Specifications
Intent of Use
The T10 Installation Tool is basically a Piston and Cylinder Assembly. When coupled Hydraulically and Electrically to a compatible
Hydraulic Power Source and the relevant Nose Assembly is attached, it is then used to install 3/8” Avdelok®, 5/16” to 3/8” Avbolt® and
16mm to 20mm Avseal® in Industrial Environments.
Refer to the table below for the list of applicable fasteners and associated nose equipment.
Refer to the datasheets listed in the table for the relevant nose assembly insructions.
FA S T E N E R
TYPE
Avdelok®
SIZE
3/ î
8
Avbolt ®
Avseal ®
N O S E A S S E M B LY
D ATA S H E E T
N O S E A S S E M B LY
(10mm)
PART Nº
HAT REF. DIM. ‘A’ DIM. ‘B’
PART Nº
73411-03100
N10
89mm
28mm
07900-00919
5/ ”
16
3/ ”
8
73411-03300
-
86mm
27mm
07900-00905
73411-03200
N11
86mm
29mm
07900-00905
16mm
73411-05000
-
89mm
27mm
07900-00840
16mm flanged
73411-05000
-
89mm
27mm
07900-00840
18mm
73411-05200
-
89mm
27mm
07900-00840
20mm
73411-05400
-
89mm
27mm
07900-00840
To o l S p e c i f i c a t i o n
Length
158 mm
6.25 in
Body Diameter
60 mm
2.36 in
Height
176 mm
6.93 in
Weight
3.5 kg
7.7 lbs
Stroke
25 mm
1 in
Pull-Force
58kN
13040 lbf
Pull pressure
55.2 mPa
8000 PSI
Return Pressure
20.7 mPa
3000 PSI
Hydraulic Oil
ISO VG 46 OR EQUIVALENT
Fastener Range
5 to 10 mm incl. M.G. & Blind Fasteners
Noise Level
Below reportable levels
Sound Power
Below reportable levels
Vibration
Below reportable levels
To o l D i m e n s i o n s
A
158 mm
118 mm
60 mm
98 mm
B
176 mm
5
Avbolt® Nose Assembly Instructions
0 7 2 2 0 , T 1 0 a n d T 3 0 To o l s
Safety Rules
This technical datasheet must be read with particular attention to the safety rules and operating instructions
listed in the 07220 (07900-00648), T10 (07900-00820) and T30 (07900-00821) Instruction Manuals, by any
person fitting or operating the Avbolt® nose assemblies and hand tools.
Intent of Use
The Avbolt® nose assemblies in combination with the 07220, T10 and T30 tools are designed for placing Avdel® Avbolt®
structural fasteners only. The correct placing tool and nose assembly must be selected for each fastener size as shown in
Table 1 below.
IMPORTANT
The tools and nose assemblies must be used in accordance with the safety rules and fitting instructions
contained within this datasheet and the tool instruction manual. The placing of fasteners not included in this
datasheet could have a detrimental impact on the working life of the tool and nose assemblies and could
invalidate the warranty.
The Table 1 below provides a full list of part numbers, nose assemblies and base tools required to place each Avbolt® size.
This table should be used to select and order the correct placing equipment.
Please note that there are two variants of nose equipment available to fit either Avdel® or Huck® hand tools.
For the fitting and servicing instructions for each nose assembly refer to the page number provided in Table 1.
Table 1: Nose Equipment Part Numbers
AVBOLT®
SIZE
1/4”
5/16”
3/8”
1/2”
5/8”
NOSE ASSEMBLY
PA R T N o
R E F. P A G E
07220-07500
2
JAWS
PA R T N o
07220-07502
BASE TOOL
MODEL
PA R T N o
7220
07220-00200
07220-07600
2
07220-07502
HUCK® 256
-
07220-07700*
4
73411-03303
7220*
07220-00200*
07220-07800
4
73411-03303
HUCK®
256
-
73411-03300
6
73411-03303
T10
73411-02000
73411-03400
6
73411-03303
HUCK® 2600
-
73411-03200
8
-
73411-03203
T10
HUCK®
73411-02000
73411-03500
8
73411-03203
-
-
-
-
-
-
-
-
-
-
73412-03403
T30
73412-02000
73412-03403
HUCK®
73412-03400
73412-03500
10
10
2600
585
-
-
* Please note: The 7220 tool is not suitable for high volume placement of 5/16” Avbolt®. The tool is only
to be used for demonstration and/or low volume trial purposes.
1
1/ ” Avbolt® Nose Assemblies - 07220-07500 and 07220-07600
4
IMPORTANT
The air supply must be disconnected when fitting or removing nose assemblies.
N O S E A S S E M B LY
N O S E A S S E M B LY
for Avdel® 07220 tool
part nº 07220-07500
for Huck® 256 tool
part nº 07220-07600
ITEM
1
2
3
4
5
6
7
DESCRIPTION
ANVIL
COLLET
JAWS
SPRING GUIDE
SPRING
SPACER
PINTAIL TUBE
PART Nº
07220-07501
07220-07503
07220-07502
07220-02104
07220-02103
07220-07504
07220-07505
ITEM DESCRIPTION
1
ANVIL
2
COLLET
3
JAWS
4
SPRING GUIDE
5
SPRING
6
SPACER - HUCK®
7
PINTAIL TUBE
PART Nº
07220-07501
07220-07503
07220-07502
07220-02104
07220-02103
07220-07601
07220-07505
Fitting Instructions
Item numbers in bold refer to nose assembly components in the tables and illustration above.
•
Lightly coat Jaws 3 with Moly Lithium grease.
•
Assemble Spring Guide 4 and Spring 5 and stand on end on a flat even surface.
•
Balance the three Jaws 3 on the upper Spring Guide 4.
•
Carefully lower Collet 2 over the assembled components.
•
Holding the assembled collet pointing downwards insert Spacer 6 behind the rear Spring Guide 4.
•
Insert Pintail Tube 7 into the tool head piston bore.
•
Holding the tool pointing down, screw the assembled collet fully onto the tool head piston and tighten with a suitable
spanner.
2
1/ ” Avbolt® Nose Assemblies - 07220-07500 and 07220-07600
4
Fitting Instructions
07220 Tool:
•
Place Anvil 1 over Collet 2 and onto the tool, ensuring that the lugs on the body enter the slots in the
head extension of the tool.
•
Turn the reducing adaptor body through 90° then turn the head extension ring until it springs into its position
in the slots of the head extension.
Huck® 256 Tool:
•
Place Anvil 1 over Collet 2 and into the tool. Slide the retainer nut over Anvil 1, screw fully onto the
tool and tighten by hand.
Servicing Instructions
Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components
of the nose assembly as they will need regular replacement.
•
Remove the nose assembly using the reverse procedure to the ‘Fitting Instructions’.
•
Any worn or damaged part should be replaced.
•
Clean and check wear on Jaws 3.
•
Check that Spring 5 and Spring Guides 4 are not distorted.
•
Clean and inspect components, renewing worn or damaged items.
•
Assemble according to the ‘Fitting Instructions’.
3
5/
16
” Avbolt® Nose Assemblies - 07220-07700 and 07220-07800
IMPORTANT
The air supply must be disconnected when fitting or removing nose assemblies.
Please note: The 7220 tool is not suitable for high volume placement of 5/16” Avbolt® . The tool is only to be used
for the demonstration and/or low volume trial purposes.
N O S E A S S E M B LY
N O S E A S S E M B LY
for Avdel® 07220 tool
part nº 07220-07700
for Huck® 256 tool
part nº 07220-07800
ITEM
1
2
3
4
5
6
DESCRIPTION
ANVIL
COLLET
JAWS
FOLLOWER
SPRING
SPRING GUIDE
PART Nº
07220-07701
07220-07702
73411-03303
07220-07703
07220-06305
07220-07704
ITEM
1
2
3
4
5
6
7
8
DESCRIPTION
ANVIL
COLLET
JAWS
FOLLOWER
SPRING
SPRING GUIDE
SHIM
SHIM
PART Nº
07220-07701
07220-07702
73411-03303
07220-07703
07220-06305
07220-07704
07220-07801
07220-07802
7
8
Fitting Instructions
Item numbers in bold refer to nose assembly components in the tables and illustration above.
07220 Tool:
•
Lightly coat Jaws 3 with Moly Lithium grease.
•
Assemble Spring Guide 6, Spring 5 and Follower 4 and stand on end on a flat even surface.
•
Balance the three Jaws 3 on Follower 4.
•
Carefully lower Collet 2 over the assembled components.
•
Holding the tool pointing down, screw the assembled collet fully onto the tool head piston and tighten with a suitable
spanner.
•
Place Anvil 1 over Collet 2 and onto the tool, ensuring that the lugs on the body enter the slots in the head extension of
the tool.
•
Turn the reducing adaptor body through 90° then turn the head extension ring until it springs into its position
in the slots of the head extension.
4
5/
16
” Avbolt® Nose Assemblies - 07220-07700 and 07220-07800
Fitting Instructions
Huck® 256 Tool:
•
Lightly coat Jaws 3 with Moly Lithium grease.
•
Assemble Spring Guide 6, Shim 7, Sping 5 and Follower 4 and stand on end on a flat even surface.
•
Balance the three Jaws 3 on Follower 4.
•
Carefully lower Collet 2 over the assembled components.
•
Holding the assembled collet pointing downwards, insert the Shim 8 behind the Spring Guide 6.
•
Holding the tool pointing down, screw the assembled collet fully onto the tool head piston and tighten with a suitable
spanner.
•
Place Anvil 1 over Collet 2 and into the tool. Slide the retainer nut over Anvil 1, screw fully onto the
tool and tighten by hand.
Servicing Instructions
Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components
of the nose assembly as they will need regular replacement.
•
Remove the nose assembly using the reverse procedure to the ‘Fitting Instructions’.
•
Any worn or damaged part should be replaced.
•
Clean and check wear on Jaws 3.
•
Check that Spring 5, Follower 4 and Spring Guide 6 are not distorted.
•
Clean and inspect components, renewing worn or damaged items.
•
Assemble according to the ‘Fitting Instructions’.
5
5/
16
” Avbolt® Nose Assemblies - 73411-03300 and 73411-03400
IMPORTANT
B e s u r e t h e t o o l p o w e r s u p p l y i s t u r n e d o f f b e f o r e f i t t i n g o r r e m o v i n g t h e n o s e a s s e m b l y.
N O S E A S S E M B LY
N O S E A S S E M B LY
for Huck 2600 tool
part nº 773411-03400
for Avdel T10 tool
part nº 73411-03300
ITEM
1
2
3
4
5
6
7
DESCRIPTION
ANVIL
COLLET
JAWS
FOLLOWER
‘O’ RINGS
SLEEVE
COLLET LOCK
PART Nº
73411-03301
73411-03302
73411-03303
73411-03304
07003-00426
73411-03305
73411-05004
ITEM
1
2
3
4
5
6
7
DESCRIPTION
ANVIL-HUCK
COLLET-HUCK
JAWS
FOLLOWER
‘O’ RINGS
SLEEVE
COLLET LOCK
PART Nº
73411-03401
73411-03402
73411-03303
73411-03304
07003-00426
73411-03305
73411-05004
10 off
Fitting Instructions
Item numbers in bold refer to nose assembly components in the tables and illustration above.
•
Lightly coat Jaws 3 with Moly Lithium grease.
•
On a flat work surface, assemble the Sleeve 6, ‘O’ Rings 5, Follower 4 and Jaws 3 by stacking vertically in that order.
•
Place the Collet 2 over the assembled stack, slide to the end of the work surface and with a finger, push the stack fully
inside the Collet.
T10 Tool:
•
Holding the tool pointing down, screw the assembled collet fully onto the piston rod until it is flush with the end of the
collet adaptor.
•
Insert Collet Lock 7 into Collet 2. Rotate Collet 2 on the piston rod in either direction until Collet Lock 7 slots into the
nearest groove in the collet adaptor. The Collet Lock 7 should be flush with the exterior of Collet 2.
•
Slide Anvil 1 over the collet and screw into the anvil adaptor until it is firm.
•
There is a locking ‘O’ Ring which will create a resistance to the final few turns of the nose casing. It is imperative that the
nose casing be hand tightened up against the rear locking face.
Huck® 2600 Tool:
•
Holding the tool pointing downwards, screw the assembled collet onto the piston rod until it bottoms out.
•
Insert Collet Lock 7 into Collet 2. Rotate Collet 2 on the piston rod in either direction until Collet Lock 7 slots into the
nearest groove on the piston rod. The Collet Lock 7 should be flush with the exterior of Collet 2.
•
Place Anvil 1 over Collet 2 and into the tool. Slide the retainer nut over Anvil 1, screw fully onto the tool and tighten by
hand.
6
5/
16
” Avbolt® Nose Assemblies - 73411-03300 and 73411-03400
Servicing Instructions
Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components
of the nose assembly as they will need regular replacement.
•
Remove the nose assembly using the reverse procedure to the ‘Fitting Instructions’.
•
Any worn or damaged part should be replaced.
•
Clean and check wear on Jaws 3.
•
Check that Follower 4, Sleeve 6 and ‘O’ Rings 5 are not distorted.
•
Assemble according to the ‘Fitting Instructions’.
7
3/ ” Avbolt® Nose Assemblies - 73411-03200 and 73411-03500
8
I M P O R TA N T
B e s u r e t h e t o o l p o w e r s u p p l y i s t u r n e d o f f b e f o r e f i t t i n g o r r e m o v i n g t h e n o s e a s s e m b l y.
N O S E A S S E M B LY
N O S E A S S E M B LY
for Avdel® T10 tool
part nº 73411-03200
for Huck® 2600 tool
part nº 73411-03500
ITEM
1
2
3
4
5
6
7
DESCRIPTION
ANVIL
COLLET
JAWS
FOLLOWER
‘O’ RINGS
SLEEVE
COLLET LOCK
PART Nº
73411-03201
73411-03202
73411-03203
73411-03204
07003-00426
73411-03205
73411-05004
ITEM
1
2
3
4
5
6
7
DESCRIPTION
ANVIL-HUCK®
COLLET-HUCK®
JAWS
FOLLOWER
‘O’ RINGS
SLEEVE
COLLET LOCK
PART Nº
73411-03501
73411-03502
73411-03203
73411-03204
07003-00426
73411-03205
73411-05004
10 off
Fitting Instructions
Item numbers in bold refer to nose assembly components in the tables and illustration above.
•
Lightly coat Jaws 3 with Moly Lithium grease.
•
On a flat work surface, assemble Sleeve 6, ‘O’ Rings 5, Follower 4 and Jaws 3 by stacking vertically in that order.
•
Place Collet 2 over the assembly stack, slide to the end of the work surface and with a finger, push the stack fully into
Collet 2.
T10 Tool:
• Holding the tool pointing down, screw the assembled collet onto the piston rod until it is flush with the end of the
collet adaptor.
• Insert Collet Lock 7 into Collet 2. Rotate Collet 2 on the piston rod in either direction until Collet Lock 7 slots into the
nearest groove on the collet adapter. The Collet Lock 7 should be flush with the exterior of Collet 2.
•
Slide Anvil 1 over Collet 2 and screw into the anvil adaptor until it is firm.
•
There is a locking 'O' ring which will create a resistance to the final few turns of the nose casing. It is imperative that the
nose casing be hand tightened up against the rear locking face.
Huck® 2600 Tool:
• Holding the tool pointing down, screw the assembled collet onto the piston rod until it bottoms out.
•
Insert Collet Lock 7 into Collet 2. Rotate Collet 2 on the piston rod in either direction until Collet Lock 7 slots into the
nearest groove on the piston rod. The Collet Lock 7 should be flush with the exterior of Collet 2.
•
Place Anvil 1 over Collet 2 and into the tool. Slide the retainer nut over the Anvil 1, screw fully onto the tool and tighten by
hand.
8
3/ ” Avbolt® Nose Assemblies - 73411-03200 and 73411-03500
8
Servicing Instructions
Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components of the nose
assembly as they will need regular replacement.
•
Remove the nose assembly using the reverse procedure to the ‘Fitting Instructions’.
•
Any worn or damaged part should be replaced.
•
Clean and check wear on Jaws 3.
•
Check that Follower 4, Sleeve 6 and ‘O’ Rings 5 are not distorted.
•
Assemble according to the ‘Fitting Instructions’.
9
5/ ” Avbolt® Nose Assembly - 73412-03400 for Avdel® T30
8
I M P O R TA N T
B e s u r e t h e t o o l p o w e r s u p p l y i s t u r n e d o f f b e f o r e f i t t i n g o r r e m o v i n g t h e n o s e a s s e m b l y.
N O S E A S S E M B LY
for Avdel® T30 tool
part nº 73412-03400
ITEM DESCRIPTION
1
ANVIL
2 COLLAR EJECTOR
3
JAW RELEASE
4
COLLET
5
JAWS
6
FOLLOWER
7
‘O’ RINGS
8
SLEEVE
9
COLLET LOCK
PART Nº
73412-03401
73412-03408
73412-03406
73412-03402
73412-03403
73412-03404
07003-00427
73412-03405
73412-03407
6 off
Fitting Instructions
Item numbers in bold refer to nose assembly components in the table and illustration above.
•
Lightly coat Jaws 5 with Moly Lithium grease.
•
On a flat work surface, assemble Sleeve 8, ‘O’ Rings 7, Follower 6 and Jaws 5 by stacking vertically in that order.
•
The Collet 4 will be supplied pre-assembled with Collar Ejector 2 and Jaw Release 3 as shown.
•
Place Collet 4 over the assembled stack, slide to the end of the work surface and with a finger, push the stack fully
inside Collet 4.
•
Holding the tool pointing down, screw the assembled collet onto the piston rod until it is flush with the end of the collet
adaptor.
•
Insert Collet Lock 9 into Collet 4. Rotate Collet 4 on the piston rod in either direction until Collet Lock 9 slots into the
nearest groove on the collet adapter. The Collet Lock 9 should be flush with the exterior of Collet 4.
•
Slide Anvil 1 over Collet 4 and screw into the anvil adaptor until it is firm.
•
There is a locking 'O' ring which will create a resistance to the final few turns of the nose casing. It is imperative that the
nose casing be hand tightened up against the rear locking face.
•
Correct installation of the nose assembly can be gauged by the free movement of the correct size pintail through the
assembled jaws in the nose.
10
5/ ” Avbolt® Nose Assembly - 73412-03400 for Avdel® T30
8
Servicing Instructions
Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components
of the nose assembly as they will need regular replacement.
•
Remove the nose assembly using the reverse procedure to the ‘Fitting Instructions’.
•
Any worn or damaged part should be replaced.
•
Clean and check wear on Jaws 5.
•
Check that Collar Ejector 2, Follower 6, Sleeve and ‘O’ Rings 7 are not distorted.
•
To remove a damaged or worn Collar Ejector 2 cut at a point between the flange of the ejector and the end of Collet 4.
The Collar Ejector 2 and Jaw Release 3 can then be separated and removed from Collet 4.
•
When assembling a new Collar Ejector 2 and Jaw Release 3 in Collet 4, first ensure that the threads are clean, before
applying Loctite® 243 and screwing the two parts together within Collet 4.
•
Assemble according to the ‘Fitting Instructions’.
11
5/ ” Avbolt® Nose Assembly - 73412-03500 for Huck® 585
8
I M P O R TA N T
B e s u r e t h e t o o l p o w e r s u p p l y i s t u r n e d o f f b e f o r e f i t t i n g o r r e m o v i n g t h e n o s e a s s e m b l y.
N O S E A S S E M B LY
for Huck® 585 tool
part nº 73412-03500
ITEM DESCRIPTION
1
ANVIL-HUCK®
2 COLLAR EJECTOR
3
JAW RELEASE
4
COLLET- HUCK®
5
JAWS
6
FOLLOWER
7
ëO ’ RINGS
8
SLEEVE
9
COLLET LOCK
10 COLLET ADAPTOR
11 LOCKING SCREW
12
CIRCLIP
PART Nº
73412-03501
73412-03408
73412-03406
73412-03502
73412-03403
73412-03404
07003-00427
73412-03405
73412-03507
73412-03508
07001-00481
07004-00107
6 off
Fitting Instructions
Item numbers in bold refer to nose assembly components in the table and illustration above.
•
Lightly coat Jaws 5 with Moly Lithium grease.
•
On a flat work surface, assemble Sleeve 8, ‘O’ Rings 7, Follower 6 and Jaws 5 by stacking vertically in that order.
•
The Collet 4 will be supplied pre-assembled with Collar Ejector 2 and Jaw Release 3 positioned as shown.
•
Place Collet 4 over the assembled stack, slide to the end of the work surface and with a finger, push the stack fully
inside Collet 4.
•
Screw Collet Adaptor 10 fully into the collet assembly. The shoulder of Collet Adaptor 10 should come ito contact with
the rear of Collet 4.
•
Insert Collet Lock 9 into Collet 4. Unscrew Collet Adaptor 10 until Collet Lock 9 slots into the nearest groove. The
Collet Lock 9 should be flush with the exterior of Collet 4.
•
Screw the assembled Collet Adaptor 10 onto the piston rod until the rear face of Collet Adaptor 10 extends
approximately 5mm beyond the front face of the tool adapter.
•
Apply Loctite® 243 to Locking Screw 11 and insert into Collet Adapter 10. Rotate Collet 4 on the piston rod in either
direction until Locking Screw 11 can slot into the nearest groove on the piston rod. The Locking Screw 11 should then
be inserted so it is flush with the exterior of Collet Adapter 10.
12
5/ ” Avbolt® Nose Assembly - 73412-03500 for Huck® 585
8
Fitting Instructions
•
Place the split rings over Anvil 1 and adapter of the tool. Push Anvil 1 over Collet 4 and into the tool to assist in seating
the split rings.
•
Slide the sleeve or retainer over the split rings and then install Circlip 12 on Anvil 1.
•
Correct installation of the nose assembly can be gauged by the free movement of the correct size pintail through the
assembled jaws in the nose.
Servicing Instructions
Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components
of the nose assembly as they will need regular replacement.
•
Remove the nose assembly using the reverse procedure to the ‘Fitting Instructions’.
•
Any worn or damaged part should be replaced.
•
Clean and check wear on Jaws 5.
•
Check that Collar Ejector 2, Follower 6, Sleeve 8 and ‘O’ Rings 7 are not distorted.
•
To remove a damaged or worn Collar Ejector 2 cut at a point between the flange of the ejector and the end of Collet 4.
The Collar Ejector 2 and Jaw Release 3 can then be separated and removed from Collet 4.
•
When assembling a new Collar Ejector 2 and Jaw Release 3 in Collet 4, first ensure that the threads are clean, before
applying Loctite® 243 and screwing the two parts together within Collet 4.
•
Assemble according to the ‘Fitting Instructions’.
13
Notes
14
Notes
15
©
2008 Acument intellectual Properties, LLC
Notes
Data Sheet No.
07900-00905
Issue
Change Note No.
A
08/007
B
08/094
Avdel UK Limited
Pacific House, 2 Swiftfields, Watchmead Industrial Estate,
Welwyn Garden City, Herts, AL7 1LY United Kingdom
Tel:
+44 1707 292000
Facsimile: +44 1707 292199
www.avdel-global.com
Avdel® and Avbolt® are trademarks of Avdel UK Limited. Huck® is a trademark of Alcoa Inc. Loctite® is a trademark of Henkel Corporation.
16
L a rg e D i a m e t e r A v d e l o k ® N o s e A s s e m b l y
T 1 0 , T 3 0 , T 4 0 a n d T 5 1 To o l s
Instructions
Safety Rules
This technical datasheet must be read with particular attention to the safety rules and operating instructions
listed in the T10 (07900-00820), T30 (07900-00821), T40 (07900-00909) and T51 (07900-00819) Instruction
Manuals, by any person fitting or operating the Avdelok® nose assemblies and hand tools.
Intent of Use
The LD Avdelok® nose assemblies in combination with the T10, T30, T40 and T51 tools are designed for placing Avdel® LD
Avdelok® structural fasteners only. The correct placing tool and nose assembly must be selected for each fastener size as
shown in the table below.
IMPORTANT
The tools and nose assemblies must be used in accordance with the safety rules and fitting instructions
contained within this datasheet and the tool instruction manual. The placing of fasteners not included in this
datasheet could have a detrimental impact on the working life of the tool and nose assemblies and could
invalidate the warranty.
The table below provides a full list of part numbers, nose assemblies and base tools required to place each LD Avdelok® size.
This table should be used to select and order the correct placing equipment.
For the fitting and servicing instructions for each nose assembly refer to the page number provided in the table below.
Nose Equipment Part Numbers
PRODUCT SIZE
AVDEL REF.
3/ ”
8
HAT REF.
N O S E A S S E M B LY
BASE TOOL
PART Nº
HAT REF.
Avdelok ®
-
73411-03100
N10
PAGE
2
MODEL
PART Nº
T10
73411-02000
T30
73412-02000
T40
73414-02000
T30
73412-02000
T40
73414-02000
T30
73412-02000
1/
2”
LD Avdelok ®
No 13 Hydraloc
73412-03100
N32
4
5/
8”
LD Avdelok ®
No 16 Hydraloc
73412-03200
N31
4
3/
4”
LD Avdelok ®
No 19 Hydraloc
73412-03300
N30
4
T40
73414-02000
®
8” LD Avdelok
No 22 Hydraloc
73410-03200
N53
7
T51
73410-02000
No 25 Hydraloc
73410-03100
N50
7
T51
73410-02000
No 28 Hydraloc
73410-03300
N52
7
T51
73410-02000
7/
1” LD
Avdelok®
11/8” LD Avdelok ®
1
3 / ” A v d e l o k ® N o s e A s s e m b l y - 7 3 4 1 1 - 0 3 1 0 0 f o r T 1 0 To o l
8
IMPORTANT
Be sure the power supply is turned off before fitting or removing the nose assembly.
3/8”
AVDELOK® NOSE ASSEMBLY - N10
pa rt n o 73411-03100
ITEM
DESCRIPTION
1
2
3
4
5
6
7
ANVIL
COLLET
JAWSET
FOLLOWER
'O' RING
SLEEVE
COLLET LOCK
HAT REF.
N101
N102
JS01
N107
R113
N108
MS23
PART NUMBER
QTY
73411-03101
73411-03102
73411-03103
73411-03104
73411-03105
73411-03106
73411-03107
1
1
1
1
10
1
1
7
3
2
1
4
5
STACKING
6
6
5
4
3
Fitting Instructions
Important: Nose Assembly parts must be assembled clean and dry. Do not lubricate with oil or grease.
Item numbers in bold refer to nose assembly components in the table and illustration above.
•
Ensure the installation tool piston is in the fully forward position.
•
On a flat work surface, assemble Sleeve 6, ‘O’ Rings 5, Follower 4 and Jaws 3 by stacking vertically in that order.
•
Carefully lower Collet 2 over the assembled components, slide to the edge of the work surface and with a finger, push
the assembled components fully inside the collet.
•
Holding the tool pointing down, screw the assembled collet fully onto the piston rod until it is flush with end of the collet
adaptor.
2
3 / ” A v d e l o k ® N o s e A s s e m b l y - 7 3 4 1 1 - 0 3 1 0 0 f o r T 1 0 To o l
8
Fitting Instructions
Item numbers in bold refer to nose assembly components in the table and illustration on page 2.
•
Insert Collet Lock 7 into Collet 2. Rotate Collet 2 on the piston rod in either direction until Collet Lock 7 slots into the
nearest groove in the collet adaptor. The Collet Lock 7 should be flush with the exterior of Collet 2.
•
Slide Anvil 1 over the collet and screw into the anvil adaptor until it is firm.
•
There is a locking ‘O’ Ring which will create a resistance to the final few turns of the nose casing. It is imperative that the
nose casing be hand tightened up against the rear locking face.
Servicing Instructions
Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components
of the nose assembly as they will need regular replacement.
•
Remove the nose assembly using the reverse procedure to the ‘Fitting Instructions’.
•
Any worn or damaged part should be replaced.
•
Clean and check wear on Jaws 3.
•
Check that Follower 4, Sleeve 6 and ‘O’ Rings 5 are not distorted.
•
Assemble according to the ‘Fitting Instructions’.
3
1/ ”, 5/ ”and 3/ ”, Avdelok® Nose Assemblies - 73412-03100,
2
8
4
7 3 4 1 2 - 0 3 2 0 0 a n d 7 3 4 1 2 - 0 3 3 0 0 f o r T 3 0 a n d T 4 0 To o l s
IMPORTANT
Be sure the power supply is turned off before fitting or removing the nose assembly.
1/2” LD
AVDELOK ® NOSE ASSEMBLY - N32
EJECTOR/RELEASE KIT
pa rt n o 73412-03100
ITEM
DESCRIPTION
1
2
3
4
5
6
7
ANVIL
*EJECTOR
COLLET
*RELEASE
PART NUMBER
QTY
ITEM
DESCRIPTION
QTY
N321
N323
N322
N323
73412-03101
73412-03108
73412-03102
73412-03108
1
1
1
1
2
4
EJECTOR
RELEASE
1
1
8
JAWSET
FOLLOWER
'O' RING
SLEEVE
JS02
N327
R213
N328
73412-03103
73412-03106
73412-03104
73412-03105
1
1
6
1
9
COLLET LOCK
MS21
73412-03307
1
5/8”
HAT REF.
pa rt n o 73412-03108
LD AVDELOK ® NOSE ASSEMBLY - N31
EJECTOR/RELEASE KIT
pa rt n o 73412-03200
pa rt n o 73412-03208
ITEM
DESCRIPTION
PART NUMBER
QTY
ITEM
DESCRIPTION
QTY
1
2
3
4
5
6
7
ANVIL
*EJECTOR
COLLET
*RELEASE
N311
N313
N312
N313
73412-03201
73412-03208
73412-03202
73412-03208
1
1
1
1
2
4
EJECTOR
RELEASE
1
1
8
JAWSET
FOLLOWER
'O' RING
SLEEVE
JS03
N317
R214
N318
73412-03203
73412-03206
73412-03204
73412-03205
1
1
6
1
9
COLLET LOCK
MS21
73412-03307
1
3/4”
HAT REF.
LD AVDELOK ® NOSE ASSEMBLY - N30
EJECTOR/RELEASE KIT
pa rt n o 73412-03300
ITEM
DESCRIPTION
1
2
3
4
5
6
7
ANVIL
*EJECTOR
COLLET
*RELEASE
HAT REF.
pa rt n o 73412-03308
PART NUMBER
QTY
ITEM
DESCRIPTION
QTY
N301
N303
N302
N303
73412-03301
73412-03308
73412-03302
73412-03308
1
1
1
1
2
4
EJECTOR
RELEASE
1
1
8
JAWSET
FOLLOWER
'O' RING
SLEEVE
JS04
N307
R216
N308
73412-03303
73412-03306
73412-03304
73412-03305
1
1
7
1
9
COLLET LOCK
MS21
73412-03307
1
*NOTE: The Ejector 2 and Release 4 are only available as a kit containing both items. part numbers listed are for the
complete Ejector/Release Kit.
4
1/ ”, 5/ ”and 3/ ”, Avdelok® Nose Assemblies - 73412-03100,
2
8
4
7 3 4 1 2 - 0 3 2 0 0 a n d 7 3 4 1 2 - 0 3 3 0 0 f o r T 3 0 a n d T 4 0 To o l s
9
3
5
1
6
7
2
STACKING
8
8
7
6
5
4
Fitting Instructions
Important: Nose Assembly parts must be assembled clean and dry. Do not lubricate with oil or grease.
Item numbers in bold refer to nose assembly components in the table and illustration on pages 4 and 5.
•
Ensure the installation tool piston is in the fully forward position.
•
On a flat work surface, assemble Sleeve 8, ‘O’ Rings 7, Follower 6 and Jaws 5 by stacking vertically in that order.
•
The Collet 3 will be supplied pre-assembled with the collar Ejector 2 and jaw Release 4.
•
Carefully lower Collet 3 over the assembled components, slide to the edge of the work surface and with a finger, push the
assembled components fully inside the collet.
•
Holding the tool pointing down, screw the assembled collet fully onto the piston rod until it is flush with end of the collet
adaptor.
•
Insert Collet Lock 9 into Collet 3. Rotate Collet 3 on the piston rod in either direction until Collet Lock 9 slots into the
nearest groove on the collet adaptor. The Collet Lock 9 should be flush with the exterior of Collet 3.
•
Slide Anvil 1 over Collet 3 and screw into the anvil adaptor until it is firm.
•
There is a locking ‘O’ Ring which will create a resistance to the final few turns of the nose casing. It is imperative that the
nose casing be hand tightened up against the rear locking face.
•
Correct installation of the nose assembly can be gauged by the free movement of the correct size pintail through the
assembled jaws in the nose.
5
1/ ”, 5/ ”and 3/ ”, Avdelok® Nose Assemblies - 73412-03100,
2
8
4
7 3 4 1 2 - 0 3 2 0 0 a n d 7 3 4 1 2 - 0 3 3 0 0 f o r T 3 0 a n d T 4 0 To o l s
Servicing Instructions
Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components of the nose
assembly as they will need regular replacement.
•
Remove the nose assembly using the reverse procedure to the ‘Fitting Instructions’.
•
Any worn or damaged part should be replaced.
•
Clean and check wear on Jaws 5.
•
Check that the collar Ejector 2, Follower 6, Sleeve 8 and ‘O’ Rings 7 are not distorted.
•
To remove a damaged or worn collar Ejector 2 cut at a point between the flange of the ejector and the end of Collet 3.
The collar Ejector 2 and jaw Release 4 can then be separated and removed from Collet 3.
•
When assembling a new collar Ejector 2 and jaw Release 4 in the Collet 3, first ensure that the threads are clean, before
applying Loctite® 243 and screwing the two parts together within Collet 3.
•
Assemble according to the ‘Fitting Instructions’.
6
7/ ”, 1”and 11/ ”, Avdelok® Nose Assemblies - 73410-03100,
8
8
7 3 4 1 0 - 0 3 2 0 0 a n d 7 3 4 1 0 - 0 3 3 0 0 f o r T 5 1 To o l
IMPORTANT
Be sure the power supply is turned off before fitting or removing the nose assembly.
7/8” LD AVDELOK ® NOSE ASSEMBLY - N53
part no 73410-03200
EJECTOR/RELEASE KIT
ITEM
DESCRIPTION
PART NUMBER
QTY
ITEM
DESCRIPTION
QTY
1
2
3
4
5
6
7
ANVIL
*EJECTOR
COLLET
*RELEASE
N531
N533
N532
N533
73410-03201
73410-03208
73410-03202
73410-03208
1
1
1
1
2
4
EJECTOR
RELEASE
1
1
8
JAWSET
FOLLOWER
CUSHION
END CAP
JS05
N534
N535
N536
73410-03203
73410-03206
73410-03204
73410-03205
1
1
6
1
9
COLLET LOCK
MS21
73412-03307
1
HAT REF.
part no 73410-03208
1 ” LD A VDELOK ® NOSE ASSEMBLY - N50
EJECTOR/RELEASE KIT
pa rt n o 73410-03100
pa rt n o 73410-03108
ITEM
DESCRIPTION
PART NUMBER
QTY
ITEM
DESCRIPTION
QTY
1
2
3
4
5
6
7
ANVIL
*EJECTOR
COLLET
*RELEASE
HAT REF.
N501
N503
N502
N503
73410-03101
73410-03108
73410-03102
73410-03108
1
1
1
1
2
4
EJECTOR
RELEASE
1
1
8
JAWSET
FOLLOWER
CUSHION
END CAP
JS06
N504
N505
N506
73410-03103
73410-03106
73410-03104
73410-03105
1
1
1
1
9
10
COLLET LOCK
**TAPER ANVIL
MS21
N501A
73412-03307
73410-03109
1
1
11/8” LD AVDELOK ® NOSE ASSEMBLY - N52
EJECTOR/RELEASE KIT
pa rt n o 73410-03300
pa rt n o 73410-03308
ITEM
DESCRIPTION
PART NUMBER
QTY
ITEM
DESCRIPTION
QTY
1
2
3
4
5
6
7
ANVIL
*EJECTOR
COLLET
*RELEASE
HAT REF.
N521
N523
N502
N523
73410-03301
73410-03308
73410-03102
73410-03308
1
1
1
1
2
4
EJECTOR
RELEASE
1
1
8
JAWSET
FOLLOWER
CUSHION
END CAP
JS06
N504
N505
N506
73410-03103
73410-03106
73410-03104
73410-03105
1
1
1
1
9
COLLET LOCK
MS21
73412-03307
1
*NOTE: The Ejector 2 and Release 4 are only available as a kit containing both items. part numbers listed are for the
complete Ejector/Release Kit.
**NOTE: For improved access the alternative Tapered Anvil 10 is available for the 1” LD Avdelok® . This anvil is not
supplied as part of the nose assembly 73410-03100, but can be ordered separately under part number 73410-03109.
7
7/ ”, 1”and 11/ ”, Avdelok® Nose Assemblies - 73410-03100,
8
8
7 3 4 1 0 - 0 3 2 0 0 a n d 7 3 4 1 0 - 0 3 3 0 0 f o r T 5 1 To o l
10
STACKING
3
5
9
2
6
7
8
1
8
7
5
6
4
Fitting Instructions
Important: Nose Assembly parts must be assembled clean and dry. Do not lubricate with oil or grease.
Item numbers in bold refer to nose assembly components in the table and illustration on pages 7 and 8.
•
Ensure the installation tool piston is in the fully forward position.
•
On a flat work surface, assemble End Cap 8, Cushion 7, Follower 6 and Jaws 5 by stacking vertically in that order.
•
The Collet 3 will be supplied pre-assembled with the collar Ejector 2 and jaw Release 4.
•
Carefully lower Collet 3 over the assembled components, slide to the edge of the work surface and with a finger, push
the assembled components fully inside the collet.
•
Holding the tool pointing down, screw the assembled collet fully onto the piston rod until it is flush with end of the collet
adaptor.
•
Insert Collet Lock 9 into Collet 3. Rotate Collet 3 on the piston rod in either direction until Collet Lock 9 slots into the
nearest groove on the collet adaptor. The Collet Lock 9 should be flush with the exterior of Collet 3.
•
Slide Anvil 1 over Collet 3 and screw into the anvil adaptor until it is firm.
•
There is a locking ‘O’ Ring which will create a resistance to the final few turns of the nose casing. It is imperative that
the nose casing be hand tightened up against the rear locking face.
•
Correct installation of the nose assembly can be gauged by the free movement of the correct size pintail through the
assembled jaws in the nose.
8
7/ ”, 1”and 11/ ”, Avdelok® Nose Assemblies - 73410-03100,
8
8
7 3 4 1 0 - 0 3 2 0 0 a n d 7 3 4 1 0 - 0 3 3 0 0 f o r T 5 1 To o l
Servicing Instructions
Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components
of the nose assembly as they will need regular replacement.
•
Remove the nose assembly using the reverse procedure to the ‘Fitting Instructions’.
•
Any worn or damaged part should be replaced.
•
Clean and check wear on Jaws 5.
•
Check that collar Ejector 2, Follower 6, End Cap 8 and Cushion 7 are not distorted.
•
To remove a damaged or worn collar Ejector 2 cut at a point between the flange of the ejector and the end of Collet 3.
The collar Ejector 2 and jaw Release 4 can then be separated and removed from Collet 3.
•
When assembling a new collar Ejector 2 and jaw Release 4 in Collet 3, first ensure that the threads are clean, before
applying Loctite® 243 and screwing the two parts together within Collet 3.
•
Assemble according to the ‘Fitting Instructions’.
9
Notes
10
Notes
11
© 2008 Acument Intellectural Properties, LLC
Notes
Data Sheet No.
Issue
Change Note No.
A
08/117
07900-00919
Avdel UK Limited
Pacific House, 2 Swiftfields, Watchmead Industrial Estate,
Welwyn Garden City, Herts, AL7 1LY United Kingdom
Tel:
+44 1707 292000
Facsimile: +44 1707 292199
www.avdel-global.com
Avdel® and Avdelok® are trademarks of Avdel UK Limited. Loctite® is a trademark of Henkel Corporation.
12
Avseal® II Nose Assembly Instructions
G e n e s i s ® , 0 7 2 2 0 a n d T 1 0 To o l s
Safety Rules
This technical datasheet must be read with particular attention to the safety rules and operating instructions
listed in the Genesis®, 07220 and T10 Instruction Manuals, by any person fitting or operating the Avseal® II nose
assemblies and hand tools.
Intent of Use
The Avseal® II nose assemblies in combination with the Genesis®, 07220 and T10 tools are designed for placing Avdel®
Avseal® II breakstem fasteners only. The correct placing tool and nose assembly must be selected for each fastener size as
shown in the Table on pages 2 and 3.
IMPORTANT
The tools and nose assemblies must be used in accordance with the safety rules and fitting instructions
contained within this datasheet and the tool instruction manuals. The placing of fasteners not included in this
datasheet could have a detrimental impact on the working life of the tool and nose assemblies and could
invalidate the warranty.
The Table on pages 2 and 3 provide a full list of part numbers for the nose tips, nose assemblies and base tools required to
place each Avseal® II size. These tables should be used to select and order the correct placing equipment.
Each of the parts can be ordered separately or in the case of the Genesis® tools, a complete tool part number is provided
that will include the base tool, nose assembly and nose tip.
Please note that there are two types of Avseal® II, the STANDARD range (details provided in Table 1, page 2) and the LOW
PRESSURE range (details provided in Table 2, page 3) each requiring specific nose equipment for a given product size.
For the fitting and servicing instructions for each nose assembly refer to the page number provided in Table 1 and 2.
IMPORTANT
Nose assemblies do NOT include nose tips. Nose tips must be ordered separately.
1
Nose Equipment Part Numbers
Table 1: AVSEAL ® II - STANDARD RANGE
AVSEAL ®
SIZE
4 mm
5 mm
NOSE TIP TYPE and PART NUMBER
NOSE ASSEMBLY
JAWS
F L U S H 1 m m E X T. 2 m m E X T. 8 m m E X T. P A R T N o R E F. P A G E P A R T N o
-
-
BASE TOOL
MODEL
PA R T N o
71210-16100
4
71210-16101
GENESIS® G2
71210-02000
71213-16100
5
71210-16101
GENESIS® nG2
71213-02000
71210-16100
4
71210-16101
GENESIS® G2
71210-02000
71213-16100
5
71210-16101
GENESIS® nG2
71213-02000
71210-16100
4
71210-16101
71213-16100
5
71210-16101
71219-11346 71210-16106 71210-16110
71219-11347 71210-16107 71210-16111
*GENESIS® G2
6 mm
71210-16104 71219-11348 71210-16108 71210-16112
GENESIS® G3
GENESIS® G3HD
GENESIS® nG3
6.5 mm
4
71210-16101
71213-16100
5
71210-16101
71210-16114 71210-16117 71210-16115 71210-16116
GENESIS® G3
GENESIS® G3HD
GENESIS® nG3
*GENESIS® nG2
*GENESIS® G2
7 mm
71210-16100
4
71210-16101
71213-16100
5
71210-16101
71210-16105 71219-11349 71210-16109 71210-16113
GENESIS® G3
GENESIS® G4
GENESIS® G3HD
GENESIS® G4HD
GENESIS® nG3
GENESIS® nG4
GENESIS® G3
71220-16102 71229-11350 71220-16103 71220-16104 71220-16100
4
71220-16120
*71210-02000
71220-02000
71221-02000
71223-02000
71213-02000
*71210-02000
71220-02000
71230-02000
71221-02000
71231-02000
71223-02000
71233-02000
*GENESIS® nG2 *71213-02000
*GENESIS® G4
8 mm
71220-02000
71221-02000
71223-02000
*GENESIS® nG2 *71213-02000
*GENESIS® G2
71210-16100
*71210-02000
GENESIS® G3HD
*GENESIS® G4HD
GENESIS® nG3
*GENESIS® nG4
71220-02000
*71230-02000
71221-02000
*71231-02000
71223-02000
*71233-02000
9 mm
71230-16102 71239-11351 71230-16104 71230-16106 71230-15800
4
07612-02002
GENESIS® G4
GENESIS® G4HD
GENESIS® nG4
71230-02000
71231-02000
71233-02000
10 mm
71239-16103 71239-11352 71230-16105 71230-16107 71230-16100
4
71230-16101
GENESIS® G4
GENESIS® G4HD
GENESIS® nG4
71230-02000
71231-02000
71233-02000
11 mm
07220-06402 07220-06408 07220-06403 07220-06404 07220-06600
6
07220-06401
7220
07220-00200
12mm
07220-06502 07220-06511 07220-06504 07220-06506 07220-06700
6
07220-06501
7220
07220-00200
*PREFERRED BASE TOOL OPTION FOR AVSEAL® SIZE
2
Nose Equipment Part Numbers
Table 2: AVSEAL ® II - LOW PRESSURE / AUTOMOTIVE RANGE
AVSEAL ®
SIZE
8 mm
NOSE TIP TYPE and PART NUMBER
NOSE ASSEMBLY
JAWS
F L U S H 1 m m E X T. 2 m m E X T. 8 m m E X T. P A R T N o R E F. P A G E P A R T N o
71220-16102 71229-11350 71220-16103
71220-16104 71220-16100
4
BASE TOOL
PA R T N o
MODEL
71220-02000
GENESIS® G3
*GENESIS® G4 *71230-02000
GENESIS® G3HD 71221-02000
71220-16120
*GENESIS® G4HD *71231-02000
71223-02000
GENESIS® nG3
*GENESIS® nG4 *71233-02000
GENESIS® G3
*GENESIS® G4
9 mm
71220-16105 71220-16121 71220-16106
71220-16107 71220-16100
4
71220-16120
71220-02000
*71230-02000
GENESIS® G3HD
71221-02000
GENESIS® nG3
71223-02000
GENESIS® G4
GENESIS® G4HD
GENESIS® nG4
71230-02000
71231-02000
71233-02000
*GENESIS® G4HD *71231-02000
*GENESIS® nG4 *71233-02000
10 mm
71230-16109 71230-16118 71230-16112
71230-16115 71230-15800
4
07612-02002
11 mm
71230-16110 71230-16119 71230-16113
71230-16116 71230-16100
4
71230-16101
GENESIS® G4
GENESIS® G4HD
GENESIS® nG4
71230-02000
71231-02000
71233-02000
12 mm
71230-16111 71230-16120 71230-16114
71230-16117 71230-16100
4
71230-16101
GENESIS® G4
GENESIS® G4HD
GENESIS® nG4
71230-02000
71231-02000
71233-02000
13 mm
07220-06405 07220-06409 07220-06406
07220-06407 07220-06600
6
07220-06401
7220
07220-00200
14 mm
07220-06508 07220-06512 07220-06509
07220-06510 07220-06700
6
07220-06501
7220
07220-00200
07220-06700
6
07220-06501
7220
07220-00200
73411-05010 73411-05000
7
73411-05001
T10
73411-02000
73411-05000
7
73411-05001
T10
73411-02000
14 mm
FLANGED
16 mm
16 mm
FLANGED
07220-06508
-
-
73411-05008 73411-05011 73411-05009
73411-05008
-
-
-
-
18 mm
73411-05208 73411-05212 73411-05209
73411-05210 73411-05200
7
73411-05201
T10
20 mm
73411-05408 73411-05413 73411-05409
73411-05410 73411-05400
7
73411-05401
T10
73411-02000
73411-02000
*PREFERRED BASE TOOL OPTION FOR AVSEAL® SIZE
3
Genesis® Nose Assemblies - 71210-16100, 71220-16100, 71230-15800
and 71230-16100
I M P O R TA N T
The air supply must be disconnected when fitting or removing nose assemblies.
NOSE ASSEMBLY
NOSE ASSEMBLY
part nº 71210-16100
ITEM DESCRIPTION
1
NOSE CASING
2
'O' RING
3
JAW HOUSING
4
JAWS
5
JAW SPREADER
6
BUFFER
7
SPRING
8
LOCKING RING
part nº 71220-16100
PART Nº
07340-00306
07003-00067
07340-00304
71210-16101
07498-04502
71210-05001
07500-00418
07340-00327
ITEM DESCRIPTION
1
NOSE CASING
2
'O' RING
3
JAW HOUSING
4
JAWS
5
JAW SPREADER
6
BUFFER
7
SPRING
8
LOCKING RING
NOSE ASSEMBLY
NOSE ASSEMBLY
part nº 71230-16100
part nº 71230-15800
ITEM DESCRIPTION
1
NOSE CASING
2
'O' RING
3
JAW HOUSING
4
JAWS
5
JAW SPREADER
6
BUFFER
7
SPRING
8
LOCKING RING
PART Nº
07340-00306
07003-00067
07612-02003
71220-16120
07498-04502
07498-03003
07500-00418
07340-00327
ITEM DESCRIPTION
1
NOSE CASING
2
'O' RING
3
JAW HOUSING
4
JAWS
5
JAW SPREADER
6
BUFFER
7
SPRING
8
LOCKING RING
PART Nº
07340-00306
07003-00067
07612-02003
07612-02002
07498-04502
07498-03003
07500-00418
07340-00327
PART Nº
07340-00306
07003-00067
07612-02003
71230-16101
07498-04502
07948-03003
07500-00418
07340-00327
22.86
8
7
6 5
4
3
2
1
61.44
Fitting Instructions
Item numbers in bold refer to nose assembly components in the tables and diagram above.
•
•
•
•
•
•
•
•
•
Lightly coat Jaws 4 with Moly Lithium grease*.
Drop Jaws 4 into Jaw Housing 3.
Insert Jaw Spreader 5 into Jaw Housing 3.
Locate Buffer 6 on Jaw Spreader 5.
Locate Spring 7 onto Jaw Spreader 5.
Fit Locking Ring 8 onto the jaw spreader housing.
Holding tool pointing down, screw the assembled jaw housing onto the jaw spreader housing and tighten with spanner*.
Screw the nose tip into Nose Casing 1 and tighten with spanner*.
Place Nose Casing 1 with ‘O’ Ring 2 over Jaw Housing 3 and screw onto the tool, tightening with spanner*.
Servicing Instructions
•
Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components of the nose
assembly and nose tips as they will need regular replacement.
•
•
•
•
•
•
Remove the nose assembly using the reverse procedure to the ‘Fitting Instructions’.
Any worn or damaged part should be replaced.
Clean and check wear on jaws.
Ensure that the jaw spreader is not distorted.
Check that the spring is not distorted.
Assemble according to fitting instructions.
* Item included in the G2 and G4 service kits. For complete list refer to the G2 and G4 instruction manuals.
4
Genesis® nG2 Nose Assembly - 71213-16100
I M P O R TA N T
The air supply must be disconnected when fitting or removing nose assemblies.
NOSE ASSEMBLY
part nº 71213-16100
ITEM
DESCRIPTION
1
TAPERED NOSE CASING
2
'O' RING
3
JAW HOUSING - TAPERED
4
JAW
5
JAW SPREADER
6
BUFFER
7
SPRING
8
LOCKING RING
9 JAW SPREADER HOUSING 'T'
10
DETENT SLEEVE
11
'O' RING
9 11 8 10
7
6 5 4
3
PART Nº
71213-00350
07003-00067
71210-15902
71210-16101
07498-04502
71210-05001
07500-00418
07340-00327
71210-20321
71210-20322
07003-00277
2
1
Fitting Instructions
Item numbers in bold refer to nose assembly components in the table and diagram above.
•
•
•
•
•
•
•
•
•
•
•
•
Lightly coat Jaws 4 with Moly Lithium grease*.
Drop Jaws 4 into Jaw Housing 3.
Insert Jaw Spreader 5 into Jaw Housing 3.
Locate Buffer 6 on Jaw Spreader 5.
Locate Spring 7 onto Jaw Spreader 5.
Insert Detent Sleeve 10 into Jaw Spreader Housing ‘T’ 9.
Fit Locking Ring 8 onto Jaw Spreader Housing ‘T’ 9.
For tools converted to nose assemblies Type 2 and 3, fit Locking Ring 8 onto Jaw Spreader Housing ‘T’ 9 attached to
the tool.
Tighten Jaw Housing 3 and assemble components onto Jaw Spreader Housing ‘T’ 9.
Utilising the ‘T’ section profiles assemble nose assembly onto the tool piston via the Male ‘T’ Adaptor
Screw the nose tip into Nose Casing 1 and tighten with a spanner*.
Place Nose Casing 1 over Jaw Housing 3 and screw onto the tool, tightening with a spanner*.
Servicing Instructions
Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components of the nose
assembly and nose tips as they will need regular replacement.
•
•
•
•
•
•
Remove the nose assembly using the reverse procedure to the ‘Fitting Instructions’.
Any worn or damaged parts should be replaced.
Clean and check wear on jaws.
Ensure that the Jaw Spreader 5 is not distorted.
Check Spring 7 is not distorted.
Assemble according to fitting instructions above.
*Refers to items included in the nG2 service kit. For complete kit refer to nG2 Instruction Manual.
5
07220 Nose Assemblies – 07220-06600 and 07220-06700
I M P O R TA N T
The air supply must be disconnected when fitting or removing nose assemblies.
NOSE ASSEMBLY
NOSE ASSEMBLY
part nº 07220-06600
ITEM
1
2
3
4
5
DESCRIPTION
NOSE CASING
JAW HOUSING
SPRING GUIDE
JAWS
SPRING
part nº 07220-06700
PART Nº
07220-06601
07220-06602
07220-06603
07220-06401
07500-02005
1
ITEM
1
2
3
4
5
DESCRIPTION
NOSE CASING
JAW HOUSING
SPRING GUIDE
JAWS
SPRING
PART Nº
07220-06601
07220-06602
07220-06603
07220-06501
07500-02005
2
4
3
5
3
Fitting Instructions
Item numbers in bold refer to nose assembly components in the tables and diagram above.
•
•
•
•
•
•
•
•
Lightly coat Jaws 4 with Moly Lithium grease*.
Assemble Spring Guides 3 and Spring 5 and stand on end on a flat even surface.
Balance the three Chuck Jaws 4 on the upper Spring Guide 3.
Carefully lower Jaw Housing 2 over the assembled components.
Holding tool pointing down, screw the assembled jaw housing onto the tool head piston and tighten with spanner*.
Screw the nose tip into Nose Casing 1 and tighten with spanner*.
Place Nose Casing 1 over the Jaw Housing 2 and onto the tool, ensuring that the lugs on the body enter the slots in the
head extension of the tool.
Turn the reducing adaptor body through 90 ° then turn the head extension ring until it springs into its position in the
slots of the head extension.
Servicing Instructions
Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components of the nose
assembly and nose tips as they will need regular replacement.
•
•
•
•
•
•
Remove the nose assembly using the reverse procedure to the ‘Fitting Instructions’.
Any worn or damaged parts should be replaced.
Clean and check wear on jaws.
Check that the spring and spring guides are not distorted.
Clean and inspect components, renewing worn or damaged items.
Assemble according to fitting instructions above.
*Refers to items included in the 07220 service kit. For complete kit refer to 07220 Instruction Manual
6
T10 Nose Assemblies – 73411-05000, 73411-05200 and 73411-05400
I M P O R TA N T
The air supply must be disconnected when fitting or removing nose assemblies.
NOSE ASSEMBLY
NOSE ASSEMBLY
NOSE ASSEMBLY
part nº 73411-05000
part nº 73411-05200
part nº 73411-05400
ITEM DESCRIPTION
1
NOSE CASING
2
JAW HOUSING
3
SPRING GUIDE
4
JAWS
5
JAW SPREADER
6
SPRING
7
COLLET LOCK
PART Nº
73411-05007
73411-05005
07220-06301
73411-05001
07220-06302
07220-06305
73411-05004
ITEM DESCRIPTION
1
NOSE CASING
2
JAW HOUSING
3
SPRING GUIDE
4
JAWS
5
JAW SPREADER
6
SPRING
7
COLLET LOCK
1
PART Nº
73411-05007
73411-05005
07220-06301
73411-05201
07220-06302
07220-06305
73411-05004
2
ITEM DESCRIPTION
1
NOSE CASING
2
JAW HOUSING
3
SPRING GUIDE
4
JAWS
5
JAW SPREADER
6
SPRING
7
COLLET LOCK
PART Nº
73411-05007
73411-05005
07220-06301
73411-05401
07220-06302
07220-06305
73411-05004
7
4
5
6
3
Fitting Instructions
Item numbers in bold refer to nose assembly components in the tables and diagram above.
•
•
•
•
•
•
•
•
•
•
Lightly coat Jaws 4 with Moly Lithium grease.
Drop Jaws 4 into Jaw Housing 2.
Insert Jaw Spreader 5 into Jaw Housing 2.
Locate Spring 6 on Jaw Spreader 5.
Locate Spring Guide 3 onto Spring 6.
Holding tool pointing down, screw the assembled jaw housing onto the piston rod until it is flush with the end of the collet
adaptor and tighten with a spanner.
Insert Collet Lock 7 into Jaw Housing 2 ensuring that it sits below the outer surface of the jaw housing.
Screw the nose tip into Nose Casing 1 and tighten with a spanner.
Slide the Nose Casing 1 over the jaw housing and screw into the anvil adaptor until it is firm.
There is a locking 'O' ring which will create a resistance to the final few turns of the nose casing. It is imperative that the
nose casing be hand tightened up against the rear locking face.
Servicing Instructions
Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components of the nose
assembly and nose tips as they will need regular replacement.
•
•
•
•
•
•
Remove the nose assembly using the reverse procedure to the ‘Fitting Instructions’.
Any worn or damaged parts should be replaced.
Clean and check wear on jaws.
Ensure that the jaw spreader is not distorted.
Check that the spring and spring guide is not distorted.
Assemble according to fitting instructions above.
7
© 2008 Acument Intellectual Properties, LLC
Notes
Data Sheet No.
Issue
D
07900-00840
Change Note No.
06/165
E
07/044
E2
07/103
F
08/018
G
08/177
Avdel UK Limited
Pacific House, 2 Swiftfields, Watchmead Industrial Estate,
Welwyn Garden City, Herts, AL7 1LY United Kingdom
Tel:
+44 1707 292000
Facsimile: +44 1707 292199
www.avdel-global.com
Avdel®, Avseal® and Genesis® are trademarks of Avdel UK Limited.