CYBEX Eagle Overhead Pres Service manual

Cybex Eagle® Overhead Press
Owner’s and Service Manual
Strength Systems
Part Number 11010-999 H
www.cybexinternational.com
Cybex Eagle® Overhead Press
Owner’s and Service Manual
Strength Systems
Part Number 11010-999 H
Cybex® and the Cybex logo are registered trademarks of Cybex International, Inc.
Eagle® and its mark are registered trademarks of Cybex International, Inc.
DISCLAIMER: Cybex International, Inc., makes no representations or warranties regarding the contents of this manual. We reserve the right to
revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such
revisions or changes.
© Copyright 2010, Cybex International, Inc. All rights reserved.
Printed in the United States of America.
10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183
www.cybexinternational.com • techhelp@cybexintl.com • 11010-999 H • March 2010
Table of Contents
1 Safety
Safety. . . . . . . . . . . . . . . . . . . . . . . . . .
Warning/Caution Decals . . . . . . . . . . .
Regular Maintenance Activities . . . . . .
Using Proper Form . . . . . . . . . . . . . . .
1-1
1-2
1-5
1-5
2 Exercises
General Exercise Guidelines . . . . . . . . 2-1
3 Customer Service
Contacting Service. . . . . . . . . . . . . . . .
Ordering parts . . . . . . . . . . . . . . . . . . .
Return Material Authorization (RMA). .
Damaged Parts . . . . . . . . . . . . . . . . . .
3-1
3-1
3-1
3-2
4 Assembly
Assembly . . . . . . . . . . . . . . . . . . . . . . . 4-1
5 Maintenance
Daily Procedures . . . . . . . . . . . . . . . . .
Weekly Procedures . . . . . . . . . . . . . . .
Yearly Procedures . . . . . . . . . . . . . . . .
Environment. . . . . . . . . . . . . . . . . . . . .
Storage . . . . . . . . . . . . . . . . . . . . . . . .
5-1
5-4
5-6
5-7
5-7
6 Service
Parts Lists . . . . . . . . . . . . . . . . . . . . . . 6-4
Exploded-View Diagram . . . . . . . . . . . 6-5
Page i
Cybex Eagle 11010 Overhead Press Owner’s Manual
1 - Safety
Safety
Read the Owner’s Manual carefully before assembling, servicing or using the equipment.
It is the responsibility of the facility owner and/or owner of the equipment to instruct users on proper operation of the
equipment and review all labels.
WARNING: Serious injury could occur if these safety precautions are not observed:
User Safety Precautions
•
Obtain a medical exam prior to beginning an exercise program.
•
Read and understand warning labels and user manual prior to exercising. Obtain instruction
prior to use.
•
Keep body and clothing free from and clear of all moving parts.
•
Inspect machine prior to use. DO NOT use if it appears damaged or inoperable.
•
DO NOT attempt to fix a broken or jammed machine. Notify floor staff.
•
Use the machine only for the intended use. DO NOT modify the machine.
•
Be sure that the weight pin is completely inserted. Use only the pin provided by the manufacturer.
If unsure seek assistance.
•
Never pin the weights in an elevated position. DO NOT use the machine if found in this condition.
See assistance from floor staff.
•
Children must not be allowed near these machines. Teenagers must be supervised.
•
DO NOT use if guards are missing or damaged.
•
DO NOT use dumbbells or other incremental weights, except those provided by the manufacturer.
•
Inspect all cables and belts and connections prior to use. DO NOT use if any components are worn, frayed or
damaged.
•
DO NOT remove any labeling from equipment. Replace any damaged labels.
•
Stop exercising if you feel faint, dizzy or experience pain at any time while exercising and consult your
physician.
Facility Safety Precautions
•
Read the Owner’s Manual carefully before assembling, servicing or using the equipment.
•
Securely anchor each machine to the floor using the anchor holes provided in each machine.
NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional
contractor.
NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8” grade 2 bolts or better).
NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any
leg or frame not in contact with surface using flat washers.
Safety
Page 1-1
Cybex Eagle 11010 Overhead Press Owner’s Manual
•
Make sure that each machine is set up and operated on a solid level surface. Do not install equipment on an
uneven surface.
•
Make sure that all users are properly trained on how to use the equipment.
•
Make sure there is enough room for safe access and operation of the equipment.
•
Perform regular maintenance checks on the equipment. Also pay close attention to all areas most susceptible to wear,
including (but not limited to) cables, pulleys, belts and grips.
•
Immediately replace worn or damaged components. If unable to immediately replace worn or damaged components
then remove from service until the repair is made.
•
Use only Cybex supplied components to maintain/repair the equipment.
•
Keep a repair log of all maintenance activities.
•
Inspect all cables and belts and connections prior to use. DO NOT use if any components are worn, frayed or
damaged.
NOTE: It is the sole responsibility of the user/owner or facility operator to ensure that regular maintenance is performed.
Safety Guidelines And Practices
Cybex recommends that all fitness equipment be used in a supervised area. It is recommended that the equipment be
located in an access controlled area. Control is the responsibility of the owner. The extent of control is at the discretion of
the owner.
It is the responsibility of the purchaser/user of Cybex products to read and understand the owner’s manual, and warning
labels; as well as instruct all individuals, whether end users or supervising personnel, on proper usage of the equipment.
PROPER USAGE:
Use machine only as described in the manual. Failing to follow proper instructions may result in injury.
Do Not Lean Against or Pull On the framework, weight stack, or any component, whether machine is at rest or in use.
Inappropriate or improper use may result in injury to users or third parties (bystanders).
Do not use machine if it is not located on a solid level surface or is improperly installed.
Provide an adequate safety perimeter between the machine, walls and other equipment to ensure that the facility has the
proper clearance for usage and training.
SECURING EQUIPMENT:
The machine has holes in the feet, which allow for ease in anchoring to the floor. Cybex strongly recommends that,
to eliminate rocking, tipping or falling over due to incorrect usage and misuse, equipment be secured to a solid, level
surface.
1. The solid, level surface should not deviate more than 1/8” over a 10’ distance or as defined and required by local
building and architectural codes.
2. Anchoring of equipment must be completed by a qualified licensed contractor.
Safety
Page 1-2
Cybex Eagle 11010 Overhead Press Owner’s Manual
3. Anchoring holes are provided on the feet of the frame. All anchoring locations must be used when anchoring the
equipment to the floor.
4. Due to the wide variation of flooring on which machines may be anchored or installed, verify anchoring method and
anchoring fasteners with a qualified and licensed contractor.
5. A minimum pull out force of 220 lbs/100 kgs is required for each anchor position..
6. Do not use machine until it is properly anchored.
MAINTENANCE:
Preventative maintenance allows proper equipment operation and reduces the risk of injury. Perform the maintenance
requirements as specified in the manual.
STANDARD COMPLIANCE:
Cybex products meet or exceed applicable ASTM and EN Standards.
Warning/Caution Decals
Warning decals indicate a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Caution decals indicate a potentially hazardous situation, which, if not avoided, could result in minor or moderate injury.
The warning and caution decals are shown on the following page. The diagrams following the decals show where each
decal is located.
Safety
Page 1-3
Cybex Eagle 11010 Overhead Press Owner’s Manual
A
B
CAUTION
Personal injury may occur.
Keep away from moving
parts to avoid injury.
4000Y316-4
C
CAUTION
Seat may fall if
improperly engaged.
Verify seat is secure
before exercising to
avoid injury.
4520-362-4
D
CAUTION
4605-381-4 A
Keep away from moving
parts. Failure to do so could
result in personal injury.
8500-026-4
Safety
Page 1-4
Cybex Eagle 11010 Overhead Press Owner’s Manual
Overhead Press - 11010
B
D
(Both Sides)
A
B
C
DESCRIPTION
PART NO.
A. Warning Label ................4605-381-4
B. Caution Decal .................4000Y316-4
C. Caution Decal .................4520-362-4
D. Caution Decal.................8500-026-4
Safety
Page 1-5
Cybex Eagle 11010 Overhead Press Owner’s Manual
Regular Maintenance Activities
Preventative maintenance activities must be performed to maintain normal operation of your equipment.
Keeping a log sheet of all maintenance actions will assist you in staying current with all preventative
maintenance activities. The preventative maintenance actions are described in detail in Chapter 5.
Briefly, they include:
Daily
1. Clean upholstery.
Weekly
1. Inspect all nuts and bolts for looseness. Tighten as required.
2. Inspect all cables and belts for damage or wear (see Chapter 5). If a cable or belt is worn
or damaged, immediately discontinue use until cable or belt has been replaced.
3. Check for worn handles, worn snap links, and worn warning labeling. Replace all worn parts
immediately.
4. Inspect for loose or worn grips. Replace all worn grips immediately.
5. Inspect weight stacks for proper alignment and operation. Correct all improper alignment
and operation issues immediately.
6. Lubricate guide rods using automotive engine oil only.
Yearly
1. Replace all cables and belts at least annually.
Using Proper Form
Before working out, read and understand the exercises located on the placard and in Chapter 2.
Safety
Page 1-6
Cybex Eagle 11010 Overhead Press Owner’s Manual
2 - Exercise
Intended Use
MUSCLES USED
The intended use of this equipment is to aid or
improve general physical fitness and exercise.
For Commercial use.
Intended Use
Read and understand all instructions and warnings
prior to using this machine. See Chapter 1, Safety in
the Eagle Owner’s Manual or consult with floor staff.
START
Anterior Deltoid, Middle Deltoid
Triceps (basic movement)
and Biceps (advanced movement)
FINISH
NOTE: Motions Developed: Shoulder Abduction, Elbow Extension
NOTE: Do not turn knob when weight stack is elevated
NOTE: All adjustment points on the machine have yellow handles or knobs.
NOTE: See next page for “Set Up” and “Movement”.
Exercise
Page 2-1
Cybex Eagle 11010 Overhead Press Owner’s Manual
Set Up
1. Adjust seat bottom so that hands are slightly above shoulder.
2. Select hand position that allows hands to finish above the shoulders.
Basic Movement
1. Push handles upward until your arms are fully straightened.
Movement
1. Using a slightly wider hand position bring the handles in slightly. Push handles upward and to the
center until your arms are fully straightened.
Exercise
Page 2-2
Cybex Eagle 11010 Overhead Press Owner’s Manual
3 - Customer Service
Contacting Service
Hours of phone service are Monday through Friday from 8:30 to 6:00 p.m. Eastern Standard Time.
For Cybex customers living in the USA, contact Cybex Customer Service at 888-462-9239.
For Cybex customers living outside the USA, contact Cybex Customer Service at 508-533-4300
or fax 508-533-5183.
Find information on the web at www.cybexintl.com or by e-mail at techhelp@cybexintl.com.
Ordering Parts
Fax order to 508-533-5183. To speak with a customer service representative, call 888-462-9239 (for customers
living within the USA) or 508-533-4300 (for customers outside the USA). You may also contact us through e-mail
at techhelp@cybexintl.com
Having the following information ready when calling will assist our Cybex representatives in serving you.
•
•
Unit Serial Number
Product Name
The unit serial number and product name can be found on the serial number decal. See Chapter 6 for exact
location of serial number decal.
•
•
Part Description
Part Number
Part descriptions and part numbers are located in Chapter 6 of this manual.
•
•
Shipping Address
Contact Name
Return Material Authorization (RMA)
In addition to your shipping address and contact name, your account number is helpful but not required.
The Return Material Authorization (RMA) system outlines the procedures to follow when returning
material for placement, repair or credit. The system assures that returned materials are properly handled and
analyzed. Follow the following procedures carefully.
Contact your authorized Cybex dealer on all warranty-related matters. Your local Cybex dealer will request a RMA
from Cybex, if applicable. Under no circumstances will defective parts or equipment be accepted by Cybex without
proper RMA and an Automated Return Service (ARS) label.
Customer
Service
Page 3-1
Cybex Eagle 11010 Overhead Press Owner’s Manual
1. Call the Customer Service Hot Line listed above for the return of any item that is defective.
2. Provide the technician with a detailed description of the problem you are having or the defect in the
item you wish to return.
3. Provide the model and serial number of your Cybex equipment.
4. At Cybex’s discretion, the technician may request that you return the problem part(s) to Cybex for
evaluation and repair or replacement. The technician will assign you a RMA number and will send
you an ARS label. The ARS label and the RMA numbers must be clearly displayed on the outside
of the package that contains the item(s) to be returned. Include the description of the problem, the
serial number of the equipment and the name and address of the owner in the package along with
the part(s).
5. Forward the package through UPS to Cybex.
Attn: Customer Service Department
Cybex International, Inc.
1975 24th Ave SW
Owatonna, MN 55060
NOTE: Merchandise returned without an RMA number on the outside of the package or shipments sent
COD will not be accepted by the Cybex receiving department.
Damaged Parts
Materials damaged in shipment should not be returned for credit. Shipping damages are the responsibility
of the carrier (UPS, Federal Express, trucking companies, etc.)
Apparent Damage - Upon receipt of your shipment, check all items carefully. Any damage seen with a
visual check must be noted on the freight bill and signed by the carrier’s agent. Failure to do so will result
in the carriers refusal to honor your damage claim. The carrier will provide you with the required forms for
filing such claims.
Concealed Damage - Damage not seen with a visual check upon receipt of a shipment but
notices later must be reported to the carrier as soon as possible. Upon discovery of the
damage, a written or phone request to the carrier asking them to perform an inspection of the materials
must be made within ten days of the delivery date. Keep all shipping containers and packing materials as
they will be needed in the inspection process. The carrier will provide you with an inspection report and
the necessary forms for filing a concealed damage claim.
Concealed damage claim is the carrier’s responsibility.
Customer
Service
Page 3-2
Cybex Eagle 11010 Overhead Press Owner’s Manual
4 - Assembly
TOOLS REQUIRED
•
•
•
•
•
•
•
7/32” Allen wrench
3/4” Allen wrench
9/16” Wrench
External snap ring pliers
Phillips screwdriver
Medium weight automotive engine oil
Torque Wrench
NOTE: Two people will be required for this procedure.
NOTE: It is the responsibility of the facility owner/owner of the equipment to ensure that
there is appropriate clearance around each machine to allow for safe use and passage.
1. Read and understand all instructions thoroughly before starting any of the
procedures listed on this instruction sheet.
2. Verify you have received the appropriate configuration.
A. Verify that you received the correct color machine that you ordered.
B. Verify you received weight plates and weight plate decals.
C. Verify you received the Cybex Eagle Overhead Press Owner’s Manual.
D. Verify you received the warranty sheet.
3. Move to desired location.
A. Note the diminsions of the machine:
Idle 54 L x 58 W x 72 H inches
137.16 L x 147.32 W x 182.88 H cm
In use - 54 L x 58 W x 72 H inches
137.16 L x 147.32 W x 182.88 H cm
Machine Weight with weight stack - 736 lbs. (333.84 kg)
B. Determine if you can move your machine through the required doorway(s).
C. If the machine fits through the the doorway(s), move machine to desired location and skip to step 5.
D. If weight stacks need to be installed proceed to step 6.
E. If the machine does not fit through the door-way(s) then see step 4.
4. Doorway Instructions.
NOTE: If your machine fits through the doorway then skip step 4.
If your machine does not fit through the doorway, then perform step 4.
A. Carefully remove each (standard) cone-shaped shipping support using a 3/4” socket or wrench.
B. Make a note of the current belt routings and connections. This will assist you in reinstalling them properly.
C. Cut shipping tie securing top weight.
Assembly
Page 4-1
Cybex Eagle 11010 Overhead Press Owner’s Manual
D. Rotate cam and disconnect weight stack belt from cam
(by loosening the two set screws on the belt clamp with a
7/32” Allen wrench). See Figure 1.
E. Locate the cable that is connected to the cam. See Figure 2.
F. Remove bolt, washer and hex nut securing the pulley to the
pulley bracket.
Set
Screws
Cam
Figure 1
G. Remove pulley from pulley bracket.
Hex Nut/Washer
H. Remove one of the two BHSCS (Button Head Socket Cap Screws) securing
the pivot shaft. See Figure 3.
I.
Carefully remove pivot shaft and pulley shaft. See Figure 3. NOTE: Be extremely
careful when removing shaft so you don’t ruin the threads on the shaft.
Pulley
Bracket
Cam
J. With an assistant, carefully remove the five BHSCS securing the two halves
of the frame. See Figure 4.
Bolt
K. Carefully move each half through the door-way to the desired location.
Figure 2
L. With an assistant, carefully attach each half together
using the five BHSCS removed in step 4J. See Figure 4.
M. Carefully attach pulley shaft using the pivot shaft and
BHSCS removed in steps 4H and 4I. See Figure 3.
BHSCS
N. Reconnect pulley bracket (removed in steps 4F and 4G).
Washer
O. Verify the two belts are routed properly (one belt
from the cam to the pulley bracket and the other
belt connecting to the arms).
Pulley Shaft
Pivot Shaft
P. Connect the weight stack belt to the belt clamp of
cam (removed in step 4D). See Figure 1.
Figure 3
Q. Continue on with Step 5C.
Nylon
Locknut (3)
5. Remove shipping feet and remove the back shrouds.
A. Carefully remove each (standard) cone-shaped
shipping support using a 3/4” socket or wrench.
B. Cut shipping tie securing top weight.
C. Carefully place rubber feet (supplied with machine)
on each foot of the frame.
Nylon
Locknut (2)
D. Lift top weight and turn the Increment Weight Adjusting
Knob to select all 15 lbs. (three increment weights each
side).
BHSCS (qty 3)
BHSCS (qty 2)
Figure 4
Assembly
Page 4-2
Cybex Eagle 11010 Overhead Press Owner’s Manual
E. Remove the three Phillips head screws securing the
top (back) shroud and carefully remove the shroud.
See Figure 5.
F. Loosen bottom two screws shown in Figure 6.
NOTE: Do not remove the bottom two screws.
Phillips Head
Screw (3)
G. Remove the top two screws securing the back shroud.
See Figure 7.
Figure 5
H. Carefully slide rear shroud assembly upward and
remove.
6. Install the weight stack.
Screw (loosen do not remove)
A. Note how the increment weights are installed.
B. With an assistant holding the increment weights, move the adjusting
knob to 0 lbs. and remove all six increment weights (three each side).
Figure 6
C. Using an external snap ring pliers, remove the upper
snap ring from one of the guide rods and carefully
lower the guide rod. See Figure 8.
D. Remove lower snap ring and wave washer from the
guide rod. Repeat steps 6C and 6D to remove both
snap rings from other guide rod.
Screw
E. If possible, lean guide rods outward, away from machine
in order to provide the most room for installing weight
plates.
Figure 7
Frame
F. Slide top weight up and out of machine and carefully
set it aside.
G. Wipe guide rods clean over entire length. Lubricate with
light coating of medium weight automotive engine oil.
H. Carefully install each weight plate one at a time.
NOTE: When installing weight plates, position plates so
wide edges of bushing face upward and narrow edges
of bushing face downward. See Figures 9A and 9B.
T
C
RE
R
O
C
WIDE bushing
edge faces
upward
Figure 9A
Upper snap ring
Wave washer
Guide rod
Lower snap ring
Figure 8
G
N
O
WR
NARROW
bushing edge
NOTE: The narrow bushing
edge must face downward.
Figure 9B
Assembly
Page 4-3
Cybex Eagle 11010 Overhead Press Owner’s Manual
I.
Slide top weight onto guide rods.
J. Place lower snap ring and wave washer onto guide
rod (about 3” from the top end of guide rod).
K. Raise guide rod up through mounting hole and install
the upper snap ring.
L. Lower guide rod and secure lower snap ring. Repeat
steps 6J - 6L for the other guide rod.
7. Belt Routing.
A. Verify belt is routed through top of pulley bracket
and then route end of belt down to the top weight.
Insert and Set Screws (not
shown) are on this side.
Belt
Increment
Weight
Adjusting
Knob
Top Pulley
Figure 10 (top view from pulley down to belt clamp)
Correct belt routing
B. Carefully lift top weight and verify that the position of the
belt clamp (on the top weight) is aligned properly with the
top pulley bracket (on the machine). See Figure 10.
Insert
C. Slide belt through slot in belt clamp.
Stem
D. Verify belt and insert are installed properly, as shown
in Figure 11A. NOTE: Do not install the insert backwards
as shown in Figure 11B.
Figure 11A
Wrong belt routing
Insert
Belt
Belt
E. Pull belt tight and secure belt to clamp with the two
set screws. See Figure 12. NOTE: Torque set screws
300-350 in./lbs.
Stem
Figure 11B
Belt clamp
insert
Belt
F. Place weight stack pin in each plate to verify proper installation.
Belt clamp
G. Without selecting any resistance, lift top weight up
and down (simulating normal operation).
H. Have an assistant verify that the belt is moving smoothly
and is routed straight from the top pulley bracket to the
weight belt clamp.
I.
Reinstall the six increment weights that were removed
in step 6B. See Figure 13.
Set screws
to
Figure 12
J. Turn the Increment Weight Adjusting Knob to select all
15 lbs.
Grooves
Increment Weights
Figure 13
Assembly
Page 4-4
Cybex Eagle 11010 Overhead Press Owner’s Manual
8. Install back shrouds.
A. Carefully place shroud back into position on the two
bottom screws. See Figure 14.
B. Install the top two screws securing the back shroud.
See Figure 15.
C. Install the three Phillips head screws securing the top
(back) shroud. See Figure 16.
Screw
Figure 14
9. Install weight plate decals.
NOTE: You have the option to use pounds, kilograms or both.
A. Slowly and carefully peel off back side of decal. See
Figure 17. NOTE: When peeling off back cover, make
sure that the decals remain attached to the front sticker.
B. Align holes in decal with appropriate holes in weight
stack. NOTE: Do not allow the adhesive to touch weight
stack at this time.
Screw
Figure 15
C. Insert a guide pin through each hole of the template.
NOTE: A guide pin can be anything that fits through the
weight stack hole, such as a weight stack selector pin.
D. Carefully align decal and rub it onto weight plates.
E. Carefully remove front side, leaving decals adhering
to weight plates. See Figure 18.
NOTE: It is important that you perform regular inspection and
maintenance activities on your equipment. See the
CYBEX Eagle Owner’s Manual for inspection and
maintenance activities. If you do not have a CYBEX
Eagle Owner’s Manual or if you have any questions
or concerns, call CYBEX Customer Relations at
888-462-9239.
10. Verify proper operation
11. Anchor machine to the floor.
A. Securely anchor machine to the floor using the anchor
holes provided in each machine.
Phillips Head
Screw (3)
Figure 16
Front
Back
Figure 17
Guide Rod
NOTE: Cybex is not responsible for the actual anchoring of
equipment. Consult with a professional contractor.
9.0
20
18.0
40
60
NOTE: Use fasteners having a minimum of 500 lbs. tensile
capacity (3/8” grade 2 bolts or better).
80
100
Weight Stack
120
140
160
180
200
NOTE: If legs/frame does not contact surface, DO NOT pull
down with anchors. Shim any leg or frame not in
contact with surface using flat washers.
220
240
260
280
300
320
340
360
380
400
36.0
45.0
54.0
63.0
72.0
81.0
90.0
99.0
108.0
117.0
126.0
135.0
144.0
153.0
162.0
171.0
180.0
Kilograms
Pounds
Figure 18
Assembly
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Cybex Eagle 11010 Overhead Press Owner’s Manual
This page intentionally left blank.
Assembly
Page 4-6
Cybex Eagle 11010 Overhead Press Owner’s Manual
Chapter 5 - Maintenance
All preventive maintenance activities must be performed on a regular basis. Performing
routine preventive maintenance actions can aid in providing safe, trouble-free operation of all Cybex
Strength Systems equipment.
NOTE:
Cybex is not responsible for performing regular inspection and maintenance actions
for your machines. Instruct all personnel in equipment inspection and maintenance
actions and also in accident reporting/recording. Cybex phone representatives are
available to answer any questions or concerns that you may have.
NOTE: All inspections and
repairs must be
performed by trained
service personnel only.
Cybex will void warranty if
non-Cybex replacement parts
are used.
Daily Procedures
1. Upholstery - Wipe down all upholstery as per the recommendations listed below for light
soiling and more difficult stains.
Light Soiling
• A solution of 10% household liquid dish soap with warm water applied with a soft damp
cloth.
• If necessary, a solution of liquid cleanser and water applied with a soft bristle brush.
Wipe away the residue with a water dampened cloth.
Maintenance
Page 5-1
Cybex Eagle 11010 Overhead Press Owner’s Manual
More Difficult Stains
• Dampen a soft white cloth with a solution of 10% household bleach (sodium hypochlorite), 90%
water. Rub gently. Rinse with a water dampened cloth to remove bleach concentration.
• The same procedure can be used with full strength household bleach, if necessary.
• Allow bleach to puddle on the affected area or apply with a soaked cloth for approximately 30 minutes.
Rinse with a water dampened cloth to remove any remaining bleach concentration.
Alternative Method for Difficult Stains
• Dampen a soft white cloth with rubbing alcohol and rub gently. Rinse with a water dampened cloth to
remove any remaining rubbing alcohol concentration.
NOTE: To restore luster, a light coat of spray furniture wax can be used. Apply for 30 seconds and
follow with a light buffing using a clean white cloth.
Please Review Carefully
When using strong cleaning agents such as rubbing alcohol or bleach, it is advisable to first test in an
inconspicuous area. Other cleaning agents may contain harsh or unknown solvents and are subject to
formula changes by the product manufacturer without notice. Should you desire to use other cleaning
agents, carefully try them in an inconspicuous area to determine potential damage to the material.
Never use harsh solvents or cleaners which are intended for industrial applications. To clean stained or
soiled areas, a soft white cloth is recommended. Avoid use of paper towels.
Cleaning products may be harmful/irritating to your skin, eyes, etc. Use protective gloves and eye
protection. Do not inhale or swallow any cleaning product. Protect surrounding area/clothing from
exposure. Use in a well ventilated area. Follow all product manufacturer’s warnings. CYBEX and its
vendors cannot be held responsible for damage or injuries resulting from the use or misuse of cleaning
products.
2. Frames - Wipe down all frames using a mild solution of warm water and car wash soap. Be sure to dry
thoroughly. AVOID acid or chlorine based cleaners and also cleaners containing abrasives as these
could scratch or damage the equipment.
3. Chrome - Clean chrome tubes, first using chrome polish and then using a car wax seal. Neutral
cleaners with a pH between 5.5 and 8.5 are recommended. Be sure to dry thoroughly. AVOID acid or
chlorine based cleaners and also cleaners containing abrasives as these could scratch or damage the
equipment.
Maintenance
Page 5-2
Cybex Eagle 11010 Overhead Press Owner’s Manual
4. Guidelines for cleaning front panel:
•
Use clean soft cloths or sponges for application of cleaners and again for washing and rinsing.
•
Follow up the application with warm water rinse.
•
Don’t use abrasives or high alkaline cleaners.
•
Don’t leave cleaners on for long periods, wash immediately.
•
Don’t apply cleaners in direct sunlight or at elevated temperatures.
•
Don’t use scrapers, squeegees or razors.
•
Don’t clean with gasoline.
Compatible Cleaners and Detergents:
•
Formula 409
•
Top Job
•
Joy
•
Palmolive
•
Windex with Ammonia D
To Minimize Fine or Hairline Scratches:
Mild automotive polish applied and removed with a soft, clean cloth will help fill scratches.
Suggested Polishes:
•
Johnson Paste Wax
•
Mirror Glaze #10 Plastic Polish (by Mirror Bright Polish Co.)
•
Novus Plastics Polish #1, #2 (by Novus Inc.)
Maintenance
Page 5-3
Cybex Eagle 11010 Overhead Press Owner’s Manual
Weekly Procedures
1. Check all nuts and bolts for looseness. Tighten as required.
2. Inspect all belts (entire length) for any non-uniformity and wear.
Immediately replace belt if any of the following conditions are present:
Maintenance
Page 5-4
Cybex Eagle 11010 Overhead Press Owner’s Manual
3. Some machines use cables in addition to belts. Inspect all cables for wear or damage and proper
tension. When inspecting cables, run your fingers on the cable, paying particular attention to bends
in the cable and attachment points.
Replace all worn cables immediately. The following conditions may indicate a worn
cable:
•
A tear or crack in the cable sheath that exposes the cable. See Figure 1.
Figure 1
•
A kink in the cable. See Figure 2.
Figure 2
•
A curled sheath. See Figure 3.
Figure 3
•
“Necking”, a stretched cable sheath. See Figure 4.
Figure 4
Maintenance
Page 5-5
Cybex Eagle 11010 Overhead Press Owner’s Manual
4. Inspect bars and handles for wear, paying particular attention to tab area connecting
points.
Replace all worn handles immediately.
5. Inspect snap links for proper latching (indicates wear).
Replace all worn snap links immediately.
6. Inspect for loose or worn grips.
Replace all loose or worn grips immediately.
7. Inspect all labeling for readability. This includes instructional placards, warning and caution decals.
Replace all worn labeling immediately.
8. Inspect all weight stacks for proper alignment and operation.
Correct all improper alignment and operation issues immediately.
9. Wipe Weight Stack Guide Rods clean over entire length. Lubricate with a light coat of medium
weight automotive engine oil.
Yearly Procedures
1. Replace all belts and cables at least annually.
Maintenance
Page 5-6
Cybex Eagle 11010 Overhead Press Owner’s Manual
Environment
Static Electricity - Depending upon where you live, you may experience dry air, causing a common experience of
static electricity. This may be especially true in the winter time. You may notice a static build-up just by walking across a
carpet and then touching a metal object. The same can hold true while working out on your unit. You may experience a
shock due to the build-up of static electricity on your body and the discharge path of the unit. If you experience this type
of situation, you may want to increase the humidity to a comfortable level through the use of a humidifier.
Humidity - The unit is designed to function normally in an environment with a relative humidity range of 30% to 75%.
NOTE: Do not install or use the unit in an area of high humidity, such as in the vicinity of a steam room, sauna, indoor
pool or outdoors. Exposure to extensive water vapor, chlorine and/or bromine could adversely affect the electronics as
well as other parts of the machine.
Temperature - The unit is designed to function normally in an environment with an ambient
o
o
o
o
temperature range of 50 F (10 C) to 104 F (40 C) degrees.
Storage
Humidity - The unit can be shipped and stored in an environment with a relative humidity range of 10% to 90%.
NOTE: Do not store the unit in an area of high humidity, such as in the vicinity of a steam room, sauna, indoor pool or
outdoors. Exposure to extensive water vapor, chlorine and/or bromine could adversely affect the electronics as
well as other parts of the machine.
o
o
Temperature - The unit can be shipped and stored in an environment with an ambient temperature range of 32 F (0 C)
o
o
and 140 F (60 C) degrees.
Maintenance
Page 5-7
Cybex Eagle 11010 Overhead Press Owner’s Manual
Maintenance
Page 5-8
Cybex Eagle 11010 Overhead Press Owner’s Manual
6 - Service
Please refer to the next several pages for parts lists, exploded-view diagrams.
NOTE: All inspections
and repairs must be
performed by trained
service personnel only.
Cybex will void warranty if
non-Cybex replacement parts
are used.
Service
Page 6-1
Cybex Eagle 11010 Overhead Press Owner’s Manual
This page intentionally left blank
Service
Page 6-2
Cybex Eagle 11010 Overhead Press Owner’s Manual
OVERHEAD PRESS
PRODUCT NO. 11010
I
F
C
E
A
N
C
M
L
H
D
P
A
Q
I
G
B
NOTE: See exploded-view diagram for location of J (serial number decal),
K (belt) and O (Cybex Decal).
DESCRIPTION
A.
B.
C.
D.
E.
F.
G.
H.
PART NO.
Caution Decal .................... 4000Y316
Caution Decal .................... 4520-362
Caution Decal .................... 8500-026
Warning Decal..................... 4605-381
Placard Decal .................... 11010-610
Eagle Plaque ...................... 11040-789
Seat Pad ............................ 4800-168
Back Pad w/Wear Cover ... 4800-180
DESCRIPTION
I.
J.
K.
L.
M.
N.
O.
P.
Q.
PART NO.
Grip ............................... 4605-519
Serial Number Decal
Belt ................................ GB000202
Cable Sub Assembly ..... 11000-002
Cable Sub Assembly ..... 11010-002
Wear Cover (Item H) ..... 4800-183
Cybex Decal .................. 3900-441
Weight Selector Pin ......BH030207
Increment Weight Decal. 11000-407
Service
Page 6-3
Cybex Eagle 11010 Overhead Press Owner’s Manual
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
QTY
PART NO.
DESCRIPTION
ITEM
3
1
1
2
2
1
2
4
2
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
2
2
1
1
2
2
1
2
1
1
4
2
2
2
2
4
1
1
2
2
1
1
1
2
2
08014
11000-002
11000-212
11000-303
11000-365
11000-366
11000-389
11000-390
11000-392
11010-002
11010-200
11010-201
11010-202
11010-203
11010-204
11010-205
11010-206
11010-207
11010-211
11010-326
11010-330
11010-334
11010-610-X*
11010-999-X*
11040-301
11040-440
11040-750
11040-754
11040-751
11040-770
11040-768
11040-776
11040-777
11040-760
11040-762
11040-560
11050-205
11050-375
11090-359
11090-370
11090-374
11090-376
11090-392
3900-441
4605-381-X*
4000Y316-X*
4113M064
4520-362-X*
4628-312
51198
5220-305
8500-026*
PULLEY ASSEMBLY - 4.50
CABLE S/A
W FLOATING PULLEY
SPRING, TORSION
SHAFT, SECONDARY PIVOT
SHAFT, CROSS
ENDCAP, BEARING HOUSING
VINYL CAP
STOP PLATE
CABLE S/A
MAIN FRAME
WEIGHT FRAME
SEAT BOTTOM
SEAT BOTTOM LINK
PIVOT LH
PIVOT RH
ARM LH
ARM RH
PULLEY SHAFT
GUARD
COUNTERWEIGHT
COUNTERWEIGHT
PLACARD, EAGLE
OWNER’S MANUAL
CLAMP BLOCK INSERT
KNOB
EXT INC WT CHANNEL
EXTRUDED GUARD
EXT INC WT CHANNEL
COVER, TOP
COVER, TOP
CHASSIS
TRAY, BOTTOM
PANEL, SHROUD BACK
PANEL, SHROUD FRONT
DECAL, WEIGHT PLATE (10 - 290)
LINK
PIVOT PIN
WT ROD .625 DIA x 42.25
SHAFT, PIVOT
END CAP
RING, HANDLE GRIP
FOOT COVER
DECAL, CYBEX INTERNATIONAL
WARNING LABEL
DECAL, CAUTION
BUMPER
DECAL, CAUTION
PIN,DETENT
WARRANTY BOOK (NOT SHOWN)
2.00 X 4.00 BUMPER
DECAL, CAUTION
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
1
4
1
1
1
10
8
96”
2
2
9
1
3
4
2
13
16
1
2
19
2
8650-204
BR030214
BS070201
CM000211
EZ000006
FB030232
FB130207
GB000202
GP000209
JC620422
HC700417
HC700428
HC700430
HC700432
HF449063
HF540200
HN704901
HP286819
HS328300
HS347600
HS407100
74
4
HT102214
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
94
95
96
97
98
99
100
101
102
103
104
105
21
2
2
18
8
2
3
2
2
2
2
2
1
1
4
4
4
2
1
4
4
1
1
1
1
1
1
2
1
1
HT542514
HX-60184
HY740000
JC700412
JC700420
JC700424
PN149101
PP080226
PR060003
PR060005
4605-519
PR250203
11000-394
11010-338
JS347400
11090-403
HC572814
11010-340
11040-789
HN575100
HT572512
4800-168
4800-180
4800-183
13000-401
13000-400
HT552515
HT512517
11000-407*
11040-790
*Language Key
1-German
2-French
3-Spanish
English
6-Japanese
7-Swedish
8-Russian
Service
Page 6-4
QTY
PART NO.
DESCRIPTION
P/CAM BOLT
RETAINING RING, .625 DIA
COM SPRING .56 x .66 1.50 LG
DECAL, PATENT PENDING
GAS SPRING 250N
BEARING, RADIAL 17 mm EXT. RACE
BRG FLG 17mm X 19mm X 25mm
BELT .95 WIDE
PULLEY ASSEMBLY-3.50
BHSCS .250-20 x 1.50
BHSCS .375-16 X 1.00
BHSCS .375-16 X 2.25
BHSCS .375-16 X 2.50
BHSCS .375-16 X 2.75
INSERT 3/4 X 1/4-20
GROMMET, NYLON
LOCKNUT, .375-16 NYLON
SPIRAL PIN .188 X 1.12
LOCKWASHER SPLIT .312
WASHER, SAE .375
WASHER, SPRING .650 ID x .790 OD x
.062 THK
PHIL, HEX, WASHER HD, TYPE 23,
10-24
PN HD PHIL SC # 8 X .625 BLK
BALL STUD, .312 - 18 UNC x 10 mm
SET SCREW
BHSCS .375-16 X .50
BHSCS .375-16 X 1.25
BHSCS .375-16 X 1.75
CLAMP, HOSE, SNAP GRIP
INSERT, DOMED PLASTIC 2.00, RIB
BUMPER, RECESS
BUMPER, WEIGHT
GRIP 1.38 OD X .94 ID (16 LG)
STRIP, FOAM .12 X .25 X ROLL
DECAL, INDICATOR
DECAL, SEAT ADJUSTING
LOCKWASHER, INT TOOTH .375
CAM SHEILD
SHCS .190-10-24 X .625
SHIM
EAGLE PLAQUE
LOCKNUT .190-No 10-24
TAP SC NO. 10-24 X .50 PN HD PHIL
SEAT PAD
BACK PAD W/WEAR COVER
WEAR COVER
MOUNT, WATER BOTTLE HOLDER
HOLDER, WATER BOTTLE
TAP SC NO 8-16X.75
TAP SC 10-24 X 1.00 TYPE WB
DECAL, INCREMENT WEIGHT
DECAL, MADE IN USA
Cybex Eagle 11010 Overhead Press Owner’s Manual
OVERHEAD PRESS MAIN ASSEMBLY DETAIL
99
61
68
98
69
75
65
20
61
68
64
68
12
102 68
16
69
101
63
68
100
78
72
46
72
63
89
19
58
78
103
91
25
56
90
92
69
65
77
63
11
6
90
SERIAL
NUMBER
DECAL
80
1
89
TORQUE ALL SET SCREWS
300-350 IN./LBS.
51
65
58
69
46
78
78
43
91
72
72
63
1
53
43
81
69
38
72
10
78
72
81
3
70
2
81
PULLEY ASSEMBLY DETAIL
Service
Page 6-5
Cybex Eagle 11010 Overhead Press Owner’s Manual
SHROUD AND GUIDE ROD ASSEMBLY DETAIL
75
75
31
32
75
34
29
30
44
95
54
94
75
73
29
96
73
75
32
86
75
28
74
60
39
33
23
75
45
104
84
27
35
27
105
33
75
Service
Page 6-6
74
Cybex Eagle 11010 Overhead Press Owner’s Manual
15
78
ARM ASSEMBLY DETAIL
58
72
66
58
58
22
21
40
72
83
78
52
69
69
79
79
47
9
83
58
5
7
8
17
8
72
82
4
78
67
42
SEAT ASSEMBLY DETAIL
41
85
57
62
76
71
97
59
87
37
14
76
88
71
78
59
49
72
55
13
48
89
89
79
38
72
78
26
Service
Page 6-7
Cybex Eagle 11010 Overhead Press Owner’s Manual
BELT AND CABLE ROUTING DETAIL
60
10
9
20
40
18.0
60
80
100
120
140
160
180
200
220
240
260
280
300
45.0
54.0
63.0
72.0
81.0
90.0
99.0
108.0
117.0
126.0
135.0
2
Service
Page 6-8
Cybex Eagle 11010 Overhead Press Owner’s Manual
TOP WEIGHT ASSEMBLY DETAIL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
QTY
1
1
2
2
1
1
1
1
1
1
1
4
2
1
1
2
PART NO.
11040-366
11040-367
11040-369
11040-370
11040-427
11040-426
11040-424
11040-416
11040-425
BH030207
4700-250
BR030209
BR030220
HP016820
HP266765
HS720004
DESCRIPTION
Top Weight Assembly, Molded
Hub, Molded
Rod, Linkage
Pin
Rod
Stem
Cover Plate
Cover, Top Weight
Knob
Pin, Weight Selector
Lifting Post 10
External Retaining Ring .188
Internal Retaining Ring 1.250
Cotter Pin .125 X 1.25
Roll Pin, .125 X .938
Felt Washer, .641 1.250 .125 T
ITEM
QTY
PART NO.
DESCRIPTION
17
18
19
20
21
22
23
24
25
26
4
4
2
12
6
1
1
1
1
1
HT562715
HT582510
11040-409
11040-572
11040-573
11040-216
11040-301
11040-428
11040-429
HT552512
27
28
29
3
9
1
HY740000
4000C101
4701-011
Tap SC NO 10 x .750 F Phil
Tap SC NO 10 x .375 PN HD Phil
Molded Bumper Pad
Guard, Increment Weight
Weight Increment
Belt Clamp
Clamp Block Insert
Adjustment Decal
Rotation Decal
Screw, Pan HD Phil HD Self
Tapping 8-16 x .50, Type WB
Set Screw
Weight Stack Plate
Weight Pack (Not Shown)
23
27
22
TOURQUE SET SCREWS
300-350 IN./LBS
8
12
3
2
3
4
12
14
13
5
16
15
26
1
6
24
4
7
18
10
9
25
21
20
17
19
11
NOTE: Increment weights are located
in the increment weight channel.
See main assembly.
28
Service
Page 6-9
Cybex Eagle 11010 Overhead Press Owner’s Manual
This page intentionally left blank
Service
Page 6-10
10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183
www.cybexinternational.com • techhelp@cybexintl.com