
52
53
dB
dB
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
Service Ref.
Oil (Model)
Pipe size O.D.
Connection method
Between the indoor &
outdoor unit
Cooling
PUHZ-HRP125YHA
Heating
Cooling
3phase, 50Hz, 400V
14
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
ANB33FJBMT
2.5
Inverter
HP switch
LP switch
Discharge thermo
A
kW
Heating
—
Plate fin coil
Propeller fan % 2
0.086+0.086
100(3,530)
Reverse cycle
W
kW
*/min(CFM)
Cooling
Heating
W
D
H
Heating
HP switch
LP switch
Discharge thermo
—
Plate fin coil
Propeller fan % 2
0.086+0.086
100(3,530)
Reverse cycle
kW
*/min(CFM)
Cooling
Heating
W
D
H
PUHZ-HRP100VHA
Heating
Cooling
Single 50Hz, 230V
28
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
ANB33FJCMT
2.5
Inverter
W
Weight
Refrigerant
Oil (Model)
Pipe size O.D.
Cooling
52
53
52
53
dB
dB
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
950(37-3/8)
330+30(13+1-3/16)
1,350(53-1/8)
134(295)
R410A
5.5(12.1)
kg(lbs)
1.40(FV50S)
9.52(3/8)
15.88(5/8)
Flared
Flared
Max. 30m
Max. 75m
L
Liquid
mm(in.)
Gas
mm(in.)
Indoor side
Outdoor side
Height difference
Piping length
8
5
DATA
5-1. REFILLING REFRIGERANT CHARGE (R410A : kg)
10m
20m
Piping length (one way)
30m
40m
50m
60m
75m
Factory
charged
PUHZ-HRP71VHA
5.1
5.3
5.5
6.1
6.7
7.3
7.9
5.5
PUHZ-HRP100VHA
PUHZ-HRP100YHA
5.1
5.3
5.5
6.1
6.7
7.3
7.9
5.5
PUHZ-HRP125YHA
5.1
5.3
5.5
6.1
6.7
7.3
7.9
5.5
Service Ref.
For pipe longer than 30m, additional charge
is required.
5-2. COMPRESSOR TECHNICAL DATA
Serice Ref.
Compressor model
Winding
Resistance
()
(at 20)
PUHZ-HRP100YHA
PUHZ-HRP125YHA
ANB33FJBMT
PUHZ-HRP71VHA
PUHZ-HRP100VHA
ANB33FJCMT
U-V
0.188
0.302
U-W
0.188
0.302
W-V
0.188
0.302
9
5-3. NOISE CRITERION CURVES
PUHZ-HRP71VHA
PUHZ-HRP100VHA
PUHZ-HRP100YHA
PUHZ-HRP125YHA
MODE SPL(dB)
COOLING
52
HEATING
53
LINE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 bar)
90
80
70
NC-70
60
NC-60
50
NC-50
40
NC-40
30
NC-30
20
10
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
63
125
NC-20
250
500
1000
2000
4000
8000
BAND CENTER FREQUENCIES, Hz
MICROPHONE
1m
UNIT
1.5m
GROUND
10
5-4. STANDARD OPERATION DATA
PEAD-RP71EA
Representative matching
Electrical circuit
Total
Mode
Refrigerant circuit
PEAD-RP125EA
Cooling
Heating
Cooling
Heating
Cooling
Heating
Capacity
W
7,100
8,000
10,000
11,200
12,500
14,000
Input
kW
2.15
2.34
3.06
3.10
3.89
3.88
Indoor unit
PEAD-RP71EA
PEAD-RP100EA2
PEAD-RP125EA
Phase , Hz
1 , 50
1 , 50
1 , 50
230
230
230
Voltage
V
Current
A
Outdoor unit
1.55
1.55
2.62
2.62
2.62
2.62
PUHZ-HRP71VHA
PUHZ-HRP100VHA
PUHZ-HRP100YHA
PUHZ-HRP125YHA
1 , 50
1/3 , 50
3 , 50
230
230/400
400
Phase , Hz
Outdoor Indoor side
side
PEAD-RP100EA2
Voltage
V
Current
A
8.09
8.94
11.10/3.69
11.28/3.74
4.92
4.91
Discharge pressure
MPa
2.46
2.71
2.61
2.22
2.79
2.70
Suction pressure
MPa
0.92
0.76
0.97
0.72
0.89
0.70
Discharge temperature
68
74
68
65
72
76
Condensing temperature
42
43
44
37
47
44
Sunction temperature
14
5
13
4
8
1
Ref. pipe length
m
7.5
7.5
7.5
7.5
7.5
7.5
D.B.
27
20
27
20
27
20
W.B.
19
15
19
15
19
15
D.B.
15
38
16
35
15
39
D.B.
35
7
35
7
35
7
W.B.
24
6
24
6
24
6
SHF
0.85
—
0.89
—
0.85
—
BF
0.13
—
0.18
—
0.09
—
Intake air temperature
Discharge air temperature
Intake air temperature
The unit of pressure has been changed to MPa based on international SI system.
The conversion factor is : 1(MPa)=10.2(kgf/cm2)
11
FREE
Ov
er
10m
m
mm
0
15
er
Ov
10
Over
Service space
Front piping hole
(Knockout)
92
W92
65
Power supply wiring hole
(2-W27Knockout)
Front trunking hole 40
45
(Knockout)
19
92
75
Right piping hole
(Knockout)
Piping Knockout Hole Details
55
W92
Air intake
Handle for moving
Over
500
40
65
45
92
W92
40
Rear piping hole
(Knockout)
Rear trunking hole
(Knockout)
Side Air Intake
Handle for moving
Handle for moving
Power supply wiring hole
(2-W27Knockout)
FOUNDATION
Rear Air Intake
Piping and wiring connections
can be made from 4 directions:
front, right, rear and below.
Please secure the unit firmly
with 4 foundation (M10) bolts.
(Bolts and washers must be
purchased locally.)
<Foundation bolt height>
4 PIPING-WIRING DIRECTIONS
3 FOUNDATION BOLTS
Right trunking hole
(Knockout)
Power supply wiring hole
(2-W27Knockout)
500
Over
Over
Dimensions of space needed
for service access are
shown in the below diagram.
+1 ···Indication of STOP VALVE connection location.
55
27
Less than
2 SERVICE SPACE
···Refrigerant GAS pipe connction (FLARE)W15.88(5/8 inch)
···Refrigerant LIQUID pipe connection (FLARE)W 9.52(3/8 inch)
Example of Notes
e
Ov
m
10m
m
0m
00
r1
Ov
er
73 63
23
63
23 27 92
73
30
The diagram below shows a
basic example.
Explantion of particular details is
given in the installation manuals etc.
322
600
145
Air Discharge
Installation Feet
66
175
2-U Shaped notched holes
(Foundation Bolt M10)
30
220
145
145
Earth terminal
950
42
Handle for moving
Side Air Intake
175
Rear Air Intake
Drain hole
(5-W33)
71
2
1
Handle for moving
Service panel
Terminal connection
Left···Power supply wiring
Right···Indoor/Outdoor wiring
2-12 x 36 Oval holes
(Foundation Bolt M10)
71
150
73 63
23
55
27
330
30
53
28
1 FREE SPACE (Around the unit)
1350
417
Front piping cover
Rear piping cover
1,079
930
HRP·YHA
A
PUHZ-HRP71VHA
PUHZ-HRP100VHA
PUHZ-HRP100YHA
PUHZ-HRP125YHA
HRP·VHA
Bottom piping hole
(Knockout)
+1 443
635
371
(19)
45
56
370
23
219
81
A
12
+1 447
6
OUTLINES AND DIMENSIONS
Unit : mm
WIRING DIAGRAM
[LEGEND]
SYMBOL
TB1
MC
MF1, MF2
21S4
63H
63L
SV
TH3,TH32,TH33
TH4
TH6
TH7
TH8
LEV-A, LEV-B,LEV-C
DCL
ACTM
CB
CY1,CY2
PUHZ-HRP100VHA
NAME
Terminal Block<Power Supply, Indoor/Outdoor>
Motor for Compressor
Fan Motor
Solenoid Valve (Four-Way Valve)
High Pressure Switch
Low Pressure Switch
Solenoid Valve (Bypass Valve)
Thermistor<Outdoor Pipe>
Thermistor<Discharge>
Thermistor<Outdoor 2-Phase Pipe>
Thermistor<Outdoor>
Thermistor<Heatsink>
Electronic Expansion Valve
Reactor
Active Filter Module
Main Smoothing Capacitor
Capacitor
SYMBOL
P.B.
TABU/V/W
TABS/T
TABP1/P2/P
TABN1/N2/N
DS2, DS3
IPM
N.F.
LI / LO
NI / NO
EI, E2
52C
C.B.
SW1
NAME
Power Circuit Board
Connection Terminal<U/V/W-Phase>
Connection Terminal <L/N-Phase>
Connection Terminal<DC Voltage>
Connection Terminal<DC Voltage>
Diode Bridge
Power Module
Noise Filter Circuit Board
Connection Terminal<L-Phase>
Connection Terminal<N-Phase>
Connection Terminal<Ground>
52C Relay
Controller Circuit Board
Switch<Forced Defrost, Defect History Record
Reset, Refrigerant Address>
Switch<Test Operation>
Switch<Function Switch>
SW4
SW5
SYMBOL
SW6
SW7
SW8
SW9
SWP
CN31
SS
CNM
CNMNT
NAME
Switch<Model Select>
Switch<Function Setup>
Switch<Function Setup>
Switch
Switch<Pump Down>
Connector<Emergency Operation>
Connector<Connection for Option>
Connector<A-Control Service Inspection Kit>
Connector
<Connected to Optional M-NET Adapter Board>
Connector
CNVMNT
<Connected to Optional M-NET Adapter Board>
Connector
CNDM
< Connected for Option (Contact Input)>
LED1,LED2 LED<Operation Inspection Indicators>
Fuse< T6.3AL250V>
F1~F4
X51,X52,X55 Relay
When M-NET adapter is connected
LEV-C
M
M
TH33 TH32 TH7 TH6 TH3 TH4
M
5
C. B.
t°
t°
t°
t°
12
2 1
t° t°
4
1
6
LEV-A
(WHT)
1
CNF2
(WHT)
3
63L
3
63H (RED)
(YLW)
1
3
TRANS
2
1
LED2
MF2 1
MS
3~
1
6
1
LEV-B
(RED)
3
5
CNVMNT CNMNT
(WHT) (WHT)
1
14
CNM
(WHT)
5
CN52C
(RED)
CN4
(WHT)
CN2
(WHT)
1
CNDC 1
(PNK)
1
2
LEV-C
(BLU)
6
1
CNS
(WHT)
2
F1
3
21S4 3
(GRN)
F4
3
1
4
1
3
1 SV2
(BLU)
21S4
1
X51
X55
X52
F3
CNAC
(WHT)
1
2
7
F2
3
SW12
LED4
M-NET SUBSTRATE
2
CN2M
(WHT)
1
CND
(WHT)
3 1
CN31
1 2
2 1
7
LED3
+1
SW6
1
SW1
1 2
3
SW5
+1
1
TH33 TH32 TH7/6 TH3 TH4
(YLW) (BLK) (RED) (WHT) (WHT)
7
5
5
SW4 SWP SW8
MF1 1
MS
3~
CNF1
(WHT)
LED1
7
SW11
CN5
(WHT) SW1
1
LED2
5
3
SW7
LEV-B
SW9
LEV-A
CNDM
(WHT)
63L
CN51
(WHT)
63H
LED1
PUHZ-HRP71VHA
LED5
7
3
3
A B S
TB7
M-NET
5
1 SS
(WHT)
SV
BLU
WHT
N. F.
NO
2
CN52C
(BLK)
P. B.
1
CNAF
(WHT)
CNDC
(PNK) 2
6
1
TABN1
BLK
2
1
CNAC1
(WHT)
BLK
W
NI
DCL
BLK
WHT
4
RED
L1
L2
1
P
N1
N2
BLK
6
RED
L
N
S1
EI
U
BLU
MC
M-NET ADAPTER
NAME
Terminal Block<M-net connection>
Connector<Transmission>
Connector<Power Supply>
Connector<M-NET communication>
Switch<Status of communication>
Switch<Address setting : 1st digit>
Switch<Address setting : 2nd digit>
LED<Power Supply : DC5V>
LED<Connection to Outdoor Unit>
LED<Transmission : Sending>
LED<Transmission : Recelving>
LED<Power Supply : DC12V>
U
LI
S2
BRN
V
MS
3~
CN5
(RED)
RED
U
SYMBOL
TB7
CN5
CND
CN2M
SW1
SW11
SW12
LED1
LED2
LED3
LED4
LED5
2
1
3
ORN
TABP
U
GRN/YLW
YLW
RED
1
2
1
2
BLK
E2
BLU
CB
CNAC2
(RED)
WHT TABN2
WHT
CN5
(RED)
CN4
(WHT)
TABN
1
TABW
2
TABS WHT
TABP1 RED
RED TABU
t° 2
7
1 CN3
2 (WHT)
DS2
3
IPM
WHT TABV
BLK
TH8
TABP2
CN2
(WHT)
TABT BLU
3
1
RED
7
DS3
RED
4
2
1
52C
LO
CY1
CY2
S3 TB1
WHT
+1MODEL SELECT
Io
ACTM
INDOOR
UNIT
POWER SUPPLY
~/N 230V 50Hz
MODEL
71V
SW5-6 +2
SW6
ON
OFF
ON
OFF
1 2 3 4 5 6 7 8
ON
100V OFF
1 2 3 4 5 6
ON
OFF
1 2 3 4 5 6 7 8
+2. SW5 -1 to 5 : Function Switch
13
1 2 3 4 5 6
PUHZ-HRP100YHA PUHZ-HRP125YHA
[LEGEND]
SYMBOL
TB1
TB2
MC
MF1, MF2
21S4
63H
63L
SV
TH3,TH32,TH33
TH4
TH6
TH7
LEV-A, LEV-B, LEV-C
ACL1~ACL4
CB1, CB2
CK
CY1, CY2
RS
NAME
Terminal Block<Power Supply>
Terminal Block<Indoor/Outdoor >
Motor for Compressor
Fan Motor
Solenoid Valve (Four-Way Valve)
High Pressure Switch
Low Pressure Switch
Solenoid Valve (Bypass Valve)
Thermistor<Outdoor Pipe>
Thermistor<Discharge>
Thermistor<Outdoor 2-Phase Pipe>
Thermistor<Outdoor>
Electronic Expansion Valve
Reactor
Main Smoothing Capacitor
Capacitor
Capacitor
Rush Current Protect Resistor
SYMBOL
P.B.
TB-U/V/W
TB-L1/L2/L3
TB-P2
TB-C1
TB-N1
X52A
N.F.
LI1/LI2/LI3/NI
LO1/LO2/LO3/NO
GD1, GD3
CONV.B.
L1-A1/IN
L1-A2/OU
L2-A2/OU
L3-A2/OU
N-IN
CK-OU
NAME
Power Circuit Board
Connection Terminal<U/V/W-Phase>
Connection Terminal<L1/L2/L3-Power Supply>
Connection Terminal
Connection Terminal
Connection Terminal
52C Relay
Noise Filter Circuit Board
Connection Terminal<L1/L2/L3/N-Power Supply>
Connection Terminal<L1/L2/L3/N-Power Supply>
Connection Terminal<Ground>
Converter Circuit Board
Connection Terminal<L1-Power Supply>
Connection Terminal<L1-Power Supply>
Connection Terminal<L2-Power Supply>
Connection Terminal<L3-Power Supply>
Connection Terminal
Connection Terminal
SYMBOL
C.B.
SW1
NAME
Controller Circuit Board
Switch<Forced Defrost, Defect History Record
Reset, Refrigerant Adress>
SW4
Switch<Test Operation>
SW5
Switch<Function Switch>
SW6
Switch<Model Select>
SW7
Switch<Function Setup>
SW8
Switch<Function Setup>
SW9
Switch
SWP
Switch<Pump Down>
CN31
Connector<Emergency Operation>
LED1, LED2 LED<Operatiion Inspection Indicators>
F1~F4
Fuse<T6.3AL250V>
CNM
Connector<A-Control Service Inspection Kit>
Connector
CNMNT
<Connect to Optional M-NET Adapter Board>
Connector
CNVMNT
<Connect to Optional M-NET Adapter Board>
Connector
CNDM
< Connection for Option(Contact Input)>
CN3S
Connector< Connection for Option>
CN51
Connector< Connection for Option>
SS
Connector< Connection for Option>
X51,X52,X55 Relay
M-NET ADAPTER
TB7
CN5
CND
CN2M
SW1
SW11
SW12
LED1
LED2
LED3
LED4
LED5
Terminal Block<M-NET connection >
Connector<Transmission>
Connector<Power Supply>
Connector<M-NET communication>
Switch<Status of communication>
Switch<Address setting: 1st digit>
Switch<Address setting. 2nd digit >
LED<Power Supply: DC5V>
LED<Connection to Outdoor Unit>
LED<Transmission: Sending>
LED<Transmission: Receiving>
LED<Power Supply: DC12V>
LEV-C
5
5
1
1
3 (RED)
63H
(YLW)
1
1 3 1
5
CNVMNT CNMNT
(WHT) (WHT)
5
1
CN2
(WHT) 7
1
1
CNDC
(PNK)
14
CNM
(WHT)
LEV-C
(BLU)
6
2
F1
F4
1
3
1 21S4 3
(GRN)
BLK
3 4
BLU
CNS
(WHT)
3
21S4
X51
X52
F3
CNAC
(WHT)
1 2
X55
7
F2
1 SV2
(BLU)
3
LED2
SW12
LED3
LED4
M-NET SUBSTRATE
2
1
CN31
CN4
(WHT)
1 2
1 SS
(WHT)
1
3
1
SW11
SW1
1
SW7
6
LEV-B
(RED)
3
63L
CNF2
(WHT)
TRANS
6 1
LEV-A
(WHT)
SW9
1
SW6
1 2 21
TH3 TH4
(WHT) (WHT)
SW1
1
4
TH7/6
(RED)
SW5
1 3 1 2
TH33 TH32
(YLW) (BLK)
5
+1
CN5
(WHT)
t°
+1
3
2
When M-NET adapter is connected)
5
3
CNDM CN3S
(WHT) (WHT)
7
MS
3~
M
SW4 SWP SW8
1
MF2
t°
M
LED1
MS
3~
t° t°
M
LED2
CNF1
7 (WHT)
1
MF1
t°
t°
LEV-B
CN51
(WHT)
C.B.
LEV-A
LED5 CN2M
(WHT)
LED1
63L
63H
TH33 TH32 TH7 TH6 TH3 TH4
CND
(WHT)
3 1
3
A B S
1
3
TB7
M-NET
5
SV
+1MODEL SELECT
P.B.
3
MODEL
7
SW5-6 +2
SW6
ON
100Y OFF
ON
OFF
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+
CB2
3
3
1
CK
2 1
LI2 U
BLK
BLU
LI3
NI
RED
U
LO2
WHT
U
LO3
BLK
U
NO
BLU
GRN/YLW
ACL2
ACL3
+
+
GD1
GD3
14
CNDC
(PNK)
2
1
3
U -1 CNL
(BLU)
3
WHT
U
WHT
N
WHT
BLU
ACL1
LO1
BLK
L3
LI1
BLK
L2
RED
RED
CNAC2
3 (RED)
TB1
L1
POWER SUPPLY
3N~
400V 50Hz
CNCT
(RED) 1
3
RED
CNAC1
(WHT) 1
L1-A2
RED
L2-A2
L1-IN
2
N.F.
NO FUSE
BREAKER
L1-OU RED
CONV.B.
BLK CK-OU
CB1
TB-N1
N-IN
RED
L3-A2 WHT
WHT
TB-L1
BLK
BLK
TB-L2
L1-A1
+
1 2 3 4 5 6
+2. SW5 -1 to 5 : Function Switch
RED
TB-L3
BLK
WHT
TB-C1
ON
OFF
L2-OU WHT
RS
YLW
ORN
3~
+
TB-P2
RED
S3
V MS
+
RED
BRN
INDOOR
UNIT
S2
X52A
RED
WHT
TB-U
+
ON
125Y OFF
W MC
BLK
U
--
TB2
S1
TB-W
+
--
2 CN5
1 (RED)
1 2 3 4 5 6
7
TB-V
2 CN4
1 (WHT)
CY2
CY1
2
CN2
(WHT)
L3-OU BLK
2
1
CN7
(WHT)
1 3
CN7
(WHT)
ACL4
8
WIRING SPECIFICATIONS
8-1. FIELD ELECTRICAL WIRING (power wiring specifications)
Outdoor unit model
Outdoor unit power supply
HRP100, 125Y
3N ~ (3phase), 50 Hz,
400 V
HRP71, 100V
~/N (single), 50 Hz,
230 V
*1
Wiring
Circuit rating Wire No. %
size (mm2)
Outdoor unit input capacity
Main switch (Breaker)
Outdoor unit power supply
Indoor unit-Outdoor unit
Indoor unit-Outdoor unit earth
Remote controller-Indoor unit
Outdoor unit L-N (single)
Outdoor unit L1-N, L2-N, L3-N (3 phase)
Indoor unit-Outdoor unit S1-S2
Indoor unit-Outdoor unit S2-S3
Remote controller-Indoor unit
32 A
16 A
*2
*2
*3
3 % Min. 4
3 % 1.5 (Polar)
1 % Min. 1.5
2 % 0.3 (Non-polar)
5 % Min. 1.5
3 % 1.5 (Polar)
1 % Min. 1.5
2 % 0.3 (Non-polar)
*4
AC 230 V
AC 230 V
*4
*4
*4
AC 230 V
DC 24 V
DC 12 V
AC 230 V
DC 24 V
DC 12 V
*1. A breaker with at least 3 mm contact separation in each poles shall be provided. Use earth leakage breaker(NV).
The breaker shall be provided to ensure disconnection of all active phase conductor of the supply.
*2. Refer to 8-3.
*3. The 10 m wire is attached in the remote controller accessory.
*4. The figures are NOT always against the ground.
S3 terminal has DC 24 V against S2 terminal. However between S3 and S1, these terminals are NOT electrically insulated by the transformer or other device .
Notes: 1. Wiring size must comply with the applicable local and national code..
2. Power supply cables and Indoor/Outdoor unit connecting cables shall not be lighter than polychloroprene sheathed flexible cable.
(Design 60245 IEC 57)
3. Install an earth longer than other cables.
Power supply
Isolator
3 poles isolator
S1
S1
A-Control S2
Outdoor Unit
S2
S3
S3
A-Control
Indoor Unit
Warning:
In case of A-control wiring,
there is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation between
power line and communication signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3 terminals
when the power is energized. If isolator should be used between indoor unit and outdoor unit, please use 3-pole type.
Leave the main power turned on when the ambient temperature is -20 or lower.
In below -20 condition, it needs at least 4hr standby to operate in order to warm the electrical parts.
1:1 system
Electrical wiring
Synchronized twin system Electrical wiring
• Synchronized twin
Outdoor
unit
Unit
power
supply
Earth leakage breaker
Wiring circuit breaker or
isolating switch
L
N
S1
S2
S3
Indoor/outdoor
unit connection
cable
Outdoor
unit
Indoor
unit
1
2
Remote
controller
Unit
power
supply
S1
S2
S3
Earth leakage breaker
Wiring circuit breaker or
isolating switch
15
L
N
S1
S2
S3
Indoor/outdoor
unit connection
cable
Indoor
unit
1
2
S1
S2
S3
Indoor
unit
Remote
controller
1
2
S1
S2
S3
8-2. SEPARATE INDOOR UNIT/ OUTDOOR UNIT POWER SUPPLIES
The following connection patterns are available.
The outdoor unit power supply patterns vary on models.
1:1 System
Outdoor unit power supply
Earth leakage breaker
Wiring circuit breaker or isolating switch
Outdoor unit
Indoor unit/outdoor unit connecting cords
Remote controller
Indoor unit
Option
Indoor unit power supply
<For models without heater>
* The optional indoor power supply terminal kit is required.
L
N
S1
S2
S3
L
N
S1
S2
S3
1
2
* Affix a label B that is included with the manuals near each wiring diagram for the indoor and outdoor units.
Simultaneous twin system
Outdoor unit power supply
Earth leakage breaker
Wiring circuit breaker or isolating switch
Outdoor unit
Indoor unit/outdoor unit connecting cords
Remote controller
Indoor unit
Option
Indoor unit power supply
<For models without heater>
* The optional indoor power supply terminal kits are required.
L
N
L
N
L
N
S1
S2
S3
S1
S2
S3
S1
S2
S3
1
2
1
2
* Affix a label B that is included with the manuals near each wiring diagram for the indoor and outdoor units.
If the indoor and outdoor units have separate power supplies, refer to the table
below. If the optional indoor power supply terminal kit is used, change the indoor
unit electrical box wiring referring to the figure in the right and the DIP switch
settings of the outdoor unit control board.
Indoor unit specifications
Required
L
N
Required
S1
S2
S3
ORANGE
CND
Indoor unit
control board
Indoor unit power supplied from outdoor unit
(when shipped from factory)
Electric heater
(For models with
heater)
L
N
S1
S2
S3
Connectors
CND
* There are three types of labels (labels A, B, and C). Affix the appropriate labels to
the units according to the wiring method.
If the indoor and
outdoor units have
separate power
supplies, change the
connections of the
connectors as shown
in the following
figure.
BLUE YELLOW
YELLOW BLUE
3
ON
OFF
1 2
(SW8)
Set the SW8-3 to ON.
CND
Required
BLUE YELLOW
BLUE YELLOW
Indoor power supply terminal kit (option)
Indoor unit electrical box connector connection change
Label affixed near each wiring diagram
for the indoor and outdoor units
Outdoor unit DIP switch settings (when
using separate indoor unit/outdoor unit
power supplies only)
Connectors (connections when shipped
from the factory are for indoor unit power
supplied from outdoor unit)
Electric heater
(For models with
heater)
ORANGE
CND
Indoor unit
control board
Separate indoor unit/outdoor unit power
supplies
Indoor unit model
Indoor unit power supply
Indoor unit input capacity
Main switch (Breaker)
Indoor unit power supply
Indoor unit power supply earth
Indoor unit-Outdoor unit
Indoor unit-Outdoor unit earth
Remote controller-Indoor unit
RP35~125
~/N (single), 50 Hz, 230 V
*1
16 A
Circuit
rating
Wiring
Wire No. % size
(mm2)
2 % Min. 1.5
1 % Min. 1.5
2 % Min. 0.3
*2
–
2 % 0.3 (Non-polar)
*3
Indoor unit L-N
*4
AC 230 V
–
Indoor unit-Outdoor unit S1-S2
*4
Indoor unit-Outdoor unit S2-S3
*4
DC24 V
Remote controller-Indoor unit
*4
DC12 V
*1. A breaker with at least 3 mm contact separation in each pole shall be provided. Use earth leakage breaker (NV).
The breaker shall be provided to ensure disconnection of all active phase conductor of the supply.
*2. Max. 120 m
*3.The 10 m wire is attached in the remote controller accessory. Max. 500 m
*4.The figures are NOT always against the ground.
Notes: 1. Wiring size must comply with the applicable local and national code.
2. Power supply cables and indoor unit/outdoor unit connecting cables shall not be lighter than polychloroprene sheathed flexible cable.
(Design 60245 IEC 57)
3. Install an earth longer than other cables.
16
8-3. INDOOR – OUTDOOR CONNECTING CABLE
The cable shall not be lighter than design 60245 IEC or 60227 IEC.
Wire No. % Size ($)
Outdoor power supply
Indoor unit-Outdoor unit
Indoor unit-Outdoor unit earth
Max. 45m
Max. 50m
Max. 80m
3 % 1.5 (polar)
3 % 2.5 (polar)
3 % 2.5 (polar) and S3 separated
1 % Min. 1.5
1 % Min. 2.5
1 % Min. 2.5
+ The max. cable length may vary depending on the condition of installation, humidity or materials, etc.
Indoor/Outdoor separate
power supply
Wire No. % Size ($)
Indoor unit-Outdoor unit
2 % Min. 0.3
Max. 120m
Indoor unit-Outdoor unit earth
—
+ The optional indoor power supply terminal kit is necessary.
Be sure to connect the indoor-outdoor connecting cables directly to the units (no intermediate connections).
Intermediate connections can lead to communication errors if water enters the cables and causes insufficient
insulation to ground or a poor electrical contact at the intermediate connection point.
17
8-4. M-NET WIRING METHOD
(Points to notice)
(1) Outside the unit, transmission wires should stay away from electric wires in order to prevent electromagnetic noise from
making an influence on the signal communication. Place them at intervals of more than 5cm. Do not put them in the same
conduit tube.
(2) Terminal block (TB7) for transmission wires should never be connected to 220~240V power supply. If it is connected,
electronic parts on M-NET P.C. board may burn out.
(3) Use 2-core x 1.25mm2 shield wire (CVVS, CPEVS) for the transmission wire. Transmission signals may not be sent or
received normally if different types of transmission wires are put together in the same multi-conductor cable. Never do this
because this may cause a malfunction.
Refrigerant
address 00
M-NET
address 02
Refrigerant
address 00
M-NET
address 01
Group
remote
controller
Power
supply
unit for
transmission
wire
A-control
remote
controller
A-control
remote
controller
Refrigerant
address 00
M-NET
address 03
A-control
remote
controller
It would be ok if M-NET wire (non-polar, 2-cores) is arranged in addition to the wiring for A-control.
(4) Ground only one of any appliances through M-NET transmission wire (shield wire). Communication error may occur due to
the influence of electromagnetic noise.
“Ed” error will appear on the LED display of outdoor unit.
“0403” error will appear on the central-control remote controller.
Bad example (Multi spot grounding of shield wire)
Central
remote
controller
Power
supply
appliance
M-NET type
outdoor unit
M-NET type
outdoor unit
M-NET type
outdoor unit
M-NET transmission wire
Good example 1 (Single spot grounding of shield wire)
Central
remote
controller
Power
supply
appliance
M-NET type
outdoor unit
M-NET type
outdoor unit
M-NET type
outdoor unit
M-NET transmission wire
Good example 2 (Single spot grounding of shield wire)
Central
remote
controller
Power
supply
appliance
M-NET type
outdoor unit
M-NET type
outdoor unit
M-NET type
outdoor unit
M-NET transmission wire
If there are more than 2 grounding spots on the shield wire, noise may enter into the shield wire because the ground wire
and shield wire form one circuit and the electric potential difference occurs due to the impedance difference among grounding spots. In case of single spot grounding, noise does not enter into the shield wire because the ground wire and shield
wire do not form one circuit.
To avoid communication errors caused by noise, make sure to observe the single spot grounding method described in the
installation manual.
18
L M-NET wiring
(1) Use 2-core x 1.25mm2 shield wire for electric wires.
M-NET
terminal
(Excluding the case connecting to system controller.)
Ground
block
wire
(2) Connect the wire to the M-NET terminal block. Connect one core of the
transmission wire (non-polar) to A(M1) terminal and the other to B(M2). Peel the
A B S
shield wire, twist the shield part to a string and connect it to S terminal.
Transmission Shield
(3) In the system which several outdoor units are being connected, the terminal
wire part
(A(M1), B(M2), S) on M-NET terminal block should be individually wired to the other
outdoor unit’s terminal, i.e. A(M1) to A(M1), B(M2) to B(M2) and S to S. In this case, choose one of those outdoor units
and drive a screw to fix an ground wire on the plate as shown on the right figure.
8-4-1. M-NET address setting
In A-control models, M-NET address and refrigerant address should be set only for the outdoor unit. Similar to CITY MULTI
system, there is no need to set the address of outdoor unit and remote controller. To construct a central control system, the
setting of M-NET address should be conducted only upon the outdoor unit. The setting range should be 1 to 50 (the same as
that of the indoor unit in CITY MULTI system), and the address number should be consecutively set in a same group.
23
901
01
901
78
901
23
456
78
78
901
~
23
456
456
23
78
901
50
23
456
2
23
456
1
456
78
SW11
ones
Switch digit
setting SW12
tens
digit
789
<Setting example> M-NET Address No.
Address number can be set by using rotary switches
(SW11 for ones digit and SW12 for tens digit), which
is located on the M-NET board of outdoor unit.
(Initial setting: all addresses are set to “0”.)
8-4-2. Refrigerant address setting
In case of multiple grouping system (multiple refrigerant circuits in one group), indoor units should be connected by remote
controller wiring (TB5) and the refrigerant address needs to be set. Leave the refrigerant addresses to “00” if the group setting is not conducted. Set the refrigerant address by using DIP SW1-3 to -6 on the outdoor controller board. [Initial setting: all
switches are OFF. (All refrigerant addresses are “00”.)]
ON
ON
OFF
Refrigerant
address
ON
OFF
1 2 3 4 5 6
0
ON
1 2 3 4 5 6
ON
9
13
7
ON
OFF
1 2 3 4 5 6
12
1 2 3 4 5 6
6
ON
OFF
1 2 3 4 5 6
11
OFF
1 2 3 4 5 6
5
ON
OFF
1 2 3 4 5 6
10
ON
OFF
1 2 3 4 5 6
4
ON
OFF
1 2 3 4 5 6
ON
OFF
1 2 3 4 5 6
3
OFF
1 2 3 4 5 6
8
ON
OFF
1 2 3 4 5 6
2
ON
OFF
OFF
ON
OFF
1 2 3 4 5 6
1
ON
ON
OFF
1 2 3 4 5 6
OFF
1 2 3 4 5 6
1 2 3 4 5 6
14
15
8-4-3. Regulations in address settings
In case of multiple grouping system, M-NET and refrigerant address settings should be done as explained in the above section. Set the lowest number in the group for the outdoor unit whose refrigerant address is “00” as its M-NET address.
Group A
System
controller
Power
supply
unit for
transmission
wire
Group B
Refrigerant
address 00
M-NET
address 01
Group C
Refrigerant
address 00
M-NET
address 02
Refrigerant
address 01
M-NET
address 03
Refrigerant
address 00
M-NET
address 04
TB5
A-control
remote
controller
A-control
remote
controller
A-control
remote
controller
+ Refrigerant addresses can be overlapped if they are in the different group.
Group A
System
controller
Power
supply
unit for
transmission
wire
Refrigerant
address 00
M-NET
address 01
Group B
Refrigerant
address 01
M-NET
address 02
Refrigerant
address 00
M-NET
address 04
Refrigerant
address 01
M-NET
address 03
Refrigerant
address 02
M-NET
address 05
TB5
A-control
remote
controller
A-control
remote
controller
+ In group B, M-NET address of the outdoor unit whose refrigerant address is “00” is not set to the minimum in the group. As
“3” is right for this situation, the setting is wrong. Taking group A as a good sample, set the minimum M-NET address in the
group for the outdoor unit whose refrigerant address is “00”.
19
9
REFRIGERANT SYSTEM DIAGRAM
PUHZ-HRP71VHA
PUHZ-HRP100YHA
PUHZ-HRP100VHA
PUHZ-HRP125YHA
Heat exchanger
Refrigerant
GAS pipe
connection
(5/8 inch)
Thermistor
TH6
(Outdoor
2-phase pipe)
Solenoid valve
(Four-way valve)
Ball valve
Strainer
#50
Charge plug
(High pressure)
Charge plug
(Low pressure)
Muffler
Thermistor TH3
(Outdoor pipe)
High pressure
switch 63H
Distributor
Low pressure
switch 63L
Thermistor
TH32
(Outdoor pipe)
Strainer
#100
Strainer
#100
Linear
expansion valve B
Refrigerant
LIQUID pipe
Strainer
connection
#100
(3/8 inch) Stop valve
(with service port)
Thermistor TH33
(Outdoor pipe)
Strainer
#100
Thermistor TH4
(Discharge)
Bypass
valve
Linear expansion valve A
Strainer
#100
Power
receiver
Thermistor TH7
(Outdoor)
Compressor
Linear
expansion valve C
Injection port
Heat interchange circuit
Replace
filter
Restrictor
Strainer
valve
#100
Refrigerant flow in cooling
Refrigerant flow in heating
20
9-1. Refrigerant recovering (pump down)
Perform the following procedures to recover the refrigerant when moving the indoor unit or the outdoor unit.
Turn on the power supply (circuit breaker).
+When power is supplied, make sure that “CENTRALLY CONTROLLED” is not displayed on the remote controller. If
“CENTRALLY CONTROLLED” is displayed, the refrigerant recovering (pump down) cannot be completed normally.
After the liquid stop valve is closed, set the SWP switch on the control board of the outdoor unit to ON. The compressor
(outdoor unit) and fans (indoor and outdoor units) start operating and refrigerant recovering operation begins. LED1 and
LED2 on the control board of the outdoor unit are lit.
+Set the SWP switch (push-button type) to ON in order to perform refrigerant recovering operation only when the unit is
stopped. However, refrigerant recovering operation cannot be performed until compressor stops even if the unit is stopped.
Wait 3 minutes until compressor stops and set the SWP switch to ON again.
Because the unit automatically stops in about 2 to 3 minutes after the refrigerant recovering operation (LED1 is not lit and
LED2 is lit), be sure to quickly close the gas stop valve.
+In case the outdoor unit is stopped when LED1 is lit and LED2 is not lit, open the liquid stop valve completely, and then
repeat step 3 minutes later.
+If the refrigerant collecting operation has been completed normally (LED1 is not lit and LED2 is lit), the unit will remain
stopped until the power supply is turned off.
Turn off the power supply (circuit breaker).
9-2. Unit replacement operation
When reusing the existing pipes that carried R22 refrigerant for the HRP71, HRP100 and HRP125 models, replacement
operation must be performed before performing a test run.
If new pipes are used, these procedures are not necessary.
During replacement operation, “C5” is displayed on “A-Control Service Tool(PAC-SK52ST)”.
Replacement operation procedures
Turn on the power supply.
Set DIP switch SW8-2 on the control board of the outdoor unit to ON to start replacement operation.
• The replacement operation is performed using the cooling system. Cool air will flow from the indoor unit during the replacement operation.
• During the replacement operation, TEST RUN is displayed on the remote controller and LED1 (green) and LED2 (red) on the
control board of the outdoor unit blink together.
Replacement operation requires at least 2 hours to complete.
• After setting switch SW8-2 to ON, the unit automatically stops after 2 hours.
• Replacement operation can be performed repeatedly by setting switch SW8-2 from OFF to ON. Make sure to perform
the operation more than 2 hours. (If the operation is performed less than 2 hours, the existing pipes cannot be cleaned
enough and the unit may be damaged.)
• If replacement operation is performed over 2 hours, this action is recorded into nonvolatile memory of control board.
Set switch SW8-2 to OFF. (Replacement operation is completed.)
+The unit can be operated normally by remote controller even if SW8-2 remains ON.
+If the indoor temperature is less than 15, the compressor will operate intermittently but the unit is not faulty.
9-3. Start and finish of test run
• Operation from the indoor unit
Execute the test run using the installation manual for the indoor unit.
• Operation from the outdoor unit
By using the DIP switch SW4 on the control board of outdoor unit, test run can be started and finished, and its operation
mode (cooling/heating) can be set up.
Set the operation mode (cooling/heating) using SW4-2.
Turn on SW4-1 to start test run with the operation mode set by SW4-2.
<SW4>
Turn off SW4-1 to finish the test run.
• There may be a faint knocking sound around the machine room after power is supplied, but this is
ON
no problem with product because the linear expansion pipe is just moving to adjust opening pulse.
OFF
• There may be a knocking sound around the machine room for several seconds after compressor
1
2
starts operating, but this is no problem with product because the check valve itself generates the
sound because pressure difference is small in the refrigerant circuit.
Stop
Operation
Cooling Heating
Note:
The operation mode cannot be changed by SW4-2 during test run. (To change test run mode, stop the unit by SW4-1,
change the operation mode and restart the test run by SW4-1.)
21
10
TROUBLESHOOTING
10-1. TROUBLESHOOTING
<Error code display by self-diagnosis and actions to be taken for service (summary)>
Present and past error codes are logged and displayed on the wired remote controller and control board of outdoor unit.
Actions to be taken for service, which depends on whether or not the trouble is reoccurring at service, are summarized in the
table below. Check the contents below before investigating details.
Unit conditions at service
Error code
Actions to be taken for service (summary)
Displayed
Judge what is wrong and take a corrective action according
to “10-4. Self-diagnosis action table”.
The trouble is reoccurring.
Not displayed
Logged
Conduct troubleshooting and ascertain the cause of the
trouble according to “10-5. Troubleshooting by inferior
phenomena”.
Consider the temporary defects such as the work of
protection devices in the refrigerant circuit including
compressor, poor connection of wiring, noise and etc.
Re-check the symptom, and check the installation
environment, refrigerant amount, weather when the
trouble occurred, matters related to wiring and etc.
Reset error code logs and restart the unit after finishing
service.
There is no abnormality in electrical component,
controller board, remote controller and etc.
The trouble is not reoccurring.
Not logged
Re-check the abnormal symptom.
Conduct trouble shooting and ascertain the cause of the
trouble according to “10-5. Troubleshooting by inferior
phenomena”.
Continue to operate unit for the time being if the cause
is not ascertained.
There is no abnormality concerning of parts such as
electrical component, controller board, remote controller
and etc.
10-2. CHECK POINT UNDER TEST RUN
(1) Before test run
• After installation of indoor and outdoor units, piping work and electric wiring work, re-check that there is no refrigerant leakage, loosened connections and incorrect polarity.
• Measure impedance between the ground and the power supply terminal block(L, N) on the outdoor unit by 500V Megger and
check that it is 1.0M or over.
+Don’t use 500V Megger to indoor/outdoor connecting wire terminal block(S1, S2, S3) and remote controller terminal block
(1, 2). This may cause malfunction.
• Make sure that test run switch (SW4) is set to OFF before turning on power supply.
• Turn on power supply 12 hours before test run in order to protect compressor.
• For specific models which requires higher ceiling settings or power failure automatic recovery, make proper changes of settings referring to the description of “Selection of Functions through Remote Controller”.
Make sure to read operation manual before test run. (Especially items to secure safety.)
22
"TEST RUN" and the currently selected
operation mode are displayed altemately.
Displays the remaining
test run time.
Operating procedures
1. Turn on the main power supply.
While the room temperature display on the remote
controller is “PLEASE WAIT”, the remote controller is disabled.
Wait until “PLEASE WAIT” disappears before using remote controller.
“PLEASE WAIT” appears for about 2 minutes after power
supply is turned on. +1
2. Press TEST button twice.
The TEST RUN appears on the screen.
3. Press OPERATION SWITCH
button.
Cooling mode: Check if cool air blows and water is drained.
Heating mode: Check if warm air blows. (It takes a little
while until warm air blows.)
4. Press AIR DIRECTION button. Check for correct motion of auto-vanes.
5. Check the outdoor unit fan for
correct running.
[TEST] button
The outdoor unit features automatic capacity control to
provide optimum fan speeds. Therefore, the fan keeps
running at a low speed to meet the current outside air
condition unless it exceeds its available maximum power.
Then, in actuality, the fan may stop or run in the reverse
direction depending on the outside air, but this does not
mean malfunction.
6. Press the ON/OFF button to reset the test run in progress.
Pipe (liquid) temperature
7. Register the contact number.
• In case of test run, the OFF timer will be activated, and the test run will automatically stop after 2 hours.
• The room temperature display section shows the pipe temperature of indoor units during the test run.
• Check that all the indoor units are running properly in case of simultaneous twin operation. Malfunctions may not
be displayed regardless of incorrect wiring.
+1 After turning on the power supply, the system will go into startup mode, “PLEASE WAIT” will blink on the display section of
the room temperature, and lamp(green) of the remote controller will flash.
As to INDOOR BOARD LED, LED1 will be lit up, LED2 will either be lit up in case the address is 0 or turned off in case the
address is not 0. LED3 will blink.
As to OUTDOOR BOARD LED, LED1(green) and LED2(red) will be lit up. (After the startup mode of the system finishes,
LED2(red) will be turned off.)
— and —
will be displayed alternately every second.
In case OUTDOOR BOARD LED is digital display,
• If one of the above operations doesn’t function correctly, the causes written below should be considered. Find causes from
the symptoms.
The below symptoms are under test run mode. “startup” in the table means the display status of +1 written above.
Symptoms in test run mode
OUTDOOR BOARD LED Display
Remote Controller Display
< > indicates digital display.
After “startup” is displayed, only
Remote controller displays “PLEASE
green lights up. <00>
WAIT”, and cannot be operated.
After “startup” is displayed,
green(once) and red(once) blink
After power is turned on, “PLEASE WAIT” alternately. <F1>
is displayed for 3 minutes, then error code After “startup” is displayed,
is displayed.
green(once) and red(twice) blink
alternately. <F3, F5, F9>
After “startup” is displayed,
green(twice) and red(once) blink
No display appears even when remote
alternately. <EA. Eb>
controller operation switch is turned on.
After “startup” is displayed, only
(Operation lamp does not light up.)
green lights up. <00>
Display appears but soon disappears
even when remote controller is operated.
After “startup” is displayed, only
green lights up. <00>
Cause
• After power is turned on, “PLEASE WAIT” is displayed for 2
minutes during system startup. (Normal)
• Incorrect connection of outdoor terminal block (L1, L2, L3 and
S1, S2, S3.)
• Outdoor unit’s protection device connector is open.
• Incorrect wiring between the indoor and outdoor unit (Polarity
is wrong for S1, S2, S3.)
• Remote controller transmission wire is short.
• There is no outdoor unit of address 0.
(Address is other than 0.)
• Remote controller transmission wire is open.
• After canceling function selection, operation is not possible for
about 30 seconds. (Normal)
+Press the remote controller’s CHECK button twice to perform self-diagnosis. See the table below for the contents of LCD display.
LCD
P1
P2
P4
P5
P6
P8
P9
Fb
Contents of inferior phenomena
Abnormality of room temperature thermistor
Abnormality of pipe temperature thermistor/Liquid
Abnormality of drain sensor/ Float switch connector open
Drain overflow protection is working.
Freezing/overheating protection is working.
Abnormality of pipe temperature
Abnormality of pipe temperature thermistor/Cond./Eva
Abnormality of indoor controller board
LCD
U1~UP
F3~F9
E0~E5
E6~EF
---FFFF
PA
Contents of inferior phenomena
Malfunction outdoor unit
Malfunction outdoor unit
Remote controller transmitting error
Indoor/outdoor unit communication error
No error history
No applied unit
Forced compressor stop(due to water leakage abnormality)
See the table below for details of the LED display (LED 1, 2, 3) on the indoor controller board.
LED1 (microcomputer power supply)
LED2 (remote controller)
Lits when power is supplied.
Lits when power is supplied for wired remote controller.
The indoor unit should be connected to the outdoor unit with address “0” setting.
LED3 (indoor/outdoor communication)
Blinks when indoor and outdoor unit are communicating.
23
Test run [for wireless remote controller]
Measure an impedance between the power supply terminal block on
the outdoor unit and ground with a 500V Megger and check that it is
equal to or greater than 1.0M.
Turn on the main power to the unit.
TEST RUN
TEST RUN
Press the
button twice continuously.
(Start this operation from the status of remote controller display
turned off.)
TEST RUN
TEMP
ON/OFF
A
and current operation mode are displayed.
MODE
Press the
(
) button to activate COOL mode, then
check whether cool air is blown out from the unit.
MODE
FAN
AUTO STOP
VANE
AUTO START
MODE
,
CHECK LOUVER
min
TEST RUN
SET
h
RESET
Press the
(
) button to activate HEAT mode, then
check whether warm air is blown out from the unit.
FAN
Press the
from the unit.
button and check whether strong air is blown out
VANE
Press the
button and check whether the auto vane operates
properly.
Press the ON/OFF button to stop the test run.
CLOCK
Note:
• Point the remote controller towards the indoor unit receiver
while following steps to .
• It is not possible to run in FAN, DRY or AUTO mode.
24
10-3. HOW TO PROCEED “SELF-DIAGNOSIS”
10-3-1. When a Problem Occurs During Operation
If a problem occurs in the air conditioner, the indoor and outdoor units will stop,
and the problem is shown in the remote controller display.
[CHECK] and the refrigerant address are displayed on the
temperature display, and the error code and unit number are
displayed alternately as shown below. (If the outdoor unit is
malfunctioning, the unit number will be “00”.)
In the case of group control, for which one remote controller controls
multiple refrigerant systems, the refrigerant address and error code of
the unit that first experienced trouble (i.e., the unit that transmitted
the error code) will be displayed.
To clear the error code, press the
ON/OFF button.
(Alternating Display)
Error code (2 or 4 digits)
Address (3 digits) or unit number (2 digits)
When using remote-/local-controller combined operation, cancel the error code after turning off remote operation. During
central control by a MELANS controller, cancel the error code by pressing the
ON/OFF button.
10-3-2. Self-Diagnosis During Maintenance or Service
Since each unit has a function that stores error codes, the latest check code can be recalled even if it is cancelled by the remote
controller or power is turned off.
Check the error code history for each unit using the remote controller.
Switch to self-diagnosis mode.
Set the unit number or refrigerant address you want to diagnose.
Press the [TEMP] buttons (
Press the CHECK
button twice within 3 seconds. The display content
will change as shown below.
and
) to select the desired number
or address. The number (address) changes between [01] and [50] or [00]
and [15].
The refrigerant address will begin to blink
approximately 3 seconds after being
selected and the self-diagnosis process will begin.
Unit number or refrigerant address
to be diagnosed
Display self-diagnosis results.
<When there is error code history>
(For the definition of each error code, refer to the indoor unit's installation manual or service handbook.)
(Alternating Display)
Error code (2 or 4 digits)
Address (3 digits) or unit number (2 digits)
<When there is no error code history>
Reset the error history.
Display the error history in the diagnosis result display screen (see step ).
25
<When there is no corresponding unit>
Press the
ON/OFF button twice within 3 seconds. The self-diagnosis
address or refrigerant address will blink.
When the error history is reset, the display will look like the one shown below.
However, if you fail to reset the error history, the error content will be displayed
again.
Cancel self-diagnosis.
Self-diagnosis can be cancelled by the following 2 methods.
Press the
CHECK button twice within 3 seconds.
Press the
ON/OFF button.
Self-diagnosis will be cancelled and the screen will return to the previous state in effect before the
start of self-diagnosis.
Self-diagnosis will be cancelled and the indoor unit will stop.
10-3-3. Remote Controller Diagnosis
If the air conditioner cannot be operated from the remote controller, diagnose the remote controller as explained below.
First, check that the power-on indicator is lit.
If the correct voltage (DC12 V) is not supplied to the remote controller, the
indicator will not light.
If this occurs, check the remote controller's wiring and the indoor unit.
Power on indicator
Switch to the remote controller self-diagnosis mode.
Press the CHECK
Press the FILTER button to start self-diagnosis.
button for 5 seconds or more. The display content will
change as shown below.
Remote controller self-diagnosis result
[When the remote controller is functioning correctly]
[When the remote controller malfunctions]
(Error display 1) "NG" blinks. ©The remote controller's transmitting-receiving circuit is defective.
Check for other possible causes, as there is no problem with the remote
controller.
The remote controller must be replaced with a new one.
[Where the remote controller is not defective, but cannot be operated.]
(Error display 2) [E3], [6833] or [6832] blinks.© Transmission is not
possible.
There might be noise or interference on the transmission path, or the indoor
unit or other remote controllers are defective. Check the transmission path
and other controllers.
(Error display 3) "ERC" and the number of data errors are displayed.
© Data error has occurred.
The number of data errors is the difference between the number of bits sent
from the remote controller and the number actually transmitted through the
transmission path. If such a problem is occurring, the transmitted data is
affected by noise, etc. Check the transmission path.
When the number of data errors is "02":
Transmission data from remote controller
Transmission data on transmission path
To cancel remote controller diagnosis
Press the
CHECK button for 5 seconds or more. Remote controller diagnosis will be cancelled, "PLEASE WAIT" and operation lamp will blink. After
approximately 30 seconds, the state in effect before the diagnosis will be restored.
26
10-3-4. Malfunction-diagnosis method by wireless remote controller
<In case of trouble during operation>
When a malfunction occurs to air conditioner, both indoor unit and outdoor unit will stop and operation lamp blinks to inform
unusual stop.
<Malfunction-diagnosis method at maintenance service>
[Procedure]
1. Press the CHECK button twice.
• "CHECK" lights, and refrigerant
address "00" blinks.
• Check that the remote controller's
display has stopped before continuing.
2. Press the temperature
buttons.
• Select the refrigerant address of the
indoor unit for the self-diagnosis.
Note: Set refrigerant address using the
outdoor unit’s DIP switch (SW1).
(For more information, see the
outdoor unit installation manual.)
Refrigerant
address
display
CHECK
CHECK
display
Temperature
button
TEMP
ON/OFF
ON/OFF
button
MODE
FAN
AUTO STOP
VANE
AUTO START
CHECK LOUVER
CHECK
button
min
TEST RUN
SET
h
RESET
CLOCK
HOUR
button
3. Point the remote controller at the • If an air conditioner error occurs, the
sensor on the indoor unit and
indoor unit's sensor emits an intermitpress the HOUR button.
tent buzzer sound, the operation lamp
blinks, and the error code is output.
(It takes 3 seconds at most for error
code to appear.)
4. Point the remote controller at the • The check mode is cancelled.
sensor on the indoor unit and
press the ON/OFF button.
27
• Refer to the following tables for details on the check codes.
[Output pattern A]
Beeper sounds
OPERATION
INDICATOR
lamp blink
pattern
Beep
Beep Beep Beep
Off
Beep
1st
2 nd
3 rd
nth
On
On
On
On
Beep Beep
1st
Off
On
2 nd · · · Repeated
On
0.5 sec. Approx. 2.5 sec. 0.5 sec. 0.5 sec.
Self-check Approx. 2.5 sec. 0.5 sec. 0.5 sec. 0.5 sec.
starts.
(Start signal
Number of blinks/beeps in pattern indicates the check
Number of blinks/beeps in pattern indicates
received)
code in the following table. (i.e., n=5 for “P5”)
the check code in the following table.
[Output pattern B]
Beeper sounds
OPERATION
INDICATOR
lamp blink
pattern
Beep
Beep Beep Beep
1st
Off
Self-check Approx. 2.5 sec.
starts.
(Start signal
received)
On
Approx. 3 sec.
2nd
Beep
Beep
nth
1st
3 rd
On
On
On
0.5 sec. 0.5 sec. 0.5 sec.
On
Off
0.5 sec. Approx. 2.5 sec.
Number of blinks/beeps in pattern indicates the check
code in the following table. (i.e., n=5 for “U2”)
On
Approx. 3 sec.
Beep
2 nd · · · Repeated
On
On
0.5 sec. 0.5 sec.
Number of blinks/beeps in pattern indicates
the check code in the following table.
[Output pattern A] Errors detected by indoor unit
Wireless remote controller Wired remote controller
Beeper sounds/OPERATION
Symptom
INDICATOR lamp blinks
Check code
(Number of times)
1
P1
Intake sensor error
P2
Pipe (TH2) sensor error
2
P9
Pipe (TH5) sensor error
Indoor/outdoor unit communication error
3
E6,E7
4
P4
Drain sensor error/Float switch connector open
P5
Drain pump error
5
PA
Forced compressor stop(due to water leakage abnormality)
6
P6
Freezing/Overheating protection operation
7
EE
Communication error between indoor and outdoor units
8
P8
Pipe temperature error
9
E4, E5
Remote controller signal receiving error
–
–
10
–
–
11
12
Fb
Indoor unit control system error (memory error, etc.)
Remote controller transmission error
E0, E3
–
–
E1, E2
Remote controller control board error
[Output pattern B] Errors detected by unit other than indoor unit (outdoor unit, etc.)
Wireless remote controller Wired remote controller
Beeper sounds/OPERATION
Symptom
INDICATOR lamp blinks
Check code
(Number of times)
Indoor/outdoor unit communication error
1
E9
(Transmitting error) (Outdoor unit)
Compressor overcurrent interruption
2
UP
Open/short of outdoor unit thermistors
3
U3,U4
Compressor overcurrent interruption (When compressor locked)
4
UF
5
Abnormal high discharging temperature/insufficient refrigerant
U2
Abnormal high pressure (63H worked)/Overheating
U1,Ud
6
protection operation
Abnormal temperature of heatsink
U5
7
Outdoor unit fan protection stop
8
U8
9
Compressor overcurrent interruption/Abnormal of power module
U6
Abnormality of superheat due to low discharge temperature
10
U7
Abnormality such as overvoltage or voltage shortage and
11
U9,UH
abnormal synchronous signal to main circuit/Current sensor error
–
–
12
–
–
13
Others
Other errors (Refer to the technical manual for the outdoor unit.)
14
Remark
As for indoor
unit, refer to
indoor unit's
service manual.
Remark
For details, check
the LED display
of the outdoor
controller board.
*1 If the beeper does not sound again after the initial 2 beeps to confirm the self-check start signal was received and
the OPERATION INDICATOR lamp does not come on, there are no error records.
*2 If the beeper sounds 3 times continuously “beep, beep, beep (0.4 + 0.4 + 0.4 sec.)” after the initial 2 beeps to confirm
the self-check start signal was received, the specified refrigerant address is incorrect.
28
10-4. SELF-DIAGNOSIS ACTION TABLE
<Abnormalities detected when the power is turned on>
Error Code
None
Abnormal point and detection method
—
(Note 1) Refer to indoor unit section for code P and code E.
Case
No voltage is supplied to terminal block(TB1) of outdoor unit.
a) Power supply breaker is
turned off.
b) Contact failure or disconnection of power supply
terminal
c) Open phase (L or N phase)
Electric power is not charged to
power supply terminal of outdoor power circuit board.
a) Contact failure of power
supply terminal
b) Open phase on the outdoor
power circuit board
HRP71, 100V :
Disconnection of connector
TABT or TABS
Electric power is not supplied
to outdoor controller circuit
board.
a) Disconnection of connector
(CNDC)
Disconnection of reactor (DCL
or ACL)
Judgment and action
Check following items.
a) Power supply breaker
b) Connection of power supply terminal block
(TB1)
c) Connection of power supply terminal block
(TB1)
Check following items.
a) Connection of power supply terminal block
(TB1)
b) Connection of terminal on outdoor
power circuit board
HRP71, 100V : Disconnection of connector TABT or TABS. Refer to
10-9.
Check connection of the connector (CNDC)
on the outdoor controller circuit board.
Check connection of the connector, CNDC on
the outdoor power circuit board(V)/the noise
filter(Y). Refer to 10-9.
Check connection of reactor. (DCL or ACL)
HRP71, 100V : Check connection of “L1” and
“L2” on the active filter module.(ACTM)
Refer to 10-9.
Disconnection of outdoor noise
filter circuit board or parts fail a) Check connection of outdoor noise filter
circuit board.
ure in outdoor noise filter circuit
b) Replace outdoor noise filter circuit board.
board
Refer to 10-9.
As for HRP71, 100V type, it is
especially needed to check the
resistance RS1 on the noise
filter circuit board.
Defective outdoor power circuit
board
Replace outdoor power circuit board.
Defective outdoor controller
circuit board
F3
(5202)
F5
(5201)
Replace controller board (When items above
are checked but the units can not be repaired).
63L connector open
Disconnection or contact failure Check connection of 63L connector on
Abnormal if 63L connector circuit is open
of 63L connector on outdoor
outdoor controller circuit board.
for 3 minutes continuously after power supcontroller circuit board
Refer to 10-9.
ply.
Disconnection or contact failure Check the 63L side of connecting wire.
63L: Low-pressure switch
of 63L
63L is working due to refriger- Check refrigerant pressure.
ant leakage or defective parts.
Charge additional refrigerant.
Check continuity by tester.
Replace the parts if the parts are defective.
Replace outdoor controller circuit board.
Defective outdoor controller
circuit board
63H connector open
Disconnection or contact failure
Abnormal if 63H connector circuit is open
of 63H connector on outdoor
for 3 minutes continuously after power supcontroller circuit board
ply.
Disconnection or contact failure
63H: High-pressure switch
of 63H
63H is working due to defective
parts.
Defective outdoor controller
circuit board
29
Check connection of 63H connector on
outdoor controller circuit board.
Refer to 10-9.
Check the 63H side of connecting wire.
Check continuity by tester.
Replace the parts if the parts are defective.
Replace outdoor controller circuit board.
Error Code
F9
(4119)
EA
(6844)
Eb
(6845)
EC
(6846)
Abnormal point and detection method
Case
Judgment and action
2 connector open
Disconnection or contact failure
Abnormal if both 63H and 63L connector
of connector (63H,63L) on
circuits are open for three minutes continuoutdoor controller circuit board.
ously after power supply.
Disconnection or contact failure
of 63H, 63L
63H: High-pressure switch
63H and 63L are working due
63L: Low-pressure switch
to defective parts.
Defective outdoor controller
board.
Check connection of connector(63H,63L) on
outdoor controller circuit board.
Refer to 10-9.
Check the 63H and 63L side of connecting
wire.
Check continuity by tester.
Replace the parts if the parts are defective.
Replace outdoor controller circuit board.
Indoor/outdoor unit connector
miswiring, excessive number of units (4
units or more)
1. Outdoor controller circuit board can
automatically check the number of
connected indoor units. Abnormal if the
number cannot be checked automatically
due to miswiring of indoor/outdoor unit
connecting wire and etc. after power is
turned on for 4 minutes.
2. Abnormal if outdoor controller circuit
board recognizes the number of
connected indoor units as “4 units or
more”.
Check disconnection or looseness or polarity of indoor/outdoor unit connecting wire of
indoor and outdoor units.
Contact failure or miswiring of
indoor/outdoor unit connecting
wire
Diameter or length of indoor/
outdoor unit connecting wire is
out of specified capacity.
4 or more indoor units are
connected to one outdoor unit.
Defective transmitting receiving
circuit of outdoor controller
circuit board
Defective transmitting receiving
circuit of indoor controller board
Defective indoor power board
2 or more outdoor units have
refrigerant address “0” .
(In case of group control)
Noise has entered into power
supply or indoor / outdoor unit
connecting wire.
Check diameter and length of indoor/outdoor
unit connecting wire.
Total wiring length: 80m
(including wiring connecting each indoor unit
and between indoor and outdoor unit)
Also check if the connection order of flat
cable is S1, S2, S3.
Check the number of indoor units that are
connected to one outdoor unit. (If EA is
detected)
~ Turn the power off once, and on again to
check.
Replace outdoor controller circuit board,
indoor controller board or indoor power
board if abnormality occurs again.
Miswiring of indoor/outdoor unit
connecting wire (converse wiring or disconnection)
Outdoor controller circuit board can
automatically set the unit number of indoor
units.
Abnormal if the indoor unit number can
not be set within 4 minutes after power on
because of miswiring (converse wiring or
disconnection) of indoor/outdoor unit connecting wire.
Contact failure or miswiring of Check if refrigerant addresses (SW1-3 to
indoor/outdoor unit connecting
SW1-6 on outdoor controller circuit board)
wire
are overlapping in case of group control
Diameter or length of indoor/
system.
outdoor unit connecting wire is
out of specified capacity.
Check transmission path, and remove the
Defective transmitting receiving
cause.
circuit of outdoor controller circuit
board
+ The descriptions above, -, are for EA, Eb
Defective transmitting receiving
and EC.
circuit of indoor controller board
Defective indoor power board
2 or more outdoor units have
refrigerant address “0” .
(In case of group control)
Noise has entered into power
supply or indoor/outdoor unit
connecting wire.
Start-up time over
The unit cannot finish start-up process
within 4 minutes after power on.
Contact failure of indoor/
outdoor unit connecting wire
Diameter or length of indoor/
outdoor unit connecting wire is
out of specified capacity.
2 or more outdoor units have
refrigerant address “0” .
(In case of group control)
Noise has entered into power
supply or indoor/outdoor unit
connecting wire.
30
<Abnormalities detected while unit is operating>
Error Code
Abnormal point and detection method
High pressure (High-pressure switch
63H worked)
Abnormal if high-pressure switch 63H
worked ( + ) during compressor operation.
+ 4.15 MPa
63H: High-pressure switch
U1
(1302)
High discharging temperature
(1) Abnormal if discharge temperature thermistor (TH4) exceeds 125 or 110
continuously for 5 minutes.
Abnormal if condenser/evaporator temperature thermistor (TH5) exceeds 40
during defrosting and discharge temperature thermistor (TH4) exceeds 110.
U2
(1102)
U3
(5104)
(2) Abnormal if discharge superheat
(Cooling: TH4 – TH5 / Heating: TH4 –
TH6) exceeds 70 continuously for 10
minutes.
Open/short circuit of discharge
temperature thermistor (TH4)
Abnormal if open (3 or less) or short
(217 or more) is detected during
compressor operation.
(Detection is inoperative for 10 minutes
of compressor starting process and for 10
minutes after and during defrosting.)
Case
Short cycle of indoor unit
Clogged filter of indoor unit
Decreased airflow caused by
dirt of indoor fan
Dirt of indoor heat exchanger
Locked indoor fan motor
Malfunction of indoor fan motor
Defective operation of stop
valve (Not full open)
Clogged or broken pipe
Locked outdoor fan motor
Malfunction of outdoor fan
motor
Short cycle of outdoor unit
Dirt of outdoor heat exchanger
Decreased airflow caused by
defective inspection of outside
temperature thermistor
(It detects lower temperature
than actual temperature.)
Disconnection or contact failure
of connector (63H) on outdoor
controller board
Disconnection or contact failure
of 63H connection
Defective outdoor controller
board
Defective action of linear
expansion valve
Malfunction of fan driving
circuit
Judgment and action
~Check indoor unit and repair defectives.
Overheated compressor operation caused by shortage of
refrigerant
Defective operation of stop
valve
Defective thermistor
Defective outdoor controller
board
Defective action of linear
expansion valve
Clogging with foreign objects in
refrigerant circuit
+ Clogging occur in the parts
which become below freezing point when water enters in
refrigerant circuit.
Check intake superheat.
Check leakage of refrigerant.
Charge additional refrigerant.
Check if stop valve is fully open.
Turn the power off and check if U3 is displayed when the power is turned on again.
When U3 is displayed, refer to “Judgement
and action” for U3.
Check linear expansion valve.
Refer to 10-6.
After recovering refrigerant, remove water
from entire refrigerant circuit under vacuum
more than 1 hour.
Disconnection or contact
failure of connector (TH4) on
the outdoor controller circuit
board
Defective thermistor
Defective outdoor controller
circuit board
Check connection of connector (TH4) on the
outdoor controller circuit board.
Check breaking of the lead wire for
thermistor (TH4). Refer to 10-9.
Check resistance value of thermistor (TH4)
or temperature by microcomputer.
(Thermistor/TH4: Refer to 10-6.)
(SW2 on A-Control Service Tool: Refer to 10-10.)
Replace outdoor controller board.
31
Check if stop valve is fully open.
Check piping and repair defect.
~
Check outdoor unit and repair defect.
Check the detected temperature of outside
temperature thermistor on LED display.
(SW2 on A-Control Service Tool : Refer to
10-10.)
~Turn the power off and check F5 is
displayed when the power is turned again.
When F5 is displayed, refer to “Judgment
and action” for F5.
Check linear expansion valve.
Refer to 10-6.
Replace outdoor controller board.
Error Code
Abnormal point and detection method
Judgment and action
Case
Open/short of outdoor unit thermistors Disconnection or contact failure Check connection of connector (TH3, TH32,
(TH3, TH32, TH33, TH6, TH7, and TH8)
of connectors
TH33, TH7/6) on the outdoor controller circuit
Abnormal if open or short is detected
board.
Outdoor controller circuit board:
during compressor operation.
Check connection of connector (CN3) on the
TH3, TH32, TH33, TH7/6
Open detection of thermistors TH3, TH32,
outdoor power circuit board.
Outdoor power circuit board:
TH33 and TH6 is inoperative for 10 secCheck breaking of the lead wire for thermisCN3
onds to 10 minutes after compressor
tor (TH3, TH32, TH33, TH6,TH7,TH8).
Defective thermistor
starting and 10 minutes after and during
Refer to 10-9.
Defective outdoor controller
defrosting.
circuit board
Check resistance value of thermistor (TH3,
Check which unit has abnormality in
TH32, TH33, TH6,TH7,TH8) or check temits thermistor by switching the mode of
perature by microcomputer.
SW2. (PAC-SK52ST)
(Thermistor/TH3,TH6,TH7,TH8:
U4
(Refer to 10-10.)
Refer to 10-6.)
(TH3:5105) HRP100, 125Y
(SW2 on A-Control Service Tool: Refer to
(TH6:5107)
Heatsink thermistor(TH8) is in the power
10-10.)
(TH7:5106)
module.
Replace outdoor controller circuit board.
(TH8:5110)
Emergency operation is available in case
(TH32:5105)
of abnormalities of TH3, TH32, TH33, TH6
(TH33:5105)
and TH7.
Refer to 10-8.
(
Symbol
TH3, TH32, TH33
TH6
TH7
TH8
TH8
Thermistors
Name
Thermistor <Outdoor pipe>
Thermistor <Outdoor 2-phase pipe>
Thermistor <Outdoor>
Thermistor <Heatsink> HRP71, 100V
Internal thermistor HRP100, 125Y
Temperature of heatsink
Abnormal if heatsink thermistor(TH8)
detects temperature indicated below.
HRP71V ·········································84
HRP100V ·········································84
HRP100Y ·········································95
HRP125Y ·········································95
U5
(4230)
U6
(4250)
U7
(1520)
)
The outdoor fan motor is
locked.
Failure of outdoor fan motor
Air flow path is clogged.
Rise of ambient temperature
Defective thermistor
Defective input circuit of
outdoor power circuit board
Failure of outdoor fan drive
circuit
Open detection Short detection
– 40 or below 90 or above
– 40 or below 90 or above
– 40 or below 90 or above
– 27 or below 102 or above
– 35 or below 170 or above
Check outdoor fan.
Check air flow path for cooling.
Check if there is something which causes
temperature rise around outdoor unit.
(Upper limit of ambient temperature is 46.)
Turn off power, and on again to check if U5
is displayed within 30 minutes.
If U4 is displayed instead of U5, follow the
action to be taken for U4.
Check resistance value of thermistor (TH8)
or temperature by microcomputer.
(Thermistor/TH8: Refer to 10-6.)
(SW2 on A-Control Service Tool: Refer to 10-10.)
Replace outdoor power circuit board.
Replace outdoor controller circuit board.
Power module
Outdoor stop valve is closed.
Check abnormality by driving power module Decrease of power supply voltage
in case overcurrent is detected.
Looseness, disconnection or
(UF or UP error condition)
converse of compressor wiring
connection
Defective compressor
Defective outdoor power circuit
board
Open stop valve.
Check facility of power supply.
Correct the wiring (U•V•W phase) to
compressor. Refer to 10-9 (Outdoor power
circuit board).
Check compressor referring to 10-6.
Replace outdoor power circuit board.
Too low superheat due to low discharge
temperature
Abnormal if discharge superheat is
continuously detected less than or equal
to -15 for 3 minutes even though linear
expansion valve has minimum open pulse
after compressor starts operating for 10
minutes.
Check the installation conditions of
discharge temperature thermistor (TH4).
Disconnection or loose
connection of discharge
temperature thermistor (TH4)
Defective holder of discharge
temperature thermistor
Disconnection or loose connection
of linear expansion valve’s coil
Disconnection or loose
connection of linear expansion
valve’s connector
Defective linear expansion valve
32
Check the coil of linear expansion valve.
Refer to 10-7.
Check the connection or contact of LEV-A and
LEV-B on outdoor controller circuit board.
Check linear expansion valve.
Refer to 10-6.
Error Code
U8
(4400)
Abnormal point and detection method
Overvoltage or voltage shortage and
synchronous signal to main circuit
U9
(4220)
Ud
(1504)
UF
(4100)
UH
(5300)
Case
Outdoor fan motor
Failure in the operation of
The outdoor fan motor is considered to be
the DC fan motor
abnormal if the rotational frequency of fan Failure in the outdoor circuit
motor is abnormal when detected during
controller board
operation.
Fan motor rotational frequency is abnormal if;
• 100 rpm or below detected continuously
for 15 seconds at 20 or more outside
air temperature.
• 50 rpm or below or 1500 rpm or more
detected continuously for 1 minute.
Judgment and action
Check or replace the DC fan motor.
Check the voltage of the outdoor circuit
controller board during operation.
Replace the outdoor circuit controller
board. (When the failure is still indicated
even after performing the action above.)
Decrease of power supply
voltage
Disconnection of compressor
wiring
Check the facility of power supply.
Overheat protection
Abnormal if outdoor pipe thermistor (TH3)
detects 70or more during compressor
operation.
Defective outdoor fan (fan
motor) or short cycle of outdoor
unit during coling operation
Defective outdoor pipe
thermistor (TH3)
Defective outdoor controller board
Check outdoor unit air passage.
Compressor overcurrent interruption
(When compressor locked)
Abnormal if overcurrent of DC bus or
compressor is detected within 30 seconds
after compressor starts operating.
Stop valve is closed.
Decrease of power supply
voltage
Looseness, disconnection or
converse of compressor wiring
connection
Defective compressor
Defective outdoor power board
Open stop valve.
Check facility of power supply.
Abnormal if any of followings are detected
during compressor operation;
• Decrease of DC bus voltage to 310V
(HRP71, 100V only)
• Instantaneous decrease of DC bus voltage
HRP71, 100V : 200V,
HRP100, 125Y : 350V
• Increase of DC bus voltage to
HRP71, 100V : 400V
HRP100, 125Y : 760V
• Decrease of input current of outdoor unit
to 0.5A only if operation frequency is more
than or equal to 40Hz or compressor
current is more than or equal to 5A.
Correct the wiring (U•V•W phase) to compressor. Refer to 10-9 (Outdoor power circuit
board).
Replace noise filter circuit board.
Defective noise filter circuit
(HRP71, 100V)
board (HRP71, 100V)
Disconnection or loose connec- Check CN52C wiring.
tion of CN52C(HRP71, 100)
Defective ACT module (HRP71, Replace ACT module. (HRP71, 100V)
100V)
Defective ACT module drive
Replace outdoor power circuit board.
circuit of outdoor power circuit
(HRP71, 100V)
board (HRP71, 100V)
Disconnection or loose connec- Check CNAF wiring. (HRP71, 100V)
tion of CNAF
(HRP71, 100V)
Disconnection or loose
Check CN5 wiring on the outdoor power
connection of CN5 on the
circuit board. Refer to 10-9.
outdoor power circuit board
Defective 52C drive circuit of
Replace outdoor power circuit board.
outdoor power circuit board
(HRP100, 125Y)
(HRP100, 125Y)
Disconnection or loose
Check CN2 wiring on the outdoor power
connection of CN2 on the
circuit board. Refer to 10-9.
outdoor power circuit board
Defective outdoor converter cir- Replace outdoor converter circuit board.
cuit board (HRP100, 125Y)
(HRP100, 125Y)
Current sensor error
Disconnection of compressor
Abnormal if current sensor detects –1.5A
wiring
to 1.5A during compressor operation. (This Defective circuit of current
error is ignored in case of test run mode.)
sensor on outdoor power
circuit board
33
Turn the power off and on again to check
the error code. If U4 is displayed, follow the
U4 processing direction.
Correct the wiring (U•V•W phase) to
compressor.
Refer to 10-9 (Outdoor power circuit board).
Check compressor.
Refer to 10-6.
Replace outdoor power circuit board.
Correct the wiring (U•V•W phase) to
compressor. Refer to 10-9 (Outdoor power
circuit board).
Replace outdoor power circuit board.
Error Code
Abnormal point and detection method
Low pressure (63L worked)
Abnormal if 63L is worked (under
-0.03MPa) during compressor operation.
63L: Low-pressure switch
UL
(1300)
UP
(4210)
Compressor overcurrent interruption
Stop valve of outdoor unit is
Abnormal if overcurrent DC bus or comclosed.
pressor is detected after compressor starts Decrease of power supply voltoperating for 30 seconds.
age
Looseness, disconnection or
converse of compressor wiring
connection
Defective fan of indoor/outdoor
units
Short cycle of indoor/outdoor
units
Defective input circuit of outdoor controller board
Defective compressor
Defective outdoor power circuit
board
Dip switch setting difference of
outdoor controller circuit board
Remote controller transmission
error(E0)/signal receiving error(E4)
Abnormal if main or sub remote controller cannot receive any transmission
normally from indoor unit of refrigerant
address “0” for 3 minutes.
(Error code : E0)
Abnormal if sub remote controller could
not receive any signal for 2 minutes.
(Error code: E0)
E0
or
E4
Case
Stop valve of outdoor unit is
closed during operation.
Disconnection or loose connection of connector (63L) on
outdoor controller board
Disconnection or loose connection of 63L
Defective outdoor controller
board
Leakage or shortage of refrigerant
Malfunction of linear expansion
valve
Abnormal if indoor controller board can
not receive any data normally from
remote controller board or from other
indoor controller board for 3 minutes.
(Error code: E4)
Indoor controller board cannot receive
any signal from remote controller for 2
minutes. (Error code: E4)
Contact failure at transmission
wire of remote controller
All remote controllers are set
as “sub” remote controller.
In this case, E0 is displayed
on remote controller, and E4
is displayed at LED (LED1,
LED2) on the outdoor controller
circuit board.
Miswiring of remote controller
Defective transmitting receiving
circuit of remote controller
Defective transmitting receiving circuit of indoor controller
board of refrigerant address “0”
Noise has entered into the
transmission wire of remote
controller.
34
Judgment and action
Check stop valve.
~ Turn the power off and on again to check
if F3 is displayed on restarting.
If F3 is displayed, follow the F3 processing
direction.
Correct to proper amount of refrigerant.
Check linear expansion valve.
Refer to 10-6.
Open stop valve.
Check facility of power supply.
Correct the wiring (U·V·W phase) to
compressor. Refer to 10-9 (Outdoor power
circuit board).
Check indoor/outdoor fan.
Solve short cycle.
Replace outdoor controller circuit board.
Before the replacement of the outdoor controller circuit board, disconnect the wiring to
compressor from the outdoor power circuit
board and check the output voltage among
phases, U, V, W, during test run.
No defect on board if voltage among phases
(U-V, V-W and W-U) is same. Make sure to
perform the voltage check with same performing frequency.
Check compressor. Refer to 10-6.
Replace outdoor power circuit board.
Check the dip switch setting of outdoor controller circuit board.
Check disconnection or looseness of indoor
unit or transmission wire of remote controller.
Set one of the remote controllers “main” if
there is no problem with the action above.
Check wiring of remote controller.
• Total wiring length: Max. 500m
(Do not use cable % 3 or more.)
• The number of connecting indoor units:
Max. 16 units
• The number of connecting remote controller: Max. 2 units
When it is not the above-mentioned problem of
~
Diagnose remote controllers.
a) When “RC OK” is displayed,
Remote controllers have no problem.
Turn the power off, and on again to check.
If abnormality generates again, replace
indoor controller board.
b) When “RC NG” is displayed,
Replace remote controller.
c) When “RC E3” is displayed,
d) When “ERC 00-06” is displayed,
[ c),d)oNoise may be causing abnormality. ]
If the unit is not normal after replacing
indoor controller board in group control,
indoor controller board of address “0”
may be abnormal.
Error Code
E1
or
E2
E3
or
E5
Abnormal point and detection method
Case
Remote controller control board
Defective remote controller
Abnormal if data cannot be read normally from the nonvolatile memory of the
remote controller control board.
(Error code: E1)
Abnormal if the clock function of remote
controller cannot be operated normally.
(Error code: E2)
Remote controller transmission
error(E3)/signal receiving error(E5)
Abnormal if remote controller could not
find blank of transmission path for 6 seconds and could not transmit.
(Error code: E3)
Remote controller receives transmitted
data at the same time, compares the
data, and when detecting it, judges
different data to be abnormal 30
continuous times. (Error code: E3)
2 remote controller are set as
“main.”
(In case of 2 remote controllers)
Remote controller is connected
with 2 indoor units or more.
Repetition of refrigerant
address
Defective transmitting receiving
circuit of remote controller
Defective transmitting receiving
circuit of indoor controller board
Abnormal if indoor controller board could
not find blank of transmission path.
Noise has entered into trans(Error code: E5)
mission wire of remote controller.
Indoor controller board receives transmitted data at the same time, compares
the data, and when detecting it, judges
different data to be abnormal 30
continuous times. (Error code: E5)
Judgment and action
Replace remote controller.
Set a remote controller to main, and the
other to sub.
Remote controller is connected with only one
indoor unit.
The address changes to a separate setting.
~Diagnose remote controller.
a) When “RC OK” is displayed, remote controllers have no problem.
Turn the power off, and on again to check.
When becoming abnormal again, replace
indoor controller board.
b)When “RC NG” is displayed, replace
remote controller.
c)When “RC E3” or “ERC 00-66” is displayed, noise may be causing abnormality.
E8
(6840)
Indoor/outdoor unit communication
Check disconnection or looseness of indoor/
Contact failure of indoor/outerror (Signal receiving error)
outdoor unit connecting wire of indoor or outdoor unit connecting wire
(Outdoor unit)
door units.
Defective communication circuit
Abnormal if outdoor controller circuit board
of outdoor controller circuit board ~ Turn the power off, and on again to
could not receive anything normally for 3
check. Replace indoor controller board or
Defective communication circuit
minutes.
outdoor controller circuit board if abnormalof indoor controller board
ity is displayed again.
Noise has entered into indoor/
outdoor unit connecting wire.
E9
(6841)
Indoor/outdoor unit communication
error (Transmitting error) (Outdoor unit)
Abnormal if “0” receiving is detected 30
times continuously though outdoor controller circuit board has transmitted “1”.
Abnormal if outdoor controller circuit
board could not find blank of transmission path for 3 minutes.
Indoor/ outdoor unit connecting Check disconnection or looseness of indoor/
outdoor unit connecting wire.
wire has contact failure.
Defective communication circuit ~ Turn the power off, and on again to
check. Replace outdoor controller circuit
of outdoor controller circuit board
board if abnormality is displayed again.
Noise has entered power supply.
Noise has entered indoor/ outdoor unit connecting wire.
Non defined error code
This code is displayed when non defined
error code is received.
Noise has entered transmission Turn the power off, and on again to check.
Replace indoor controller board or outdoor
wire of remote controller.
controller circuit board if abnormality is
Noise has entered indoor/ outdisplayed again.
door unit connecting wire.
Replace outdoor unit with inverter type out Outdoor unit is not inverter
door unit.
models.
Model name of remote control- Replace remote controller with MA remote
controller.
ler is PAR-S25A.
EF
(6607
or
6608)
Ed
(0403)
Serial communication error
Check connection of each connector CN2
Breaking of wire or contact
and CN4 between the outdoor controller
failure of connector CN2
Abnormal if serial communication
between outdoor controller circuit board
circuit board and the outdoor power circuit
between the outdoor controller
and outdoor power circuit board is defecboard.
circuit board and the outdoor
tive.
power circuit board
Breaking of wire or contact
failure of connector CN4
between the outdoor controller
circuit board and the outdoor
power circuit board
Defective communication circuit Replace outdoor power circuit board.
of outdoor power circuit board
Defective communication circuit Replace outdoor controller circuit board.
of outdoor controller circuit board
for outdoor power circuit board
Check disconnection, looseness, or breaking of
Abnormal if communication between out- Breaking of wire or contact
failure of connector between
connection wire between outdoor controller cirdoor controller circuit board and M-NET
outdoor controller circuit board
cuit board (CNMNT) and M-NET board (CN5).
board is not available.
and M-NET board
Check disconnection, looseness, or breaking
of connection wire between outdoor controller
Contact failure of M-NET board
power supply line
circuit board(CNMNT) and M-NET board (CND).
Noise has entered into M-NET Check M-NET transmission wiring method.
transmission wire.
35
Error Code
P8
Abnormal point and detection method
Note 3) It takes at least 27 minutes to
detect abnormality.
Note 4) It excludes the period of defrosting
(Detection restarts when defrosting
mode is over)
Heating range : 3 (Condenser/
Evaporator temperature(TH5) –
room temperature(TH1))
<M-NET communication error>
Error Code
A0
(6600)
A2
(6602)
~Check pipe <liquid or condenser / evaporator> temperature with room temperature
display on remote controller and outdoor
controller circuit board.
Pipe <liquid or condenser / evaporator>
temperature display is indicated by setting
SW2 of outdoor controller circuit board as
follows.
(
Conduct temperature check with outdoor
controller circuit board after connecting
‘A-Control Service Tool(PAC-SK52ST)’.
Temperature display of indoor liquid pipe
Indoor 1
1
2
3
4
5
6
1
2
3
4
5
6
ON
ON
OFF
OFF
Temperature display of indoor liquid pipe
Indoor 2
1
2
3
4
5
6
)
Temperature display of indoor condenser/
evaporator pipe Indoor 1
Temperature display of indoor condenser/
evaporator pipe Indoor 2
1
2
3
4
5
6
ON
ON
OFF
OFF
A-Control Service Tool
SW2 setting
Check converse connection of extension
pipe or converse wiring of indoor/outdoor
unit connecting wire.
(Note) “Indoor unit” in the text indicates M-NET board in outdoor unit.
Abnormal point and detection method
Case
Address duplicate definition
There are 2 or more same
This error is displayed when transmission
address of controller of outfrom the units of same address is detected.
door unit, indoor unit, FRESH
Note) The address and attribute displayed
MASTER, or LOSSNAY.
at remote controller indicate the con- Noise has entered into transtroller that detected abnormality.
mission signal and signal was
transformed.
Hard ware error of transmission
processor
Transmission processor intended to transmit “0”, but “1” appeared on transmission
wire.
Note) The address and attribute display at
remote controller indicate the controller that detected abnormality.
Judgment and action
Case
Pipe temperature
Slight temperature difference
<Cooling mode>
between indoor room
Detected as abnormal when the pipe temtemperature and pipe <liquid
perature is not in the cooling range 3 minor condenser / evaporator>
utes after compressor start and 6 minutes
temperature thermistor
after the liquid or condenser/evaporator pipe
• Shortage of refrigerant
is out of cooling range.
• Disconnected holder of pipe
Note 1) It takes at least 9 minutes to detect.
<liquid or condenser /
Note 2) Abnormality P8 is not detected in
evaporator> thermistor
drying mode.
• Defective refrigerant circuit
Cooling range : Indoor pipe temperature
Converse connection of
(TH2 or TH5) – room temperature
extension pipe (on plural units
(TH1) -3 connection)
TH: Lower temperature between liquid pipe Converse wiring of indoor/
outdoor unit connecting wire
temperature and condenser/
(on plural units connection)
evaporator temperature
Defective detection of indoor
room temperature and pipe
<Heating mode>
<condenser / evaporator>
When 10 seconds have passed after the
temperature thermistor
compressor starts operation and the hot
Stop valve is not opened
adjustment mode has finished, the unit is
completely.
detected as abnormal when condenser/
evaporator pipe temperature is not in heating range within 20 minutes.
Judgment and action
Search the unit with same address as abnormality
occurred. If the same address is found, turn off the
power supply of outdoor unit and indoor unit and
FRESH MASTER or LOSSNAY at the same time
for 2 minutes or more after the address is corrected, and turn the power on again.
Check transmission waveform or noise on transmission wire.
Error is detected if waveform is trans- If the works of transmission wire is done
formed when wiring works of transwith the power on, turn off the power supply
mission wire of outdoor unit, indoor
of outdoor unit and indoor unit and FRESH
unit, FRESH MASTER or LOSSNAY
MASTER or LOSSNAY at the same time for
are done, or polarity is changed with
2 minutes or more, and turn the power on
the power on and transmission data
again.
collides each other.
Check transmission waveform or noise on
Defective transmitting receiving
transmission wire.
circuit of transmission processor
Transmission data is changed by
the noise on transmission.
A3
(6603)
BUS BUSY
Transmission processor could
Check if transmission wire of indoor unit,
not transmit signal because short
1. Overtime error by signal collision damage
FRESH MASTER, LOSSNAY, or remote concycle voltage of noise and the
Abnormal if transmitting signal is not
troller is not connected to terminal block for
like have entered into transmispossible for 8-10 minutes continuously
central control (TB7) of outdoor unit.
sion wire continuously.
because of collision of transmission.
Check if transmission wire of indoor unit,
2. Data could not reach transmission wire Transmission quantity has
FRESH MASTER or LOSSNAY is not conincreased and transmission of
for 8-10 minutes continuously because
nected to terminal block for transmission wire
signal is not possible because
of noise or etc.
of outdoor unit.
there was wiring mistake of terNote) The address and attribute displayed
Check if terminal block for transmission wire
minal block for transmission wire
at remote controller indicate the con(TB3) and terminal block for central control
(TB3) and terminal block for centroller that detected abnormality.
(TB7) is not connected.
tral control (TB7) in outdoor unit.
Check transmission waveform or noise on
Transmission are mixed with
transmission wire.
others and occupation rate on
transmission wire rose because
of defective repeater (a function
to connector or disconnect transmission of control and central
control system) of outdoor unit,
then abnormality is detected.
36
Error Code
Abnormal point and detection method
Case
Judgment and action
A6
(6606)
Communication error with communication processor
Defective communication between unit
processor and transmission processor
Note) The address and attribute display at
remote controller indicate the controller that detected abnormality.
Data of transmission processor or unit processor is not
transmitted normally because
of accidental trouble such as
noise or thunder surge.
Address forwarding from unit
processor is not transmitted
normally because of defective
transmission processor hardware.
Turn off the power supply of outdoor unit,
indoor unit and FRESH MASTER or LOSSNAY
at the same time for 2 minutes or more, and
turn the power on again. System returns normally if abnormality was accidental malfunction. If the same abnormality generates again,
abnormality-generated controller may be defective.
NO ACK signal
1. Transmitting side controller detects
abnormal if a message was transmitted
but there is no reply (ACK) that a message was received. Transmitting side
detects abnormality every 30 seconds, 6
times continuously.
Note) The address and attribute displayed
at remote controller indicate the controller that did not reply (ACK).
Common factor that has no relation with abnormality source
The unit of former address
does not exist as address
switch has changed while the
unit was energized.
Extinction of transmission wire
voltage and signal is caused by
over-range transmission wire.
• Maximum distance.....200m
• Remote controller line (12m)
Extinction of transmission wire
voltage and signal is caused by
type-unmatched transmission
wire.
Type.....
With shield wireCVVS, CPEVS
With normal wire (no shield)VCTF, VCTFK, CVV
Always try the followings when the error
“A7” occurs.
Turn off the power supply of outdoor
unit, indoor unit and FRESH MASTER or
LOSSNAY at the same time for 2 minutes or
more, and turn the power on again. If malfunction was accidental, the unit returns to
normal.
Check address switch of abnormality-generated address.
Check disconnection or looseness of abnormality-generated or abnormality-detected
transmission wire (terminal block and connector)
Check if tolerance range of transmission wire
is not exceeded.
Check if type of transmission wire is correct
or not.
CVS, VVR, VVF, VCT
Diameter.....1.25mm2 or more
A7
(6607)
If there were some trouble of - above,
repair the defect, then turn off the power supply of outdoor unit, indoor unit and FRESH
Extinction of transmission wire
MASTER or LOSSNAY at the same time for 2
voltage and signal is caused
minutes or more, and turn the power on again.
by over-numbered units.
• If there was no trouble with - above in
Accidental malfunction of
single refrigerant system (1 outdoor unit),
abnormality-detected controller
controller of displayed address or attribute is
(noise, thunder surge)
defective.
Defective of abnormality-gen• If there was no trouble with - above in diferated controller
ferent refrigerant system (2 or more outdoor
units), judge with .
2. If displayed address or attribute is out
Contact failure of transmission
wire of outdoor unit or indoor unit If address of abnormality source is the
door unit,
Disconnection of transmission
indoor unit detects abnormality when
address that should not exist, there is the
connector (CN2M) of outdoor unit
indoor unit transmits signal to outdoor
unit that memorizes nonexistent address
Defective transmitting receiving
unit and there was no reply (ACK).
information. Delete useless address informacircuit of outdoor unit or indoor
tion with manual setting function of remote
unit
controller.
Only the system FRESH MASTER or
LOSSNAY are connected to, or the system
that is equipped with group setting of different refrigerant system.
3. If displayed address or attribute is indoor During group operation with
indoor unit of multi-refrigerant
unit,
If there was no trouble with - above, replace
system, if remote controller
remote controller detects abnormality
the controller board of displayed address or
transmits
signal
to
indoor
unit
when remote controller transmits signal
attribute.
while outdoor unit power supto indoor unit and there was no reply
If the unit does not return normally, multi-conply
of
one
refrigerant
system
is
(ACK).
turned off or within 2 minutes of troller board of outdoor unit may be defective
restart, abnormality is detected. (repeater circuit).
Contact failure of transmission Replace multi-controller board one by one to
check if the unit returns normally.
wire of remote controller or
indoor unit
Disconnection of transmission
connector (CN2M) of indoor unit
Defective transmitting receiving
circuit of indoor unit or remote
controller
Continued to the next page.
37
From the previous page.
Error Code
Abnormal point and detection method
4. If displayed address or attribute is
remote controller, indoor unit detects
abnormality when indoor unit transmits
signal to remote controller and there
was no reply (ACK).
A7
(6607)
Case
5. If displayed address or attribute is
During sequential operation
of indoor unit and FRESH
FRESH MASTER,
MASTER of other refrigerant
indoor unit detects abnormality when
system, if indoor unit transmits
indoor unit transmits signal to FRESH
signal to FRESH MASTER
MASTER and there was no reply (ACK).
while outdoor unit power supply of same refrigerant system with FRESH MASTER is
turned off or within 2 minutes
of restart, abnormality is
detected.
Contact failure of transmission
wire of indoor unit or FRESH
MASTER
Disconnection of transmission
connector (CN2M) of indoor
unit or FRESH MASTER
Defective transmitting receiving
circuit of indoor unit or FRESH
MASTER
6. If displayed address or attribute is
If the power supply of
LOSSNAY is off, indoor unit
LOSSNAY,
detects abnormality when it
indoor unit detects abnormality when
transmits signal to LOSSNAY.
indoor unit transmits signal to LOSSNAY
During sequential operation
and there was no reply (ACK).
of indoor unit and LOSSNAY
of other refrigerant system, if
indoor unit transmits signal to
LOSSNAY while outdoor unit
power supply of same refrigerant system with LOSSNAY
is turned off or within 2 minutes of restart, abnormality is
detected.
Contact failure of transmission wire of indoor unit of
LOSSNAY
Disconnection of transmission
connector (CN2M) of indoor
unit
Defective transmitting receiving circuit of indoor unit or
LOSSNAY
7. If displayed address or attribute is nonexistent.
Judgment and action
Same as mentioned in “A7” of the previous
During group operation with
indoor unit of multi-refrigerant
page.
system, if indoor unit transmit
signal to remote controller
while outdoor unit power supply of one refrigerant system
is turned off or within 2 minutes of restart, abnormality is
detected.
Contact failure of transmission
wire of remote controller or
indoor unit
Disconnection of transmission
connector (CN2M) of indoor
unit
Defective transmitting receiving
circuit of indoor unit or remote
controller
The unit of former address
does not exist as address
switch has changed while the
unit was energized.
Abnormality is detected
when indoor unit transmits
signal because the address
of FRESH MASTER and
LOSSNAY are changed after
sequential operation of FRESH
MASTER and LOSSNAY by
remote controller.
38
Error Code
A8
(6608)
Abnormal point and detection method
Case
M-NET NO RESPONSE
Transmitting condition is
repeated fault because of
Abnormal if a message was transmitted
noise and the like.
and there were reply (ACK) that message
Extension of transmission wire
was received, but response command
voltage and signal is caused
does not return. Transmitting side detects
by over-range transmission
abnormality every 30 seconds, 6 times
wire.
continuously.
• Maximum distance....200m
Note) The address and attribute displayed
• Remote controller line (12m)
at remote controller indicate the con Extension of transmission wire
troller that did not reply (ACK).
voltage and signal is caused
by type-unmatched transmission wire.
Type....
With shield wireCVVS, CPEVS
With normal wire (no shield)VCTF, VCTFK, CVV
Judgment and action
Check transmission waveform or noise on
transmission wire.
Turn off the power supply of outdoor unit
and indoor unit and FRESH MASTER or
LOSSNAY at the same time for 2 minutes or
more, and turn the power on again. If malfunction was accidental, the unit returns to
normal. If the same abnormality generates
again, controller of displayed address and
attribute may be defective.
CVS, VVR, VVF, VCT
Diameter....1.25mm2 or more
Accidental malfunction of
abnormality-generated
controller
10-5. TROUBLESHOOTING BY INFERIOR PHENOMENA
Phenomena
1. Remote controller display does not
work.
Factor
DC12V is not supplied to remote controller.
(Power supply display
is not indicated on LCD.)
DC12~15V is supplied to remote controller, however,
no display is indicated.
• “PLEASE WAIT” is not displayed.
• “PLEASE WAIT” is displayed.
Countermeasure
Check LED2 on indoor controller board.
(1) When LED2 is lit.
Check the remote controller wiring for
breaking or contact failure.
(2) When LED2 is blinking.
Check short circuit of remote controller
wiring.
(3) When LED2 is not lit.
Refer to No.3 below.
Check the following.
• Failure of remote controller if “PLEASE
WAIT” is not displayed
• Refer to No.2 below if “PLEASE WAIT” is
displayed.
2. “PLEASE WAIT” display is remained At longest 2 minutes after the power supply “PLEASE Normal operation
on the remote controller.
WAIT” is displayed to start up.
Self-diagnosis of remote controller
Communication error between the remote controller
”PLEASE WAIT” is displayed for 6 minand indoor unit
utes at most in case of indoor/outdoor
unit communication error. Check LED3 on
Communication error between the indoor and outdoor
unit
indoor controller board.
(1)When LED3 is not blinking.
Outdoor unit protection device connector is open.
Check indoor/outdoor connecting wire
for miswiring.
(Converse wiring of S1 and S2, or
break of S3 wiring.)
(2)When LED3 is blinking.
Indoor/outdoor connecting wire is normal.
Check LED display on outdoor controller
circuit board. Refer to 10-10.
Check protection device connector (63L
and 63H) for contact failure.
Refer to 10-9.
3. When pressing the remote controller After cancelling to select function from the remote
operation switch, the OPERATION
controller, the remote controller operation switch will
display is appeared but it will be
be not accepted for approx. 30 seconds.
turned off soon.
39
Normal operation
Phenomena
4. Even controlling by the wireless
remote controller, no beep is heard
and the unit does not start operating. Operation display is indicated
on wireless remote controller.
Factor
Countermeasure
The pair number settings of the wireless remote
Check the pair number settings.
controller and indoor controller board are mismatched.
5. When operating by the wireless
remote controller, beep sound is
heard, however, unit does not start
operating.
No operation for 2 minutes at most after the power
Normal operation
supply ON.
Local remote controller operation is prohibited.
Normal operation
• Remote controlling adaptor is connected to CN32
on the indoor controller board.
• Local remote controller operation is prohibited
by centralised controller etc. since it is connected to
MELANS.
Factor of No.2.
Check the phenomena of No.2.
6. Remote controller display works
normally and the unit performs cooling operation, however, the capacity
cannot be fully obtained. (The air
does not cool well.)
Refrigerant shortage
Filter clogging
Heat exchanger clogging
Air duct short cycle
If refrigerant leaks, discharging temperature rises and LEV opening increases.
Inspect leakage by checking the temperature and opening.
Check pipe connections for gas leakage.
Open suction grille and check the filter.
Clean the filter by removing dirt or dust on
it.
If the filter is clogged, indoor pipe temperature rises and discharging pressure
increases. Check if heat exchanger is
clogged by inspecting discharging
pressure.
• Clean the heat exchanger.
Remove the shield.
7. Remote controller display works nor- Linear expansion valve fault
Discharging temperature and indoor heat
mally and the unit performs heating
exchanger temperature does not rise.
Opening cannot be adjusted well due to linear expanoperation, however, the capacity
Inspect the failure by checking dischargsion valve fault.
cannot be fully obtained.
ing pressure.
Refrigerant shortage
Replace linear expansion valve.
Lack of insulation for refrigerant piping
If refrigerant leaks, discharging tempera
Filter clogging
ture rises and LEV opening increases.
Heat exchanger clogging
Inspect leakage by checking the temperaAir duct short cycle
ture and opening.
Bypass circuit of outdoor unit fault
Check pipe connections for gas leakage.
Check the insulation.
Open suction grille and check the filter.
Clean the filter by removing dirt or dust
on it.
If the filter is clogged, indoor pipe tem
perature rises and discharging pressure
increases. Check if heat exchanger is
clogged by inspecting discharging pressure.
Clean the heat exchanger.
Remove the shield.
Check refrigerant system during operation.
Normal operation
8. For 3 minutes after temperature
(For protection of compressor)
adjuster turns off, the compressor
will not start operating even if
temperature adjuster is turned on.
For 3 minutes after temperature
adjuster turns on, the compressor
will not stop operating even if
temperature adjuster is turned off.
(Compressor stops operating
immediately when turning off by
the remote controller.)
40
Normal operation
Symptoms: “PLEASE WAIT” is kept being displayed on the remote controller.
Diagnosis flow
Cause
Inspection method and
troubleshooting
Check the display time of “PLEASE WAIT”
after turning on the main power.
6 minutes
or more
How long is “PLEASE WAIT”
kept being displayed on the
remote controller?
2 minutes
or less
2 to 6
minutes
Are any error codes
displayed on the
remote controller?
Check the LED display of the
outdoor controller circuit board.
Are any error codes
displayed on the LED?
• “PLEASE WAIT”
• Normal.
will be displayed
The start-up diagnosis will
during the start-up
be over in around 2 minutes.
diagnosis after turning
on the main power.
NO
YES
YES
• Miswiring of indoor/
outdoor connecting
wire
• Breaking of indoor/
outdoor connecting
wire (S3)
• Defective indoor
controller board
• Defective outdoor
controller circuit
board
NO
• Defective indoor
controller board
• Defective remote
controller
41
• Refer to “Self-diagnosis
action table” in order to
solve the trouble.
• In case of communication
errors, the display of
remote controller may not
match the LED display of
the outdoor unit.
Symptoms: Nothing is displayed on the remote controller Diagnosis flow
Cause
LED display of the indoor
controller board
LED1 :
LED2 :
LED3 :
Inspection method and
troubleshooting
Check the voltage between S1
and S2 on the terminal block
(TB4) of the indoor unit which
is used to connect the indoor
unit and the outdoor unit.
AC 198V to AC 264V?
YES
NO
Check the voltage among L(L3) and
N on the terminal block (TB1) of the
outdoor power circuit board.
AC 198V to AC 264V?
NO
• Troubles concerning
power supply
• Check the power wiring
to the outdoor unit.
• Check the breaker.
• Bad wiring of the
outdoor controller
board
• The fuses on the
outdoor controller
circuit board are
blown.
• Check the wiring of the
outdoor unit.
• Check if the wiring is bad.
Check if the fuses are blown.
The fuses on the outdoor
controller circuit board will
be blown when the indoor
/outdoor connecting wire
short-circuits.
• Bad wiring of the
outdoor controller
board
• The fuses on the
outdoor controller
circuit board are
blown.
• Check if miswiring, breaking
or poor contact is causing this
problem. Indoor/outdoor
connecting wire is polarized
3-core type. Connect the
indoor unit and the outdoor
unit by wiring each pair of
S1, S2 and S3 on the both
side of indoor/outdoor
terminal blocks.
• Defective indoor
controller board
• Replace the indoor
controller board.
YES
Check the voltage between S1
and S2 on the terminal block
(TB1) of the outdoor unit which
is used to connect the indoor
unit and the outdoor unit.
AC 198V to AC 264V?
NO
YES
Check the voltage of indoor
controller board (CN2D).
DC 12V to DC 16V?
YES
NO
Check the voltage of the unit after
removing the indoor power board
(CN2S).
DC 12V to DC 16V?
YES
• Miswiring, breaking
• Check if there is miswiring
or poor connection of or breaking of wire.
in door/outdoor
connecting wire
NO
• Defective indoor
power board
42
• Replace the indoor
power board.
Symptoms: Nothing is displayed on the remote controller Diagnosis flow
Cause
LED display of the indoor
controller board
LED1 :
LED2 :
LED3 :
or
Inspection method and
troubleshooting
Check the voltage between S1 and S2 on the terminal block (TB4)
of the indoor unit which is used to connect the indoor unit and the
outdoor unit.
NO
AC 198V to AC 264V?
YES
Not lighting.
Check the status
of the indoor controller
board LED3 display.
Check the looseness or disconnection
of the indoor/outdoor connecting wire.
Blinking.
Are there looseness or
disconnection of the indoor/
outdoor connecting wire?
YES
• Breaking or poor
• Fix the breaking or poor
contact of the indoor/ contact of the indoor/outdoor
outdoor connecting
connecting wire.
wire
NO
Check the refrigerant address of
the outdoor unit. (SW1-3 to 1-6)
NO
Is the refrigerant
address “0”?
YES
Check the LED display of the
outdoor unit after turning on the
main power again.
Not displayed.
Is anything displayed?
Displayed.
Is “EA” or “Eb”
displayed?
• Normal
Only the unit which
has the refrigerant
address “0” supplies
power to the remote
controller
• Set the refrigerant
address to “0”. In case of
the multiple grouping
system, recheck the
refrigerant address again.
• Defective outdoor
controller circuit
board
• Replace the outdoor
controller circuit board.
• Defective outdoor
controller circuit
board
• Replace the outdoor
controller circuit board.
• Defective indoor
controller board
• Replace the indoor controller
board of the indoor unit which
doesn’t operate.
• Influence of
electromagnetic
noise
• Not abnormal.
There may be the influence
of electromagnetic noise.
Check the transmission wire
and get rid of the causes.
• Defective outdoor
power circuit board
• Replace the outdoor
power circuit board.
• Defective indoor
power board
• Replace the indoor
power board.
NO
YES
Is “E8” displayed?
YES
NO
Can the unit be restarted?
Can all the indoor
unit be operated?
Check the voltage between S2
and S3 on the terminal block of
the outdoor unit.
DC 17V to DC 28V?
NO
YES
NO
YES
43
Symptoms: Nothing is displayed on the remote controller Diagnosis flow
Cause
LED display of the indoor
controller board
LED1 :
LED2 :
or
LED3 : —
Inspection method and
troubleshooting
Check the voltage of the
terminal block (TB6) of
the remote controller.
DC 10V to DC 16V?
YES
• Defective
remote controller
• Replace the
remote controller.
NO
Check the status
of the LED2.
Lighting
• Breaking or poor
• Check if there is breaking
contact of the remote or poor contact of the
controller wire
remote controller wire.
Check the voltage of the
terminal block (TB5)
connecting the remote
controller wire.
If it is not between DC 10V
and DC16V, the indoor
controller board must be
defective.
Blinking
Check the status of the LED2
after disconnecting the remote
controller wire from the terminal
block (TB5) of the indoor unit.
Check the status
of the LED2.
Lighting
• The remote controller • Check if the remote
wire short-circuits
controller wire is
short-circuited.
Blinking
• Defective indoor
controller board
44
• Replace the indoor
controller board.
• Before repair
Frequent calling from customers
Phone Calls From Customers
How to Respond
Note
Unit does The operating display of remote Check if power is supplied to air conditioner.
not operate
controller does not come on.
Nothing appears on the display unless power is
at all.
supplied.
Unit cannot be restarted for a Wait around 3 minutes to restart unit.
while after it’s stopped.
The air conditioner is in a state of being protected
by the microcomputer’s directive. Once the
compressor is stopped, the unit cannot be
restarted for 3 minutes. This control is also applied
when the unit is turned on and off by remote
controller.
Error code appears and blinks Error code will be displayed if any protection
devices of the air conditioner are actuated.
on the display of remote
What is error code?
controller.
Remote
controller
“PLEASE WAIT” is displayed
on the screen.
Wait around 2 minutes.
An automatic startup test will be conducted for
2 minutes when power is supplied to the air
conditioner. “PLEASE WAIT” will be kept being
displayed while that time.
“FILTER” is displayed on the
screen.
This indicates that it is time to clean the air filters.
Clean the air filters. Press the FILTER button on
the remote controller twice to clear “FILTER” from
the display.
See the operation manual that came with the
product for how to clean the filters.
“STANDBY” is displayed on the This is displayed when the unit starts HEAT
screen.
operation, when the thermostat puts the
compressor in operation mode, or when the
outdoor unit ends DEFROST operation and
returns to HEAT operation.
The display will automatically disappear around
10 minutes later.
While “STANDBY” is displayed on the remote
controller, the airflow amount will be restricted
because the indoor unit’s heat exchanger is not
fully heated up. In addition to that, the up/down
vane will be automatically set to horizontal blow
in order to prevent cold air from directly blowing
out to human body. The up/down vane will return
to the setting specified by the remote controller
when “STANDBY” is released.
The outdoor unit gets frosted when the outside
“DEFROST” is displayed on
the screen. (No air comes out of
temperature is low and the humidity is high.
the unit.)
“DEFROST” indicates the DEFROST
operation is being performed to melt this frost. The
DEFROST operation ends in around 10 minutes
(at most 15 minutes).
During the DEFROST operation, the indoor unit’s
heat exchanger becomes cold, so the fan is
stopped. The up/down vane will be automatically
set to horizontal blow in order to prevent cold air
from directly blowing out to human body. The
display will turn into “STANDBY” when DEFROST
operation ends.
45
Refer to “SELF-DIAGNOSIS
ACTION TABLE”.
Check if servicing is
required for the error.
Display time of “FILTER”
depends on the model.
Long life filter: 2500 hrs.
Regular filter: 100 hrs.
Phone Calls From Customers
How to Respond
Note
The room cannot be cooled or heated sufficiently. Check the set temperature of remote controller.
The outdoor unit cannot be operated if the set
temperature is not appropriate.
The outdoor unit operates in the following modes.
COOL: When the set temperature is lower
than the room temperature.
HEAT: When the set temperature is higher
than the room temperature.
Check if filters are not dirty and clogged. If filters
are clogged, the airflow amount will be reduced
and the unit capacity will be lowered. See the
instruction manual that came with the product for
how to clean the filters.
Check there is enough space around the air
conditioner.
If there are any obstacles in the air intake or air
outlet of indoor/outdoor units, they block the
airflow direction so that the unit capacity will be
lowered.
An gas escaping sound is heard This is not a malfunction.
Sound
comes out
sometimes.
This is the sound which is heard when the flow of
from the air
refrigerant in the air conditioner is switched.
conditioner.
A cracking sound is heard
This is not a malfunction.
sometimes.
This is the sound which is heard when internal
parts of units expand or contract when the
temperature changes.
A buzzing sound is heard
sometimes.
This is not a malfunction.
This is the sound which is heard when the outdoor
unit starts operating.
A ticking sound is heard from
the outdoor unit sometimes.
This is not a malfunction.
This is the sound which is heard when the fan of
the outdoor unit is controlling the airflow amount
in order to keep the optimum operating condition.
A sound, similar to water
flowing, is heard from the unit.
This is not a malfunction.
This is the sound which is heard when the
refrigerant is flowing inside the indoor unit.
Something The fan speed doesn’t match
is wrong
the setting of the remote
with the
controller during DRY
blower…..
operation.(No air comes out
sometimes during DRY
operation.)
This is not a malfunction.
During the DRY operation, the blower’s ON/OFF is
controlled by the microcomputer to prevent
overcooling and to ensure efficient dehumidification.
The fan speed cannot be set by the remote
controller during DRY operation.
The fan speed doesn’t match
the setting of the remote
controller in HEAT operation.
This is not a malfunction.
1) When the HEAT operation starts, to prevent the
unit from blowing cold air, the fan speed is
gradually increased from zero to the set speed,
in proportion to the temperature rise of the
discharged air.
2) When the room temperature reaches the set
temperature and the outdoor unit stops,
the unit starts the LOW AIR operation.
3) During the HEAT operation, the DEFROST
operation is performed to defrost the outdoor
unit. During the DEFROST operation, the
blower is stopped to prevent cold air coming
out of the indoor unit.
46
The up/down vane will be
automatically set to
horizontal blow in these
cases listed up on the left
(1)~3)). After a while, the
up/down vane will be
automatically moved
according to the setting of
the remote controller.
Phone Calls From Customers
Something Air blows out for a while after
is wrong
HEAT operation is stopped.
with the
blower…..
How to Respond
Note
However, this control is also
This is not a malfunction.
The blower is operating just for cooling down the applied to the models which
heated-up air conditioner. This will be done within has no electric heater.
1 minute.
This control is conducted only when the HEAT
operation is stopped with the electric heater ON.
Something The airflow direction is changed If the up/down vane is set to downward in COOL
is wrong
operation, it will be automatically set to horizontal
during COOL operation.
with the
blow by the microcomputer in order to prevent
water from dropping down.
airflow
“1 Hr.” will be displayed on the remote controller if
direction….
the up/down vane is set to downward with the fan
speed set to be less than “LOW”.
The airflow direction is changed In HEAT operation, the up/down vane is
automatically controlled according to the
during HEAT operation.
temperature of the indoor unit’s heat exchanger.
(The airflow direction cannot be
In the following cases written below, the up/down
set by remote controller.)
vane will be set to horizontal blow, and the setting
cannot be changed by remote controller.
1) At the beginning of the HEAT operation
2) While the outdoor unit is being stopped by
thermostat or when the outdoor unit gets started
to operate.
3) During DEFROST operation
The airflow direction will be back to the setting of
remote controller when the above situations are
released.
“STANDBY” will be displayed
on the remote controller in
case of 1) and 2).
“DEFROST” will be
displayed on the screen in
case of 3).
1) Check if the vane is set to a fixed position.
The airflow direction doesn’t
(Check if the vane motor connector is
change.
removed.)
(Up/down vane, left/right louver)
2) Check if the air conditioner has a function for
switching the air direction.
3) If the air conditioner doesn’t have that
function, “NOT AVAILABLE” will be displayed
on the remote controller when “AIR
DIRECTION” or “LOUVER” button is pressed.
The air conditioner starts operating even though
any buttons on the remote controller are not
pressed.
Check if you set ON/OFF timer.
The air conditioner starts operating at the time
designated if ON timer has been set before.
Check if any operations are ordered by distant
control system or the central remote controller.
While “CENTRALLY CONTROLLED INDICATOR”
is displayed on the remote controller, the air
conditioner is under the control of external directive.
There might be a case that
“CENTRALLY CONTROLLED
INDICATOR” will not be
displayed.
Check if power is recovered from power failure
(black out).
The units will automatically start operating when
power is recovered after power failure (black out)
occurs. This function is called “power failure
automatic recovery ”.
The air conditioner stops even though any
Check if you set ON/OFF timer.
buttons on the remote controller are not pressed.
The air conditioner stops operating at the time
designated if OFF timer has been set before.
Check if any operations are ordered by distant
control system or the central remote controller.
While “CENTRALLY CONTROLLED INDICATOR” is
displayed on the remote controller, the air conditioner is
under the control of external directive.
47
There might be a case that
“CENTRALLY
CONTROLLED INDICATOR”
will not be displayed.
Phone Calls From Customers
How to Respond
A white mist is expelled from the indoor unit.
This is not a malfunction.
This may occur when the operation gets started in
the room of high humidity.
Water or moisture is expelled from the outdoor
unit.
Cooling; when pipes or piping joints are cooled, they
get sweated and water drips down.
Heating; water drips down from the heat exchanger.
* Make use of optional parts “Drain Socket” and
“Drain pan” if these water needs to be recovered and
drained out for once.
The display of wireless remote controller gets dim Batteries are being exhausted. Replace them and
or doesn’t come on.
press the reset button of remote controller.
The indoor unit doesn’t receive a signal from
remote controller at a long distance.
48
Note
10-6. HOW TO CHECK THE PARTS
PUHZ-HRP71VHA
PUHZ-HRP100VHA
PUHZ-HRP100YHA
PUHZ-HRP125YHA
Check points
Parts name
Thermistor (TH3)
<Outdoor pipe>
Disconnect the connector then measure the resistance with a tester.
(At the ambient temperature 10~30)
Thermistor (TH4)
<Discharge>
Normal
TH4
Thermistor (TH6)
<Outdoor
2-phase pipe>
Abnormal
160k~410k
TH3
TH6
Thermistor (TH7)
<Outdoor>
Open or short
TH7
4.3k~9.6k
TH32
Thermistor (TH8)
<Heatsink>
TH33
Thermistor (TH32)
<Outdoor pipe>
TH8
39k~105k
Thermistor (TH33)
<Outdoor pipe>
Fan motor(MF1,MF2) Refer to next page.
Solenoid valve coil
<Four-way valve>
(21S4)
Measure the resistance between the terminals with a tester.
(At the ambient temperature 20)
Normal
Abnormal
1435$150
Open or short
Motor for compressor Measure the resistance between the terminals with a tester.
(Winding temperature 20)
U
(MC)
Normal
Abnormal
V
HRP71, 100V
HRP100, 125Y
W
0.188 0.302 Open or short
Linear expansion valve Disconnect the connector then measure the resistance with a tester.
(LEV-A/LEV-B/LEV-C) (Winding temperature 20)
M
Gray
Orange
Red
Yellow
Black
1
2
3
4
5
6
Solenoid valve coil
<Bypass valve>
(SV)
Normal
Gray - Black
Abnormal
Gray - Yellow
Gray - Red
Gray - Orange
46$3
Measure the resistance between the terminals with a tester.
(At the ambient temperature 20)
Normal
Abnormal
1197$10
Open or short
49
Open or short
Check method of DC fan motor (fan motor / outdoor controller circuit board)
Notes
· High voltage is applied to the connecter (CNF1, 2) for the fan motor. Give attention to the service.
· Do not pull out the connector (CNF1, 2) for the motor with the power supply on.
(It causes trouble of the outdoor controller circuit board and fan motor.)
Self check
Symptom : The outdoor fan cannot turn around.
Fuse check
Check the fuse (F5) on outdoor
controller board.
Did the fuse blow?
Yes
Replace outdoor controller board (C.B)
and fan motor (MF1, 2).
No
Wiring contact check
Contact of fan motor connector (CNF1, 2)
Is there no contact failure?
No
Recover wiring.
Yes
Power supply check (Remove the connector (CNF1, 2))
Measure the voltage in the outdoor controller circuit board.
TEST POINT : VDC (between 1 (+) and 4 (-) of the fan connector): VDC DC250~330V
TEST POINT : VCC (between 5 (+) and 4 (-) of the fan connector): VCC DC15V
Is the voltage normal?
Yes
Replace the fan motor.
Yes
No
Check the operation of fan.
Replace outdoor
controller board.
NG
Replace outdoor controller board.
OK
Check the operation.
END
NG
Replace the fan motor.
50
OK
END
10-7. HOW TO CHECK THE COMPONENTS
<Thermistor feature chart>
50
Low temperature thermistors
• Thermistor <Outdoor pipe> (TH3)
• Thermistor <Outdoor 2-phase pipe> (TH6)
• Thermistor <Outdoor> (TH7)
• Thermistor <Outdoor pipe> (TH32)
• Thermistor <Outdoor pipe> (TH33)
Thermistor R0 = 15k ± 3%
B constant = 3480 ± 2%
Resistance (k)
40
1
1
Rt =15exp{3480( 273+t – 273 )}
0
10
20
25
15k
9.6k
6.3k
5.2k
30
40
30
20
4.3k
3.0k
10
0
-20 -10 0 10 20 30 40 50
Temperature ()
200
Medium temperature thermistor
• Thermistor <Heatsink> (TH8)
HRP71, 100V only
Thermistor R50 = 17k ± 2%
B constant = 4150 ± 3%
Resistance (k)
150
1
1
Rt =17exp{4150( 273+t – 323)}
0
25
50
70
90
180k
50k
17k
8k
4k
100
50
0
25
50
75
100
Temperature ()
125
500
High temperature thermistor
• Thermistor <Discharge> (TH4)
Thermistor R120 = 7.465k ± 2%
B constant = 4057 ± 2%
400
20 250k
30 160k
40 104k
50 70k
60 48k
Resistance (k)
1
1
Rt =7.465exp{4057( 273+t – 393)}
70
34k
80
24k
90 17.5k
100 13.0k
110 9.8k
300
200
100
0
51
25
50
75
Temperature ()
100
120
Linear expansion valve
(1) Operation summary of the linear expansion valve
• Linear expansion valve opens/closes through stepping motor after receiving the pulse signal from the outdoor controller board.
• Valve position can be changed in proportion to the number of pulse signal.
<Connection between the indoor controller board and the linear expansion valve>
Outdoor controller board
DC12V
Gray
LEV
1
Drive circuit
3
M
2
1
5
4
:4
:4
4
:3
:2
Yellow 5
:2
:1
Black
6
:1
:3
6
Orange 3
Red
Connector LEV-A
LEV-B
LEV-C
<Output pulse signal and the valve operation>
Output
(Phase)
Output
1
2
3
5
4
6
7
8
:1
ON ON OFF OFF OFF OFF OFF ON
:2
OFF ON
:3
OFF OFF OFF ON ON ON OFF OFF
:4
OFF OFF OFF OFF OFF ON ON ON
ON ON OFF OFF OFF OFF
Opening a valve : 8 ¡7 ¡6 ¡5 ¡4 ¡3 ¡2 ¡1 ¡8
Closing a valve : 1 ¡2 ¡3 ¡4 ¡5 ¡6 ¡7 ¡8 ¡1
The output pulse shifts in above order.
· When linear expansion valve operation stops, all output phase
become OFF.
· When the switch is turned on, 700 pulse closing valve signal will
be sent till it goes to point in order to define the valve position.
(The pulse signal is being sent for about 20 seconds.)
(2) Linear expansion valve operation
When the valve moves smoothly, there is no sound or vibration
occurring from the linear expansion valve : however, when the
pulse number moves from to or when the valve is locked,
sound can be heard.
No sound is heard when the pulse number moves from to in
case coil is burnt out or motor is locked by open-phase.
Valve position (capacity)
· Sound can be detected by placing the ear against the screw driver
handle while putting the screw driver to the linear expansion
valve.
Close
Open
500 pulse
Opening a valve
all the way
Pulse number
Extra tightning (about 32 pulse)
52
(4) How to attach and detach the coil of linear expansion valve
<Composition>
Linear expansion valve is separable into the main body and the coil as shown in the diagram below.
Stopper
Main body
Coil
Lead wire
<How to detach the coil>
Hold the lower part of the main body (shown as A) firmly so that
the main body does not move and detach the coil by pulling it
upward.
Be sure to detach the coil holding main body firmly. Otherwise
pipes can bend due to pressure.
A
<How to attach the coil>
Hold the lower part of the main body (shown as A) firmly so that
the main body does not move and attach the coil by inserting it
downward into the main body. Then securely attach the coil stopper to main body. (At this time, be careful that stress is not added
to lead wire and main body is not wounded by lead wire.) If the
stopper is not firmly attached to main body, coil may be detached
from the main body and that can cause defective operation of linear expansion valve.
To prevent piping stress, be sure to attach the coil holding the
main body of linear expansion valve firmly. Otherwise pipe may
break.
Be sure to attach
the stopper.
A
53
10-8. EMERGENCY OPERATION
(1) When the error codes shown below are displayed on outdoor unit or microcomputer for wired remote controller or indoor
unit has a failure, but no other problems are found, emergency operation will be available by setting the emergency operation switch (SWE) to ON and short-circuiting the connector (CN31) on outdoor controller board.
LWhen following abnormalities occur, emergency operation will be available.
Error code Inspected content
U4
Open/short of pipe thermistor (TH3/TH6/TH7/TH32/TH33/TH8)
E8
Indoor/outdoor unit communication error •Signal receiving error (Outdoor unit)
E9
Indoor/outdoor unit communication error •Transmitting error (Indoor unit)
E0 ~ E7
Ed
Communication error other than outdoor unit
Communicaiton error between outdoor controller board and M-NET board (Serial communication error)
(2) Check the following items and cautions for emergency operation
Make sure that there is no abnormality in outdoor unit other than the above abnormalities. (Emergency operation will
not be available when error code other than the above are indicated.)
For emergency operation, it is necessary to set the emergency operation switch (SWE) on indoor controller board. Refer
to the electrical wiring diagram of indoor unit for how to set the indoor unit.
During emergency operation, the air-conditioner will continuously be operated by supplying power and stopping it: It can
not be turned on or off by remote control, and temperature control is not possible.
Do not perform emergency heating operation for an extended period of time: If the outdoor unit starts defrosting during
this period, cold air will blow out from the indoor unit.
Do not perform emergency cooling operation for more than 10 hours: Neglecting this could result in freezing the heat
exchanger in indoor unit.
(3) Emergency operation procedure
Turn the main power supply off.
Turn on the emergency operation switch (SWE) on indoor controller board.
Set the shorting pins of emergency operation connector (CN31) on outdoor controller board to ON.
Use SW4-2 on outdoor controller board to set the operation mode (cooling or heating). (SW4-1 is not used.)
CN31
SW4
ON
1
2
Heating
ON
Cooling
OFF
Shorting pins
Turning the main power supply on will start the emergency operation.
(4) Releasing emergency operation
Turn the main power supply off.
Set the emergency operation switch (SWE) on indoor controller board to OFF.
Set the shorting pins of emergency operation connector (CN31) on outdoor controller
board to OFF.
Set SW4-2 on outdoor controller board as shown in the right.
+If shorting pins are not set on emergency operation connector (CN31), the setting remains OFF.
54
SW4
Heating
ON
1
2
Cooling
(5) Operation data during emergency operation
During emergency operation, no communication is performed with the indoor unit, so the data items needed for operation
are set to the following values:
Operation mode
Remarks
Operation data
COOL
HEAT
Intake temperature (TH1)
27
20.5
—
Indoor pipe temperature (TH2)
5
45
—
Indoor 2-phase pipe temperature (TH5)
5
50
—
Set temperature
25
22
—
Outdoor pipe temperature (TH3)
45
5
(+1)
Outdoor discharge pipe temperature (TH4)
80
80
(+1)
Outdoor 2-phase pipe temperature (TH6)
50
5
(+1)
Outdoor air temperature (TH7)
35
7
(+1)
5
5
Discharge superheat (SHd)
30deg
30deg
(+2)
Sub-cool (SC)
5deg
5deg
(+2)
Temperature difference code (intake temperature - set temperature) (Tj)
—
+1: If the thermistor temperature data is normal (not open/short), that data is loaded into the control as valid data.
If the unit enters emergency operation because TH values have become mismatched, setting the thermistors
to open/short corrects the settings.
+2: If one thermistor is set to open/short, the values for each will be different.
[Example] When pipe temperature thermistor (TH3) has an open or short circuit.
Thermistor
COOL
HEAT
TH3
45
5
Ta
Tb
TH6
Regard normal figure as effective data.
Tc
TH4
Td
Regard normal figure as effective data.
TH5
5
50
TH2
5
45
Discharge superheat (SHd)
Cooling = TH4 - TH6 = Tc - Ta
Heating = TH4 - TH5 = Td - 50
Degree of subcooling (SC)
Cooling = TH6- TH3 = Ta -45
Heating = TH5- TH2 = 50 - 45 = 5 deg.
55
10-9. TEST POINT DIAGRAM
Outdoor controller circuit board
PUHZ-HRP71VHA
PUHZ-HRP100VHA
<CAUTION> TEST POINT
is high voltage.
PUHZ-HRP100YHA
PUHZ-HRP125YHA
SW1
SW7
Demand control setting
Forced defrost, detect history record reset,
refrigerant address
SW6
CN51
External signal output
• Compressor operating signal
• Abnormal signal
Model select
CNDM
SW4
to :
Input of low-level
sound priority mode
to :
Input of external contact point
Test operation
SWP
Pump down
SW5
Function switch
CN52C
SW8
Pipe replace
Wiring replace
(Connect to the noise
filter circuit board
(CN52C))
(HRP71, 100V)
CNM
Connect to A control
service tool
CN4
CNMNT
Connect to
M-NET adapter(CN5)
Transmission to outdoor power circuit
board (CN4)
CNVMNT
Connect to
M-NET adapter(CND)
SV2
Bypass valve
LEV-A,B,C
Linear expansion
valve
63L
Low pressure
switch
TH4
21S4
Four-way valve
Thermistor
<Discharge>
CN2
Connect to the outdoor
power circuit board (CN2)
-: Reception from
power circuit board
-: Zero cross signal
(0-5V DC)
,: Not used
(HRP100, 125Y)
18V DC
(HRP71, 100V)
-: 16V DC
-: 16V DC
TH3
Thermistor
<Outdoor pipe>
TH7/6
Thermistor
<Outdoor/
2-phase pipe>
63H
High pressure
switch
TH32, TH33
Thermistor
(Outdoor pipe>
CNAC
VFG
(TEST POINT )
to :
Power supply for outdoor
controller circuit board
(220V-240V AC)
to :
Power supply for indoor
and outdoor unit connection wire
(220-240V AC)
(Voltage between
right pins of PC5C
and PC5D, pin 3
and pin 4)
(Same as
(CNF1(+)-(-))
VSP
(TEST POINT )
(Voltage between pins
of C5A, C5B):
DC 0V(when stopped),
CNF1, CNF2
DC 1– 6.5V
Connect to the fan motor
(when operated)
-: 280V DC
-: 15V DC
-: 0-6.5V DC
-: 15V DC(When stopped)
7.5V DC(When operated)
(0V-15V pulse)
CNS
S1-S2: 220-240V AC
CNDC
280V DC (
+, -)
(Outdoor power circuit
board for HRP71, 100V)
(Noise filter circuit board
for HRP100, 125Y)
56
+ Communication power supply
D71 Voltage
24V DC
Outdoor noise filter circuit board
PUHZ-HRP71VHA
PUHZ-HRP100VHA
CN52C
52C driving signal
(Connect to the outdoor
controller circuit board
(CN52C).)
RS1
LO, NO
Voltage of 220-240V AC
is output
(Connect to the outdoor
power circuit board
(TABS, TABT))
CNAC1, CNAC2
220-240V AC
(Connect to the
outdoor controller circuit board
(CNAC))
E2
Connect to the earth
CN5
Primary current
(Connect to the
outdoor power
circuit board
(CN5))
EI
Connect to
the earth
LI, NI
Voltage of 220-240V AC is input
(Connect to the terminal block(TB1)).
57
Outdoor noise filter circuit board
PUHZ-HRP100YHA
PUHZ-HRP125YHA
LI1, LI2, LI3, NI
POWER SUPPLY
LI1-LI2/LI-LI3/LI3-LI1 : AC380/400/415V input
LI1-NI/LI2-NI/LI3-NI : AC220/230/240V input
(Connect to the terminal block (TB1))
GD1
Connect to the earth
CNAC1, CNAC2
AC220/230/240V
(Connect to the
outdoor controller
circuit board (CNAC))
GD3
Connect to the earth
CNCT
Primary current
CNDC
(Connect to the
outdoor power
circuit board (CN5))
(Connect to the
outdoor controller
circuit board
(CNDC))
CNL
Connect to the ACL4
NO
Connect to the outdoor
converter circuit board
(N-IN)
LO1, LO2, LO3
POWER SUPPLY
LO1-LO2/LO2-LO3/LO3-LO1 : AC380/400/415V OUTPUT
(Connect to the outdoor power circuit board (TB-L1, L2, L3))
58
Outdoor power circuit board
PUHZ-HRP71VHA
PUHZ-HRP100VHA
CN2
Connect to the outdoor controller circuit board
(CN2)
1-5:Transmitting signal to the outdoor
controller circuit board (0~5V DC)
2-5:Zero cross signal (0~5V DC)
3,4:18V DC
6-5:16V DC
7-5:16V DC
Brief Check of POWER MODULE
Usually, they are in a state of being short-circuited if they are broken.
Measure the resistance in the following points (connectors, etc.).
If they are short-circuited, it means that they are broken.
1. Check of diode bridge
TABP1-TABS, TABN1-TABS, TABP1-TABT,TABN1-TABT
2. Check of DIP-IPM
P-U, P-V, P-W, N-U, N-V, N-W
CNAF
Connect to ACTM
DIP-IPM
CNDC
280-380V DC (
+, –)
Connect to the outdoor
controller circuit board
TABS/TABT
Connect to the
outdoor noise
filter circuit
board
Voltage among
phases:220240V AC
CN3
Thermistor (TH8)
<Heatsink>
CN5
Detection of primary
current
Connect to the
outdoor noise filter
circuit board (CN5)
TABP1
Connect to
52C
CN4
Connect to the
outdoor controller
circuit board (CN4)
TABN1
Connect to
ACTM
TABP2/SC-P2
Connect to the
ACTM
TABN
Connect to the
smoothing capacitor
CB –
TABP
Connect to the
smoothing capacitor CB +
TABU/V/W
Connect to the compressor (MC)
Voltage among phases:10V~180V AC
59
TABN2
Connect to ACTM
Brief Check of POWER MODULE
Usually, they are in a state of being short-circuited if they are broken.
Measure the resistance in the following points (connectors, etc.).
If they are short-circuited, it means that they are broken.
1. Check of POWER MODULE
.Check of DIODE circuit
L1 - P1 , L2 - P1 , L3 - P1 , L1 - N1 , L2 - N1 , L3 - N1
.Check of IGBT circuit
P2 - U , P2 - V , P2 - W , N2 - U , N2 - V , N2 - W
Note:The marks, L1 , L2 , L3 , N1 , N2 , P1 , P2 , U , V and W
shown in the diagram are not actually printed on the board.
Outdoor power circuit board
PUHZ-HRP100YHA
PUHZ-HRP125YHA
CN5
CN4
CN7
Detection of
primary current
(Connect to the
outdoor noise filter
circuit board (CNCT))
Connect to the
outdoor controller
circuit board
(CN4)
Connect to the
outdoor converter
circuit board
(CN7)
CN2
Connect to the outdoor controller circuit
board (CN2)
-: Power circuit board
Transmitting
signal to the controller board (0-5V DC)
-: Zero cross signal (0-5V DC)
-: Not used [ : –
, , , : + ]
-: 16V DC
-: 16V DC
TB-U, TB-V,
TB-W
Connect to the
compressor (MC)
Voltage among
phases:
10V-400V AC
W
W
W
L3
L2
P1
P2
TAB connecter
on X52A
Connect to the
RS resistor
Connect to DCL
L1
N1
TB-L1, TB-L2, TB-L3
Connect to the
outdoor noise filter
circuit board
(L1-L01, L2-L02,
L3-L03)
380V-415V AC
N2
TB-N1
Connect to the
smoothing capacitor
CB2 –
TB-P2
TB-C1
Connect to the smoothing
capacitor CB1 +
Connect to the
smoothing capacitor
CB1 – , CB2 +
60
POWER
MODULE
Outdoor converter circuit board
PUHZ-HRP100YHA
PUHZ-HRP125YHA
CK-OU
Connect to the CK capacitor
L1-IN, N-IN
L1-A1
Connect to the noise filter
circuit board (LO1, No)
Connect to the ACL1
CN7
Connect to the
outdoor power
circuit board
(CN7)
L1-A2, L2-A2, L3-A2
Connect to the ACL1, ACL2, ACL3
61
L1-OU, L2-OU, L3-OU
Connect to the outdoor power circuit board
(TB-L1, L2, L3)
Active filter module
PUHZ-HRP71VHA
PUHZ-HRP100VHA
P
Connect to the outdoor power
circuit board(TABP2)
L1, L2
Connect to the
DCL(Reactor)
N1
Non-connect
Lower side
Upper side
+
N2
Non-connect
Connect to the
outdoor power
circuit board
(TABP1)
–
Connect to the outdoor power
circuit board(TABN1)
Connect to the outdoor power
circuit board(CNAF)
1
: GND
2-1 : 15V DC
3-1 : Control signal
4, 5 : Not used
6-1 : Control signal
Connection and internal circuit diagram
Io
Connect to the outdoor power
circuit board(TABN2)
DCL
L1
L2
(+)
ACTM
+
N1
N2
(- )
Io
62
Load
P
10-10. FUNCTION OF SWITCHES, CONNECTORS AND JUMPERS
(1) Function of switches
Type
of Switch No.
switch
Action by the switch operation
Function
1
Forced defrost +1
2
Abnormal history clear
Effective timing
ON
OFF
Start
Normal
When compressor is working
in heating operation. +1
Normal
off or operating
Clear
ON
ON
ON
ON
3
1 2 3 4 5 6
0
ON
Dip
switch
SW1
4
Refrigerant address
setting
5
ON
1 2 3 4 5 6
4
ON
ON
SW4
ON
1 2 3 4 5 6
6
ON
1 2 3 4 5 6
9
1 2 3 4 5 6
7
ON
1 2 3 4 5 6
10
ON
1 2 3 4 5 6
13
1 2 3 4 5 6
3
When power supply ON
1 2 3 4 5 6
11
ON
1 2 3 4 5 6
14
1 2 3 4 5 6
15
1
Test run
Operating
OFF
2
Test run mode setting
Heating
Cooling
1
Use of existing pipe
Used
Not used
Always
Start
Normal
Under suspension
Used
Not used
When power supply ON
Start
Normal
Under suspension
SW8 2
Replacement operation
Separate indoor/outdoor
3
unit power supplies
Push
switch
1 2 3 4 5 6
5
ON
1 2 3 4 5 6
12
1 2 3 4 5 6
2
ON
ON
1 2 3 4 5 6
8
6
1 2 3 4 5 6
1
SWP
Pump down
Under suspension
+1 Forced defrost should be done as follows.
Change the DIP SW1-1 on the outdoor controller board from OFF to ON.
Forced defrost will start by the above operation if all these conditions written below are satisfied.
• Heat mode setting
• 10 minutes have passed since compressor started operating or previous forced defrost finished.
• Pipe temperature is less than or equal to 8.
Forced defrost will finish if certain conditions are satisfied.
Forced defrost can be done if above conditions are satisfied when DIP SW1-1 is changed from OFF to ON.
After DIP SW1-1 is changed from OFF to ON, there is no problem if DIP SW1-1 is left ON or changed to OFF again. This
depends on the service conditions.
63
Type of
Switch No.
Switch
1
SW5
No function
Dip
switch
SW9
Effective timing
—
2
Power failure
automatic recovery +2
Auto recovery
No auto recovery
When power supply ON
3,4,5
No function
—
—
—
6
Model select
1
SW7
+4
Action by the switch operation
ON
OFF
—
—
Function
2
Following SW5-6 reference
SW7-1
SW7-2
Power consumption
(Demand switch ON)
Setting of demand
OFF
OFF
0% (Operation stop)
control
+3
ON
OFF
50%
OFF
ON
75%
Always
3
Max Hz setting (cooling)
Max Hz(cooling) % 0.8
Normal
Always
4
Max Hz setting (heating) Max Hz(heating) % 0.8
Normal
Always
—
5
No function
—
—
6
Defrost setting
For high humidity
Normal
1
No function
—
—
Always
—
2
Function switch
Valid
Normal
Always
3,4
No function
—
—
—
1
2
3
SW6
MODEL
4
5
Model select
71V
ON
OFF
1 2 3 4 5 6 7 8
ON
OFF
1 2 3 4 5 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6
1 2 3 4 5 6 7 8
SW5-6
SW6
MODEL
ON
100Y OFF
ON
OFF
ON
100V OFF
6
SW5-6
SW6
ON
OFF
ON
OFF
ON
125Y OFF
1 2 3 4 5 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6
7
8
SW5
6
+2 “Power failure automatic recovery” can be set by either remote controller or this DIP SW. If one of them is set to ON,
“Auto recovery” activates. Please set “Auto recovery” basically by remote controller because all units do not have DIP SW.
Please refer to the indoor unit installation manual.
+3SW7-1,2 are used for demand control. SW7-1,2 are effective only at the demand control.
(Refer to next page : Special function (b))
+4Please do not use SW7-3~6 usually. Trouble might be caused by the usage condition.
(2) Function of connector
Types
Connector
Function
Connector
CN31
Emergency operation
Action by open/ short operation
Short
Open
Start
Normal
64
Effective timing
When power supply ON
Special function
(a) Low-level sound priority mode (Local wiring)
Unit enters into Low-level sound priority mode by external signal input setting.
Inputting external signals to the outdoor unit decreases the outdoor unit operation sound 3 to 4 dB lower than that of usual.
Adding a commercial timer or on-off switch contactor setting to the CNDM connector which is optional contactor for demand
input located on the outdoor controller board enables to control compressor operation frequency.
The performance depends on the load of conditioned outdoor temperature.
How to wire
<Low-level sound priority mode circuit>
Insulate this point securely as
this is not used.
Purchased locally
Adapter for external
signal input
(PAC-SC36NA)
Red 3
Brown 2
Orange 1
Relay
supply
~ SW1
X
CNDM
X
SW1 : Switch
X : Relay (Contact spec. : DC1mA)
Outdoor unit
controller board
Max. 10 m including local wiring
1) Make the circuit as shown above with adapter for external signal input(PAC-SC36NA).
2) Turn SW1 to on for Low-level sound priority mode.
Turn SW1 to off to release Low-level sound priority mode and normal operation.
(b) On demand control (Local wiring)
Demand control is available by external input. In this mode, power consumption is decreased within the range of usual
0~100%.
How to wire
Basically, the wiring is same with (a).
Connect an SW 1 which is procured locally between Orange and Red(1 and 3) of the adapter for external signal
input(PAC-SC36NA), and insulate the tip of the brown lead wire.
It is possible to set it to the following power consumption (compared with ratings) by setting the SW7-1, 2.
SW7-1
SW7-2
Power consumption
(SW1 on)
OFF
OFF
0% (Operation stop)
ON
OFF
50%
OFF
ON
75%
65
<Display function of inspection for outdoor unit>
The blinking patterns of both LED1(green) and LED2(red) indicate the types of abnormality when it occurs. Types of
abnormality can be indicated in details by connecting an optional part “A-Control Service Tool (PAC-SK52ST)”
to connector CNM on outdoor controller board.
[Display]
(1)Normal condition
Unit condition
When the power is turned on
When unit stops
When compressor is warming up
When unit operates
Outdoor controller board
A-Control Service Tool
LED1 (Green)
LED2 (Red)
Error code
Lighted
Lighted
Lighted
Lighted
Lighted
Not lighted
Not lighted
Lighted
00, etc.
08, etc.
C5, H7 etc.
Indication of the display
Alternately blinking display
Operation mode
(2)Abnormal condition
Indication
Outdoor controller board
LED1 (Green) LED2 (Red)
Error
Contents
1 blinking 2 blinking Connector(63L) is open.
Connector(63H) is open.
2 connectors are open.
2 blinking 1 blinking Miswiring of indoor/outdoor unit conne-
Error
code
+1
Inspection method
Detailed
reference
page
F3 Check if connector (63H or 63L) on the outdoor controller
board is not disconnected.
F5
Check
continuity of pressure switch (63H or 63L) by tester.
F9
— Check if indoor/outdoor connecting wire is connected correctly.
P.29
P.29
P.30
P.30
cting wire, excessive number of indoor
Check if 4 or more indoor units are connected to outdoor unit. (EA)
units (4 units or more)
Miswiring of indoor/outdoor unit co— Check if noise entered into indoor/outdoor connecting wire P.30
nnecting wire (converse wiring or dior power supply.
sconnection)
(Eb)
Re-check error by turning off power, and on again.
P.30
Startup time over
—
(EC)
2 blinking Indoor/outdoor unit communication error E6 Check if indoor/outdoor connecting wire is connected correctly. +2
(signal receiving error) is detected by indoor unit.
Indoor/outdoor unit communication error
(transmitting error) is detected by indoor
unit.
Indoor/outdoor unit communication error
(signal receiving error) is detected by
outdoor unit.
Indoor/outdoor unit communication error
(transmitting error) is detected by outdoor
unit.
3 blinking Remote controller signal receiving
error is detected by remote controller.
Remote controller transmitting error
is detected by remote controller.
Remote controller signal receiving
error is detected by indoor unit.
Remote controller transmitting error
is detected by indoor unit.
4 blinking Error code is not defined.
Check if noise entered into indoor/outdoor connecting wire or
E7 power supply.
Check if noise entered into indoor/outdoor controller board.
Re-check error by turning off power, and on again.
+2
—
P.35
(E8)
—
P.35
(E9)
Check
if
connecting
wire
of
indoor
unit
or
remote
controller
E0
P.34
is connected correctly.
Check
if noise entered into transmission wire of remote
E3
controller.
Re-check error by turning off power, and on again.
P.35
E4
P.34
E5
P.35
EF Check if remote controller is MA remote controller(PAR-21MAA).
P.35
Check if noise entered into transmission wire of remote controller.
Check if noise entered into indoor/outdoor connecting wire.
Re-check error by turning off power, and on again.
5 blinking Serial communication error
<Communication between outdoor
controller board and outdoor power
board>
<Communication between outdoor
controller board and M-NET P.C. board>
Communication error of M-NET
system
Ed Check if connector (CN4) on outdoor controller board and
A0~A8
outdoor power board is not disconnected.
Check if there is poor connection of connector on outdoor
controller board(CNMNT and CNVMNT).
Check M-NET communication signal.
1.Error code displayed on remote controller
2.Refer to service manual for indoor unit.
66
P.35
P.36~
P.39
Indication
Outdoor controller board
LED1 (Green) LED2 (Red)
Contents
3 blinking 1 blinking Abnormality of shell thermostat
and discharging temperature (TH4)
Abnormality of superheat due
to low discharge temperature
2 blinking Abnormal high pressure (High
pressure switch 63H worked.)
Abnormal low pressure (Low
pressure switch 63L worked.)
3 blinking Abnormality of outdoor fan
motor rotational speed
Protection from overheat operation(TH3)
4 blinking Compressor overcurrent
breaking(Start-up locked)
Compressor overcurrent breaking
Abnormality of current sensor (P.B.)
Abnormality of power module
5 blinking Open/short of discharge thermistor (TH4)
Open/short of outdoor thermistors
(TH3, TH32, TH33, TH6, TH7
and TH8)
6 blinking Abnormality of heatsink
temperature
7 blinking Abnormality of voltage
4 blinking 1 blinking Abnormality of room temperature thermistor (TH1)
Abnormality of pipe temperature thermistor /Liquid (TH2)
Abnormality of pipe temperature
thermistor/Condenser-Evaporator
2 blinking Abnormality of drain sensor (DS)
Float switch connector open (FS)
Error
Error
Inspection method
code
+1
U2 Check if stop valves are open.
Detailed
reference
page
P.31
Check if connectors (TH4, LEV-A, and LEV-B) on outdoor controller
board are not disconnected.
if unit is filled with specified amount of refrigerant.
P.32
U7 Check
Measure resistance values among terminals on indoor valve and
outdoor linear expansion valve using a tester.
P.31
U1 Check if indoor/outdoor units have a short cycle on their air ducts.
Check if connector(63H)(63L) on outdoor controller board is not disconnected.
Check if heat exchanger and filter is not dirty.
UL Measure resistance values among terminals on linear expansion valve P.34
using a tester.
U8 Check the outdoor fan motor.
P.33
Ud
UF Check if stop valves are open.
P.33
UH
U6
U3 Check if connectors(TH3,TH32,TH33,TH4, and TH7/6)on outdoor
controller board and connector (CN3) on outdoor power board are not
U4
disconnected.
P.34
P.33
P.32
P.31
P.32
U5 Check if indoor/outdoor units have a short cycle on their air ducts.
P.32
U9 Check looseness, disconnection, and converse connection of
P.33
Check if connector (TH3) on outdoor controller board is disconnected.
Check looseness, disconnection, and converse connection of
compressor wiring.
UP Measure resistance values among terminals on compressor using a tester.
Check if outdoor unit has a short cycle on its air duct.
Measure resistance value of outdoor thermistors.
Measure resistance value of outdoor thermistor(TH8).
compressor wiring.
Measure resistance value among terminals on compressor using a tester.
Check if power supply voltage decreases.
Check the wiring of CN52C.
Check the wiring of CNAF.
P1 Check if connectors (CN20, CN21, CN29 and CN44) on indoor
controller board are not disconnected.
P2 Measure resistance value of indoor thermistors.
P9
2
2
2
P4 Check if connector (CN31)(CN4F) on indoor controller board is not
2
disconnected.
Measure resistance value of indoor thermistors.
resistance value among terminals on drain-up machine using
Indoor drain overflow protection P5 Measure
a tester.
Check if drain-up machine works.
Check drain function.
3 blinking Freezing (cooling)/overheating P6 Check if indoor unit has a short cycle on its air duct.
Check if heat exchanger and filter is not dirty.
(heating) protection
Measure resistance value on indoor and outdoor fan motors.
2
Check if the inside of refrigerant piping is not clogged.
4 blinking Abnormality of pipe
temperature
P8 Check if indoor thermistors(TH2 and TH5) are not disconnected from holder.
Check if stop valve is open.
Check converse connection of extension pipe. (on plural units connection)
Check if indoor/outdoor connecting wire is connected correctly.
(on plural units connection)
1 Error code displayed on remote controller
2 Refer to service manual for indoor unit.
67
2
<Outdoor unit operation monitor function>
[When optional part “A-Control Service Tool(PAC-SK52ST)” is connected to outdoor controller board(CNM)]
Digital indicator LED1 displays 2 digit number or code to inform operation condition and the meaning of error code by
controlling DIP SW2 on “A-Control Service Tool”.
Operation indicator
SW2 : Indicator change of self diagnosis
Explanation for display
Display detail
SW2 setting
Unit
ON
1 2 3 4 5 6
<Digital indicator LED1 working details>
(Be sure that 1 to 6 in the SW2 are set to OFF.)
(1) Display when the power supply ON
When the power supply ON, blinking displays by turns.
Wait for 4 minutes at the longest.
(2) When the display lights (Normal operation)
Operation mode display.
1 second
interval
SW2
(Lighting)
ON
LED1
(Initial setting)
1 2 3 4 5 6
The tens digit : Operation mode
Display
Operation Model
O
OFF / FAN
C
COOLING / DRY +
H
HEATING
d
DEFROSTING
The ones digit : Relay output
Warming-up
Display
Compressor
+C5 is displayed during replacement
operation.
Display during error postponement
Postponement code is displayed when
compressor stops due to the work of
protection device.
Postponement code is displayed while
error is being postponed.
(3) When the display blinks
Inspection code is displayed when compressor
Display
Inspection unit
0
Outdoor unit
1
Indoor unit 1
2
Indoor unit 2
Display
F3
F5
F9
E8
E9
EA
Eb
EC
E0~E7
Display
U1
U2
U3
U4
U5
U6
U7
U8
Ud
UF
UH
UL
UP
P1~P8
A0~A7
Compressor
4-way valve
Solenoid valve
0
—
—
—
—
1
—
—
—
ON
2
—
—
ON
—
3
—
—
ON
ON
4
—
ON
—
—
5
—
ON
—
ON
6
—
ON
ON
—
7
—
ON
ON
ON
8
ON
—
—
—
A
ON
—
ON
—
stops due to the work of protection devices.
Contents to be inspected (During operation)
Abnormal high pressure (63H worked)
Abnormal high discharging temperature, shortage of refrigerant
Open/short circuit of discharging thermistor(TH4)
Open/short of outdoor unit thermistors(TH3, TH32, TH33, TH6, TH7 and TH8)
Abnormal temperature of heatsink
Abnormality of power module
Abnormality of superheat due to low discharge temperature
Abnormality in outdoor fan motor
Overheat protection
Compressor overcurrent interruption (When Comp. locked)
Current sensor error
Abnormal low pressure(63L worked)
Compressor overcurrent interruption
Abnormality of indoor units
Communication error of M-NET system
Contents to be inspected (When power is turned on)
63L connector(red) is open.
63H connector(yellow) is open.
2 connectors(63H/63L) are open.
Indoor/outdoor communication error (Signal receiving error) (Outdoor unit)
Indoor/outdoor communication error (Transmitting error) (Outdoor unit)
Miswiring of indoor/outdoor unit connecting wire, excessive number of indoor units (4 units or more)
Miswiring of indoor/outdoor unit connecting wire(converse wiring or disconnection)
Startup time over
Communication error except for outdoor unit
68
SW2 setting
ON
Explanation for display
Display detail
Pipe temperature / Liquid(TH3)
– 40~90
– 40~90
(When the coil thermistor detects 0 or below, “–”
and temperature are displayed by turns.)
(Example) When -10;
0.5 secs. 0.5secs. 2 secs.
1 2 3 4 5 6
Unit
10
Discharge temperature (TH4)
3~217
3~217
(When the discharge thermistor detects 100 or
more, hundreds digit, tens digit and ones digit are
displayed by turns.)
(Example) When 105;
0.5 secs. 0.5secs. 2 secs.
1
05
ON
1 2 3 4 5 6
ON
Output step of outdoor FAN
0~10
0~10
The number of ON / OFF times of compressor
0~9999
0~9999
(When the number of times is 100 or more,
hundreds digit, tens digit and ones digit are
displayed by turns.)
(Example) When 42500 times (425 100 times);
0.5 secs. 0.5secs. 2 secs.
4
25
100 times
0~9999
(When it is 100 hours or more, hundreds digit, tens
digit and ones digit are displayed by turns.)
(Example) When 2450 hours (245 10 hours);
0.5 secs. 0.5secs. 2 secs.
2
45
10 hours
Step
1 2 3 4 5 6
ON
1 2 3 4 5 6
ON
Compressor integrating operation times
0~9999
1 2 3 4 5 6
ON
Compressor operating current
0~50
0~50
+Omit the figures after the decimal fractions.
Compressor operating frequency
0~225
0~255
(When it is 100Hz or more, hundreds digit, tens
digit and ones digit are displayed by turns.
(Example) When 125Hz;
0.5 secs. 0.5secs. 2 secs.
1
25
Hz
0~480
(When it is 100 pulse or more, hundreds digit, tens
digit and ones digit are displayed by turns.
(Example) When 150 pulse;
0.5 secs. 0.5secs. 2 secs.
1
50
Pulse
A
1 2 3 4 5 6
ON
1 2 3 4 5 6
ON
LEV-A opening pulse
0~480
1 2 3 4 5 6
ON
Error postponement code history (1)
of outdoor unit
Postponement code display
Blinking: During postponement
Lighting: Cancellation of postponement
“00” is displayed in case of no postponement.
Operation mode on error occurring
Operation mode of when operation stops due to
error is displayed by setting SW2 like below.
1 2 3 4 5 6
ON
(SW2)
ON
1 2 3 4 5 6
1 2 3 4 5 6
69
Code
display
Code
display
SW2 setting
ON
Display detail
Explanation for display
Unit
Pipe temperature / Liquid(TH3) on error
occurring
– 40~90
– 40~90
(When the coil thermistor detects 0 or below, “–”
and temperature are displayed by turns.)
(Example) When –15;
0.5 secs. 0.5secs. 2 secs.
15
Compressor temperature (TH4) or
discharge temperature (TH4) on error
occurring
3~217
3~217
(When the temperature is 100 or more, the
hundreds digit, tens digit and ones digit are
displayed by turns.)
(Example) When 130;
0.5 secs. 0.5secs. 2 secs.
1
30
Compressor operating current on error
occurring
0~20
0~20
1 2 3 4 5 6
ON
1 2 3 4 5 6
ON
A
1 2 3 4 5 6
ON
Error code history (1) (latest)
Alternate display of abnormal unit
number and code
When no error history,
“ 0 ” and “– –” are displayed by turns.
Error code history (2)
Alternate display of error unit number
and code
When no error history,
“ 0 ” and “– –” are displayed by turns.
Thermo ON time
0~999
0~999
(When it is 100 minutes or more, the hundreds digit,
tens digit and ones digit are displayed by turns.)
(Example) When 245 minutes;
0.5 secs. 0.5secs. 2 secs.
2
45
Code
display
1 2 3 4 5 6
ON
Code
display
1 2 3 4 5 6
ON
1 2 3 4 5 6
Test run elapsed time
0~120
0~120
(When it is 100 minutes or more, the hundreds digit,
tens digit and ones digit are displayed by turns.)
(Example) When 105 minutes;
0.5 secs. 0.5secs. 2 secs.
1
05
70
Minute
Minute
SW2 setting
Explanation for display
Display detail
The number of connected indoor units
ON
0~3
(The number of connected indoor units are displayed.)
Unit
Unit
1 2 3 4 5 6
Capacity setting display
Displayed as an outdoor capacity code.
Capacity
Code
14
HRP71V
20
HRP100V, 100Y
25
HRP125Y
ON
1 2 3 4 5 6
Outdoor unit setting information
Code
display
• The tens digit (Total display for applied setting)
Setting details
Display details
H·P / Cooling only 0 : H·P
Single phase / 3 phase
1 : Cooling only
0 : Single phase 2 : 3 phase
ON
• The ones digit
Setting details
1 2 3 4 5 6
Code
display
Display details
Defrosting switch 0 : Normal
1 : For high humidity
(Example) When heat pump, 3 phase and
defrosting (normal) are set up, “20” is
displayed.
ON
Indoor pipe temperature / Liquid (TH2(1)) – 39~88
(When the temperature is 0 or less, “–” and
Indoor 1
temperature are displayed by turns.)
– 39~88
Indoor pipe temperature / Cond. / Eva.
(TH5(1))
Indoor 1
– 39~88
1 2 3 4 5 6
ON
– 39~88
(When the temperature is 0 or less, “–” and
temperature are displayed by turns.)
1 2 3 4 5 6
ON
Indoor pipe temperature / Liquid (TH2(2)) – 39~88
Indoor 2
(When the temperature is 0 or less, “–” and
– 39~88
temperature are displayed by turns.)
1 2 3 4 5 6
ON
Indoor pipe temperature / Cond. / Eva.
(TH5(2))
Indoor 2
– 39~88
– 39~88
(When the temperature is 0 or less, “–” and
temperature are displayed by turns.)
Indoor room temperature (TH1)
8~39
8~39
1 2 3 4 5 6
ON
1 2 3 4 5 6
71
SW2 setting
ON
Explanation for display
Display detail
Indoor setting temperature
17~30
17~30
Outdoor pipe temperature / Cond./ Eva.
(TH6)
-39~88
-39~88
(When the temperature is 0 or less, “–” and
temperature are displayed by turns.)
Outdoor outside temperature (TH7)
-39~88
-39~88
(When the temperature is 0 or less, “–” and
temperature are displayed by turns.)
Unit
1 2 3 4 5 6
ON
1 2 3 4 5 6
ON
1 2 3 4 5 6
Outdoor heatsink temperature (TH8)
-40~200
ON
1 2 3 4 5 6
ON
1 2 3 4 5 6
ON
1 2 3 4 5 6
Discharge superheat SHd
0~255
Cooling = TH4-TH6
Heating = TH4-TH5
Sub cool. SC
0~130
-40~200
(When the temperature is 0 or less, “–” and
temperature are displayed by turns.)
(When the thermistor detects 100 or more,
hundreds digit, tens digit and ones digit are
displayed by turns.)
0~255
(When the temperature is 100°C or more, hundreds
digit, tens digit and ones digit are displayed by
turns.)
0~130
(When the temperature is 100°C or more, hundreds
digit, tens digit and ones digit are displayed by turns.)
Cooling = TH6-TH3
Heating = TH5-TH4
Input current of outdoor unit
ON
0~500
(When it is 100 or more, hundreds digit, tens digit
and ones digit are displayed by turns.)
°C
°C
0.1 A
1 2 3 4 5 6
ON
LEV-B opening pulse
0~480
0~480
(When it is 100 pulse or more, hundreds digit, tens
digit and ones digit are displayed by turns.)
Pulse
1 2 3 4 5 6
ON
Targeted operation frequency
0~255
0~255
(When it is 100Hz or more, hundreds digit, tens
digit and ones digit are displayed by turns.)
Hz
1 2 3 4 5 6
ON
DC bus voltage
180~370
180~370
(When it is 100V or more, hundreds digit, tens
digit and ones digit are displayed by turns.)
V
1 2 3 4 5 6
72
SW2 setting
ON
Explanation for display
Display detail
0~255
(When the capacity is 100% hundreds digit, tens digit
and ones digit are displayed by turns.)
(Example) When 100%;
0.5 secs. 0.5secs. 2 secs.
1
00
Capacity save
0~255
When air conditioner is connected to
M-NET and capacity save mode is
demanded, “0”~”100” is displayed.
1 2 3 4 5 6
Unit
%
When there is no setting
of capacity save “100” is
displayed.
ON
Error postponement code history (2)
of outdoor unit
Postponement code display
Blinking: During postponement
Lighting: Cancellation of postponement
“00” is displayed in case of no postponement.
Error postponement code history (3)
of outdoor unit
Postponement code display
Blinking: During postponement
Lighting: Cancellation of postponement
“00” is displayed in case of no postponement.
1 2 3 4 5 6
ON
Code
display
Code
display
1 2 3 4 5 6
ON
Error code history (3) (Oldest)
Alternate display of abnormal unit
number and code
When no error history, “0” and “– –“ are displayed by
turns.
Error thermistor display
3:
6:
7:
8:
Code
display
1 2 3 4 5 6
ON
When there is no error thermistor,
“–“ is displayed.
Outdoor
Outdoor
Outdoor
Outdoor
pipe temperature /Liquid (TH3, TH32)
pipe temperature /Cond./Eva. (TH6)
outside temperature (TH7)
radiator panel (TH8)
1 2 3 4 5 6
Operation frequency on error occurring
0~255
ON
1 2 3 4 5 6
ON
Fan step on error occurring
0~10
0~255
(When it is 100Hz or more, hundreds digit, tens digit
and ones digit are displayed by turns.)
(Example) When 125Hz;
0.5 secs. 0.5secs. 2 secs.
1
25
Code
display
Hz
0~10
Step
1 2 3 4 5 6
ON
Outdoor pipe temperature(TH33)
-39~88
-39~88
(When the temperature is 0 or less, “–” and
temperature are displayed by turns.)
1 2 3 4 5 6
73
SW2 setting
Display detail
Explanation for display
LEV-A opening pulse on error occurring
0~480
0~480
(When it is 100 pulse or more, hundreds digit, tens
digit and ones digit are displayed by turns.)
(Example) When 130 pulse;
0.5 secs. 0.5secs. 2 secs.
1
30
ON
1 2 3 4 5 6
ON
Indoor room temperature (TH1) on error
occurring
8~39
Unit
Pulse
8~39
1 2 3 4 5 6
ON
Indoor pipe temperature / Liquid (TH2)
on error occurring
-39~88
1 2 3 4 5 6
ON
Indoor pipe temperature / Cond./ Eva.
(TH5) on error occurring
-39~88
1 2 3 4 5 6
ON
Outdoor pipe temperature / Cond./ Eva.
(TH6) on error occurring
-39~88
1 2 3 4 5 6
ON
Outdoor outside temperature (TH7) on
error occurring
-39~88
1 2 3 4 5 6
Outdoor heatsink temperature (TH8) on
error occurring
-40~200
ON
1 2 3 4 5 6
-39~88
(When the temperature is 0°C or less, “–” and
temperature are displayed by turns.)
(Example) When –15°C;
0.5 secs. 0.5secs. 2 secs.
15
-39~88
(When the temperature is 0°C or less, “–” and
temperature are displayed by turns.)
(Example) When –15°C;
0.5 secs. 0.5secs. 2 secs.
15
-39~88
(When the temperature is 0°C or less, “–” and
temperature are displayed by turns.)
(Example) When –15°C;
0.5 secs. 0.5secs. 2 secs.
15
-39~88
(When the temperature is 0°C or less, “–” and
temperature are displayed by turns.)
(Example) When –15°C;
0.5 secs. 0.5secs. 2 secs.
15
-40~200
(When the temperature is 0°C or less, “–” and
temperature are displayed by turns.)
(When the temperature is 100°C or more, hundreds
digit, tens digit and ones digit are displayed by
turns.)
74
SW2 setting
Display detail
Explanation for display
Unit
Discharge superheat on error occurring
SHd
0~255
0~255
(When the temperature is 100°C or more, hundreds
digit, tens digit and ones digit are displayed by
turns.)
(Example) When 150°C;
0.5 secs. 0.5secs. 2 secs.
1
50
0~130
(When the temperature is 100°C or more, hundreds
digit, tens digit and ones digit are displayed by
turns.)
(Example) When 115°C;
0.5 secs. 0.5secs. 2 secs.
1
15
ON
1 2 3 4 5 6
Cooling = TH4-TH6
Heating = TH4-TH5
Sub cool on error occurring SC
0~130
ON
Cooling = TH6-TH3
Heating = TH5-TH2
1 2 3 4 5 6
Thermo-on time until error stops
0~999
0~999
(When it is 100 minutes or more, hundreds digit, tens
digit and ones digit are displayed by turns.)
(Example) When 415 minutes;
0.5 secs. 0.5secs. 2 secs.
ON
4
1 2 3 4 5 6
ON
1 2 3 4 5 6
ON
Minute
15
Indoor pipe temperature / Liquid
(TH2 (3))
Indoor 3
-39~88
-39~88
(When the temperature is 0°C or less, “–” and
temperature are displayed by turns.)
Indoor pipe temperature / Cond./ Eva.
(TH5 (3))
Indoor 3
-39~88
-39~88
(When the temperature is 0°C or less, “–” and
temperature are displayed by turns.)
When there is no indoor unit, “00” is displayed.
1 2 3 4 5 6
ON
1 2 3 4 5 6
ON
Replacement operation
If replacement operation is conducted
even once, “1” is displayed.
If replacement operation time is less
than 2 hrs. “0” is displayed.
U9 Error status during the Error
postponement period
1: Conducted.
0: Not yet.
–
Description
Normal
Overvoltage error
Undervoltage error
Input current sensor error
L1-phase open error
Abnormal power synchronous signal
ACTM error (HRP71, 100V)
Undervoltage
1 2 3 4 5 6
Detection point
Display
—
00
Power circuit board
01
Controller circuit board
02
Controller circuit board
04
Power circuit board
Check CNAF wiring.
Defective ACTM/ P.B.
08
Display examples for multiple errors:
Overvoltage (01) + Undervoltage (02) = 03
Undervoltage (02) + Power-sync signal error (08) = 0A
L1 phase open error (04) + ACTM error (20) = 24
75
20
Code
display
SW2 setting
Explanation for display
Display detail
Controlling status of compressor
operating frequency
ON
Unit
The following code will be a help to know the
operating status of unit.
•The tens digit
Display Compressor operating frequency control
1
Primary current control
Secondary current control
2
•The ones digit (In this digit, the total number of
1 2 3 4 5 6
activated control is displayed.)
Display Compressor operating frequency control
Preventive control for excessive temp1
erature rise of discharge temperature
Preventive control for excessive temp2
erature rise of condensing temperature
4
Frosting preventing control
Preventive control for excessive temp8
erature rise of radiator panel
(Example)
The following controls are activated.
LED
• Primary current control
• Preventive control for excessive temperature rise of condensing temperature
• Preventive control for excessive temperature rise of heatsink
Code
display
ON
LEV-C opening pulse
0~480
0~480
(When it is 100 pulse or more, hundreds digit, tens
digit and ones digit are displayed by turns.)
1 2 3 4 5 6
76
11
FUNCTION SETTING
11-1. UNIT FUNCTION SETTING BY THE REMOTE CONTROLLER
Each function can be set according to necessity using the remote controller. The setting of function for each unit can only be
done by the remote controller. Select function available from the table 1.
(1) Functions available when setting the unit number to 00 (Select 00 referring to setting the indoor unit number.)
1 The functions below are available only when the wired remote controller is used. The functions are not available for
floor standing models.
<Table 1> Function selections
Function
Mode No. Setting No.
Settings
Power failure
automatic recovery
Indoor temperature
detecting 1
OFF
ON
Average data from each indoor unit
Data from the indoor unit with remote controller
Data from main remote controller
LOSSNAY
Not supported
connectivity
Supported (Indoor unit does not intake outdoor air through LOSSNAY)
Supported (Indoor unit intakes outdoor air through LOSSNAY)
Power supply
240V
voltage
220V, 230V
Auto operating
Auto energy-saving operation ON
mode
Auto energy-saving operation OFF
Frost prevention
2 (Normal)
temperature
3
Humidifier control
When the compressor operates, the humidifier also operates.
(Heating mode)
When the fan operates, the humidifier also operates.
Change of defrosting Standard
control
For high humidity
Refrigerant leakage 80%
setting (%)
60%
01
02
03
04
05
15
16
17
21
: Initial setting
(when sent from the factory)
1
2
1
2
3
1
2
3
1
2
1
2
1
2
1
2
1
2
1
2
Remarks
The setting is
applied to all
the units in the
same
refrigerant
system.
Meaning of "Function setting"
Mode02:indoor temperature detecting
OUTDOOR
OUTDOOR
INDOOR
INDOOR
INDOOR
INDOOR
OUTDOOR
OUTDOOR
INDOOR
INDOOR
No. Indoor temperature(ta)=
REMOTE
(MAIN)
No.1 Average data of the
sensor on all the
indoor units
Initial ta=(A+B)/2
setting
REMOTE
(SUB)
REMOTE
(MAIN)
REMOTE
(SUB)
REMOTE
(MAIN)
REMOTE
(SUB)
REMOTE
(MAIN)
ta=(A+B)/2
ta=A
ta=A
No.2 Data of the sensor
on the indoor unit that
connected
with remote controller
ta=A
ta=B
ta=A
ta=A
No.3 Data of the sensor
on main remote
controller.
ta=C
ta=C
ta=C
ta=C
77
(2) Functions available when setting the unit number to 01-03 or AL (07 in case of wireless remote controller)
• When setting functions for an indoor unit in an independent system, set the unit number to 01 referring to Set the
indoor unit number of Operating Procedure.
• When setting functions for a simultaneous twin indoor unit system, set the unit number to 01 to 02 for each indoor unit in
case of selecting different functions for each unit referring to setting the indoor unit number of Operating Procedure.
• When setting the same functions for an entire simultaneous twin indoor unit system, set refrigerant address to AL (07 in
case of wireless remote controller) referring to setting the indoor unit number of Operating Procedure.
Function
Mode Setting
No.
No.
Settings
4-Way
cassette
PLA-BA
Filter sign
Air flow
(Fan speed)
No.of air outlets
Optional high efficiency
filter
Vane setting
Energy saving air
flow (Heating mode)
Optional humidifier
(PLA only)
Vane differential setting
in heating mode
(cold wind prevention)
Swing
100h
2500h
No filter sign indicator
Quiet
Standard
High ceiling
4 directions
3 directions
2 directions
Not supported
Supported
No vanes (Vane No.3 setting : PLA only)
Vane No.1 setting
Vane No.2 setting
Disabled
Enabled
Not supported
Supported
No.1 setting (TH5: 24-28)
No.2 setting (Standard, TH5:28-32)
No.3 setting (TH5: 32-38)
Not available Swing
PLA-BA
Available
Wave air flow
Available
Temperature correction: Valid PLA-BA
Not available Temperature correction: Invalid
Extra low
Stop
Set fan speed
Set fan speed
Stop
Available
Not available
}
Set temperature in heating
mode (4 deg up)
Fan speed when the
heating thermostat is OFF
Fan speed when the
cooling thermostat is OFF
Detection of abnormality of
the pipe temperature (P8)
}
07
08
09
10
11
12
13
14
23
24
25
27
28
1
2
3
1
2
3
1
2
3
1
2
1
2
3
1
2
1
2
1
2
3
1
2
1
2
1
2
3
1
2
1
2
Mode No.11
Setting No.
Settings
PLA-BA
1
Vane No.3 setting
No Vanes
Less smudging
( Downward position than the standard )
2
Vane No.1 setting
3
Vane No.2 setting
Standard
Less draft *
( Upward position than the standard )
* Be careful of the smudge on ceiling.
78
-
: Initial setting (Factory setting)
- : Not available
Ceiling
Wall
concealed
mounted
PEAD-EA(2)
PKA-GAL
PKA-FAL(2)
PEAD-GA
-
-
11-1-1. Selecting functions using the wired remote controller
First, try to familiarize yourself with the flow of the function selection procedure. In this section, an example of setting the room
temperature detection position is given.
For actual operations, refer to steps to .
Setting number
Refrigerant address
Unit number
Mode number
Modes 01 to 14 can be activated
by pressing buttons and simultaneously, and modes 15 to
28 by pressing buttons and .
Selecting functions using the wired remote controller
Check the function selection setting.
Switch to function setting mode.
(Press and at the same time
with the remote controller stopped.)
For modes 15 and higher,
press and at the same time.
Specify refrigerant address 00 (outdoor unit).
Specify unit No. 00. (indoor unit)
(Use and .)
Enter the setting.
(Press .)
NO
Select mode No. 02
(room temperature detection position).
Select setting No. 03 (remote controller fixed).
(Use and .)
Enter the setting.
(Press .)
Finished
YES
(Specified indoor unit:
FAN operation)
Example:
Selecting room temperature
detection position
Change refrigerant
address or unit No.
NO
YES
End function display.
(Press and at the same time.)
The above procedure must be carried out only if changes are necessary.
79
[Operating Procedure]
Check the setting items provided by function selection.
If settings for a mode are changed by function selection, the functions of that mode will be changed accordingly. Check all the current settings according to steps to , fill in the "Check" column in Table 1, then change them as necessary. For initial settings, refer to the indoor unit's installation manual.
Switch off the remote controller.
Hold down the FILTER (
mode is 15 to 28)and TEST
buttons simultaneously for at least 2 seconds. FUNCTION
SELECTION will start to blink,
Set the outdoor unit's refrigerant address.
Press the [ CLOCK] buttons (
and
) to select the desired
refrigerant address. The refrigerant address changes from "00" to "15".
(This operation is not possible for single refrigerant systems.)
then the remote controller's display content will change as shown below.
Refrigerant address
display section
blinked for 2 seconds or "88" blinks in the room temperature display area for 2 seconds, a transmission error may have occurred.
* If the unit stops after FUNCTION
SELECTION
Check to see if there are any sources of noise or interference near the transmission path.
Note
If you have made operational mistakes during this procedure, exit function selection (see step ) then restart from step .
Set the indoor unit number.
Press the
area.
ON/OFF button so that "- -" blinks in the unit number display
and
) to select the unit number
Press the [ CLOCK] buttons (
of the indoor unit for which you want to perform function selection. The unit
number changes to "00", "01", "02","03",04" and "AL" each time a button is
pressed.
Unit number
display section
* To set modes 01 to 06 or 15 to 22, select unit number "00".
* To set modes 07 to 14 or 23 to 28, carry out as follows:
• To set each indoor unit individually, select " 01" to "04".
• To set all the indoor units collectively, select " AL".
When the refrigerant address and unit number are confirmed by pressing the
MODE button, the corresponding indoor unit will start fan operation. This
helps you find the location of the indoor unit for which you want to perform function
selection. However, if "00" or "AL" is selected as the unit number, all the indoor
units corresponding to the specified refrigerant address will start fan operation.
Confirm the refrigerant address and unit number.
Press the MODE button to confirm the refrigerant address and unit
number.
After a while, "- - " will start to blink in the mode number display area.
Example) When the refrigerant address is set to 00 and the unit number is 02.
00 refrigerant address
Outdoor unit
Mode number
display section
*
Indoor unit
"88" will blink in the room temperature display area if the selected refrigerant
address does not exist in the system.
Furthermore, if "F" appears and blinks in the unit number display area and the
refrigerant address display area also blinks, there are no units that correspond to the selected unit number. In this case, the refrigerant address and unit
number may be incorrect, so repeat steps and to set the correct ones.
Designate operation
*
Unit number 01
Unit number 02
Remote controller
Fan draft
When grouping different refrigerant systems, if an indoor unit other than the
one to which the refrigerant address has been set to perform fan operation,
there may be another refrigerant address that is the same as the specified one.
In this case, check the DIP switch of the outdoor unit to see whether such a
refrigerant address exists.
Select the mode number.
TEMP] buttons (
and
) to set the desired mode
Press the [
number.
(Only the selectable mode numbers can be selected.)
Mode number
display section
Mode number 02 = Indoor tempreture detection
Select the setting content for the selected mode.
Press the
MENU button. The currently selected setting number will
blink, so check the currently set content.
Setting number display section
Press the [
number.
Setting number 1 = Indoor unit operating average
Register the settings you have made in steps to .
Press the MODE button. The mode number and setting number will start
to blink and registration starts.
TEMP] buttons (
and
) to select the desired setting
Setting number 3 = Remote controller built-in sensor
The mode number and setting number will stop blinking and remain lit, indicating the
end of registration.
* If " - - - " is displayed for both the mode number and setting number and "
" blinks in the room temperature display area, a transmission error may have occurred.
Check to see if there are any sources of noise or interference near the transmission path.
If you wish to continue to select other functions, repeat steps to .
Complete function selection.
Hold down the FILTER (
mode is 15 to 28) and TEST buttons
simultaneously for at least 2 seconds.
After a while, the function selection screen will disappear and the air conditioner OFF screen will reappear.
* Do not operate the remote controller for at least 30 seconds after completing
function selection. (No operations will be accepted even if they are made.)
Note
If a function of an indoor unit is changed by function selection after installation is complete, make sure that a " " mark, etc., is given in the "Check" column of Table
1 to indicate the change.
80
11-1-2. Selecting functions using the wireless remote controller (Type C)
Functions can be selected with the wireless remote controller. Function selection using wireless remote controller is available only for refrigerant system with wireless function. Refrigerant address cannot be specified by the wireless remote controller.
[Flow of function selection procedure]
Flow of function selection procedure
The flow of the function selection procedure is shown below. This example shows how to turn
off the function that raises the set temperature by 4 degrees during HEAT operation.
The procedure is given after the flow chart.
Check the function selection setting.
CHECK
Switch to function selection mode.
(Enter address "50" in troubleshooting
mode, then press the HOUR button.)
TEMP
ON/OFF
Specify unit No. "01" (since the function applies to unit 01).
(Set address "01" while still in troubleshooting mode, then press the MINUTE button.)
Note: You cannot specify the refrigerant address.
NO
Select mode No. "24" (function that raises set temperature by 4 degrees during HEAT operation).
(Set address "24" while still in troubleshooting mode, then press the HOUR button.)
ON/OFF button
MODE
Troubleshooting mode is the mode entered when
you press the CHECK button twice to display
"CHECK".
FAN
AUTO STOP
VANE
AUTO START
CHECK LOUVER
h
HOUR button
Check button
min
TEST RUN
YES
Change
unit No.
Select setting No. "02" (OFF).
(Set address "02" while still in troubleshooting mode, then press the HOUR button.)
MINUTE button
SET
RESET
CLOCK
Finished
NO
YES
End function selection mode. Note: When you switch to function selection mode
on the wireless remote controller's operation
(End troubleshooting mode.)
area, the unit ends function selection mode
automatically if nothing is input for 10 minutes
or longer.
[Operating instructions]
Check the function settings.
CHECK
Press the
button twice continuously. CHECK is lit and “00” blinks.
Press the temp
button once to set “50”. Direct the wireless remote controller toward the receiver of the indoor unit and press
h
the
button.
Set the unit number.
Press the temp
button to set the unit number. (Press “01” to specify the indoor unit whose
unit number is 01.)
min
Direct the wireless remote controller toward the receiver of the indoor unit and press the
button.
min
By setting unit number with the
button, specified indoor unit starts performing fan operation.
Detect which unit is assigned to which number using this function. If unit number is set to AL, all the indoor units in same
refrigerant system start performing fan operation simultaneously.
* If a unit number that cannot be recognized by the unit is entered, 3 beeps of 0.4 seconds will be heard. Reenter the unit number
setting.
* If the signal was not received by the sensor, you will not hear a beep or a “double ping sound” may be heard. Reenter the unit number
setting.
Select a mode.
Press the temp
button to set a mode. Press “24” to turn on the function that raises the set temperature by 4 degree
h
during heat operation. Direct the wireless remote controller toward the sensor of the indoor unit and press the
button.
The sensor-operation indicator will blink and beeps will be heard to indicate the current setting number.
Current setting number: 1 = 1 beep (one second)
2 = 2 beeps (one second each)
3 = 3 beeps (one second each)
* If a mode number that cannot be recognized by the unit is entered, 3 beeps of 0.4 seconds will be heard. Reenter the mode
number.
* If the signal was not received by the sensor, you will not hear a beep or, a “double ping sound” may be heard. Reenter the mode
number.
Select the setting number.
Press the temp
button to select the setting number. (02: Not available)
h
Direct the wireless remote controller toward the receiver of the indoor unit and press the
button.
The sensor-operation indicator will blink and beeps will be heard to indicate the the setting number.
Setting number: 1 = 2 beeps (0.4 seconds each)
2 = 2 beeps (0.4 seconds each, repeated twice)
3 = 2 beeps (0.4 seconds each, repeated 3 times)
* If a setting number that cannot be recognized by the unit is entered, the setting will turn back to the original setting.
* If the signal was not received by the sensor, you will not hear a beep or a “double ping sound” may be heard. Reenter the setting number.
Repeat steps and to make an additional setting without changing unit number.
Repeat steps to to change unit number and make function settings on it.
Complete the function settings.
Press
button.
* Do not use the wireless remote controller for 30 seconds after completing the function setting.
81
11-2. FUNCTION SELECTION OF REMOTE CONTROLLER
The setting of the following remote controller functions can be changed using the remote controller function selection mode.
Change the setting when needed.
Item 1
Item 2
1.Change language
Language setting to display
("CHANGE LANGUAGE")
2.Function limit
(1) Operation function limit setting (operation lock) ("LOCKING FUNCTION")
("FUNCTION SELECTION") (2) Use of automatic mode setting ("SELECT AUTO MODE")
(3) Temperature range limit setting ("LIMIT TEMP FUNCTION")
3.Mode selection
(1) Remote controller main/sub setting ("CONTROLLER MAIN/SUB")
("MODE SELECTION")
(2) Use of clock setting ("CLOCK")
(3) Timer function setting ("WEEKLY TIMER")
(4) Contact number setting for error situation ("CALL.")
(1) Temperature display /F setting ("TEMP MODE /F")
4.Display change
("DISP MODE SETTING") (2) Room air temperature display setting ("ROOM TEMP DISP SELECT")
(3) Automatic cooling/heating display setting ("AUTO MODE DISP C/H")
Item 3 (Setting content)
• Display in multiple languages is possible.
• Setting the range of operation limit (operation lock)
• Setting the use or non-use of "automatic" operation mode
• Setting the temperature adjustable range (maximum, minimum)
• Selecting main or sub remote controller
* When 2 remote controllers are connected to 1 group, 1 controller must be set to sub.
• Setting the use or non-use of clock function
• Setting the timer type
• Contact number display in case of error
• Setting the telephone number
• Setting the temperature unit ( or F) to display
• Setting the use or non-use of the display of indoor (room) air temperature
• Setting the use or non-use of the display of "Cooling" or "Heating" display
during operation with automatic mode
[Function selection flowchart] Refer to next page.
[1] Stop the air conditioner to start remote controller function selection mode. [2] Select from item1. [3] Select from item2. [4] Make the setting.
(Details are specified in item3) [5] Setting completed. [6] Change the display to the normal one. (End)
[Detailed setting]
[4] -1. CHANGE LANGUAGE setting
The language that appears on the dot display can be selected.
• Press the [ MENU] button to change the language.
Japanese (JP), English (GB), German (D), Spanish (E),
Russian (RU), Italian (I), Chinese (CH),?
French (F)
[4] -2. Function limit
(1) Operation function limit setting (operation lock)
• To switch the setting, press the [ ON/OFF] button.
no1 : Operation lock setting is made on all buttons other than
the [ ON/OFF] button.
no2 : Operation lock setting is made on all buttons.
OFF (Initial setting value) : Operation lock setting is not made
* To make the operation lock setting valid on the normal screen, it is
necessary to press buttons (Press and hold down the [FILTER]
and [ ON/OFF] buttons at the same time for 2 seconds.) on
the normal screen after the above setting is made.
.
(2) Use of automatic mode setting
When the remote controller is connected to the unit that has automatic operation mode, the following settings can be made.
• To switch the setting, press the [ ON/OFF] button.
ON (Initial setting value) : The automatic mode is displayed when
the operation mode is selected.
OFF
: The automatic mode is not displayed
when the operation mode is selected.
(3) Temperature range limit setting
After this setting is made, the temperature can be changed within the
set range.
• To switch the setting, press the [ ON/OFF] button.
LIMIT TEMP COOL MODE :
The temperature range can be changed on cooling/dry mode.
LIMIT TEMP HEAT MODE :
The temperature range can be changed on heating mode.
LIMIT TEMP AUTO MODE :
The temperature range can be changed on automatic mode.
OFF (initial setting) : The temperature range limit is not active.
* When the setting, other than OFF, is made, the temperature range limit setting
on cooling, heating and automatic mode is made at the same time. However
the range cannot be limited when the set temperature range has not changed.
• To increase or decrease the temperature, press the [ TEMP ( ) or ( )] button.
• To switch the upper limit setting and the lower limit setting, press the [
]
button. The selected setting will flash and the temperature can be set.
• Settable range
Cooling/Dry mode : Lower limit: 19 ~ 30 Upper limit: 30 ~ 19 Heating mode :
Lower limit: 17 ~ 28 Upper limit: 28 ~ 17 Automatic mode : Lower limit: 19 ~ 28 Upper limit: 28 ~ 19 [4] -3. Mode selection setting
(1) Remote controller main/sub setting
• To switch the setting, press the [ ON/OFF] button.
Main : The controller will be the main controller.
Sub : The controller will be the sub controller.
(2) Use of clock setting
• To switch the setting, press the [ ON/OFF] button.
ON : The clock function can be used.
OFF : The clock function cannot be used.
(3) Timer function setting
• To switch the setting, press the [ ON/OFF] button. (Choose
one of the followings.)
WEEKLY TIMER (initial setting):
The weekly timer can be used.
AUTO OFF TIMER: The auto off timer can be used.
SIMPLE TIMER:
The simple timer can be used.
TIMER MODE OFF: The timer mode cannot be used.
* When the use of clock setting is OFF, the "WEEKLY TIMER"
cannot be used.
(4) Contact number setting for error situation
• To switch the setting, press the [ ON/OFF] button.
CALL OFF : The set contact numbers are not displayed in case
of error.
CALL **** *** **** : The set contact numbers are displayed
in case of error.
CALL_
: The contact number can be set when the display
is as shown on the left.
• Setting the contact numbers
To set the contact numbers, follow the following procedures.
Move the flashing cursor to set numbers. Press the [ TEMP. ( ) and
( )] button to move the cursor to the right (left). Press the [ CLOCK
( ) and ( )] button to set the numbers.
[4] -4. Display change setting
(1) Temperature display / F setting
ON/OFF] button.
• To switch the setting, press the [
: The temperature unit is used.
F: The temperature unit F is used.
(2) Room air temperature display setting
• To switch the setting, press the [ ON/OFF] button.
ON : The room air temperature is displayed.
OFF : The room air temperature is not displayed.
(3) Automatic cooling/heating display setting
• To switch the setting, press the [ ON/OFF] button.
ON : One of "Automatic cooling" and "Automatic heating" is
displayed under the automatic mode is running.
OFF : Only "Automatic" is displayed under the automatic mode.
82
[Function selection flowchart]
Setting language (English)
Normal display
(Display when the air conditioner is not running)
Hold down the button and press the button for 2 seconds.
Hold down the button and press the button for 2 seconds.
Press the operation mode button.
Press theTIMER MENU button.
Press theTIMER ON/OFF button.
Remote controller function selection mode
Item 1
Change
Language
Item 2
English
Dot display
Germany
Spanish
TEMP.
Russian
Italian
MENU
BACK
MONITOR/SET
PAR-21MAA
ON/OFF
ON/OFF
FILTER
DAY
CLOCK
CHECK TEST
OPERATION
CLEAR
Chinese
French
Japanese
Item 3
OFF
Operation lock setting is not used.
(Initial setting value)
no1
Operation lock setting is except On/Off button.
no2
Operation lock setting is all buttons.
ON
Function
selection
The automatic mode is displayed when the operation
mode is selected. (Initial setting value)
The automatic mode is not displayed when the operation mode
is selected.
OFF
The temperature range limit is not active. (Initial setting value)
OFF
The temperature range can be changed on cooling/dry mode.
The temperature range can be changed on heating mode.
The temperature range can be changed on automatic mode.
Automatic filter elevation panel up/down operation mode
Not necessary to set this mode. Refer to OPERATION MANUAL of
Optional Parts (Panel) for details on operation.
Not necessary to set this mode. Refer to OPERATION MANUAL of
indoor unit for details on operation.
Mode
selection
Fixed air flow direction mode
The remote controller will be the main controller. (Initial setting value)
The remote controller will be the sub controller.
The clock function can be used. (Initial setting value)
ON
The clock function cannot be used.
OFF
Weekly timer can be used. (Initial setting value)
Auto off timer can be used.
Simple timer can be used.
Timer mode cannot be used.
OFF
83
The temperature unit °C is used. (Initial setting value)
F
The temperature unit °F is used.
Room air temperature is displayed. (Initial setting value)
Room air temperature is not displayed.
OFF
ON
The set contact numbers are not displayed in case of error.
(Initial setting value)
The set contact numbers are displayed in case of error.
ON
CALL-
C
Display
mode setting
OFF
One of “Automatic cooling” and “Automatic heating” is displayed
under the automatic mode is running. (Initial setting value)
Only “Automatic” is displayed under the automatic mode.
12
MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER
12-1. HOW TO "MONITOR THE OPERATION DATA"
•
Turn on the [Monitoring the operation data]
Example) Request code "004"
Discharge temperature 69
Refrigerant address "00"
(7)
(3)
(5)
(1)
(2) (6)
(4)
(1) Press the
TEST
A: Maintenance mode
B: Refrigerant address
C: Data display area
D: Request code display area
button for 3 seconds so that [ Maintenance mode] appears on the screen (at ).
(2) Press the CHECK button for 3 seconds to switch to [Maintenance monitor].
Note) It is not possible to switch to [Maintenance monitor] during data request in maintenance mode (i.e., while " - - - -" is blinking)
since no buttons are operative.
Operating the service inspection monitor
[ - - - ] appears on the screen (at ) when [Maintenance monitor] is activated.
(The display (at ) now allows you to set a request code No.)
and
) to select the desired refrigerant address.
(3) Press the [TEMP] buttons (
[Screen ]
(4) Press the [CLOCK] buttons (
and
) to set the desired request code No.
(5) Press the FILTER button to perform data request.
(The requested data will be displayed at in the same way as in maintenance mode.)
Data collected during operation of the remote controller will be displayed.
The collected data such as temperature data will not be updated automatically even if the data changes.
To display the updated data, carry out step (4) again.
Canceling the Monitoring the operation data
(6) While [Maintenance monitor] is displayed, press the
(7) To return to normal mode, press the
CHECK
ON/OFF button.
84
button for 3 seconds to return to maintenance mode.
12-2. REQUEST CODE LIST
Request code
* Certain indoor/outdoor combinations do not have the request code function; therefore, no request codes are displayed.
Description
Request content
(Display range)
Unit
0
Operation state
Refer to 12-2-1. Detail Contents in Request Code.
–
1
Compressor-Operating current (rms)
0 – 50
A
2
Compressor-Accumulated operating time
0 – 9999
10 hours
3
Compressor-Number of operation times
0 – 9999
100 times
4
Discharge temperature (TH4)
3 – 217
5
Outdoor unit - Liquid pipe 1 temperature (TH3)
-40 – 90
6
Outdoor unit - Liquid pipe 2 temperature
-40 – 90
7
Outdoor unit-2-phase pipe temperature (TH6)
-39 – 88
8
9
Outdoor unit-Suction pipe temperature (TH32)
Outdoor unit-Outside air temperature (TH7)
-39 – 88
-39 – 88
10
Outdoor unit-Heatsink temperature (TH8)
-40 – 200
12
Discharge superheat (SHd)
0 – 255
13
Sub-cool (SC)
0 – 130
16
Compressor-Operating frequency
0 – 255
Hz
17
Compressor-Target operating frequency
0 – 255
Hz
18
Outdoor unit-Fan output step
0 – 10
Step
0 – 9999
rpm
0 – 9999
rpm
Remarks
11
14
15
19
20
Outdoor unit-Fan 1 speed
(Only for air conditioners with DC fan motor)
Outdoor unit-Fan 2 speed
(Only for air conditioners with DC fan motor)
"0" is displayed if the air conditioner is a single-fan
type.
21
22
LEV (A) opening
0 – 500
Pulses
23
LEV (B) opening
0 – 500
Pulses
24
25
LEV (C) opening
Primary current
0 – 500
0 – 50
Pulses
A
26
DC bus voltage
180 – 370
29
Number of connected indoor units
0–4
30
Indoor unit-Setting temperature
17 – 30
31
Indoor unit-Intake air temperature <Measured by thermostat> 8 – 39
V
27
28
32
33
34
35
Indoor unit-Intake air temperature (Unit No. 1)
Units
8 – 39
<Heat mode-4-deg correction>
Indoor unit-Intake air temperature (Unit No. 2)
8 – 39
<Heat mode-4-deg correction>
Indoor unit-Intake air temperature (Unit No. 3)
8 – 39
<Heat mode-4-deg correction>
Indoor unit-Intake air temperature (Unit No. 4)
"0" is displayed if the target unit is not present.
8 – 39
<Heat mode-4-deg correction>
36
37
Indoor unit - Liquid pipe temperature (Unit No. 1)
-39 – 88
38
Indoor unit - Liquid pipe temperature (Unit No. 2)
-39 – 88
39
Indoor unit - Liquid pipe temperature (Unit No. 3)
-39 – 88
40
Indoor unit - Liquid pipe temperature (Unit No. 4)
-39 – 88
42
Indoor unit-Cond./Eva. pipe temperature (Unit No. 1)
-39 – 88
43
Indoor unit-Cond./Eva. pipe temperature (Unit No. 2)
-39 – 88
44
Indoor unit-Cond./Eva. pipe temperature (Unit No. 3)
-39 – 88
45
Indoor unit-Cond./Eva. pipe temperature (Unit No. 4)
-39 – 88
48
Thermostat ON operating time
0 – 999
Minutes
49
Test run elapsed time
0 – 120
Minutes
"0" is displayed if the target unit is not present.
41
"0" is displayed if the target unit is not present.
46
47
85
Not possible to activate maintenance mode during the test run.
Request code
Description
Request content
(Display range)
Unit
50
Indoor unit-Control state
Refer to 12-2-1.Detail Contents in Request Code.
–
51
Outdoor unit-Control state
Refer to 12-2-1.Detail Contents in Request Code.
–
52
Compressor-Frequency control state
Refer to 12-2-1.Detail Contents in Request Code.
–
53
Outdoor unit-Fan control state
Refer to 12-2-1.Detail Contents in Request Code.
–
54
Actuator output state
Refer to 12-2-1.Detail Contents in Request Code.
–
55
Error content (U9)
Refer to 12-2-1.Detail Contents in Request Code.
–
56
57
58
59
60
Signal transmission demand capacity
0 – 255
%
61
Contact demand capacity
Refer to 12-2-1.Detail Contents in Request Code.
–
62
External input state (silent mode, etc.)
Refer to 12-2-1.Detail Contents in Request Code.
–
63
64
65
66
67
68
69
70
Outdoor unit-Capacity setting display
Refer to 12-2-1.Detail Contents in Request Code.
–
71
Outdoor unit-Setting information
Refer to 12-2-1.Detail Contents in Request Code.
–
73
Outdoor unit-SW1 setting information
Refer to 12-2-1.Detail Contents in Request Code.
–
74
Outdoor unit-SW2 setting information
Refer to 12-2-1.Detail Contents in Request Code.
–
72
75
76
Outdoor unit-SW4 setting information
Refer to 12-2-1.Detail Contents in Request Code.
–
77
Outdoor unit-SW5 setting information
Refer to 12-2-1.Detail Contents in Request Code.
–
78
Outdoor unit-SW6 setting information
Refer to 12-2-1.Detail Contents in Request Code.
–
79
Outdoor unit-SW7 setting information
Refer to 12-2-1.Detail Contents in Request Code.
–
80
Outdoor unit-SW8 setting information
Refer to 12-2-1.Detail Contents in Request Code.
–
81
Outdoor unit-SW9 setting information
Refer to 12-2-1.Detail Contents in Request Code.
–
82
Outdoor unit-SW10 setting information
Refer to 12-2-1.Detail Contents in Request Code.
–
M-NET adapter connection (presence/absence)
"0000": Not connected
"0001": Connected
–
89
Display of execution of replace/wash operation
"0000": Not washed
"0001": Washed
–
90
Outdoor unit-Microcomputer version information
Examples) Ver 5.01 © "0501"
Ver
83
84
85
86
87
88
Auxiliary information (displayed after
91
–
Outdoor unit-Microcomputer version information (sub No.) version information)
Examples) Ver 5.01 A000 © "A000"
92
93
94
95
96
97
98
99
100 Outdoor unit - Error postponement history 1 (latest)
101 Outdoor unit - Error postponement history 2 (previous)
102 Outdoor unit - Error postponement history 3 (last but one)
Displays postponement code. (" - - " is
displayed if no postponement code is present)
Displays postponement code. (" - - " is
displayed if no postponement code is present)
Displays postponement code. (" - - " is
displayed if no postponement code is present)
86
Code
Code
Code
Remarks
Request code
Description
Request content
(Display range)
Unit
103 Error history 1 (latest)
Displays error history. (" - - " is displayed if no history is present.)
Code
104 Error history 2 (second to last)
Displays error history. (" - - " is displayed if no history is present.)
Code
105 Error history 3 (third to last)
Displays error history. (" - - " is displayed if no history is present.)
Code
Remarks
3 : TH3
106
Abnormal thermistor display
(TH3/TH6/TH7/TH8)
6 : TH6
7 : TH7
Sensor
8 : TH8
number
0 : No thermistor error
107 Operation mode at time of error
Displayed in the same way as request code "0".
–
108 Compressor-Operating current at time of error
0 – 50
A
109 Compressor-Accumulated operating time at time of error 0 – 9999
10 hours
110 Compressor-Number of operation times at time of error 0 – 9999
100 times
111 Discharge temperature at time of error
3 – 217
112 Outdoor unit - Liquid pipe 1 temperature (TH3) at time of error
-40 – 90
113 Outdoor unit - Liquid pipe 2 temperature at time of error -40 – 90
-39 – 88
116 Outdoor unit-Outside air temperature (TH7) at time of error -39 – 88
117 Outdoor unit-Heatsink temperature (TH8) at time of error -40 – 200
114 Outdoor unit-2-phase pipe temperature (TH6) at time of error
115
118 Discharge superheat (SHd) at time of error
0 – 255
119 Sub-cool (SC) at time of error
0 – 130
120 Compressor-Operating frequency at time of error
0 – 255
Hz
0 – 10
Step
121
Outdoor unit at time of error
• Fan output step
Outdoor unit at time of error
0 – 9999
rpm
0 – 9999
rpm
125 LEV (A) opening at time of error
0 – 500
Pulses
126 LEV (B) opening at time of error
0 – 500
Pulses
0 – 999
Minutes
-39 – 88
-39 – 88
-39 – 88
150 Indoor-Actual intake air temperature
-39 – 88
151 Indoor - Liquid pipe temperature
-39 – 88
152 Indoor-2-phase pipe temperature
-39 – 88
122
123
• Fan 1 speed (Only for air conditioners with DC fan)
Outdoor unit at time of error
• Fan 2 speed (Only for air conditioners with DC fan)
"0" is displayed if the air conditioner is a singlefan type.
124
127
128
129
130 Thermostat ON time until operation stops due to error
131
132
133
134
Indoor - Liquid pipe temperature at time of error
Indoor-2-phase pipe temperature at time of error
Indoor at time of error
• Intake air temperature <Thermostat judge temperature>
135
136
137
138
139
140
~
146
147
148
149
87
Average value of all indoor units is displayed if the air conditioner consists of two or more indoor units (twin, triple, quad).
Average value of all indoor units is displayed if the air conditioner consists of two or more indoor units (twin, triple, quad).
Request code
Description
Request content
(Display range)
Unit
Remarks
153
154
155
Indoor-Fan operating time
(After filter is reset)
Indoor-Total operating time
(Fan motor ON time)
0 – 9999
1 hour
0 – 9999
10 hours
156
0 – 255
Fan control data
–
For indoor fan phase control
"00 **" "**" indicates fan control data.
–
For indoor fan pulsation control
"00 **" "**" indicates fan control data.
–
For indoor DC brushless motor control
162 Indoor unit-Model setting information
Refer to 12-2-1 Detail Contents in Request Code.
–
163 Indoor unit-Capacity setting information
Refer to 12-2-1 Detail Contents in Request Code.
–
164 Indoor unit-SW3 information
Undefined
–
165 Wireless pair No. (indoor control board side) setting
Refer to 12-2-1 Detail Contents in Request Code.
–
166 Indoor unit-SW5 information
Undefined
–
Examples) Ver 5.01 © "0501"
Ver
157 Indoor fan output value (Sj value)
158
Indoor fan output value
(Pulsation ON/OFF)
159 Indoor fan output value (duty value)
160
161
167
~
189
190 Indoor unit-Microcomputer version information
191 Indoor unit-Microcomputer version information (sub No.) Auxiliary information (displayed after version information)
Examples) Ver 5.01 A000 © "A000"
–
192
~
764
765 Stable operation (Heat mode)
This request code is not provided to collect data. It is used to fix the operation state.
766 Stable operation (Cool mode)
This request code is not provided to collect data. It is used to fix the operation state.
767 Stable operation cancellation
This request code is not provided to collect data. It is used to cancel the operation state that has been
fixed by request codes "765" and "766".
88
12-2-1. Detail Contents in Request Code
[Operation state] (Request code ":0")
A: Maintenance mode display
B: Refrigerant address
C: Data display area
D: Request code display area
Relay output state
Data display
Display
C
4
0
1
2
3
4
5
6
7
8
A
Relay output state
Operation mode
Operation mode
Display
0
C
H
d
Example) Request code "004"
Discharge temperature 69
Refrigerant address "00"
Operation mode
STOP • FAN
COOL • DRY
HEAT
DEFROST
Power currently
supplied to compressor
–
Compressor
Four-way valve
Solenoid valve
–
–
–
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
[Indoor unit – Control state] (Request code :" 50 ")
Display
0
1
2
3
4
5
6
7
F
Data display
Unit No. 4 state
Unit No. 3 state
Unit No. 2 state
Unit No. 1 state
State
Normal
Preparing for heat operation
–
–
Heater is ON.
Anti-freeze protection is ON.
Overheat protection is ON.
Requesting compressor to turn OFF
There are no corresponding units.
[Outdoor unit – Control state] (Request code ":51")
0
0
0
Data display
0
0
0
0
0
1
0
0
2
State
Normal
Preparing for heat operation
Defrost
[Compressor – Frequency control state] (Request code ":52")
Frequency control state Data display
0
Display
0
Frequency control state Frequency control state Frequency control state Display
0
1
2
Current limit control
No current limit
Primary current limit control is ON.
Secondary current limit control is ON.
0
1
2
3
4
5
6
7
8
9
A
b
C
d
E
F
89
Discharge temperature Condensation temperature
Anti-freeze
Heatsink temperature
overheat prevention
overheat prevention
protection control overheat prevention
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
Controlled
[Fan control state] (Request code :" 53 ")
Data display
0
0
Fan step correction value by heatsink temperature overheat prevention control
Fan step correction value by cool condensation temperature overheat prevention control
Display
- (minus)
0
1
2
Correction value
–1
0
+1
+2
[Actuator output state] (Request code :"54")
Data display
0
0
Actuator output state Actuator output state Actuator output state Display
SV1
0
1
ON
2
3
ON
4
5
ON
6
7
ON
8
9
ON
A
b
ON
C
d
E
F
Actuator output state Four-way valve
Compressor
Compressor is
warming up
ON
ON
ON
ON
ON
ON
ON
52C
0
1
ON
2
3
4
5
6
7
ON
ON
ON
ON
ON
SV2
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
[Error content (U9)] (Request code :"55 ")
Data display
0
0
Error content Error content Error content Display
Overvoltage
error
: Detected
Undervoltage
error
L1-phase
open error
Power synchronizing
signal error
0
1
2
3
4
5
6
7
8
9
A
b
C
d
E
F
Error content Display
0
1
2
3
90
Converter Fo
error
SS
ON
ON
ON
ON
ON
ON
ON
ON
ON
Display
: Detected
PAM error
ON
ON
ON
ON
[Contact demand capacity] (Request code "61")
Data display
0
0
Setting content
0
Setting content
Display
Setting value
0
1
2
3
0%
50%
75%
100%
Setting
SW7-1
SW7-2
ON
ON
ON
ON
Silent mode
input
Spare 1
input
[External input state] (Request code "62")
Data display
Input state
0
0
0
Input state
Display
Contact demand
input
0
1
2
3
4
5
6
7
8
9
A
b
C
d
E
F
[Outdoor unit - Capacity setting display] (Request code : "70")
Data display
9
10
11
14
20
25
28
40
50
Capacity
35
50
60
71
100
125
140
200
250
[Outdoor unit - Setting information] (Request code "71")
Data display
0
0
Setting information Setting information Setting information Display
Defrost mode
0
Standard
1
For high humidity
Setting information Single-/
Display
3-phase
0
Single-phase
1
2
3-phase
3
91
Heat pump/
cooling only
Heat pump
Cooling only
Heat pump
Cooling only
: Input present
Spare 2
input
[Outdoor unit switch setting display (SW1 to SW10, except SW3)] Request codes: 73 to 82
0: Swich OFF
1: Swich ON
SW1, SW2, SW6, SW7
Data display
1
2
3
4
5
6
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
01
02
03
04
05
06
07
08
09
0A
0b
0C
0d
0E
0F
10
11
12
13
14
15
16
17
18
19
1A
1B
1C
1D
1E
1F
20
21
22
23
24
25
26
27
28
29
2A
2B
2C
2D
2E
2F
30
31
32
33
34
35
36
37
38
39
3A
3B
3C
3D
3E
3F
0: Swich OFF
SW5
1
2
3
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
1: Swich ON
4
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0: Swich OFF
SW8
1
2
3
0
1
0
1
0
1
0
1
0
0
1
1
0
0
1
1
Data display
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
01
02
03
04
05
06
07
08
09
0A
0b
0C
0d
0E
0F
1: Swich ON
Data display
0
0
0
0
1
1
1
1
00
00
00
00
00
00
00
00
00
01
02
03
04
05
06
07
0: Swich OFF
1: Swich ON
SW4, SW9, SW10
Data display
1
2
0
1
0
1
0
0
1
1
00
00
00
00
92
00
01
02
03
[Indoor unit – Model setting information] (Request code : 162)
Data display
0
Display
0
See the table on the right.
00
01
02
03
04
05
06
07
08
09
0A
0b
0C
0d
0E
0F
10
11
12
13
14
15
16
17
18
19
1A
1b
1C
1d
1E
1F
Model setting state
PSA-RP•GA, PSH-PGAH
PEAD-RP•EA(2)/GA, PEHD-P•EAH
SEZ-KA•VA
SLZ-KA•VA(L)
PCA-RP•HA
PEA-RP•EA
MEXZ-GA•VA(L)
Display
20
21
22
23
24
25
26
27
28
29
2A
2b
2C
2d
2E
2F
30
31
32
33
34
35
36
37
38
39
3A
3b
3C
3d
3E
3F
Model setting state
PKA-RP•FAL(2), PKH-P•FALH
PCA-RP•GA(2), PCH-P•GAH, PLA-RP•BA
PKA-RP•GAL, PKH-P•GALH
PLA-RP• AA
PLH-P•AAH
PLA-RP•AA2
[Indoor unit – Capacity setting information] (Request code 163 )
Data display
0
0
See the table on the right.
Display
Capacity setting state
Display
Capacity setting state
00
01
02
03
04
05
06
07
08
09
0A
0b
0C
0d
0E
0F
12
16
22
25
28
32
35, 36
40
45
50
56
63
71
80
90
100
10
11
12
13
14
15
16
17
18
19
1A
1b
1C
1d
1E
1F
112
125
140
[Wireless pair No. (indoor control board side) setting] (Request code 165 )
Data display
0
Display
0
See the table on the right.
00
01
02
03
93
Pair No. setting state
No.
No.
No.
No.
0
1 J41 disconnected
2 J42 disconnected
3 J41, J42 disconnected
13
EASY MAINTENANCE FUNCTION
L Reduces maintenance work drastically.
L Enables you to check operation data of the indoor and outdoor units by remote controller.
Furthermore, use of maintenance stable-operation control that fixes the operating frequency, allows smooth inspection, even for
inverter models.
Smooth Maintenance Function
Discharge temperature 64
L Conventional inspection work
unit L
LOutdoor
LIndoor unit L
Measure
the intake air
temperature.
Remove the
service panel.
Easy maintenance information (unit)
Compressor
Accumulated operating
time (%10 hours)
Number of ON/OFF
Outdoor unit
Heat exchanger
temperature ()
Discharge
times (%10 times)
Operating
temperature ()
Outside air
current (A)
temperature ()
Indoor unit
Intake air
temperature ()
Measure the discharge
temperature.
Measure the outside air
temperature
Heat exchanger
temperature ()
Filter operating
time* (Hours)
* The filter operating time is the time that has elapsed since the filter was reset.
13-1. MAINTENANCE MODE OPERATION METHOD
*
If you are going to use 13-2. "GUIDE FOR OPERATION CONDITION", set the airflow to "High" before activating maintenance mode.
L Switching to maintenance mode
Maintenance mode can be activated either when the air conditioner is operated or stopped.
It cannot be activated during test run.
+ Maintenance information can be viewed even if the air conditioner is stopped.
N Remote controller button information
Operation mode
Compressor information Outdoor unit information Indoor unit information
Confirm
Activate/cancel maintenance mode
(1) Press the TEST button for 3 seconds to switch to maintenance mode.
[Display ] MAINTENANCE
If stable operation is unnecessary or if you want to check the data with the air conditioner stopped, skip to step (4).
L Fixed Hz operation
The operating frequency can be fixed to stabilize operation of inverter model.
If the air conditioner is currently stopped, start it by this operation.
(2) Press the
[Display ]
MODE button to select the desired operation mode.
Stable cooling
operation
Stable heating
operation
Stable operation
cancellation
COOL
STABLE MODE
HEAT
STABLE MODE
STABLE MODE
CANCEL
(3) Press the FILTER ( ) button to confirm the setting.
[Display ] Waiting for stabilization
Stabilized
After 10 to 20 minutes
94
L Data measurement
When the operation is stabilized, measure operation data as explained below.
(4) Press the [TEMP] buttons (
and
) to select the desired refrigerant address.
[Screen ]
(5) Select the type of data to be displayed.
After selecting, go to step (6).
Compressor information
MENU button
[Display ]
Cumulative
operation time
ON/OFF Number
COMP ON
x10 HOURS
COMP ON
x100 TIMES
Operating current
COMP ON
CURRENT (A)
Outdoor unit information
ON/OFF button
exchanger
Heat
temperature
[Display ]
OUTDOOR UNIT
H·EXC. TEMP
Comp discharge
temperature
OUTDOOR UNIT
OUTLET TEMP
Outdoor ambient
temperature
OUTDOOR UNIT
OUTDOOR TEMP
Indoor unit information
button
[Display ]
Indoor room
temperature
Heat exchanger
temperature
INDOOR UNIT
INLET TEMP
INDOOR UNIT
H·EXC. TEMP
Filter operating
time
INDOOR UNIT
FILTER USE H
(6) Press the FILTER ( ) button to confirm the setting.
[Display example for accumulated operating time]
Blinking
Display Waiting for response
After approx.
10 seconds
12,340 hours
(7) Data is displayed on the display (at ).
To check the data for each item, repeat steps (5) to (7).
(8) To cancel maintenance mode, press the
TEST
button for 3 seconds or press the
N Refrigerant address
Single refrigerant system
ON/OFF button.
Multi refrigerant system (group control)
In the case of single refrigerant system, the refrigerant address
is "00" and no operation is required.
Simultaneous twin units belong to this category
(single refrigerant system).
[1:1]
Refrigerant
address=00
[Twin]
Refrigerant
address=00
Outdoor
unit
Outdoor
unit
Indoor unit
01
Indoor unit
01
Remote
controller
Remote
controller
Indoor unit
02
Up to 16 refrigerant systems (16 outdoor units) can be connected as a group by one remote controller. To check or set the
refrigerant addresses.
Refrigerant
address
00
Outdoor
unit
Refrigerant
address
01
Outdoor
unit
Refrigerant
address
02
Outdoor
unit
Refrigerant
address
15
Outdoor
unit
Indoor unit
01
Indoor unit
01
Indoor unit
01
Indoor unit
01
Remote
controller
95
13-2. GUIDE FOR OPERATION CONDITION
Retightened
Outdoor Unit
Good
Retightened
Indoor Unit
Good
Retightened
M
(Voltage)
V
Accumulated operating time
Time
Number of ON/OFF times
Times
Current
A
Classification
Item
HEAT
Inspection
Is "D000" displayed stably on the remote
COOL
HEAT
COOL
HEAT
COOL
HEAT
COOL
Refrigerant/discharge temperature
Air/outside air temperature
(Air/discharge temperature)
Appearance
Good
Cleaning required
Heat exchanger
Good
Cleaning required
Sound/vibration
None
COOL
HEAT
Refrigerant/heat exchanger temperature COOL
HEAT
(Air/discharge temperature)
Filter operating time*
Temperature ( Discharge temperature) – ( Outdoor
difference
Good
Cleaning required
Filter
Good
Cleaning required
Fan
Good
Cleaning required
Heat exchanger
Good
Cleaning required
Sound/vibration
None
Present
* The filter operating time is the time that has elapsed since the filter was reset.
Is "D000" displayed stably on the remote
controller?
difference
* Fixed Hz operation may not be possible under the following temperature ranges.
A)In cool mode, outdoor intake air temperature is 40 or higher or
indoor intake air temperature is 23 or lower.
B)In heat mode, outdoor intake air temperature is 20 or higher or
indoor intake air temperature is 25 or lower.
* If the air conditioner is operated at a temperature range other than the
ones above but operation is not stabilized after 30 minutes or more have
elapsed, carry out inspection.
* In heat mode, the operation state may vary due to frost forming on the
outdoor heat exchanger.
Normal operation state
Filter inspection
Filter may be clogged. *1
Inspection A
Performance has dropped. Detailed in-
Heat
spection is necessary.
Inspection B
Refrigerant amount is dropping.
Inspection C
Filter or indoor heat exchanger may be
( Indoor intake air temperature)— (Indoor
heat exchanger temperature)
Normal
( Indoor intake air temperature)
Judgment
Cool
( Indoor heat exchanger temperature) –
Result
Check item
Stable Unstable
heat exchanger temperature)
Cool mode
Area
Temperature ( Discharge temperature) – ( Indoor
Time
Decorative panel
heat exchanger temperature)
Indoor heat exchanger temperature)
Inspection
HEAT
Stable Unstable
( Indoor intake air temperature) – (
Present
COOL
Result
controller?
Cool
Refrigerant/heat exchanger temperature
Air/intake air temperature
Enter the temperature differences between , , and into
the graph given below.
Operation state is determined according to the plotted areas on
the graph.
For data measurements, set the fan speed to "Hi" before activating maintenance mode.
Heat mode
45
40
Inspection C
35
30
25
Filter inspection
20
Normal
15
10
Inspection B
Inspection A
5
0 10
20 30 40 50 60 70 80
[ Discharge temperature] – [ Outdoor
heat exchanger temperature)
clogged.
*
The above judgement is just guide based on Japanese standard
conditions.
It may be changed depending on the indoor and outdoor temperature.
* 1 It may be judged as “filter inspection” due to the outdoor and indoor
temperature, even though it is not clogged.
96
( Indoor heat exchanger temperature) —
( Indoor intake air temperature)
Cleanliness
CleanliTemperature
Temperature
ness
pressor
Outdoor Unit
Check Points
Good
(Insulation resistance)
Com-
Indoor Unit
Terminal block
Result
Breaker
Heat
Loose connection
Power supply
Inspection item
45
40
Inspection C
Filter inspection
35
30
25
Normal
20
15
10
Inspection B
Inspection A
5
0 10
20 30 40 50 60 70 80
[ Discharge temperature] – [ Indoor
heat exchanger temperature)
13-3. INITIAL SETTINGS FOR REFRIGERANT LEAKAGE DETECTION FUNCTION
NRemote controller button position
This air conditioner (Outdoor unit) can detect refrigerant leakage
which may happen during a long period of use. In order to enable
the leakage detection, the following settings are required to let the
unit memorize the initial condition (initial refregerant amount).
Operation mode
Compressor information Outdoor unit information Indoor unit information
Confirm
Caution :
Make sure to perform the "test run" and confirm the unit works
without any problems, before starting the following setting.
For more precise detection, make sure to set the airflow at
"High notch" before enabling this setting.
[Display ]
1.How to select the "Refrigerant Leakage Detection" mode
Refrigerant leakage
detection
(initial teaching)
GAS LEAK
TEST START
Refrigerant leakage
detection judgement
GAS LEAK
JUDGE
Detection is possible regardless the unit`s operation (ON or OFF).
Press TEST button for more than 3 seconds to switch to
"EASY MAINTENANCE" mode.[Display ]
2.How to start the initial learning
Press . CLOCK
button and select the [GAS LEAK TEST START]
* The initial learning for the leakage detection is always done once after
the new installation or the data reset.
[Display ] Waiting for stabilization
Stabilized
After 45 minutes
Press
FILTER
( )button to confirm.
How to finish the initial learning
Once the unit`s operation is stabilized, the initial learning is completed.
'Press TEST button for more than 3 seconds to cancel the initial leaning.
The initial learning can also be cancelled by pressing ON/OFF button.
97
3. How to start "Judgment of refrigerant leakage " mode.
To know the current condition of refrigerant amount, same operation must be performed.
Please repeat the same procedure ~ as when "Initial learning operation" for "Checking operation".
Press . CLOCK
button and select the [GAS LEAK JUDGE]
Refrigerant leakage
detection
(initial teaching)
Refrigerant leakage
detection judgment
GAS LEAK
TEST START
Press
FILTER
GAS LEAK
JUDGE
( ) button to confirm. (Display LOADING)
Display Flashing
Waiting for response
Display[C] indication
"0"
" 20 "
" 8888 "
"
Loading
0"
Judgment
Meaning (% setting)
Refrigerant leakage is less than 20% of initial condition.
Refrigerant leakage is more than 20% of initial condition.
"Error"=No initial data is available.
<Note>
% for judgment can be changed by "Unit function setting of remote controller".
Selectable either 80%(initial setting) or 60%
Refer to 11-1 Mode No.21.
(When the "%" for judgment is changed, please start "Initial learning ~" about 1 minute () and cancel .)
Then, please start "Judgment of refrigerant leakage" mode(
~).
<How to reset the initial condition (data) >
When the unit is removed and installed again or refrigerant is charged additionally, the "Initial learning" must be
performed again by following procedure.
(1)Turn "Main Power" OFF.
(2)Connect the pin of CN31 to ON position on the outdoor controller board.
(3)Turn SW4-1 on the outdoor controller board to ON.
(4)Turn "Main Power" ON to reset the initial data.
After reset the data, please turn pin of CN31 and SW4-1 to original(OFF) position.
<Caution>
1.On the following condition, the operation cannot be stabillized and judgment of cheking operation may not be accurate.
(a)Outdoor temperature 40or Room temperature 23
(b)Air flow setting is not "High-notch".
2.Please check the operation and unit status, when the operation is not stabilized after more than 45 minutes.
98
14
DISASSEMBLY PROCEDURE
PUHZ-HRP71VHA
PUHZ-HRP100VHA
PHOTOS & ILLUSTRATION
OPERATING PROCEDURE
1. Removing the service panel and top panel
(1) Remove 3 service panel fixing screws (5 10) and slide
the hook on the right downward to remove the service
panel.
(2) Remove screws (3 for front, 3 for rear/5 10) of the top
panel and remove it.
Figure 1
Top panel fixing screws
Top panel
Service panel
Grille
fixing
screws
Slide
Fan grille
Grille
fixing
screws
Service panel
fixing screws
2. Removing the fan motor (MF1, MF2)
Photo 1 Front panel Photo 2
Fan
(1) Remove the service panel. (See figure 1.)
Propeller
Fan motor fixing screws motor
(2) Remove the top panel. (See figure 1.)
(3) Remove 5 fan grille fixing screws (5 10) to detach the
fan grille. (See figure 1.)
(4) Remove a nut (for right handed screw of M6) to detach the
propeller. (See photo 1.)
(5) Disconnect the connectors, CNF1, CNF2 on controller circuit board in electrical parts box.
Nut
(6) Remove 4 fan motor fixing screws (5 25) to detach the
fan motor. (See photo 2.)
Fan motor fixing screws
3. Removing the electrical parts box
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Disconnect the indoor/outdoor connecting wire and power
supply wire from terminal block.
(4) Remove all the following connectors from controller circuit board;
fan motor, linear expansion valve, thermistor <Outdoor
pipe>, thermistor <Discharge>, thermistor <Outdoor 2-phase
pipe>, thermistor <Outdoor>, high pressure switch, low
pressure switch, solenoid valve coil <Four-way valve> and
solenoid valve coil <Bypass valve>. Then remove a screw
(4 8) from the valve bed to remove the lead wire.
Pull out the disconnected wire from the electrical parts box.
<Diagram symbol in the connector housing>
• Fan motor (CNF1, CNF2)
• Linear expansion valve (LEV-A, LEV-B and LEV-C)
• Thermistor <Outdoor pipe> (TH3) (TH32) (TH33)
• Thermistor <Discharge> (TH4)
• Thermistor <Outdoor 2-phase pipe, Outdoor> (TH7/6)
• High pressure switch (63H)
• Low pressure switch (63L)
• 4-way valve coil (21S4)
• Bypass valve coil (SV2)
(5) Remove the terminal cover and disconnect the compressor
lead wire.
(6) Remove an electrical parts box fixing screw (4 10) and
detach the electrical parts box by pulling it upward. The
electrical parts box is fixed with 2 hooks on the left and 1
hook on the right.
99
Photo 3
Controller circuit board
(C.B.)
Electrical
parts box
Electrical
parts box
fixing screw
Terminal block
(TB1)
Valve bed
Screw
Terminal cover
Compressor
(MC)
OPERATING PROCEDURE
PHOTOS
4. Removing the thermistor <Outdoor 2-phase pipe> (TH6)
and thermistor <Outdoor>(TH7)
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Disconnect the connectors TH7/6 (red) on the controller
circuit board in the electrical parts box.
(4) Loosen the clamp for the lead wire in the rear of the electrical parts box.
(5) Pull out the thermistor <Outdoor 2-phase pipe> (TH6) and
thermistor <Outdoor> (TH7) from the sensor holder.
Note: In case of replacing thermistor <Outdoor 2-phase
pipe> (TH6) or thermistor <Outdoor> (TH7), replace
it together.
Photo 4
Heat
exchanger
Thermistor
<Outdoor
2-phase pipe>
(TH6)
Photo 5
Clamp
Lead wire of
thermistor
<Outdoor>
(TH7)
Electrical parts
box
Sensor holder
5. Removing the thermistor <Discharge> (TH4)
(1) Remove the service panel. (See figure 1.)
(2) Disconnect the connector TH4 (white) on the controller circuit board in the electrical parts box.
(3) Loosen clamps for the lead wire in the rear of the electrical parts box and the separator. (See photo 4.)
(4) Pull out the thermistor <Discharge> (TH4) from the sensor
holder.
Photo 6
Separator
Muffler
Clamp
Thermistor
<Discharge>
Compressor
(MC)
6. Removing the thermistor <Outdoor pipe> (TH3) (TH32) (TH33)
(1) Remove the service panel. (See figure 1.)
(2) Disconnect the connectors, TH3 (white) and TH32 (black),
TH33 (yellow) on the controller circuit board in the electrical parts box.
(3) Loosen clamps for the lead wire in the rear of the electrical
parts box (See photo 4.) and separator (See photo 6.).
(3) Loosen clamp for the lead wire for TH3.
(4) Pull out the thermistor <Outdoor pipe> (TH3), (TH32) (TH33)
from the sensor holder.
(TH33 : See Photo 10.)
Photo 7
Thermistor <Outdoor pipe> (TH3)
Photo 8
Low pressure
switch(63L)
Thermistor
<Outdoor pipe>
(TH32)
Clamp
(for TH3)
100
Power
receiver
PHOTOS
OPERATING PROCEDURE
7. Removing the 4-way valve coil (21S4), and linear expansion
valve coil (LEV-A, LEV-B, LEV-C)
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
[Removing the 4-way valve coil]
(3) Remove 4-way valve coil fixing screw (M4 6).
(4) Remove the 4-way valve coil by sliding the coil toward you.
(5) Disconnect the connector 21S4 (green) on the controller circuit board in the electrical parts box.
[Removing the linear expansion valve coil]
(3) Remove the linear expansion valve coil by sliding the coil
upward.
(4) Disconnect the connectors, LEV-A (white), LEV-B (red) and
LEV-C(blue) on the controller circuit board in the electrical
parts box.
8. Removing the 4-way valve
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove 3 valve bed fixing screws (4 10) and 4 ball valve
and stop valve fixing screws (5 16) then remove the
valve bed.
(4) Remove 4 right side panel fixing screws (5 10) in the rear
of the unit then remove the right side panel.
(5) Remove the 4-way valve coil.
(6) Recover refrigerant.
(7) Remove the welded part of 4-way valve.
Note 1: Recover refrigerant without spreading it in the air.
Note 2: The welded part can be removed easily by removing the right side panel.
Note 3: When installing the 4-way valve, cover it with a
wet cloth to prevent it from heating (120°C or more),
then braze the pipes so that the inside of pipes are
not oxidized.
9. Removing linear expansion valve
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove 3 valve bed fixing screws (4 10) and 4 ball valve
and stop valve fixing screws (5 16) then remove the
valve bed.
(4) Remove 4 right side panel fixing screws (5 10) in the rear
of the unit then remove the right side panel.
(5) Remove the linear expansion valve coil.
(6) Recover refrigerant.
(7) Remove the welded part of linear expansion valve.
Note 1: Recover refrigerant without spreading it in the air.
Note 2: The welded part can be removed easily by removing the right side panel.
Note 3: When installing the linear expansion valve, cover
it with a wet cloth to prevent it from heating(120°C
or more), then braze the pipes so that the inside of
pipes are not oxidized.
10. Removing the high pressure switch (63H) and the low
pressure switch (63L)
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove 3 right side panel fixing screws (5 10) in the
rear of the unit and remove the right side panel.
(4) Pull out the lead wire of high pressure switch and low
pressure switch.
(5) Recover refrigerant.
(6) Remove the welded part of high pressure switch and low
pressure switch.
Note 1: Recover refrigerant without spreading it in the air.
Note 2: The welded part can be removed easily by removing the right side panel.
Note 3: When installing the high pressure switch, cover it
with a wet cloth to prevent it from heating(100°C
or more), then braze the pipes so that the inside
of pipes are not oxidized.
101
Photo 9
High pressure
switch (63H)
Linear
expansion
valve coil
(LEV-C)
4-way valve coil
(21S4)
4-way valve coil
fixing screw
Linear
expansion
valve
Linear
expansion
valve coil
(LEV-B)
4-way valve
Linear expansion
valve coil (LEV-A)
Low pressure
switch (63L)
Linear
expansion
valve
OPERATING PROCEDURE
PHOTOS
11. Removing bypass valve coil (SV) and bypass valve
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove 3 right side panel fixing screws (5 10) in the
rear of the unit and remove the right side panel.
(4) Remove the bypass valve solenoid coil fixing screw (M5
6).
(5) Remove the bypass valve coil by sliding the coil upward.
(6) Disconnect the connector SV2 (blue) on the controller circuit board in the electrical parts box.
(7) Recover refrigerant.
(8) Remove the welded part of bypass valve.
Photo 10
Replace filter
Bypass valve
coil fixing screw
Thermistor
<Outdoor pipe>
(TH33)
Note 1: Recover refrigerant without spreading it in the
air.
Note 2: The welded part can be removed easily by
removing the right side panel.
Bypass valve coil (SV)
12. Removing the reactor (DCL) and capacitor (CE)
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove the electrical parts box. (See photo 3.)
Bypass valve
Photo 11
Reactor
(DCL)
[Removing the reactor]
(4) Remove 4 reactor fixing screws (4 10) and remove the
reactor.
[Removing the capacitor]
(4) Remove 2 capacitor band fixing screws (4 10) and
remove the capacitor.
+ The reactor and capacitor are attached to the rear of the
electrical parts box.
Reactor
fixing
screws
Reactor
fixing
screws
Capacitor (CE)
102
Electrical parts box
Capacitor band
fixing screws
OPERATING PROCEDURE
PHOTOS
13. Removing the compressor (MC)
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove 2 front cover panel fixing screws (5 10) and
remove the front cover panel. (See photo 3.)
(4) Remove 2 back cover panel fixing screws (5 10) and
remove the back cover panel.
(5) Remove the electrical parts box. (See photo 3.)
(6) Remove 3 valve bed fixing screws (4 10) and 4 ball valve
and stop valve fixing screws (5 16) then remove the
valve bed.
(7) Remove 3 right side panel fixing screws (5 10) in the
rear of the unit then remove the right side panel.
(8) Remove 3 separator fixing screws (4 10) and remove
the separator.
(9) Remove the soundproof cover for compressor.
(10) Remove the terminal cover and remove the compressor
lead wire.
(11) Recover refrigerant.
(12) Remove the 3 points of the compressor fixing nut using
a panner or a adjustable wrench.
(13) Remove the welded pipe of compressor inlet and outlet
then remove the compressor.
Photo 12
Separator
Valve bed
Compressor fixing nut
Compressor (MC)
Power receiver
Note: Recover refrigerant without spreading it in the air.
14. Removing the power receiver
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove 2 front cover panel fixing screws (5 10) and
remove the front cover panel. (See photo 3.)
(4) Remove 2 back cover panel fixing screws (5 10) and
remove the back cover panel.
(5) Remove the electrical parts box. (See photo 3.)
(6) Remove 3 valve bed fixing screws (4 10) and 4 ball valve
and stop valve fixing screws (5 16) then remove the
valve bed.
(7) Remove 3 right side panel fixing screws (5 10) in the
rear of the unit then remove the right side panel.
(8) Recover refrigerant.
(9) Remove 4 welded pipes of power receiver inlet and outlet.
(10) Remove 2 receiver leg fixing screws (4 10).
Photo 13
Pipes of power receiver
Note: Recover refrigerant without spreading it in the air.
Compressor
(MC)
103
Receiver leg
fixing screws
Power receiver
Receiver leg
PUHZ-HRP100YHA
PUHZ-HRP125YHA
PHOTOS & ILLUSTRATION
OPERATING PROCEDURE
1. Removing the service panel and top panel
(1) Remove 3 service panel fixing screws (5 10) and slide
the hook on the right downward to remove the service
panel.
(2) Remove screws (3 for front, 3 for rear/5 10) of the top
panel and remove it.
Figure 1
Top panel fixing screws
Top panel
Service panel
Grille
fixing
screws
Slide
Fan grille
Grille
fixing
screws
2. Removing the fan motor (MF1, MF2)
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove 5 fan grille fixing screws (5 10) to detach the
fan grille. (See figure 1.)
(4) Remove a nut (for right handed screw of M6) to detach
the propeller. (See photo 1.)
(5) Disconnect the connectors, CNF1 and CNF2 on controller
circuit board in electrical parts box.
(6) Remove 4 fan motor fixing screws (5 25) to detach the
fan motor. (See photo 2.)
Service panel
fixing screws
Photo 1
Front panel
Photo 2
Fan
Propeller
Fan motor fixing screws motor
Nut
Fan motor fixing screws
3. Removing the electrical parts box
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Disconnect the indoor/outdoor connecting wire and power
supply wire from terminal block.
(4) Disconnect the connectors on the controller circuit board.
(5) Remove the terminal cover and disconnect the
compressor lead wire.
(6) Remove 2 electrical parts box fixing screws (4 10) and
detach the electrical parts box by pulling it upward. The
electrical parts box is fixed with 2 hooks on the left and 1
hook on the right.
Photo 3
Noise filter circuit
board (N.F.)
Controller circuit
board (C.B.)
Electrical parts box
Electrical
parts box
fixing
screw
Terminal
block (TB1)
104
Terminal
block (TB2)
PHOTOS & ILLUSTRATION
OPERATING PROCEDURE
4. Disassembling the electrical parts box
(1) Disconnect all the connectors on the controller circuit
board.
Photo 4
(2) Remove the 3 screws, screw , and , that fix the
plate equipped with the outdoor controller circuit board,
and the electrical parts box, screw from the front and
the screw and from the bottom of the electrical parts
box. (See photo 4 and 5.)
(3) Slide the plate in the direction of the arrow A and remove it.
(See photo 4.)
(4) Remove the lead wires from the clamp on the bottom of the
electrical parts box. (See photo 6.)
(5) Remove the 3 screws, screw and , that fix the bottom
side of the electrical parts box and remove the bottom side
plate by sliding in the direction of the arrow B. (See photo
6 and 7.)
(6) Remove the 2 screws, screw and , that fix the plate
equipped with the noise filter circuit board and converter
circuit board. (See photo 8.)
Note: When reassembling the electrical parts box, make
sure the wirings are correct.
Photo 5
Bottom plate of
electrical parts
box
Photo 6
Electrical
parts box
Screw
Controller
circuit board
(C.B.)
A
Clamp
Screw
Screw
Screw
Screw
Electrical parts
box
Heatsink
Photo 7
Noise filter
circuit board
(N.F.)
Bottom plate of electrical parts box
Photo 8
B
Converter
circuit board
(CONV.B.)
Electrical parts box
Screw
Screw
Power circuit
board (P.B.)
Noise filter circuit board (N.F.)
105
PHOTOS
OPERATING PROCEDURE
Photo 9
5. Removing the thermistor <Outdoor 2-phase pipe> (TH6)
and thermistor <Outdoor> (TH7)
Electrical parts box
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Disconnect the connectors, TH7/6 (red) on the controller
circuit board in the electrical parts box.
(4) Loosen the 2 wire clamps on top of the electrical parts box.
(5) Pull out the thermistor <Outdoor 2-phase pipe> (TH6) and
thermistor <Outdoor> (TH7) from the sensor holder.
Note: In case of replacing thermistor <Outdoor 2-phase
pipe> (TH6) or thermistor <Outdoor> (TH7), replace
it together.
Thermistor
<Outdoor 2-phase pipe>(TH6)
Photo 10
Lead wire of
thermistor
<Outdoor>
(TH7)
Sensor holder
Clamp
Photo 11
6. Removing the thermistor <Discharge> (TH4)
(1) Remove the service panel. (See figure 1.)
(2) Disconnect the connector TH4 (white) on the controller circuit board in the electrical parts box.
(4) Loosen the wire clamps bottom of the electrical parts box
and separator.
(5) Pull out the thermistor <Discharge> (TH4) from the sensor
Clamp
holder.
Separator
Muffler
Thermistor
<Discharge>
Compressor
(MC)
7. Removing the thermistor <Outdoor pipe> (TH3) (TH32) (TH33) Photo 12
(1) Remove the service panel. (See figure 1.)
(2) Disconnect the connectors, TH3 (white) and TH32 (black),
TH33 (yellow) on the controller circuit board in the electrical parts box.
(3) Loosen the wire clamps bottom of the electrical parts box
and separator.
(4) Pull out the thermistor <Outdoor pipe> (TH3), (TH32),
(TH33) from the sensor holder.
(TH33 : See Photo 15.)
Thermistor <Outdoor pipe> (TH3)
Photo 13
Low pressure
switch(63L)
Thermistor
<Outdoor pipe>
(TH32)
106
Clamp
(for TH3)
Power
receiver
OPERATING PROCEDURE
PHOTOS
8. Removing the 4-way valve coil (21S4), and linear expansion valve coil (LEV-A, LEV-B, LEV-C)
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
[Removing the 4-way valve coil]
(3) Remove 4-way valve solenoid coil fixing screw (M4 6).
(4) Remove the 4-way valve coil by sliding the coil toward you.
(5) Disconnect the connector 21S4 (green) on the controller
circuit board in the electrical parts box.
[Removing the linear expansion valve coil]
(3) Remove the linear expansion valve coil by sliding the coil
upward.
(4) Disconnect the connectors, LEV-A (white), LEV-B (red) and
LEV-C(blue) on the controller circuit board in the electrical
Photo 14
parts box.
9. Removing the 4-way valve
(1) Remove the service panel. (See figure 1.)
High pressure
(2) Remove the top panel. (See figure 1.)
switch (63H)
(3) Remove 3 valve bed fixing screws (4 10) and 4 ball
valve and stop valve fixing screws (5 16) then remove
the valve bed.
(4) Remove 4 right side panel fixing screws (5 10) in the
rear of the unit then remove the right side panel.
(5) Remove the 4-way valve coil.
(6) Recover refrigerant.
(7) Remove the welded part of 4-way valve.
Note 1: Recover refrigerant without spreading it in the air.
Note 2: The welded part can be removed easily by removing the right side panel.
Note 3: When installing the 4-way valve, cover it with a
wet cloth to prevent it from heating (120°C or more),
then braze the pipes so that the inside of pipes
are not oxidized.
10. Removing linear expansion valve
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove 3 valve bed fixing screws (4 10) and 4 ball
valve and stop valve fixing screws (5 16) then remove
the valve bed.
(4) Remove 4 right side panel fixing screws (5 10) in the
rear of the unit then remove the right side panel.
(5) Remove the linear expansion valve coil.
(6) Recover refrigerant.
(7) Remove the welded part of linear expansion valve.
Note 1: Recover refrigerant without spreading it in the air.
Note 2: The welded part can be removed easily by removing the right side panel.
Note 3: When installing the linear expansion valve, cover
it with a wet cloth to prevent it from heating (120°
C or more), then braze the pipes so that the inside
of pipes are not oxidized.
11. Removing the high pressure switch (63H) and the low
pressure switch (63L)
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove 3 right side panel fixing screws (5 10) in the
rear of the unit and remove the right side panel.
(4) Pull out the lead wire of high pressure switch and low
pressure switch.
(5) Recover refrigerant.
(6) Remove the welded part of high pressure switch and low
pressure switch.
Note 1: Recover refrigerant without spreading it in the air.
Note 2: The welded part can be removed easily by
removing the right side panel.
Note 3: When installing the high pressure switch, cover
it with a wet cloth to prevent it from heating (100
°C or more), then braze the pipes so that the
inside of pipes are not oxidized.
107
Linear
expansion
valve coil
(LEV-C)
4-way valve coil
(21S4)
4-way valve coil
fixing screw
Linear
expansion
valve
Linear
expansion
valve coil
(LEV-B)
4-way valve
Linear expansion
valve coil (LEV-A)
Low pressure
switch (63L)
Linear
expansion
valve
OPERATING PROCEDURE
PHOTOS
Photo 15
12. Removing bypass valve coil (SV) and bypass valve
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove 3 right side panel fixing screws (5 10) in the
Replace filter
rear of the unit and remove the right side panel.
(4) Remove the bypass valve solenoid coil fixing screw (M5
6).
(5) Remove the bypass valve coil by sliding the coil upward.
(6) Disconnect the connector SV2 (blue) on the controller circuit board in the electrical parts box.
(7) Recover refrigerant.
(8) Remove the welded part of bypass valve.
Bypass valve
coil fixing screw
Thermistor
<Outdoor pipe>
(TH33)
Note 1: Recover refrigerant without spreading it in the
air.
Note 2: The welded part can be removed easily by
removing the right side panel.
Bypass valve coil (SV)
108
Bypass valve
OPERATING PROCEDURE
PHOTOS
13. Removing the reactors (ACL1, ACL2, ACL3)
Photo 16
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove the 6 screws, that fix the front panel and remove
the front panel.
(4) Remove the 2 screws, screw and (both 4 10), that
fix the separator, screw from the valve bed and screw
from the bottom of the separator, and tilt the separator
to the side of the fan motor slightly. (See photo 16.)
(5) Disconnect the lead wires from the reactor and remove
the 4 screws, screw , that fix the reactor to remove the
reactor. (See photo 17 and 18.)
Note 1: The reactor is very heavy (4kg)!
Be careful when handling it.
Note 2: The reactor box is also removable.
Electrical parts box
Screw
Photo 17
Propeller
Valve
bed
Reactor box
Electrical
parts box
Reactor box
Separator
4-way
valve
Photo 18
Reactors
Reactor box
Screw
109
Screw
OPERATING PROCEDURE
PHOTOS
14. Removing the compressor (MC)
Photo 19
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove 2 front cover panel fixing screws (5 10) and
Valve bed
Separator
remove the front cover panel. (See photo 3.)
(4) Remove 2 back cover panel fixing screws (5 10) and
remove the back cover panel.
(5) Remove the electrical parts box. (See photo 3.)
(6) Remove 3 valve bed fixing screws (4 10) and 4 ball valve
and stop valve fixing screws (5 16) then remove the
valve bed.
(7) Remove 3 right side panel fixing screws (5 10) in the
rear of the unit then remove the right side panel.
(8) Remove 3 separator fixing screws (4 10) and remove
the separator.
(9) Remove the soundproof cover for compressor.
(10) Remove the terminal cover and remove the compressor
lead wire.
(11) Recover refrigerant.
(12) Remove the 3 points of the compressor fixing nut using
a spanner or a adjustable wrench.
Compressor fixing nut
(13) Remove the welded pipe of compressor inlet and outlet
then remove the compressor.
Compressor (MC)
Power receiver
Note: Recover refrigerant without spreading it in the air.
15. Removing the power receiver
(1) Remove the service panel. (See figure 1.)
(2) Remove the top panel. (See figure 1.)
(3) Remove 2 front cover panel fixing screws (5 10) and
remove the front cover panel.
(4) Remove 2 back cover panel fixing screws (5 10) and
remove the back cover panel.
(5) Remove the electrical parts box. (See photo 3.)
(6) Remove 3 valve bed fixing screws (4 10) and 4 ball valve
and stop valve fixing screws (5 16) and then remove the
valve bed.
(7) Remove 3 right side panel fixing screws (5 10) in the
rear of the unit and then remove the right side panel.
(8) Recover refrigerant.
(9) Remove 4 welded pipes of power receiver inlet and outlet.
(10) Remove 2 receiver leg fixing screws (4 10).
Photo 20
Pipes of power receiver
Note: Recover refrigerant without spreading it in the air.
Compressor
(MC)
Receiver leg
fixing screws
Power receiver
Receiver leg
HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
Copyright 2007 MITSUBISHI ELECTRIC ENGINEERING CO., LTD.
Distributed in Oct. 2007 No.OCH425 PDF 8
Made in Japan
New publication, effective Oct. 2007
Specifications subject to change without notice