Wacker Neuson EHB 10 series Operator`s manual

0212727en
002
05.2008
Electric hammer
EHB 11
BL, BLM, BLS
Operator's manual
Inhalt
Contents
1
Foreword .................................................................................................................... 5
2
Introduction ............................................................................................................... 6
2.1 Means of representation for this operator's manual ........................................... 6
2.2 WACKER representative .................................................................................... 7
2.3 Described machine parts.................................................................................... 7
3
Safety information .................................................................................................... 8
3.1 Principle.............................................................................................................. 8
3.2 Qualification of the operating personnel ........................................................... 10
3.3 Protective gear ................................................................................................. 11
3.4 Transport .......................................................................................................... 11
3.5 Operating safety ............................................................................................... 12
3.6 Safety during the operation of hand machines ................................................. 13
3.7 Safety during the operation of electric appliances............................................ 14
3.8 Maintenance ..................................................................................................... 15
3.9 Safety labels ..................................................................................................... 16
4
Scope of delivery .................................................................................................... 18
5
Description .............................................................................................................. 19
5.1 Application ........................................................................................................ 19
5.2 Functionality ..................................................................................................... 19
5.3 Components and operator's controls................................................................ 20
6
Transport ................................................................................................................. 23
7
Operation ................................................................................................................. 24
7.1 Prior to starting the machine............................................................................. 24
7.2 Adjusting the machine ...................................................................................... 25
7.2.1 Operating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.2.2 Speed/rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.2.3 Supplementary handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.2.4 Adjustable depth gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.3 Changing tools.................................................................................................. 31
7.3.1 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.3.2 Tool holder SDS-max . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.3.3 Tool holder for tool with hexagonal bolt . . . . . . . . . . . . . . . . . . . . . . . . 33
7.3.4 Tool holder for tool with spline shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.4 Starting up ........................................................................................................ 35
7.5 Decomissioning ................................................................................................ 36
3
Contents
8
Maintenance ............................................................................................................ 37
8.1 Maintenance schedule ..................................................................................... 37
8.2 Maintenance work ............................................................................................ 38
9
Troubleshooting ...................................................................................................... 40
10
Disposal ................................................................................................................... 41
11
Accessories ............................................................................................................. 42
12
Technical data ......................................................................................................... 43
12.1 EHB 11 BL/BLM - 230 ...................................................................................... 43
12.2 EHB 11 BL/BLM - 115 ...................................................................................... 44
12.3 EHB 11 BLS - 115 ............................................................................................ 45
12.4 Notes regarding class rating............................................................................. 46
12.5 Extension cable ................................................................................................ 47
EC Declaration of Conformity ................................................................................ 49
DIN EN ISO 9001 Certificate ................................................................................... 51
4
Foreword
1
Foreword
This operator's manual contains information and procedures for the safe operation and maintenance of your WACKER machine. In the interest of your own
safety and to prevent accidents, you should carefully read through the safety information, familiarize yourself with it and observe it at all times.
This operator's manual is not a manual for extensive maintenance and repair
work. Such work should be carried out by WACKER Service or authorized specialists.
The safety of the operator was one of the most important aspects taken into consideration when this machine was designed. Nevertheless, improper use or incorrect maintenance can pose a risk. Please operate and maintain your
WACKER machine in accordance with the instructions in this operator's manual.
Your reward will be troublefree operation and a high degree of availability.
Defective machine parts must be replaced immediately!
Please contact your WACKER representative if you have any questions concerning operation or maintenance.
All rights reserved, especially reproduction and distribution rights.
Copyright 2008
Wacker Construction Equipment AG
No part of this publication may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without the expressed written permission of WACKER.
Any type of reproduction, distribution or storage on data media of any type and
form not authorized by WACKER represents an infringement of copyright and will
be prosecuted.
We expressly reserve the right to make technical modifications – even without
special notice – which aim at further improving our machines or their safety standards.
5
Introduction
2
Introduction
2.1
Means of representation for this operator's manual
Warning symbols
This operator's manual contains safety imformation of the categories:
DANGER, WARNING, CAUTION, NOTICE.
They should be followed to prevent danger to life and limb or damage to equipment or improper service.
DANGER
This warning notice indicates hazards that result in serious injury or even death.
f Danger can be avoided by the following the actions mentioned.
WARNING
This warning notice indicates hazards that can result in serious injury or even
death.
f Danger can be avoided by the following the actions mentioned.
CAUTION
This warning notice indicates hazards that can result in minor injury.
f Danger can be avoided by the following the actions mentioned.
NOTICE
This warning notice indicates hazards that can result in material damage.
f Danger can be avoided by the following the actions mentioned.
Notes
Note:
Complementary information will be displayed here.
Instructions
f
This symbol indicates there is something for you to do.
1.
Numbered instructions indicate that you have to carry out something in a defined
sequence.
„
This symbol is used for lists.
6
Introduction
2.2
WACKER representative
Depending on your country, your WACKER representative is your WACKER
Service, your WACKER affiliate or your WACKER dealer.
You can find the addresses in the Internet at www.wackergroup.com.
The addresses of the WACKER main locations are located at the end of this operator's manual.
2.3
Described machine parts
This operator's manual is valid for different machine parts from a product range.
Therefore some figures can differ from the actual appearance of your machine.
It is also possible that the descriptions include components which are not a part
of your machine.
Details for the described machine types can be found in the chapter Technical
Data.
7
Safety information
3
EHB 11
Safety information
3.1
Principle
State of the art
This machine has been constructed with state-of-the-art technology according to
the recognized rules of safety. Nevertheless, when used improperly, dangers to
the life and limb of the operator or to third persons or damage to the machine or
other materials cannot be excluded.
Proper use
The machine must only be used for the following purposes:
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To drill holes with a diameter ranging from 12 to 125 mm.
For breaking, chiseling, digging, puddling, hammering, ramming and deburring tasks.
To process natural and synthetic stone.
To process asphalt and any type of masonry and concrete.
Its proper use also includes the observance of all instructions contained in this
operator's manual as well as complying with the required service and maintenance instructions.
Any other use is regarded as improper. Any damage resulting from improper use
will void the warranty and the liability on behalf of the manufacturer. The operator
assumes full responsibility.
Structural modifications
Never attempt to modify the machine without the written permission of the manufacturer. To do so will endanger your safety and the safety of other people! In
addition, this will void the warranty and the liability on behalf of the manufacturer.
Requirements for operation
The ability to operate the machine safely requires:
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Proper transport, storage and setup.
Careful operation.
Careful service and maintenance.
Operation
Operate the machine only as intended and only when in proper working condition.
Operate the machine in a safety-conscious manner with all safety devices attached and enabled. Do not modify or disable any safety devices.
Before starting operation, check that all control and safety devices are functioning properly.
Never operate the machine in a potentially explosive environment.
8
EHB 11
Safety information
Maintenance
Regular maintenance is required in order for the machine to operate properly and
reliably over time. Neglected maintenance work can make the machine dangerous to use.
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„
Strictly observe the prescribed maintenance intervals.
Do not use the machine if it requires maintenance or repairs.
Malfunctions
If you detect a malfunction, you must shut down and secure the machine immediately.
Eliminate the malfunctions that impair safety immediately!
Have damaged or defective components replaced immediately!
For further information, refer to chapter Troubleshooting.
Spare parts, accessories
Only use spare parts and accessories from WACKER. Non-compliance will exempt the manufacturer from all liability.
Exclusion of liability
WACKER will refuse to accept liability for injuries to persons or for damage to
materials in the following cases:
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„
„
Structural modifications.
Improper use.
Improper handling.
Use of spare parts and accessories not produced by WACKER.
Operator's manual
Always keep the operator's manual near the machine or near the worksite for
quick reference.
If you have misplaced the operator's manual or require an additional copy, contact your WACKER representative or download it from the Internet
(www.wackergroup.com).
Always hand over this operator's manual to other operators or to the future owner
of the machine.
Country-specific regulations
Observe the country-specific regulations, standards and guidelines in reference
to accident prevention and environmental safety, for example those pertaining to
hazardous materials and wearing protective gear.
Complement the operator's manual with additional instructions taking into account the operational, regulatory, national or generally applicable safety guidelines.
9
Safety information
EHB 11
Operator's controls
Always keep the operator's controls of the machine dry, clean and free of oil or
grease.
The function of the operator's controls must not be manipulated or rendered ineffective.
Cleaning
Always keep the machine clean and be sure to clean it each time you have finished using it.
Do not use gasoline or solvents. Danger of explosion!
Checking for signs of damage
Inspect the machine when it is switched off for any signs of damage at least once
per work shift.
Do not start the machine if there is visible damage or defects.
Have any damage or defects eliminated immediately.
3.2
Qualification of the operating personnel
Operator qualifications
Only trained personnel are permitted to start and operate the machine. The following rules also apply:
„
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„
„
„
You are physically and mentally fit.
You have received instruction on how to independently use the machine.
You have received instruction in the proper use of the machine.
You are familiar with required safety devices.
You are authorized to start machines and systems in accordance with the
standards governing safety.
You have been assigned to work on the machine by your company.
Incorrect operation
Incorrect operation or misuse by untrained personnel can endanger the health
and safety of the operator and also cause machine and material damage.
Work recommendations
Please observe the recommendations below:
„
„
„
„
„
„
Work only if you are in a good physical condition.
Work attentively, particularly as you finish.
Do not operate the machine when you are tired.
Carry out all work calmly, circumspectly and carefully.
Never operate the machine under the influence of alcohol, drugs or medication. This can impair your vision, reactions and your judgment.
Work in a manner that does not endanger others.
10
EHB 11
3.3
Safety information
Protective gear
Work clothing
Clothing should be appropriate, i.e. should be close-fitting but not restrict your
movement.
When on construction sites, do not wear long hair loosely, loose clothing or jewelry including rings. These objects can easily get caught or be drawn in by moving machine parts.
Personal protective gear
Wear personal protective gear to avoid injuries or health hazards:
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Non-skid, hard-toed shoes.
Work gloves made of durable material.
Overalls made of durable material.
Hard hat.
Ear protection.
Face protection (optional).
Eye protection.
Breathing protection in the case of dusty ambient air (optional).
Ear protection
This machine generates noise that exceeds the country-specific permissible
noise levels (individual rating level). It may therefore be necessary to wear ear
protection. You can find the exact value in the chapter Technical Data.
WACKER recommends that you always wear ear protection.
3.4
Transport
Switching off the machine
Before you transport the machine, switch it off and pull the plug out of the plug
receptacle. Allow the motor to cool down.
Restarting
Machines, machine parts, accessories or tools that were detached for transport
purposes must be re-mounted and fastened before restarting.
Only operate in accordance with the operating instructions.
Transporting the machine
Transport the machine in the carrying case supplied.
Secure the carrying case on the transport device against tilting, falling or slipping.
11
Safety information
3.5
EHB 11
Operating safety
Work environment
Familiarize yourself with your work environment before you start work. This includes e.g. the following items:
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Obstacles in the work and traffic area.
Load-carrying capacity of the ground.
The measures needed to cordon off the construction site from public traffic.
The measures needed to secure walls and ceilings.
Options available in the event of an accident.
Safety in the work area
When working with the machine especially pay attention to the following points:
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Electric lines or pipes in work area.
Gas lines or water lines in the work area.
No one may stay in the room to which a passage is broken through, since
there is a danger of injury from falling stones and tools.
Checks before starting work
Check the following points before beginning work:
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„
Condition of tools.
Machine settings.
Connection value of the machine.
Starting the machine
Observe the safety information and warning notices located on the machine.
Never attempt to switch on a machine that requires maintenance or repairs.
Switch on the machine as directed in the operator's manual.
Vertical stability
Always make sure that you stand firmly when working with the machine. This applies particularly when working on scaffoldings, ladders, etc.
Caution with hot parts
Do not touch any hot parts such as tools or tool holders during operation or directly afterwards. These parts can become very hot and can cause severe burns.
Caution with movable parts
Keep your hands, feet and loose clothing away from moving or rotating machine
parts.
12
EHB 11
Safety information
Caution with toxic materials
Some materials may contain toxic chemicals which are released during demolition. Therefore personal protective equipment must be worn to prevent inhalation
of and skin contact with work dust.
Do not direct towards people
Do not direct the machine towards people in the vicinity during oepration. The
tool might be flung out and cause serious injuries.
Switching off the machine
Switch off the engine and pull the plug out of the plug receptacle in the following
situations:
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Before breaks.
If you are not using the machine.
If you are changing the tool.
Before storing the machine, wait until it has completely stopped running.
Store the machine or put it down in such a way that it cannot tilt, fall down or slip.
Storage location
Store the machine after operation at a sealed off, clean and dry location inaccessible to children.
3.6
Safety during the operation of hand machines
Safe working with hand machines
Secure loose workpieces with suitable methods.
While working, as a rule hold the machine on the provided handles with both
hands.
While working, hold the machine in such a way that hand injuries are avoided
when hitting hard objects.
Setting the hand machine down properly
Set the machine down carefully. Do not drop the machine to the floor or from
greater heights. Dropping the machine can cause injuries to other persons or the
machine itself can be damaged.
Safe working with the hammer
Keep the tool holder closed during operation.
13
Safety information
3.7
EHB 11
Safety during the operation of electric appliances
Specific regulations for electrical appliances
Observe the safety information provided in the brochure General Safety Rules
which is included in the scope of delivery of your machine.
Also observe the country-specific regulations, standards and guidelines in reference to accident prevention in connection with electrical equipment and machines.
Electric power supply for electrical appliances of class rating II
Note:
The rated voltage is indicated on the nameplate of your machine.
The machine may only be connected to an electric power supply with all machine
parts in proper working condition. Take special notice of the following machine
parts:
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„
Plug.
Power cable over the entire length.
The machine may only be connected to an electric power supply whereby the
connector of the grounded conductor (PE) is intact.
Electrical appliances of class rating II have a strengthened or double insulation
(protective insulation). They have no connection to the grounded conductor.
Note:
Observe the respective national safety regulations!
Extension cable
The machine may only be operated with undamaged extension cables!
Only use extension cables with grounded conductor and correct connection of
the grounded conductor to the plug and coupling (only for machines of class
rating I).
Only use extension cables which are suitable for use at construction sites: Average rubber hose H05RN-F or better – WACKER recommends H07RN-F or a
country-specific equivalent design.
Immediately replace damaged extension cables (e.g. tears in the sheathing) or
loose plugs and couplings.
Protecting the power cable
Do not use the power cable to pull or lift the machine.
Do not unplug the power cable by pulling on the cable.
Protect the power cable from heat, oil and sharp edges.
If the power cable is damaged or the plug is loose, have it replaced immediately
by your WACKER representative.
14
EHB 11
Safety information
Protecting from moisture
Protect the machine against rain, snow or any other forms of moisture. This could
cause damage or malfunctions.
3.8
Maintenance
Maintenance work
Service and maintenance work must only be carried out to the extent described
in these operating instructions. All other procedures must be performed by your
WACKER representative.
For further information, refer to chapter Maintenance.
Disconnecting the machine from the electric power supply
Before carrying out service or maintenance work, pull the plug out of the plug receptacle in order to disconnect the machine from the electric power supply.
15
Safety information
3.9
EHB 11
Safety labels
Your machine has adhesive labels containing the most important instructions
and safety information.
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Make sure that all the labels are kept legible.
Replace any missing or illegible labels.
For the following machines:
0008733, 0008742, 0008745
Item
Label
Description
1
CAUTION
Prevent loss of control and injury use
both hands when operating drill.
2
WARNING
Do not operate without safety guards.
Read and understand instruction book.
16
EHB 11
Safety information
For all other machines:
Item
Label
Description
1
Sound power level
17
Scope of delivery
4
EHB 11
Scope of delivery
Item
Designation
1
Carrying case with tool compartments
2
Grease gun
3
Rotary hammer
4
Operator's manual
5
Parts book
General safety information (without illustration)
18
EHB 11
5
Description
Description
5.1
Application
A wide selection of easily interchangeable tools is available for drilling holes from
12 to 125 mm suitable for breaking, chiseling, digging, puddling, hammering,
ramming and deburring. The machine is suited for processing natural as well as
synthetic stone and asphalt and any type of masonry and concrete.
5.2
Functionality
Principle
The machine is a demolition hammer with a pneumatic percussion system as
well as an additional drilling function.
It is driven by a maintenance-free three-phase AC motor.
A frequency converter converts the generated DC voltage to required threephase AC current.
"Chiseling" operating mode
The rotary movement of the three-phase AC motor is converted into a stroke
movement via a transmission and a crank gear while in "Chiseling" operating
mode.
The piston is moved forwards and backwards by the crank gear, this compresses
the air (forward movement) or generates a partial vacuum (backward movement). Due to change in pressure the percussion piston is moved forward and
backwards (air cushion percussion system) and hits the tool.
While in "Chiseling" operating mode, the drill drive is uncoupled via the safety
clutch and the tool holder bushing is fixed in place to prevent turning in the tool
holder.
"Hammer drilling" operating mode
While in "Hammer drilling" operating mode, the rotational movement of the motor
is transferred to the drive shaft of the drill drive via a clutch. The drive shaft uses
gear wheels to turn the tool holder bushing in the tool holder.
19
Description
5.3
EHB 11
Components and operator's controls
Item
Designation
1
Tool holder
2
ON/OFF switch
3
Thumbwheel for pre-selecting
speed
4
Adjusting lever for chiseling/
hammer drilling
5
Supplementary handle
6
Adjustable depth gauge
Tool holder
The machine is available with three different tool holders:
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„
SDS-max
Hexagonal with locking strap
Spline shaft
ON/OFF switch
A start-up protection is linked with the ON/OFF switch. This start-up protection
has the effect that the percussion rate or speed of the rotary hammer rises slowly
after pressing the ON/OFF switch. The start-up protection prevents or reduces
the chisel from slipping or the drill from jamming.
20
EHB 11
Description
Thumbwheel for pre-selecting speed
Use the thumbwheel to pre-select the speed.
Reducing the speed while in percussion operating mode diminishes the percussion forces as required for removing tiles, for example.
Adjusting lever for chiseling/hammer drilling
The adjusting lever for chiseling/hammer drilling has three positions as listed below. The arrow on the housing and the opposite symbol on the adjusting lever
indicate the selected operating mode.
Chiseling
Hammer drilling
Positioning
While in operating mode "Positioning," it is possible to turn a flat chisel by hand
to achieve the correct working position.
21
Description
EHB 11
Supplementary handle
Item
Designation
1
Offset handle (not present on all
machines)
2
Radial handle
3
Clamping wheel (not present on
all machines)
4
Clamping piece
The Pro-Ergo® supplementary handle can be adjusted to various positions to ensure safe working conditions and reduce operator fatigue. The offset and the radial handle are part of the supplementary handle.
Adjustment options:
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The entire supplemental handle can be swiveled variably by 360°.
The offset handle can be turned by approx. 270° in increments of 22.5° (not
present on all machines).
The radial handle can be screwed to the supplementary handle or housing
sides.
Adjustable depth gauge
The depth gauge enables the variable adjustment of the drilling depth.
22
EHB 11
6
Transport
Transport
Transporting the machine
The machine must be transported in the carrying case supplied.
1. Remove tool.
2. Turn the offset handle to the back (not present on all machines).
3. If mounted on housing, unscrew radial handle and screw onto supplementary
handle.
4. Place the machine in the carrying case.
5. Wind up the power cable and place in the carrying case.
Note: Do not kink the power cable!
6. Store the tools in the carrying case.
7. Place the carrying case on or into a suitable means of transport.
8. Secure the carrying case against falling over and down or sliding.
23
Operation
7
EHB 11
Operation
WARNING
Improper handling can result in injury or serious material damage.
f Read and follow all safety instructions of this operator's manual, see chapter
Safety information.
7.1
Prior to starting the machine
After unpacking, the machine is ready for operation.
Plug
The machine comes with a country-specific plug as a standard equipment.
Checking the machine
f Check the machine and all components for damages.
Checking the mains
f Check if mains or power distribution on the construction site have the correct
operating voltage (see nameplate of the machine or chapter Technical Data).
f Check if mains or power distribution on the constructions site are protected
in accordance with current standards and regulations.
24
EHB 11
Operation
7.2
Adjusting the machine
7.2.1
Operating mode
Selecting the operating mode
WARNING
Starting the machine during switching!
Danger of injury with uncontrolled start up.
f Actuate adjusting lever for chiseling/hammer drilling only after machine has
come to a complete standstill.
Item
1
Designation
Adjusting lever for chiseling/
hammer drilling
Check position of adjusting lever for chiseling/hammer drilling.
Adjust the position of the chiseling/hammer drilling adjusting lever to meet the
needs of the respective application:
f Rotate the chiseling/hammer drilling adjusting lever a half a turn until lever
locks into place.
25
Operation
7.2.2
EHB 11
Speed/rpm
Adjusting the speed
Item
1
Designation
Thumbwheel for pre-selecting
speed
Use the thumbwheel to adjust the speed:
f Turn the thumbwheel for pre-selecting the speed counterclockwise (-) to reduce the speed.
f Turn the thumbwheel for pre-selecting the speed clockwise (+) to increase
the speed.
26
EHB 11
7.2.3
Operation
Supplementary handle
Adjusting the supplementary handle
Only operate the machine with the supplementary handle. The illustration below
depicts the adjustment options.
Adjusting the offset handle
Note:
The offset handle is not present for all machines.
Item
Designation
1
Offset handle
2
Clamping wheel
1. Loosen the clamping wheel by turning counterclockwise.
2. Swivel offset handle to desired position (take note of lock-in positions).
3. Tighten the clamping wheel by turning clockwise.
27
Operation
EHB 11
Changing position of the radial handle
Item
1
Designation
Radial handle
1. Remove the radial handle by turning it counterclockwise.
2. Attach radial handle to desired position (supplementary handle or housing)
using screw.
28
EHB 11
Operation
Swiveling the supplementary handle
Item
Designation
1
Radial handle
2
Hexagonal bolt
3
Clamping piece
4
Allen wrench
1. Remove the radial handle by turning it counterclockwise.
2. Use the Allen wrench integrated into the radial handle to loosen the hexagonal bolt at the clamping piece.
3. Swivel supplementary handle to desired position.
4. Tighten the hexagonal bolt again.
5. Attach radial handle to desired position (supplementary handle or housing)
using screw.
29
Operation
7.2.4
EHB 11
Adjustable depth gauge
Adjusting the depth gauge
Item
Designation
1
Wing bolt
2
Adjustable depth gauge
1. Loosen the wing bolt.
2. Adjust depth gauge as needed by pulling out or pushing in.
3. Retighten the wing bolt firmly.
30
EHB 11
Operation
7.3
Changing tools
7.3.1
General instructions
General notes
Tools are easily changed with all tool holders without requiring additional tools.
Only use tools with intact shanks.
Before inserting the tool, ensure that the tool is sufficiently sharpened and that it
is suitable for the intended application.
7.3.2
Tool holder SDS-max
Inserting tool
Item
Designation
1
Tool
2
Tool holder
1. Clean tool end.
2. Insert tool into tool holder.
3. Turn tool and press into holder until automatically locked into place.
4. Check to see if the tool is locked by pulling on the tool.
31
Operation
EHB 11
Removing tool
Item
Designation
1
Tool
2
Locking sleeve
1. Slide locking sleeve towards rear.
The lock releases.
2. Remove tool from tool holder by pulling forward.
32
EHB 11
7.3.3
Operation
Tool holder for tool with hexagonal bolt
Inserting tool
Item
Designation
1
Tool
2
Retaining spring
1. Clean tool end.
2. Swivel out retaining spring.
3. Push tool into the tool holder as far as it will go.
4. Return retaining spring to original position.
5. Check to see if the tool is locked by pulling on the tool.
Removing tool
1. Swivel out retaining spring.
2. Remove tool from the tool holder.
3. Return retaining spring to original position.
33
Operation
7.3.4
EHB 11
Tool holder for tool with spline shaft
Inserting tool
Item
Designation
1
Tool
2
Lock bolt
1. Clean tool end.
2. Turn lock bolt by 90°.
3. Push tool into the tool holder as far as it will go.
When inserting a chisel, make sure the notch on the tool points towards the
spline shaft.
4. Turn lock bolt back by 90°.
5. Check to see if the tool is locked by pulling on the tool.
Removing tool
1. Turn lock bolt by 90°.
2. Remove tool from the tool holder.
3. Return lock bolt to original position.
34
EHB 11
7.4
Operation
Starting up
Connecting the machine to the power supply
The machine may only be connected to AC single phase, connection values see
chapter Technical Data.
NOTICE
Electrical voltage.
Incorrect voltage can cause damage on the machine.
f Check if the voltage of the current source corresponds with the information
of the machine, see chapter Technical Data.
WARNING
Electrical voltage.
Injuries from electrocution.
f Check power cable and extension cable for signs of damage.
f Only use extension cables for which grounded conductors are connected to
the plug and the coupling (only for machines of class rating I).
1. If required, connect the machine to a permitted extension cable.
Note: See chapter Technical data for the permitted lengths and cross-section
areas of extension cables.
2. Insert the plug into the plug receptacle.
35
Operation
EHB 11
Switching on the machine
WARNING
Injuries from insufficiently guided or uncontrolled machine.
f Always hold machine with both hands and stand firmly.
Item
1
Designation
ON/OFF switch
f Press the ON/OFF switch.
7.5
Decomissioning
Switching off the machine
1. Release ON/OFF switch.
2. Wait until the machine has come to a complete standstill.
3. Set down the machine in such a way that it cannot tilt, fall or slip.
4. Pull the plug from the plug receptacle.
36
EHB 11
8
Maintenance
Maintenance
WARNING
Improper handling can result in injury or serious material damage.
f Read and follow all safety instructions of this operator's manual, see chapter
Safety information.
8.1
Maintenance schedule
Task
Daily before operation
Check power cable for perfect
condition – if power cable is
defective, have it replaced. *
„
Visual inspection of all parts
for damage.
„
Clean the machine.
„
Check shanks and cutting
edges of tool – sharpen, reforge or replace as needed.
„
Lubricate crank mechanism.
Every
20 hrs.
Monthly
„
Check tool holder for wear –
have it changed, if
necessary. *
*
„
Have the machine repaired by your WACKER representative.
37
Maintenance
8.2
EHB 11
Maintenance work
WARNING
Electrical voltage.
Injuries from electrocution.
f Remove the plug from the plug receptacle before all work on the machine.
Work in the workshop
Perform maintenance work in a workshop on a workbench. This has the following
benefits:
„
„
„
Protection of the machine of contamination on the construction site.
A level and clean work surface makes work easier.
There is a better overview over small parts and they are not lost as easily.
Cleaning the machine
1. Clean the ventilation slots with a suitable tool.
2. Wipe the housing with a damp and clean cloth.
3. Free tool of dirt using suitable tools.
Lubricating the crank mechanism
Only use special lubricants for lubricating.
For further information, refer to chapter Technical Data.
Item
1
Designation
Zerk fitting
1. Place filled grease gun onto the zerk fitting and operate 5 to 6 times.
2. Wipe off zerk fitting with a clean cloth.
38
EHB 11
Maintenance
Checking the tool holder for wear
Item
Value
A
200 mm
B
Max. 6 mm
f Measure the tool play 200 mm from insertion point.
Play may not exceed 6 mm.
If the play exceeds 6 mm, the tool holder bushing in the tool holder must be replaced.
39
Troubleshooting
9
EHB 11
Troubleshooting
Please refer to the following table if the machine does not work properly. It contains potential faults, their causes and remedies.
Malfunction
Cause
Remedy
Machine not in operation
For machines with 230 V:
Input voltage too high (> 300 V)
or too low (< 80 V).
Provide correct voltage; if necessary use an extension cable
with sufficient cross section.
For machines with 115 V:
Input voltage too high (> 150 V)
or too low (< 45 V).
Provide correct voltage; if necessary use an extension cable
with sufficient cross section.
Inverter has switched off due to
excess temperature.
Let machine cool off.
Power cable interrupted.
Check power cable, have it replaced if defective. *
High grease resistance due to
very low temperatures.
Allow machine to warm up in
warm environment (e.g. heated
rooms).
Seizing of moving parts (e.g.
due to prolonged dry running).
Have defective components replaced. *
Too much borer dust in borehole.
Pull drill bit out off borehole and
remove dust from drill bit.
Interfering reinforcing steel.
Redrill borehole.
Blocked percussion system
Drill is stuck/jammed
*
Have the machine repaired by your WACKER representative.
40
EHB 11
Disposal
10 Disposal
Dispose the machine and packaging through environmentally friendly recycling.
During disposal observe the regional rules and regulations, e.g. the European Directive for obsolete electrical and electronic devices.
Do not dispose of the machine in household rubbish. It
must be disposed of separately.
41
Accessories
EHB 11
11 Accessories
There is a wide range of accessories available for the machine.
For more information on the individual accessories, visit the following website:
www.wackergroup.com.
42
EHB 11
Technical data
12 Technical data
12.1
EHB 11 BL/BLM - 230
Designation
Unit
Item no.
EHB 11 BL
EHB 11 BLM
0008395
0008919
0008740
0008754
0610233
0008731
0008920
0008743
0008997
0610234
Length x Width x Height
mm (in)
560 x 105 x 245
(22.0 x 4.1 x 9.7)
620 x 105 x 245
(24.4 x 4.1 x 9.7)
Weight
kg (lb)
11 (24.3)
11.7 (25.8)
Rated voltage
V
220-240 1~
Rated frequency
Hz
50-60
Rated power consumption
kW
1.38
Rated current consumption
A
7.5
Minimum generator output requirement for single connection
kW
3.3
Percussion rate electronically
adjustable
rpm
1,300-2,150
Drill speed electronically adjustable
rpm
140-220
Single stroke energy
J
Breaking output (concrete C25)
kg/h (lbs./h)
Tool holder
19
600 (1,323)
hex 19 x 82.5
Special lubricating grease
Shell Retinax LX2
Drive
Three-phase AC motor
II
Class rating *
*
SDS-max
Sound pressure level LPA at operator's station **
dB(A)
Total vibration value of the acceleration ahv ***
m/s2
93
94
9.8
According to DIN EN 61140, description see 12.4 Notes regarding class rating
(page 46).
** According to ISO 11201.
*** Determined according to DIN EN ISO 5349.
43
Technical data
12.2
EHB 11
EHB 11 BL/BLM - 115
Designation
Unit
Item no.
EHB 11 BL
EHB 11 BLM
0008733
0008741
0008744
0008745
Length x Width x Height
mm (in)
560 x 105 x 245
(22.0 x 4.1 x 9.7)
620 x 105 x 245
(24.4 x 4.1 x 9.7)
Weight
kg (lb)
11 (24.3)
11.7 (25.8)
Rated voltage
V
110-127 1~
Rated frequency
Hz
50-60
Rated power consumption
kW
1.2
Rated current consumption
A
13
Minimum generator output requirement for single connection
kW
3.3
Percussion rate electronically
adjustable
rpm
1,300-2,150
Drill speed electronically adjustable
rpm
140-220
Single stroke energy
J
Breaking output (concrete C25)
kg/h (lbs./h)
Tool holder
19
600 (1,323)
hex 19 x 82.5
Special lubricating grease
Shell Retinax LX2
Drive
Three-phase AC motor
II
Class rating *
*
SDS-max
Sound pressure level LPA at operator's station **
dB(A)
Total vibration value of the acceleration ahv ***
m/s2
93
94
9.8
According to DIN EN 61140, description see 12.4 Notes regarding class rating
(page 46).
** According to ISO 11201.
*** Determined according to DIN EN ISO 5349.
44
EHB 11
12.3
Technical data
EHB 11 BLS - 115
Designation
Unit
Item no.
*
EHB 11 BLS
0008742
Length x Width x Height
mm (in)
620 x 105 x 245
(24.4 x 4.1 x 9.7)
Weight
kg (lb)
11.5 (25.4)
Rated voltage
V
110-127 1~
Rated frequency
Hz
50-60
Rated power consumption
kW
1.2
Rated current consumption
A
13
Minimum generator output requirement for single connection
kW
3.3
Percussion rate electronically
adjustable
rpm
1,300-2,150
Drill speed electronically adjustable
rpm
140-220
Single stroke energy
J
19
Breaking output (concrete C25)
kg/h (lbs./h)
600 (1,323)
Tool holder
Large spline shaft size 19
Special lubricating grease
Shell Retinax LX2
Drive
Three-phase AC motor
Class rating *
II
Sound pressure level LPA at operator's station **
dB(A)
93
Total vibration value of the acceleration ahv ***
m/s2
9.8
According to DIN EN 61140, description see 12.4 Notes regarding class rating
(page 46).
** According to ISO 11201.
*** Determined according to DIN EN ISO 5349.
45
Technical data
12.4
EHB 11
Notes regarding class rating
Class rating
The class rating according to DIN EN 61140 specifies the safety measures for
electrical equipment to avoid electrocution. There are four class ratings:
Class rating
Meaning
0
No special protection apart from the basic insulation.
No grounded conductor.
Plug connection without grounded conductor contact.
I
Connection of all conductive housing components to the
grounded conductor.
Plug connection with grounded conductor contact.
II
Reinforced or double insulation (protective insulation).
No connection to the grounded conductor.
Plug connection without grounded conductor contact.
III
Equipment is operated on protective low voltage
(< 50 V).
Connection to the grounded conductor is not necessary.
Plug connection without grounded conductor contact.
46
EHB 11
12.5
Technical data
Extension cable
A permitted extension cable must fulfill the following criteria:
„
„
„
„
„
The extension cable must be undamaged.
The extension cable has to be connected correctly on plug and bushing.
The extension cable has to be suitable for use at construction sites: Average
rubber hose H05RN-F or better – WACKER recommends H07RN-F or a
country-specific equivalent design.
The extension cable must have been checked by a qualified electrician.
The required cross-section area of a designated extension has been taken
from the table below.
Note:
Refer to the nameplate or the chapter Technical data (via the item
number) for the type designation and voltage rating of your machine.
Voltage
[V]
Extension
[m]
Cross-section
area of cable
[mm2]
110–130
<8
1.5
< 13
2.5
< 20
4.0
< 30
6.0
< 27
1.5
< 44
2.5
< 70
4.0
< 105
6.0
220–240
47
Technical data
EHB 11
Extension cable for the US market:
Voltage
[V]
Extension
[ft]
Cross-section
area of cable
[AWG]
110–130
< 36
14
< 58
12
< 89
10
< 75
16
< 121
14
< 190
12
< 302
10
220–240
Example
You utilize an EHB 11 BLM/230 and want to use an extension cable with a length
of 50 m (164 ft).
The machine has an input voltage of 230 V.
According to the table, the extension cable must feature a cross-section area of
4.0 mm2 (AWG 12).
48
EC Declaration of Conformity
Wacker Construction Equipment AG, Preußenstraße 41, 80809 München certifies that the construction machines:
Category:
Demolition/rotary hammer
Type
EHB 11 BL
EHB 11 BL/BLM
EHB 11 BLS
Machine type number
0008395, 0008733,
0008740, 0008741,
0008745, 0008919,
0610233
0008731, 0008743,
0008744, 0008754,
0008920, 0008997,
0610234
0008742
11
11.7
11.5
Operating weight
[kg]
fulfill the requirements of the following directives:
Conformity
assessment procedure
At the following included
test center
Measured sound
power level
Guaranteed sound
power level
Appendix VIII
VDE Prüf- und
Zertifizierungsinstitut
Zertifizierungsstelle
Merianstraße 28
63069 Offenbach/Main
BL/BLS: 102 dB(A)
BLM: 104 dB(A)
105 dB(A)
98/37/EC
2004/108/EC
EN 61000
2006/95/EC
2000/14/EC
Dr. Stenzel
Head of Research and Development
DIN EN ISO 9001 Certificate
Prüf- und Zertifizierungsinstitut
VERBAND DER ELEKTROTECHNIK
ELEKTRONIK INFORMATIONSTECHNIK e.V.
CERTIFICATE
Registration-Number: 6236/QM/06.97
This is to certify that the company
Wacker Construction Equipment AG
Wacker-Werke GmbH & Co. KG
at the following locations
Head Office Munich
Preußenstraße 41
80809 Munich
Production plant Reichertshofen
Karlsfeld logistics centre
Sales regions with all branches all over Germany
has implemented and maintains a
Qality Management System for the following scope:
Machine manufacture
Construction machines
This Q System complies with the requirements of
DIN EN ISO 9001:2000
and the requirements of the German and international Road Traffic Act.
This Certificate is valid until 2009-06-05.
VDE Testing and Certification Institute
Certification
Date: 2006-05-30
63069 Offenbach, Merianstraße 28
Telefon: +49 (0) 69 83 06-0, Telefax: +49 (0) 69 83 06-555
E-Mail: vde-institut@vde.com, http://www.vde-institut.com
The VDE Testing and Certification Institute is accredited by DAR Accreditation
Bodies according to DIN EN ISO 17020 and DIN EN ISO 45012 and notified in the EU
under ID.No. 0366.
TGA-ZM-09-92-00
KBA-ZM-A 00021-97
Wacker Construction Equipment AG, Preußenstraße 41, 80809 München – Deutschland – Tel.: +49-(0)89-354 02-0 – Fax: +49-(0)89-354 02-390
Wacker Corporation – P.O. Box 9007 – Menomonee Falls, WI 53052-9007 – USA – Tel.: +1(1)262-255-0500 – Fax: +1(1)262-255-0550 – Support: 800-770-0957
Wacker Machinery (HK) Ltd.– Skyline Tower, Suite 2303, 23/F – 39 Wang Kwong Road, Kowloon Bay – Hong Kong – Tel.: +852-3188-5506, Fax: +852-2406-6021