2009 ARCTIC CAT SERVICE_REPAIR_SHOP MANUAL

2009 ARCTIC CAT SERVICE_REPAIR_SHOP MANUAL
- COVERS_400 TRV, 500 AUTOMATIC, 500
MANUAL, 550 H1, 550 H1 TRV, 700H1, 700 H1 93894399
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http://www.eBookManualsPro.com/Arctic-Cat
2009 ARCTIC CAT OFFICIAL FACTOTY SERVICE | REPAIR | SHOP MANUAL COVERS: ARCTIC CAT 400 TRV, 500 AUTOMATIC, 500 MANUAL, 550 H1, 550 H1
TRV, 700H1, 700 H1 CRUISER, THUNDERCAT AND 1000 H2 CRUISER ATV - INSTANT
DOWNLOAD! VERY HIGH QUALITY FACTORY SERVICE MANUAL - BEST MANUAL
YOU COULD GET ANYWHERE!!SERVICE MANUAL COVERS:Section1. General
Information/Specifications2. Periodic Maintenance3. Engine/Transmission4.
Fuel/Lubrication/Cooling5. Electrical System6. Drive System7. Suspension8.
Steering/Frame9. Controls/IndicatorsGeneral Specifications
............................................ 1-2Torque Specifications ..............................................
1-3Torque Conversions (ft-lb/N-m) ............................... 1-6Tightening Torque
(General Bolts) .......................... 1-6Break-In Procedure
................................................. 1-6Gasoline - Oil - Lubricant
........................................ 1-6Genuine Parts ......................................................... 17Preparation For Storage.......................................... 1-7Preparation After
Storage........................................ 1-8Periodic Maintenance
Chart.................................... 2-2Periodic Maintenance..............................................
2-3Lubrication Points.................................................... 2-3Air
Filter................................................................... 2-3Valve/Tappet Clearance(Feeler
Gauge Procedure) ................................... 2-4Valve/Tappet Clearance(Valve
Adjuster Procedure)(400/500/H1 Models) ........................................... 25Valve/Tappet Clearance(Valve Adjuster Procedure) (H2 Models).............. 26Testing Engine Compression .................................. 2-6Spark Plug(s)
.......................................................... 2-7Muffler/Spark Arrester
............................................. 2-7Engine/Transmission Oil - Filter - Strainer ..............
2-8Front Differential/Rear Drive Lubricant .................. 2-10Adjusting Clutch (500
Manual Transmission) ........ 2-11Steering Components ...........................................
2-11Driveshaft/Coupling............................................... 2-11Suspension/Shock
Absorbers/Bushings ............... 2-11Nuts/Bolts/Cap
Screws.......................................... 2-12Headlights/Taillight-Brakelight
............................... 2-12Shift Lever ............................................................. 213Frame/Welds/Racks .............................................. 2-14Electrical
Connections........................................... 2-14Hydraulic Brake Systems
...................................... 2-14Burnishing Brake Pads.......................................... 215Checking/Replacing V-Belt(Automatic Transmission)................................... 216Engine/Transmission ............................................... 3-2Specifications
(400)................................................. 3-2Specifications
(500)................................................. 3-3Specifications (H1
Models)...................................... 3-4Specifications (H2
Models)...................................... 3-4Troubleshooting
....................................................... 3-5400 Table of Contents
............................................. 3-9500 (Automatic Transmission)/H1 ModelsTable of
Contents ............................................... 3-50500 (Manual Transmission) Table of
Contents .... 3-102H2 Models Table of Contents .............................. 3166Fuel/Lubrication/Cooling ......................................... 4-2Carburetor
Specifications (400/500)........................ 4-2Carburetor Schematics (400/500)
........................... 4-2Carburetor (400/500)............................................... 42Electric Choke (400/500)......................................... 4-7Electronic Fuel Injection
(EFI Models) .................... 4-8Throttle Cable Free-Play ....................................... 410Engine RPM (Idle)................................................. 4-11Gas Tank
............................................................... 4-11Oil Filter/Oil Pump
................................................. 4-12Testing Oil Pump
Pressure.................................... 4-12Oil Cooler (400/700/H2
Models)............................ 4-12Liquid Cooling System (500/H1/H2 Models) .........
4-13Electric Fuel Pump/Fuel Level Sensor(EFI Models)
...................................................... 4-18Vacuum Pulse Fuel Pump
(500)............................ 4-20Troubleshooting (400/500)..................................... 421Troubleshooting (EFI Models) ............................... 4-21Electrical
System..................................................... 5-2Specifications
.......................................................... 52Battery..................................................................... 5-3RPM
Limiter............................................................. 5-4Testing Electrical Components
................................ 5-4Accessory Receptacle/Connector ........................... 54Brakelight Switch (Auxiliary).................................... 5-4Brakelight Switch
(Handlebar Control) .................... 5-5Oil Temperature and Cooling Fan Switches
(400)... 5-5Coolant Temperature and Cooling Fan
Switches(500)..................................................................... 5-6Engine Coolant
Temperature (ECT) Sensor(EFI Models) ....................................................... 5-6Fan
Motor ................................................................ 5-7Power Distribution Module
(PDM) ........................... 5-7Ignition Coil ............................................................. 58EFI Sensors/Components (EFI Models)................ 5-10Speed Sensor
....................................................... 5-11Ignition Switch
....................................................... 5-11Handlebar Control
Switches.................................. 5-12Front Drive Selector Switch
................................... 5-13Front Drive Selector Actuator (400/500)................ 514Front Drive/Differential Lock Actuator(H1/H2 Models)
.................................................. 5-14Differential Lock Switch
(500)................................ 5-15Differential Lock Control Switch(H1/H2 Models)
.................................................. 5-15Stator Coil (400/500)
............................................. 5-15Stator Coil/Crankshaft Position (CKP) Sensor(EFI
Models) ...................................................... 5-16Starter Relay
......................................................... 5-17Starter Motor
......................................................... 5-18CDI Unit (400/500)
................................................ 5-22Electronic Control Unit (ECU) (EFI Models)
.......... 5-22Regulator/Rectifier................................................. 5-22Headlights
............................................................. 5-22Taillight - Brakelight
............................................... 5-23Ignition
Timing....................................................... 5-23ECU Error Codes (EFI
Models)............................. 5-23Tilt Sensor (EFI Models)........................................ 524Throttle Position Sensor (TPS) (EFI Models) ........ 5-25Troubleshooting
..................................................... 5-28Drive
System........................................................... 6-2Front Drive Actuator
(400/500)/ElectronicDifferential Lock (H1/H2 Models) ......................... 6-2Front
Differential ...................................................... 6-3Drive Axles
............................................................ 6-17Rear Gear Case
.................................................... 621Hub........................................................................ 6-23Hydraulic Brake
Caliper......................................... 6-25Troubleshooting Drive
System............................... 6-26Troubleshooting Brake System..............................
6-27Suspension ............................................................. 7-2Shock Absorbers
..................................................... 7-2Front A-Arms
........................................................... 7-3Rear A-Arms
........................................................... 7-5Wheels and Tires
.................................................... 7-7Troubleshooting
....................................................... 78Steering/Frame........................................................ 8-2Steering Post/Tie Rods
........................................... 8-2Handlebar Grip ........................................................
8-5Steering Knuckles ................................................... 8-6Measuring/Adjusting
Toe-In..................................... 8-8Front Rack
............................................................... 8-9Front Bumper Assembly
.......................................... 8-9Front Body Panel/Side Panels............................... 810Footrests ............................................................... 8-13Belly Panel
............................................................ 8-14Exhaust System
.................................................... 8-14Rear Body Panel/Rack
.......................................... 8-14Taillight Assembly..................................................
8-15Seat ....................................................................... 8-16Troubleshooting
..................................................... 8-17Hand Brake Lever/Master Cylinder
Assembly ......... 9-2Throttle Control ....................................................... 9-3Front
Differential Lock Cable (500).......................... 9-4Shift Lever
............................................................... 94Speedometer/Tachometer/LCD............................... 9-5File Format:
PDFCompatible: All Versions of Windows & MacDownloadable: YESLanguage:
EnglishRequirements: Adobe PDF Reader & WinZip.<b>Description:</b>COVERS
ALL MODELS & ALL REPAIRS A-ZTHIS IS NOT SOME GENERIC REPAIR
INFORMATION. IT IS A VEHICLE SPECIFIC SERVICE MANUAL! THIS HIGHLY
DETAILED SERVICE REPAIR MANUAL CONTAINS EVERYTHING YOU WILL EVER
NEED TO SERVICE, REPAIR, RESTORE, MAINTAIN, REFURBISH OR EVEN REBUILD
YOUR VEHICLE.COMPLETE & EASY TO USE STEP-BY-STEP INSTRUCTIONS,
ILLUSTRATIONS, DIAGRAMS, SPECIFICATIONS & WIRING SCHEMATICS WILL HELP
ASSIST YOU TO PERFORM RIGHT FROM VERY SIMPLE REPAIRS TO COMPLEX ONES
!!.CLEAR PICTURES AND ZOOMABLE ILLUSTRATIONS HELP YOU PERFORM YOUR
SERVICE REPAIR WITH UTMOST EASE! NO TECHNICAL EXPERTISE REQUIRED. YOU
SEE IT AND YOU DO IT (DO-IT-YOURSELF MANUAL)THIS IS THE SAME MANUAL
THAT TECHNICIANS AND MECHANICS IN DEALERSHIPS & ELSEWHERE USE TO
SERVICE & REPAIR YOUR VEHICLE! YOU CAN REFER THIS MANUAL RIGHT FROM
YOUR PC/LAPTOP OR ONLY PRINT OFF THE PAGES THAT YOU REQUIRE FOR THE
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