Makita 6236DWAE Instruction manual

Cordless Driver Drill
Equipped with Electric Brake
MODEL 6236DWAE
MODEL 6236DWBE
With High Capacity Battery Charger
W i t h High Capacity Battery Charger
MODEL 6336DWA, 6336DWAE MODEL 6336DWB, 6336DWBE
With High Capacity Battery Charger
W i t h High Capacity Battery Charger
INSTRUCTION MANUAL
Steel
Wood
lo
1318”)
”
2511“)”
Capacities
Wood screw
No load speed IAPMI
High
Low
Machine screw
‘
(114”
” x75mm
3”)
6 mm 1114”)
0
-
1,300
0 - 400
Dimensions
x HI
Net
welgllt
IL x W
92 :,“,,
, ~ . ~ ~ l ~~ m~ ~$ ~1 ~ ~ ~ 6 !
Modal 6 3 3 6 0
Capacities
Steel
Wood
13 mm
25.4 mm
1112”)
11”)
Wood screw
6 mm x 75 mm
(114’’ x 3”)
Battery Cartridge 1 4 2 2
Voltage
14.4V
Battery Cartridge 1433
Voltage
14.4V
I Machine screw
I
No load speed IRPMI
High
Low
6 m m 11’4”1
~
‘‘300
400
~
Dimensions
IL x W x HI
Net
weigtit
255 mm x 94 mm x 244 mm
l10-1/32” x 3-11/16” x 9-518’7
2.3 kg
15.1 lbsl
Model DC1411 High capacity Battery charger
Input
A.C. only 50 Hz - 60 Hz
I
output
D.C. 7.2 V
14.4 V
I
1
Charging time
1 Hr.
Model DC1411 High capacity Battery charger
Input
A.C. only 50 Hz - 60 Hz
I
output
D.C. 7.2 V - 14.4 V
Manufacturer reserves the right to change specifications without notice.
Note: Specifications may differ from country to country.
WARNING: For your personal safety, READ and UNDERSTAND before using
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
[
I
Charging time
65 rntn.
GENERAL SAFETY RULES
(For All Battery Operated Tools)
WARNING! Read and understand all instructions. Failure
to follow all instructions listed below, may result in electric
shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
Do not operate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases, or dust. Power tools create sparks which may ignite
the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you t o loose control.
Electrical Safety
A battery operated tool w i t h integral batteries or a separate battery pack must
be recharged only with the specified charger for the battery. A charger that
may be suitable for one type of battery may create a risk of fire when used with
a no ther battery.
Use battery operated tool only with specifically designated battery pack. Use
of any other batteries may create a risk of fire.
Personal Safety
Stay alert, watch what you are doing, and use common sense when operating
a power tool. Do not use tool while tired or under the influence of drugs, alcohol,
or medication. A moment of inattention while operating power tools may result
in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry,
or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switch is in the locked or o f f position before
inserting battery pack. Carrying tools with your finger on the switch or inserting
the battery pack into a tool with the switch on invites accidents.
Remove adjusting keys or switches before turning the tool on. A wrench or
a Ikey that is left attached to a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper footing
and balance enable better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions.
2
Tool Use and Care
Use clamps or other practical way t o secure and support the workpiece t o a
stable platform. Holding the work by hand or against your body is unstable and
may lead t o loss of control.
Do not force tool. Use the correct tool for your application. The correct tool
will do the job better and safer at the rate for which it is designed.
* D o not use tool if switch does not turn it on or off. A tool that cannot be
controlled w i t h the switch is dangerous and must be repaired.
Disconnect battery pack from tool or place the switch in the locked or off
position before making any adjustments, changing accessories, or storing the
tool. Such preventive safety measures reduce the risk of starting the tool
acc identa IIy.
Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
When battery pack is not in use, keep it away from other metal objects like:
paper clips, coins, keys, nails, screws, or other small metal objects that can
make a connection from one terminal t o another. Shorting the battery terminals
together may cause sparks, burns, or a fire.
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
tools w i t h sharp cutting edge are less likely t o bind and are easier to control.
Check for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tool's operation. If damaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may create a risk of injury
when used on another tool.
Service
Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel may result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow instructions
in the Maintenance section of this manual. Use of unauthorized parts or failure
to follow Maintenance Instructions may create a risk of shock or injury.
3
Specific Safety Rules
1. Hold tool by insulated gripping surfaces when performing an operation where
the cutting tool may contact hidden wiring. Contact with a ''live" wire will
also make exposed metal parts of the tool "live" and shock the operator.
2. Be aware that this tool is always in an operating condition, because it does
not have to be plugged into an electrical outlet.
3. Always be sure you have a firm footing.
Be sure n o one is below when using the tool in high locations.
4. Hold the tool firmly.
5. Keep hands away from rotating parts.
6. Do not leave the tool running. Operate the tool only when hand-held.
7. Do not touch the drill bit or the workpiece immediately after operation; they
may be extremely hot and could burn your skin.
SYMBOLS
The followings show the symbols used for tool.
.................................
volts
.................................
.................................
amperes
herts
.................................
kilograms
.................................
hours
.................................
alternating current
.................................
direct current
.................no load speed
..........................
alternating or direct current
Class II Construction
.................................
....................
splash-proof construction
.watertight construction
revolutions or reciprocation per minute
6
4
.................................
number of blow
IMPORTANT SAFETY INSTRUCTIONS
FOR CHARGER &
I.
BATTERY CARTRIDGE
SAVE THESE INSTRUCTIONS - This manual
contains important safety and operating instructions for battery charger.
2. Before using battery charger, read all instructions and cautionary markings
o n (1) battery charger, (2) battery, and (3) product using battery.
3. CAUTION - To reduce risk of injury, charge only MAKITA Battery Cartridge
7000, 7001, 7002, 7033, 7100, 7120, 9000, 9001, 9002, 9033, 9100,
9101,9102,9120,9122,9133,1200,1201,1202,1210,1211,1222,1233,
1422, 1433,9101A. 9102A, 1201A or 1202A. Other types of batteries may
burst causing personal injury and damage.
4. Do not expose charger t o rain or snow.
5. Use of an attachment not recommended or sold by the battery charger
manufacturer may result in a risk of fire, electric shock, or injury t o persons.
6. To reduce risk of damage t o electric plug and cord, pull by plug rather than
cord when disconnecting charger.
7. Make sure cord is located so that it will not be stepped on, tripped over, or
otherwise subjected t o damage or stress.
8. A n extension cord should not be used unless absolutely necessary. Use of
improper extension cord could result in a risk of fire and electric shock. If
extension cord must be used, make sure:
a. That pins on plug of extension cord are the same number, size, and shape
as those of plug on charger;
b. That extension cord is properly wired and in good electrical condition; and
c. That wire size is at least as large as the one specified in the table below.
TABLE 1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS
~~
~~
Length of Cord (Feet)
25
50
100
150
AWG Size of Cord
18
18
18
16
5
ADDITIONAL SAFETY RULES
FOR CHARGER & BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF)
or ABOVE 4OoC (104OF).
2. Do not attempt t o use a step-up transformer, an engine generator or DC power
receptacle.
3. Do not allow anything t o cover or clog the charger vents.
4. Always cover the battery terminals with the battery cover when the battery
cartridge is not used.
5. A battery short can cause a large current flow, overheating, possible burns
and even a breakdown.
( 1) Do not touch the terminals with any conductive material.
(2)Avoid storing battery cartridge in a container w i t h other metal objects such
as nails, coins, etc.
(3)Do not expose battery cartridge t o water or rain.
6. Do not store the tool and Battery Cartridge in locations where the temperature may reach or exceed 5OoC (122OF).
7. Do not incinerate the Battery Cartridge even if it is severely damaged or is
completely worn out. The battery cartridge can explode in a fire.
SAVE THESE INSTRUCTIONS.
6
Installing or removing battery cartridge
*Always switch off the tool before insertion
or removal of the battery cartridge.
*To remove the battery cartridge, withdraw
it from the tool while pressing the buttons
on both sides of the cartridge.
*To insert the battery cartridge, align the
tongue on the battery cartridge with the
groove in the housing and slip it into place.
Always insert it all the way until it locks in
place with a little click. If not, it may accidentally fall out of the tool, causing injury
to you or someone around you.
*Do not use force when inserting the battery cartridge. If the cartridge does not slide in
easily, it is not being inserted correctly.
Charging
*Your new battery cartridge is not charged.
You will need to charge it before use. Use
the high capacity battery charger Model
DC1411 to charge the battery cartridge.
*Plug the high capacity battery charger into
the proper A.C. voltage source. The charging light will flash in green color.
*Insert the battery cartridge so that the plus
and minus terminals on the battery cartridge are on the same sides as their
respective markings on the high capacity
battery charger. Insert the cartridge fully into the port so that it rests on the charger port
floor.
*When the battery cartridge is inserted, the charging light color will change from green to
red and charging will begin. The charging light will remain lit steadily during charging.
*When the charging light color changes from red to green, the charging cycle is complete.
The charging time is approximately one hour.
*If you leave the battery cartridge in the charger after the charging cycle is complete, the
charger will switch into its ”trickle charge (maintenance charge)” mode which will last
approximately 24 hours.
*After charging, unplug the charger from the power source.
CAUTION:
*The high capacity battery charger Model DC1411 is for charging Makita battery cartridge.
Never use it for other purposes or for other manufacturer’s batteries.
*When you charge a new battery cartridge or a battery cartridge which has not been used
for a long period of time, it may not accept a full charge. This is a normal condition and
does not indicate a problem. You can recharge the battery cartridge fully after discharging
it completely and recharging a couple of times.
*If you charge a battery cartridge from a just-operated tool or a battery cartridge which has
been left in a location exposed to direct sunlight or heat for a long time, the charging light
may flash in red color. If this occurs, wait for a while. Charging will begin after the battery
cartridge cools. The battery cartridge will cool faster if you remove the battery cartridge
from the high capacity battery charger.
*If the charging light flashes alternately in green and red color, a problem exists and charging is not possible. The terminals on the charger or battery cartridge are clogged with
dust or the battery cartridge is worn out or damaged.
ASSEMBLY
Installing or removing driver bit or drill bit
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before
installing or removing the bit.
Hold the ring and turn the sleeve counterclockwise to open the chuck jaws. Place
the bit in the chuck as far as it will go. Hold
the ring firmly and turn the sleeve clockwise to tighten the chuck.
To remove the bit, hold the ring and turn
the sleeve counterclockwise.
When not using the driver bit, keep it in the
bit holders. Bits 45 mm (1-3/4”) long can be
kept there.
8
OPERATION
Switch action
CAUTION:
Before inserting the batten/ cartridge into the tool, always check to see that the switch
trigger actuates properly and returns to the "OFF" position when released.
To start the tool, simply pull the trigger.
Tool speed is increased by increasing pressure on the trigger. Release the trigger to
stop.
Switch trigger
Reversing switch action
CAUTION:
*Always check the direction of rotation before operation.
*Use the reversing switch only after the tool comes to a complete stop. Changing the
direction of rotation before the tool stops may damage the tool.
*When not operating the tool, always set the reversing switch lever to the neutral position.
This tool has a reversing switch to change
the direction of rotation. Depress the
reversing switch lever from the A side for
clockwise rotation or from the B side for
counterclockwise rotation. When the switch
lever is in the neutral position, the switch
trigger cannot be pulled.
RevTing y i t c h y r
Clockwise
Speed change
To change the speed, first switch off the
tool and then slide the speed change lever
to the "11" side for high speed or "I" side
for low speed. Be sure that the speed
change lever is set to the correct position
before operation. Use the right speed for
your job.
Counterclockwise
t
Low speed
High speed
Speed change lever
9
CAUTION:
*Always set the speed change lever fully to the correct position. If you operate the tool
with the speed change lever positioned half-way between the "I" side and "11" side, the
tool may be damaged.
*Do not use the speed change lever while the tool is running. The tool may be damaged.
Adjusting the fastening torque
The fastening torque can be adjusted in 17
steps by turning the adjusting ring so that
its graduations are aligned with the pointer
on the tool body. The fastening torque is
minimum when the number 1 is aligned
with the pointer, and maximum when the
8 marking is aligned with the pointer.
The clutch will slip at various torque levels
when set at the number 1 to 16. The clutch
is designed not to slip at the 8 marking.
Before actual operation, drive a trial screw
into your material or a piece of duplicate
material to determine which torque level is required for a particular application.
NOTE:
*The adjusting ring does not lock when the pointer is positioned only half-way between
the graduations.
*Do not operate the tool with the adjusting ring set between the number 16 and the 8
marking. The tool may be damaged.
Screwdriving operation
Place the point of the driver bit in the
screw head and apply pressure to the tool.
Start the tool slowly and then increase the
speed gradually. Release the trigger as
soon as the clutch cuts in.
I
10
I
*When driving wood screws, predrill pilot
holes to make driving easier and to prevent splitting of the workpiece. See the
chart.
Nominal diameter
wood
Recommended size
of pilot hole Imml
01
("I
4.5 (11/64"1
2.0 . 2.2 15/64"
2.2 - 2.5 (3/32"
2.5 - 2.8 13/32" 2.9 - - 3.2 (7/64" -
4.8 13/16")
5.1 (13/64"]
5 5 17/32"]
3.1
3.3
37
3.1 11/8"1
~
3,5 (9164,,1
3.8 (5/32"1
5 8 17/32',)
6.1 I1 5/64")
~
I
I
I
40
4.2
~
3/32")
3/32',)
7/64',)
1/8"1
3.4 (1/8"
9/64']
3.6 11/8" - 9/64"]
3 9 (9/64"
5/32',)
~~
4 2 15/32" - 11/64")
~
4.4 (11164''
-.
11/64"]
*If the tool is operated continuously until the battery cartridge has discharged, allow the
tool to rest for 15 minutes before proceeding with a fresh battery.
Drilling operation
First, turn the adjusting ring so that the pointer on the tool body points to the
Then proceed as follows.
8
marking.
*Drilling in wood
When drilling in wood, best results are obtained with wood drills equipped with a guide
screw. The guide screw makes drilling easier by pulling the bit into the workpiece.
*Drilling in metal
To prevent the bit from slipping when starting a hole, make an indentation with a centerpunch and hammer at the point to be drilled. Place the point of the bit in the indentation
and start drilling.
Use a cutting lubricant when drilling metals. The exceptions are iron and brass which
should be drilled dry.
CAUTION:
*Pressing excessively on the tool will not speed up the drilling. In fact, this excessive pressure will only serve to damage the tip of your bit, decrease the tool performance and
shorten the service life of the tool.
*There is a tremendous force exerted on the tool/bit at the time of hole breakthrough.
Hold the tool firmly and exert care when the bit begins to break through the workpiece.
*A stuck bit can be removed simply by setting the reversing switch to reverse rotation in
order to back out. However, the tool may back out abruptly if you do not hold it firmly.
*Always secure small workpieces in a vise or similar hold-down device.
*If the tool is operated continuously until the battery cartridge has discharged, allow the
tool to rest for 15 minutes before proceeding with a fresh battery.
11
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before
attempting to perform inspection or maintenance.
Replacing carbon brushes
Remove and check the carbon brushes
regularly. Replace when they wear down to
the limit mark. Keep the carbon brushes
clean and free to slio in the holders. Both
carbon brushes should be replaced at
the same time. Use only identical carbon
brushes.
L
/
Use a screwdriver to remove the brush
holder caps. Take out the worn carbon
brushes, insert the new ones and secure
the brush holder caps.
W
Limit mark
Brush holder cap
To maintain product SAFETY and RELIABILITY, repairs, maintenance or adjustment should
be performed by Makita Authorized or Factory Service Centers, always using Makita
replacement parts
Recycling the Battery
The only way to dispose of a Makita battery is
to recycle it. The law prohibits any other
method of disposal.
1
Ni-Cd
To recycle the battery:
1 . Remove the battery from the tool.
2. a). Take the battery to your nearest Makita Factory Service Center
or
b). Take the battery to your nearest Makita Authorized Service Center or
Distributor that has been designated as a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor to determine the location
that provides Makita battery recycling. See your local Yellow Pages under
"Tools-Electric':
12
Trickle charge (Maintenance charge)
If you leave the battery cartridge in the charger to prevent spontaneous discharging after
full charge, the charger will switch into its "trickle charge (maintenance charge)" mode
and keep the battery cartridge fresh and fully charged.
Tips for maintaining maximum battery life
1 . Charge the battery cartridge before completely discharged.
Always stop tool operation and charge the battery cartridge when you notice less tool
power.
2 Never recharge a fully charged battery cartridge
Overcharging shortens the battery service life.
3 Charge the battery cartridge with room temperature at 10°C - 40°C (50°F - 104°F).
Let a hot battery cartridge cool down before charging it.
13
ACCESSORIES
CAUTION:
Thcsc accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use of any other accessories or attachments might present a risk of injury to persons.
The acccssories or attachments should be used only in the proper and intended manner.
Bits
Drill bits
I
Size
I
Part
NO
Phllllps
Slottcd
7 8 4 0 1 0-OA
7 8 4 0 1 1-OA
Squaw drill bit
I
r
a
Phillips bit
Part No.
Part No.
Drill
dia.
71 101 1-A
711012-A
71 1013-A
711014-A
711015-A
711016-A
71 1017-A
71 1018-A
71 1019-A
711020-A
711021-A
1/16"
3/32"
1/8"
5/32"
3/16'
7/32"
1/4"
9/32"
5116"
1 1/32"
3/8"
784606-0A
4
Size
L (mm)
784201-5
6 5 (2-5/8")
784202-3
4 5 (1-3/4")
784203-1
6 5 (2-5/8")
784206-5
1 1 0 (4-3/8"1
784207~3
1 5 0 (5-7/8")
711000-A-A
Overall
length
1-7/8"
2.114"
2-3/4"
3-118''
3-l/2"
3-3/4"
41"
4- 114"
4-112"
4.314''
5"
6 pc. set: 1/16", 118". 3/16", 1/4"
5/16", 3/8"Best selling bits in
convenient case.
Rubber pad assembly
Wool bonnet
Part No. 1 2 3 0 0 1 - 2
Part No. 7 4 3 4 0 1 - 6
Foam polishing pad
Battery cover
Part No. 7 4 3 0 2 3 - 2
Part No. 4 1 4 9 3 8 - 7
14
-
Tested best in Makita driver-drills for smooth fast drilling and more holes per battery change. High speed
steel. For drilling in metal, wood and plastic. Jobbers
length. Special surface treatment for lubricity gives
smoother drilling.
High Capacity Battery charger
High Capacity Battery charger
Model DC1801
Model DC1411
Battery cartridge 1 4 2 2
Double-ended Phillips I Slotted bit
Part No. 1 9 2 6 0 0 ~ 1
1-3/4" long
Battery cartridge 1 4 3 3
Part No.
784637-8
Part No. 1 9 2 6 9 9 ~ A
Grip assembly
Plastic carrying case
Part No. 1 2 2 5 7 5 - 0
Depth rod
Part No. 1 2 2 5 7 6 8
15
Dec.-lB--'98
US
CORDLESS DRIVER DRILL
Model 6236D
2
Note: The switch and other part configurations
may differ from country t o country.
16
Dec-18-'98
MODEL 62360
A>D
I;,'"
1
2
3
4
5
6
7
8
9
1
8
2
1
1
1
1
1
1
DESCRIPTION
L' LM
Name Plate
Tapping Screw Rind PT 3 x 1 6
881 Holder
Hausing Sol lWith Item 181
Speed Change Lever Assembly
r i R c i ~ n g cL B V C ~
10
11
SWlICl,
16
17
18
Holclcr
Spring Terminal I t 1
12
13
14
15
US
DESCRIPTION
1
1
1
1
1
4
3
1
1
sprtng 1erm,na1 ( - j
Flat Hcad Screw M6x22
Keyless Drill Chuck 10
Gear Assembly
DC Motor
Tapping Screw 4 x 2 5
Tapping Screw ST 4x8
Pan Head Screw M3x8
Housing Set (With Item 41
17
Oec.-18-'98
us
CORDLESS DRIVER DRILL
Model 6336D
-2
17
Note: The switch and other part configurations
may differ from country to country.
18
MODEL 6 3 3 6 0
ITEM
NO
I
2
3
NO
USED
1
8
2
4
1
5
6
I
8
9
1
1
1
1
1
Dec - 1 8 - ' 9 8
IF"," $&
DESCRIPTION
Name Plat
Tapping Screw Bind P I 3x16
Oil Holder
llousing Sct lWifh llein I81
Speed Change Lever Arremhly
FIR Change Lcvot
Swwh
Holder
Sprlrlg Telnllrlal I I
,
10
11
12
13
14
15
16
17
18
1
1
1
1
1
4
3
I
1
US
DESCRIPTION
Spiing Terminal I - 1
Flat Head Screw M6x32
Kcyless Drill Chuck 13
Gear Assembly
DC Motor
Tapimg Screw 4 x 2 5
1apptng Screw ST 4x8
Pan Head Scrcw M3x8
Housing Set IWolh llem 41
Nolc The swilch and other pari spccilications ,nay diller from counliq 10 c o ~ n t r y
19
I
MAKITA LIMITEDONE YEAR WARRANTY
Warranty Policy
Every Makita tool is tllorou ly inspected and tested before leaving the factory. It is warranted l o
be free of defects from worfmanship and materials for the period of ONE YEAR From the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool. freight prepaid. to one of Makita’s Factory or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.
f
This Warranty does not apply where:
e repairs have been made or attempted by others:
e repairs are required because of normal wear and tear:
e The fool has been abused. misused or imuroperlv
. . maintained:
e alterations have been made l o the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INC1DI:NTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE O F THE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM O F THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY I:OR ANY IMPLIED WARRANTIES. INCLUDING IMPLIED
WARRANTIES O F “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THE ONE-YEAR TERM O F THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states d o not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you. Some states d o not allow
limitation on how long an implied warranty lasts. so the above limitation may not apply to you.
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
884223-
068
PRINTED IN JAPAN
1999
-1-N