midea air INVERTER SPLIT TYPE ROOM AIR CONDITIONER Unit installation

SPLIT TYPE ROOM AIR CONDITIONER
INSTALLATION INSTRUCTION
SHEET
(PART NO. 9374747030)
For authorized service personnel only.
This installation instruction sheet describes how to install the outdoor unit only. To install the indoor unit, refer to the installation instruction sheet included with
the indoor unit.
IMPORTANT!
Please Read Before Starting
This air conditioning system meets strict safety and operating standards.
As the installer or service person, it is an important part of your job to
install or service the system so it operates safely and efficiently.
For safe installation and trouble-free operation, you must:
•
•
•
•
•
Carefully read this instruction booklet before beginning.
Follow each installation or repair step exactly as shown.
Observe all local, state, and national electrical codes.
Pay close attention to all danger, warning, and caution notices given in
this manual.
WARNING:
This symbol refers to a hazard or unsafe practice which
can result in severe personal injury or death.
CAUTION:
This symbol refers to a hazard or unsafe practice which
can result in personal injury and the potential for
product or property damage.
Hazel alerting symbols
...In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the unit’s weight. It
may be necessary to construct a strong wood or metal frame to provide
added support.
...In a Room
Properly insulate any tubing run inside a room to prevent “sweating” that
can cause dripping and water damage to walls and floors.
...In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a solid, level
foundation for the outdoor unit. This prevents water damage and abnormal vibration.
Safety / alert
...In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher than drifting
snow. Provide snow vents.
In Case of Improper Installation
The manufacturer shall in no way be responsible for improper installation
or maintenance service, including failure to follow the instructions in this
document.
SPECIAL PRECAUTIONS
When Wiring
ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR
DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD
ATTEMPT TO WIRE THIS SYSTEM.
•
•
When Installing...
...In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a metal frame.
Provide a suitable air baffle.
These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our
sales/service outlet or your certified dealer for additional instructions.
•
Be careful when picking up and moving the indoor and outdoor units. Get
a partner to help, and bend your knees when lifting to reduce strain on
your back. Sharp edges or thin aluminum fins on the air conditioner can
cut your fingers.
Electrical
If Necessary, Get Help
•
When Transporting
Do not supply power to the unit until all wiring and tubing are completed or
reconnected and checked.
Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause accidental injury or death.
Ground the unit following local electrical codes.
Connect all wiring tightly. Loose wiring may cause overheating at connection points and a possible fire hazard.
When Connecting Refrigerant Tubing
•
•
•
•
Keep all tubing runs as short as possible.
Use the flare method for connecting tubing.
Apply refrigerant lubricant to the matching surfaces of the flare and
union tubes before connecting them, then tighten the nut with a torque
wrench for a leak-free connection.
Check carefully for leaks before starting the test run.
NOTE:
Depending on the system type, liquid and gas lines may be either narrow
or wide. Therefore, to avoid confusion the refrigerant tubing for your
particular model is specified as either “small” or “large” rather than as
“liquid” or “gas”.
When Servicing
•
•
•
•
Turn the power OFF at the main circuit breaker panel before opening
the unit to check or repair electrical parts and wiring.
Keep your fingers and clothing away from any moving parts.
Clean up the site after you finish, remembering to check that no metal
scraps or bits of wiring have been left inside the unit being serviced.
After installation, explain correct operation to the customer, using the
operating manual.
DANGER
Never touch electrical components immediately after the power supply has been turned off. Electrical shock may occur. After
turning off the power, always wait 5 minutes or more before touching electrical components.
WARNING
1
For the room air conditioner to operate satisfactorily, install it as outlined in this installation instruction sheet.
2
Connect the indoor unit and outdoor unit with the room air conditioner piping and cords available standards parts. This
installation instruction sheet describes the correct connections using the installation set available from our standard parts.
3
Installation work must be performed in accordance with national wiring standards by authorized personnel only.
4
Also, do not use an extension cord.
5
Do not turn on the power until all installation work is complete.
6
Do not purge the air with refrigerants but use a vacuum pump to vacuum the installation.
7
There is not extra refrigerant in the outdoor unit for air purging.
8
Use a vacuum pump for R410A exclusively.
9
Using the same vacuum pump for different refrigerants may damage the vacuum pump or the unit.
0
Use a clean gauge manifold and charging hose for R410A exclusively.
A
If refrigerant leaks while work is being carried out, ventilate the area. If the refrigerant comes in contact with a flame,
it produces a toxic gas.
• Be careful not to scratch the room air conditioner when handling it.
• After installation, explain correct operation to the customer, using the operating manual.
• Let the customer keep this installation instruction sheet because it is used when the room air conditioner is serviced or moved.
STANDARD PARTS
36 type only
The following installation parts are furnished. Use them as required.
Name and Shape
Q’ty
Drain pipe
1
Name and Shape
Use
For outdoor unit drain piping
work
Adapter assy
12.7 mm / 9.52 mm
(1/2 in.)
(3/8 in.)
Drain cap
5
OPERATING RANGE
Cooling
Heating
Temperature
Indoor air intake
Outdoor air intake
Maximum
90 °F DB
115 °F DB
Minimum
65 °F DB
32 °F DB
Maximum
86 °F DB or less
75 °F DB
Minimum
—
14 °F DB
Indoor humidity about 80% or less
Q’ty
Use
1
For use when connecting
models 9–12 to outdoor port A
This air conditioner uses new refrigerant HFC (R410A).
The basic installation work procedures are the same as conventional refrigerant models.
However, pay careful attention to the following points:
1 Since the working pressure is 1.6 times higher than that of conventional refrigerant models, some of the piping and
installation and service tools are special. (See the table below.)
Especially, when replacing a conventional refrigerant model with a new refrigerant R410A model, always replace the
conventional piping and flare nuts with the R410A piping and flare nuts.
2 Models that use refrigerant R410A have a different charging port thread diameter to prevent erroneous charging with
conventional refrigerant and for safety. Therefore, check beforehand. [The charging port thread diameter for R410A is
1/2 UNF 20 threads per inch.]
3 Be more careful that foreign matter (oil, water, etc.) does not enter the piping than with refrigerant models. Also, when
storing the piping, securely seal the openings by pinching, taping, etc.
4 When charging the refrigerant, take into account the slight change in the composition of the gas and liquid phases, and
always charge from the liquid phase side whose composition is stable.
Special tools for R410A
Tool name
Gauge manifold
Charge hose
Vacuum pump
Gas leakage detector
Contents of change
Pressure is high and cannot be measured with a conventional gauge. To prevent erroneous mixing of other
refrigerants, the diameter of each port has been changed.
It is recommended the gauge with seals –0.1 to 5.3 MPa (–76 cmHg to 53 kgf/cm2) for high pressure. –0.1 to
3.8 MPa (–76 cmHg to 38 kgf/cm2) for low pressure.
To increase pressure resistance, the hose material and base size were changed.
A conventional vacuum pump can be used by installing a vacuum pump adapter.
Special gas leakage detector for HFC refrigerant R410A.
Copper pipes
It is necessary to use seamless copper pipes and it is desirable that the amount of
residual oil is less than 40 mg/10 m. Do not use copper pipes having a collapsed,
deformed or discolored portion (especially on the interior surface). Otherwise,
the expansion valve or capillary tube may become blocked with contaminants.
As an air conditioner using R410A incurs pressure higher than when using
conventional refrigerant, it is necessary to choose adequate materials.
Thicknesses of copper pipes used with R410A are as shown in the table. Never
use copper pipes thinner than that in the table even when it is available on
the market.
Thicknesses of Annealed Copper Pipes (R410A)
Pipe outside diameter
Thickness
6.35 mm (1/4 in.)
0.80 mm (1/32 in.)
9.52 mm (3/8 in.)
0.80 mm (1/32 in.)
12.70 mm (1/2 in.)
0.80 mm (1/32 in.)
15.88 mm (5/8 in.)
1.00 mm (5/128 in.)
19.05 mm (3/4 in.)
1.20 mm (3/64 in.)
SELECTING THE MOUNTING POSITION
WARNING
Select installation locations that can properly support the weight of the indoor and outdoor units. Install the units securely so
that they do not topple or fall.
CAUTION
1 Do not install where there is the danger of combustible gas leakage.
2 Do not install the unit near heat source of heat, steam, or flammable gas.
3 If children under 10 years old may approach the unit, take preventive measures so that they cannot reach the unit.
WARNING
1 Install the unit where it will not be tilted by more than 3˚. However, do not install the unit with it tilted towards the side
containing the compressor.
2 When installing the outdoor unit where it may exposed to strong wind, fasten it securely.
Decide the mounting position with the customer as follows:
(1) Install the outdoor unit in a location which can withstand the weight of the unit and vibration, and which can install horizontally.
(2) Provide the indicated space to ensure good airflow.
(3) If possible, do not install the unit where it will be exposed to direct sunlight.
(If necessary, install a blind that does not interfere with the airflow.)
(4) Do not install the unit near a source of heat, steam, or flammable gas.
(5) During heating operation, drain water flows from the outdoor unit.
Therefore, install the outdoor unit in a place where the drain water flow will not be obstructed. (Reverse cycle model only)
(6) Do not install the unit where strong wind blows or where it is very dusty.
(7) Do not install the unit where people pass.
(8) Install the outdoor unit in a place where it will be free from being dirty or getting wet by rain as much as possible.
(9) Install the unit where connection to the indoor unit is easy.
• When there are obstacles at the back side.
• When there are obstacles at the back and front sides.
")
AIR
(4
m
m e
0 r
10 mo
or
)
")
4
(2
(4"
m
m
0
e
10 mor
or
m
m
0
e
60 mor
or
• When there are obstacles at the back side with the installation of
more than one unit.
600-1000 mm*
(24"-40")
• When there are obstacles at the back, side(s), and top.
10
(4 0-3
"-1 00
2" m
)
m
")
*
*
(12
25
or 0 m
(S mor m (1
er e
0"
vic
)
es
pa
ce
)
m
m
0
e
30 mor
or
If the space is larger than that is stated, the condition will be the
same as that there are no obstacles.
25
or 0 mm
mo
re (10"
)
)
"
12
25
or 0 mm
mo
re (10"
)
(
m
0 more
0
3 m
or
SYSTEM LAYOUT
Layout example for the indoor units and outdoor unit
36 type
d
UNIT D
9-12
c
UNIT C
9-12
Power cord
Power source
208/230 V ~ 60 Hz
Circuit breaker
Connection cord
H
b
OUTDOOR UNIT
H
UNIT B
9-12
Refrigerant pipe
a
UNIT A
9-18
H
INDOOR UNITS
1. CONNECTABLE INDOOR UNIT CAPACITY TYPE
CAUTION
•
The total capacity of the indoor units connected must be between 27,000 and 36,000 BTU. (Refer to the Table.)
Ex. Maximum connection of four indoor units: 9,000+9,000+9,000+9,000=36,000
If the total capacity of the connected indoor units exceeds 36,000 BTU, an error will be displayed and the units will not operate.
(For information on error displays, refer to the installation instruction sheets included with the indoor units.)
•
• To install an indoor unit, refer to the installation instruction sheet included with the indoor unit.
• At least three indoor units must be connected to the outdoor unit.
Outdoor port
Standard port size
Connectable model name
D
6.35/9.52
9 – 12
C
6.35/9.52
9 – 12
B
6.35/9.52
9 – 12
A
6.35/12.7
9 – 12*1/18
*1 When connecting models 9–12 to the outdoor unit, the included adapter is necessary. (For
more information, refer to “2-4 HOW TO USE ADAPTER”.)
UNIT D ø6.35, ø9.52
UNIT C ø6.35, ø9.52
UNIT B ø6.35, ø9.52
UNIT A ø6.35, ø12.7
24 type
Power cord
Power source
208/230 V ~ 60 Hz
b
UNIT B
9-12
Circuit breaker
Connection cord
H
H
OUTDOOR UNIT
Refrigerant pipe
a
UNIT A
9-12
H
INDOOR UNITS
2. CONNECTABLE INDOOR UNIT CAPACITY TYPE
CAUTION
•
The total capacity of the indoor units connected must be between 18,000 and 24,000 BTU. (Refer to the Table.)
Ex. Maximum connection of four indoor units: 12,000+12,000=24,000
If the total capacity of the connected indoor units exceeds 24,000 BTU, an error will be displayed and the units will not operate.
(For information on error displays, refer to the installation instruction sheets included with the indoor units.)
•
• To install an indoor unit, refer to the installation instruction sheet included with the indoor unit.
• At least three indoor units must be connected to the outdoor unit.
Outdoor port
Connectable model name
Standard port size
B
6.35/9.52
9 – 12
A
6.35/9.52
9 – 12
UNIT B ø6.35, ø9.52
UNIT A ø6.35, ø9.52
3. LIMITATION OF REFRIGERANT PIPING LENGTH
5. HEAT INSULATION AROUND CONNECTION
PIPES REQUIREMENTS
CAUTION
The total maximum pipe lengths and height difference of
this product are shown in the table.
If the units are further apart than this, correct operation
cannot be guaranteed.
36 type
70 m (230 ft)*2
Total max. length (a+b+c+d)
Max. length for each indoor unit
(A, B, C, or D)
25 m (82 ft)
Max. height difference (H)
15 m (49 ft)
Min. length for each indoor unit
(A, B, C, or D)
5 m (16 ft)
*2 If the total piping length is 51 m (167 ft) or longer, additional refrigerant charging is necessary. (For more information, refer to “2-6
ADDITIONAL CHARGE”.)
CAUTION
Install heat insulation around both the gas and liquid pipes.
Failure to do so may cause water leaks.
Use heat insulation with heat resistance above 248 °F. (Reverse cycle model only)
In addition, if the humidity level at the installation location
of the refrigerant piping is expected to exceed 70%, install
heat insulation around the refrigerant piping. If the expected humidity level is 70-80%, use heat insulation that
is 5.9 in. or thicker and if the expected humidity exceeds
80%, use heat insulation that is 7.9 in. or thicker.
If heat insulation is used that is not as thick as specified,
condensation may form on the surface of the insulation.
In addition, use heat insulation with heat conductivity of
0.045 W/(m·K) or less (at 68 °F).
Connect the connection pipes according to “2 CONNECTING THE
PIPING” in this installation instruction sheet.
24 type
Total max. length (a+b)
30 m (98 ft)
6. ELECTRICAL REQUIREMENT
Max. length for each indoor unit
(A or B)
25 m (82 ft)
Max. height difference (H)
10 m (33 ft)
Always make the air conditioner power supply a special branch
circuit and provide a special switch and receptacle. Do not extend
the power cord.
Min. length for each indoor unit
(A or B)
5 m (16 ft)
CAUTION
24 type 36 type
4. SELECTING PIPE SIZES
The diameters of the connection pipes differ according to the capacity of
the indoor unit.
Refer to the following table for the proper diameters of the connection
pipes between the indoor and outdoor units.
Capacity of
indoor unit
Gas pipe size
(thickness)
Liquid pipe size
(thickness)
9 – 12
ø9.52 mm (0.8 mm) (3/8" (1/32"))
ø6.35 mm (0.8 mm) (1/4" (1/32"))
18
ø12.7 mm (0.8 mm) (1/2" (1/32"))
ø6.35 mm (0.8 mm) (1/4" (1/32"))
CAUTION
Operation cannot be guaranteed if the correct combination of pipes, valves, etc., is not used to connect the indoor and outdoor units.
MINIMUM CIRCUIT AMPACITY
17 A
25 A
MAXIMUM OVERCURRENT PROTECTION
(TIME DELAY FUSE OR HACR TYPE CIRCUIT BREAKER)
20 A
30 A
INSTALLATION PROCEDURE
Outdoor unit connection cord and pipe connection
preparations:
1
Remove outdoor unit valve cover.
OUTDOOR UNIT
INSTALLATION
* After removing the screws,
remove valve cover.
1. OUTDOOR UNIT PROCESSING
(1) Outdoor unit to be fasten with bolts at the four places indicated by the
arrows without fail.
370 mm
Bottom side
(14- 9/16")
Drain cap
mounting place
Valve cover
650 mm
(25-19/32")
Drain pipe
mounting place
4-ø 12 hole
(2) Fix securely with bolts on a solid block. (Use 4 sets of commercially
available M10 bolt, nut and washer.)
Bolt
Nut
Block
(3) Since the drain water flows out of the outdoor unit during heating
operation, install the drain pipe and connect it to a commercial 16 mm
hose. (Reverse cycle model only)
(4) When installing the drain pipe, plug all the holes other than the drain
pipe mounting hole in the bottom of the outdoor unit with putty so
there is no water leakage. (Reverse cycle model only)
CAUTION
When the outdoor temperature is 32 °F or less, do not use
the accessory drain pipe and drain cap. If the drain pipe
and drain cap are used, the drain water in the pipe may
freeze in extremely cold weather. (Reverse cycle model
only)
Drain pipe mounting hole
Base
Drain pipe
- Continued on back -
2
CONNECTING THE PIPE
CAUTION
1 Do not use mineral oil on flared part. Prevent mineral
oil from getting into the system as this would reduce
the lifetime of the units.
2. BENDING PIPES
The pipes are shaped by your hands. Be careful not to collapse them.
Do not bend the pipes in an angle more than 90°.
When pipes are repeatedly bend or stretched, the material will harden,
making it difficult to bend or stretch them any more. Do not bend or stretch
the pipes more than three times.
CAUTION
2 While welding the pipes, be sure to blow dry nitrogen
gas through them.
1 To prevent breaking of the pipe, avoid sharp bends.
Bend the pipe with a radius of curvature of 150 mm (6")
or over.
3 The maximum lengths of this product are shown in the
table. If the units are further apart than this, correct
operation can not be guaranteed.
2 If the pipe is bent repeatedly at the same place, it will
break.
3. CONNECTION PIPES
1. FLARING
(1) Cut the connection pipe to the necessary length with a pipe cutter.
(2) Hold the pipe downward so that cuttings will not enter the pipe and
remove the burrs.
(3) Insert the flare nut (always use the flare nut attached to the indoor
and outdoor units respectively) onto the pipe and perform the flare
processing with a flare tool.
Use the special R410A flare tool, or the conventional flare tool.
Check if [L] is flared uniformly
and is not cracked or scratched.
B
(1) Detach the caps and plugs from the pipes.
CAUTION
1 Be sure to apply the pipe against the port on the indoor unit and outdoor unit correctly. If the centering is
improper, the flare nut cannot be tightened smoothly. If
the flare nut is forced to turn, the threads will be
damaged.
2 Do not remove the flare nut from the indoor unit pipe
until immediately before connecting the connection
pipe.
Die
A
Pipe
Pipe outside diameter
Outdoor unit
Dimension A (mm)
Flare tool for R410A, clutch type
(2) Centering the pipe against port on the indoor unit, turn the flare nut
with your hand.
6.35 mm (1/4 in.)
9.52 mm (3/8 in.)
0 to 0.5
12.70 mm (1/2 in.)
(0 to 1/32 in.)
To prevent gas leakage, coat the flare
surface with alkylbenzene oil (HAB).
Do not use mineral oil.
15.88 mm (5/8 in.)
19.05 mm (3/4 in.)
Pipe outside diameter
Dimension B
0
-0.4
(3) Attach the connection pipe.
(mm)
6.35 mm (1/4 in.)
9.1 (3/8 in.)
9.52 mm (3/8 in.)
13.2 (17/32 in.)
12.70 mm (1/2 in.)
16.6 (21/32 in.)
15.88 mm (5/8 in.)
19.7 (25/32 in.)
19.05 mm (3/4 in.)
24.0 (15/16 in.)
When using conventional flare tools to flare R410A pipes, the dimension
A should be approximately 1/32 in. more than indicated in the table
(for flaring with R410A flare tools) to achieve the specified flaring. Use a
thickness gauge to measure the dimension A.
Width across flats
Pipe outside
diameter
Width across flats
of Flare nut
6.35 mm (1/4 in.)
17 mm (11/16 in.)
9.52 mm (3/8 in.)
22 mm (7/8 in.)
12.70 mm (1/2 in.)
26 mm (1-1/32 in.)
15.88 mm (5/8 in.)
29 mm (1-5/32 in.)
19.05 mm (3/4 in.)
36 mm (1-13/32 in.)
Frare nut
Connection pipe
(Liquid)
2-way valve
(Liquid)
3-way valve (Gas)
Frare nut
Connection pipe
(Gas)
(4) When the flare nut is tightened properly by your hand, use a torque
wrench to finally tighten it.
Holding spanner
Hexagon wrench
Body side
Blank cap
Spindle
Charging port
Torque wrench
Service hose
with valve core
Cap
CAUTION
Hold the torque wrench at its grip, keeping it in the right
angle with the pipe, in order to tighten the flare nut
correctly.
Flare nut
Tightening torque
6.35 mm (1/4 in.) dia.
16 to 18 N·m (11.57 to 13.02 lbf·in.)
9.52 mm (3/8 in.) dia.
30 to 42 N·m (21.70 to 30.38 lbf·in.)
12.70 mm (1/2 in.) dia.
49 to 61 N·m (35.44 to 44.12 lbf·in.)
15.88 mm (5/8 in.) dia.
63 to 75 N·m (45.56 to 54.25 lbf·in.)
19.05 mm (3/4 in.) dia.
90 to 110 N·m (65.10 to 79.56 lbf·in.)
4. HOW TO USE ADAPTER (Connection ports of
outdoor unit)
Service hose
with valve core
Service hose
with valve core
Service hose
with valve core
Gauge manifold
Lo
Hi
Vacuum pump
• When using the ADAPTER, be careful not to overtighten the nut, or the
smaller pipe may be damaged.
• Apply a coat of refrigeration oil to the threaded connection port of the
outdoor unit where the flare nut comes in.
• Use appropriate wrenches to avoid damaging the connection thread by
overtightening the flare nut.
• Apply wrenches on both of flare nut (local part), and ADAPTER to tighten
them.
Adapter tightening torque
Adapter type
Tightening torque
ø12.7 mm / ø9.52 mm
(1/2 in.)
(3/8 in.)
49 to 61 N·m (35.44 to 44.12 lbf·in.)
5. VACUUM
CAUTION
(1) Remove the cap, and connect the gauge manifold and the vacuum
pump to the charging valve by the service hoses.
(2) Vacuum the indoor unit and the connecting pipes until the pressure
gauge indicates –0.1 MPa (–76 cmHg).
(3) When –0.1 MPa (–76 cmHg) is reached, operate the vacuum pump
for at least 30 minutes.
(4) Disconnect the service hoses and fit the cap to the charging valve to
the specified torque.
(5) Remove the blank caps, and fully open the spindles of the 2-way
and 3-way valves with a hexagon wrench [Torque: 6~7 N·m (4.4 to 5.2
lbf·in.)].
(6) Tighten the blank caps of the 2-way valve and 3-way valve to the
specified torque.
Tightening torque
Blank cap
6.35 mm (1/4 in.)
20 to 25 N·m (14.6 to 18.4 lbf·in.)
9.52 mm (3/8 in.)
20 to 25 N·m (14.6 to 18.4 lbf·in.)
12.70 mm (1/2 in.)
25 to 30 N·m (18.4 to 22.1 lbf·in.)
15.88 mm (5/8 in.)
30 to 35 N·m (22.1 to 25.8 lbf·in.)
19.05 mm (3/4 in.)
35 to 40 N·m (25.8 to 29.5 lbf·in.)
Charging port cap
Service hose
10 to 12 N·m (7.4 to 8.9 lbf·in.)
1 Do not purge the air with refrigerants, but use a vacuum
pump to vacuum the installation! There is no extra refrigerant in the outdoor unit for air purging!
2 Use a vacuum pump and gauge manifold and charging hose for R410A exclusively. Using the same vacuum
for different refrigerants may damage the vacuum pump
or the unit.
6. ADDITIONAL CHARGE
Refrigerant suitable for a total piping length of 164 ft is charged in the
outdoor unit at the factory.
When the piping is longer than 164 ft, additional charging is necessary.
For the additional amount, see the table below.
Total piping
length
50 m
(164 ft)
60 m
(197 ft)
70 m
(230 ft)
Additional
refrigerant
None
250 g
(8.8 oz)
500 g
(17.6 oz)
POWER
WARNING
1 The rated voltage of this product is 208/230 V A.C. 60 Hz.
25 g/m
(0.9 oz/ft)
2 Before turning on verify that the voltage is within the
187 V to 253 V range.
3 Always use a special branch circuit and install a special receptacle to supply power to the air conditioner.
CAUTION
1 When moving and installing the air conditioner, do not
mix gas other than the specified refrigerant (R410A)
inside the refrigerant cycle.
2 When charging the refrigerant R410A, always use an
electronic balance for refrigerant charging (to measure the refrigerant by weight).
3 When charging the refrigerant, take
into account the slight change in the
composition of the gas and liquid
phases, and always charge from the
liquid phase side whose composition is stable.
3
Gas
4 Use a special branch circuit breaker and receptacle
matched to the capacity of the air conditioner.
(Install in accordance with standard.)
5 Perform wiring work in accordance with standards so
that the air conditioner can be operated safely and positively.
6 Install a leakage special branch circuit breaker in accordance with the related laws and regulations and
electric company standards.
R410A
CAUTION
Liquid
4 Add refrigerant from the charging valve after the completion of the work.
5 If the units are further apart than the maximum pipe
length, correct operation can not be guaranteed.
7. GAS LEAKAGE INSPECTION
CAUTION
1 After connecting the piping, check the all joints for gas
leakage with gas leak detector.
2 When inspecting gas leakage, always use the vacuum
pump for pressure. Do not use nitrogen gas.
1 The power source capacity must be the sum of the air
conditioner current and the current of other electrical
appliances. When the current contracted capacity is
insufficient, change the contracted capacity.
2 When the voltage is low and the air conditioner is difficult to start, contact the power company the voltage
raised.
1. CONNECTION DIAGRAMS
36 type
HOW TO CONNECT WIRING TO THE
TERMINALS
A. For solid core wiring
(1) Cut the wire end with a wire cutter or wire-cutting pliers, then strip
the insulation to about 63/64 in. to expose the solid wire.
(2) Using a screwdriver, remove the terminal screw(s) on the terminal
board.
(3) Using pliers, bend the solid wire to form a loop suitable for the
terminal screw.
(4) Shape the loop wire properly, place it on the terminal board and
tighten securely with the terminal screw using a screwdriver.
B. For strand wiring
B. Strand wire
Round
terminal
Strip 10 mm (3/8 in.)
Strip 25 mm (63/64 in.)
(1) Cut the wire end with a wire cutter or wire-cutting pliers, then strip
the insulation to about 3/8 in. to expose the strand wiring.
(2) Using a screwdriver, remove the terminal screw(s) on the terminal
board.
(3) Using a round terminal fastener or pliers, securely clamp a round
terminal to each stripped wire end.
(4) Position the round terminal wire, and replace and tighten the
terminal screw using a screwdriver.
Loop
Insulation
CIRCUIT BREAKER Grounding
(FIELD SUPPLY) line
Wire
Terminal
board
Wire
1
2
3
CIRCUIT BREAKER Grounding
(FIELD SUPPLY) line
TERMINAL
1
2
3
DISCONNECT SWITCH CIRCUIT BREAKER
G
(FIELD SUPPLY)
(FIELD SUPPLY)
G
230/208 V
230/208 V
230/208 V
1
2
3
Grounding
line
UNIT A
G
230/208 V
230/208 V
230/208 V
G
L
N
G
24 type
OUTSIDE
OUTDOOR UNIT
INDOOR
INDOOR UNIT A
TERMINAL
1
2
3
DISCONNECT SWITCH
G
(FIELD SUPPLY)
INDOOR UNIT B
TERMINAL
1
2
3
DISCONNECT SWITCH
G
(FIELD SUPPLY)
14AWG
(Inter-unit)
Power lines
230/208 V
230/208 V
230/208 V
CIRCUIT BREAKER Grounding
(FIELD SUPPLY) line
TERMINAL
CIRCUIT BREAKER Grounding
(FIELD SUPPLY) line
1
2
3
1
2
3
G
230/208 V
230/208 V
230/208 V
G
L
N
G
Screw with
special washer
Round terminal
1
2
3
Power supply line
Single-phase, 230/208 V
5 Always connect the ground wire.
230/208 V
230/208 V
230/208 V
Power supply line
Single-phase, 230/208 V
4 Always fasten the outside covering of the connection
cord with the cord clamp. (If the insulator is chafed,
electric leakage may occur.)
G
UNIT B
3 Connect the connection cords firmly to the terminal
board. Imperfect installation may cause a fire.
CIRCUIT BREAKER Grounding
(FIELD SUPPLY) line
1
2
3
UNIT C
2 Match the terminal board numbers and connection
cord colors with those of the outdoor unit.
Erroneous wiring may cause burning of the electric
parts.
TERMINAL
UNIT A
1 Before starting work, check that power is not being
supplied to the indoor unit and outdoor unit.
INDOOR UNIT A
TERMINAL
1
2
3
DISCONNECT SWITCH
G
(FIELD SUPPLY)
INDOOR UNIT B
TERMINAL
1
2
3
DISCONNECT SWITCH
G
(FIELD SUPPLY)
INDOOR UNIT C
TERMINAL
1
2
3
DISCONNECT SWITCH
G
(FIELD SUPPLY)
INDOOR UNIT D
14AWG
(Inter-unit)
Power lines
230/208 V
230/208 V
230/208 V
UNIT D
INDOOR
WARNING
A. Solid wire
OUTSIDE
OUTDOOR UNIT
UNIT B
4
ELECTRICAL WIRING
WARNING
Screw with
special washer
Round
terminal
Disconnect switch and circuit breaker for over current protection given in the table below is to be installed between
the indoor unit and the outdoor unit.
Disconnect switch
Circuit breaker (or Fuse)
15A
240 V - 5A
Terminal block
CAUTION
1 Be sure to refer the above diagram and do correct field
wiring.
Wrong wiring causes malfunction of the unit.
2 Check local electrical codes and also any specific
wiring instructions or limitation.
36 type
2. OUTDOOR UNIT
(1) Service cover removal
• Remove the two mounting screws.
• Remove the service cover by pushing downwards.
Hook
(3 places)
Power cord
UNIT D connection cord
UNIT C connection cord
UNIT B connection cord
UNIT A connection cord
Direction of the service
panel removal
24 type
Service cover
(2) Fasten the power supply cord and the connection cord to the conduit
holder using the lock nut.
(Open the knock out holes with the tool so as not to transform conduit
plate if necessary.)
(3) Connect the power supply cord and the connection cord to terminal.
(4) Fasten the power supply cord and connection cord with cord clamp.
Power cord
UNIT B connection cord
Lock nut
UNIT A connection cord
Conduit plate
(5) Put the service cover and valve cover back after completion of the
work.
Power cord
Knockout hole
Connection cord
WARNING
Install the code perfectly. Imperfect installation may cause
a risk of fire or electric shock due to dust or water.
5
TEST RUNNING
CAUTION
Always turn on the power 12 hours prior to the start of the
operation in order to ensure compressor protection
1. Make a TEST RUN in accordance with the
installation instruction sheet for the indoor unit.
CHECK ITEMS
(1) INDOOR UNIT
Is operation of each button on the remote control unit normal?
Does each lamp light normally?
Do the air flow-direction louver operate normally?
Is the drain normal?
Is there any abnormal noise and vibration during operation?
LED4
LED3
LED2
LED1
(1)
(2)
(3)
(4)
(5)
(2) OUTDOOR UNIT
(1) Is there any abnormal noise and vibration during operation?
(2) Will noise, wind, or drain water from the unit disturb the neighbors?
(3) Is there any gas leakage?
Hole
• Do not operate the air conditioner in the test running state for a long
time.
• For the operation method, refer to the operating manual and perform
operation check.
LED is on a reverse
side of the board.
2. OUTDOOR UNIT LEDS
When a malfunction occurs in the outdoor unit, the LED on the circuit
board lights to indicate the error. Refer to the following table for the
description of each error according to the LED.
LED
1 flash
Error contents
Communication error
Discharg pipe temperature sensor
3 flash
Outdoor heat exchanger temperature sensor
4 flash
Outdoor temperature sensor
5 flash
2 way valve sensor
6 flash
3 way valve sensor
7 flash
Compressor temperature sensor
8 flash
Heat sink temperature sensor
9 flash
Pressure switch A abnormal
10 flash
Pressure switch B abnormal
11 flash
Connection indoor unit error
12 flash
IPM error
13 flash
Compressor rotor position cannot detect
14 flash
Compressor cannot operate
15 flash
Outdoor fan abnormal
lighting
CUSTOMER GUIDANCE
Explain the following to the customer in accordance with the operating
manual:
(Indoor unit – Outdoor unit)
2 flash
17 flash
6
Communication error
(inverter - multi controller)
No error
(1) Starting and stopping method, operation switching, temperature
adjustment, timer, air flow adjustment, and other remote control unit
operations.
(2) Air filter removal and cleaning.
(3) Give the operating manual and installation instruction sheet to the
customer.
PART NO. 9374747030