Powerware Series
®
Eaton 240V Extended Battery Module
(EBM 240)
User's Guide
For use with the Eaton 5125 or 9125 UPS (5000/6000 VA)
Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important
information:
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric
shock symbol.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for
additional information, such as important operating and maintenance
instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries
in the trash. This product contains sealed, lead‐acid batteries and must be
disposed of properly. For more information, contact your local recycling/reuse or
hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local
recycling/reuse or hazardous waste center.
Eaton and Powerware are registered trademarks of Eaton Corporation or its subsidiaries and affiliates.
ECopyright 2003–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be
reproduced in any way without the express written approval of Eaton Corporation.
Table of Contents
1
2
3
4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
Inspecting the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EBM Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Eaton 9125 EBM Tower Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EBM Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Eaton 5125 EBM Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
15
16
18
20
EBM Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
UPS and Battery Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storing the EBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
When to Replace Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Replace Eaton 5125 EBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Replace Eaton 9125 EBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recycling the Used Battery or UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
23
23
24
24
26
28
Service and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS
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Chapter 1
Introduction
The 240V Extended Battery Module (EBM 240) can be added to the
5000/6000 VA Eaton® 5125 or 9125 uninterruptible power system (UPS)
to extend the available UPS battery time (see Table 1 or Table 2). Up to
four EBMs can be installed with either UPS.
Table 1. Eaton 5125 Battery Runtimes (in Minutes)
5000 VA, 4500W Models
Load
UPS Internal
Batteries
+1 EBM
+2 EBMs
+3 EBMs
+4 EBMs
900W
59
169
303
452
612
1350W
39
108
192
284
384
1800W
26
79
138
204
274
2250W
19
61
106
156
210
2700W
15
49
85
125
168
3150W
12
41
71
104
139
3600W
9
31
60
88
118
4050W
8
27
52
76
102
4500W
7
24
46
67
89
6000 VA, 5400W Models
Load
UPS Internal
Batteries
+1 EBM
+2 EBMs
+3 EBMs
+4 EBMs
1080W
49
138
247
367
497
1620W
33
88
156
230
311
2160W
20
64
111
164
221
2700W
15
49
85
125
168
3240W
11
40
68
100
134
3780W
9
33
57
83
111
4320W
7
25
48
70
94
4860W
6
22
42
61
81
5400W
5
19
36
53
71
NOTE Battery times are approximate and vary depending on the load configuration and battery charge.
Eaton 240V Extended Battery Module (EBM 240) User's Guide S 164201518 Rev C www.eaton.com/powerquality
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INTRODUCTION
Table 2. Eaton 9125 Battery Runtimes (in Minutes)
Load
Internal UPS
Batteries
+1 EBM
+2 EBMs
+3 EBMs
+4 EBMs
6000 VA/4200W
9.7
29.7
52.1
76.3
102
5000 VA/3500W
13.2
37.4
65.3
95.6
127.7
4000 VA/2800W
19.2
49.2
85.8
125.4
167.5
3000 VA/2100W
24.3
70.1
121.9
178.0
237.4
2000 VA/1400W
37.7
107.5
186.2
271.4
361.6
NOTE Battery times are approximate and vary depending on the load configuration and battery charge.
Safety Warnings
Read the following precautions before you install the EBM.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and
maintenance of the EBM. Please read all instructions before operating the equipment and
save this manual for future reference.
WARNING
This UPS contains its own energy source (batteries). The UPS output receptacles may carry
live voltage even when the UPS is not connected to an AC supply.
CAUTION
S Batteries can present a risk of electrical shock or burn from high short-circuit current.
Observe proper precautions. Servicing should be performed by qualified service
personnel knowledgeable of batteries and required precautions. Keep unauthorized
personnel away from batteries.
S Proper disposal of batteries is required. Refer to your local codes for disposal
requirements.
S Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
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INTRODUCTION
Sikkerhedsanvisninger
VIGTIGE SIKKERHEDSANVISNINGER
GEM DISSE ANVISNINGER
Denne manual indeholder vigtige instruktioner, som skal følges under installation og
betjening af EBM-enheden. Læs venligst alle instruktioner inden betjening af udstyret og
gem denne manual mhp. fremtidige opslag.
ADVARSEL!
Denne UPS indeholder sin egen energikilde (batterier). Udgangsstikkene kan endog være
strømførende, når UPS'en ikke er koblet til en vekselstrømsforsyning.
ADVARSEL
S Batterierne kan give risiko for elektrisk stød eller brandsår forårsaget af høj
kortslutningsstrøm. Overhold gældende forsigtighedsregler. Servicering skal udføres af
kvalificeret servicepersonale med kendskab til batterier og gældende forsigtighedsregler.
Hold uautoriseret personale væk fra batterierne.
S Korrekt bortskaffelse af batterier er påkrævet. Overhold gældende lokale regler for
bortskaffelsesprocedurer.
S Skaf dig aldrig af med batterierne ved at brænde dem. Batterierne kan eksplodere ved
åben ild.
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INTRODUCTION
Belangrijke Veiligheidsinstructies
BELANGRIJKE VEILIGHEIDSINSTRUCTIES
BEWAAR DEZE INSTRUCTIES
Deze handleiding bevat belangrijke instructies die u dient te volgen tijdens de installatie en
het gebruik van EBM. Lees alle instructies voordat u de apparatuur in bedrijf neemt en
bewaar deze handleiding als naslagwerk.
WAARSCHUWING
Deze UPS bevat een eigen energiebron (batterijen). De uitgangscontactdoos kan onder
spanning staan, zelfs wanneer de UPS niet is aangesloten op de netspanning.
OPGELET
S Batterijen leveren gevaar op voor elektrische schokken en kunnen brandwonden
veroorzaken door een grote kortsluitstroom. Neem de juiste voorzorgsmaatregelen in
acht. Het onderhoud moet worden uitgevoerd door bevoegde onderhoudsmonteurs die
verstand hebben van accu's en op de hoogte zijn van de vereiste voorzorgsmaatregelen.
Houd onbevoegden uit de buurt van de accu's.
S De batterijen moeten op de juiste wijze worden opgeruimd. Raadpleeg hiervoor uw
plaatselijke voorschriften.
S Nooit batterijen in het vuur gooien. De batterijen kunnen ontploffen.
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INTRODUCTION
Tarkeita Turvaohjeita
TÄRKEITÄ TURVAOHJEITA - SUOMI
SÄILYTÄ NÄMÄ OHJEET
Tämä käyttöohje sisältää tärkeitä ohjeita, joita on noudatettava EBM-yksikön asennuksen ja
käytön yhteydessä. Lue kaikki ohjeet ennen laitteiston käyttöä ja säilytä ohje myöhempää
tarvetta varten.
VAROITUS
Tässä UPS-virtalähteessä on oma energianlähde (akut). Lähtövastakkeissa voi olla jännite,
vaikka UPS-virtalähdettä ei ole kytketty verkkovirtaan.
VARO
S Akut voivat aiheuttaa sähköiskun tai palovammojen vaaran johtuen suuresta
oikosulkuvirrasta. Noudata kaikkia asianmukaisia varotoimia. Laitteen saa huoltaa vain
ammattitaitoinen huoltohenkilökunta, joka tuntee akut ja niihin liittyvät varotoimet. Älä
päästä valtuuttamatonta henkilöstöä lähelle akkuja.
S Akusto täytyy hävittää säädösten mukaisella tavalla. Noudata paikallisia määräyksiä.
S Älä koskaan heitä akkuja tuleen. Ne voivat räjähtää.
Eaton 240V Extended Battery Module (EBM 240) User's Guide S 164201518 Rev C www.eaton.com/powerquality
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INTRODUCTION
Consignes de Sécurité
CONSIGNES DE SÉCURITÉ IMPORTANTES
CONSERVER CES INSTRUCTIONS
Ce manuel contient des instructions importantes que vous êtes invité à suivre lors de toute
procédure d'installation et de fonctionnement de l'EBM. Veuillez consulter entièrement ces
instructions avant de faire fonctionner l'équipement et conserver ce manuel afin de pouvoir
vous y reporter ultérieurement.
AVERTISSEMENT!
Cette onduleur possède sa propre source d'alimentation (batteries). Il est possible que les
prises de sortie soient sous tension même lorsque l'onduleur n'est pas connectée à une
alimentation CA.
ATTENTION!
S Les batteries peuvent présenter un risque de choc électrique ou de brûlure provenant
d'un courant de court-circuit haute intensité. Observez les précautions appropriées.
L'entretien doit être réalisé par du personnel qualifié connaissant bien les batteries et
les précautions nécessaires. N'autorisez aucun personnel non qualifié à manipuler les
batteries.
S Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements
en vigueur dans votre localité.
S Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire
exploser.
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INTRODUCTION
Sicherheitswarnungen
WICHTIGE SICHERHEITSANWEISUNGEN
AUFBEWAREN
Dieses Handbuch enthält wichtige Hinweise, welche Sie bei der Installation und Wartung
des EBM beachten sollten. Bitte lesen Sie alle Anweisungen des Handbuches bevor sie mit
dem Gerät arbeiten. Bewaren Sie das Handbuch zum Nachlesen auf.
ACHTUNG
Dieses UPS (Unterbrechungsfreies Stromversorgungssystem - USV) enthält eine eigene
Energiequelle (Batterien). Die Ausgangssteckdosen können Spannung führen, auch wenn
das UPS (USV) nicht an eine Wechselstromquelle angeschlossen ist.
VORSICHT!
S Batterien können das Risiko eines elektrischen Schlags bergen oder durch hohen
Kurzschlussstrom in Brand geraten. Die richtigen Vorsichtsmaßnahmen beachten. Die
Wartung muss von qualifiziertem Wartungspersonal durchgeführt werden, das im
Umgang mit Batterien geübt ist und über gute Kenntnisse der erforderlichen
Vorsichtsmaßnahmen verfügt. Nicht autorisiertes Personal von Batterien fern halten.
S Die Batterien müssen ordnungsgemäß entsorgt werden. Hierbei sind die örtlichen
Bestimmungen zu beachten.
S Batterien niemals verbrennen, da sie explodieren können.
Eaton 240V Extended Battery Module (EBM 240) User's Guide S 164201518 Rev C www.eaton.com/powerquality
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INTRODUCTION
Avvisi di Sicurezza
IMPORTANTI ISTRUZIONI DI SICUREZZA
CONSERVARE QUESTE ISTRUZIONI
Il presente manuale contiene importanti istruzioni da seguire durante l'installazione e il
funzionamento di EBM. Leggere integralmente le istruzioni prima di utilizzare
l'apparecchiatura e conservare il presente manuale per futuro riferimento.
AVVERTENZA
L'UPS contiene la propria fonte di energia (batterie). Le prese d'uscita possono essere sotto
tensione anche quando l'UPS non è collegato all'alimentazione elettrica CA.
ATTENZIONE
S Le batterie possono comportare un rischio di scossa elettrica o di ustione in seguito a
un'elevata corrente di corto circuito. Osservare le dovute precauzioni. L'assistenza deve
essere eseguita da personale qualificato esperto di batterie e delle necessarie
precauzioni. Tenere il personale non autorizzato lontano dalle batterie.
S Le batterie devono essere smaltite in modo corretto. Per i requisiti di smaltimento fare
riferimento alle disposizioni locali.
S Non gettare mai le batterie nel fuoco poichè potrebbero esplodere se esposte alle
fiamme.
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INTRODUCTION
Viktig Sikkerhetsinformasion
VIKTIGE SIKKERHETSINSTRUKSJONER
GJEM DISSE INSTRUKSJONENE
Denne håndboken inneholder viktige instruksjoner som du bør overholde ved montering og
bruk av EBM. Les alle instruksjoner før utstyret tas i bruk, og gjem håndboken til fremtidig
referanse.
FARLIG
UPS-enheten inneholder sin egen energikilde (batterier). Utgangsstikkene kan være
strømførende selv når UPS-enheten ikke er koblet til et strømuttak.
FORSIKTIG
S Batterier kan utgjøre en fare for elektrisk støt eller brannsår pga. høy kortsluttingsstrøm.
Treff passende forholdsregler. Service bør utføres av kvalifisert servicepersonale med
kjennskap til batterier og nødvendige forholdsregler. Hold uautorisert personale borte fra
batteriene.
S Batterier må fjernes på korrekt måte. Se lokale forskrifter vedrørende krav om fjerning av
batterier.
S Kast aldri batterier i flammer, da de kan eksplodere, hvis de utsettes for åpen ild.
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INTRODUCTION
Regulamentos de Segurança
INSTRUÇÕES DE SEGURANÇA IMPORTANTES
GUARDE ESTAS INSTRUÇÕES
Este manual contém instruções importantes que devem ser seguidas durante a instalação e
operação da EBM (Produção de energia elétrica por indução magnética). Leia todas as
instruções antes de operar o equipamento e guarde este manual para consultá-lo
futuramente.
ADVERTÊNCIA
Este no-break possui sua própria fonte de energia (baterias). As tomadas de saída podem
estar energizadas mesmo que o no-break não esteja conectado a uma fonte de energia
elétrica.
PERIGO
S As baterias podem oferecer risco de choque elétrico ou queimadura, ocasionados por
alta tensão com possibilidade de curto-circuito. Tome as precauções adequadas. A
manutenção deve ser realizada por pessoal qualificado, com conhecimento sobre
baterias e ciente das precauções exigidas. Mantenha o pessoal não autorizado afastado
das baterias.
S Siga as instruções apropriadas ao desfazer‐se das baterias. Consulte os códigos do local
para maiores informações sobre os regulamentos de descarte de produtos.
S Nunca jogue as baterias no fogo, porque há risco de explosão.
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INTRODUCTION
Ïðåäóïðåæäåíèÿ ïî ìåðàì áåçîïàñíîñòè
ÂÀÆÍÛÅ ÓÊÀÇÀÍÈß ÏÎ ÌÅÐÀÌ ÁÅÇÎÏÀÑÍÎÑÒÈ
ÑÎÕÐÀÍÈÒÅ ÝÒÈ ÓÊÀÇÀÍÈß
 äàííîì ðóêîâîäñòâå ñîäåðæàòñÿ âàæíûå èíñòðóêöèè ïî óñòàíîâêå è
îáñëóæèâàíèþ âíåøíåãî áàòàðåéíîãî ìîäóëÿ èëè óñòðîéñòâà ðàñïðåäåëåíèÿ
ýëåêòðîïèòàíèÿ. Ïåðåä ðàáîòîé ñ îáîðóäîâàíèåì ïðî÷òèòå âñå èíñòðóêöèè.
Ñîõðàíèòå äàííîå ðóêîâîäñòâî äëÿ äàëüíåéøåãî èñïîëüçîâàíèÿ.
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ
 äàííîì ÈÁÏ óñòàíîâëåíû ñîáñòâåííûå èñòî÷íèêè ýíåðãèè (áàòàðåè). Íà
âûõîäíûõ ðîçåòêàõ ìîæåò áûòü íàïðÿæåíèå, äàæå åñëè ÈÁÏ íå ïîäêëþ÷åí ê
ñåòè ïåðåìåííîãî òîêà.
ÎÑÒÎÐÎÆÍÎ
S Âûñîêîå íàïðÿæåíèå, âûçâàííîå êîðîòêèì çàìûêàíèåì â áàòàðåå, ìîæåò
ïðèâåñòè ê ïîðàæåíèþ ýëåêòðè÷åñêèì òîêîì èëè îæîãó. Ñîáëþäàéòå
ìåðû ïðåäîñòîðîæíîñòè. Òåõíè÷åñêîå îáñëóæèâàíèå äîëæíî
îñóùåñòâëÿòüñÿ êâàëèôèöèðîâàííûì ïåðñîíàëîì ïî ðàáîòå ñ
èñòî÷íèêàìè ïèòàíèÿ, çíàêîìûì ñ ìåðàìè ïðåäîñòîðîæíîñòè. Íå
äîïóñêàéòå ê ðàáîòå ñ áàòàðåÿìè ïîñòîðîííèõ.
S Íåîáõîäèìî ñîáëþäàòü ïðàâèëà óòèëèçàöèè àêêóìóëÿòîðîâ. Îáðàòèòåñü ê
ìåñòíûì íîðìàòèâíûì àêòàì çà èíôîðìàöèåé î òðåáîâàíèÿõ ê
óòèëèçàöèè.
S Íèêîãäà íå áðîñàéòå àêêóìóëÿòîðû â îãîíü. Àêêóìóëÿòîðû ìîãóò
âçîðâàòüñÿ ïîä âîçäåéñòâèåì îãíÿ.
Eaton 240V Extended Battery Module (EBM 240) User's Guide S 164201518 Rev C www.eaton.com/powerquality
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INTRODUCTION
Advertencias de Seguridad
INSTRUCCIONES DE SEGURIDAD IMPORTANTES
GUARDE ESTAS INSTRUCCIONES
Este manual contiene instrucciones importantes que debe seguir durante la instalación y el
funcionamiento del EBM. Por favor, lea todas las instrucciones antes de poner en
funcionamiento el equipo y guarde este manual para referencia en el futuro.
ADVERTENCIA
Este SIE contiene su propia fuente de energía (baterías). Los receptáculos de salida pueden
transportar voltaje activo aun cuando el SIE no esté conectado con una fuente de CA.
PRECAUCIÓN
S Las baterías pueden constituir un riesgo de descarga eléctrica o quemaduras por
corriente alta de corto circuito. Adopte las precauciones debidas. Personal calificado de
servicio que conozca de baterías y esté al tanto de las precauciones requeridas debe
darle servicio al equipo. Mantenga al personal no autorizado alejado de las baterías.
S Es necesario desechar las baterías de un modo adecuado. Consulte las normas locales
para conocer los requisitos pertinentes.
S Nunca deseche las baterías en el fuego. Las baterías pueden explotar si se las expone a
la llama.
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Eaton 240V Extended Battery Module (EBM 240) User's Guide S 164201518 Rev C www.eaton.com/powerquality
INTRODUCTION
Säkerhetsföreskrifter
VIKTIGA SÄKERHETSFÖRESKRIFTER
SPARA DESSA FÖRESKRIFTER
Den här anvisningen innehåller viktiga instruktioner som du ska följa under installation och
användning av EBM. Läs alla instruktioner innan du använder utrustningen och spara den här
anvisningen för framtida referens.
VARNING
Den här UPS-enheten innehåller sin egen energikälla (batterier). Uttagen kan vara
spänningsförande även då UPS-enheten inte är ansluten till spänningsnätet.
VIKTIGT
S Batterierna kan innebära en risk för elektrisk stöt eller brännskada från kortsluten
starkström. Iakttag lämpliga försiktighetsåtgärder. Service ska utföras av utbildad
servicepersonal med kunskap om batterierna och nödvändiga försiktighetsåtgärder. Håll
ej behörig personal borta från batterierna.
S Batterierna måste avyttras enligt anvisningarna i lokal lagstiftning.
S Använda batterier får aldrig brännas upp. De kan explodera.
Eaton 240V Extended Battery Module (EBM 240) User's Guide S 164201518 Rev C www.eaton.com/powerquality
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INTRODUCTION
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Eaton 240V Extended Battery Module (EBM 240) User's Guide S 164201518 Rev C www.eaton.com/powerquality
Chapter 2
Installation
NOTE If you are installing the UPS and the Extended Battery Module for the first time,
follow the installation instructions in the UPS user's guide.
Inspecting the Equipment
If any equipment has been damaged during shipment, keep the shipping
cartons and packing materials for the carrier or place of purchase and file
a claim for shipping damage. If you discover damage after acceptance,
file a claim for concealed damage.
To file a claim for shipping damage or concealed damage: 1) File with
the carrier within 15 days of receipt of the equipment; 2) Send a copy of
the damage claim within 15 days to your service representative.
NOTE Check the battery recharge date on the shipping carton label. If the date has expired
and the batteries were never recharged, do not use the UPS. Contact your service
representative.
EBM Installation
The Eaton 5125 UPS is a rack-mount UPS. After installing the rail kit and
EBM mounting brackets, continue to “EBM Connections” on page 18.
The Eaton 9125 UPS can be installed in a rack or as a standalone
cabinet. If you are installing the UPS in a rack, follow the instructions
with the rail kit to set up the EBM. Otherwise, continue to the following
section, “Eaton 9125 Tower Setup.”
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15
INSTALLATION
Eaton 9125 EBM Tower Setup
NOTE If you are installing the UPS and the EBM for the first time, follow the installation
instructions in the UPS user's guide.
The UPS and EBMs must be stabilized with joining brackets.
1.
Carefully position the cabinets upright (see Figure 1).
NOTE The EBM must be installed to the right of the UPS as shown in Figure 1. Joining
brackets are required for installations with two or more cabinets.
UPS
EBM
Figure 1. Eaton 9125 Tower UPS with an EBM
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INSTALLATION
2.
Align each joining bracket with the adjacent cabinet screw holes
and secure with the supplied screws (see Figure 2).
3.
If installing additional cabinets, repeat Step 2 for each cabinet.
UPS
EBM
Joining Bracket
Joining Bracket
Figure 2. Installing the Joining Brackets (Top View)
4.
Continue to the following section, “EBM Connections.”
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17
INSTALLATION
EBM Connections
NOTE If you are installing the UPS and the EBM for the first time, follow the installation
instructions in the UPS user's guide.
CAUTION
A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and
will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and
firmly.
To connect the EBM(s):
1.
Verify that all battery circuit breakers are in the OFF (O) position
(see Figure 3 or Figure 4).
2.
Plug the EBM cable of the first EBM into the UPS battery
connector.
If additional EBMs are to be installed, plug the EBM cable of the
second cabinet into the battery connector on the first EBM. Repeat
for each additional EBM. Up to four EBMs may be connected to the
UPS.
NOTE Eaton 5125 – After UPS installation, ensure maximum battery runtime by
configuring the UPS for the correct number of EBMs (see page 20).
NOTE Eaton 9125 – If you installed power management software and optional EBMs,
ensure maximum battery runtime by using the Virtual Front Panel UPS utility on the Software
Suite CD.
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INSTALLATION
Battery Circuit
Breaker
UPS
UPS Battery
Connector
ON
EBM Cable
OFF
EBM
EBM Battery
Connectors
EBM
Battery Circuit Breakers
Figure 3. Typical Eaton 5125 EBM Installation
ON
UPS
OFF
UPS Battery
Connector
Battery Circuit Breaker
EBM Cable
EBM
Battery Circuit
Breakers
EBM Battery
Connectors
EBM
Figure 4. Typical Eaton 9125 EBM Installation
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19
INSTALLATION
Eaton 5125 EBM Configuration
When the UPS is in Configuration mode, the front panel LEDs represent
the configuration options. Use the control buttons (On button,
Off
button, and
button) to modify the UPS configuration. Figure 5
shows the LEDs and Table 3 on page 22 explains the corresponding
EBM options.
To configure the UPS for EBMs:
1.
Press and hold the On button and the
button simultaneously
for three seconds. The UPS transfers to Configuration mode.
The LEDs flash briefly and then display the enabled options.
NOTE If the LEDs start cycling automatically from left to right, repeat Step 1 and be sure to
press both buttons.
2.
Press the On button to scroll through the options. Each time you
press the button, the UPS beeps. The LED for the selected option
indicates the current setting; flashing represents disabled options
(see Figure 5 and Table 3 on page 22).
Scrolling past the last LED returns to the first configuration option.
If you press the On button and nothing happens, the UPS is still in
Operation mode. Repeat Step 1 to enter Configuration mode, and
then perform Step 2.
3.
Press the Off
button ONCE to select the number of EBMs.
NOTE The UPS exits Configuration mode automatically after two minutes of inactivity.
4.
20
Press the
button to confirm the selection and exit Configuration
mode. If you do not press the
button, the UPS defaults to the
original settings.
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INSTALLATION
1
2
Press and hold the On and Alarm Reset
buttons simultaneously to enter
Configuration mode.
Press the On button to
scroll to the next option.
On Button
Off Button
Alarm Reset Button
Configuration Mode LEDs
3
Press the Off button ONCE to
select the option.
4
Press the Alarm Reset button to
save the setting and exit
Configuration mode.
Figure 5. Using Configuration Mode (Eaton 5125)
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INSTALLATION
Table 3. Eaton 5125 Configuration Mode LEDs and Options
Configuration Mode LEDs
Option
LED Status Explanation
0 EBMs
On
(default)
Zero EBMs are configured.
Flashing
One of the other EBM configurations is selected.
On
One EBM is configured.
Flashing
One of the other EBM configurations is selected.
On
Two EBMs are configured.
Flashing
One of the other EBM configurations is selected.
On
Three EBMs are configured.
Flashing
One of the other EBM configurations is selected.
On
Four EBMs are configured.
Flashing
One of the other EBM configurations is selected.
1 EBM
2 EBMs
3 EBMs
4 EBMs
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Chapter 3
EBM Maintenance
This section explains how to:
S Care for the UPS and batteries
S Replace the Extended Battery Modules (EBMs)
S Recycle used batteries or UPS
UPS and Battery Care
For the best preventive maintenance, keep the area around the UPS
clean and dust‐free. If the atmosphere is very dusty, clean the outside of
the system with a vacuum cleaner.
For full battery life, keep the UPS at an ambient temperature of
25°C (77°F).
NOTE The batteries in the UPS are rated for a 3–5 year service life. The length of service
life varies, depending on the frequency of usage and ambient temperature. Batteries used
beyond expected service life will often have severely reduced runtimes. Replace batteries at
least every 5 years to keep units running at peak efficiency.
Storing the EBM
If you store the EBM for a long period, recharge the battery every
10 months by connecting the UPS to utility power. The batteries charge
to 80% capacity in approximately 3 hours. However, it is recommended
that the batteries charge for 48 hours after long-term storage.
Check the battery recharge date on the shipping carton label. If the date
has expired and the batteries were never recharged, do not use the
UPS. Contact your service representative.
When to Replace Batteries
Eaton 5125 – When the
indicator flashes and the audible alarm beeps
intermittently, the batteries may need replacing. Contact your service
representative to order new batteries.
Eaton 9125 – When the
indicator flashes, the batteries may need
replacing. Contact your service representative to order new batteries.
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EBM MAINTENANCE
Replacing Batteries
NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode.
With the hot‐swappable battery feature, UPS batteries can be replaced
easily without turning the UPS off or disconnecting the load.
If you prefer to remove input power to change the batteries, see
“Turning the UPS Off” in the UPS user's guide.
Consider all warnings, cautions, and notes before replacing batteries.
WARNING
S Batteries can present a risk of electrical shock or burn from high short-circuit current. The
following precautions should be observed: 1) Remove watches, rings, or other metal
objects; 2) Use tools with insulated handles; 3) Do not lay tools or metal parts on top of
batteries.
S ELECTRIC ENERGY HAZARD. Do not attempt to alter any battery wiring or connectors.
Attempting to alter wiring can cause injury.
How to Replace Eaton 5125 EBM
CAUTION
The EBM is heavy (69.9 kg/154 lb). A minimum of two people are required to lift the EBM
when it is replaced.
To replace the Eaton 5125 EBM(s):
1.
Switch all battery circuit breakers to the OFF position (see Figure 6).
2.
Unplug the EBM cable from the UPS.
If additional EBMs are installed, unplug the EBM cable from the
battery connector on each EBM.
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3.
Install the supplied mounting brackets on the new EBM.
4.
Replace the EBM. See “Recycling the Used Battery or UPS” on
page 28 for proper disposal.
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EBM MAINTENANCE
5.
Plug the EBM cable into the UPS as shown in Figure 6.
For additional EBMs, plug the EBM cable into the battery connector
on the adjacent EBM.
6.
Remove the breaker tie from the circuit breaker on all EBMs.
7.
Switch all battery circuit breakers to the ON position.
Battery Circuit
Breaker
UPS
UPS Battery
Connector
ON
EBM Cable
OFF
EBM
EBM Battery
Connectors
EBM
Battery Circuit Breakers
Figure 6. Eaton 5125 EBM Connections
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EBM MAINTENANCE
How to Replace Eaton 9125 EBM
CAUTION
The EBM is heavy (69.9 kg/154 lb). A minimum of two people are required to lift the EBM
when it is replaced.
To replace the Eaton 9125 EBM(s):
1.
Switch all battery circuit breakers to the OFF (O) position (see
Figure 7).
2.
Unplug the EBM cable from the UPS.
If additional EBMs are installed, unplug the EBM cable from the
battery connector on each EBM.
3.
If the UPS is in a tower configuration, remove the joining brackets.
4.
If the UPS is in a rack, attach the supplied mounting brackets to the
new EBM.
5.
Replace the EBM. See “Recycling the Used Battery or UPS” on
page 28 for proper disposal.
6.
Reinstall the joining brackets if removed in Step 3.
7.
Plug the new EBM into the UPS as shown in Figure 7.
For additional EBMs, plug the EBM cable into the battery connector
on the adjacent EBM.
26
8.
Remove the breaker tie from the circuit breaker on all EBMs.
9.
Switch all battery circuit breakers to the ON ( | ) position.
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EBM MAINTENANCE
Joining Brackets
UPS
Battery Circuit
Breakers
EBM Battery
Connectors
EBM Cables
EBM
EBM
Battery Circuit Breaker
UPS Battery Connector
Figure 7. Eaton 9125 EBM Connections
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EBM MAINTENANCE
Recycling the Used Battery or UPS
Contact your local recycling or hazardous waste center for information
on proper disposal of the used battery or UPS.
WARNING
S Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper
disposal of batteries is required. Refer to your local codes for disposal requirements.
S Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the
skin and eyes. It may be toxic.
CAUTION
Do not discard the UPS or the UPS batteries in the trash. This product contains sealed,
lead‐acid batteries and must be disposed of properly. For more information, contact your
local recycling/reuse or hazardous waste center.
CAUTION
Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper
disposal, contact your local recycling/reuse or hazardous waste center.
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Chapter 4
Service and Support
If you have any questions or problems with the UPS, call your Local
Distributor or the Help Desk at one of the following telephone numbers
and ask for a UPS technical representative.
United States:
Canada:
All other countries:
1-800-356-5737
1-800-461-9166 ext 260
Call your local service representative
Please have the following information ready when you call the Help
Desk:
S Model number
S Serial number
S Version number (if available)
S Date of failure or problem
S Symptoms of failure or problem
S Customer return address and contact information
If repair is required, you will be given a Returned Material Authorization
(RMA) Number. This number must appear on the outside of the package
and on the Bill Of Lading (if applicable). Use the original packaging or
request packaging from the Help Desk or distributor. Units damaged in
shipment as a result of improper packaging are not covered under
warranty. A replacement or repair unit will be shipped, freight prepaid for
all warrantied units.
NOTE For critical applications, immediate replacement may be available. Call the Help
Desk for the dealer or distributor nearest you.
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SERVICE AND SUPPORT
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