- Eurotherm plc

3200
SERIES
Temperature/
Process Controllers
Specification Sheet
• 8 Segment programmer
• Heater failure detection
• Current monitoring
• Internal timer
• Scrolling text messages
• Recipes
• Modbus comms
• Modbus SP retransmission
• Analogue retransmission
• Remote setpoint
• Help text
• Type approved to EN14597 TR
• Multi-language support
(French, German, Spanish
and Italian)
The innovative range of 3200 controllers offer precision control of
temperature and other process variables together with a host of
advanced features not normally found in this class of controller.
The emphasis is on ease of use. A simple ‘Quick Start’ code is used to
configure all the functions essential for controlling your process. This
includes input sensor type, measurement range, control options, and
alarms, making ‘Out the Box’ operation truly achievable. In operator
mode every parameter has a scrolling text message describing its
function and is available in English, German, French, Spanish or Italian.
More advanced features are configured using iTools, a PC based
configuration wizard which is an easy to use and instructive guide to all
the functions in the controller.
Heater current monitoring
A current transformer input provides display of the heater current and a
health check on the load. Partial load failure, heater open circuit and SSR
faults are detected and displayed as scrolling alarm messages as well as
providing an alarm output. On the 3208 and 3204 a front panel ammeter
displays the heater current.
Setpoint programmer
Heat treatment profiles can be programmed using the 8-segment
programmer. Holdback, at the beginning of each segment can be used
to guarantee the soak periods. A digital event output can be triggered in
any segment to initiate actions within the process.
Custom text messaging
Custom messages can be created with iTools and downloaded to the
3200 to display when an event, alarm or process condition occurs. This
provides the operator with good visibility of the status of the process.
Remote setpoint
An option exists for the 3200 to have a Remote Analogue Input. This can
be either volts or mA and is used to allow the setpoint to be generated
by a master controller or PLC.
Specification
Recipes
Using iTools, recipes can be created that may be used to change
the operating parameters of the 3200 simply by selecting a new
recipe using the 3200 HMI or digital input. This is very useful where
multiple products are processed using the same controller but
require different parameters to be set.
General
Environmental performance
Temperature limits Operation:
Storage:
Humidity limits
Operation:
Storage:
Panel sealing:
Shock:
Vibration:
Altitude:
Atmospheres:
Timer
An internal timer is configurable as an interval timer, delay timer or
to provide a soft start for hot runner control.
Setpoint retransmission
Sending the setpoint or other parameters from the 3200 to slave
devices can be achieved either using conventional analogue
communications or using Master Modbus communications. Master
Modbus in the 3200 allows a broadcast of a single parameter to
the network.
0 to 55°C
–10 to 70°C
5 to 90% RH non condensing
5 to 90% RH non condensing
IP65, Nema 4X
BS EN61010
2g peak, 10 to 150Hz
<2000 metres
Not suitable for use in explosive or
corrosive atmosphere
Electromagnetic compatibility (EMC)
Emissions and immunity:
BS EN61326
Electrical safety
(BS EN61010):
Installation cat. II; Pollution degree 2
INSTALLATION CATEGORY II
The rated impulse voltage for equipment on nominal 230V mains is 2500V.
A typical application is a setpoint being retransmitted to a number
of slave controllers in a multi-zone furnace.
POLLUTION DEGREE 2
Normally, only non-conductive pollution occurs. Occasionally, however,
a temporary conductivity caused by condensation shall be expected.
Modbus communications
All units support both EIA232 and 2-wire EIA485 communications
using the Modbus protocol. The 3216 supports 4-wire EIA485.
EN14597 TR APPROVAL
Registration Number TR1229.
Physical
Dimensions:
Configuration adaptor
iTools configuration to all 3200 controllers can be achieved by
using a configuration adaptor. It provides iTools with the ability to
communicate with and configure devices without the need for any
power being connected.
3216:
3208:
3204:
32h8:
3216:
3208:
3204:
32h8:
Weight:
Panel:
3216:
3208:
3204:
32h8:
All:
Panel depth:
Operator interface
Type:
Main PV display:
Lower display
3216, 3208, 3204:
32h8:
Status beacons:
iTools wizard
Used to simplify the set up of 3200 series controllers. The wizard
guides the user through the configuration process with interactive
help and graphical demonstrations of features.
48W X 48H X 90Dmm
48W X 96H X 90Dmm
96W X 96H X 90Dmm
96W X 48H X 90Dmm
250g
350g
420g
350g
Mounting
Cut-out dimensions
1/16 DIN
45W x 45Hmm
1/8 DIN
45W x 92Hmm
1/4 DIN
92W x 92Hmm
1/8 DIN, horizontal 92W x 45Hmm
101mm
LCD TN with backlight
4 digits, green
5 character starburst, green
9 character starburst, green
Units, outputs, alarms, active setpoint
Power requirements
3216: 100 to 240V ac, –15%, +10%,
48 to 62 Hz, max 6W
24V ac, –15%, +10%.
24V dc, –15% +20% ±5% ripple voltage
max 6W
3208, 32h8, 3204: 100 to 240Vac, –15%, +10%,
48 to 62 Hz, max 8W
24V ac, –15%, +10%.
24V dc, –15% +20% ±5% ripple voltage
max 8W
Approvals
CE, cUL listed (file E57766), Gost,
DIN 3440 (3216 only)
Suitable for use in Nadcap and
AMS2750D applications under Systems
Accuracy Test calibration conditions
Transmitter PSU (not 3216)
Rating:
Isolation:
24V dc, >28mA, <33mA
264V ac double insulated
Communications
Serial communications option
Protocol:
Isolation:
Transmission standard:
Modbus RTU slave
Modbus RTU Master broadcast
(1 parameter)
264V ac, double insulated
EIA232 or EIA485 (2-wire)
EIA485 (4-wire) on 3216 only
Process variable input
Calibration accuracy:
Sample rate:
Isolation:
Eurotherm Part No. HA028600 Issue 8 March 2013
2
<±0.25% of reading ±1LSD (Note 1)
4Hz (250ms)
264V ac double insulation from the PSU
and communication
3200 Series Specification Sheet
Resolution (µV):
Resolution (effective bits):
Linearisation accuracy:
Drift with temperature:
Common mode rejection:
Series mode rejection:
Input impedance:
Cold junction compensation:
External cold junction:
Cold junction accuracy:
Linear(process) input range:
Thermocouple types:
Resistance thermometer types:
Bulb current:
Lead compensation:
Input filter:
Zero offset:
User calibration:
<0.5µV with 1.6 sec filter
>17 bits
< 0.1% of reading
<50ppm (typical) <100ppm (worst case)
48-62Hz, >-120db
48-62Hz, >-93dB
100MΩ
>30:1 rejection of ambient change
Reference of 0°C
<±1°C at 25°C ambient
–10 to 80mV, 0 to 10V with 100KΩ/806Ω
external divider module
K, J, N, R, S, B, L, T, C, custom download
(Note 2)
3-wire Pt100 DIN 43760
0.2mA
No error for 22Ω in all leads
Off to 59.9s
User adjustable over full range
2-point gain & offset
OP 3 (not on 3216)
Rating:
Accuracy:
Resolution:
Isolation:
Functions:
Remote setpoint input
Calibration accuracy:
Sample rate:
Isolation:
<±0.25% or reading ±1LSD
4Hz (250ms)
264V ac double insulation from
instrument
Resolution:
<0.5mV (for 0-10V) or <2µA (for 4-20mA)
Resolution (effective bits):
>14bits
<50ppm (typical) <150ppm (worst case)
Drift with temperature:
Common mode refection:
48-62Hz, >-120dB
Series mode rejection:
48-62Hz, >-90dB
Voltage: 223KΩ and Current: 2R49
Input impedance:
0 to 10V and 4 to 20mA
Normal input range:
–1V to 11V and 3.36mA to 20.96mA
Max input range:
AA relay
Type:
Rating:
Functions:
Software features
Form C (changeover)
Min 100mA@12V dc, max 2A@264V ac
resistive
Control outputs, alarms, events
Control
Number of loops:
Loop update:
Control types:
Cooling types:
Modes:
Overshoot inhibition:
Current transformer input
Input range:
Calibration accuracy:
Isolation:
Input impedance:
Measurement scaling:
Functions:
0-50mA rms, 48/62Hz. 10Ω burden
resistor fitted inside module
<1% of reading (Typical),
<4% of reading (Worst case)
By using external CT
<20Ω
10, 25, 50 or 100 Amps
Partial load failure, SSR fault
Alarms
Number:
Type:
Latching:
Output assignment:
Digital input (DigIn A/B, B not on 3216)
Contact closure:
Input current:
Isolation:
Functions:
Open >600Ω, closed <300Ω
<13mA
None from PV or system
264V ac double insulated from PSU and
communications
Includes alarm acknowledge, SP2 select,
manual keylock, timer functions standby
select, RSP select
Other status outputs
Functions:
Output assignment:
Setpoint programmer
Program function:
Logic I/O module
Output
Rating:
Isolation:
Functions:
Digital input
Contact closure:
Isolation:
Functions:
Start mode:
Power fail recovery:
Guaranteed soak:
ON 12V dc@<44mA,
OFF <300mV@100µA
None from PV or system.
264V ac double insulated from PSU and
communications
Control outputs, alarms, events
Timer
Modes
Open >500Ω, closed <150Ω
None from PV or system
264V ac double insulated from PSU and
communications
Includes alarm acknowledge, SP2 select,
manual, keylock, timer functions, standby
select, RSP select
Current monitor
Alarm types:
Indication type:
Custom messages
Number:
No of characters:
Languages:
Selection:
Relay output channels
Type:
Rating:
Functions:
Form A (normally open)
Min 100mA@12V dc, max 2A@264V ac
resistive
Control outputs, alarms, events
Recipes
Number:
Selection:
Triac output
Rating:
Isolation:
Functions:
0.75A (rms) 30 to 264V (rms) resistive
load
264V ac double insulated
Control outputs, alarms, events
Functions:
1
250ms
PID, ON/OFF, VP
Linear, fan, oil, water
Auto, manual, standby, forced manual
High, low
4
Absolute high & low, deviation high,
low or band, rate of change
Auto or manual latching, non-latching,
event only
Up to four conditions can be assigned
to one output
Including sensor break, manual mode,
timer status, loop break, heater
diagnostics, program event
Up to four conditions can be assigned
to one output
1 program x 8 segments with 1 event
output (Note 4))
Servo from PV or SP
Continue at SP or Ramp back from PV
Inhibits dwell timing until PV within limits
Dwell when setpoint reached
Delayed control action,
Soft start limits power below PV threshold
Partial load failure, over current, SSR
short circuit, SSR open circuit
Numerical or ammeter
15 scrolling text messages
127 characters per message max
English, German, French, Spanish, Italian
Active on any parameter status using
conditional command
5 recipes with 38 parameters
HMI interface, communications or
digital IO
Notes
1. Calibration accuracy quoted over full ambient operating range and for
all input linearisation types.
2. Contact Eurotherm for details of availability of custom downloads for
alternative sensors.
Analogue output (Note 3)
OP1, OP2
Rating:
Accuracy:
Resolution:
Isolation:
0-20mA into <500Ω
±(<0.25% of Reading + <50µA)
13.6 bits
264V ac double insulated
Control outputs, retransmission
3. Voltage putput can be achived by external adator.
0-20mA into <500Ω
± (<1% of Reading + <100µA)
13.5 bits
264V ac double insulated from PSU and
communications
Module code C provides full 264V ac
double isolated
Control outputs, retransmission
Eurotherm Part No. HA028600 Issue 8 March 2013
4. By using recipes five SP programs can be stored.
3
3200 Series Specification Sheet
Order codes
Hardware/options coding
1
2
3
4
Basic Product
3216
3208
32h8
3204
48 x 48mm unit
48 x 96mm unit
96 x 48mm horizontal unit
96 x 96mm unit
Standard controller
Standard programmer
Motorised valve controller
Motorised valve programmer
2 Supply Voltage
VH
VL
6
7
8
3 Outputs
1 Function
CC
CP
VC
VP
5
85-264V ac
24V ac or dc
X
R
A
OP2
OP1
XXXX None fitted None fitted
LXXX Logic
None fitted
LRXX Logic
Relay
RRXX Relay
Relay
LLXX Logic
Logic
0-20mA
LDXX Logic
Relay
DRXX 0-20mA
Isolated 0-20mA
RCXX Relay
LCXX Logic
Isolated 0-20mA
DCXX 0-20mA
Isolated 0-20mA
Not available with Low Voltage PSU
DDXX 0-20mA
0-20mA
LTXX Logic
Triac
Triac
TTXX Triac
3208/32h8/3204
OP1
OP2
OP3
LRRX Logic
Relay
Relay
RRRX Relay
Relay
Relay
Relay
0-20mA
LRDX Logic
Relay
0-20mA
RRDX Relay
LLDX Logic
Logic
0-20mA
LDDX Logic
0-20mA 0-20mA
RDRX Relay
0-20mA Relay
Relay
0-20mA
DRDX 0-20mA
Not available with Low Voltage PSU
LLRX Logic
Logic
Relay
DDDX 0-20mA
0-20mA 0-20mA
LTRX Logic
Triac
Relay
TTRX Triac
Triac
Relay
LTDX Logic
Triac
0-20mA
TDDX Triac
0-20mA 0-20mA
TTDX Triac
Triac
0-20mA
10
AA Relay (OP4)
4
3216
9
11
12
Manual Language
8
Not fitted
Relay
Dual relay
(From A-OP3 and OP4)
ENG
FRA
GER
SPA
ITA
English
French
German
Spanish
Italian
Options Board
5
XXX
XXL
XCL
2XL
4XL
2CL
4CL
None fitted
Logic input
CT + Logic IP
RS232 Comms + Logic IP
2-wire RS232 comms +
Logic IP
RS232 Comms CT + Logic IP
2-wire RS232 Comms CT +
Logic IP
Warranty
9
XXXXX
WL005
Certificates
10
XXXXX
CERT1
CERT2
Fascia Colour
6
G
S
W
Green
Silver
Washdown (not 32h8/04)
Standard
Extended
None
Certificate of Conformity
Factory Calibration
Certificate
Custom Label
11
XXXXX
None
Product Language
7
ENG
FRA
GER
SPA
ITA
12 Specials and Accessories
English
French
German
Spanish
Italian
XXXXX None
RES250 250R resistor for 0-5V dc OP
RES500 500R resistor for 0-10V dc OP
3200 Accessories
HA029714
HA027986
SUB35/ACCESS/249R.1
CTR100000/000
CTR200000/000
CTR400000/000
CTR500000/000
iTools/None/3000CK
SUB21/IV10
Installation guide
Engineering manual
2.49R Precision resistor
10A Current transformer
25A Current transformer
50A Current transformer
100A Current transformer
Configuration clip
0-10V input adaptor
3208/32h8/3204 Isolation
264V ac
Double
3216 Isolation
264V ac
Double
264V ac
Double
264V ac
Double
Serial Comms
Remote Setpoint
Serial Comms
Remote Setpoint
Power
Rectification
Power Rectification
Power
Supply
Circuits
264V ac
Double
Power
Supply
Circuits
All logic inputs &
O/Ps & non isolated
0-20mA O/P
µP &
system
circuits
Micro mounted
PV Input
264V ac
Double
0-20mA
Isolated Modules
Relays and Triacs
CT Measurement
264V ac
Double
Eurotherm Part No. HA028600 Issue 8 March 2013
µP &
system
circuits
Micro mounted
PV Input
264V ac
Double
264V ac
Double
Analogue (OP3)
output
All logic inputs &
O/Ps & non isolated
0-20mA O/P
Relays and Triacs
Transmitter PSU
4
CT Measurement
3200 Series Specification Sheet
Optional quick start code (Optional)
1
2
3
1 Input Type
Thermocouple
B
Type B
Type J
J
Type K
K
Type L
L
N
Type N
R
Type R
Type S
S
Type T
T
Custom/Type C
C
RTD
Pt100
P
Linear
M
0-80mV
0-20mA
2
4-20mA
4
X
Unconfigured
2
Setpoint Limits
Full PV Range
Deg C full range
C
F
Deg F full range
Centigrade
0
0 to 100 deg C
1
0 to 200 deg C
0 to 400 deg C
2
3
0 to 600 deg C
0 to 800 deg C
4
0 to 1000 deg C
5
0 to 1200 deg C
6
0 to 1400 deg C
7
8
0 to 1600 deg C
0 to 1800 deg C
9
Fahrenheit
G
32 to 212 deg F
H
32 to 392 deg F
J
32 to 752 deg F
K
32 to 1112 deg F
L
32 to 1472 deg F
M
32 to 1832 deg F
N
32 to 2192 deg F
P
32 to 2552 deg F
R
32 to 2912 deg F
T
32 to 3272 deg F
X
Unconfigured
4
5
6
7
8
9
3208/h8
/04 only
3208/h8
/04 only
10
3 Output 1 (OP1)
4 Output 2 (OP2)
7-8
Dig Input A, Dig Input B
Unconfigured
XX
Relay, DC, Triac or Logic outputs
Control
H
Heat (PID)
C
Cool (PID)
J
Heat (On/off)
K
Cool (On/off)
Alarm output Energised in alarm
High alarm
0
Low alarm
1
2
Deviation high
3
Deviation low
4
Deviation band
Alarm output De-energised in alarm
High alarm
5
Low alarm
6
7
Deviation high
8
Deviation low
9
Deviation band
DC outputs
Control
4-20mA heating
H
4-20mA cooling
C
J
0-20mA heating
0-20mA cooling
K
Retransmission
D
4-20mA setpoint
4-20mA Process value
E
F
4-20mA output
N
0-20mA setpoint
Y
0-20mA Process value
Z
0-20mA output
Logic input
W
Alarm acknowledge
M
Manual select
R
Timer/Prog Run
L
Keylock
P
Setpoint 2 select
T
Timer/prog Reset
U
Remote SP select
V
Recipe 2/1 select
A
Remote up button
B
Remote down button
G
Time/prog Run/reset
I
Timer/prog Hold
Q
Standby select
Unconfigured
XX
Relay, DC, Triac or Logic outputs
Control
H
Heat (PID)
Cool (PID)
C
Heat (On/off)
J
K
Cool (On/off)
Alarm output Energised in alarm
0
High alarm
1
Low alarm
2
Deviation high
Deviation low
3
Deviation band
4
Alarm output De-energised in alarm
5
High alarm
6
Low alarm
7
Deviation high
Deviation low
8
Deviation band
9
DC outputs
Control
H
4-20mA heating
4-20mA cooling
C
J
0-20mA heating
K
0-20mA cooling
Retransmission
D
4-20mA setpoint
4-20mA Process value
E
F
4-20mA output
N
0-20mA setpoint
Y
0-20mA Process value
Z
0-20mA output
X
W
M
R
L
P
T
U
V
A
B
G
I
Q
Unconfigured
Alarm acknowledge
Manual select
Timer/Prog Run
Keylock
Setpoint 2 select
Timer/prog Reset
Remote SP select
Recipe 2/1 select
Remote up button
Remote down button
Time/prog Run/reset
Timer/prog Hold
Standby select
Eurotherm Part No. HA028600 Issue 8 March 2013
5 AA Relay (OP4)
XX
Unconfigured
Relay, Triac or Logic outputs
Control
H
Heat (PID)
C
Cool (PID)
J
Heat (On/off)
K
Cool (On/off)
Alarm output Energised in alarm
0
High alarm
1
Low alarm
2
Deviation high
3
Deviation low
4
Deviation band
Alarm output De-energised in alarm
5
High alarm
6
Low alarm
7
Deviation high
8
Deviation low
9
Deviation band
5
6
CT Input Scaling
XX
1
2
5
6
Not fitted
10 Amps
25 Amps
50 Amps
100 Amps
9 Output 3 (OP3)
Unconfigured
XX
Relay, DC or Logic outputs
Control
H
Heat (PID)
Cool (PID)
C
J
Heat (On/off)
K
Cool (On/off)
Alarm output Energised in alarm
0
High alarm
1
Low alarm
2
Deviation high
3
Deviation low
4
Deviation band
Alarm output De-energised in alarm
5
High alarm
6
Low alarm
7
Deviation high
8
Deviation low
9
Deviation band
DC outputs
Control
H
4-20mA heating
C
4-20mA cooling
J
0-20mA heating
K
0-20mA cooling
Retransmission
D
4-20mA setpoint
E
4-20mA Process value
F
4-20mA output
N
0-20mA setpoint
Y
0-20mA Process value
Z
0-20mA output
10 Lower Display
X
T
S
P
R
E
1
D
C
M
A
N
Unconfigured
Setpoint
Target setpoint
Output power %
Time remaining
Elapsed time
1st alarm setpoint
Dwell/ramp - Time/target
SP with output meter
SP with ammeter
Load amps
None
3200 Series Specification Sheet
AA
AB
B (–)
AA
AB
AC
HD
VI
A(+)
V+
B(–)
1A
CT
LA
COM
HE
Line
C
1B
RTD
mV/V
mA
V-
Neutral
HF
–
NC
2A
–
NO
OP2
C
2B
+
HD
or with
Remote Setpoint
V
HE
A (+)
HE
HF
mA
V
mA
HF
N
L
3D
3C
3B
3A
V-
V+
VI
LA
C
CT
C
CT
3B
–
NO
OP3
C
+
C OP4
Dig in
A
or with
Remote Setpoint
Dig in B
+
–
NO
CT
HD
HE
AC
HD
COM
HF
NC
CT
–
1A
–
NO
OP2
C
1B
+
2A
+
C OP4
2B
–
NO
LB
–
NO
OP1
C
LC
+
3A
+
–
100 to 240V ac
50/60Hz or
24V ac/dc
3208/32h8/3204
NO
OP1
C
+
L
+
N
3216
Rear Terminals
LA
VI
V+
+
3C
Line
RTD
mA
V-
mV/V
Neutral
N
100 to 240V ac
50/60Hz or
24V ac/dc
3D
–
L
Dig in 2
24V dc Transmitter supply
32h8 Orientation
Mechanical Details
3204
48mm
96mm
101mm
90mm
32h8
3216
96mm
48mm
3216 Panel cut-out 45mm (–0.0 +0.6) x 45mm (–0.0 +0.6)
32h8 Panel cut-out 45mm (–0.0 +0.6) x 92mm (–0.0 +0.8)
3208 Panel cut-out 92mm (–0.0 +0.8) x 45mm (–0.0 +0.6)
3204 Panel cut-out 92mm (–0.0 +0.8) x 92mm (–0.0 +0.8)
Eurotherm: International sales and support
Contact Information
Eurotherm Head Office
Faraday Close, Durrington,
Worthing, West Sussex,
BN13 3PL
Sales Enquiries
T +44 (01903) 695888
F 0845 130 9936
101mm
90mm
48mm
96mm
3208
www.eurotherm.com
Represented by:
Worldwide Offices
www.eurotherm.com/global
General Enquiries
T +44 (01903) 268500
F 0845 265982
Scan for
local contacts
© Copyright Eurotherm Limited 2013
Invensys, Eurotherm, the Eurotherm logo, Chessell, EurothermSuite, Mini8, Eycon, Eyris, EPower, EPack, nanodac, piccolo, Foxboro and
Wonderware are trademarks of Invensys plc, its subsidiaries and affiliates. All other brands may be trademarks of their respective owners.
All rights are strictly reserved. No part of this document may be reproduced, modified, or transmitted in any form by any means, nor may it be
stored in a retrieval system other than for the purpose to act as an aid in operating the equipment to which the document relates, without the prior
written permission of Eurotherm Limited.
Eurotherm Limited pursues a policy of continuous development and product improvement. The specifications in this document may therefore be
changed without notice. The information in this document is given in good faith, but is intended for guidance only.
Eurotherm Limited will accept no responsibility for any losses arising from errors in this document.
Eurotherm Part No. HA028600 Issue 8 March 2013
6
3200 Series Specification Sheet