Parts and Accessories. Installation Instructions.

Parts and Accessories.
Installation Instructions.
Rear-View Camera Retrofit
BMW 7 Series (E 65 and E 66)
These installation instructions are only valid for cars with SA 609 (navigation system).
Retrofit kit No.:
84 21 0 302 940
Installation time
The installation time is approx 3.0 - 3.5 hours, but this may vary depending on the condition of the car
and the equipment in it.
Important information
These installation instructions are primarily designed for use within the BMW dealership organisation
and by authorised BMW service companies;
In any event the target group for these installation instructions is specialist personnel trained on BMW
cars with the appropriate specialist knowledge.
All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals
and work instructions in a rational order using the prescribed tools (special tools) and observing current
health and safety regulations.
Ensure that the cables/lines are not kinked or damaged as you install them in the car. The costs incurred
as a result of this will not be reimbursed by BMW AG.
Additional cables/lines that you install must be secured with cable ties.
If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used.
Before you install the retrofit system, test the control module status with the CIP (coding, customising,
programming) test program. If the test detects incorrect statuses in one or more control modules, these
must be updated first using the “Load software” function.
All the figures show LHD cars, proceed accordingly on RHD cars.
Pictograms:
!
denotes instructions that draw your attention to dangers.
denotes instructions that draw your attention to special features.
!
denotes the end of the instruction or caution text.
See the EBA CD or Aftersales Portal for explanations of the pictograms.
Do not archive the hard copy of these installation instructions since daily updates are made by Aftersales
Portal.
Subject to technical modifications.
© BMW AG, München
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Stand: 06.2003
EN/1
List of special equipment
The following special equipment must be taken into consideration when installing the retrofit kit:
SA 609
Navigation system
Special tools required
None
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Contents
Section
Page
1.
Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
2.
Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
3.
Connection diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
4.
Installation and cabling diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
5.
To install the rear-view camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
6.
To install and connect the control unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.
To install the switchbox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8.
To install and connect the camera cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9.
To install and connect the power supply cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
10. To install and connect the adapter cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
11. Concluding work and coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
12. Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
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EN/3
1.
Parts list
B
C
A
H
F
E
D
I
N
K
J
O
G
L
P
Q
M
R
065 0402 Z
Legend
A
Camera cable
J
Miniature connector (5x)
B
Power supply cable
K
Cable tie 292 x 4.8 mm
C
Adapter cable
L
Cable tie 200 x 3.6 mm (20x)
D
Rear-view camera
M
Sealing strip (2x)
E
Control unit
Blue 4-pin socket casing
F
Switchbox
N
O
G
Protective strip
P
Philips screw 3.5 x 8 mm (4x) (not required)
H
Fillister head self-tapping screw 3.5 x 9.5 mm Q
(2x)
Fillister head self-tapping screw 4.2 x 13 mm R
(4x)
I
© BMW AG, München
Philips screw 3.5 x 16 mm (6x) (not required)
Mounting plate (not required)
Mounting plate (not required)
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2.
Preparations
Conduct a brief test
Disconnect the negative pole of the battery
TIS No.
--12 00 ...
The following components must be removed first of all
Trim for boot lid at bottom
51 49 005
Trim for boot lid at top
51 49 006
Centre rear lamp
63 21 186
Boot floor trim
51 47 101
Left boot – wheel arch trim
51 47 151
Right boot – wheel arch trim
51 47 161
-----
Control unit cover right (splash guard)
Rear closing panel trim
Navigation computer
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65 90 510
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3.
Connection diagram
A3
A4
A5
A
A2
A6
A1
A7
A8
A9
B2
B3
B
B4
B1
B5
B6
C2
C3
C4
C5
C
C1
C6
065 0386 Z
Item
Description
A
Camera cable
A1
Black 12-pin socket casing
A2
Cable open
Signal
Cable colour /
Cross-section
Connection location in the car
Abbreviation /
Slot
---
---
---
---
--RFS
--GN
0.75 mm2
A3
Cable open
RFS
GN
To control unit E
---
To left registration plate light or reversing
light,
with miniature connector on white/yellow
cable
X709
PIN 1
Insulate and tie back
---
0.75 mm2
A4
Socket contact
Video +
To branch B1
PIN 24
To branch B1
PIN 11
To branch B1
PIN 23
To branch B2,
with miniature connector on red cable
PIN 25
To branch B3,
with miniature connector on brown cable
PIN 12
0.75 mm2
WS
Insulate and tie back
Transparent
0.14 mm2
A5
Socket contact
Video -
SW/BR
0.35 mm2
A6
Socket contact
RSF inv
SW
0.25 mm2
A7
A8
A9
Cable open
Cable open
Socket contact
Terminal
30
RT
Terminal
31
BR
TA
0.75 mm2
0.25 mm2
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EN/6
3.
Connection diagram
A3
A4
A5
A
A2
A6
A1
A7
A8
A9
B2
B3
B
B4
B1
B5
B6
C2
C3
C4
C5
C
C1
C6
065 0386 Z
Item
Description
Signal
Cable colour /
Cross-section
B
Power supply cable
---
---
B1
Blue 26-pin socket casing
---
---
B2
Cable open
B3
B4
B5
B6
Cable open
Socket contact
Eyelet M6
Socket contact
Terminal
30
RT
Terminal
31
BR
Terminal
30
RT
Terminal
31
BR
0.75 mm2
0.75 mm2
0.75 mm2
0.75 mm2
Terminal R VI/WS
Connection location in the car
---
Adapter cable
---
---
C1
18-pin natural socket casing
---
---
C2
Socket contact
NAVR
WS/RT
---
To branch A7,
with miniature connector on red cable
---
To branch A8,
with miniature connector on brown cable
---
Terminal 30 joint connector,
behind module holder
X1889
Terminal 31 joint connector,
below left tail light
X13094
To power module A71
X1856
PIN 18
---
Socket contact
NAVG
WS/GN
Socket contact
NAVB
VI
X1312
PIN 3
To navigation unit plug A112
X1312
PIN 4
To navigation unit plug A112
X1312
PIN 5
To navigation unit plug A112
X1312
PIN 13
0.35 mm2
C5
Socket contact
C6
Blue 4-pin plug casing
© BMW AG, München
NAV_31
---
Shield
---
---
To navigation unit plug A112
0.35 mm2
C4
---
To switchbox F
0.35 mm2
C3
---
To switchbox F
0.50 mm2
C
Abbreviation /
Slot
To disconnected cables in car,
with socket casing N
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4.
Installation and cabling diagram
1
E65
A
E
D
C
F
2
3
4
B
065 0369 Z
Legend
A
Camera cable
B
Power supply cable
C
Adapter cable
D
Rear-view camera
E
Control unit
F
Switchbox
1
Power module A71, plug X1856
2
Navigation computer A112
3
Terminal 30 joint connector X1889
4
Terminal 31 joint connector X13094
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EN/8
5.
To install the rear-view camera
Mark the dimensions on the rear lamp (2) and cut
out in the marked area (1) with a saw.
1
8 mm
2
76 mm
38 mm
108 mm
065 0378 Z
1
Mark the dimensions on the rear lamp (2) and drill
out the drilling positions (1) with a 3.5 mm twist
drill bit.
1
Countersink the drilling positions (1).
38 mm
2
7 mm
7 mm
065 0379 Z
Use fillister head self-tapping screws H to screw
rear-view camera H firmly onto the rear lamp (1).
D
1
H
H
065 0380 Z
Route the cable (3) of the rear-view camera
through the opening (2) in the boot lid (1).
1
Fit the rear lamp (4).
2
3
4
065 0381 Z
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EN/9
6.
To install and connect the control unit
Do not damage the external panel of the
boot lid.!
1
Mark the dimensions on the boot lid (2) and drill
out the drilling position (1) with a 6 mm twist drill
bit.
Deburr the hole and coat the bare surfaces with
preservative.
15 mm
15 mm
2
065 0382 Z
Do not cut through the cable loop (1).!
G
1
Connect the connection plug (2) of the rear-view
camera and branch A1 onto control unit E.
Affix protective strip G to control unit E.
E
Cut off any excess lengths.
A1
2
065 0371 Z
X709
Use a cable tie K to secure control unit E to the
hole (1) in the boot lid (2).
E
A2
Route branch A2 to plug X709 of the registration
plate light.
Use miniature connector J to connect branch A2
to the white/yellow cable of plug X709 (PIN 1).
K
1
J
2
065 0370 Z
Danger of kinking and chafing. Camera
cable A must be attached to the existing
wiring harness using cable ties L.!
!
L
1
2
Route camera cable A through the hinge pillar (1)
into the boot to the fuse holder (2).
A
065 0385 Z
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EN/10
7.
To install the switchbox
Affix sealing strip M to the rear of switchbox F.
F
M
065 0403 Z
Depending on the equipment in the car, there are two possible ways of installing switchbox F.!
First possibility
Place switchbox F against the front base support
system (1) and transfer two holes.
1
Drill through the front base support system (1)
with a 3.5 mm twist drill bit.
F
Screw switchbox F on firmly using fillister head
self-tapping screws I.
I
065 0383 Z
Second possibility
I
1
Place switchbox F against the holder (1) and
transfer three holes.
Drill through the holder (1) with a 3.5 mm twist
drill bit.
F
Screw switchbox F on firmly using fillister head
self-tapping screws I.
I
065 0384 Z
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EN/11
8.
To install and connect the camera cable
Route camera cable A to the right side of the
boot.
A
065 0372 Z
Route camera cable A to switchbox F.
1
A
Remove the draw-in tool (1).
F
065 0400 Z
A3
Insulate branch A3, green cable, and branch A9,
white cable, and tie them back.
A9
Connect branches A4 – A6 to branch B1, blue
plug, as follows:
- Branch A4, transparent cable, in PIN 24
- Branch A5, black/brown cable, in PIN 11
- Branch A6, black cable, in PIN 23
B1
A4-A6
065 0373 Z
B2
A7-A8
Connect branches A7 and A8 to branch B1, blue
plug, as follows:
- Branch A7, red cable, with miniature
connector J to branch B2, red cable (PIN 25)
- Branch A8, brown cable, with miniature
connector J to branch B3, brown cable
(PIN 12)
B34
B1
J
065 0374 Z
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EN/12
9.
To install and connect the power supply cable
B5
Unfasten tied-back joint connector terminal 30
X1889 (red/white cable).
B4
Connect branch B4, red cable, to joint connector
terminal 30 X1889.
X13094
Screw branch B5, brown cable, onto joint
connector terminal 31 X13094.
X1889
065 0419 Z
Connect branch B1, blue plug, to switchbox F.
B1
F
065 0387 Z
Route branch B6, violet/white cable, to the boot
on the right.
B6
065 0367 Z
Route branch B6, violet/white cable, to the power
module (1).
1
Connect branch B6, violet/white cable, to PIN 18
of plug X1856.
If pin chamber 18 is occupied, use
miniature connector J to connect branch
B6 to the violet/white cable of PIN 18.!
B6
X1856
065 0376 Z
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10. To install and connect the adapter cable
1
Disconnect the following cables (1) from plug
X1312 of the navigation computer (2):
N
- Red cable from PIN 3
- Green cable from PIN 4
- Blue cable from PIN 5
- Shield from PIN 13
2
X1312
Connect the disconnected cables into socket
casing N as follows:
065 0388 Z
- Red cable in PIN 3
- Green cable in PIN 1
- Blue cable in PIN 2
- Shield in PIN 4
Connect branches C2 – C5 as follows to
plugX1312 of the navigation computer (1):
C2-C5
- Branch C2, white/red cable, in PIN 3
- Branch C3, white/green cable, in PIN 4
- Branch C4, violet cable, in PIN 5
- Branch C5, shield, in PIN 13
1
X1312
065 0389 Z
Connect socket casing N to branch C6, blue
plug.
C6
N
Connect branch C1, natural colour plug, to
switchbox F.
C1
F
065 0390 Z
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EN/14
11. Concluding work and coding
This retrofit system does not require coding.
- Connect the battery
- Conduct a brief test
Check the function of the rear-view camera as follows:
- Switch on the ignition
- Deactivate the help texts in the Settings menu
- Select the Navigation menu
- Select full-screen display in the Navigation menu
- Engage reverse; an image must appear on the on-board monitor
- Disengage reverse gear
The on-board monitor must switch over after about 5 seconds.
- Re-assemble the car
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EN/15
X1856
X8*
X8*
X2*
035 SW
Video -
11
6
12
Stand: 06.2003
R
18
10
A71
x
R
24
Video +
x x
Video +
0,35 RT
Video -
0,35 WS
30
RSF inv
25
X4*
2
A2*
X1889
13
X13094
x
26
31
31
X5*
1
12
31
x
0,75 BR
x
30
30
x
Video +
x
23
5
RSF inv
Video -
2
0,25 SW
31
x
0,35 GE
0,75 RT
30
0,14 transparent
1
4
A3*
X7*
x
3
x
RFS
X6* X709
x
TA
0,25 WS
x
0,75 GN
3
X9*
X3*
NAVR
3
NAVG
1
14
NAVG
15
NAVR
0,35 WS/RT
x
0,75 GN
4
0,35 WS/GN
x
NAVB
2
NAVB
13
0,35 VI
X1*
0,35 SW/BR
0,50 VI/WS
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0,75 RT
NAV_31
4
X1312
NAV_31
6
Schirm
© BMW AG, München
0,75 BR
4
NAVR
18
0,35 WS/RT
NAVG
NAVG
17
0,35 WS/GN
3
A112
5
NAVB
13
NAV_31
9
NAV_31
065 0391 Z
NAVB
16
0,35 VI
NAVR
Schirm
A1*
12. Circuit diagram
EN/16
12. Circuit diagram
Legend
A1*
A2*
A3*
Rear-view camera
Control unit
Switchbox
A112
A71
Navigation computer
Power module
X1*
X2*
X3*
X4*
X5*
X6*
X7*
X8*
X9*
Black 4-pin socket casing
Black 12-pin socket casing
Blue 4-pin socket casing
Miniature connector
Miniature connector
Socket contact
Cable open
Blue 26-pin socket casing
18-pin natural socket casing
X709
X1312
X1856
X1889
X13094
Blue 3-pin plug
Black 20-pin plug
Black 18-pin plug
Terminal 30 joint connector
Terminal 31 joint connector
All the designations marked with an asterisk (*) apply only to these installation instructions or this circuit diagram
Cable colours
BL
BR
GE
GN
GR
RT
SW
VI
WS
Blue
Brown
Yellow
Green
Grey
Red
Black
Violet
White
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Stand: 06.2003
EN/17