Weil-McLain 800062000-Brn-PO Rie BF5 Technical data

Installation & Operating Manual
Single stage operation oil burners
RETROFIT APPLICATIONS ONLY
If this burner is being installed in a packaged unit (ie. burner comes with a boiler or furnace), follow
the installation and set-up instructions supplied with the heating unit, as settings may differ from
those shown in this manual.
- The following pages contain information, descriptions and diagrams for the proper installation
and wiring of the burner. Please read carefully before attempting final installation.
- This manual is to remain with the final installation designation. It is the installer’s responsibility to ensure that the burner installation and operation instructions mentioned in this manual are followed and
operated within local code authority limits.
This burner is not equipped for 2 line operation.
For 2 line operation order: part # C7001025 for BF3, C7001026 for BF5.
RIELLO 40 BF
CODE
C8512352
C8512353
C8512354
MODEL
800060000-Brn-PO Rie BF5
800061000-Brn-PO Rie BF5
800062000-Brn-PO Rie BF5
TYPE
1.00GPH Vnt-D
1.20GPH Vnt-D
1.40GPH Vnt-D
C6501073(0)
GB
INSTALLLATION PRECAUTIONS
AIR FOR COMBUSTION
Do not install burner in room with insufficient air for combustion. Be sure there is an adequate air supply for
combustion if the boiler room is enclosed. It may be necessary to create a window to permit sufficient air to
enter the boiler room. The installer must follow local ordinances in this regard.
CANADA It is suggested that the installer follow CSA standard B139.
USA
It is suggested that the installer follow NFPA manual #31.
CHIMNEY
Be sure chimney is sufficient to handle the exhaust gases. It is recommended that only the burner be connected to the chimney. Be sure that it is clean and clear of obstructions.
OIL FILTER
An external oil filter is REQUIRED, even though there is an internal strainer in the pump. The filter should be
replaced at least once a year, and the filter container should be thoroughly cleaned prior to installing a new
filter cartridge.
DRAFT
Follow the instructions furnished with the heating appliance. The pressure in the combustion area should be
kept as close to zero as possible. The burner will operate with a slight draft or pressure in the chamber.
ELECTRICAL CONNECTIONS
CANADA All electrical connections should be done in accordance with the C.E.C. Part 1, and all local codes.
The system should be grounded.
USA
All electrical connections should be done in accordance with the National Electrical Code, and all
local ordinances. The system should be grounded.
CONTROL BURNER OPERATION
Check out the burner and explain its operation to the homeowner. Be sure to leave the Owner’s Instruction
sheet with the homeowner.
FIRE EXTINGUISHER
If required by local codes, install an approved fire extinguisher.
ELECTRICAL CONNECTIONS
In most localities, a number 14 wire should be used inside a metal conduit. The system should be grounded.
A service switch should be placed close to the burner on a fireproof wall in an easily accessible location.
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TABLE OF CONTENTS
PACKAGE CONTENTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SERIAL NUMBER IDENTIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
TECHNICAL DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Burner and mounting flange dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Burner components identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MOUNTING THE BURNER TO BOILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
APPLICATION FIELD WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INSERTION / REMOVAL OF DRAWER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ELECTRODE SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
NOZZLE PLACEMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TURBULATOR SETTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
OIL LINE CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Single line (Gravity feed system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
NPTF - NPT pipe adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Two line (Lift system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
PUMP PURGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Single line (Gravity feed system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Two line (Lift system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SETTING THE AIR ADJUSTMENT PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
COMBUSTION CHAMBER PRESSURE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
BURNER SET UP CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
BURNER START-UP CYCLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TROUBLE SHOOTING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
A TYPICAL LAYOUT FOR BF BURNER INTAKE AIR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
EXPLODED SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
BURNER START-UP LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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PACKAGE CONTENTS LIST
Your Riello 40 BF burner should include the following parts. Please check to make sure all parts are present before beginning the installation.
Quantity
1
1
1
1
Description
Code
Burner with combustion head mounted
Mounting gasket
Parts bag
Installation manual
C6880016
C7001060 - C7001038
C6501073
Parts bag C7001060 - C7001038
Quantity Description
1
NPT - NPTF pipe adapter
1
3/8” straight connector
2
Anti-shorts bushings
3
Wire nuts
SERIAL NUMBER IDENTIFICATION
The Riello 15 character serial number, example,
06 A 8511111 00025, is identified as follows:
06
= Last two digits of the year of manufacture;
A
= BI-week of manufacture;
8511111 = Burner product code;
00025 = Increment of 1 for each burner produced – specific to product code –
reset to zero each January 1st.
(06)
Year of
manufacture
(A)
BI-week of
manufacture
(8511111)
Burner
product code
(00025)
Increment
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GB
TECHNICAL DATA
B
SPECIFICATIONS
Fuel
No. 2 Fuel Oil
BF3 Firing rate - Effective Output
0.50 to 0.95 US GPH - 70,000 to 133,000 BTU/h
0.75 to 1.65 US GPH - 105,000 to 231,000 BTU/h
Voltage (single phase)
120V 60Hz (+ 10% - 15%)
BF3 Absorbed electrical power
192 Watts
BF5 Absorbed electrical power
204 Watts
A
BF5 Firing rate - Effective Output
Motor (rated)
3250 rpm Run Current 2.2 AMP
Capacitor
12.5 Microfarads 260V
Pump pressure
100 to 200 PSI
Primary control
RIELLO 530 SE/C
Ignition transformer
8kV 16mA
F
D
E
Model
Inches
mm
Inches
BF5
mm
BF3
A
B
C
D
E
F
9 13/16
249
9 13/16
249
11 1/4
286
11 1/2
292
7 1/2
193
7 1/2
193
3 1/2
89
3 1/2
89
4 5/8
117
6 5/16
160
8 21/32
220
6 13/16
173
C
BURNER AND MOUNTING FLANGE DIMENSIONS
D7515
60
BURNER COMPONENTS IDENTIFICATION
°
45°
30°
3 9/16”
90 mm
1
7
17
2
6
5 9/16”-141mm
3
7 9/16” - 192 mm
8 1/2” - 216 mm
5
4
BURNER COMPONENTS
D8174
8
D7516
9
10
11
3
0
12
15
16
14
13
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Lockout indicator lamp and reset button
Primary control
Primary control sub-base
Pump pressure regulator
Post purge timer
Air adjustment
Capacitor
Combustion head
Mounting gasket
Universal mounting flange
Turbolator adjustment screw
Coil
Bleeder and pressure gauge port
Return fuel line port
Inlet fuel line port
Pump
Air pressure switch
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MOUNTING THE BURNER TO THE BOILER
- Position the MOUNTING GASKET (2) between the flat surface of the UNIVERSAL
MOUNTING FLANGE (1) installed on the
burner and the appliance.
- Line up the holes in the UNIVERSAL
MOUNTING FLANGE with the STUDS
(3) on the appliance mounting plate and
securely bolt the UNIVERSAL MOUNTING FLANGE to the plate.
To remove the burner from the boiler, reverse the procedure.
E9328
ELECTRICAL CONNECTIONS
It is advisable to leave the control box off the sub-base while completing the electrical connection to the burner.
1) Wire access hole (Use BX electrical connector)
2) Earth ground conductor terminal (Green wire)
3) Hot conductor terminal (Black wire)
4) Neutral conductor terminal (White wire)
WARNING:
The hot (black) wire must be connected to the L terminal and the
neutral (white) wire must be connected to the N terminal or the
primary safety control will be damaged.
.
Do not connect wither wire to the terminal marked
D7954
Using the appropriate diagram below, make electrical connections to burner.
All wiring must be done in accordance with existing electrical codes, both national and local.
When all electrical connections have been made, the control box may be put back in place on the sub-base.
WARNING: DO NOT activate burner until proper oil line connections have been made, or failure of the
pump shaft seal may occur.
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APPLICATION FIELD WIRING
REMOTE SENSING OF SAFETY LOCKOUT
The SAFETY SWITCH in the 530SE CONTROL BOX is equipped with a contact allowing remote sensing of burner
lockout. The electrical connection is made at terminal 4 ( ) on the SUB-BASE.
Should lockout occur the 530SE CONTROL BOX will supply a power source of 120Vac to the connection terminal.
The maximum allowable current draw on this terminal (4) is 1 Amp.
•
WARNING:
If a neutral or ground lead is attached to this terminal, the CONTROL BOX on the burner will be damaged
should lockout occur.
Earth
L2 Ground L1
Fuse 15 A
SAFETY
Switches
WHITE
GREEN
BLACK
RED
FIELD
WIRING
LIMIT
Switches
W
G
R
B
FACTORY WIRED
SUB BASE
BLACK
BROWN
AIR PRESSURE
SWITCH
BLACK
Oil Valve
BLUE
BLUE
BLUE
BLUE
BLUE
N
1
RED
WHITE
GREEN
4
L
8
Ground
Control Box
11 530 SE/C
10
3
2
7
6
12
9
RED
BROWN
D8173
GREY
WHITE
AL 1009-1
Burner Fan-Off
Timer
BLUE
WHITE
RED
YELLOW
M
Capacitor
BLACK
Motor
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INSTALLATION/REMOVAL OF DRAWER ASSEMBLY
Removal:
A) Remove the air pressure switch support
(6) from the front shield by the two retaining screws (7)
B) Loosen off oil delivery tube nut from
pump.
C) Loosen SCREW (3), and then unplug
CONTROL BOX (1) by carefully pulling it
back and then up.
D) Remove the AIR TUBE COVER PLATE
(5) by loosening the retaining SCREW
(4) (Two SCREWS – Model BF5).
E) Loosen SCREW (2), and then slide the
complete drawer assembly out of the
combustion head as shown.
F) To insert drawer assembly, reverse the
procedure in items A to E above.
E9327
ELECTRODE SETTING
13/64”
5 mm
5/32” or 4 mm
IMPORTANT:
These dimensions must be observed and verified.
D6003
5/32” to 13/64” or 4 to 5 mm
NOZZLE PLACEMENT
- Remove the NOZZLE ADAPTER (2) from the DRAWER
ASSEMBLY by loosening the SCREW (1).
- Insert the proper NOZZLE into the NOZZLE ADAPTER and
tighten securely (Do not over tighten).
- Replace adapter, with nozzle installed, into drawer assembly and secure with screw (1).
IMPORTANT:
The nozzle and the pump pressure must be in accordance
with the burner setup chart at page 9.
S7459
TURBULATOR SETTING
A) Loosen NUT (1), and then turn SCREW (2) until the INDEX
MARKER (3) is aligned with the correct index number as
per the burner setup chart at page 9.
B) Retighten the RETAINING NUT (1).
3
2
MODEL BF3: Zero and three are scale indicators only.
From left to right the first line is 3 and the last line 0.
MODEL BF5: Same as above, except scale indicators are 0
and 4.
1
D7520
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OIL LINE CONNECTIONS
This burner is shipped with the oil pump set to operate on a single line system.
To operate on a two-line system the by-pass plug must be installed.
WARNING
Do not operate a single line system with the by-pass plug installed.
Operating a single line system with the by-pass plug installed will result in damage to the pump shaft seal.
NOTE:
Pump pressure must be set at
time of burner start-up.
A pressure gauge is attached
to the PRESSURE PORT (8)
for pressure readings.
All pump port threads are British Parallel Thread design.
Direct connection of NPT
threads to the pump will damage the pump body.
Riello manometers and vacuum
gauges do not require any
adapters, and can be safely
connected to the pump ports.
An NPT (metric) adapter must
be used when connecting other
gauge models.
1
8
7
D7521
2
4
SINGLE LINE (GRAVITY FEED SYSTEM)
The burner is shipped configured for use in single line applications.
No changes to the oil pump are required for use in single line applications.
NOTE:
If the pump cover (1) is removed for any reason, be sure the O-ring (2), is properly seated in the pump cover (1) before
re-attaching the pump cover to the pump housing.
Install the required fitting NPTF to NPT adapter into the pump's SUCTION LINE CONNECTION FITTING on left side
of burner on top.
Attach the required tubing to this fitting. Be sure that the plug in the RETURN LINE CONNECTION FITTING is
tightened securely.
SINGLE LINE SYSTEM-PIPE LENGTHS
1/2” OD
FT
M
FT
M
FT
M
1.5
0.5
33
10
65
20
3.0
1.0
65
20
130
40
5.0
1.5
130
40
260
80
6.5
2.0
195
60
325
100
P
3/8” OD
ATTENTION:
do not exceed
pipe lengths
indicated in chart!
H
H
D7523
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NPTF - NPT pipe adapter
The BF burner you have purchased is shipped with an NPTF
to NPT fitting. This fitting is the connection point for the oil line
from the oil tank or the in-line oil filter. In some locations, fittings with the NPTF male thread are difficult to obtain.
In these areas, a more common NPT thread male fitting or
pipe may be used. To accommodate this NPT thread, the BF
NPT-NPTF adapter is supplied. This brass adapter is
installed as shown below.
Installation of NPT-NPTF pipe adapter
1 The brass adapter may be threaded directly into the steel
female fitting already installed in the BF burner chassis.
No pipe sealant is required since this thread is self-sealing.
2 Ensure that the brass adapter is tightly fitting into the steel
adapter.
3 Fit the pipe or fitting used to connect the oil supply system
into the brass adapter.
Use pipe sealant to ensure a leak-free joint.
Dryseal NPTF to NPT adapter
Bulkhead fitting
BF burner chassis wall
Retaining nut
D7522
To install the by-pass plug:
1) Remove the return plug (7).
2) Install the by-pass plug (4) using the 2.5 mm hexagonal key.
3) Connect the return line connection pipe to the return port (7)
of the pump and tighten securely.
P
ATTENTION:
do not exceed
pipe lengths
indicated in chart!
A
D7524
B
H
2 LINE (LIFT) SYSTEM-PIPE LENGTHS
H
3/8” OD
1/2” OD
FT
M
FT
M
FT
M
0.0
0.0
115
35
330
100
1.5
0.5
100
30
330
100
3.0
1.0
80
25
330
100
5.0
1.5
65
20
295
90
6.5
2.0
50
15
230
70
9.5
3.0
25
8
100
30
11
3.5
20
6
65
20
H
TWO LINE (LIFT SYSTEM) (Accessory package required)
If a two-line system is required, install the By-pass plug. The by-pass plug is installed in the return port of the pump.
A 2.5-mm hexagonal key is to be used to install the plug.
DO NOT use an inch size hexagonal key; damage to the by-pass plug may result.
A) Suction and return lines should be sized in accordance with local codes. The suction line should extend down
near the bottom of the oil tank. The return line should terminate near the top of the oil tank.
B) Suction and return lines should be sized in accordance with local codes and both should extend to the same depth
inside the fuel tank. Be sure there are no air leaks or blockages in the piping system. Any obstructions in the return
line will cause failure of the pump shaft seal. Do not exceed the pipe lengths indicated in the table.
Install the required fittings (NPT THREAD) in the SUCTION LINE and RETURN LINE CONNECTION FITTINGS.
Attach the required tubing to these fittings.
WARNING:
- Pipe dope or Teflon tapes are NOT to be used on any direct oil connection to the fuel pump.
- The height ‘P’ in Pipe Length Charts should not exceed 13 feet (4 m).
- The vacuum should not exceed 11.44 inches of mercury.
IMPORTANT: An external, appropriately listed and certified oil filter must be placed in the fuel line between
the fuel tank and the burner pump.
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PUMP PURGE
NOTE: To protect the pump gears, it is advisable to lubricate the
pump prior to purging a lift system.
Apply oil through the VACUUM PORT (C).
B
C
A) SINGLE LINE (GRAVITY FEED SYSTEM)
I. Loosen the bleeder valve (A) until oil flows out.
A
Tighten the bleeder valve securely and startburner.
II. When bleeding the pump by pressure:
1) Loosen the bleeder valve (A).
2) Disconnect nozzle oil supply line at the pump nozzleport (B).
3) Attach a flexible plastic tube to the pump nozzle, port directing
the oil flow into a bucket.
4) Loosen the screw(s) securing the air tube cover, allowing it to
be removed freely.
5) Holding the air tube cover in its proper location start the burner.
D7527
6) When the solenoid valve is engaged approximately 10 seconds
after starting, remove the air tube cover and shine a light
source on the photocell, allowing it to see false light.
7) Run the burner until the fuel pump has been purged of air, then tighten the bleeder valve and immediately
shut down the burner.
8) Reinstall the air tube cover and nozzle line.
9) The burner can now be started normally.
WARNING: Omitting steps 2 and 3 will result in a collection of unburned oil in the combustion chamber creating a
hazardous situation upon burner startup.
B) TWO LINE (LIFT SYSTEM)
Turn off the main power source to the burner and remove the air tube cover. Shines a light source on the photocell
(now visible where the air tube cover was removed), return power to the burner and activate the burner. With the
light source in place, the burner will operate in prepurge only. Once the burner is purged, turn off the power source
and replace the air tube cover. Return power to the burner. The burner is now ready to operate.
ATTENTION: It is important that the fuel line be completely sealed and free from air leaks or any internal blockages.
WARNING! WHEN THE BYPASS PLUG IS INSTALLED, A TWO-PIPE SYSTEM MUST BE USED OR FAILURE OF
THE PUMP SHAFT WILL OCCUR.
SETTING THE AIR ADJUSTMENT PLATE
A) The initial air damper setting is made by turning screw (2) until
the top edge of the air damper (3) is aligned with the number according to the burner setup chart.
B) Further adjustments can be made with the burner cover in place
by removing plastic plug on the top right hand side of the cover.
Turn the screw counter clockwise (+ indicator) to increase combustion air, turn the screw clockwise (- indicator) to decrease
combustion air.
C) The final position of the air damper will vary on each installation.
Use instruments to establish the proper settings for maximum
CO2 and a smoke reading of zero.
NOTE:
Variations in flue gas, smoke, CO2, and temperature readings may
be experienced when the burner cover is put in place.
Therefore, the burner cover must be in place when making the final
combustion instrument readings, to ensure proper test results.
2
1
3
D5141
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COMBUSTION CHAMBER PRESSURE CHART
BURNER OUTPUT VS CHAMBER PRESSURE CHART
CHAMBER PRESSURE
(INCHES WC)
0.5
0.4
0.3
0.2
0.1
D7525
0.0
0.50
0.75
1.00
1.25
1.75 (GPH) BURNER OUTPUT
1.50
RIELLO BURNER SET UP SHEET
Weil McLain Part No.
8000-60000
8000-61000
Riello Part No.
Riello 40
Burner Model
Series
Boiler
Input
GPH
Nozzle
Delavan
C8512352
BF5 Factory
BF5
preset *1
UO3
UO3
0,8
1,0
.65 X 70°B
.85 X 60°B
C8512353
BF5 Factory
preset *1
UO4
1,2
1.00 X 70°B
C8512354
BF5 Factory
preset *1
UO5
1,4
1.10 X 70°B
Pump Pressure
PSI
Turbolator Setting
Air Gate Setting
Air tube length
inches
Ait tube insertion
inches
8000-62000
150
145
145
160
0
3.5
8
1
4.25
8
3
5.0
8
4
5.5
8
4 1/4"
4 1/4"
4 1/4"
4 1/4"
*1 Nozzle pre-installed at factory.
3398
9
GB
BURNER START-UP CYCLE
Normal
Lock-out, due to light-failure
Thermostat
Motor
Ignition transformer
Valve
Flame
Lock-out lamp
D7526
~ 12sec.
2min.
~ 12sec.
~ 5sec.
3398
10
GB
TROUBLE SHOOTING CHART
Thermostat is calling for heat
Burner is not running
Reset Control Box
Burner Starts
Burner Does Not Start
Test for 120Vac Supply at sub-base between L(P) & N
or terminals #3 & 5
120 Vac
No Voltage
• Check system fuse, ensure service switch is ON.
• Verify all control limits are closed.
• If using switching relay - verify 24Vac at T-T.
Turn off power supply - Remove control box and jumper
terminals #5 & 6. Restore power.
Motor Runs
•
•
•
•
Motor Does Not Run
Verify electrical connections.
Check for seized pump, motor, or fan against housing.
Defective motor capacitor.
Thermal overload (Hot motor).
• Verify reduced voltage (42-52 Vac) between terminals #3 & 7.
• Ensure good contact between control box spades
and sub-base terminals.
• Defective control box / Replace.
Burner stays in Pre-purge
•
•
•
•
•
Faulty CAD cell or seeing light before trial for ignition.
Coil wire on terminals #1 & 2 or #1 & 8 reversed.
Open coil circuit, terminals #2 & 8.
Open coil circuit, terminal #1 (530 SE only).
Open coil circuit, terminal #1 (483 SE only) will cause burner
to cycle normally, but burner will lockout.
• Defective 42-52 Vac supply - Terminals #3 & 7.
• Defective control box / Replace.
Burner Continues to Purge and Lightoff with
Immediate Flame Dropout. (530 SE Only)
• Metal yoke for coil missing.
• Coil wire #2 & 8 reversed.
• Low resistance of coil holding circuit, terminals #1 & 2,
(1350 ohms ± 10%).
Burner Locks Out After Trial For Ignition
• Low resistance or no contact on starting circuit of coil,
terminals #2 & 8. (1.3 ohm ± 10%)
• No oil supply - tank empty, valve closed, dirty filter,
damaged supply lines.
• Defective or dirty oil valve stem, nozzle or pump strainer.
• Broken pump drive key, defective pump, no oil pressure.
• Ignition electrodes shorted, cracked porcelain.
• Burner motor not up to speed.
• Excessive draft over fire.
• Defective control box / Replace.
Burner Fires-Cycles On & Off
In Quick Succession - (483SE Only)
• Metal yoke for coil missing.
• Low resistance or short in holding circuit of coil,
terminal #1 & 2.
• Coil wires on terminals #2 & 8 reversed.
3398
11
GB
A TYPICAL LAYOUT FOR BF BURNER INTAKE AIR
A) Use an approved air intake kit.
B) Always keep intake air run to the minimum.
C) Maximum intake air run of 4 (inch) diameter, flexible or rigid type of venting = 100í
D) Reduce intake air length by 10’ for every 90° elbow used. 5’ for every 45° elbow used.
E) It is suggested that air intake venting be insulated with R7 (min) foil lined insulation a minimum of 10’ from air intake
source. (Prevent condensation or corrosion of intake air venting)
F) Used approved type of intake air vacuum breaker and to be installed in the same room and the burner, for the event
of intake air source being blocked, this device should be tested to prove that in the event of intake air source is blocked
that the vacuum breaker balancer is set correctly and can provide sufficient air for combustion for the burner. If the
room that the burner is installed into cannot provide enough air or air quality is a concern, an additional air inlet source
will have to be providing to this room.
THIS INTAKE AIR LAYOUT FOR CHIMNEY APPLICATIONS ONLY
3398
12
EXPLODED SPARE PARTS LIST
3398
13
3008019
C8111015
3007077
3007568
3007028
3007202
3007162
3005719
3006925
3007203
3007029
3007156
3007581
3007087
3006553
3002279
3007802
3000443
3005843
3007315
3007316
3002278
3001157
3002280
3008078
3008079
3000932
3020248
3008020
3008024
3005869
3007627
3007630
3007728
3000681
3008021
C7010002
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
C7001029
•
•
•
•
•
•
•
•
•
•
•
C7001337
•
3002362
3005844
3005708
3007706
3008825
•
•
•
•
3008894
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
No.
39
40
41
42
43
44
45
46
BURNER BACK COVER
BURNER BACK COVER
CRUSHABLE METAL WASHER 3/8” ID
BLEEDER
O-RING - PUMP PRESSURE REGULATOR
REGULATOR SCREW
O-RING - PUMP COVER
PUMP SCREEN
VALVE STEM
PLATE - VALVE STEM RETAINER
O-RING - VALVE STEM UPPER
O-RING - VALVE STEM LOWER
NOZZLE OUTLET FITTING
CRUSHABLE METAL WASHER 5/8” ID
COIL U-BRACKET AND RETAINER NUT
COIL
PUMP
PUMP DRIVE KEY
MOTOR
AIR TUBE COVER PLATE
AIR TUBE COVER PLATE
PRIMARY CONTROL SUB BASE
PRIMARY CONTROL 530SE/C
PHOTOCELL
BURNER FRONT PLATE
BURNER FRONT PLATE
MOVEABLE FLANGE
MOUNTING GASKET
OIL SUPPLY TUBE & ADAPTER FITTING
OIL SUPPLY TUBE & ADAPTER FITTING
ELECTRODE PORCELAIN
PUMP-COVER OPENING-BURNER RESET
GASKET - BURNER COVER
MANUAL AIR DAMPER REGULATOR
MANUAL AIR DAMPER REGULATOR
AIR DAMPER
BF5 SBT WELDED 4.25" TUBE ONLY
SHORT AIR TUBE
CAPACITOR 12.5 µF
FAN
PLUG
DRIP
46
47
48
REGULATOR ASSEMBLY
3398
14
CODE
3002361
3008891
3006977
3006966
3006965
3002363
BF3
DESCRIPTION
•
•
•
C7001084
C5332055
C5332056
C5320037
C7001330
•
•
BF5
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
20
21
22
23
23
24
25
26
26
27
28
29
30
30
31
32
32
33
34
35
36
37
38
39
CODE
BF5
No.
BF3
SPARE PARTS LIST
DESCRIPTION
•
•
•
•
•
•
•
•
•
REGULATOR ASSEMBLY
ELECTRODE ASSEMBLY
TURBULATOR DISC
ELECTRODE SUPPORT
NOZZLE ADAPTER
NOZZLE OIL TUBE
AL 1009 POST PURGE DEVICE KIT
AIR PRESSURE SWITCH UO3 (0,6" wc)
AIR PRESSURE SWITCH UO4-UO5 (0,7" wc)
•
•
WIRING HARNESS
BF5 SBT WELDED 4.25" COMPLETE
GB
35 Pond Park Rd.
Hingham, MA 02043
Phone: 781-749-8292
Toll Free: 800-992-7637
Fax: 781-740-2069
2165 Meadowpine Blvd.
Mississauga,On L5H 3R2
Phone: 905-542-0303
Toll Free: 800-387-3898
Fax: 905-542-1525
BURNER START- UP FORM *
Appliance:
Burner S/N. or Model:
Installer name:
Installation date:
Company:
Address:
Fax:
Phone:
Owner Name:
Address:
E-mail:
Phone:
Burner Start-up Info (OIL)
Nozzle info:
Pump pressure:
Air setting:
Turbolator setting:
Draft overfire:
Draft breech:
CO2:
Single line:
CO:
O2:
Smoke density:
(Bacharach)
Two lines:
* This form was designed and provided in the installation manual for reference and also for providing technical information which can be faxed or mailed to our technical hot-line coordinator when technical assistance is required. Please complete this form, fax it or mail it at the address/fax above, or send an e-mail
with the information listed below to: techservices@riellocanada.com
3398
15
35 Pond Park Road
Hingham, MA 02043
Phone 781-749-8292
Toll Free 800-992-7637
Fax 781-740-2069
www.riellousa.com
2165 Meadowpine Blvd
Mississauga, ON L5N 6H6
Phone 905-542-0303
Toll Free 800-387-3898
Fax 905-542-1525
www.riellocanada.com
Technical Support Hotline
1-800-4-RIELLO
1-800-474-3556