FRENIC-MEGA Quick Start Guide

Multi-Function Keypad TP-G1 (W)-J1

A

B

C

D

E

F

G

H

I

O

N

A. LED display.

B. LED monitor bar.

J K

C. RUN/STOP indicator.

D. Run direction/stop indicator bar.

L M

E. Local Remote indicator bar.

F. Hand and Jog mode indicator bars.

G. Program button for calling menu screen and returning

to home screen.

H. Shift button for moving cursor or quick navigation

through function code menus.

I. Reset button for clearing alarm codes or returning to

previous screen.

J. Up/Down scroll buttons.

K. Remote Local toggle.

L. Function Data key for storing data and advancing in

menus.

M. Stop key for local control, E-Stop for remote control.

N. Run direction control for local mode.

O. Run indicator green LED.

Control Card Terminals

SINK Mode Input by Factory Default

Orange = Outputs , Yellow = Analog Inputs , Blue = Digital Inputs

• FWD, Rev, plus 7 Digital inputs. Configurable for Source or Sink.

Operating

Voltage

Item

(Sink)

Operating

Voltage

(Sink)

ON level

Off level

ON level

Off level

Min.

0V

22V

22V

0V

Max.

2V

27V

27V

2V

• 2 0-10VDC analog inputs.

• 4-20mA analog input.

• 4 Transistor outputs.

Item

Operating

Voltage

ON level

Off level

Maximum Current at on.

Max.

2V

27V

50m A

• 2 0-10V or 4-20mA analog outputs.

• Form A contact relay o (250VAC 0.3A, cosØ=0.3), (48VDC, .5A).

• Form C contact relay o (250VAC 0.3A, cosØ=0.3), (48VDC, .5A).

• 24VDC max 200mA DC output power.

• 10VDC output power for potentiometer.

• 2 Source only, safe torque off Enable Inputs.

• RS-485 wiring connections.

Other Control Terminal

• RJ-45 keypad connection port.

• USB Type B connection port when using USB keypad (TP-E1U).

• 3 Option card expansion ports.

*1 Install a recommended molded case circuit breaker (MCCB) or residual-current-operated protective device

(RCD)/earth leakage circuit breaker (ELCB) (with overcurrent protection function) in the primary circuit of the inverter to protect wiring. Ensure that the circuit breaker capacity is equivalent to or lower than the recommended capacity.

*2 Install a magnetic contactor (MC) for each inverter to separate the inverter from the power supply, apart from the MCCB or RCD/ELCB, when necessary.

Connect a surge absorber in parallel when installing a coil such as the MC or solenoid near the inverter.

*3 The R0 and T0 terminals are provided for inverters of 2 HP or above.

To retain an alarm output signal ALM issued on inverter's programmable output terminals by the protective function or to keep the keypad alive even if the main power has shut down, connect these terminals to the power supply lines. Without power supply to these terminals, the inverter can run.

*4 Normally no need to be connected. Use these terminals when the inverter is equipped with a high power-factor, regenerative PWM converter (RHC series).

*5 When connecting an optional DC reactor (DCR), remove the jumper bar from the terminals P1 and P(+).

The FRN100G1S-2/4U and higher types come with a DCR. Be sure to connect the DCR.

Use a DCR when the capacity of the power supply transformer exceeds 500 kVA and is 10 times or more the inverter rated capacity, or when there are thyristor-driven loads in the same power supply line.

The DCR built-in type has no DCR at this location.

*6 Inverters of 15 HP or below have a built-in braking resistor (DBR) between the terminals P(+) and DB.

When connecting an external braking resistor (DBR), be sure to disconnect the built-in one.

*7 A grounding terminal for a motor. Use this terminal if needed.

*8 For control signal wires, use twisted or shielded-twisted wires. When using shielded-twisted wires, connect the shield of them to the common terminals of the control circuit. To prevent malfunction due to noise, keep the control circuit wiring away from the main circuit wiring as far as possible (recommended: 3.9 inches (10 cm) or more). Never install them in the same wire duct. When crossing the control circuit wiring with the main circuit wiring, set them at right angles.

*9 The connection diagram shows factory default functions assigned to digital input terminals [X1] to [X7],

[FWD] and [REV], transistor output terminals [Y1] to [Y4], and relay contact output terminals [Y5A/C] and

[30A/B/C].

*10 Switching connectors in the main circuits. For details, refer to " Switching connectors" later in this section.

*11 Slide switches on the control printed circuit board (control PCB). Use these switches to customize the inverter operations. For details, refer to Section 2.3.6 "Setting up the slide switches."

*12 When using the Enable input function, be sure to remove the jumper wire from terminals [EN] and [PLC].

For opening and closing the hardware circuit between terminals [EN] and [PLC], use safety components such as safety relays and safety switches that comply with EN954-1, Category 3 or higher. Be sure to use shielded wires exclusive to terminals [EN] and [PLC]. (Do not put them together with any other control signal wire in the same shielded core.)

Ground the shielding layer. For details, refer to Chapter 9, Section 9.4 "Compliance with EN954-1, Category

3."

When not using the Enable input function, keep the terminals between [EN] and [PLC] short-circuited with the jumper wire (factory default).

Quick Start Menus

0. Quick set

1. Data Set

2. Data Check

3. Operation monitor

4. I/0 Check

5.Maintenance

6. Alarm Info

7. Alarm Cause

8. Data Copy

9. Load Factor

10. User set

11. Comm Debug

1.Data Set 2. Data Check

F. Fundamental Codes

E. Extension Codes

C. Control Functions

P. Motor Parameters

H. High Performance Functions

J. Application Functions

A. Motor 2 Parameters b. Motor 3 Parameters r. Motor 4 Parameters d. Application Functions 2 y. Link Functions

U. Customizable Logic Functions

1.

2.

3.

4.

5.

6.

7.

8.

trqb

P

E4 dP

MODE

NTC

Rati

FLUX

LSC

SV

PV

MV

TLA

TLB

SY-d

P4

E4 dP4

MODE

DTV

VF-SC

VF-PG

VC-PG

VC-PG

SYN

LOD

LIN

IL

LU

VL

SL

M1-M4

VF

Fot1

Fot2

Iout

Vout

TRQ

Fref

FWD

Rev

(Blank)

3. Operation Monitor

Output Frequency Before slip compensation

Output Frequency after slip compensation

Out put Current

Output Voltage

Calculated Output Torque

Frequency Specified by a Frequency command

Forward

Run Direction Reverse

Stop

Current Limiting

Under voltage detected

Voltage Limiting

Speed Limiting

Motor 1-4

V/F control without slip compensation

Dynamic torque vector control

V/F control with slip compensation

Dynamic torque vector control speed sensor

Vector control without speed sensor

Vector control with speed sensor

Motor Speed

Load Shaft Speed

Line Speed

Constant peripheral speed control monitor

PID Setpoint

PID Feedback Value

PID Output Value

Torque Limit Value A

Torque Limit Value B

Reference Torque Bias

Current Position Pulse

Stop position target pulse

Position deviation pulse

Positioning control status

Motor temperature

Ratio setting

Magnetic flux command value

Deviation in synchronous operation

Current position pulse

Stop position target pulse

Position deviation pulse

Reserved

1. Input signal

4. I/0 Check

FWD,Rev, X1-X7 EN1, EN2

2.

Input signal via communication signal

3. Output signals

FWD,Rev, X1-X7,XF,XR, RST

4.

5. Analog Input signals

6.

7.

I/0 Signals (hexadecimal)

Input signal

Output signals

Pulse train input

8. PG Pulse rate

9.

Analog Output signals

I/0 Signal of input (option card)

Y1-Y4, Y5AC, 30 ABC

Di Link

Do Link

LNK

12= Voltage on terminal 12

C1= Current on terminal C1

V2= Voltage on terminal V2

FM1 (Volts)

FM1 (AMPS)

FM2 (Volts)

FM2 (AMPS)

Di-o do-o

X7

P1= p/s of A/B phase

Z1= p/s of Z phase

P1= p/s of A/B phase

Z2= p/s of Z phase

32= Voltage on terminal 32

C2= Input current on terminal C2

A0 Output voltage on terminal A0

A0 Output voltage on terminal CS

5. Maintenance

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

Time

EDC

TMPI

TMPF

Imax

CAP

MTIM

REMT1

Cumulative run time

DC link bus voltage

Max temperature inside the inverter every hour

Max temperature of the heat sink every hour

Maximum current in RMS every hour

Capacitance of the DC link bus capacitor

Cumulative motor run time

Remaining time before next maintenance for motor 1

TCAP

TFAN

NST

Wh

Cumulative run time of electrolytic capacitors

Cumulative run time of the cooling fan

Number of startups

Input watt-hours

PD Input watt-hour data

REMN1 Remaining startup times before next maintenance

NRR1 Number of RS-485 errors

MTIM1

MTIM2

MTIM3

MTIM4

NST1

NST2

NST3

NST4

LALM1

LALM2

LALM2

NRR2

NRO

MAIN

KP

OP1

OP2

OP3

TMPIM

Error code of RS-485

Count of option errors

Rom version of Inverter

Rom version of Keypad

Rom version of option 1

Rom version of option 2

Rom version of option 3

Temperature inside the inverter real time value

TMPFM Temperature of the heat sink real time value

CAPEH

CAPRH

Lifetime of DC link capacitor

Lifetime of DC link capacitor

LALM3

LALM4

NROA

NROB

NROC

Cumulative run time of motor 1

Cumulative run time of motor 2

Cumulative run time of motor 3

Cumulative run time of motor 4

Number of startups motor 1

Number of startups motor 2

Number of startups motor 3

Number of startups motor 4

Light alarm latest

Light alarm last

Light alarm 2nd last

Light alarm 3rd last

Light alarm 4th last

Number of errors Option 1

Number of errors Option 2

Number of errors Option 3

6. Alarm Info

0/1 Latest Alarm

-1 Last Alarm

-2 2nd Last Alarm

-3 3rd Last Alarm

VF-SC

VF-PG

VC-PG

VC-PG

NST

EDC

TMPI

TMPF

TRM

LNK

3

-

2

SUB

SPEED

VL

TL

TIME

SL

M1-M4

VF

DTV

Fot1

Iout

Vout

TRQ

Fref

FWD

Rev

(Blank)

IL

LU

6. Alarm Info

Output Frequency

Output Current

Output Voltage

Calculated Torque

Reference Frequency

Forward

Run Direction Reverse

Stop

Current limiting

Under voltage

Voltage limiting

Torque limiting

Cumulative run time

Speed limit

Motor being selected

Drive Control

V/F control without slip compensation

Dynamic torque vector control

V/F control with slip compensation

Dynamic torque vector control speed sensor

Vector control without speed sensor

Vector control with speed sensor

Number of starts

DC link bus Voltage

Temperature inside the inverter

Temperature inside the heat sink

Input signals of Control circuit

Input signals of Communication link

Output Signals

Multiple Alarm

Multiple Alarm

Error sub-code

Detected Speed

KP <- INV Read

KP-> INV write

KP <> INV verify

KPDATA Check

8. Data Copy

Store inverter program in the keypad

Write program from keypad into inverter

Verify the program matches saved file

9.Load factor

Hours SET

Start->Stop

10. User set

Select the function codes for quick start menu

Fuji Electric Corp. of America

47520 Westinghouse Drive, Fremont, CA 94539

Phone: 510-440-1060 www.americas.fujielectric.com

FECA-MEGAQRG