CS 550/150RC Direct Cast Operator Manual

CS 550/150 DirectCast
Spreader Joystick Controller Operator Manual
2/15
Table of
of Contents
Contents
1
2
3
Panel Controls
Program Screen Layout
Screen Controls
3
4
3.1
Pause
5
5
3.2
Blast
5
3.3
Reverse
5
3.4
Change Solid Material
6
3.5
Change Prewet Material
6
3.6
Manual Gate Adjustment
6
3.7
Error Messages
7
4
4.1
Symbol Actions
Error Log/Diagnostic – Gear Symbol
7
7
4.2
Unloading – UNLOAD Symbol
4.3
Data Retrieval/Clear Trip Summary – USB Symbol
9
4.4
Brightness/Volume Adjustment – Backlight Symbol
9
4.5
Manual Hydraulic Gate Adjustment – Cylinder Symbol
10
4.6
Programming Mode – Lock Symbol
10
5
5.1
5.2
5.3
Joystick Control
Button Status
8
11
11
Joystick Status
11
Joystick Screen
11
6
7
AntiAnti-icing Mode
Error Codes
15
15
8
Warning
18
Bosch Rexroth Canada Corp. reserves the right to revise this information at any time and for
any reason and reserves the right to make changes at any time, without notice or obligation,
to any of the information contained in this piece of literature.
Please check for updates at: www.boschrexroth.ca/compu-spread
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1
Panel Controls
Turn knobs clockwise to increase.
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2 Operator Screen Layout
WIDTH
SOLID
LEFT RIGHT
PREWET
Sprd Width (Lane)
Sprd Width setpoint
Pause Button
Solid Name
Solid Rate
Gate Position
Solid Mode
Pass Button
Chute Left/Right
Chute position
Preweet Name
Prewet Rate
Prewet Setpoint
Prewet Mode
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3
Screen Controls
3.1 Pause
Press the PAUSE button to pause, and press again to resume spreading.
3.2 Blast
Press the BLAST button to increase the spreading output, and press again to
resume regular rate.
3.3 Pass
Press the PASS button to let cars to pass by swinging chute to the center and set
the spreading width to 1 lane only, and press the PASS button again to return to the
previous spreading position and width.
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3.4 Change Solid Material
Press the material name “SALT- -” text to adjust material type. (Note: Vehicle must
be stationary) Use the left and right arrows to change.
Use the Left and Right to
adjust
Press the material name
again to confirm and save
the selection.
3.5 Change Liquid Material
Press the liquid name “LIQUID1” text to adjust the material type. (Note: vehicle
must be stationary)
Use the Left and Right
arrows to adjust.
Press the liquid name
again to confirm and save
the selection.
3.6 Manual Gate Adjustment
For Manual Gate operation ONLY.
Press the Gate Position Number to select the gate adjustment mode.
Use the up and down
arrows to adjust.
Press the Gate Position
again to verify the
selection.
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3.7 Error Messages
During the operation when an error occurs, a message will appear in the centre of
the screen. Tap anywhere on the message to clear the window.
4
Symbol Actions
All symbols on the right of the screen require a press and hold for >1 seconds.
Err/Diag
Unload
USB
Bright/Vol Cylinder
Lock
4.1 Error Log/Diagnostic
Log/Diagnostic
When the vehicle is stationary press the ‘Gear’
‘Gear’ symbol to display most recent error
messages. If a hydraulic pressure&temperature sensor is connected both readings
will be displayed on the bottom right of the screen.
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A program key is required to clear the error log; hold the button for >5 seconds.
When a vehicle is moving press the ‘Gear’ symbol to display the real-time status of
spreading.
4.2 UNLOADING
UNLOADING
Press the ‘Unload’
Unload’ symbol to enter into unload mode. (Note: The vehicle must be
stationary.)
Turn the dials until the
desired speed is achieved.
Press the symbol again
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and to exit unload mode. Moving the vehicle will suspend the unload process. It will
automatically resume when the truck is stopped again.
4.3 Data Retrieval/Clea
Retrieval/Clear
/Clear Trip Summary
With a ‘LOG DATA KEY’ inserted
Press the ‘USB
USB’’ symbol to transfer the log data.
With a ‘PROGRAMMING KEY’ inserted
Press the ‘USB’
USB’ symbol to transfer the log data and the parameter. “Transfer
Successful” will appear on the screen momentarily when it finishes.
Without a key inserted
Press the ‘USB’ symbol to clear trip summary.
Note: ‘PROGRAMMING KEY’ is for programming and data log. ‘DATA LOG KEY’ is for
log data only.
4.4 Brightness and Volume Adjustment
Press the ‘Bright/Vol’
Bright/Vol’ symbol to enter into adjustment mode, volume or bright. Press
again to toggle the other mode.
Use the up and down arrows to adjust (only adjustable with vehicle stationary).
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To adjust volume, the “Vol Adj” needs to be checked on setup user screen.
4.5 Manual Hydraulic Gate Adjustment
For hydraulic gate operation ONLY.
Press the ‘Cylinder’
Cylinder’ symbol to select the gate adjustment mode. Use the up and
down arrows to adjust.
Press the ‘Cylinder’
Cylinder’
symbol again to end the
gate adjustment.
4.6 Programming Mode
Press the ‘Lock’ symbol to enter into programming mode. (Note: A valid
‘PROGRAMMING KEY’ must be inserted into the USB port.)
See Calibration Manual for
programming details.
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5
Joystick Control
For systems equipped with Joystick Option ONLY.
5.1
Button Status
The oval buttons represent the push buttons on the handle of the joystick. When a
joystick button is pushed, the proper mode is illuminated in red.
5.2
Joystick Status
The arrow symbols represent the direction the joystick handle is being deflected.
The mode status is displayed in the top right of both spreader and joystick screens.
5.3
Joystick Screen
Available only when equipped with a CS-150 Armrest Console.
Screen flips when the Deadman Trigger is pressed. When the trigger is released, the
screen reverts back to the spreader layout.
Note: The joystick will only operate while the Deadman Trigger is pulled.
The default spreader or joystick screen is selectable on USER setup screen.
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6 Anti-ice Mode
In PROGRAM mode select ‘1Boom’ on the NORM screen for 1 boom anti-icing
operation.
In OPERATION mode either SOLID+PREWET or ANTI-ICING operation can be
selected, not both. By default the ANTI-ICING is OFF in OPERATION mode and
SOLID+PREWET is ON as shown in the following picture.
To toggle between SOLID+PREWET and ANTI-ICING mode press&hold the yellow
square PREWET PANEL for 5 seconds and release.
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7
Error Codes
Error Messages
#
Suggested Solution
ERROR BLAST TOO LONG
1
Turn off blast, reset timer
ERROR DEICE BLST TOO LONG
2
Turn off blast, reset timer
ERROR OVERSPEED
3
Slow down, reset max speed
ERROR SPIN PROP
4
Check cables, replace coil
ERROR CONV PROP
5
Check cables, replace coil
ERROR NO MATL DETECT
8
Load material, check sensor
ERROR NO LIQ DETECT
9
Load material, check sensor
ERROR NO GROUNDSPEED
10
Check cable/sensor
ERROR NO CONVEYOR
11
Check cable/sensor
ERROR NO LIQUID
12
Check cable/sensor
ERROR NO DEICE
13
Check cable/sensor
Warning Messages
#
Suggested Solution
UNLOAD NOT ALLOWED
21
Vehicle needs to be stationary
BB3 SYSTEM ERROR
22
Check if RCE present, Reboot
RC COMMUNICATION ERROR
23
Comm failure between display and RC
RCE COMMUNICATION ERROR
24
Comm failure between RC and RCE
JOY 1 COMMUNICATION ERROR
25
Comm failure between RC and Joystick 1
JOY 2 COMMUNICATION ERROR
26
Comm failure between RC and Joystick 2
NO CHUTE SENSOR
27
Check chute sensor, cable break
GATE POSITION ZERO
28
Gate closed in READBACK mode
NO GROUND SPEED SIMULATION
29
Speed Simulation mode stopped
UNDER APPLICATION-SPINNER
30
Spinner not able to reach desired RPM
UNDER APPLICATION-CONVEYOR
31
Rate or speed too high, incorrect calibration
UNDER APPLICATION-PREWET
32
Rate or speed too high, incorrect calibration
UNDER APPLICATION-ANTI-ICING
33
Rate or speed too high, incorrect calibration
OVER APPLICATION-COVEYOR
34
Min null or gate too high,
OVER APPLICATION-PREWET
35
Min null too high, rate too low
OVER APPLICATION-ANTI-ICING
36
Min null too high, rate too low
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CALIB:GND SPD PULSES TOO LOW
37
Too few or no pulses, recalibrate
SPINNER MAX RPM TOO LOW
38
Bad or no sensor
CONVEYOR MAX RPM TOO LOW
39
Bad or no sensor
PREWET MAX HZ TOO LOW
40
Too few pulses, or sensor failed
ANTI_ICING MAX HZ TOO LOW
41
Too few pulses, or sensor failed
WRONG SPINNER CONTROL MODE
42
Auto null not allowed for MANUAL mode
SPARE
43
Not used
WRONG PREWET CONTROL MODE
44
Auto-null or volume calibration not allowed
WRONG ANTI-ICING CONTROL MODE 45
Check Anti-icing or Cross-Conv modes
WRONG CROSS-CONVEYOR MODE
46
Check Cross-Conv mode setting
WT/REV TOO LOW
47
Check conveyor sensor, and calibrate again
WT/REV TOO HIGH
48
Check conveyor sensor, and calibrate again
PREWET PULSES/GAL TOO LOW
49
Check prewet sensor, and calibrate again
PREWET PULSES/GAL TOO HIGH
50
Check prewet sensor, and calibrate again
ANTI-ICING PULSES/GAL TOO LOW
51
Check anti-icing sensor, and calibrate again
ANTI-ICING PULSES/GAL TOO HIGH
52
Check anti-icing sensor, and recalibrate
SPNR WIDTH AT 0 RPM TOO LOW
53
Check spinner sensor, and recalibrate
SPNR WIDTH PER RPM TOO LOW
54
Check max width, and recalibrate
GATE MOVEMENT TOO LOW
55
Range too small (Low -> High)
GATE ZERO IN MANUAL
56
Manual Gate set to 0
GATE AT CALIBRATION TOO LOW
57
Calibrated gate needs tob a non-zero value
SPINNER SENSOR PULSES TOO LOW 58
Spinner sensor pulses 0 or too low
CONV SENSOR PULSES TOO LOW
59
Conv sensor pulses 0 or too low
SPINNER OUTPUT RANGE TOO LOW
60
Range between spn Min and Max too small
CONV OUTPUT RANGE TOO LOW
61
Range between Conv Min and Max too small
CROS CONV1 OUTPUT RANGE LOW
62
Range between Cros1 Min and Max too small
CROS CONV2 OUTPUT RANGE LOW
63
Range between Cros1 Min and Max too small
PREWET OUTPUT RANGE LOW
64
Range between prewet Min and Max too small
ANTI-ICING OUTPUT RANGE LOW
65
Range for anti-icing Min to Max too small
JOY1 OUTPUT RANGE TOO LOW
66
Range between Joy1 Min and Max too small
JOY2 OUTPUT RANGE TOO LOW
67
Range between Joy2 Min and Max too small
REQUIRED CONV RPM TOO HIGH
68
Setpoints too high, incorrect wt/rev
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REQUIRED PREWET FLOW TOO HIGH 69
Setpoints too high, incorrect pulses/gallon
REQUIRED ANTI-ICING FLOW TOO HI
Setpoints too high, incorrect pulses/gallon
70
8 Warning
This glass LCD touch screen display has been extensively tested and validated
against its intended use. This glass could crack and break if the display is dropped
on to a hard surface or receives a substantial impact. If the glass chips or cracks,
discontinue use and contact Bosch Rexroth Canada to have it replaced - do not
touch or attempt to remove the broken glass. Any misuse/abuse causing damage,
whether intended or not, will become the sole responsibility of the owner/buyer
which will render the warranty of this product, void.
Notes:
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