UltraGlow S430-LP and Installation manual

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G36D Zero Clearance Direct Vent Gas Fireplace
MODELS:
G36D-NG Natural Gas
Owners &
Installation Manual
G36D-LP Propane
WARNING: If the information in these instructions are not followed exactly,
a fire or explosion may result causing property damage, personal injury
or loss of life.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance. Installation
and service must be performed by a qualified installer, service agency or
the gas supplier.
This appliance may be installed in an aftermarket, permanently located,
manufactured home (USA only) or mobile home, where not prohibited by
local codes. This appliance is only for use with the type of gas indicated on
the rating plate. This appliance is not convertible for use with other gases,
unless a certified kit is used.
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance.
Do not touch any electrical switch:
do not use any phone in your building
Immediately call your gas supplier
from a neighbour's phone. Follow the
gas supplier's instructions.
If you cannot reach your gas supplier,
call the fire department.
Tested by:
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
918-156b
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
01/04/06
To the New Owner:
Congratulations!
You are the owner of a state-of-the-art Gas Stove by FIREPLACE PRODUCTS
INTERNATIONAL. The G36D is a hand crafted appliance and has been designed
to provide you with all the warmth and charm of a wood fireplace at the flick of a
switch. The model G36D has been approved by Warnock Hersey for both safety and
efficiency. As it also bears our own mark, it promises to provide you with economy,
comfort and security for many trouble free years to follow. Please take a moment now
to acquaint yourself with these instructions and the many features of your Regency
Fireplace.
INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE
This UltraGlow product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards: VENTED GAS FIREPLACE HEATERS ANSI Z21.88-2002/CSA 2.33-2002 and GAS-FIRED APPLIANCES FOR USE AT HIGH ATLITUDES CAN/CGA 2.17-M91.
This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard of Fire Safety Criteria for Manufactured Home Installations,
Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240-MH Mobile Home Standard in Canada.
This appliance installation must comply with the manufacturer's installation instructions and local codes, if any. In the absence of local codes follow
the current National Fuel Gas Code, ANSI Z223.1 and the current National Electrical Code ANSI/NFPA 70 in the U.S.A., and the current CAN/CGA
B149 Gas Installation Code and the current Canadian Electrical Code CSA C22.1 in Canada.
This UltraGlow Mobile/Manufactured Home Listed appliance
comes factory equipped with a means to secure the unit.
This UltraGlow Mobile/Manufactured Home listed appliance
comes equipped with a dedicated #8 ground lug to which an
18 gauge copper wire from the steel chassis ground must
be attached.
2
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
TABLE OF CONTENTS
Page
Safety Label
Safety Label ............................................................... 4
Installation
Important Message ..................................................... 5
Before You Start ......................................................... 5
General Safety Information ........................................ 5
Installation Checklist ................................................... 5
Locating Your Gas Stove ............................................ 6
Manufactured Home Additional Requirements ........... 6
G36D Unit Dimensions ............................................... 6
Clearances ................................................................. 7
Mantel Leg Clearance ................................................ 7
Framing and Finishing ................................................ 7
Combustible Mantel Clearances ................................ 8
Unit Assembly Prior to Installation
Top Standoff Assembly ........................................ 9
Top Facing Support & Side Nailing Strip
Assembly ....................................................... 9
Venting Introduction .................................................... 9
Exterior Vent Termination Locations ......................... 10
Venting ......................................................................11
Direct Vent System (Flex) ...................................11
Rigid Pipe Components List............................... 12
Rigid Pipe Venting Systems ............................... 13
Venting - Horizontal Terminations ............................ 14
Venting - Dura-Vent Horizontal Installations ............. 15
Venting - Vertical Terminations ................................. 16
Vertical Terminations - Co-linear Flex System .......... 18
Venting Arrangements........................................ 19
Horizontal Installations ............................................. 20
Venting - Installation Procedures for Direct Vent
System (Flex) ..................................................... 22
System Data ............................................................. 23
High Elevation .......................................................... 23
Gas Line Installation ................................................. 23
Pilot Adjustment ........................................................ 23
Gas Pipe Pressure Test ............................................ 23
SIT Valve Description ............................................... 23
Page
Operating Instructions
Operating Instructions .............................................. 32
Lighting Procedure ................................................... 32
Shutdown Procedure ................................................ 32
First Fire ................................................................... 32
Aeration Adjustment ................................................. 32
Normal Operating Sounds of
Gas Appliances .................................................. 33
Lighting Plate Instructions ........................................ 33
Maintenance
Maintenance Instructions ........................................ 33
General Vent Maintenance ....................................... 34
Gold Plated or Brass Trim ........................................ 34
Log Replacement ..................................................... 34
Thermopile/Thermocouple ....................................... 34
Glass Gasket ............................................................ 34
Door Glass ............................................................... 34
Flush Glass Replacement ........................................ 34
Removing Valve........................................................ 35
Installing Valve.......................................................... 35
Parts List
Parts List .................................................................. 36
Warranty
Warranty ................................................................... 39
Conversion to Propane ............................................. 24
Log Set Installation ................................................... 25
Flush Door - Standard .............................................. 28
Optional Flush Trim .................................................. 28
Flush Louvers ........................................................... 28
Remote Control (optional) ........................................ 29
Wall Switch (optional) ............................................... 29
Wall Thermostat (optional) ....................................... 29
Wiring Diagram ......................................................... 30
Fan Installation (optional) ......................................... 31
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
3
SAFETY LABEL
This is a copy of the label that accompanies
each G36D Zero Clearance Direct Vent Gas
Fireplace. We have printed a copy of the
contents here for your review. The safety label
is located on the front inside base of the unit,
visible when the bottom louver is open.
Copy of Safety Decal for G36D-NG
NOTE: UltraGlow units are constantly being
improved. Check the label on the unit and if
there is a difference, the label on the unit is
the correct one.
For the State of Massachusetts, installation
and repair must be done by a plumber or
gasfitter licensed in the Commonwealth of
Massachusetts.
For the State of Massachusetts, flexible
connectors shall not exceed 36 inches in
length.
For the State of Massachusetts, the appliances individual manual shut-off must be a
t-handle type valve.
4
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
IMPORTANT:
SAVE THESE
INSTRUCTIONS
The G36D-NG or G36D-LP Direct Vent Fireplace
must be installed in accordance with these instructions. Carefully read all the instructions in
this manual first. Consult the "authority having
jurisdiction" to determine the need for a permit
prior to starting the installation. It is the responsibility of the installer to ensure this fireplace
is installed in compliance with manufacturer's
instructions and all applicable codes.
BEFORE YOU START
Safe installation and operation of this appliance requires common sense, however, we
are required by the Canadian Safety Standards
and ANSI Standards to make you aware of the
INSTALLATION AND REPAIR SHOULD
BE DONE BY A QUALIFIED SERVICE
PERSON. THE APPLIANCE SHOULD
BE INSPECTED BEFORE USE AND
AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON.
MORE FREQUENT CLEANING MAY
BE REQUIRED DUE TO EXCESSIVE
LINT FROM CARPETING, BEDDING
MATERIAL, ETC. IT IS IMPERATIVE
THAT CONTROL COMPARTMENTS,
BURNERS AND CIRCULATING AIR
PASSAGEWAYS OF THE APPLIANCE
BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE
APPLIANCE SHOULD BE LOCATED
OUT OF TRAFFIC AND AWAY FROM
FURNITURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS
APPLIANCE CORRECTLY WILL VOID
YOUR WARRANTY AND MAY CAUSE
A SERIOUS HOUSE FIRE.
CHILDREN AND ADULTS SHOULD
BE ALERTED TO THE HAZARDS OF
HIGH SURFACE TEMPERATURES, ESPECIALLY THE FIREPLACE GLASS,
AND SHOULD STAY AWAY TO AVOID
BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE
CAREFULLY SUPERVISED WHEN
THEY ARE IN THE SAME ROOM AS
THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE
MATERIAL SHOULD NOT BE PLACED
ON OR NEAR THE APPLIANCE.
14) Under no circumstances should any solid
fuels (wood, paper, cardboard, coal, etc.)
be used in this appliance.
15) The appliance area must be kept clear and
free of combustible materials, (gases and
other flammable vapours and liquids).
GENERAL SAFETY
INFORMATION
1) The appliance installation must conform
with local codes or, in the absence of local
codes, with the current Canadian or National
Gas Codes, CAN1-B149 or ANSI Z223.1
Installation Codes.
2) The appliance when installed, must be
electrically grounded in accordance with
local codes, or in the absence of local codes
with the current National Electrical Code,
ANSI/NFPA 70 or CSA C22.1 Canadian
Electrical Code.
3) See general construction and assembly
instructions. The appliance and vent should
be enclosed.
4) This appliance must be connected to the
specified vent and termination cap to the
outside of the building envelope. Never vent
to another room or inside a building. Make
sure that the vent is fitted as per Venting
instructions.
Emissions from burning wood or gas could
contain chemicals known to the State of California to cause cancer, birth defects or other
reproductive harm.
INSTALLATION
CHECKLIST
1) Locate appliance
a) Room location, page 6
b) Clearances to Combustibles, pages 6
-8.
c) Mantle Clearances, page 8
d) Framing & Finishing Requirements,
page 7
e) Venting Requirements, pages 10 - 17.
2) Assemble Top Standoffs and Top Facing
Support and Side Nailing Strips, page 9.
(NOTE: must be done before installing unit
into fireplace.)
3) Install vent, pages 20-22.
5) Inspect the venting system annually for
blockage and any signs of deterioration.
4) Make gas and electrical connections. Test
the pilot. Must be as per diagram. Page
23.
6) Venting terminals shall not be recessed into
a wall or siding.
5) Install log set where indicated on page 25
- 27.
7) Any safety glass removed for servicing
must be replaced prior to operating the
appliance.
6) Install Flush Door Front (Standard) and
optional Flush Gold Trim, page 28.
7) Install Louvers page 28.
8) To prevent injury, do not allow anyone who
is unfamiliar with the operation to use the
fireplace.
8) Install optional Wall Switch, Remote Control,
or Wall Thermostat, page 29.
9) Wear gloves and safety glasses for protection while doing required maintenance.
9) Final check.
10) Be aware of electrical wiring locations in
walls and ceilings when cutting holes for
termination.
Before leaving this unit with the customer, the
installer must ensure that the appliance is firing correctly and operation fully explained
to customer.
11) Under no circumstances should this appliance be modified. Parts that have to be
removed for servicing should be replaced
prior to operating this appliance.
12) Installation and any repairs to this appliance
should be done by a qualified service person. A professional service person should
be called to inspect this appliance annually.
Make it a practice to have all of your gas
appliances checked annually.
13) Do not slam shut or strike the glass door.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
5
INSTALLATION
This includes:
1) Clocking the appliance to ensure the correct
firing rate (rate noted on label 26,000 Btu/h)
after burning appliance for 15 minutes.
2) If required, adjusting the primary air to ensure
that the flame does not carbon. First allow
the unit to burn for 15-20 min. to stabilize.
CAUTION: Any alteration to the product that
causes sooting or carboning that results
in damage is not the responsibility of the
manufacturer.
LOCATING YOUR
GAS STOVE
1) When selecting a location for your stove,
ensure that the clearances outlined on this
page are met.
5) This appliance is Listed for bedroom installations when used with a Listed Millivolt
Thermostat. Some areas may have further
requirements, check local codes before
installation.
MANUFACTURED
MOBILE HOME
ADDITIONAL
REQUIREMENTS
6) The G36D Direct Vent Gas Fireplace is
approved for alcove installations, which
meet the clearances listed on this page.
1) Ensure that structural members are not cut
or weakened during installation.
7) We recommend that you plan your installation on paper using exact measurements
for clearances and floor protection before
actually installing this appliance. Have a
qualified inspector, dealer, or installer review
your plans before installation.
2) Ensure proper grounding using the #8
ground lug provided. See page 29.
Note: For vent terminations see page 10.
G36D UNIT DIMENSIONS
2) Provide adequate clearances for servicing.
3) The appliance must be installed on a flat,
solid, continuous surface (e.g. wood, metal,
concrete). This may be the floor, or raised up
on a platform to enhance its visual impact.
If the appliance is going to be installed on
carpeting, combustible linoleum tile or other
combustible material other than wood flooring, the appliance must be installed on a
metal or wood panel extending the full width
and depth of the appliance.
4) The G36D Direct Vent Gas Fireplace can be
installed in a recessed position or framed out
into the room as in A, B, C, D. See Diagram
1.
A)
B)
C)
D)
Flat on Wall
Flat on Wall Corner
Recessed into
Wall/Alcove
Corner
Diagram 1
6
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
CLEARANCES
The clearances listed below are Minimum
distances unless otherwise stated:
A major cause of chimney related fires is
failure to maintain required clearances (air
space) to combustible materials. It is of the
greatest importance that this fireplace and
vent system be installed only in accordance
with these instructions.
MANTEL LEG
CLEARANCES
Combustible mantel leg clearances as per
diagram below:
2) Frame in the enclosure for the unit with
framing material. The framed opening is
37-1/4" high x 36-1/4" wide x 17-3/8" deep
(946mm high x 921mm wide x 441mm
deep).
Clearance to Combustibles from:
Back
0"
(0mm)
Side
0"
(0mm)
Floor
0"
(0mm)
NOTE: The minimum floor clearance must
be maintained from the top surface of the
carpeting, tile, etc.
Minimum Clearance from Top of Unit to:
Mantel* Minimum
7"
(177mm)
Ceiling from top of unit.
32" (1016mm)
Side Wall Clearance
Flush Front
6"
(152mm)
Horizontal Vent Clearances
Top
2-1/2" (64mm)
Side
1-1/2" (38mm)
Bottom
1-1/2" (38mm)
Vertical Vent Clearances
Alcove Clearances**:
Max. Depth
Min. Width
Min. Height
1-1/4" (32mm)
36"
48"
72"
Maximum 1-1/2" projection at 2" minimum
clearance.
FRAMING AND
FINISHING
1) Determine the total thickness of facing
material (e.g. drywall plus ceramic tiles) to
allow the finished surface to be flush with
the front of the unit. Total facing thickness
can vary from 1/2" (13mm) to 1-1/4" (32mm)
thick.
Framing Dimensions
A
B
C
D
36-1/4" 37-1/4" 17-3/8" 46-1/2"*
921mm 946mm 441mm 1181mm*
* 'D' is Minimum height to combustible materials including the Minimum 2-1/2" (64mm) Top
clearance to the Horizontal Vent.
(914mm)
1219mm)
1829mm)
* see mantle clearance instructions
(pages 7 & 8).
WARNING:
Fire hazard is an extreme risk if
these clearances are not adhered to.
It is of greatest importance that this
fireplace and vent system be
installed only in accordance with
these instructions.
3) For exterior walls, insulate the enclosure to
the same degree as the rest of the house,
apply vapour barrier and drywall, as per local installation codes. (Do not insulate the
fireplace itself.)
Install Side Nailing Strips, Top Facing
Support, and Top Standoffs before unit is
slipped into position. See page 9 for assembly details.
4) The top of the unit must not be closer than
32" (813mm) to the ceiling.
The HeatWave Duct Kit has different clearance and framing
requirements, check the HeatWave manual for details.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
7
INSTALLATION
COMBUSTIBLE MANTELS
Because of the extreme heat this fireplace emits, the mantel clearances are critical.
Combustible mantel clearances from top of unit are shown in the diagram below.
Note: A non-combustible mantel may be installed at a lower height if the framing is made of metal studs covered with a non-combustible
board.
These drawings are to scale at 1:6 (one inch = 6 inches)
Mantel can be installed anywhere in shaded area or higher using the above scale.
Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour.
8
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
Top Header
32-1/2"
37”
40-1/2"
1/2"
Drywal
l
10"dia.
hole
through
wall
for Flex
orforDuraVent
3) Attach the standoff securely to the top
with 2 screws per standoff (on opposite
corners).
2"
3-1/2" 4"
Openingforgas
connectio
n
"C" Screw Position:
For a facing material depth of 1-1/4"
(32mm), the top facing support must be
reversed.
17-1/8"
Note: 40-1/2" (1029mm) is the minimum
height for both flex termination or
Simpson Dura-Vent venting.
5) The unit does not have to be completely
enclosed in a chase. The clearance on top of
the unit is 0" to the standoffs so combustible
building materials can be laid directly on top
of the standoffs. You must maintain clearance from the vent to combustible materials
for flex, see Vent Clearances, page 7.
6) Use steel studs for framing where the
1-1/2" (38mm) clearance from the vent to
combustible material cannot be maintained,
e.g. front top header.
UNIT ASSEMBLY
PRIOR TO
INSTALLATION
The Top Facing Support, the Side Nailing Strips
and the 2 Top Standoffs must be correctly positioned and attached to the top before unit is
slipped into position.
Top Standoff Assembly
Top Facing Support and
Side Nailing Strips
Determine the total thickness of facing material (e.g. drywall plus ceramic tiles) to allow the
finished surface to be flush with the front of the
unit. Total facing thickness can vary from 1/2"
(13mm) to 1-1/4" (32mm) thick.
The Top Facing Support & Side Nailing Strips can
be mounted in 3 different positions depending
on the thickness of the facing material.
Screw
Position
Facing Material
Depth
A
B
C*
1/2"
7/8"
1-1/4"
/ 13mm
/ 22mm
/ 32mm
* For "C" screw position the top facing support
is reversed.
1) Mount Top Facing Support using the 3
supplied screws into the three pre-punched
screw holes on the top front of the unit. Use
hole positions A, B, or C depending on your
facing depth.
The top standoffs are shipped in a flat position
and must be folded into shape and attached.
1) Remove the standoffs from the fireplace
top.
2) Take each standoff and bend into the correct
shape. Bend up at the bend lines until the
screw holes in the standoff and the prepunched screw holes on the fireplace top
line up.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
2) Use the same screw hole position for the
Side Nailing Strips as was used for the Top
Facing Support. Attach each side nailing
strip using 3 screws.
VENTING
INTRODUCTION
The G36D uses the "balanced flue" technology
Co Axial system. The inner liner vents products
of combustion to the outside while the outer liner
draws outside combustion air into the combustion chamber thereby eliminating the need to
use heated room air for combustion and losing
warm room air up the chimney.
Note:
These flue pipes must not be connected to any other appliance.
The gas appliance and vent system must be
vented directly to the outside of the building,
and never be attached to a chimney serving a
separate solid fuel or gas burning appliance.
Each direct vent gas appliance must use it's own
separate vent system. Common vent systems
are prohibited.
9
10
V
E
V
M
V
B
Vent terminal
.
F
V
V
A
G
B
C
V
A
V
B
B
V
A
K
B
H
j
N
V
Area where terminal is not permited
A
V
18"
L
A
Note:
- A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.
- Only permitted if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
- If the vent termination is accessible, a certified guard shall be installed.
* As specified in CGA B149 Installation Code. Note: Local codes or regulations may require different clearances.
# In accordance with the current ANSI Z223.1/NFPA 54 ,National Fuel Gas Code.
H= Not to be installed above a meter/regulator assembly within (3'/90cm) horizontally
from the centerline of the regulator.
J= Clearance to service regulator vent outlet *(min. 36"/90cm)
K= Clearance to non-mechanical air supply inlet to building or the combustion air inlet to
any other appliance *(12"/30cm) #(9"/23cm)
L= Clearance to a mechanical air supply inlet *(min. 72"/1.8m)
#3' (91cm) above if with in 10' (3m) horizontally.
M= Clearance above paved sidewalk or a paved driveway located on public property
*(min. 84"/2.1m)
N= Clearance under veranda, porch, deck, or balcony *(min. 12"/30cm)
V
Fixed Closed
B
24"
Vertical
Termination
Openable
Air supply outlet
Openable
Fixed
Closed
Inside
corner detail
Clearance above grade, veranda, porch, deck, or balcony *(min. 12"/30cm)
Clearance to window or door that may be opened *(12"/30cm) #(9"/23cm)
Clearance to permanently closed window *(min. 12"/30cm)
Vertical clearance to ventilated soffit located above the terminal within a horizontal
distance of (24"/60cm) from the centerline of the terminal (min. 18"/46cm) check with
local code.
E= Clearance to unventilated soffit (min. 15"/38cm)
F= Clearance to outside corner: with AstroCap Termination Cap (min. 6"/15cm), with
Dura-Vent Termination Cap (14"/36cm)
G= Clearance to inside corner: with AstroCap Termination Cap (min. 6"/15cm), with DuraVent Termination Cap (12"/30cm)
A=
B=
C=
D=
D
24"
Vertical
Termination
INSTALLATION
EXTERIOR VENT TERMINATION LOCATIONS
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
VENTING
UltraGlow Direct Vent System (Flex)
Horizontal Terminations Only
These venting systems, in combination with the G36D Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by
Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram on page 10.
UltraGlow Direct Vent (Flex) System Termination Kit (Part # 946-515) includes all the parts needed to install the G36D with a maximum
total run of 4 feet.
1)
2)
3)
4)
5)
6)
7)
8)
9)
6-7/8" dia. flexible liner (4 ft. length)
4" dia. flexible liner (4 ft. length)
spring spacers (4)
thimble (2)
AstroCap termination cap (1)
screws (12)
tube of Mill Pac (1)
plated screws (8)
screws #8 x 1-1/2" Drill Point, Stainless Steel (4)
Notes:
1) Liner sections should be continuous without any joints or seams.
2) Only Flex pipe purchased from Regency may be used for Flex installations.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
11
INSTALLATION
RIGID PIPE VENTING COMPONENTS LIST
All Simpson Dura-Vent components are available directly from FPI.
Description
Selkirk
Direct-TempTM
AmeriventR
Direct Vent
6" Pipe Length, Galvanized
6" Pipe Length, Black
7" Pipe Length, Galvanized
7" Pipe Length, Black
9" Pipe Length, Galvanized
9" Pipe Length, Black
12" Pipe Length, Galvanized
12" Pipe Length, Black
18" Pipe Length, Galvanized
18" Pipe Length, Black
24" Pipe Length, Galvanized
24" Pipe Length, Black
36" Pipe Length, Galvanized
36" Pipe Length, Black
48" Pipe Length, Galvanized
48" Pipe Length, Black
908
908B
N/A
N/A
907
907B
906
906B
N/A
N/A
904
904B
903
903B
902
902B
4DT-6
4DT-6B
N/A
N/A
4DT-9
4DT-9B
4DT-12
4DT-12B
4DT-18
4DT-18B
4DT-24
4DT-24B
4DT-36
4DT-36B
4DT-48
4DT-48B
N/A
N/A
4D7
4D7B
N/A
N/A
4D12
4D12B
N/A
N/A
4D2
4D2B
4D3
4D3B
4D4
4D4B
Adjustable Length, 11"-14", Galv.
Adjustable Length, 11"-14", Black
Adjustable Length, 17"-24", Black
Adjustable Length, 7" Galvinized
Adjustable Length, 7" Black
Adjustable Length, 12" Galvinized
Adjustable Length, 12" Black
911
911B
917B
N/A
N/A
N/A
N/A
4DT-AJ
4DT-AJB
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
4D7A
4D7AB
4D12A
4D12AB
45O Elbow, Galvinized
45O Elbow, Black
45O Elbow, Swivel, Galvinized
45O Elbow, Swivel, Black
90O Elbow, Galvinized
90O Elbow, Black
90O Elbow, Swivel, Galvinized
90O Elbow, Swivel, Black
945
945B
945G
945BG
990
990B
990G
990BG
4DT-EL45
4DT-EL45B
N/A
N/A
4DT-EL90S
4DT-EL90SB
N/A
N/A
4D45L
4D45LB
N/A
N/A
4D90LS
4D90LBS
N/A
N/A
Ceiling Support
Cathedral Support Box
Wall Support/Band
Offset Support
Wall Thimble, Black
Wall Thimble Support Box/Ceiling Support
Firestop Spacer
Trim Plate, Black
Brass Trim for Wall Thimble/Ceiling Support
949 - n/a from FPI
941
988
989 - n/a from FPI
942
940
963
N/A
3951
4DT-CS
4DT-CSS
4DT-WS/B
4DT-OS
4DT-WT
N/A
4DT-FS
4DT-TP
N/A
4DFSP
4DRSB
4DWS
N/A
4DWT
N/A
4DFSP
4DFPB
N/A
Attic Insulation Shield 12"
Attic Insulation Shield - Cold Climates 36"
N/A
N/A
N/A
N/A
4DAIS12
4DAIS36
Basic Horizontal Termination Kit (A)
Horizontal Termination Kit (B)
Vertical Termination Kit
970
971
978
4DT-HKA
4DT-HKB
4DT-VKC
4DHTK2
4DHTK1
4DVTK
High Wind Vertical Cap
High Wind Horizontal Cap
Horizontal Square Termination Cap
Verical Termination Cap
Storm Collar
991
985
984
980
953
N/A
N/A
4DT-HHC
4DT-HVC
4DT-SC
N/A
N/A
4DHC
4DVC
4DSC
Adjustable Flashing, 0/12-6/12
Adjustable Flashing, 6/12-12/12
943
943S
4DT-AF6
4DT-AF12
4DF
4DF12
Vinyl Siding Standoff
Vinyl Siding Shield Plate
950
N/A
4DT-VS
4DT-VSP
N/A
N/A
Snorkel Termination 14"
Snorkel Termination 36"
982
981
4DT-ST14
4DT-ST36
4D12S
4D36S
946-506/P
510-994
640-530/P
12
Simpson Dura-Vent
Direct VentGSR
Vent Guard (Optional)
Rigid Pipe Adaptor (must use with all rigid piping)
Riser Vent Terminal
946-208/P
946-523/P
946-206
Vent Guard (Optional) - Riser Vent Terminal
AstroCap Horizontal Cap
Vinyl Siding Standoff - AstroCap
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
RIGID PIPE VENTING SYSTEMS
Horizontal or Vertical Terminations
The minimum components required for a basic horizontal termination
are:
1
1
1
1
1
Flat Wall Installation
Wall Thickness
Vent Length
(inches)
Required (inches)
4" - 5-1/2"
6"
7" - 8-1/2"
9"
10" - 11-1/2"
12"
9" - 14-1/2"
11" - 14-5/8" Adj. Pipe
15" - 23-1/2"
17" - 24" Adj.
CornerPipe
Installation
Wall Thickness
Vent Length
(inches)
Required (inches)
3-1/4" - 6-3/4"
11" - 14-5/8" Adj. Pipe
7-3/4" - 16-1/4"
17" - 24" Adj. Pipe
7-1/4" - 8-3/4"
6" + 12"
9" + 9"
4-1/4" - 5-3/4"
6" + 9"
Horizontal Termination Cap
90o Elbow
Rigid Pipe Adaptor
Wall Thimble
Length of pipe to suit wall thickness (see chart)
Wall thickness is measured from the back standoffs to the inside mounting
surface of termination cap. For siding other than vinyl furring strips may
be used, instead of the vinyl siding standoff, to create a level surface to
mount the vent terminal. The Terminal must not be recessed into siding.
Measure the wall thickness including furring strips.
If a Vinyl Siding Standoff is required (it must be used with vinyl siding),
measure to outside surface of wall without siding and add 2 inches.
Vertical
Terminal
Storm Collar
(Part # 953)
Vinyl Siding
Standoff (Optional)
(Part #950)
Flashing
943 or 943S
Ceiling Firestop
(Part # 963)
Alternate
Horizontal
Termination
Caps
Horizontal
Termination Cap
(Part# 946-523/P)
Wall Thimble
(Part # 942)
Pipe Length
Adj.Pipe Length
11" - 14-5/8"
o
90 Elbow
WARNING:
Do not combine venting components from
different venting systems.
24" Pipe
Length
However use of the the AstroCapTM and FPI
Riser is acceptable with all systems.
Rigid Pipe Adaptor
(Part# 510-994)
This product has been evaluated by Intertek for
using a Dura-Vent Flue Adaptor in conjunction
with Selkirk Direct-Temp and Ameri Vent Direct
venting systems. Use of these systems with the
Direct Vent GS starting collar is deemed acceptable and does not affect the Intertek WHI listing
of components.
When using piping other than Simpson
Dura-Vent, 3 screws must be used to
secure rigid pipe to adaptor.
The FPI AstroCapTM and FPI Riser Vent terminal is certified for installations using FPI venting systems as well as Simpson Dura-Vent®, Direct Vent GS,
American Metal Products, Ameri Vent Direct vent and Selkirk Direct-Temp. FPITM, and FPI AstroCapTM are the proprietary trademarks of FPI Fireplace
Products International Ltd. Dura-Vent® and Direct Vent GS are registered and/or proprietary trademarks of Simpson Dura-Vent Co. Inc.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
13
INSTALLATION
RIGID PIPE VENTING ARRANGEMENTS - HORIZONTAL TERMINATIONS
ULTRAGLOW DIRECT VENT SYSTEM (FLEX)
(Propane & Natural Gas)
The diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 90o elbow (two 45o elbows equal one 90o
elbow).
Note: Must use optional rigid pipe adaptor (Part # 510-994) when using rigid pipe vent systems.
All Rigid Pipe Systems
4" inner diameter
6-5/8" outer diameter
UltraGlow Flex Vent
4" inner diameter
6-7/8" inner diameter
A vent guard should be used whenever the termination is lower than
the specified minimum or as per
local codes.
Note: UltraGlow Direct Vent System
(Flex) is only approved for horizontal terminations.
•
•
•
14
Maintain clearances to combustibles as listed on pages 7 and 8.
Horizontal vent must be supported every 3 feet.
Firestops are required at each floor level and whenever passing through a wall.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
RIGID PIPE VENTING ARRANGEMENTS - HORIZONTAL TERMINATIONS
ULTRAGLOW DIRECT VENT SYSTEM (FLEX)
(Propane & Natural Gas)
The diagram below shows examples of horizontal termination arrangements using two 90o elbows (two 45o elbows equal one 90o elbow).
Note:
1)
2)
3)
4)
A maximum of two 90o elbows are permitted.
A minimum of 6 ft. (1.8m) vertical from base of unit is required if two 90o elbows are used.
Minimum distance between elbows is 2 ft. (0.6m).
Determine the permitted range of horizontal termination arrangements by using chart on page 14
and deducting 3 ft. (0.9m) from the maximum horizontal distance for the second 90o elbow.
If length "B" is increased, length "A" must be
decreased by a corresponding amount.
All Rigid Pipe Systems
4" inner diameter
6-5/8" outer diameter
UltraGlow Flex Vent
4" inner diameter
6-7/8" inner diameter
A vent guard should be used whenever the
termination is lower than the specified minimum
or as per local codes.
•
Maintain clearances to combustibles as listed on pages 7 and 8.
•
Horizontal vent must be supported every 3 feet.
•
Firestops are required at each floor level and whenever passing through a wall.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
15
INSTALLATION
RIDID PIPE VENTING ARRANGEMENTS - VERTICAL TERMINATIONS
(Propane & Natural Gas)
The G36D is approved for a maximum 23 ft. (7.0m) vertical, with a maximum 12 ft. (3.7m) horizontal offset
using two 90o elbows (two 45o elbows equal one 90o elbow) with Rigid Pipe vent systems for Propane and
Natural Gas, as per diagram 1.
The G36D is approved for a maximum 37 ft. (11.3m) straight vertical, including a maximum 20" (0.5m) horizontal
offset using two 90o elbow (two 45o elbows equal one 90o elbow) with Rigid Pipe vent systems for Propane
and Natural Gas, as per the diagram 2.
•
•
•
Vent must be supported at offsets
Maintain clearances to combustibles as listed on pages 7 and 8.
Firestops are required at each floor level and whenever passing through a wall.
Note: Must use optional rigid pipe adaptor when using rigid pipe vent systems (Part # 510-994).
Note: UltraGlow Direct Vent System (Flex) is only approved for horizontal terminations.
Diagram 1
16
Diagram 2
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
The G36D is approved for a maximum 37 ft. (11.3m) straight vertical, with Rigid
Pipe vent systems for Propane and Natural Gas, as per the diagram 3.
The shaded area in the diagram 3 shows all allowable combinations of straight
vertical and offset to vertical terminations with Rigid Pipe vent systems for
Propane and Natural Gas. Maximum two 45o elbows allowed.
•
•
•
Vent must be supported at offsets
Firestops are required at each floor level and whenever passing
through a wall.
Maintain clearances to combustibles as listed on pages 7 and 8.
Diagram 3
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
17
INSTALLATION
VERTICAL TERMINATION
WITH CO-LINEAR FLEX SYSTEM
THE APPLIANCE MUST NOT BE
CONNECTED TO A CHIMNEY FLUE
SERVING A SEPARATE SOLID FUEL
BURNING APPLIANCE.
Masonry chimneys may take various contours which the flexible liner will accommodate. However,
keep the flexible liner as straight as possible, avoid unnecessary bending.
The Air Intake pipe must be attached to the inlet air collar of the termination cap.
This appliance is designed to be attached to
two 3" (76mm) co-linear aluminium flex running
the full length of the chimney. See the Venting
Arrangements on next page for minimum and
maximum heights.
Co-linear DV
Vertical Termination
Cap # 946-529
Required Parts:
Part #
946-529
948-305
946-563
Kit
510-994
A maximum
of two certified
joiner kits
may be used
per length.
#948-305 (35 ft)
Description
Co-linear DV Vertical
Termination Cap
3" Flex - 35 ft.
Co-Axial to Co-Linear Adapter
which contains the following:
Co-linear Flex Adapter
Outer Pipe
Inner Pipe Adapter
Rigid Pipe Adaptor
Alternate Approved Caps
980
Vertical Termination Cap
991
High Wind Cap
923GK 3" Co-linear Adapter with flashing
Flex Liner
Exhaust
Flue
Outer
Pipe
with Kit#
946-563
FPI Cabinet and/or Flat Wall Mantles
may be used in these applications ensuring that clearances to combustibles
are maintained.
Air Intake
Pipe Length
Rigid Pipe Adaptor
# 510-994
18
90 Degree
Elbow
Co-Linear
Flex
Adapter
with Kit#
946-563
Inner Pipe
Adapter
with Kit#
946-563
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
Venting Arrangements - Vertical Terminations
with Co-linear Flex System for both
Residential & Manufactured Homes
into Masonry Fireplaces
The shaded area in the diagrams show the
allowable vertical terminations.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
19
INSTALLATION
HORIZONTAL
INSTALLATIONS
Install the vent system according to the
manufacturer's instructions included with
the components.
1) Set the unit in its desired location. Check
to determine if wall studs or roof rafters are
in the way when the venting system is attached. If this is the case, you may want to
adjust the location of the unit. Rough in the
gas preferably on the right side of the unit
and the electrical (junction block is on the
left side) on the left.
2) Direct Vent pipe and fittings are designed
with special twist-lock connections to connect the venting system to the appliance
flue outlet. A twist-lock appliance adaptor
is an available option that must be used in
conjunction with the Simpson Dura-Vent
Direct Vent GS system.
3) Put a bead of silicone inside the outer section of the adapter and a bead of Mill Pac
on the inner collar. Slip the adapter over the
existing inner and outer flue collar and fasten
to the outer collar only with the 3 supplied
screws (drilling pilot holes will make this
easier). Level the fireplace and fasten it to
the framing using nails or screws through
the nailing strips.
4) Assemble the desired combination of pipe
and elbows to the appliance adaptor and
twist-lock for a solid connection.
Note:
a) Twist-lock procedure: Four indentations,
located on the female ends of pipes and
fittings, are designed to slide straight
onto the male ends of adjacent pipes
and fittings, by orienting the four pipe
indentations so they match and slide
in to the four entry slots on the male
ends, Diagram 1. Push the pipe sections
completely together, then twist-lock
one section clockwise approximately
one-quarter turn, until the two sections
are fully locked. The female locking lugs
will not be visible from the outside, on
the Black Pipe or fittings. They may be
located by examining the inside of the
female ends.
b) Horizontal runs of vent must be
supported every three feet. Wall straps
are available for this purpose.
5) Mark the wall for a 10" x 10" square hole.
The center of the square hole should line
up with the centerline of the horizontal pipe.
Cut and frame the 10 inch square hole in
the exterior wall where the vent will be
terminated. If the wall being penetrated is
constructed of non-combustible material, i.e.
masonry block or concrete, a 7"(178mm)
dia. (7-1/2"(191mm) dia. for flex) hole is
acceptable.
Note: Riser Vent
is only for use
in above grade
terminations.
Note: With Dura-Vent,
the minimum height
is achieved
by installing
a 90 o elbow
directly to
the rigid pipe
adaptor.
Diagram 3a
*Diagrams 3 & 4: As specified in CGA B149
Installation Code. Local codes or regulations
may require different clearances.
Below Grade Installation
Diagram 2
Note:
a) The horizontal run of vent must be level,
or have a 1/4 inch rise for every 1 foot
of run towards the termination. Never
allow the vent to run downward. This
could cause high temperatures and may
present the possibility of a fire.
b) The location of the horizontal vent termination on an exterior wall must meet
all local and national building codes, and
must not be blocked or obstructed. For
External Vent Terminal Locations, see
diagram on page 10.
c) Snorkel Terminations:
For installations requiring a vertical rise
on the exterior of the building, 14-inch
and 36-inch tall Snorkel Terminations
are available, as well
as the standard Riser
Vent. Follow the same
installation procedures
as used for standard Horizontal
Te r m i n a t i o n .
NEVER
install the
snorkel
upside
down.
20
Diagram 4
NOTE: For Snorkel terminations in ABOVE
grade installations, follow national
or local code requirements.
6) The arrow on the vent cap should
be pointing up. Insure that the 1-1/2"
clearances to combustible materials
are maintained (Diagram 4). Install the
termination cap.
Diagram 1
Note: Apply sealant "Mill-Pac" to inner
pipe and high temperature silicone
sealant to outer pipe on every twistlock joint.
If the Snorkel Termination must be installed
below grade, i.e. basement application, proper
drainage must be provided to prevent water
from entering the Snorkel Termination. Refer
to Diagram 4. Do not attempt to enclose the
Snorkel within the wall, or any other type of
enclosure.
Diagram 3
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
VERTICAL
TERMINATION
1) Maintain the 1-1/2" clearances
(air spaces) to combustibles
when passing through ceilings,
walls, roofs, enclosures, attic
rafter, or other nearby combustible surfaces. Do not pack air
spaces with insulation. Check
pages 13-16 for the maximum
vertical rise of the venting
system and the maximum horizontal offset limitations.
4) Assemble the desired lengths of pipe and
elbows. Ensure that all pipes and elbow
connections are in the fully twist-locked
position and sealed.
5) Cut a hole in the roof centered on the small
drilled hole placed in the roof in Step 2. The
hole should be of sufficient size to meet
the minimum requirements for clearance
to combustibles of 1-1/2". Slip the flashing
under the shingles (shingles should overlap
half the flashing) as per Diagram 4.
Diagram 5
The four wood screws provided should
be replaced with appropriate fasteners for
stucco, brick, concrete, or other types of
sidings.
Note: If installing termination on a siding
covered wall, a vinyl siding standoff
or furring strips must be used to
ensure that the termination is not
recessed into the siding.
7) Before connecting the horizontal run of vent
pipe to the vent termination, slide the Wall
Thimble (Part # 942) over the vent pipe.
8) Slide the appliance and vent assembly
towards the wall carefully inserting the
vent pipe into the vent cap assembly. It is
important that the vent pipe extends into
the vent cap sufficient distance so as to
result in a minimum pipe overlap of 1-1/4
inches. Secure the connection between the
vent pipe and the vent cap by attaching the
two sheet metal strips extending from the
vent cap assembly into the outer wall of the
vent pipe. Use the two sheet metal screws
provided to connect the strips to the pipe
section. See Diagram 6.
2) Set the gas appliance in
its desired location. Drop
a plumb bob down from
the ceiling to the position
Diagram 1
of the appliance flue exit,
and mark the location where the vent will
penetrate the ceiling. Drill a small hole at
his point. Next, drop a plumb bob from the
roof to the hole previously drilled in the ceiling, and mark the spot where the vent will
penetrate the roof. Determine if ceiling joists,
roof rafters or other framing
will obstruct
the venting system.
You may wish
to relocate
the appliance
or to offset,
as shown in
Diagram 2 to
avoid cutting
load bearing
members.
Diagram 2
Diagram 4: The upper half of the flashing is
installed under the roofing material and not
nailed down until the chimney is installed. This
allows for small adjustments.
6) Continue to assemble pipe lengths.
Note: If an offset is necessary in the attic
to avoid obstructions, it is important
to support the vent pipe every 3 feet,
to avoid excessive stress on the elbows, and possible separation. Wall
straps are available for this purpose
(Diagram 2).
Galvanized pipe is desirable above the roofline due to its higher corrosion resistance.
Continue to add pipe sections through the
flashing until the height of the vent cap meets
the minimum height requirements specified
Note: Apply sealant "Mill-Pac" to inner pipe
and high temperature silicone sealant to outer pipe on every twist-lock
joint.
3) A Firestop spacer must be installed in the
floor or ceiling of every level. To install the
Firestop spacer in a flat ceiling or wall, cut a
10 inch square hole. Frame the hole as shown
in Diagram 3 and install the firestop.
Diagram 6
9) Install wall thimble in
the center of the 10"
square and attach
with wood screws
(Diagram 7).
Diagram 7
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
Diagram 3
Diagram 5
Roof Pitch
flat to 7/12
over 7/12 to 8/12
over 8/12 to 9/12
over 9/12 to 10/12
over 10/12 to 11/12
over 11/12 to 12/12
over 12/12 to 14/12
over 14/12 to 16/12
over 16/12 to 18/12
over 18/12 to 20/12
over 20/12 to 21/12
Minimum Vent Height
Feet
Meters
2
0.61
2
0.61
2
0.61
2.5
0.76
3.25
0.99
4
1.22
5
1.52
6
1.83
7
2.13
7.5
2.29
8
2.44
21
INSTALLATION
in Diagram 5 or local codes. Note that for
steep roof pitches, the vertical height must be
increased. A poor draft, or down drafting can
result from high wind conditions near big trees
or adjoining roof lines, in these cases, increasing the vent height may solve the problem.
7) Ensure vent is vertical and secure the base
of the flashing to the roof with roofing rails,
slide storm collar over the pipe section and
seal with a mastic.
8) Install the vertical termination cap by twistlocking it.
Note: Any closets or storage spaces, which
the vent passes through must be
enclosed.
Offset Chart
4) Separate the 2 halves of the wall thimble and
securely fasten the one with the tabs to the
outside wall making sure that the tabs are
on top and bottom. Fasten the other thimble
half to the inside wall. The thimble halves
slip inside each other and can be adjusted
for 2 x 4 or 2 x 6 walls. The liners must slip
over the collars a minimum of 1-3/8".
Note: To make the
installation more
aesthetically pleasing, we recommend
framing out a square
to mount the terminal to.
Note: If installing termination on a siding
covered wall, furring strips must be
used to ensure that the termination
is not recessed into the siding.
2) Level the fireplace and fasten it to the framing using nails or screws through the nailing
strips.
3) Assemble the vent assembly by applying
Mill Pac to the 4"(100mm) inner collar of the
termination and slipping the 4"(100mm) liner
over it at least 1-3/8" (35mm). Fasten with
the 3 screws (drilling pilot holes will make this
easier). Apply Mill Pac or high temperature
silicone to the 6-7/8"(175mm) flex pipe and
slip it over the 6-7/8" outer collar of the vent
terminal at least 1-3/8"(35mm) and fasten
with the 3 screws.
NOTE:
INSTALLATION
PROCEDURES
Horizontal sections must be supported at intervals not exceeding 3
feet (0.9 meter). (Flame picture and
performance will be affected by sags
in the liner).
5) Slip the assembled liner and termination
assembly through the thimble making sure
the termination cap faces up (there are
markings on the cap that show which way
is up). This will position the termination cap
with proper down slope for draining water.
Fasten the cap to the outer wall with the 4
supplied screws.
6) Pull the centre 4"(100mm) liner and outer
6-7/8"(175mm) liner out enough to slip over
the flue collars of the fireplace. (You may
wish to cut the liner shorter to make it more
workable.) Do not bend liner more than
90o.
7) Apply Mill Pac over the fireplace inner collar
and slip the 4"(100mm) liner down over it
and attach with 3 supplied screws.
8) Do the same with the 6-7/8"(175mm) liner.
9) Apply a bead of silicone between the thimble
and termination and around the outer edge
of the terminal at the wall in order to keep
the water out.
IMPORTANT: Do not locate termination
hood where excessive snow or ice buildup
may occur. Be sure to check vent termination area after snow falls, and clear to
prevent accidental blockage of venting
system. When using snow blowers, make
sure snow is not directed towards vent
termination area.
for UltraGlow Direct Vent
System (Flex)
1) Locate the unit in the framing, rough in the
gas (preferably on the right side of the unit)
and the electrical (Junction block is on the
left side) on the left. Locate the centerline of
the termination and mark wall accordingly.
Cut a 10"(254mm) hole in the wall (inside
dimension).
Note: A 1-1/2"(38mm) clearance around
the liner must be maintained except
that only a 1" (25mm) clearance is
needed at the termination end. We
recommend framing a 10"(254mm)
x 10"(254mm) (inside dimensions)
hole to give structural rigidity for
mounting the termination.
22
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
G36D-NG System Data
For 0 to 4500 feet altitude
Burner Inlet Orifice Sizes:
#42
Max. Input Rating
Min. Input Rating
26,000 Btu/h
13,100 Btu/h
Supply Pressure
min.5.0" w.c.
Manifold Pressure
(High)
3.8"+/- 0.2"w.c.
Log Set: Ceramic fibre, 7 per set.
Vent System: Simpson Dura-Vent Direct
Vent System or UltraGlow Direct
Vent System (Flex)
G36D-LP System Data
For 0 to 4500 feet altitude
Burner Inlet Orifice Sizes:
For USA installations follow local codes and/or
the current National Fuel Gas Code, ANSI
Z223.1.
The manifold pressure is controlled by a
regulator built into the gas control, and should
be checked at the pressure test point.
When using copper or flex connectors use only
approved fittings. Always provide a union so
that gas lines can be easily disconnected for
servicing. Flare nuts for copper lines and flex
connectors are usually considered to meet this
requirement.
Note: To properly check gas pressure, both
inlet and manifold pressures should
be checked using the valve pressure
ports on the valve.
Important: Always check for gas leaks with a
soap and water solution or gas leak detector.
Do not use open flame for leak testing.
26,000 Btu/h
13,800 Btu/h
Supply Pressure
min.12.0" w.c.
2) Loosen the "IN" and/or "OUT" pressure
tap(s), turning counterclockwise with a
1/8" wide flat screwdriver.
PILOT ADJUSTMENT
3) Attach manometer to "IN" and/or "OUT"
pressure tap(s) using a 5/16" ID hose.
Periodically check the pilot flames. Correct
flame pattern has three strong blue flames:
1 flowing around the thermopile, 1 around
the thermocouple and 1 flowing across the
burner (it does not have to be touching the
burner).
4) Light the pilot and turn the valve to "ON"
position.
#53
Max. Input Rating
Min. Input Rating
1) Make sure the valve is in the "OFF" position.
Note: If you have an incorrect flame pattern, contact your Regency dealer
for further instructions.
5) The pressure check should be carried out
with the unit burning and the setting should
be within the limits specified on the safety
label.
6) When finished reading manometer, turn
off the gas valve, disconnect the hose and
tighten the screw (clockwise) with a 1/8"
flat screwdriver. Note: Screw should be
snug, but do not over tighten.
Manifold Pressure
(High)
11"+/- 0.2" w.c.
S.I.T. VALVE DESCRIPTION
Log Set: Ceramic fibre, 7 per set.
Vent System: Simpson Dura-Vent Direct
Vent System or UltraGlow Direct
Vent System (Flex)
HIGH ELEVATION
This unit is approved in Canada for altitude 0
to 4500 ft. (CAN1 2.17-M91) with the orifice
supplied.
Incorrect flame pattern will have small, probably yellow flames, not coming into proper
contact with the rear burner or thermopile
or thermocouple.
1)
2)
3)
4)
5)
6)
7)
8)
9)
Gas cock knob
Manual high/low adjustment
Pilot Adjustment
Thermocouple Connection - option
Outlet Pressure Tap
Inlet Pressure Tap
Pilot Outlet
Main Gas Outlet
Alternative TC Connection
Point
GAS LINE
INSTALLATION
The gas line can be brought through either the
right or the left side of the appliance. The gas
valve is situated on the right hand side of the
unit and the gas inlet is on the right hand side
of the valve.
Note: If the gas line is being installed from
the left side, be sure to leave room to
accommodate servicing of the fan.
The gas line connection may be made of rigid
pipe, copper pipe or an approved flex connector. (If you are using rigid pipe, ensure that the
valve can be removed for servicing.) Since some
municipalities have additional local codes it is
always best to consult with your local authorities
and the CAN/CGA B149 installation code.
GAS PIPE PRESSURE
TESTING
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut-off valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig. (3.45
kPa). Disconnect piping from valve at pressures
over 1/2 psig.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
23
INSTALLATION
CONVERSION KIT FROM NATURAL GAS TO PROPANE MODEL #290-969
FOR G36D USING SIT 820 NOVA GAS VALVE
THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER
IF IN DOUBT DO NOT DO THIS CONVERSION !!
Conversion Kit Contains:
Qty. Part #
Description
1 910-018 SIT Conversion Kit-50%
Turndown LP
1 910-037 LP Injector (Pilot Orifice)
1 904-345 Burner Orifice #53
1 908-255 Decal "Converted to Propane"
1 908-528 Red "PROPANE" label
1 908-529 5/32" Allen Key
1 918-165 Instruction Sheet
8) Remove burner orifice with a 1/2" wrench
and discard. Use another wrench to hold
on to the elbow behind the orifice.
Burner Orifice
1) Shut off the gas supply.
2) Remove the louvers (and bay door if it is
installed).
3) Open the flush door and remove the door.
9) Reinstall new burner orifice LP stamped #53
and tighten.
10) Remove and discard the 3 pressure regulator mounting screws (A), pressure regulator
tower (B) and diaphragm (C).
4) Remove the logs and embers.
5) Remove the 2 screws holding the Burner
Assembly to the firebox base. Push the
Burner Assembly to the left and lift out.
11) Insure that the rubber gasket (D) is properly
positioned and install the new HI/LO pressure regulator assembly to the valve using
the new screws (E) supplied with the kit.
Tighten screws securely.
12) Reverse steps 5) to 2).
Remove the 2 screws, push Burner
Assembly to the left and lift out.
6) Pull off the pilot cap to expose the pilot
orifice.
13) Attach clear label "This unit has been converted to Propane" near or on the serial #
decal. Attach white label "This valve has
been converted from NG to LPG using SIT
conversion Kit Code 0.907.202" onto the
valve.
14) Replace yellow "Natural Gas" label with red
"Propane" label
15) Check for gas leaks.
16) Check inlet and outlet pressures.
17) Check operation of flame control.
7) Unscrew the pilot orifice with the allen key
and replace with the LP pilot orifice in the
kit and replace pilot cap.
24
18) Check for proper flame appearance and glow
on logs.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
LOG SET INSTALLATION
Read the instructions below carefully and refer to the diagrams. If logs are broken do not use the unit until they are replaced. Broken
logs can interfere with the pilot operation.
The gas log kit (Part # 780-930) contains the following pieces:
a)
b)
c)
d)
e)
f)
g)
h)
i)
02-75 Rear Log
02-55 Middle Left Log
02-50 Front Left Log
02-53 Center Left Log
02-51 Front Bottom Log
02-54 Center Right Log
02-52 Middle Right Log
Embers
Vermiculite
902-179
02-75
902-277
902-237
902-242
902-239
902-241
902-238
902-240
902-156
02-55
02-75
02-51
02-52
Bracket
Bracket
Notch
02-51
02-50
02-53
02-51
Notch
02-54
The "02" refer numbers (i.e. 02-75) are
molded into the rear of each log.
5) Position Log 02-53 across the cutouts in Logs 02-75 and 02-51 with
the notch on the left side of the log fitting into the 2nd grate tab.
1) Carefully remove the logs from the box and unwrap them. The logs
are fragile, handle with care - do not force into position.
2) Sprinkle the vermiculite all over the top of the base brick panel.
02-53
3) Place Log 02-75 on the rear log support pins with the flat side to the
back.
02-75
02-51
02-75
2nd Grate Tab
Cutouts
02-53
02-51
Support Pins
4) Place Log 02-51 on the front right side of the burner. Push the back
of the log against the 2 brackets with the notch on the bottom right
side of the log fitting into the right side of the grate.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
25
INSTALLATION
6) Position Log 02-54 across the cutouts in Logs 02-51 and 02-53. The
notch in the bottom right end fitting against the 5th grate tab.
8) Place Log 02-52 between Logs 02-51 and 02-75 and on the indentation on Log 02-54. The bottom right end sits behind the rear grate
tab.
02-75
02-52
02-54
02-51
02-53
02-51
02-54
Log indentation
Photo shows rear grate tab. Log
02-51 was removed to show the positioning of Log 02-52.
02-52
02-54
Rear
Grate Tab
02-54
5th Grate Tab
7) Place the bottom left front edge of Log 02-55 against the rear bracket
on the burner tray and rest the log on the cutout on Log 02-53.
9) Sit Log 02-50 on the front left side of the burner. Push the back of
the log against the 2 front brackets with the notch on the bottom of
the log fitting into the first grate tab.
02-75
02-50
02-55
02-53
02-51
02-53
Front Brackets
02-55
Rear Bracket
Cutouts
Notch
02-50
02-53
26
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
10) Place the embers on the front of the burner tray in the places shown
on the photos below.
11) Test fire to ensure proper light off (make sure flame flows smoothly
from one end of burner to the other). If there is any flame hesitation,
check that area for any blockage of the burner ports.
12) Install flush glass as per instructions in manual.
Place embers in these 3 locations
on the burner tray.
02-51
02-54
Do not block the burner holes in this area
adjacent to the Log 02-54
02-75
02-5
5
02-51
02
02-50
-53
02-55
02-54
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
27
INSTALLATION
STANDARD FLUSH
DOOR
Use the hook to pull the spring out until you
can put the hook into the slot on the bottom
door bracket. Repeat for 2nd spring. See
diagram 3.
The standard flush door comes with a black
frame. To install the frame, simply hook the top
door flange onto the top of the unit and swing
the door towards the unit, diagram 1.
Flush Louvers
1) Install each top by clipping the louver lip
onto the top louver brackets ensuring that
each individual louver is centered from side
to side.
2) The bottom louver has a hinge that is attached (2 screws per hinge) to the lip on
bottom of the unit.
3) Open the bottom louver. Pull the Burner
ON/OFF control box from inside the bottom
of the fireplace and position the slots in the
bracket over the 2 screws on the left side
of the bottom louver. Push down to lock into
place. Tighten the screws.
Diagram 3
To remove the flush door, reverse the above
steps.
Optional Flush Trim
Diagram 1
Attach the round magnets to the back of the top
trim piece and to the bottom trim piece, then attach trim to the top and bottom of Flush door.
Note: Top and bottom louvers are
different.
Be careful that the glass gasket does not roll up;
there must be a gap between the gasket and
the door lip to ensure that the door sits securely
on the unit. Diagram 2.
Diagram 2
28
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
Option 1:
REMOTE CONTROL
Option 2:
WALL SWITCH
Option 3:
WALL THERMOSTAT
Use the UltraGlow Remote Control Kit approved
for this unit. Use of other systems may void
your warranty.
1) Run the wire through the right or left side inlet
opening. Be careful not to damage wire.
A wall thermostat may be installed if desired,
connect the wires as per the wiring diagram.
Use the table below to determine the maximum
wire length.
Note: We recommend a maximum of 15'
of wire but if you wish to go with a
longer run, use the Thermostat Wire
Table.
Note: Preferable if the thermostat is installed
on an interior wall.
2) Connect the wire to the wall switch and install
into the receptacle box.
UltraGlow offers an optional programmable
thermostat or basic wall thermostat but any
250-750 millivolt rated non-anticipator type
thermostat that is CSA, ULC or UL approved
may be used.
The remote control kit comes with a hand held
transmitter, a receiver and a wall mounting
plate.
1) Choose a convenient location on the wall
to install the receiver and the receptacle
box (protection from extreme heat is very
important). Run wires from the fireplace
to that location. Use the Thermostat Wire
Table.
CAUTION
Do not connect millivolt
wall switch wire to a 120V wire.
2) Connect the two wires to the gas valve. See
diagram below.
CAUTION
Do not connect millivolt
wall thermostat wires
to a 120V wire.
Thermostat Wire Table
Recommended Maximum Lead Length
(Two-Wire) When Using Wall
Thermostat (CP-2 System)
Wire Size
CAUTION
Do not connect millivolt remote
control wires to a 120V wire.
14 GA.
16 GA.
18 GA.
20 GA.
22 GA.
Max. Length
50 Ft.
32 Ft.
20 Ft.
12 Ft.
9 Ft.
3) Install 3 AAA alkaline batteries in transmitter
and 4 AA alkaline batteries in the receiver.
Install the receiver and its cover in the wall.
Switch the remote receiver to "remote"
mode. The remote control is now ready for
operation.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
29
INSTALLATION
WIRING DIAGRAM
This heater does not require a 120V A.C. supply for operation. In case of a power failure, the burner switch and the optional remote control/thermostat
will continue to operate.
(Do not cut the ground terminal off under any circumstances.)
Caution: Ensure that the wires do
not touch any hot surfaces and are
away from sharp edges.
CAUTION: Label all wires prior
to disconnection when servicing controls. Wiring errors can
cause improper and dangerous
30
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
INSTALLATION
INSTALLING THE OPTIONAL FAN
120 Volt AC power is needed for the fan switch
and blower. A three wire power cord is provided
to be plugged into the receptacle.
Note: A 120 Volt AC power cord can be installed at rough-in stage so that the
power is available. A three wire power
cord can be used.
Unit must be grounded at all times. Do
not cut the ground terminal off under any
circumstances.
5) If the left spring was unhooked in step 3),
hook it back into the bracket. Take care not
to clip any wires. Attach the adhesive backed
wire holder clip (Part #910-199) onto the
stove base.
To Remove the Fan
1) Shut the power off.
2) Reverse the above instructions.
Note: The bearings are lubricated for life.
Do not lubricate them. Make sure
you vacuum the fan area on a regular
basis.
1) Shut the power off.
2) Open the bottom louver door.
3) Slide the fan in towards the rear of the unit
and slip it over the two mounting studs.
Ensure that the fan blades do not rub
against the valve tubing.
Optional: If you require extra space to slide the fan to the back, the left spring can be unhooked
from the bracket.
4) Plug the fan to the receptacle as shown in
the wiring diagram below.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
31
OPERATING INSTRUCTIONS
OPERATING
INSTRUCTIONS
2) Turn gas control knob so indicator points
to "OFF" position and allow 5 minutes for
any gas in the combustion chamber to
escape.
1) Read and understand these instructions
before operating this appliance.
3) Turn gas control knob counterclockwise
so indicator points to the "PILOT" position.
Depress the gas control knob fully. Depress
the igniter button several times until the
pilot lights. After approximately one minute,
release the gas control knob. The pilot flame
should continue to burn. If the pilot does
not remain lit, repeat operation allowing a
longer period before releasing gas control
knob.
2) Check to see that all wiring is correct and
enclosed to prevent possible shock.
3) Check to ensure there are no gas leaks.
4) Make sure the glass in the door frame is
properly positioned. Never operate the appliance with the glass removed.
5) Verify that the venting and cap are unobstructed.
6) Ensure that the brick panels are installed.
7) Verify log placement. If the pilot cannot be
seen when lighting the unit, the logs have
been incorrectly positioned.
8) The unit should never be turned off, and on
again without a minimum of a 60 second
wait.
4) When the pilot stays lit, turn the gas knob
further counterclockwise to the "ON" position.
5) Use the wall switch, thermostat or remote
control to turn on the unit.
6) Rotate the flame height regulator to adjust
the flame height higher or lower.
2) Turn the main gas control clockwise to the
"OFF" position to turn off the pilot.
3) Turn off all electric power to appliance if
service is to be performed.
IMPORTANT
To ignite or reignite the pilot,
you must first release the tension springs below the door.
Only when the pilot holds, without pressure
being applied to the control knob, reapply the
tension springs to the door. The unit must
not be operated with the tension springs
unattached.
IMPORTANT Gas cock knob cannot be turned
from "PILOT" to "OFF" unless it is partially
depressed.
1) Turn burner OFF using "ON/OFF" switch.
32
During the first few fires, a white film
may develop on the glass front as part
of the curing process. The glass should
be cleaned or the film will bake on and
become very difficult to remove. Use a
non-abrasive cleaner and NEVER clean
the glass while it is hot.
AERATION
ADJUSTMENT
The air shutter can be adjusted by moving the
adjusting wire up or down. The wire is accessed
through the bottom louver opening. Open the
air shutter for a blue flame or close for a yellower flame. The burner aeration is factory set
but may need adjusting due to either the local
gas supply or altitude.
Minimum Air Shutter Opening:
3/16"
Natural Gas
1/2"
Propane
SHUTDOWN
PROCEDURE
1) Use the wall switch, thermostat or remote
control to turn off the main burner.
LIGHTING
PROCEDURE
DO NOT BURN THE APPLIANCE
WITHOUT THE GLASS FRONT IN
PLACE.
FIRST FIRE
CAUTION: Carbon will be produced if air shutter
is closed too much.
Note: Any damage due to carboning
resulting from improperly setting
the aeration controls is NOT covered
under warranty.
Note: Aeration Adjustment should only be
performed by an authorized Regency
Installer at the time of installation or
service.
The first fire in your stove is part of the paint curing process. To ensure that the paint is properly
cured, it is recommended that you burn your
fireplace for at least four (4) hours the first time
before you use it with the fan on.
When first operated, the unit will release an
odour caused by the curing of the paint, the
burning off of any oils remaining from manufacturing. Smoke detectors in the house may go
off at this time. Open a few windows to ventilate
the room for a couple of hours.
The glass panel may require cleaning after the
unit has cooled down. DO NOT ATTEMPT
Adjustment Wire: push to close or
pull to open aeration cap.
Closed - Tall yellow
Open - Short Blue
TO CLEAN THE GLASS WHILE IT
IS HOT.
Note: When the glass is cold and the appliance is lit, it may cause condensation
and fog the glass. This condensation
is normal and will disappear in a few
minutes as the glass heats up.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
OPERATING INSTRUCTIONS
Copy of the Lighting Plate Instructions
NORMAL OPERATING
SOUNDS OF GAS
APPLIANCES
It is possible that you will hear some sounds
from your gas appliance. This is perfectly normal
due to the fact that there are various gauges
and types of steel used within your appliance.
Listed below are some examples. All are normal
operating sounds and should not be considered
as defects in your appliance.
Burner Tray:
The burner tray is positioned directly under the
burner tube(s) and logs and is made of a different gauge material from the rest of the firebox
and body. Therefore, the varying thicknesses of
steel will expand and contract at slightly different
rates which can cause "ticking" and "cracking"
sounds. You should also be aware that as there
are temperature changes within the unit these
sounds will likely re-occur. Again, this is normal
for steel fireboxes.
Pilot Flame:
While the pilot flame is on it can make a very
slight "whisper" sound.
Gas Control Valve:
As the gas control valve turns ON and OFF, a
dull clicking sound may be audible, this is normal
operation of a gas regulator or valve.
Unit Body/Firebox:
Different types and thicknesses of steel will
expand and contract at different rates resulting
in some "cracking" and "ticking" sounds will be
heard throughout the cycling process.
MAINTENANCE
INSTRUCTIONS
1) Always turn off the gas valve before cleaning.
For relighting, refer to lighting instructions.
Keep the burner and control compartment
clean by brushing and vacuuming at least
once a year. When cleaning the logs, use a
soft clean paint brush as the logs are fragile
and easily damaged.
2) Clean appliance and door with a damp
cloth (never when unit is hot). Never use
an abrasive cleaner. The glass should be
cleaned with a gas fireplace glass cleaner.
The glass should be cleaned when it
starts looking cloudy.
3) The heater is finished in a heat resistant
paint and should only be refinished with heat
resistant paint. UltraGlow uses StoveBright
Paint - Metallic Black #6309.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
33
MAINTENANCE
4) Make a periodic check of burner for proper
position and condition. Visually check the
flame of the burner periodically, making sure
the flames are steady; not lifting or floating.
If there is a problem, call a qualified service
person.
5) The appliance and venting system must be
inspected before use, and at least annually,
by a qualified field service person, to ensure
that the flow of combustion and ventilation
air is not obstructed.
Note: Never operate the appliance without the glass properly secured in
place.
6) Do not use this appliance if any part has been
under water. Immediately call a qualified
service technician to inspect the appliance
and to replace any part of the control system
and any gas control which has been under
water.
7) Verify operation after servicing.
General Vent Maintenance
Conduct an inspection of the venting system
semi-annually. Recommended areas to inspect
as follows:
1) Check the Venting System for corrosion in
areas that are exposed to the elements.
These will appear as rust spots or streaks,
and in extreme cases, holes. These components should be replaced immediately.
2) Remove the Cap, and shine a flashlight
down the Vent. Remove any bird nests, or
other foreign material.
3) Check for evidences of excessive condensation, such as water droplets forming in the
inner liner, and subsequently dripping out the
joints, Continuous condensation can cause
corrosion of caps, pipe, and fittings. It may
be caused by having excessive lateral runs,
too many elbows, and exterior portions of the
system being exposed to cold weather.
4) Inspect joints, to verify that no pipe sections
or fittings have been disturbed, and consequently loosened. Also check mechanical
supports such as Wall Straps, or plumbers'
tape for rigidity.
GOLD-PLATED
OR BRASS TRIM
The 24 carat gold plated or brass finish on the
trim requires little maintenance, and need only
be cleaned with a damp cloth. DO NOT use
abrasive materials or chemical cleaners, as they
may harm the finish and void the warranty.
34
Clean any fingerprints off before turning the
unit on. If the top louvers start to discolour,
check the door gasket seal and replace if
necessary.
LOG REPLACEMENT
The unit should never be used with broken logs.
Turn off the gas valve and allow the unit to cool
before opening door and carefully remove the
logs. (The pilot light generates enough heat to
burn someone.) If for any reason a log should
need replacement, you must use the proper
replacement log. The position of these logs
must be as shown in the diagrams under Log
Installation.
WARNING: Do not operate the appliance
with the glass panels removed, cracked
or broken. Replacement of the glass
panels should be done by a licensed
or qualified service person.
Caution: Wear gloves when removing
damaged or broken glass.
Flush Glass Replacement
Remove the flush door front (as per instructions
on page 28). Remove the 4 glass clips from each
corner. Slide in the new replacement glass. Push
the 4 glass clips back onto the frame. The glass
must have gasketing around it.
Note: Improper positioning of logs may create carbon build-up and will severely
alter the unit's performance which is
not covered under warranty.
THERMOPILE/
THERMOCOUPLE
1) Open the bottom louvers.
2) Loosen the thermocouple or thermopile with
a 7/16" wrench.
3) Disconnect thermocouple by loosening nut
from the valve with a 9mm wrench. Disconnect thermopile by loosening 2 screws
marked TP on the valve.
4) Drop the thermocouple or thermopile down
from the bracket and pull it out of the unit.
5) Reinstall the new ones in reverse order.
GLASS GASKET
If the glass gasket requires replacement use
a tadpole glass gasket for the Flush Front (Part
# 936-155).
DOOR GLASS
Your UltraGlow stove is supplied with high temperature, 5 mm tempered glass that will withstand
the highest heat that your unit will produce. If
your glass requires cleaning, we recommend
using an approved glass cleaner available at all
authorized dealers. Do not use abrasive materials. Do not clean the glass when hot.
In the event that you break your glass by impact,
purchase your replacement from an authorized
UltraGlow dealer only, and follow our step-bystep instructions for replacement.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
MAINTENANCE
REMOVING VALVE
11) Remove the 12 Phillips head screws securing
the valve tray assembly in place.
1) Shut off the gas supply.
INSTALLING VALVE
1) Attach the valve to the valve bracket with
the 4 (m5x8 metric) screws provided.
2) Remove louvers.
2) Reconnect the "gas out" flare fitting with an
11/16" wrench.
3) Open and remove the flush door.
4) Remove logs.
3) Reconnect the "gas out" flare nut with a
13/16" wrench.
5) Remove the burner assembly by removing
the two Phillips head screws.
4) Install piezo ignitor push button assembly
and reconnect wire.
screws
Valve Tray Assembly
12) Lift the entire assembly out.
5) Reconnect the quick drop out thermocouple
nut with a 9mm wrench.
6) Reconnect the pilot tube nut with a 7/16"
wrench.
7) Scrape off the old gasket from the floor of the
firebox and from the valve tray assembly.
8) Install a new gasket and reinstall the valve
tray assembly.
6) Remove the burner assembly by sliding left
and out.
Note:
Failure to install a new gasket may
severely affect the appliance performance.
9) Reinstall the 12 hold down screws.
10) Hook up the 2 TP and 2 TH wires to the
appropriate connections on the valve.
7) Remove the rear log stand by removing the
2 screws.
Screws
11) Reinstall the bottom brick panel and the
front log stand.
Rear Log Stand
12) Install burner assembly
13) Undo the pilot tube from the valve with a
7/16" wrench.
14) Undo the quick drop out thermocouple nut
on the valve with a 9mm (metric) wrench.
15) Remove the Piezo ignitor wire and push
button assembly.
15) Check the manifold pressure.
16) Reinstall the logs and base panels as
needed.
17) Undo the "gas out" flare fitting with an 11/16"
wrench.
17) Close the door and replace the louvers.
18) Remove the 4 Phillips head screws from
the sides of the valve bracket and remove
valve.
Hint:
10) Disconnect the 2 TP wires and the 2 TH
wires from the valve.
14) Fire up the unit temporarily
16) Undo the "gas out" flare nut with a 13/16"
wrench.
8) Lift out the bottom base panel.
9) Disconnect the inlet gas line.
13) Hook up the gas line and check for gas
leaks with a soap and water solution or a
gas leak detector. (Do not use open flame
for leak testing.)
If you are using black pipe, ensure
that there is a union by the valve,
otherwise removal will be almost
impossible.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
18) Fire up the unit again and check for proper
flame appearance and glow on logs.
Verify proper operation
after servicing.
35
PARTS LIST
G36D MAIN ASSEMBLY
Part #
Description
1)
2)
3)
4)
948-253
510-026
948-045
948-115
Door Handle
Hinge Bracket - Left/Right
Chain
Spring
6)
7)
8)
9)
10)
430-129
910-429
910-428
910-430
904-687
Receptacle Box Mount
Box - Receptacle
Duplex Receptacle
Cover - Receptacle
Clamp Connector
20) 510-033
21) 510-064
Top Nailing Strip
Side Nailing Strip
23) 780-011
24) 780-013
Standoff - Top
Standoff - Side/Back
Part #
27)
28)
29)
30)
34)
35)
Description
*
*
*
*
*
*
910-882
Outer Flue Collar
Inner Flue Collar Assy
Flue Mounting Plate
Gasket for Flue Collar
Firebox Tray
Thermodisc Bracket
Wire-Harness-Valve to Burner
331-917
Fan & Speed Control Assy
(120 Volts) Optional
42) 910-331/P Fan Motor
50) 510-994
Optional Rigid Pipe Adaptor
101) 690-022
Cover Plate - Outer Box Side
918-156
290-969
Manual
Conversion Kit - NG to LP
*Not available as a replacement part.
36
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
PARTS LIST
G36D BURNER ASSEMBLY & LOG SET
Part #
Description
52) 910-190
Piezo Ignitor & Nut
53) 780-021
786-574/P
786-576/P
Gasket - Valve Access Plate NG/LP
Valve Assy - Natural Gas
Valve Assy - Propane
56) *
Valve Tray - NG/LP
57) 910-378
910-380
58) *
Valve - S.I.T. - Natural Gas
Valve - S.I.T. - Propane
Valve Bracket
65) *
66) 910-038
910-039
67) *
Pilot Bracket
Pilot Assy - S.I.T. - 3 Flame NG
Pilot Assy - S.I.T. - 3 Flame LP
Pilot Holder
68) W840470
904-430
904-345
936-170
Pilot Assembly Gasket
Orifice #42 - Natural Gas
Orifice #53 - Propane
Orifice Gasket
69) *
Firebox Base
75) *
76) *
Deflector - Left
Deflector - Right
79) 786-525
Burner Assy - NG/LP
83) *
85) 780-930
Rear Log Support Bracket
Log Set
86) *
Pilot Deflector
*Not available as a replacement part.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
37
PARTS LIST
G36D FLUSH FRONT ASSEMBLY
Part #
Description
131) 510-934
510-947
510-932
Flush Glass Trim (Set) - Brass
Flush Glass Trim (Set) - Steel
Flush Glass Trim (Set) - Gold
132) 904-196
Magnet (1" Round)
133) 780-069
134) 786-520
Flush Louver - Top - Black
Assembly - Bottom - Black
135) 940-334/P Glass - Tempered
137) 904-691
139) 936-155
U-Clip
Glass Gasket (Tadpole)
140) 948-042
Spring Hinge - Black
*Not available as a replacement part.
38
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
WARRANTY
UltraGlow products, are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully
inspects each unit thoroughly before it leaves our door. UltraGlow is pleased to extend this one year warranty to the original purchaser
of a UltraGlow product. This warranty is not transferable.
The Warranty: One Year
Covered under the agreement are the following components: Combustion chamber, heat exchanger, burner tubes, logs, embers, glass (thermal
breakage) and all gold plating (against defective manufacture).
The above will be covered for parts and labour for one year. Electrical components such as blowers, fan motor, switches, wiring, thermodiscs,
remote control, thermopiles, thermocouples, pilot assemblies, and gas valves are covered for one year from the date of purchase.
Conditions:
Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited
distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned
to FPI and evaluated for manufacturer defect.
The authorized selling dealer is responsible for all in-field service work carried out on your FPI product. FPI will not be liable for results or costs of
workmanship from unauthorized service persons or dealers.
At all times FPI reserves the right to inspect product in the field which is claimed to be defective.
All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information
including customer name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be
invalid.
Exclusions:
This Warranty does not extend to or include paint, door or glass gasketing or trim.
At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify
any unit once manufactured. ie. as products evolve, field modifications or upgrades will not be performed.
FPI will not be liable for travel costs for service work.
Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this
warranty policy.
Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.
The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse,
improper installation, negligence or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation,
excessive offsets, negative air pressure caused by mechanical systems such as furnaces, fans, clothes dryer, etc.
Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.
FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.
Performance problems due to operator error will not be covered by this warranty policy.
Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from
FPI, may nullify your warranty on this product.
Simpson Dura-Vent venting components are covered by Simpson Dura-Vent Inc. warranty.
Any alteration to the unit which causes sooting or carboning that results in damage to the interior / exterior facia is not the responsibility of FPI.
* Subsidy according to job scale as predetermined by FPI.
UltraGlow G36D Zero Clearance Direct Vent Gas Fireplace
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Register your UltraGlow online at
http://www.regency-fire.com
Installer: Please complete the following information
Dealer Name & Address: ______________________________________________
___________________________________________________________________
Installer: ___________________________________________________________
Phone #: ___________________________________________________________
Date Installed: ______________________________________________________
Serial No.: __________________________________________________________
© Copyright 2006, FPI Fireplace Products International Ltd. All rights reserved.
Printed in Canada