Start-up/Service Instructions VITOCELL r 300-V

Start-up/Service Instructions
for use by heating contractor
Vitocell 300-V
EVI Series
Indirect-fired domestic hot water storage tank
53 USG to 120 USG (200 L to 450 L) capacity
Vitocell 300-B
EVB Series
Indirect-fired, dual-coil domestic hot water storage tank
79 and 120 USG (300 and 450 Liter) capacity
VITOCELL 300-V
VITOCELL 300-B
r
r
Vitocell 300-B Series
EVB Series
Vitocell 300-V Series
EVI Series
Product may not be exactly as shown
IMPORTANT
Read and save these instructions
for future reference.
5608 492 v1.0 03/2012
Please file in Service Binder
Introduction
Vitocell 300-V/-B Start-up/Service Instructions
Safety, Installation and Warranty Requirements
Please ensure that these instructions are read and understood before commencing installation. Failure to comply with
the instructions listed below and details printed in this manual can cause product/property damage, severe personal
injury, and/or loss of life. Ensure all requirements below are understood and fulfilled (including detailed information
found in manual subsections).
g
Licensed professional heating contractor
The installation, adjustment, service and maintenance
of this equipment must be performed by a licensed
professional heating contractor.
g
Advice to owner
Once the installation work is complete, the heating
contractor must familiarize the system operator/
ultimate owner with all equipment, as well as safety
precautions/requirements, shutdown procedure, and
the need for professional service annually before the
heating season begins.
g
Warranty
Information contained in this and
related product documentation must
be read and followed. Failure to do
so renders the warranty null and void.
uPlease see section entitled
“Important Regulatory and Installation
Requirements”.
g
Product documentation
Read all applicable documentation before commencing
installation. Store documentation near product in a
readily accessible location for reference in the future
by service personnel.
2
5608 492 v1.0
uFor a listing of applicable literature,
please see section entitled “Important
Regulatory and Installation Requirements”.
Vitocell 300-V/-B Start-up/Service Instructions
Contents
Page
Introduction
Safety
General Information
Safety, Installation and Warranty Requirements..............2
Licensed professional heating contractor.....................2
Product documentation.............................................2
Advice to owner......................................................2
Warranty................................................................2
Important Regulatory and Installation Requirements........4
Instructing the system user......................................4
Initial start-up.........................................................4
Working on the equipment........................................4
Technical literature..................................................4
About These Instructions.............................................5
Necessary Tools.........................................................5
Special Items...........................................................5
Cleaning supplies......................................................5
Parts.......................................................................5
Start-up
Initial Start-up.............................................................6
Service
Service Procedures.....................................................6
1. Shut down heating system....................................6
2. Check all connections..........................................6
3. Ensure proper operation of all safety devices...........6
4. Clean outside of tank............................................6
5. Clean inside of tank.............................................7
6. Place DHW tank in operation again........................8
7. Place system in operation again.............................8
Parts List
Vitocell 300-V, EVI Series 53 and 79 USG (200 and 300 Liter).9
Vitocell 300-V, EVI Series 120 USG (450 Liter).............10
Vitocell 300-B, EVB Series 79 USG (300 Liter)..............12
Vitocell 300-B, EVB Series 120 USG (450 Liter)............13
5608 492 v1.0
Maintenance
Maintenance Record.................................................15
3
Safety
Vitocell 300-V/-B Start-up/Service Instructions
Important Regulatory and Installation Requirements
Instructing the system user
The installer of the system is responsible to ensure the
system operator/ultimate owner is made familiar with the
system functioning, its activation, and its shut-down.
The operator/ultimate owner should also be instructed to
complete and mail the warranty registration form in order
to be eligible for limited warranty.
uThe following topics must be covered:
Proper system operation sequence.
Explain the equipment as well as the need for combustion
air. Demonstrate an emergency shut-down, what to do
and what not.
Explain that there is no substitute for proper maintenance
to help ensure safe operation.
Initial start-up
Initial start-up must be performed by a qualified heating
contractor. Completion of the Maintenance Record by the
heating contractor is also required.
uThe Maintenance Record is located on page 15 of this
manual.
uPlease carefully read this manual prior to attempting
installation. Any warranty is null and void if these
instructions are not followed.
This product must be installed observing not only the
information and instructions provided in the pertinent
product literature (see list below), but also all local,
provincial/state plumbing and building codes as they
apply to this product and all periphery equipment
For information regarding other Viessmann System
Technology componentry, please reference
documentation of the respective product.
We offer frequent installation and service seminars to
familiarize our partners with our products. Please inquire.
Working on the equipment
The installation, adjustment, service, and maintenance
of this equipment must be done by a licensed professional
heating contractor who is qualified and experienced in
the installation, service, and maintenance of hot water
heating systems. There are no user serviceable parts on
this equipment.
uThe completeness and functionality of field supplied
electrical controls and components must be verified by
the heating contractor. These include low-water cut-offs,
flow switches (if used), staging controls, pumps,
motorized valves, air vents, thermostats, temperature
controls, etc.
Ensure main power supply to equipment, the heating
system, and all external controls has been deactivated.
Close main oil or gas supply valve. Take precautions in
both instances to avoid accidental activation of power
during service work.
4
uLeave all literature at the installation site and advise the
system operator/ultimate owner where the literature can
be found. Contact Viessmann for additional copies.
5608 492 v1.0
Technical literature
Literature applicable to all aspects of the Vitocell:
- Technical Data Manual
- Installation Instructions
- Start-up/Service Instructions
- Operating Instructions and User’s Information Manual
Vitocell 300-V/-B Start-up/Service Instructions
General Information/Start-up
About These Instructions
Take note of all symbols and notations intended to draw attention to potential hazards or important product information.
These include “WARNING”, “CAUTION”, and “IMPORTANT”. See below.
WARNING
uWarnings draw your attention to the presence of
potential hazards or important product information.
Indicates an imminently hazardous situation which, if
not avoided, could result in substantial product/property
damage, serious injury or loss of life.
CAUTION
uCautions draw your attention to the presence of
potential hazards or important product information.
Indicates an imminently hazardous situation which, if not
avoided, may result in minor injury or product/property
damage.
IMPORTANT
u
uHelpful hints for installation, operation or maintenance
which pertain to the product.
uThis symbol indicates that additional, pertinent
information is to be found.
uThis symbol indicates that other instructions must be
referenced.
Necessary Tools
Special Items
- Torque wrench
Cleaning supplies
- High pressure washe
- Chemical cleaning liquid
- Cleaning cloth
CAUTION
Never use a metal brush to clean tank interior or heat
exchanger - only plastic material may be used.
Parts
- Gasket for inspection opening
Initial Start-up
For initial start-up of the tank, reference the
Installation Instructions as well as Operating
Instructions and User’s Information Manual of tank.
1. Fill tank with domestic drinking water.
2. Check heating side and domestic water side adaptors
for leaks. Tighten if necessary.
5608 492 v1.0
3. Ensure that DHW tank temperature sensor is properly
inserted into sensor well.
4. Verify proper operation of temperature and pressure
relief valve (T&P valve).
5. Activate power supply.
IMPORTANT
Tightening the inspection and clean-out opening is not
necessary.
IMPORTANT
Use Loctite 55 pipe sealing compound on all threaded
steel nipples on tank.
See Installation Instruction Supplement for
fittings supplied with tank.
5
Service
Vitocell 300-V/-B Start-up/Service Instructions
Service Procedures
Inspection and (if necessary) cleaning of tank must take
place within 2 years of initial start-up and as required
thereafter.
In the event that the building is unoccupied and not heated
and the danger of frost within the structure exists, the
tank as well as the heat exchanger coil must be drained.
Service
In case the heating system is filled with an antifreeze
(which must be of non-toxic composition), only the tank
must be drained of domestic water and all valves in the
domestic hot water and domestic cold water
piping except for the main fill valve must remain open.
Ensure the DHW recirculation pump is deactivated
(if applicable).
1. Shut down heating system
Ensure main power supply to equipment, the heating
system and all external controls has been shut down.
Take precautions in all instances to avoid accidental
activation.
Service
2. Check all connections
1. Check heating side and domestic water side adaptors
for leaks. Tighten if necessary.
2. Check sensor well for leaks. Tighten if necessary.
Service
3. Ensure proper operation of all safety devices
Verify proper operation of temperature and pressure relief
valve (T&P valve).
Service
4. Clean outside of tank
6
5608 492 v1.0
Clean tank encloser panel with a commercially available
alcohol-based glass cleaning agent and a soft clean
cloth.
Service
Vitocell 300-V/-B Start-up/Service Instructions
Service Procedures
Service
(continued)
5. Clean inside of tank
WARNING
Water being drained may be hot!
IMPORTANT
Cleaning of the Vitocell 300 can be done from either
the top (if necessary), or the front inspection port /
clean-out opening.
Note: The side cleanout / inspection port applies only to
the 79 USG (300 L) and the 120 USG (450 L) tanks.
1. Drain domestic water from DHW tank.
2. Remove top panel A and/or front cover B, as well
as insulation C and thermometer sensor D.
3. Remove cover E, dome cover H and gasket G,
and/or flanged cover F.
4. To prevent chemicals from entering piping, disconnect
tank from domestic cold water piping system via
adaptor.
5. Remove loose build-ups with a pressure washer.
6. Remove stubborn build-ups which are resistant to the
pressure washer with a chemical cleaner.
7. Rinse interior of tank thoroughly after use of chemical
cleaners.
CAUTION
Never use a metal brush to clean tank interior or heat
exchanger - only plastic material may be used.
WARNING
Never use any cleaners containing muriatic acid.
Follow the manufacturer‘s instructions and warnings
when utilizing chemical cleaners for deliming and cleaning
devices. Solutions used for cleaning stainless steel
equipment in food processing are usually suitable.
IMPORTANT
5608 492 v1.0
The Maintenance Record is found on page 15 of this manual.
7
Service
Service Procedures
Service
Vitocell 300-V/-B Start-up/Service Instructions
(continued)
6. Place DHW tank in operation again
1. Reconnect tank to domestic water piping.
2. Replace gasket G and dome cover H of cover E,
and gasket G of flanged cover F (if applicable)
with a new seal every time tank is opened.
3. Fasten the cover E and the flanged cover F
using a torque setting of:
Inspection cover, top - 118 lbf/ft
Flanged clean-out cover - 30 lbf/ft
4. Fill tank with domestic cold potable water.
5. When the DHW tank is pressurized, tighten flange
bolts with a torque setting of 118 lb/ft.
6. Reinstall insulation C, thermometer D and top
panel A and/or front cover B.
7. Record the completion of these service procedures
in the Maintenance Record.
8. Check all connections for leaks. Tighten if necessary.
Service
8. Place system in operation again
8
5608 492 v1.0
Ensure main power supply to equipment, the heating
system and all external controls are reactivated.
Parts List
Vitocell 300-V/-B Start-up/Service Instructions
Vitocell 300-V, EVI Series 53 and 79 USG (200 and 300 Liter)
Model No.
Serial No.
200 L (Canada)
53 USG (USA)
7134371jjjjjjjjj
7134381jjjjjjjjj
300 L (Canada)
79 USG (USA)
7134372jjjjjjjjj
7134382jjjjjjjjj
Ordering Replacement Parts:
Please provide tank Model and Serial Number from
rating plate when ordering replacement parts. Order
replacement parts from your Viessmann distributor.
Parts
0001
0002
0004
0005
0006
0007
0008
0009
0010
0011
0012
0013
0014
0015
0016
0017
0018
Leveling foot
Sensor mounting hardware
Gasket
Tank inspection/clean-out cover
(with Pos. 0004 and 0007)
Spring-clip to secure sensor
Dome cover
Sensor well (with Pos. 0002)
Thermometer
Vitocell 300 nameplate
Insulation blanket, top
Top panel
Insulation for sensor well
Reduction coupling
Front cover
Insulation for cover
Flanged cover (with Pos. 0018)
Gasket
Other Parts (not illustrated)
0019
0020
0021
0022
025
026
050
051
0012
0011
0004
0007
0005
0007
0006
0009
0004
0010
0015
0016
0017
0018
Installation Instructions
Start-up/Service Instructions
Spray paint, vitosilver
Touch-up pen, vitosilver
Parts List
Operating Instructions and User’s
Information Manual
Temperature and pressure relief valve
Installation fittings
0014
0013 0002
0008
0002
0001
5608 492 v1.0
A Rating plate
9
Parts List
Vitocell 300-V/-B Start-up/Service Instructions
Vitocell 300-V, EVI Series 120 USG (450 Liter)
Model No.
Serial No.
120 USG (450 L)
7510404jjjjjjjjj
Ordering Replacement Parts:
Please provide tank Model and Serial Number from
rating plate when ordering replacement parts. Order
replacement parts from your Viessmann distributor.
Parts
0001
0002
0004
0005
0006
0007
0008
0009
0010
0011
0012
0013
Leveling foot
Sensor mounting hardware
Gasket
Tank inspection/clean-out cover
(with Pos. 0004 and 0007)
Spring-clip to secure sensor
Dome cover (with Pos. 0004)
Gasket
Flanged cover (with Pos. 0008)
Sensor well (with Pos. 0002)
Insulation for sensor well
Reducing coupling
Support leg
0006
0007
0004
0009
0008
0012
0002
0011
0010
Other Parts (not illustrated)
021
022
023
032
050
051
Installation instructions
Start-up/Service Instructions
Operating Instructions and User’s
Information Manual
Parts List
Temperature and pressure relief valve
Installation fittings
0005
0007
0004
0002
0013
10
5608 492 v1.0
0001
Parts List
Vitocell 300-V/-B Start-up/Service Instructions
Vitocell 300-V, EVI Series 120 USG (450 Liter)
Model No.
Serial No.
120 USG (450 L)
7510404jjjjjjjjj
Ordering Replacement Parts:
Please provide tank Model and Serial Number from
rating plate when ordering replacement parts. Order
replacement parts from your Viessmann distributor.
Parts
0001
0002
0003
0004
0005
0006
0007
0008
0009
0010
0011
0012
0013
0014
Clip closures (x12)
Right side insulation blanket
Left side insulation blanket
Top insulation blanket
Bottom insulation blanket
Top cover
Front upper seam cover
Thermometer blank cover
Thermometer
Viessmann nameplate
Rear seam cover
Rosette (x3)
Front cover with thermal insulation
Front lower seam cover
0006
0010
0004
0001
0011
0012
0003
A Rating plate
0002
0009
0008
0007
0001
0005
5608 492 v1.0
0013
0014
11
Parts List
Vitocell 300-V/-B Start-up/Service Instructions
Vitocell 300-B, EVB Series 79 USG (300 Liter)
Model No.
Serial No.
79 USG (300 L)
7134374jjjjjjjjj
7134383jjjjjjjjj
Ordering Replacement Parts:
Please provide tank Model and Serial Number from
rating plate when ordering replacement parts. Order
replacement parts from your Viessmann distributor.
Parts
0001
0002
0004
0005
0006
0007
0008
0009
0010
0011
0012
0013
0014
0015
0016
0017
0018
0019
Leveling foot
Sensor mounting hardware
Gasket
Tank clean-out cover (with Pos. 0007 and 0004)
Spring-clip
Dome cover
Sensor well (with Pos. 0002)
Thermometer
Nameplate Vitocell 300
Insulation blanket, top
Top cover
Insulation, tank sensor well
Reduction coupling
Front cover
Insulation for cover
Flanged cover
Gasket
Cable channel
0012
0011
0007
0004
0005
0007
0004
0006
0009
0010
0015
0016
0017
0018
0014
0002
0013 0008
0002
0019
0014
0002
0013
0008
0002
Other Parts (not illustrated)
104
105
106
107
200
201
12
Installation Instructions
Start-up / Service Instructions
Operating Instructions and User’s
Information Manual
Installation Instruction Supplement for
Installation Fittings
Touch-up spray paint, vitosilver
Spray paint stick, vitosilver
Elbow with sensor well
Installation fittings
Temperature and pressure relief valve
0001
5608 492 v1.0
100
101
102
Parts List
Vitocell 300-V/-B Start-up/Service Instructions
Vitocell 300-B, EVB Series 120 USG (450 Liter)
Model No.
Serial No.
120 USG (450 L)
7510407jjjjjjjjj
Ordering Replacement Parts:
Please provide tank Model and Serial Number from
rating plate when ordering replacement parts. Order
replacement parts from your Viessmann distributor.
Parts
0001
0002
0004
0005
0006
0007
0008
0009
0010
0011
0012
0013
0006
Leveling foot (each)
Sensor mounting hardware
Gasket
Tank clean-out cover (with Pos. 0007 and 0004)
Spring clip
Dome cover with gasket (010)
Gasket
Flanged cover
Sensor well (with Pos. 0002)
Insulation for sensor well
Reducing coupling
Supporting leg
0004
0007
0005
0004
0007
0012
0011
0002
0010
0002
0009
0008
Other Parts (not illustrated)
100
101
102
103
104
5608 492 v1.0
107
200
201
Installation instructions
Start-up/Service Instructions
Operating Instructions and User’s
Information Manual
Parts list
Installation Instruction Supplement for
Installation Fittings
Elbow with sensor well
Installation fittings
Temperature and pressure relief valve
0012
0011
0010
0002
0002
0013
0001
13
Parts List
Vitocell 300-V/-B Start-up/Service Instructions
Vitocell 300-B, EVB Series 120 USG (450 Liter)
Model No.
Serial No.
120 USG (450 L)
7510407jjjjjjjjj
Ordering Replacement Parts:
Please provide tank Model and Serial Number from
rating plate when ordering replacement parts. Order
replacement parts from your Viessmann distributor.
Parts
0001
0002
0003
0004
0005
0006
0007
0008
0009
0010
0011
0012
0013
0014
Locking straps (x12)
Right side insulation blanket
Left side insulation blanket
Top insulation blanket
Bottom insulation blanket
Top cover
Front upper seam cover
Thermometer
Thermometer
Viessmann nameplate
Rear seam cover
Rosette (x4)
Front cover with thermal insulation
Front lower seam cover
0006
0010
0004
0001
0011
0012
0003
A Rating plate
0002
0009
0008
0007
0001
0005
14
0014
5608 492 v1.0
0013
Vitocell 300-V/-B Start-up/Service Instructions
Maintenance
Maintenance Record
Start-up
Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service
Start-up
Maintenance/Service Maintenance/Service Maintenance/Service Maintenance/Service
date:
by:
date:
5608 492 v1.0
by:
15
Viessmann Manufacturing Company (U.S.) Inc.
45 Access Road
Warwick, Rhode Island · 02886 · USA
1-800-288-0667 · Fax (401) 732-0590
www.viessmann-us.com · info@viessmann-us.com
Viessmann Manufacturing Company Inc.
750 McMurray Road
Waterloo, Ontario · N2V 2G5 · Canada
1-800-387-7373 · Fax (519) 885-0887
www.viessmann.ca · info@viessmann.ca
5608 492 v1.0
Technical information subject to change without notice.
Printed on environmentally friendly
(recycled and recyclable) paper.
Vitocell 300-V/-B Start-up/Service Instructions