MANUFACTURING NUMBERS: 9100480 9100482 9100483 9100486 MIRACLE STEAMER C L IS T ED US AN I T A T IO L IS Models MS-355 ERTEK INT N S T ED CM C L IS T ED US P/N 1010456 Rev. C 08/12 Owner ’s Manual MIRACLE STEAMER TABLE OF CONTENTS Owner Information......................................................2 General.......................................................................2 Warranty Information..................................................2 Service/Technical Assistance.....................................3 Model Designation......................................................3 Important Safety Information.....................................3 Specifications..............................................................5 Electrical Ratings........................................................5 Electrical Cord & Plug Configurations........................5 Dimensions.................................................................5 Installation....................................................................6 Unpacking...................................................................6 Equipment Setup........................................................6 Electrical.....................................................................7 Plumbing.....................................................................7 Operation......................................................................8 Operating Instructions ...............................................8 Programming..............................................................8 Hi-Limit Reset Button...............................................10 Status Indicator LEDs...............................................10 Fault Codes..............................................................10 Maintenance............................................................... 11 Daily..........................................................................11 Monthly.....................................................................12 Troubleshooting........................................................13 Replacement Parts....................................................15 Wiring Diagrams........................................................18 Notes..........................................................................19 Limited Warranty.......................................Back Cover OWNER INFORMATION General Warranty Information The Miracle Steamer produces steam using plain tap water for quick heating and reconstituting of food items. Simple push-button action delivers a fully adjustable impulse of steam. Because the amount of steam is consistent, it removes the guesswork and produces a uniform finished product from one operator to the next. Please read the full text of the Limited Warranty in this manual. If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and NOT covered under warranty. This manual provides the safety, installation, and operating procedures for the Miracle Steamer. We recommend that all information contained in this manual be read prior to installing and operating the unit. The warranty does NOT extend to: Your Miracle Steamer is manufactured from the finest materials available and assembled to Roundup’s strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation. • Damages caused in shipment or damage as result of improper use. • Installation of electrical service. • Normal maintenance as outlined in this manual. • Malfunction resulting from improper maintenance. • Damage caused by abuse or careless handling. • Moisture damage to electrical components. • Damage from tampering with, removal of, or changing any preset control or safety device. IMPORTANT! Keep these instructions for future reference. If the unit changes ownership, be sure this manual accompanies the equipment. 2 A.J. Antunes & Co. P/N 1010456 Rev. C 08/12 MIRACLE STEAMER OWNER INFORMATION (continued) Service/Technical Assistance Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this unit. If you experience any problems with the installation or operation of your unit, contact your Authorized Service Agency. They can be found in the service agency directory packaged with the equipment. Fill in the information below and have it handy when calling your Authorized Service Agency for assistance. The serial number is on the specification plate located on the rear of the unit. You may also contact the factory at 1-877-392-7854 or 1-630-784-1000 if you have trouble locating your Authorized Service Agency. Purchased From: Model Designation Date of Purchase: MS-355XX Model No.: TYPE OF POWER CORD C = COMMERCIAL Serial No.: TYPE OF PLUG V = NEMA 6-20P F = NEMA 5-15P Mfg. No.: Refer to the service agency directory and fill in the information below: 55 = Timer/Drawer Model Authorized Service Agency 3 = Front Water Drawer Name: Phone No.: Address: IMPORTANT A.J. Antunes & Co. reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions, or replacements for previously purchased equipment. P/N 1010456 Rev. C 08/12 3 A.J. Antunes & Co. MIRACLE STEAMER IMPORTANT SAFETY INFORMATION (continued) • This equipment is to be installed to comply with the basic plumbing code of the Building Officials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA). • If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or a similarly qualified person. • Do NOT clean this appliance with a water jet. • Do NOT use a sanitizing solution or abrasive materials. The use of these may cause damage to the stainless steel finish. • To ensure proper steaming characteristics, some calcium/mineral deposits must be present on the Generator surface. If, during cleaning, the surface does become free of calcium/ mineral deposits, one approved method is to add plain tap water to the surface and allow it to boil off. This will ensure proper steaming characteristics by creating a thin layer of deposits on the surface. • Chlorides or phosphates in cleaning agents (such as bleach, sanitizers, degreasers, or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface finish, pits, voids, holes, or cracks. This damage is permanent and not covered by warranty. • The following tips are recommended for maintenance of your stainless steel equipment, - Always use a soft, damp cloth for cleaning, rinse with clear water, and wipe dry. When required, always rub in direction of metal polish lines. - Routine cleaning should be done daily using soap, ammonia detergent, and water. - Stains and spots should be removed using a vinegar solution. - Finger marks and smears should be rubbed off using soap and water. - Hard water spots should be removed using a vinegar solution. In addition to the warnings and cautions in this manual, use the following guidelines to safely operate the unit. • Read all instructions before using equipment. • For your safety, the equipment is furnished with a properly grounded cord connector. Do NOT attempt to defeat the grounded connector. • Install or locate the equipment only for its intended use as described in this manual. Do NOT use corrosive chemicals in this equipment. • Do NOT operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped. • This equipment should be serviced by qualified personnel only. Contact the nearest Roundup Authorized Service Agency for service. • Do NOT block or cover any openings on the unit. • Do NOT immerse cord or plug in water. • Keep cord away from heated surfaces. • Do NOT allow cord to hang over edge of table or counter. The following warnings and cautions appear throughout this manual and should be carefully observed. • Turn the power off, unplug the power cord, and allow the unit to cool down before performing any service or maintenance. • The equipment should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or a circuit breaker of the proper rating. • All electrical connections must be in accordance with local electrical codes and any other applicable codes. • WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. -Electrical ground is required on this unit. - Do NOT modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician. - Do NOT use an extension cord with this appliance. - Check with a qualified electrician if you are unsure if the unit is properly grounded. 4 A.J. Antunes & Co. P/N 1010456 Rev. C 08/12 MIRACLE STEAMER SPECIFICATIONS Electrical Ratings Electrical Cord & Plug Configurations Model and Mfg. No. Voltage Watts Amps Hertz Model and Mfg. No. Description MS-355 9100480 208 3300 15.9 50/60 MS-355 9100482 120 1800 15.0 50/60 MS-355CV 9100480 9100486 MS-355 9100483 120 1800 15.0 50/60 6-20P, 20 Amp., 250 VAC., Non–locking (Assembly Only). MS-355CV 9100486 230 MS-355CF 9100482 5-15P, 15 Amp., 120 VAC., Non-locking (Assembly Only). 3300 14.4 50/60 MS-355 9100483 Configuration GRN WHT BLK NEMA 5-20P 20 Amp., 120 Volt Non-locking Dimensions 17-1/8” (435 mm) 25” (635 mm) 9-1/2” (234 mm) P/N 1010456 Rev. C 08/12 5 A.J. Antunes & Co. MIRACLE STEAMER INSTALLATION Unpacking Drawer 1. Remove the unit and all packing materials from the shipping carton. 2. The unit should come with the items listed below: • Owner’s Manual • Authorized Service Agency Directory • Drawer Assembly Drip Pan NOTE: If any parts are missing or damaged, contact A.J. Antunes IMMEDIATELY at 1-800-253-2991 or 1-630-784-1000. Drawer Liner with Rollers 3. Remove all packing materials and protective coverings from the unit. Figure 1. Washing Parts 4. Remove and wash the Drawer, Drawer Liner with Rollers, and Drip Pan (Figure 1) in soap and water. Rinse with clean hot water and allow to air dry. Equipment Setup 5. Wipe all surfaces of the unit with a hot, damp cloth. When placing the unit into service, pay attention to the following guidelines: NOTE: Do NOT use a dripping wet cloth. Wring out before use. 6. Re-install all removed parts. 6 A.J. Antunes & Co. • Make sure power is off and the unit is at room temperature. • Do NOT block or cover any openings on the unit. • Do NOT immerse cord or plug in water. • Keep cord away from heated surfaces. • Do NOT allow cord to hang over edge of table or counter. P/N 1010456 Rev. C 08/12 MIRACLE STEAMER INSTALLATION (continued) WARNING THIS APPLIANCE MUST BE EARTHED (GROUNDED) 120 VAC ONLY WARNING THIS APPLIANCE MUST BE EARTHED (GROUNDED) 208 VAC ONLY WARNING THIS APPLIANCE MUST BE EARTHED (GROUNDED) 220-240 VAC ONLY WARNING Electrical THIS APPLIANCE MUST BE EARTHED (GROUNDED) 1. Set the unit on a sturdy, level table or work surface. THIS UNIT IS DESIGNED TO OPERATE ON 120 VOLTS ONLY. APPLICATION WITH ANY OTHER VOLTAGE SUPPLY COMPLETELY VOIDS ALL WARRANTY. PLEASE CHECK YOUR LINE VOLTAGE BEFORE INSERTING THIS PLUG INTO THE RECEPTACLE. 2. Ensure that the line voltage corresponds to the stated voltage on the units specification label and power cord warning tag. If you are unsure of your Line Voltage, contact an electrician. 3. Connect the unit to the power supply. WARNING THIS APPLIANCE MUST BE EARTHED (GROUNDED) Indicator Light (Low water) THIS UNIT IS DESIGNED TO OPERATE ON 208 VOLTS ONLY. APPLICATION WITH ANY OTHER VOLTAGE SUPPLY COMPLETELY VOIDS ALL WARRANTY. PLEASE CHECK YOUR LINE VOLTAGE BEFORE INSERTING THIS PLUG INTO THE RECEPTACLE. AD WA D TE R WARNING THIS APPLIANCE MUST BE EARTHED (GROUNDED) RE Tank THIS UNIT IS DESIGNED TO OPERATE ON 220-240 VOLTS ONLY. APPLICATION WITH ANY OTHER VOLTAGE SUPPLY COMPLETELY VOIDS ALL WARRANTY. PLEASE CHECK YOUR LINE VOLTAGE BEFORE INSERTING THIS PLUG INTO THE RECEPTACLE. Y Figure 2. Filling Water Tank Plumbing NOTE: Miracle Steamer models are designed to use cold tap water. Distilled water may be used to reduce calcium/mineral deposit buildup and reduce maintenance costs. CAUTION Be sure to follow all safeguards and precautions in the Important Safety Instructions section of this manual. The MS-355 models have a self-contained water tank. To fill the self-contained water tank: CAUTION All electrical connections must be in accordance with local electrical codes and any other applicable codes. 1. Open the sliding tank drawer on the side of the unit (Figure 2). NOTE: Make sure filter inside tank is installed properly. CAUTION This equipment is to be installed to comply with the basic plumbing code of the Building Officials and Code Administrators, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA). P/N 1010456 Rev. C 08/12 AD 2. Pour in cold tap water. The tank will hold approximately 3 quarts (2.81 liters). Do NOT overfill the unit water tank. Only fill the tank to 90% full. 3. Close the sliding tank drawer. 7 A.J. Antunes & Co. MIRACLE STEAMER OPERATION Programming Ready Light CYC (Total Cycle Time) refers to the total programmed steam time set for the product. READY SINGLE SHOT UP DOWN PRGM START/STOP Message Display SHO (Shot Interval Time) is the time set between shots of steam during a complete cycle. Start/Stop Button H2O (Steam Shot Time) refers to the water volume used by the water pump or solenoid valve. Operate Button The amount of steam produced by the unit depends on the amount of water sprayed onto the steam generator. Power Switch POWER The generator may flood if the H2O setting is too high. To prevent flooding, increase the Shot Interval Time (SHO) to allow more time for generator heat recovery. Adjustments should be made to both values to determine the best settings for your cooking needs. Figure 3. Operating Controls Operating Instructions To program the control, refer to Figure 4 and follow the procedure below: 1. Turn the power on and allow the unit to preheat for approximately 20-30 minutes. 1. Turn the unit on. The unit displays the factory programmed Total Cycle Time in minutes and seconds (Figure 4, Item A). NOTE: Do NOT push any button during warmup time. The flashing green Ready Light indicates that the unit is NOT warmed up. The green Ready Light will become steady when the unit is warmed up. 2. Press and release to change the control from OPERATION to PROGRAM mode. 2. Pull out the Drawer and set the product to be steamed onto the Drawer. 3. Push the Drawer fully into the steamer. 3. To change the Total Cycle Time in minutes, press ▲ or ▼ to change the time (Figure 4, Item B). 4.Single Shot: Press and release the OPERATE button, wait 20 seconds for the steam to penetrate the product. 4. Press and release again, and press ▲ or ▼ to change the Total Cycle Time in seconds (Figure 4, Item C). Timed Cycle: Press the START/STOP button to begin the steaming cycle. The display will count down to zero and an audio signal will sound at the end of the steaming cycle. 5. To change the SHO factory settings, go to PROGRAM mode, then press and hold both ▲ and ▼ simultaneously for 1-2 seconds and release. “SHO” will be displayed (Figure 4, Item D). 5. Remove steamed product. WARNING To avoid injury, be careful when pulling Drawer out from unit. Be sure to allow steam to escape before putting hands or face over the steamer. 8 A.J. Antunes & Co. P/N 1010456 Rev. C 08/12 MIRACLE STEAMER OPERATION (continued) 6. Press and release and then press ▲ or ▼ to change the SHO in seconds (Figure 4, Item E). READY READY 7. Press and release again and press ▲ or ▼ to change the SHO in minutes (Figure 4, Item F). 15 1500 SINGLE SHOT SINGLE SHOT UP DOWN PRGM START/STOP A. Total Cycle Time READY UP DOWN PRGM B. Total Cycle Minutes SHO SINGLE SHOT SINGLE SHOT DOWN PRGM START/STOP C. Total Cycle Seconds READY D. SHO Cycle 10. Press the START/STOP or OPERATE buttons to store the changes, exit the PROGRAM Mode, and initiate the cooking cycle. READY NOTE: 120V steamers are factory programmed for the following recommended settings: UP 20 DOWN PRGM DOWN PRGM START/STOP 00 SINGLE SHOT UP 9. To change the H2O (Steam Shot time), press and release the PROGRAM button again to display the setting (Figure 4, Item H). Use ▲ or ▼ to increase or decrease the time. READY 00 UP 8. Press and release and “H2O” will be displayed (Figure 4, Item G). START/STOP START/STOP E. SHO Time in Seconds READY • Total Cycle Time (CYC) = 2 min., 00 secs. (Range: 3 seconds to 99 minutes 59 seconds) SINGLE SHOT UP DOWN PRGM • Shot Interval Time (SHO) = 00 min., 20 secs. (Range: 3 seconds to 5 minutes 59 seconds) START/STOP F. SHO Time in Minutes • Steam Shot Time (H2O) = 0_80 (Range: 0_10 second to 2_50) READY H20 UP DOWN PRGM START/STOP G. H2O Cycle NOTE: 208V and 220-240V steamers are factory programmed for the following recommended settings: SINGLE SHOT SINGLE SHOT UP DOWN PRGM • Total Cycle Time (CYC) = 15 min., 00 secs. (Range: 3 seconds to 99 minutes 59 seconds) START/STOP H. H2O Setting Figure 4. Control Programming Sequence • Shot Interval Time (SHO) = 00 min., 20 secs. (Range: 3 seconds to 5 minutes 59 seconds) • Steam Shot Time (H2O) = 1_00 (Range: 0_10 second to 2_50) NOTE: The START/STOP or OPERATE buttons may be pressed any time during programming to store the changes and exit the PROGRAM Mode. NOTE: If a change is not made within 5 seconds at any time during the programming process, all changes made up to that point are stored in memory and the control reverts to the OPERATION Mode. P/N 1010456 Rev. C 08/12 9 A.J. Antunes & Co. MIRACLE STEAMER OPERATION (continued) Hi-Limit Reset Button Cap Hi-Limit Reset Button A hi-limit thermostat turns off electrical power to the steam generator if it overheats. To reset this thermostat, allow approximately 45 minutes for the unit to cool down, remove the black cap, and then press the black reset button located on the rear of the unit (Figure 5). If the unit requires continuous resetting, contact your Authorized Service Agency. Power Cord Status Indicator LEDs AD WATD ER The Miracle Steamer’s Control Board has four status indicator LEDs described below: RE Green (Program): When lit, indicates the unit is in Program mode. AD Y Yellow (Audio): When lit, indicates 10-15 VDC is being supplied to the audio signal. The audio signal sounds and the LED lights for approximately 3 seconds. Figure 5. Hi-Limit Reset Button Red (Heat): When lit, indicates the Control Board is calling for heat by supplying 10-15 VDC to the Solid State Relay. When off, indicates that the unit is satisfied. Green (H2O): When lit, indicates that 24 VAC is being supplied to operate the water pump, This LED is only lit for approximately 1 second. READY ERR Fault Codes SINGLE SHOT UP DOWN PRGM When the programming parameters for Minutes/ Seconds/SHO/H2O have been inadvertently changed below or above their limits, the unit displays the “ERR” fault code (Figure 6). If this code appears, clear these settings using the procedure below: START/STOP 1. Turn the unit off. POWER 2. Press and hold the PROGRAM and START/ STOP buttons simultaneously. Figure 6. “ERR” Fault Code 3. Turn the unit on while holding the appropriate buttons. Release the buttons when the unit stops beeping, 4. The display will now register the cycle time. NOTE: Repeat these steps if the unit still displays the “ERR” fault code. NOTE: It is recommended that the SHO and H2O settings be adjusted to the recommended settings shown in the Programming section of this manual. 10 A.J. Antunes & Co. P/N 1010456 Rev. C 08/12 MIRACLE STEAMER MAINTENANCE Daily WARNING Turn the power off, unplug the power cord, and allow the unit to cool down before performing any service or maintenance. 1. Turn the power off, unplug the power cord, and allow the unit to cool down before proceeding. 3. Remove the Drawer, Drawer Liner with Rollers, Drip Pan, Top Cover, and Steam Vent (Figure 7). CAUTION Chlorides or phosphates in cleaning agents (such as bleach, sanitizers, degreasers, or detergents) could cause permanent damage to stainless steel equipment. The damage is usually in the form of discoloration, dulling of metal surface finish, pits, voids, holes, or cracks. This damage is permanent and not covered by warranty. The following tips are recommended for maintenance of your stainless steel equipment: 4. Wash items in hot, soapy water and then rinse and wipe dry. 5. Wipe down the food compartment and the entire exterior of the unit with a clean, hot, damp cloth (not dripping wet) and wipe dry. 6. Reinstall the Steam Vent first, followed by the remaining items. • Always use a soft, damp cloth for cleaning, rinse with clear water, and wipe dry. When required, always rub in direction of metal polish lines. NOTE: Frequency of cleaning is determined by water conditions, usage and water filtration systems. NOTE: Failure to properly clean and dry the above mentioned items prior to reassembly may result in the accumulation of water/moisture overnight. This may lead to permanent damage of the equipment’s finish and its accessories. This damage is not covered by warranty. • Routine cleaning should be done daily using soap, ammonia detergent, and water. • Stains and spots should be removed using a vinegar solution. • Finger marks and smears should be rubbed off using soap and water. Steam Vent Top Cover • Hard water spots should be removed using a vinegar solution. CAUTION Do NOT use a sanitizing solution or abrasive materials. The use of these may cause damage to the stainless steel finish. Drawer CAUTION If a chemical cleaner is used, be sure it is safe to use on cast aluminum. Observe all precautions and warnings on product label. Drawer Liner with Rollers Drip Pan Figure 7. Daily Cleaning P/N 1010456 Rev. C 08/12 11 A.J. Antunes & Co. MIRACLE STEAMER MAINTENANCE (continued) Monthly The Miracle Steamer utilizes an open steam generator. Water sprayed onto the Generator surface flashes into steam immediately, but the minerals in the water do not steam, they stay on the Generator surface. A small amount of calcium/mineral deposits are needed for proper operation, but a buildup of excessive calcium/ mineral deposits causes poor steaming efficiency, excessive moisture (wet steam) and will eventually severely hinder the steaming action. Wing Nut Generator Cover Diffuser Generator AD WATD ER Steam Ports (26 vertical and 2 horizontal) 1. Turn the power off, unplug the power cord, and allow the unit to cool down. 2. Perform the Daily cleaning, but do NOT reassemble the unit. RE AD 3. Remove the Wing Nut, Generator Cover, and Diffuser (Figure 8). Wash these items in hot, soapy water, rinse and WIPE DRY. Y Figure 8. Monthly Cleaning 4. With the unit cool, use a wire brush and/or scraper to loosen and remove the excessive calcium/mineral deposits from the Generator surface (Figure 8). NOTE: To ensure proper steaming characteristics, some calcium/mineral deposits must be present on the Generator surface. If, during cleaning, the surface does become free of calcium/mineral deposits, add plain tap water to the surface and allow it to boil off. If necessary, repeat this process to formulate a thin coating of calcium/mineral deposits. 5. Take a wire brush and clean out any buildup from the 28 Steam Ports (26 vertical and 2 horizontal) of the Generator (Figure 8). Remove the loose buildup, wipe the Generator with a clean, damp cloth, and reassemble the unit. NOTE: In soft water areas, it may be necessary to add a small amount of lime to the Generator to “season” it. This will ensure proper steaming characteristics by producing a thin coating of calcium/ mineral deposits on the Generator surface. CAUTION If a chemical cleaner/delimer is used, be sure it is safe to use on cast aluminum. Observe all precautions and warnings on the product label. Seasoning mixture consists of 3/4 ounces (25ml/ 25cc) baking soda, 3/4 ounces (25ml/25cc) lime mixed with 1 quart (950ml/950cc) of water. Stir mixture and pour 1/4” deep onto the hot Generator surface. After mixture is converted to steam, the remaining loose power can be removed. NOTE: If deposits are still excessive and/or difficult to remove, refer to Steps 6 and 11. 6. Pour delimer solution (not supplied) onto the Generator surface. Follow the delimer manufacturer’s instructions for proper mixture and use. 8. Plug the power cord into the appropriate outlet. 7. Using a sponge or a dry towel, remove the delimer solution from the Generator surface, then rinse with clean water. 9. Turn the power on and allow the unit to warm up for approximately 30 minutes. 10. Push and release the OPERATE button or the START/STOP button several times to operate the steamer. This purges any remaining delimer residue from the Generator surface. 11. Turn the power off, reinstall all parts and accessories, and return the unit to service. 12 A.J. Antunes & Co. P/N 1010456 Rev. C 08/12 MIRACLE STEAMER TROUBLESHOOTING WARNING To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required. Problem Control Display is blank (power is on but indicator light is off). Control Display is blank (power is on and indicator light is on). Possible Cause The power cord is not correctly plugged in. Plug the power cord into the appropriate outlet. The power cord and/or electrical plug is damaged. Inspect electrical wire, plug, and receptacle. The main electrical panel circuit breaker is off or has been tripped. Reset circuit breaker. Contact your maintenance person or Authorized Service Agency if it trips again. Switch is inoperable. Contact your maintenance person or Authorized Service Agency for service. Control Board is inoperable Contact your maintenance person or Authorized Service Agency for service. Transformer is inoperable. Loose, burnt, or broken wires in circuit. Unit does not heat up (Control Display is on). Corrective Action Hi-Limit Thermostat is tripped or inoperable. Solid State Relay is inoperable. Thermocouple is inoperable. Control Board is inoperable. Steam Generator is inoperable. Reset the Hi-Limit Thermostat according to the Operations section of this manual. If the Hi-Limit Thermostat requires continuous resetting, contact your Authorized Service Agency for service. Loose, burnt, or broken wires in circuit. The unit’s main electrical panel circuit breaker trips. Damaged receptacle, plug, or cord; a loose connection; or an internal component failure. Turn the unit off, allow it to cool to room temperature, and then restart. Contact your maintenance person or Authorized Service Agency if the condition repeats. Water leaking inside electrical housing. Pinhole leak in rubber hoses. Replace hoses. Loose or damaged water line tubes and/or fittings inside electrical housing. Tighten or replace tubes and/or fittings. “ERR” appears in the Control Display. Programming and/or SHO and H2O values were adjusted/changed improperly. Reset the Control Board as described in the Programming section of this manual. See Fault Codes. P/N 1010456 Rev. C 08/12 13 A.J. Antunes & Co. MIRACLE STEAMER TROUBLESHOOTING (continued) Problem Unit heats but there is little or no steam produced and/or The product requires more steaming than usual. Possible Cause Corrective Action Filter Strainer is restricted. Check and clean the Filter Strainer as described in the Maintenance section of this manual. Unit is not being cleaned properly (daily/monthly). Clean unit daily and monthly as described in the Maintenance section of this manual. Programming and/or SHO, H2O values were adjusted/changed improperly. Reprogram the SHO and H2O values as described in the Programming section of this manual. Insufficient or excessive calcium/ mineral deposits on the Generator surface. Verify a thin layer of calcium/mineral deposits is present on the Generator surface. Refer to the Maintenance section of this manual. Generator surface is bare. Generator surface must have a thin calcium/mineral coating for proper steaming. Refer to the Maintenance section of this manual. Generator Steam Ports are restricted. Clean the Steam Ports as described in the Maintenance section of this manual. Generator Cover is warped or loose. Verify that the Generator Cover’s Wing Nut is tight. If noticeable steam escapes around the Generator Cover, replace the cover. Generator Diffuser is missing. Install Generator Diffuser or replace if missing. Generator surface temperature is too Verify Generator surface temperature to be 380– low. 420°F (193–215°C). Excessive condensation in Food Compartment. Programming and/or SHO and H2O values were adjusted improperly. Reprogram the SHO and H2O values as described in the Programming section of this manual. Steam coming out around top covers or sides. Generator Cover’s Wing Nut is loose. Tighten Wing Nut. Generator Cover is warped. Replace Generator Cover. 14 A.J. Antunes & Co. P/N 1010456 Rev. C 08/12 MIRACLE STEAMER REPLACEMENT PARTS 53 27 26 2 46 46 19 10 74 75 77 73 76 46 11 1 25 A WADD TE R 30 13 70 71 18 RE AD Y 52 56 16 8 69 65 7 61 9 55 4 64 66 67 82 6 68 3 72 65 69 P/N 1010456 Rev. C 08/12 15 A.J. Antunes & Co. MIRACLE STEAMER REPLACEMENT PARTS (continued) AD WATD ER REA DY 79 51 38 51 54 38 AD WA D TE R 34 63 41 40 59 78 23 17 40 33 41 78 35 37 39 20 83 36 29 81 47 43 57 42 15 47 14 45 58 44 62 50 12 51 22 REA DY 60 47 49 32 28 49 48 16 A.J. Antunes & Co. P/N 1010456 Rev. C 08/12 MIRACLE STEAMER REPLACEMENT PARTS (continued) Item Part No. 1 2 3 4 6 7 8 9 10 11 Description 0011314 7000237 0011413 0011471 040P138 040K251 0503441 0503536 0503712 0700452 Steam Vent Assy. Top Cover Assy. (Incl. #73-77) Liner Assy. (Incl. #65, 69, 72) Drawer Assy. (Incl. #64-71) Locknut, Conduit, 1/2” Strain Relief (includes #6) Cover, Access Drip Pan, Water Cover, Tank Housing Power Cord, NEMA 6-20P 250v Mfg. No. 9100480 & 486 0700463 Power Cord, 5-15P 120V Mfg. No. 9100482 0700451 NEMA 5-20P 20 Amp., 120 Volt Non-locking Mfg. No. 9100483 12 7000652 Relay 13 1001066 Label, Wiring Diagram 14 7000317 Control Board, 24V, 50/60 Hz 15 4050180 Heat Sink 16 0011370 Leg Assy., 2” 17 0021241 Channel Weldment 18 0021242 Floor/Chassis Weldment 19 7000245 Generator, 208V 7000246 Generator, 230V 7000300 Generator, 120V 20 0011447 Float Switch Assy. 21 0300129 Stud, Cover 22 040P119 Bushing, Shorty, 3/8” 23 0500281 Bracket, Pump Mounting 24 05P2199 Spacer 26 0503431 Diffuser 27 0503433 Cover, Generator 28 0503435 Retainer, Thermocouple 29 0503472 Bracket, Hi-Limit Thermostat Support 30 0503713 Guard, Wire 31 0700600 Wire Set Float Switch (not shown) 32 1001036 Label, Control Panel 33 2000203 Tube, Restrictor, 1/4” 34 2000208 Tube, Supply 35 2040106 Adapter, Tube/Hose 36 2040145 Elbow, Female, 1/8” x 1/4” 37 2040146 Tee, Female, 1/8” x 1/4” 38 211P101 Clamp, Hose, 3/8” 39 211P103 Clamp, Hose, 1/2” 40 218P112* Nut, Nylon, 1/2-13 41 7000446 Pipe, 3-5/8” Long P/N 1010456 Rev. C 08/12 Item Part No. Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 42 43 44 45 46 47 48 49 50 300P102* 304P105* 306P101* 306P123* 306P134* 308P103* 308P105* 308P120* 308P124* 51 52 53 54 55 57 58 59 60 61 62 63 64 65 308P143* 310P110* 325P170* 0500229 7000542 7000543 4010166 4010190 7000319 7000135 4040144 4050214 406P107* 7000136 4060371 0021283 210K195 66 67 68 69 70 71 72 73 74 75 76 77 78 79 81 82 83 2100257 2100264 325P132* 05P2291 306P137* 306P107* 0021237 0503686 2100273 2100249 390P101* 100P864 0011446 0021358 0011415 210K108 7000693 56 Description Qty. Nut, Speed, “U”, #8-32 Nut, Hex, KEPS, #4-40, Zinc Nut, Hex, #6-32 Screw, Machine, #6-32 x 7/8” Screw, Machine, #6-32 x 3/8” Screw, Machine, #8-32 x 1/4” Screw, Machine, #8-32 x 1/2” Screw, Machine, #8-32 x 5/8” Screw, Machine, One-Way, #8-32 x 1/2” Nut, Hex, KEPS, #8-32 Screw, Machine, #10-32 x 1/2”, SS Wing Nut, 1/4-20 Retainer Switch, Rocker 250V Switch, Rocker 120V Momentary Switch (Green) Momentary Switch (White) Transformer, 115-230/24V Thermostat, Hi-Limit Water Pump, Oscillating, 24V Thermocouple, Type-K Cable Tie, 1/8” Wide x 5” Long Terminal Block, 3-Pole Indicator Light, Blue, 12V Drawer Weldment Bearing, Roller, Nylon, SS (includes #69) Handle Guard, Handle Screw, Machine, 1/4-20 x 1/2” Spacer Stud, PEM, #6-32 x 3/8” Acorn Nut, #6-32 Liner Weldment Cover, Top Knob Guard, Knob Bolt, M8 x 1.25 x 14mm Long Label, Caution HOT Silicone Tube Assy., 26” Silicone Tube Assy., 17” Water Tank Assembly Foot, Rubber (4 Pack) Water Fitting Kit (Incl. #33, 35, 36, 37) 2 4 2 2 3 20 4 2 1 8 4 1 1 1 1 1 1 1 1 1 1 3 1 1 1 4 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 * Only available in quantities of 10. 17 A.J. Antunes & Co. MIRACLE STEAMER WIRING DIAGRAMS *NOTE: For 208-240 VAC units, the two primary coils are wired in series with one another. For 120 VAC units, the two primary coils are wired in parallel with one another. 18 A.J. Antunes & Co. P/N 1010456 Rev. C 08/12 MIRACLE STEAMER NOTES P/N 1010456 Rev. C 08/12 19 A.J. Antunes & Co. LIMITED WARRANTY Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from electrical and mechanical defects for a period of one (1) year from date of purchase under normal use and service, and when installed in accordance with manufacturer’s recommendations. To insure continued operation of the units, follow the maintenance procedures outlined in the Owner’s Manual. During the first 12 months, electro-mechanical parts, non-overtime labor, and travel expenses up to 2 hours (100 miles/160 km), round trip from the nearest Authorized Service Center are covered. 1.This warranty does not cover cost of installation, defects caused by improper storage or handling prior to placing of the Equipment. This warranty does not cover overtime charges or work done by unauthorized service agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular adjustments as specified in operating and maintenance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the equipment. This warranty does not cover consumable/ wear items. This warranty does not cover damage to the Load Cell or Load Cell Assembly due to abuse, misuse, dropping of unit/shock loads or exceeding maximum weight capacity (4 lbs). This warranty does not cover water contamination problems such as foreign material in water lines or inside solenoid valves. It does not cover water pressure problems or failures resulting from improper/incorrect voltage supply. This warranty does not cover Travel Time & Mileage in excess of 2 hours (100 miles/160 km) round trip from the nearest authorized service agency. 2.Roundup reserves the right to make changes in design or add any improvements on any product. The right is always reserved to modify equipment because of factors beyond our control and government regulations. Changes to update equipment do not constitute a warranty charge. 3.If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s receipt. Damage should be reported to the carrier. This damage is not covered under this warranty. 4.Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight and taxes are the responsibility of the purchaser. 5.THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL ROUNDUP BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.