Product
Data
HEATING & COOLING
58WAV
Weathermaker 8000
High-Efficiency
Upflow Furnace
Input Capacities:
45,000 thru 155,000 Btuh
Advanced Technology
for High-Efficiency
Gas Furnaces
Carrier leads the industry with its
new Weathermaker 8000 InducedDraft Gas Furnace. This furnace is
built with the most advanced
manufacturing equipment, processes,
and technology available in order to
ensure top quality. Packed into the
cabinet are the industry’s foremost
dealer and homeowner features. The
58WAV Upflow Furnace is the newest
addition to Carrier’s list of product
leadership in the gas furnace industry.
These induced-combustion, gasfired furnaces offer not only low
installation costs, but fuel economy as
well — delivering an Annual Fuel
Utilization Efficiency (AFUE) rating
of 80.0%. The Carrier Weather-maker
8000 utilizes a hot surface, silicon
carbide ignition system to save energy
and increase reliability.
Our design uses the patented Sshaped 4-pass heat exchanger, a new
soft mount inducer assembly, and a
slow opening gas valve to improve
sound level. The Super-S heat
exchanger provides better heat transfer
while enabling us to make a compact
furnace. This provides more room in
closet, utility room, and short basement
installations. The heat exchanger is
constructed of aluminized steel and is
backed by a 20-year Limited Warranty.
The Carrier Weathermaker 8000 Gas
Furnace will meet your home heating
requirements. This furnace family
provides the widest range of heating
capacities available.
The superior attention to cabinet
detail is obvious. The Carrier
Weathermaker 8000 features 1-piece,
seamless, wrap-around construction.
Copyright 1994 Carrier Corporation
Form No. 58WAV-4PD
This document was created with FrameMaker 4.0.4
G
G
R
R
G
R
Y
Y
HUM COM W
Y
W
C
HUM
24V
C
HUM
P5
ANSI Z21.20 AUTOMATIC IGNITION SYSTEM
CONTROL POWER - 24VAC,
465 mA, 60Hz.
IND
PL3
1
LED
TEST
STATUS
PL1
3
2
1
6
5
4
9
8
7
3
A
SEC-1 SEC-2
F
U
S
E
NOTE: SEE SEPARATE SERVICE LABEL FOR ADDITIONAL STATUS CODES.
320791-101
REV. C
225 180 135 90
TO INITIATE COMPONENT TEST SEQUENCE, DISCONNECT
THERMOSTAT CONNECTIONS OR TURN OFF AND
BRIEFLY SHORT (TEST) TERMINAL TO (C) TERMINAL.
STATUS LED WILL FLASH CODE AND THEN TURN ON THE
INDUCER MOTOR, HSI, BLOWER HEAT, BLOWER-COOL
RELAYS FOR APPROXIMATELY 10 TO 15 SECONDS.
1012-940
HUNTINGTON, IN 46750
(1) OFF
-CHECK FOR 115 VAC AT L1&L2, ALSO 24VAC AT SEC-1 & SEC-2
(2) CONTINUOUSLY ON -POWER IS O.K.
(3) RAPID FLASHING
-LINE VOLTAGE POLARITY REVERSED, IF TWINNED, LOW
VOLTAGE POLARITY MAY BE OUT OF PHASE.
UNITED
TECHNOLOGIES
ELECTRONIC
MODEL HK42FZ004
CONTROLS
FOR USE WITH ALL GASES
SW1
board. Another feature on the control
board is a LED status indicator light to
ensure top furnace performance.
Best of all, the Carrier Weathermaker 8000 is made to be easily
installed. Many features make this
furnace the easy choice for replacement
or new construction markets. Left and
right connections are provided for gas
and electrical supplies. An easy-toremove bottom, blower speed selector,
cased or uncased cooling coils, lowvoltage humidifier, and electronic air
cleaner terminal connections are among
other features.
TEST
STATUS LED CODE:
INTEGRATED FURNACE CONTROL
BLOWER-OFF DELAY
SWITCH SETTING
32615
1
BLOWER
OFF DELAY
other furnaces. Advanced features of
the board show true leadership in
furnace technology. The control board
provides blower delay at start-up and
shutdown, while monitoring furnace
operations and functions. In the
unlikely event of a service call and in
less than a minute, the technician can
use the self-test feature to determine if a
major component has failed. The
control board will check itself, then the
inducer, silicon carbide ignition, lowand high-speed blower, and the
humidifier connections. The control
board also features a 3-amp fuse that
protects the transformer and control
W
There are no spot welds on the exterior
surfaces of the Weathermaker 8000
Furnace. There is also double protection
for the cabinet. First, a galvanized steel
substrate provides resistance to rusting.
Then the cabinet is constructed of
prepainted steel—the same high-quality
finish found on refrigerators and
dishwashers.
Perhaps the most advanced feature of
the Weathermaker 8000 is the
microprocessor control board. The
simplified electronics in this control
board provide high reliability while
performing many of the functions of
older, electro-mechanical devices in
LINE
VOLTAGE
NEUTRAL
BLOWER MOTOR
L2
COOL SPARE-1
HEAT SPARE-2
2
PR2
3
COM
1
120 VAC
L1
PR1
2
SEC-2
3
COOL SPARE-1
HS1
PL2
LINE VOLTAGE
SEC-1
EAC-1
EAC-2
9404
HEAT
P3
SPARE-2
P2
L2
L1
PR2
PR1
COM
A89217
A94151
HEAT EXCHANGER
CONTROL BOARD
A92074
INDUCER BLOWER
MEETS DOE RESIDENTIAL CONSERVATION SERVICES
PROGRAM STANDARDS.
Before purchasing this appliance, read important
energy cost and efficiency information available
from your retailer.
Model number nomenclature
58WAV
High-Efficiency
Induced-Combustion
Upflow Furnace
Input Capacity
045 — 44,000 Btuh
070 — 66,000 Btuh
091 — 88,000 Btuh
2
111 — 110,000 Btuh
136 — 132,000 Btuh
155 — 154,000 Btuh
045
121
08
Cooling Size
(Airflow)
(400 CFM per 12,000 Btuh)
08 — 800 CFM
12 — 1200 CFM
14 — 1400 CFM
16 — 1600 CFM
20 — 2000 CFM
Series Number
9
1
2
3
4
10
5
6
11
7
8
A94089
NOTE: The 58WAV Furnaces are for use with natural gas. These furnaces can be field-converted for propane gas
with a factory-authorized and listed accessory conversion kit.
NOTE: Control location and actual control may be different than shown above.
1
Inducer Assembly
7
Air Filter Retainer
2
Pressure Switch
8
Air Filter
3
Gas Control Valve
9
Wrap-Around Casing
4
Burner Assembly
10
Heat Exchanger
5
Blower Door Safety Switch
11
Blower and Blower Motor
6
Control Box
3
Carrier accessories*
⁄8″
5
C
FILTER FRAME
FILTER
B
FILTER
FILTER
A
A
B
FURNACE
FURNACE
DOOR
A93067
RETURN-AIR
PLENUM
A93068
A91465
SIDE FILTER RACK
MODEL 31KAX
ELECTRONIC
AIR CLEANER
Custom made filter rack for easy
connection when a return plenum already
exists. Provides easy access for cleaning
filter.
Custom made return-air plenum can be
mounted on either side of the furnace.
Includes washable filters.
A
25 in.
A
23-1/8 in.
B
16 in.
B
2-3/8in.
C
39-7/8 in.
C
14-1/2 in.
UNIT SIZE
045-08 & 12
A91365
MODEL 49FH
HUMIDIFIER
Cleans the air of smoke, dirt, and many
pollens commonly found. Saves
decorating and cleaning expenses.
070-08 & 12
091-14 & 16
By adding moisture to winter-dry air, a
Carrier humidifier can often improve the
comfort and keep furniture, rugs and
draperies in better condition. Moisturizing
household air also helps to retain normal
body heat and provides comfort at lower
temperatures.
111-12, 16 & 20
136-16 & 20
155-20
Model 31KAX
ELECTRONIC AIR CLEANER
HUMIDIFIER
Model 49FH
THERMOSTAT
See Master Price Pages
RETURN-AIR PLENUM (With Washable Filters)
KGARP0101ALL
SIDE FILTER RACK (With Washable Filter)
KGAFR0101ALL
TWINNING KIT
KGATW0301HSI†
GAS CONVERSION KIT
Natural-To-Propane
KGANP2001ALL
Propane-To-Natural
KGAPN1601ALL
* Factory authorized and field installed. Gas conversion kits are A.G.A. recognized.
† 16 and 20 sizes only.
Physical data
045
UNIT SIZE
OUTPUT CAPACITY (BTUH)†
08
Nonweatherized ICS
CERTIFIED TEMP RISE RANGE (°F)
AIRFLOW CFM‡
08
091
12
14
111
16
GAS VALVE (Redundant) Manufacturer
16
155
20
20
Heating
122
124
132
134
150
154
160
166
184
179
194
204
15-45
40-70
30-60
40-70
30-60
55-85
45-75
25-55
50-80
40-70
50-80
0.10
0.10
0.12
0.12
0.15
0.15
0.20
0.20
0.20
0.20
0.20
0.20
Cooling
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Heating
855
1070
830
1175
1150
1445
1175
1415
1720
1645
1975
1695
Cooling
880
1270
880
1300
1335
1740
1210
1575
2210
1620
1980
1905
5
6
6
7
SPST
Solid-State Time Operation
2
2
3
3
4
4
5
5
1/2-in. NPT
White-Rodgers
Minimum Inlet Pressure (In. wc)
4.5 (Natural Gas)
Maximum Inlet Pressure (In. wc)
13.6 (Natural Gas)
IGNITION DEVICE
136
20
25-55
HEATING BLOWER CONTROL
GAS CONNECTION SIZE
16
35,000 35,000 53,000 53,000 71,000 71,000 89,000 89,000 89,000 107,000 107,000 124,000
LIMIT CONTROL
BURNERS (Monoport)
12
44,000 44,000 66,000 66,000 88,000 88,000 110,000 110,000 110,000 132,000 132,000 154,000
INPUT BTUH*
SHIPPING WEIGHT (Lb)
CERTIFIED EXT STATIC PRESSURE
070
12
Hot Surface
* Gas input ratings are certified for elevations to 2000 ft. For elevations above 2000 ft, reduce ratings 4% for each 1000 ft above sea level. Refer to National
Fuel Gas Code Table F4. In Canada, derate the unit 10% for elevations 2000 ft to 4500 ft above sea level.
† Capacity and AFUE in accordance with U.S. Government DOE test procedures.
‡ Air delivery above 1800 CFM requires that both sides, or a combination of 1 side and bottom, or bottom only, of the furnace be used for return air. A filter is
required for each return-air supply.
ICS—Isolated Combustion System
4
Dimensions
CLEARANCES (In.)
UNIT SIZE
045 AND 070
091 — 155
1
0
0
0
Back
0
0
Top of Plenum
1
1
Vent Connector — Single-Wall Vent
6
6
1
1
6
6
Sides — Single-Wall Vent
Type B-1, Double-Wall Vent
Type B-1, Double-Wall Vent
Front* Single-Wall Vent
Type B-1, Double-Wall Vent
Service
3
3
30
30
*The 3-in. front clearance is needed for combustion-air and ventilation-air entry.
AIRFLOW
28 1⁄2″
2
FLUE COLLAR
DIA HOLE
POWER ENTRY
7⁄8-IN. DIA
ACCESSORY
1
A
D
2 1⁄16″
5
12 5⁄16″
2 3⁄8″
3⁄4-IN. DIA
HOLE
GAS ENTRY
13⁄16″
7⁄8-IN. DIA
POWER ENTRY
3⁄8″
2 11⁄16″
5 13⁄16″
5 13⁄16″
1 1⁄2-IN. DIA
R.H. GAS ENTRY
7⁄8-IN.
DIA ACCESSORY
1⁄2-IN. DIA THERMOSTAT
WIRE ENTRY
2 3⁄8″
DIA HOLE
THERMOSTAT
WIRE ENTRY
OUTLET
1″
5 3⁄8″
1⁄2-IN.
19″
13⁄16″
1″
7⁄8-IN.
39 7⁄8″
1⁄16″
SIDE INLET
SIDE INLET
141⁄2″
13⁄4″
11⁄16″
24 5⁄16″
AIR INLET
3″
11⁄16″
E
1″
231⁄4″
SIDE RETURN
DUCT LOCATION
11⁄16″
NOTE: 2 additional 7⁄8 In. Dia knockouts are located in the top plate.
NOTES: Minimum return-air opening at furnace:
1. For 800 CFM–16-In. round or 141⁄2 x 12-In. rectangle.
2. For 1200 CFM–20-In. round or 141⁄2 x 191⁄2-In. rectangle.
3. For 1600 CFM–22-In. round or 141⁄2 x 231⁄4-In. rectangle.
4. For airflow requirements above 1800 CFM, use both side inlets,
a combination of 1 side inlet and the bottom, or the bottom only.
A88367
DIMENSIONS (In.)
UNIT SIZE
A
D
E
VENT CONN*
045-08
14-3/16
12-9/16
11-11/16
4
045-12
14-3/16
12-9/16
11-11/16
4
070-08
14-3/16
12-9/16
11-11/16
4
070-12
14-3/16
12-9/16
11-11/16
4
091-14
17-1/2
15-7/8
16
4
091-16
21
19-3/8
18-1/2
4
111-12
17-1/2
15-7/8
16
4
111-16
21
19-3/8
18-1/2
4
111-20
24-1/2
22-7/8
22
4
136-16
21
19-3/8
18-1/2
5
136-20
24-1/2
22-7/8
22
5
155-20
24-1/2
22-7/8
22
5
*Refer to the furnace Installation Instructions for proper venting procedures.
5
Performance data
045
UNIT SIZE
070
091
111
08
12
08
12
14
16
12
16
DIRECT-DRIVE MOTOR
Hp (PSC)
1/5
1/3
1/5
1/3
1/3
1/2
1/3
MOTOR FULL LOAD AMPS
2.9
5.8
2.9
5.8
5.8
7.9
5.8
RPM (Nominal) — SPEEDS
136
155
20
16
20
20
1/2
3/4
1/2
3/4
3/4
7.9
11.1
7.9
11.1
11.1
1075-3 1075-4 1075-3 1075-4 1075-4 1075-4 1075-4 1075-4 1075-4 1075-4 1075-4 1075-4
BLOWER WHEEL DIAMETER x WIDTHS (In.)
10 x 6
10 x 6
10 x 6
10 x 6
10 x 7
10 x 8
10 x 7
WASHABLE 16 x 25 x 1-In. FILTER
Qty
1
1
1
1
1
—
1
10 x 8 11 x 10 10 x 8 11 x 10 11 x 10
—
—
—
—
—
WASHABLE 20 x 25 x 1-In. FILTER
Qty
—
—
—
—
—
1
—
1
—
1
—
—
WASHABLE 24 x 29 x 1-In. FILTER
Qty
—
—
—
—
—
—
—
—
1
—
1
1
PSC—Permanent Split Capacitor
AIR DELIVERY—CFM (With Filter)*
UNIT SIZE
EXTERNAL STATIC PRESSURE (in. wc)
0.3
0.4
0.5
0.6
970
925
880
815
800
765
720
670
695
650
605
555
SPEED
High
Med-High
Med-Low
0.1
1030
855
755
0.2
1005
830
725
0.7
745
595
475
0.8
615
485
400
045-12
High
Med-High
Med-Low
Low
—
—
1250
1070
1485
1375
1205
1035
1410
1315
1165
1010
1350
1240
1120
970
1270
1165
1060
930
1180
1095
985
875
1080
1000
905
805
970
905
805
720
070-08
High
Med-High
Med-Low
1040
855
745
1010
830
715
975
800
690
935
765
650
880
715
605
810
660
550
735
600
475
640
490
385
070-12
High
Med-High
Med-Low
Low
—
—
1175
1020
1485
1355
1170
1015
1430
1305
1140
995
1365
1260
1110
970
1300
1200
1055
930
1220
1135
1005
885
1140
1055
950
825
1045
960
860
745
091-14
High
Med-High
Med-Low
Low
1585
1355
1150
960
1540
1325
1125
950
1470
1280
1105
935
1410
1230
1085
910
1335
1175
1035
880
1220
1090
965
815
1110
1015
895
715
980
910
786
580
091-16
High
Med-High
Med-Low
Low
2010
1675
1445
1260
1950
1660
1430
1260
1875
1625
1415
1260
1810
1600
1400
1250
1740
1545
1370
1210
1660
1490
1325
1180
1550
1395
1265
1115
1455
1295
1170
1030
111-12
High
Med-High
Med-Low
Low
1490
1375
1205
1045
1435
1325
1175
1020
1370
1265
1130
1000
1300
1195
1075
960
1210
1125
1025
905
1135
1055
925
820
1020
945
830
700
880
810
675
565
111-16
High
Med-High
Med-Low
Low
1880
1660
1455
1265
1815
1615
1410
1265
1745
1570
1375
1240
1690
1505
1350
1210
1575
1435
1290
1180
1500
1355
1235
1110
1400
1260
1145
995
1265
1170
985
855
111-20
High
Med-High
Med-Low
Low
2475
2055
1725
1500
2405
2025
1720
1515
2330
2000
1705
1510
2265
1965
1685
1500
2210
1930
1665
1480
2130
1865
1630
1460
2040
1795
1585
1415
1945
1720
1525
1370
136-16
High
Med-High
Med-Low
Low
1900
1695
1460
1275
1845
1645
1415
1260
1780
1580
1375
1245
1705
1520
1340
1230
1620
1460
1290
1180
1530
1385
1205
1135
1445
1280
1110
—
1320
1155
—
—
136-20
High
Med-High
Med-Low
Low
—
2015
1730
1525
2210
1975
1710
1520
2130
1925
1670
1495
2055
1880
1635
1450
1980
1805
1590
1410
1895
1735
1535
1375
1795
1655
1470
1315
1680
1555
1385
1245
155-20
High
Med-High
Med-Low
Low
—
—
1730
1520
2145
1950
1695
1500
2060
1885
1660
1460
1975
1815
1600
1410
1905
1710
1540
1360
1800
1645
1465
1310
1680
1545
1400
1245
1565
1435
1305
1155
045-08
*Air delivery above 1800 CFM requires that both sides, or a combination of 1 side and bottom, or bottom only of the furnace be used for return air. A filter is
required for each return-air supply.
—Indicates unstable operating conditions.
6
ENERGY EFFICIENCY
045
UNIT SIZE
08
070
12
08
081
12
12
111
16
12
16
136
20
155
16
20
20
CAPACITY BTUH*
Nonweatherized ICS 35,000 35,000 53,000 53,000 71,000 71,000 89,000 89,000 89,000 107,000 107,000 124,000
AFUE%*
Nonweatherized ICS
80.0
80.0
80.0
80.0
80.0
80.0
80.0
80.0
80.0
80.0
80.0
80.0
* Capacity and AFUE in accordance with U.S. Government DOE test procedures.
ICS—Isolated Combustion System
Typical wiring schematic
FIELD 24-VOLT WIRING
FIELD 115-, 208/230-, 460-VOLT WIRING
FACTORY 24-VOLT WIRING
FACTORY 115-VOLT WIRING
W
FOUR
WIRE
R
G
Y
THERMOSTAT
TERMINALS
FIELD-SUPPLIED
FUSED DISCONNECT
TWO-WIRE
HEATINGONLY
BLK
BLK
W
WHT
WHT
R
GND
GND
115-VOLT FIELD- AUXILIARY
J-BOX
SUPPLIED
CONTROL
FUSED
BOX
DISCONNECT
208/230- OR
460-VOLT
THREE
PHASE
G
C
GND
208/230VOLT
SINGLE
PHASE
CONDENSING
UNIT
Y
TWO
WIRE
24-VOLT
TERMINAL
BLOCK
FURNACE
NOTE: Connect Y-terminal as
shown for proper
operation.
NOTE: If any of the original wire,
as supplied, must be replaced, use
same type or equivalent wire.
A78461
Electrical data
UNIT SIZE
045-08 045-12 070-08 070-12 091-14 091-16 111-12 111-16 111-20 136-16 136-20 155-20
115 — 60 — 1
UNIT VOLTS — HERTZ — PHASE
MINIMUM WIRE SIZE
14
14
14
14
14
14
14
14
12
14
12
MAXIMUM WIRE LENGTH (Ft)*
47
34
47
32
31
27
35
28
31
28
33
31
MAXIMUM UNIT AMPS
6.0
8.3
5.9
8.7
9.0
10.4
8.0
10.1
14.4
10.1
13.3
14.0
15
15
15
15
15
15
15
20
15
20
20
OPERATING VOLTAGE RANGE (Min—Max)†
104—127
MAX FUSE SIZE OR HACR-TYPE CKT BKR (Amps)‡
TRANSFORMER (24v)
15
40va
EXTERNAL CONTROL POWER AVAILABLE Heating
Cooling
AIR CONDITIONING BLOWER RELAY
12
12va
35va
Standard
* Length shown is as measured 1 way along wire path between unit and service panel for maximum 2% voltage drop.
† Permissible limits of the voltage range at which the unit will operate satisfactorily.
‡ Time-delay fuse is recommended.
7
Typical installations
CONDENSING
UNIT
HUMIDIFIER
GAS-FIRED
WATER HEATER
ELECTRONIC
AIR CLEANER
NOTE: 58WAV MAY HAVE COMMON VENTING WITH GAS-FIRED WATER HEATER
AIRFLOW
A89242
Carrier Corporation • Syracuse, New York 13221
5-94
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book
1
Tab
6a 8a
4
Page 8
Catalog No. 525-868
Printed in U.S.A.
PC 101
Form 58WAV-4PD
Replaces: 58WAV-3PD