Powerware Series
®
Eaton 9140
Extended Battery Module (EBM)
User's Guide
Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important
information:
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock
symbol.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional
information, such as important operating and maintenance instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This
product contains sealed, lead‐acid batteries and must be disposed of properly. For more information,
contact your local recycling/reuse or hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in
the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.
Eaton and Powerware are registered trademarks of Eaton Corporation or its subsidiaries and affiliates. All other
trademarks are property of their respective companies.
ECopyright 2006–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be
reproduced in any way without the express written approval of Eaton Corporation.
Table of Contents
1
2
3
4
5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
Inspecting the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unpacking the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EBM Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the EBM Accessory Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rack Setup for the EBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the EBM Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EBM Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
16
17
17
18
25
26
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
Configuring the UPS for EBMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Initiating the Battery Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
30
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
UPS and Battery Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storing the UPS and Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
When to Replace Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Replace EBM Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Testing New Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recycling the Used Battery or UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
31
32
32
33
35
36
Service and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
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TABLE OF CONTENTS
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Eaton 9140 EBM User's Guide S 164201623 Rev C www.eaton.com/powerquality
Chapter 1
Introduction
The Extended Battery Module (EBM) can be added to the Eaton® 9140
uninterruptible power system (UPS) to extend the available battery time
(see Table 1). Up to four EBMs can be installed with the Eaton 9140
UPS.
Table 1. Battery Runtimes (in Minutes)
Load
(10 kVA Models)
UPS Internal
Batteries
+1 EBM
+2 EBMs
+3 EBMs
+4 EBMs
100% Load
5
12
27
35
45
75% Load
7
17
35
46
60
50% Load
12
27
52
69
90
25% Load
31
61
99
138
181
Load
(7.5 kVA Models)
UPS Internal
Batteries
+1 EBM
+2 EBMs
+3 EBMs
+4 EBMs
100% Load
8.5
23.5
37.5
53
65.5
75% Load
12
30
52
69
86.5
50% Load
22
51.5
78.5
98.5
111
25% Load
48
94
116
>120
>180
NOTE Battery times are approximate and vary depending on the load configuration and battery charge.
Eaton 9140 EBM User's Guide S 164201623 Rev C www.eaton.com/powerquality
1
INTRODUCTION
Safety Warnings
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and
maintenance of the UPS and batteries. Please read all instructions before operating the
equipment and save this manual for future reference.
DANGER
This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by
AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS
inside the UPS.
CAUTION
S Risk of electric shock. Battery circuit is not isolated from AC input. Hazardous voltages
might exist between battery terminals and ground. Test before touching.
S Batteries can present a risk of electrical shock or burn from high short-circuit current.
Observe proper precautions. Servicing should be performed by qualified service
personnel knowledgeable of batteries and required precautions. Keep unauthorized
personnel away from batteries.
S Proper disposal of batteries is required. Refer to your local codes for disposal
requirements.
S Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
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INTRODUCTION
Sikkerhedsanvisninger
VIGTIGE SIKKERHEDSANVISNINGER
GEM DISSE ANVISNINGER
Denne manual indeholder vigtige instruktioner, som skal følges under installation og
vedligeholdelse af UPS'en og batterierne. Læs venligst alle instruktioner inden betjening af
udstyret og gem denne manual mhp. fremtidige opslag.
FARE
Denne UPS indeholder LIVSFARLIG HØJSPÆNDING. Alle reparationer og vedligeholdelse bør
kun udføres af en AUTORISERET SERVICETEKNIKER. Ingen af UPS'ens indvendige dele kan
repareres af brugeren.
ADVARSEL
S Batterierne kan give risiko for elektrisk stød eller brandsår forårsaget af høj
kortslutningsstrøm. Overhold gældende forsigtighedsregler. Servicering skal udføres af
kvalificeret servicepersonale med kendskab til batterier og gældende forsigtighedsregler.
Hold uautoriseret personale væk fra batterierne.
S Korrekt bortskaffelse af batterier er påkrævet. Overhold gældende lokale regler for
bortskaffelsesprocedurer.
S Skaf dig aldrig af med batterierne ved at brænde dem. Batterierne kan eksplodere ved
åben ild.
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INTRODUCTION
Belangrijke Veiligheidsinstructies
BELANGRIJKE VEILIGHEIDSINSTRUCTIES
BEWAAR DEZE INSTRUCTIES
Deze handleiding bevat belangrijke instructies die u dient te volgen tijdens de installatie en
het onderhoud van de UPS en de accu's. Lees alle instructies voordat u de apparatuur in
bedrijf neemt en bewaar deze handleiding als naslagwerk.
GEVAAR
Deze UPS bevat LEVENSGEVAARLIJKE ELEKTRISCHE SPANNING. Alle reparaties en
onderhoud dienen UITSLUITEND DOOR ERKEND SERVICEPERSONEEL te worden uitgevoerd.
Er bevinden zich GEEN ONDERDELEN in de UPS die DOOR DE GEBRUIKER kunnen worden
GEREPAREERD.
OPGELET
S Batterijen leveren gevaar op voor elektrische schokken en kunnen brandwonden
veroorzaken door een grote kortsluitstroom. Neem de juiste voorzorgsmaatregelen in
acht. Het onderhoud moet worden uitgevoerd door bevoegde onderhoudsmonteurs die
verstand hebben van accu's en op de hoogte zijn van de vereiste voorzorgsmaatregelen.
Houd onbevoegden uit de buurt van de accu's.
S De batterijen moeten op de juiste wijze worden opgeruimd. Raadpleeg hiervoor uw
plaatselijke voorschriften.
S Nooit batterijen in het vuur gooien. De batterijen kunnen ontploffen.
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INTRODUCTION
Tarkeita Turvaohjeita
TÄRKEITÄ TURVAOHJEITA - SUOMI
SÄILYTÄ NÄMÄ OHJEET
Tämä käyttöohje sisältää tärkeitä ohjeita, joita on noudatettava UPS-virtalähteen ja akkujen
asennuksen ja huollon yhteydessä. Lue kaikki ohjeet ennen laitteiston käyttöä ja säilytä ohje
myöhempää tarvetta varten.
VAARA
Tämä UPS sisältää HENGENVAARALLISIA JÄNNITTEITÄ. Kaikki korjaukset ja huollot on
jätettävä VAIN VALTUUTETUN HUOLTOHENKILÖN TOIMEKSI. UPS ei sisällä MITÄÄN
KÄYTTÄJÄN HUOLLETTAVIA OSIA.
VARO
S Sähköiskuvaara. Akkupiiriä ei ole eristetty vaihtovirtatulosta. Akkunapojen ja
maadoituksen välillä voi olla vaarallinen jännite. Testaa ennen koskettamista.
S Akut voivat aiheuttaa sähköiskun tai palovammojen vaaran johtuen suuresta
oikosulkuvirrasta. Noudata kaikkia asianmukaisia varotoimia. Laitteen saa huoltaa vain
ammattitaitoinen huoltohenkilökunta, joka tuntee akut ja niihin liittyvät varotoimet. Älä
päästä valtuuttamatonta henkilöstöä lähelle akkuja.
S Akusto täytyy hävittää säädösten mukaisella tavalla. Noudata paikallisia määräyksiä.
S Älä koskaan heitä akkuja tuleen. Ne voivat räjähtää.
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INTRODUCTION
Consignes de sécurité
CONSIGNES DE SÉCURITÉ IMPORTANTES
CONSERVER CES INSTRUCTIONS
Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute
procédure d'installation et de maintenance des batteries et de l'onduleur. Veuillez consulter
entièrement ces instructions avant de faire fonctionner l'équipement et conserver ce manuel
afin de pouvoir vous y reporter ultérieurement.
DANGER!
Cet onduleur contient des TENSIONS MORTELLES. Toute opération d'entretien et de
réparation doit être EXCLUSIVEMENT CONFIÉE A UN PERSONNEL QUALIFIÉ AGRÉÉ.
AUCUNE PIÈCE RÉPARABLE PAR L'UTILISATEUR ne se trouve dans l'onduleur.
ATTENTION!
S Risque de décharge électrique. Le circuit de la batterie n'est pas isolé de l'entrée en CA.
Des tensions dangereuses peuvent exister entre les bornes de la batterie et la terre.
Testez-la batterie avant de la toucher.
S Les batteries peuvent présenter un risque de choc électrique ou de brûlure provenant
d'un courant de court-circuit haute intensité. Observez les précautions appropriées.
L'entretien doit être réalisé par du personnel qualifié connaissant bien les batteries et
les précautions nécessaires. N'autorisez aucun personnel non qualifié à manipuler les
batteries.
S Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements
en vigueur dans votre localité.
S Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire
exploser.
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INTRODUCTION
Sicherheitswarnungen
WICHTIGE SICHERHEITSANWEISUNGEN
AUFBEWAREN
Dieses Handbuch enthält wichtige Anweisungen, die Sie während der Installation und
Wartung des USV (Unterbrechungsfreies Stromversorgungssystem) und der Batterien
befolgen müssen. Bitte lesen Sie alle Anweisungen des Handbuches bevor Sie mit dem
Gerät arbeiten. Bewahren Sie das Handbuch zum Nachlesen auf.
WARNUNG
Die USV führt lebensgefährliche Spannungen. Alle Reparatur- und Wartungsarbeiten sollten
nur von Kundendienstfachleuten durchgeführt werden. Die USV enthält keine vom Benutzer
zu wartenden Komponenten.
VORSICHT!
S Gefahr eines elektrischen Schlags! Der Batteriestromkreis ist zum AC-Eingang nicht
isoliert. Gefährliche Spannungen können zwischen den Batterieklemmen und Masse
vorhanden sein. Vor dem Anfassen prüfen.
S Batterien können das Risiko eines elektrischen Schlags bergen oder durch hohen
Kurzschlussstrom in Brand geraten. Die richtigen Vorsichtsmaßnahmen beachten.
Wartungsarbeiten müssen von qualifizierten Kundendienstfachleuten durchgeführt
werden, die Kenntnisse über Akkus besitzen und die erforderlichen Vorsichtsmaßnahmen
beachten. Unberechtigtes Personal von den Akkus fern halten.
S Ordnungsgemäße Entsorgung der Akkus ist erforderlich. Lesen Sie hierfür Ihre örtlichen
Entsorgungsbestimmungen.
S Die Akkus nicht in einem Feuer entsorgen. In Feuer können Akkus explodieren.
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INTRODUCTION
Avvisi di sicurezza
IMPORTANTI ISTRUZIONI DI SICUREZZA
CONSERVARE QUESTE ISTRUZIONI
Il presente manuale contiene importanti istruzioni da seguire durante l'installazione e la
manutenzione dell'UPS e delle batterie. Leggere integralmente le istruzioni prima di
utilizzare l'apparecchiatura e conservare il presente manuale per futuro riferimento.
PERICOLO
La TENSIONE contenuta in questo gruppo statico di continuità è LETALE. Tutte le operazioni
di riparazione e di manutenzione devono essere effettuate ESCLUSIVAMENTE DA
PERSONALE TECNICO AUTORIZZATO. All'interno del gruppo statico di continuità NON vi
sono PARTI RIPARABILI DALL'UTENTE.
ATTENZIONE
S Rischio di scossa elettrica. Il circuito della batteria non è isolato dall'ingresso AC. Tra
terminali della batteria e terra possono esistere tensioni pericolose. Controllare, prima di
toccare queste parti.
S Le batterie possono comportare un rischio di scossa elettrica o di ustione in seguito a
un'elevata corrente di corto circuito. Osservare le dovute precauzioni. L'assistenza deve
essere eseguita da personale qualificato esperto di batterie e delle necessarie
precauzioni. Tenere il personale non autorizzato lontano dalle batterie.
S Le batterie devono essere smaltite in modo corretto. Per i requisiti di smaltimento fare
riferimento alle disposizioni locali.
S Non gettare mai le batterie nel fuoco poichè potrebbero esplodere se esposte alle
fiamme.
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INTRODUCTION
Viktig Sikkerhetsinformasion
VIKTIGE SIKKERHETSINSTRUKSJONER
GJEM DISSE INSTRUKSJONENE
Denne håndboken inneholder viktige instruksjoner som du bør overholde ved montering og
vedlikehold av UPS-enheten og batteriene. Les alle instruksjoner før utstyret tas i bruk, og
gjem håndboken til fremtidig referanse.
FARLIG
Denne UPS'en inneholder LIVSFARLIGE SPENNINGER. All reparasjon og service må kun
utføres av AUTORISERT SERVICEPERSONALE. BRUKERE KAN IKKE UTFØRE SERVICE PÅ
NOEN AV DELENE i UPS'en.
FORSIKTIG
S Batterier kan utgjøre en fare for elektrisk støt eller brannsår pga. høy kortsluttingsstrøm.
Treff passende forholdsregler. Service bør utføres av kvalifisert servicepersonale med
kjennskap til batterier og nødvendige forholdsregler. Hold uautorisert personale borte fra
batteriene.
S Batterier må fjernes på korrekt måte. Se lokale forskrifter vedrørende krav om fjerning av
batterier.
S Kast aldri batterier i flammer, da de kan eksplodere, hvis de utsettes for åpen ild.
Ostrze¿enia dotycz ce bezpieczeñstwa
WA¯NE INSTRUKCJE DOTYCZ¥CE BEZPIECZEÑSTWA
NALE¯Y ZACHOWAÆ TE INSTRUKCJE
Niniejsza dokumentacja zawiera wa¿ne instrukcje, których nale¿y przestrzegaæ
podczas instalacji i konserwacji zasilacza UPS oraz akumulatorów. Przed
przyst pieniem do u¿ytkowania urz dzeñ nale¿y zapoznaæ siê ze wszystkimi
instrukcjami i zachowaæ niniejsz dokumentacjê na przysz oœæ.
NIEBEZPIECZEÑSTWO
Wewn trz tego urz dzenia UPS obecne s NAPIÊCIA POWODUJ¥CE
ŒMIERÆ. Wszelkie naprawy i czynnoœci serwisowe powinni wykonywaæ
wy cznie PRACOWNICY AUTORYZOWANEGO SERWISU. Wewn trz
urz dzenia UPS NIE MA CZÊŒCI PRZEZNACZONYCH DO
SAMODZIELNEJ OBS£UGI SERWISOWEJ.
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INTRODUCTION
OSTRZE¯ENIE
S Istnieje ryzyko pora¿enia pr dem elektrycznym. Obwód akumulatora nie jest
odizolowany od obwodu wej ciowego pr du przemiennego. Miêdzy
zaciskami akumulatora i uziemieniem mo¿e wystêpowaæ niebezpieczne
napiêcie. Przed dotkniêciem przewodów nale¿y sprawdziæ warto æ napiêcia.
S Akumulatory stwarzaj potencjalne zagro¿enie pora¿enia pr dem lub
poparzenia przez pr d zwarciowy. Stosowaæ odpowiednie œrodki ostro¿noœci.
Czynnoœci serwisowe powinny wykonywaæ osoby wykwalifikowane
zaznajomione z akumulatorami i œrodkami ostro¿noœci. Osoby niepowo ane
nie powinny zbli¿aæ siê do akumulatorów.
S Akumulatory nale¿y poddaæ prawid owej utylizacji. Patrz przepisy lokalne
dotycz ce utylizacji.
S Nigdy nie wyrzucaæ akumulatorów do ognia. W kontakcie z p omieniem
akumulatory mog eksplodowaæ.
Regulamentos de Segurança
INSTRUÇÕES DE SEGURANÇA IMPORTANTES
GUARDE ESTAS INSTRUÇÕES
Este manual contém instruções importantes que devem ser seguidas durante a instalação e
manutenção do no-break e das baterias. Leia todas as instruções antes de operar o
equipamento e guarde este manual para consultá-lo futuramente.
CUIDADO
A UPS contém VOLTAGEM MORTAL. Todos os reparos e assistência técnica devem ser
executados SOMENTE POR PESSOAL DA ASSISTÊNCIA TÉCNICA AUTORIZADO. Não há
nenhuma PEÇA QUE POSSA SER REPARADA PELO USUÁRIO dentro da UPS.
PERIGO
S As baterias podem oferecer risco de choque elétrico ou queimadura, ocasionados por
alta tensão com possibilidade de curto-circuito. Tome as precauções adequadas. A
manutenção deve ser realizada por pessoal qualificado, com conhecimento sobre
baterias e ciente das precauções exigidas. Mantenha o pessoal não autorizado afastado
das baterias.
S Siga as instruções apropriadas ao desfazer‐se das baterias. Consulte os códigos do local
para maiores informações sobre os regulamentos de descarte de produtos.
S Nunca jogue as baterias no fogo, porque há risco de explosão.
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INTRODUCTION
Ïðåäóïðåæäåíèÿ ïî ìåðàì áåçîïàñíîñòè
ÂÀÆÍÛÅ ÓÊÀÇÀÍÈß ÏÎ ÌÅÐÀÌ ÁÅÇÎÏÀÑÍÎÑÒÈ
ÑÎÕÐÀÍÈÒÅ ÝÒÈ ÓÊÀÇÀÍÈß
 äàííîì ðóêîâîäñòâå ñîäåðæàòñÿ âàæíûå èíñòðóêöèè ïî óñòàíîâêå è
îáñëóæèâàíèþ èñòî÷íèêà áåñïåðåáîéíîãî ïèòàíèÿ (ÈÁÏ) è áàòàðåé. Ïåðåä
ðàáîòîé ñ îáîðóäîâàíèåì ïðî÷òèòå âñå èíñòðóêöèè. Ñîõðàíèòå äàííîå
ðóêîâîäñòâî äëÿ äàëüíåéøåãî èñïîëüçîâàíèÿ.
ÎÏÀÑÍÎ
 äàííîì ÈÁÏ èìåþòñÿ ÑÌÅÐÒÅËÜÍÎ ÎÏÀÑÍÛÅ ÍÀÏÐßÆÅÍÈß. Âñå
ðàáîòû ïî ðåìîíòó è îáñëóæèâàíèþ äîëæíû âûïîëíÿòüñÿ ÒÎËÜÊÎ
ÓÏÎËÍÎÌÎ×ÅÍÍÛÌ ÎÁÑËÓÆÈÂÀÞÙÈÌ ÏÅÐÑÎÍÀËÎÌ. Âíóòðè
ÈÁÏ íåò óçëîâ, ÎÁÑËÓÆÈÂÀÅÌÛÕ ÏÎËÜÇÎÂÀÒÅËÅÌ.
ÎÑÒÎÐÎÆÍÎ
S Îïàñíîñòü ïîðàæåíèÿ ýëåêòðîòîêîì. Öåïü áàòàðåé íå èçîëèðîâàíà îò
èñòî÷íèêà ïåðåìåííîãî òîêà. Ìåæäó êîíòàêòàìè áàòàðåé è çåìëåé ìîæåò
ñóùåñòâîâàòü îïàñíîå íàïðÿæåíèå. Ïåðåä òåì êàê ïðèêàñàòüñÿ ê
êîíòàêòàì, ïðîâåðüòå íàïðÿæåíèå.
S Âûñîêîå íàïðÿæåíèå, âûçâàííîå êîðîòêèì çàìûêàíèåì â áàòàðåå, ìîæåò
ïðèâåñòè ê ïîðàæåíèþ ýëåêòðè÷åñêèì òîêîì èëè îæîãó. Ñîáëþäàéòå
ìåðû ïðåäîñòîðîæíîñòè. Òåõíè÷åñêîå îáñëóæèâàíèå äîëæíî
îñóùåñòâëÿòüñÿ êâàëèôèöèðîâàííûì ïåðñîíàëîì ïî ðàáîòå ñ
èñòî÷íèêàìè ïèòàíèÿ, çíàêîìûì ñ ìåðàìè ïðåäîñòîðîæíîñòè. Íå
äîïóñêàéòå ê ðàáîòå ñ áàòàðåÿìè ïîñòîðîííèõ.
S Íåîáõîäèìî ñîáëþäàòü ïðàâèëà óòèëèçàöèè àêêóìóëÿòîðíûõ áàòàðåé.
Îáðàòèòåñü ê ìåñòíûì íîðìàòèâíûì àêòàì çà èíôîðìàöèåé î
òðåáîâàíèÿõ ê óòèëèçàöèè.
S Íèêîãäà íå áðîñàéòå áàòàðåè â îãîíü. Áàòàðåè ìîãóò âçîðâàòüñÿ ïîä
âîçäåéñòâèåì îãíÿ.
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11
INTRODUCTION
Advertencias de Seguridad
INSTRUCCIONES DE SEGURIDAD IMPORTANTES
GUARDE ESTAS INSTRUCCIONES
Este manual contiene instrucciones importantes que debe seguir durante la instalación y el
mantenimiento del SAI y de las baterías. Por favor, lea todas las instrucciones antes de
poner en funcionamiento el equipo y guarde este manual para referencia en el futuro.
PELIGRO
Este SAI contiene VOLTAJES MORTALES. Todas las reparaciones y el servicio técnico deben
ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO TÉCNICO AUTORIZADO. No hay
NINGUNA PARTE QUE EL USUARIO PUEDA REPARAR dentro del SAI.
PRECAUCIÓN
S Riesgo de descarga eléctrica. El circuito de la batería no se encuentra aislado desde la
entrada de CA. Podrían existir voltajes peligrosos entre terminales de baterías y la
conexión a tierra. Realice una prueba antes de hacer contacto.
S Las baterías pueden constituir un riesgo de descarga eléctrica o quemaduras por
corriente alta de corto circuito. Adopte las precauciones debidas. Personal calificado de
servicio que conozca de baterías y esté al tanto de las precauciones requeridas debe
darle servicio al equipo. Mantenga al personal no autorizado alejado de las baterías.
S Es necesario desechar las baterías de un modo adecuado. Consulte las normas locales
para conocer los requisitos pertinentes.
S Nunca deseche las baterías en el fuego. Las baterías pueden explotar si se las expone a
la llama.
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INTRODUCTION
Säkerhetsföreskrifter
VIKTIGA SÄKERHETSFÖRESKRIFTER
SPARA DESSA FÖRESKRIFTER
Den här anvisningen innehåller viktiga instruktioner som du ska följa under installation och
underhåll av UPS-enheten och batterierna. Läs alla instruktioner innan du använder
utrustningen och spara den här anvisningen för framtida referens.
FARA
Denna UPS-enhet innehåller LIVSFARLIG SPÄNNING. ENDAST AUKTORISERAD
SERVICEPERSONAL får utföra reparationer eller service. Det finns inga delar som
ANVÄNDAREN KAN UTFÖRA SERVICE PÅ inuti UPS-enheten.
VIKTIGT
S Risk för elektrisk stöt. Batteriet är inte isolerat från ingående växelström. Det kan finnas
farlig spänning mellan batteripolerna och jord. Testa innan du rör vid enheten.
S Batterierna kan innebära en risk för elektrisk stöt eller brännskada från kortsluten
starkström. Iakttag lämpliga försiktighetsåtgärder. Service ska utföras av utbildad
servicepersonal med kunskap om batterierna och nödvändiga försiktighetsåtgärder. Håll
ej behörig personal borta från batterierna.
S Batterierna måste avyttras enligt anvisningarna i lokal lagstiftning.
S Använda batterier får aldrig brännas upp. De kan explodera.
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INTRODUCTION
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Chapter 2
Installation
NOTE If you are installing the UPS and the Extended Battery Module (EBM) together,
follow the installation instructions in the UPS user's guide.
This section explains:
S Equipment inspection
S Unpacking the cabinet
S EBM setup and installation, including EBM batteries
Inspecting the Equipment
If any equipment has been damaged during shipment, keep the shipping
cartons and packing materials for the carrier or place of purchase and file
a claim for shipping damage. If you discover damage after acceptance,
file a claim for concealed damage.
To file a claim for shipping damage or concealed damage: 1) File with
the carrier within 15 days of receipt of the equipment; 2) Send a copy of
the damage claim within 15 days to your service representative.
NOTE Check the battery recharge date on the shipping carton label. If the date has expired
and the batteries were never recharged, do not use the UPS. Contact your service
representative.
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15
INSTALLATION
Unpacking the Cabinet
CAUTION
Unpacking the cabinet in a low-temperature environment may cause condensation to occur
in and on the cabinet. Do not install the cabinet until the inside and outside of the cabinet
are absolutely dry (hazard of electric shock).
To unpack the cabinet and accessories:
1.
Cut the pallet straps and remove the large cardboard outer sleeve.
Have two people lift the sleeve for ease of removal.
2.
The cabinet, batteries, and accessory kit are packaged in individual
cartons. Do not install the batteries until after the cabinet is installed
in the rack.
Use care when moving and opening the cartons. Leave the
components packaged until ready to install.
3.
Discard or recycle the packaging in a responsible manner, or store it
for future use.
Follow these guidelines when locating the cabinet after unpacking:
S Place the cabinet in a protected area that has adequate airflow and is
free of humidity, flammable gas, and corrosion.
S Avoid placing the cabinet on its side. Make sure the air vents on the
front and rear of the cabinet are not blocked.
S The recommended configuration is to install the EBM(s) in the lower
part of the rack, with the UPS directly above the EBM(s).
Continue to the following section, “EBM Setup.”
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INSTALLATION
EBM Setup
The Eaton 9140 EBM comes with all hardware required for installation in
a standard EIA or JIS seismic rack-mount configuration with square or
round mounting holes. The rail assemblies adjust to mount in 48-cm
(19-inch) panel racks from 61 to 84 cm (24 to 33 inches) deep [72 to 81
cm (28.5 to 32 inches) deep if installing the optional seismic mounting
brackets].
Checking the EBM Accessory Kit
Verify that the following items are included with the EBM:
S Mounting brackets and fasteners (if not already installed):
- (2) front mounting brackets
- (2) rear mounting brackets
- (12) M4 flat-head screws, plus (2) extra
S Rails and fasteners:
- (2) sliding rail assemblies (left and right)
- (4) adapter plates (for 7.1 mm round hole)
- (4) adapter plates (for 9.5 mm square hole)
- (16) M5 machine screws, plus (2) extra
- (2) M6 machine screws, plus (2) extra
- (2) M6 clip nuts for racks with round holes, plus (2) extra
- (2) M6 cage nuts for racks with square holes, plus (2) extra
- (8) M4 machine screws with (8) M4 locknuts, plus (2) extra of each
S EBM user's guide
S Optional seismic mounting brackets and fasteners:
- (2) EBM seismic mounting brackets
- (4) wing bolts, plus (1) extra
- (4) M6 machine screws, plus (2) extra
NOTE Discard the EBM user's guide if you are installing the EBM with a new UPS at the
same time. Use the UPS user's guide instead to install both the UPS and the EBM.
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17
INSTALLATION
Rack Setup for the EBM
NOTE Mounting rails are required for each individual cabinet.
NOTE The recommended configuration is to install the EBM(s) in the lower part of the rack,
with the UPS directly above the EBM(s).
To install the EBM rail kit:
1.
Select the proper holes in the rack for positioning the EBM in the
rack (see Figure 1).
NOTE The EBM takes up position 1 through position 9.
Position 8
Position 5
Position 4
Position 3
Screw
Positions for
Rail and Front
Mounting
Bracket
Position 2
Bottom of Rack
or Top of Other
Cabinet
Figure 1. Front Rail Screw Positions for the EBM
2.
18
If access to the sides of your rack is difficult, adjust the length of
the rails (see Figure 3) and loosely install the fasteners (see
Figure 5) before continuing to Step 3.
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INSTALLATION
3.
Using two M5 machine screws and an adapter plate, attach the rail
to the front of the rack (see Figure 1 and Figure 2).
Do not tighten the screws.
Front M5 Screws
Position 6
Position 5
Position 4
Position 1
Adapter Plate
Figure 2. Securing the Front Rail
4.
Adjust the rail size on the rail assembly for the depth of your rack
(see Figure 3).
Rear
Front
Figure 3. Adjusting the Rail Depth (Right Rail Assembly Shown)
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INSTALLATION
5.
Secure the rail to the rear of the rack with four M5 machine screws
and an adapter plate (see Figure 4).
Tighten all screws at the front and rear of the rail.
Adapter Plate
Position 6
Position 5
Position 4
Bottom of Rack
or Top of Other
Cabinet
Position 3
Position 1
Position 2
Figure 4. Securing the Rear Rail (Right Rail Assembly Shown)
6.
Repeat Steps 3 through 5 for the other rail.
7.
To tighten the rail adjustment, assemble four M4 machine screws
and four M4 locknuts to the middle of the rail assembly. Tighten
using a 7 mm (9/32”) nut driver. See Figure 5.
Repeat for the other rail.
M4 Locknuts
M4 Screws
Figure 5. Tightening the Rail Adjustment (Right Rail Assembly Shown)
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INSTALLATION
8.
Place the EBM on a flat, stable surface with the front of the EBM
facing toward you.
9.
If the front and rear mounting brackets are already installed, skip to
Step 12. If the brackets are not already installed, continue to
Step 10.
10. Align the two front mounting brackets with the screw holes on the
sides of the EBM and secure with eight supplied M4 flat-head
screws (see Figure 6).
11. Align the two rear mounting brackets with the lowest two screw
holes on the sides of the EBM and secure with four supplied M4
flat-head screws.
Rear Mounting
Brackets (2)
Front Mounting
Brackets (2)
Figure 6. Installing the EBM Front and Rear Mounting Brackets
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INSTALLATION
12. Install two cage or clip nuts as shown in Figure 7. If the rack holes
are square, use two cage nuts. If the rack holes are round, use two
clip nuts.
13. Slide the EBM into the rack. Verify that the rear mounting brackets
engage in and slide easily along the inside of the rails.
14. Secure the front of the cabinet to the rack as shown in Figure 7.
Position 8 (M6 screw
and clip/cage nut)
Position 3 (M5 screw)
Position 2 (M5 screw)
Figure 7. Securing the Front of the EBM
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INSTALLATION
NOTE To install the optional seismic mounting brackets, the length of the rails must be
between 28.5 and 32 inches.
15. If installing the optional seismic mounting brackets, align the two
EBM seismic mounting brackets with the screw holes on the sides
of the EBM above the rear mounting brackets. Loosely secure the
brackets with four supplied wing bolts. See Figure 8.
Do not tighten the wing bolts.
Figure 8. Installing the Optional EBM Seismic Mounting Brackets
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INSTALLATION
16. If the optional seismic mounting brackets are installed, secure the
brackets on the EBM to the rack using four M6 machine screws as
shown in Figure 9.
Tighten the wing bolts on the seismic mounting brackets.
M6 Screws
Figure 9. Securing the Optional EBM Seismic Mounting Brackets
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INSTALLATION
Installing the EBM Batteries
To install the battery trays into the EBM cabinet:
1.
Verify that the battery circuit breaker on the EBM rear panel is in
the OFF (O) position (see Figure 13 on page 27).
2.
Remove the EBM front cover (see Figure 10).
To remove the front cover, loosen the two front cover screws.
Grasp the fingergrips on both sides of the cover and pull the cover
forward firmly.
Figure 10. Removing the EBM Front Cover
3.
Slide the battery trays into the cabinet (see Figure 11). Push each
tray in until the battery tray lock on the handle catches to lock the
tray in place.
Battery Tray
Lock
Figure 11. Installing the Battery Trays
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25
INSTALLATION
4.
Replace the EBM front cover and tighten the two front cover
screws (see Figure 12).
Figure 12. Replacing the EBM Front Cover
5.
Continue to the following section, “EBM Installation.”
EBM Installation
CAUTION
A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and
will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and
firmly.
To install the EBM(s):
26
1.
Verify that all battery circuit breakers are in the OFF (O) position
(see Figure 13).
2.
Remove the cable retention clip from the UPS battery connector.
Retain the clip and two screws.
3.
Remove the cable retention clip from all EBM battery connectors
except on the EBM installed in the lowest position in the rack.
Retain the clips and screws.
4.
Plug the EBM cable(s) into the battery connector(s) as shown in
Figure 13. Up to four EBMs may be connected to the UPS.
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INSTALLATION
5.
Turn each cable retention clip 90 degrees and reinstall each clip to
hold the EBM cable firmly in place.
6.
Ensure maximum battery runtime by configuring the UPS for the
correct number of EBMs (see page 29).
Output
Circuit
Breakers
UPS Battery
Connector
UPS
EBM Cable
EBM
Battery Circuit
Breakers
EBM Battery
Connectors
EBM
Cable Retention Clip
Figure 13. Typical EBM Installation
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INSTALLATION
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Chapter 3
Operation
This chapter contains information on how to configure the UPS for
Extended Battery Modules (EBMs) and initiate the battery test.
Configuring the UPS for EBMs
To ensure maximum battery runtime, configure the UPS for the correct
number of EBMs:
1.
Select MENU from the UPS system status screen, then select
SETUP, USER SETUP, and BATTERY PACK.
2.
Use the or button to select the number of battery packs in
your UPS configuration:
All UPS and EBM Cabinets
Number of Battery Packs
UPS + 1 EBM
2
UPS + 2 EBMs
3
UPS + 3 EBMs
4
UPS + 4 EBMs
5
3.
Press the
4.
Press the
button to save the setting.
button until the system status screen appears.
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OPERATION
Initiating the Battery Test
NOTE The batteries must be fully charged and the UPS must not be in Battery mode to
perform the battery test.
NOTE For an accurate battery test, test the UPS with at least 10% load applied to the UPS.
You can configure the battery test settings, initiate a test, cancel a test,
and view the test report.
Configuring the Battery Test. The UPS automatically performs a battery
test approximately every 90 days if this option is enabled. To enable or
disable the automatic battery test, select MENU from the system status
screen, then select SETUP, USER SETUP, and BATTERY TEST. Select
to enable or disable the automatic test.
Initiating a Battery Test. To initiate a manual battery test, select MENU
from the system status screen, then select CONTROL, BATTERY TEST,
and SCHEDULE TEST. The UPS verifies the battery converter and
schedules the battery test to occur during the next appropriate stage in
the charging cycle (or immediately if possible). During the battery test,
the
indicator flashes rapidly.
Canceling a Battery Test. To cancel a test already scheduled, select MENU
from the system status screen, then select CONTROL, BATTERY TEST,
and CANCEL TEST.
Viewing the Battery Test Report. To view a report of the latest battery test,
select MENU from the system status screen, then select CONTROL,
BATTERY TEST, and TEST REPORT.
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Chapter 4
Maintenance
This section explains how to:
S Care for the UPS and batteries
S Replace the EBM batteries
S Test new batteries
S Recycle used batteries or UPS
UPS and Battery Care
For the best preventive maintenance, keep the area around the UPS
clean and dust‐free. If the atmosphere is very dusty, clean the outside of
the system with a vacuum cleaner.
For full battery life, keep the UPS at an ambient temperature of
25°C (77°F).
NOTE The batteries in the UPS are rated for a 3–5 year service life. The length of service
life varies, depending on the frequency of usage and ambient temperature. Batteries used
beyond expected service life will often have severely reduced runtimes. Replace batteries at
least every 5 years to keep units running at peak efficiency.
Storing the UPS and Batteries
If you store the UPS for a long period, recharge the battery every
10 months by connecting the UPS to utility power. The batteries charge
to 80% capacity in less than 5 hours. However, it is recommended that
the batteries charge for 48 hours after long-term storage.
Check the battery recharge date on the shipping carton label. If the date
has expired and the batteries were never recharged, do not use the
UPS. Contact your service representative.
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31
MAINTENANCE
When to Replace Batteries
When the
indicator flashes slowly and the audible alarm beeps
intermittently, the batteries may need replacing. Contact your service
representative to order new batteries.
Replacing Batteries
NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode.
Batteries can be replaced easily without turning the UPS off or
disconnecting the load.
If you prefer to remove input power to change the batteries, see “UPS
Shutdown” in the UPS user's guide.
Consider all warnings, cautions, and notes before replacing batteries.
WARNING
S Servicing should be performed by qualified service personnel knowledgeable of batteries
and required precautions. Keep unauthorized personnel away from batteries.
S Batteries can present a risk of electrical shock or burn from high short circuit current. The
following precautions should be observed: 1) Remove watches, rings, or other metal
objects; 2) Use tools with insulated handles; 3) Do not lay tools or metal parts on top of
batteries; 4) Disconnect charging source prior to connecting or disconnecting battery
terminals; 5) Wear rubber gloves and boots.
S When replacing batteries, replace with the same type and number of batteries or battery
packs. Contact your service representative to order new batteries.
S Proper disposal of batteries is required. Refer to your local codes for disposal
requirements.
S Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
S Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the
skin and eyes and may be extremely toxic.
S Determine if the battery is inadvertently grounded. If inadvertently grounded, remove
source from ground. Contact with any part of a grounded battery can result in electrical
shock. The likelihood of such shock can be reduced if such grounds are removed during
installation and maintenance (applicable to equipment and remote battery supplies not
having a grounded supply circuit).
S ELECTRIC ENERGY HAZARD. Do not attempt to alter any battery wiring or connectors.
Attempting to alter wiring can cause injury.
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MAINTENANCE
How to Replace EBM Batteries
To replace the EBM batteries:
1.
Switch all battery circuit breakers to the OFF (O) position (see
Figure 13 on page 27).
2.
Remove the cable retention clip and screws and unplug the EBM
cable from the UPS.
If additional EBMs are installed, remove the cable retention clip and
screws and unplug the EBM cable from the battery connector on
each EBM.
3.
Remove the EBM front cover (see Figure 14).
To remove the front cover, loosen the two front cover screws.
Grasp the fingergrips on both sides of the cover and pull the cover
forward firmly.
CAUTION
Pull the battery trays out onto a flat, stable surface. The battery trays are unsupported when
you pull them out of the EBM.
Figure 14. Removing the EBM Front Cover
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33
MAINTENANCE
4.
Push down and hold the battery tray lock to unlock the tray. Pull the
battery tray slowly out onto a flat, stable surface; use two hands to
support the tray.
Repeat for each battery tray in the cabinet. See “Recycling the
Used Battery or UPS” on page 36 for proper disposal.
5.
Slide the new battery trays into the EBM cabinet (see Figure 15).
Push each tray in until the battery tray lock on the handle catches to
lock the tray in place.
Battery Tray
Lock
Figure 15. Installing the Battery Trays
6.
Replace the EBM front cover (see Figure 16) and tighten the two
front cover screws.
Figure 16. Replacing the EBM Front Cover
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MAINTENANCE
7.
Repeat Steps 3 through 6 for each EBM.
8.
Plug the EBM into the UPS as shown in Figure 13 on page 27.
For additional EBMs, plug the EBM cable into the battery connector
on the adjacent EBM.
9.
Reinstall the cable retention clip(s) and screws to hold the EBM
cable(s) firmly in place.
10. Switch all battery circuit breakers to the ON ( | ) position.
Testing New Batteries
NOTE The batteries must be fully charged and the UPS must not be in Battery mode to
perform the battery test.
NOTE For an accurate battery test, test the UPS with at least 10% load applied to the UPS.
To test the new batteries:
1.
Plug the UPS into a power outlet (apply utility power on hardwired
models) for 48 hours to charge the battery.
2.
Select MENU from the system status screen, then select
CONTROL, BATTERY TEST, and SCHEDULE TEST.
The UPS verifies the battery converter and schedules the battery
test to occur during the next appropriate stage in the charging cycle
(or immediately if possible).
During the battery test, the
3.
indicator flashes rapidly.
To view a report of the latest scheduled battery test, select MENU
from the system status screen, then select CONTROL,
BATTERY TEST, and TEST REPORT.
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MAINTENANCE
Recycling the Used Battery or UPS
Contact your local recycling or hazardous waste center for information
on proper disposal of the used battery or UPS.
WARNING
S Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper
disposal of batteries is required. Refer to your local codes for disposal requirements.
S Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the
skin and eyes. It may be toxic.
CAUTION
Do not discard the UPS or the UPS batteries in the trash. This product contains sealed,
lead‐acid batteries and must be disposed of properly. For more information, contact your
local recycling/reuse or hazardous waste center.
CAUTION
Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper
disposal, contact your local recycling/reuse or hazardous waste center.
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Chapter 5
Service and Support
If you have any questions or problems with the UPS, call your Local
Distributor or the Help Desk at one of the following telephone numbers
and ask for a UPS technical representative.
United States:
Canada:
All other countries:
1-800-356-5737
1-800-461-9166 ext 260
Call your local service representative
Please have the following information ready when you call the Help
Desk:
S Model number
S Serial number
S Version number (if available)
S Date of failure or problem
S Symptoms of failure or problem
S Customer return address and contact information
If repair is required, you will be given a Returned Material Authorization
(RMA) Number. This number must appear on the outside of the package
and on the Bill Of Lading (if applicable). Use the original packaging or
request packaging from the Help Desk or distributor. Units damaged in
shipment as a result of improper packaging are not covered under
warranty. A replacement or repair unit will be shipped, freight prepaid for
all warrantied units.
NOTE For critical applications, immediate replacement may be available. Call the Help
Desk for the dealer or distributor nearest you.
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SERVICE AND SUPPORT
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