AF-R100CX AF-R120CX SERVICE MANUAL S3203AFR12CX/ AIR CONDITIONER MODELS AF-R100CX AF-R120CX In the interest of user-safety the air conditioner should be restored to its original condition and only parts identical to those specified should be used. TABLE OF CONTENTS Page SPECIFICATIONS ................................................................................................................................................. 2 WIRING DIAGRAM ................................................................................................................................................ 3 EXTERNAL DIMENSIONS .................................................................................................................................... 3 OPERATION INSTRUCTIONS ............................................................................................................................. 4 INSTALLATION INSTRUCTIONS ........................................................................................................................ 6 DISASSEMBLING PROCEDURE ......................................................................................................................... 8 HOW TO REPAIR REFRIGERATION ................................................................................................................ 12 ELECTRICAL COMPONENT TEST .................................................................................................................... 14 MICROCOMPUTER CONTROL SYSTEM .......................................................................................................... 15 TROUBLESHOOTING GUIDE ............................................................................................................................ 19 COOLING LOAD ESTIMATE FORM ................................................................................................................... 24 RUNNING CONDITION ....................................................................................................................................... 26 PACKING AND ACCESSORIES ......................................................................................................................... 27 REPLACEMENT PARTS LIST ............................................................................................................................ 28 SHARP CORPORATION This document has been published to be used for after sales service only. The contents are subject to change without notice. 1 AF-R100CX AF-R120CX SPECIFICATIONS Models Cooling capacity Moisture removal BTU/h Pints/h AF-R100CX 10000 2.7 AF-R120CX 12000 3.3 Hz Volts Amps Watts % BTU/Wh Single 60 115 9.0 1000 97 10.0 11.5 1200 91 10.0 COMPRESSOR Type Model, Remarks (Hermetically sealed rotary type) 44R251AC-AJS, 840 W 44B124HX1EF, 1000W REFRIGERANT SYSTEM Evaporator Condenser Control O.D. x I.D. x Length x Q'ty(mm) Refrigerant volume R-22(OZ) Slit fin, Grooved tube, Ø 9.53 mm Hair pin Louver fin, Grooved tube, 7mm Hair pin Capillary tube 2.7 x 1.4 x 400 x 1 Capillary tube 2.7 x 1.2 x 800 x 2 18.3(Factory charged) 19.4(Factory charged) NET DIMENSIONS Width Height Depth Net Weight inches(mm) lbs 22-1/16(560) x 14-3/4(375) x 24-5/16(617) 83 85 GROSS DIMENSIONS Width Height Depth Gross Weight inches(mm) lbs 25-25/32(655) x 18-29/32(480) x 27-7/8(708) 94 96 ELECTRICAL DATA Phase Rated frequency Rated voltage Rated current Rated input Power factor EER FAN SYSTEM Indoor side(Evaporator) Outdoor side(Condenser) Air flow rate(indoor side) CFM OTHERS Safety devices Air filter Power cord length Power plug type ft Centrifugal fan Propeller fan (High/Med/Low) 304 / 254 / 223 (High/Med/Low) 318 / 254 / 219 Compressor: Overload relay Fan motor: Internal thermal protector Polypropylene net 4.3 125V, 15A ELECTRICAL PARTS Running capacitor Fan capacitor 250V-60µF 250V-6µF x 2 370V-50µF 250V-6µF x 2 Thermistor Fan motor Overload relay 15k at 78˚F ARS030ZUEA/SHP(MLA895) MRA4789-9053 ARS030ZUEA/SHP(MLA895) MRA98693-12007 2 AF-R100CX AF-R120CX WIRING DIAGRAM POWER SUPPLY CORD 115V 60Hz NON RIBBED GR IN MRY OUT FU1 CONTROL BOAD UNIT BK OVERLOAD PROTECTOR BK COMPRESSORC MOTOR RIBBED RUNNING CAPACITOR RUNNING S R AF-R100CX AF-R120CX CAPACITOR WH RE 250V 60µF 370V 50µF FAN MOTOR CAPACITOR 250V 6µF x 2 BK BL WIRE COLOR BK : BLACK BL : BLUE RE : RED WH : WHITE GR : GREEN GY : GRAY OR : ORANGE 3A 125V NR C1 TR YELLOW CNR1 CNR2 GY 8 7 1 3 5 BK BL 1 2 3 6 5 4 CONNECTOR BCN1 BL BK GY RE OR WH H M L FAN MOTOR THERMAL PROTECTOR BK M.C A.C BL GY RE OR WH THERMISTOR (ROOM TEMP) CN1 CN2 BCN2 CNR3 RY1 RY2 RY3 DISPLAY BOARD UNIT CN3 BCN3 Figure W-1 EXTERNAL DIMENSIONS 24-5/16" 5-3/16" 19/32" 14-3/4" 16-23/32" 27-5/32" 1-3/8" 22-1/16" 38-19/32" 3 TH1 AF-R100CX AF-R120CX OPERATION INSTRUCTIONS UNIT 1 2 3 4 5 6 7 8 9 10 11 12 Front panel Air inlet (Indoor side) Louvers Air outlet (Indoor side) Exhaust lever Control panel 5 6 4 7 8 3 9 10 Cabinet 2 Air outlet (Outdoor side) 1 Air inlet (Outdoor side) Filter (Pull the filter handle to the right to remove.) Filter handle Power cord 12 11 CONTROL PANEL SELECTOR indicator 2 Receiver window for remote control signal 3 Display 4 SELECTOR pad 5 TIMER ON/OFF pad 6 TIMER indicator 1 1 7 8 9 10 11 2 3 HIGH COOL MED COOL F LOW COOL hr FAN ONLY TEMP SELECTOR TEMPERATURE setting pad ----Lower temp. ----Raise temp. ENERGY SAVER pad ENERGY SAVER indicator POWER ON/OFF pad POWER indicator 4 TIMER 5 POWER ENERGY SAVER ON/OFF 6 7 8 ON/OFF 9 10 11 HOW TO OPERATE COOLING OPERATION Procedure Pad Display / Indicator F 1. Touch POWER ON/OFF pad. POWER • The unit is preset at 74°F and HIGH COOL. This will show in the display when the power is first turned on. ON/OFF 2. To turn off the unit, touch POWER ON/ OFF pad again. POWER hr • POWER indicator and SELECTOR indicator (HIGH COOL) will light. ON/OFF 4 • POWER indicator and SELECTOR indicator will go off. AF-R100CX AF-R120CX TO CHANGE TEMPERATURE SETTING Procedure During cooling operation Pad Display / Indicator TEMP F Touch the TEMPERATURE setting pad to adjust the temperature setting. • It can be set within the range of 64°F to 86°F. hr ---Lower temp. ---Raise temp. • Display will change as you touch the pad. The latest temperature setting will be memorized and will appear on the display the next time the unit is turned on. NOTE: In cases of power outages or when the unit is disconnected; when the power is restored or the unit is plugged in, the unit and display will return to the preset conditions of 74°F and HIGH COOL. The unit will not automatically turn back on. The user must touch POWER ON/OFF to resume operation. TO CHANGE FAN SPEED Procedure Pad • SELECTOR indicator will light in order as you touch. During operation Touch SELECTOR pad and select the desired fan speed. Display / Indicator SELECTOR HIGH COOL MED MED COOL COOL LOW COOL FAN ONLY NOTES ON FAN SPEED HIGH COOL Fan and cooling at maximum performance. Unit is preset to HIGH COOL when first turned on after unit is plugged in. MED COOL Fan operates at medium speed; cooling power at medium. LOW COOL Cooling for sleeping comfort with low fan speed. FAN ONLY OPERATION This setting can be used to circulate air whenever cooling is not desired. The fan will operate at medium speed. Procedure Pad During operation Touch SELECTOR pad and select FAN ONLY. SELECTOR Display / Indicator • SELECTOR indicator FAN ONLY will light, and the temperature display will go off. After 5 seconds, the compressor will stop and the unit will operate in FAN ONLY mode. When the unit is turned off, the last fan speed will be stored in memory. The next time the air conditioner is used, the memorized fan speed will start automatically. 5 AF-R100CX AF-R120CX ENERGY SAVER During normal operation, the thermostat automatically controls cooling and the fan runs continuously. When the ENERGY SAVER is selected, the thermostat automatically controls cooling and the fan automatically stops when the compressor is not operating. (Fan will stop 30 seconds after the compressor stops.) Procedure Pad Display / Indicator During cooling operation 1. Touch ENERGY SAVER pad. 2. To cancel, touch ENERGY SAVER pad again. ENERGY SAVER • ENERGY SAVER indicator will light. ENERGY SAVER • ENERGY SAVER indicator will go off. NOTE: ENERGY SAVER cannot be set during FAN ONLY mode operation. TO CHANGE AIR FLOW DIRECTION Adjust the louvers to change the direction of air flow for uniform and efficient cooling of the room. Vertical louvers Adjusts LEFT/RIGHT air flow EXHAUST If air in your room is stale, set the EXHAUST lever to the OPEN position. This will exhaust stale air to the outside. The EXHAUST lever should normally be kept in the CLOSED position during cooling for maximum efficiency. Horizontal louvers Adjusts UP/DOWN air flow EXHAUST Lever CLOSED OPEN INSTALLATION INSTRUCTIONS ITEMS PACKED WITH THIS UNIT No. Accessories 1 Q'ty 1 Right closure assembly 1 2 Left closure assembly 1 3 Window sash foam seal 1 4 Window sash foam seal (adhesive type) 1 5 Bottom gasket 1 6 Screws(L=1", 25.4mm) 8 6 8 2 7 6 3 7 Screws(L= 13/ 32", 10mm) 6 8 Remote control 1 9 Battery 2 10 Remote control hook 1 8 4 5 9 2 10 6 AF-R100CX AF-R120CX SUGGESTED TOOLS CAUTION Do not remove any material (ex. styrofoam, etc.) from inside the unit. 1. Screw driver (medium size Phillips) 2. Tape measure or ruler 3. Knife or scissors INSTALLATION These models can also be installed through the wall with the optional through the wall mounting kit, model AZ80WK. To order this kit either contact your dealer or call 1-800-BE-SHARP. The wall opening dimensions for through the wall installation are: 25" (635mm) (W) x 17 -1/ 4 " (438mm) to 17-3/ 4" (451mm) (H) x 4" (102mm) minimum (D). Complete instructions are included with the wall mounting kit. WARNING: Make sure the unit is turned off and unplugged before working. 4. Insert the right closure assembly and the left closure assembly into the top angle and the bottom channels. Secure the right and left closure to the cabinet with 6 of the provided screws. (L= 13/ 32 ", 10 mm) Closure assembly 1-1. Cut the window sash foam seal (adhesive type) to the proper length and attach it to the underside of the window sash. 1-2. Attach the bottom gasket to the outer side of the window sill. window sash foam seal (adhesive type) 5. Open the window sash and place the cabinet on the sill. Close the window sash securely behind the top angle.If there is space between the bottom channel and the sill, fill the gap with a thin board or other hard filler. bottom gasket 2-1. Unscrew the 2 screws at the corners of the front panel. Keep them as they will be used later. 2-2. Remove the front panel by pulling the front panel at the lower corners towards you about an inch. Next lift it up and pull it towards you. CAUTION: Take care not to damage the exhaust lever when removing the front panel. WARNING: At this step, make sure the cabinet is inclined approximately 1 cm (3/8”) to the back. If the cabinet is not properly inclined, the water collected in the bottom tray during operation will not drain properly and may flow into the room where the air conditioner is installed. Horizontal Louver Cabinet Front panel Front panel Exhaust Lever 3-1. Unscrew the 6 stopper screws of the cabinet. Keep the 4 screws from the top and front , as they will be used later. 3-2. Slide the chassis out from the cabinet by pulling on the hand hold located at the bottom center of the chassis. sill 7 incline backwards about 1cm (3/8") AF-R100CX AF-R120CX 6. Insert the closure assemblies on both sides into the rails of the jamb. Jamb (Left) Closure assembly (Left) Closure assembly (Left) Sill 1/2 inch (13mm) 9-1 Replace the front panel. Slip the exhaust lever through the opening between the horizontal louver and the front panel then, hook the cabinet top. CAUTION:Take care not to damage the exhaust lever with the front panel. 9-2. Screw the front cabinet on at the bottom corners with 2 screws removed in step 2. Stool 7-1. Secure the cabinet to the window stool with 3 screws (L=1", 25.4 mm), working from the inside of the cabinet. 7-2. Secure the top angle and the closure assemblies to the window sash with 3 screws (L=1", 25.4 mm). 7-3. Secure the closure assemblies to the sill with 2 screws (L=1", 25.4 mm). Top angle Horizontal Louver Front Panel Exhaust Lever 10.Cut the window sash foam seal to the proper length and seal the opening between the top of the inside window sash and the outside window sash. Window sash foam seal 8-1. Slide the chassis back into the cabinet. 8-2. Replace the 4 screws removed in step 3 to the top and side of the cabinet . DISASSEMBLING PROCEDURE CAUTION: DISCONNECT THE ROOM AIR CONDITIONER FROM THE POWER SUPPLY BEFORE ANY SERVICE 1. Unscrew the two screws holding the front panel on each side. 2. Remove the front panel by pulling it at the lower corner toward you about 1 inch and next lift up and pull it toward you. 8 AF-R100CX AF-R120CX 8. Unscrew the one screw holding earth wire . 3. Unscrew the four screws holding the cabinet. Two screws are on top side. Two screws are on each side. 9. Cut the fixing band holding the wires. 4. Slide the chassis away from the cabinet by pulling on each corner of the base pan. 10.Remove the control unit. 5. Unscrew the four screws holding the control unit. Two screws are on front side. Two screws are on right side. 11.Unscrew the four screws holding control box cover. Two are on the right side, one is on the left side, one is on the back side. CAUTION: DISCHARGE THE FAN MOTOR CAPACITOR AND RUNNING CAPACITOR BEFORE TOUCHING THOSE CAPACITORS OR OTHER COMPONENTS OR WIRING. 6. Unscrew the one screw holding the power supply cord. 12.Detach each terminals of fan motors by using long-nose pliers. 7. Unscrew the one screw holding the wire holder. Pull out thermistor holder. 9 AF-R100CX AF-R120CX 13.Remove the putty and unfasten the one nut at the top of compressor holding the terminal cover. Then remove the wiring connector of the compressor cord. 18.Unfasten the one nut holding propeller fan by rotating it clockwise. And remove the propeller fan. 14.Unscrew the five screws holding the connecting stay. 19.Unscrew the three screws holding condenser shroud. Note: Seal three female screws with siliconsealer before re-installing. 15.Unscrew the two screws holding the shroud cover. 16.Unscrew the six screws holding the condenser and condenser shroud. Two screws are on the back side. Four screws are on the each side. Unscrew the two screws holding the condenser cover . 20.Unscrew the four screws holding the evaporator. Two are on left side. Two are on right side. 21.Remove the evaporator. 17.Remove the condenser by liftting up about 1 inch and pull it toward you and move to right. 10 AF-R100CX AF-R120CX 22.Unscrew the four screws holding the bulkhead. Three screws are on the each side. One screw is on the bottom side. Note: Seal one female screws with siliconsealer before re-installing. 27.Unscrew the three screws holding the printed wiring board. 23.Unscrew the two screws holding the orifice 28.Detach terminals by using long-nose pliers. 24.Unfasten the one screw holding the centrifugal fan by rotating it counterclockwise. 29.Unscrew the five screws. Two screws are holding the fan motor capacitors. One screw is holding the capacitor clamp. Two screws are holding the transformer. Unfasten the three spacers of the control box unit. 25.Unscrew the one screw holding the fan motor lead wire. 26.Remove the fan motor by unscrewing the four screws that have large head holding it with bulkhead. Note: Torque is 7 - 10 kgf.cm at re-installing. 11 AF-R100CX AF-R120CX HOW TO REPAIR REFRIGERATION Before sealed system work can be preformed a refrigerant recovery EPA and LOCALLY approved certification is required, additionally, EPA and LOCALLY approved refrigerant recovery equipment is required. SEALED SYSTEM REPAIR Sealed system repairs should be properly diagnosed before entering into a repair of the system. It is important to follow proper procedures when doing a system repair for safety reasons and that the repair will result in a restoration of the system to proper factory standards. SAFETY REMINDERS 1) Do not heat any system component with an open flame for any reason. 2) Do not solder until you are sure that all refrigerant has been removed from the system. 3) Do not heat the charging cylinder with an open flame. Use warm water only and do not exceed 125˚F (not too hot to keep your hand in.) 4) Do not over fill any charging cylinders, as they could explode when over filled. 5) Use proper wrenches. POOR FIT GOOD FIT 6) Use safety goggles when working with refrigerants. 7) Keep a fire extinguisher within easy reach. 8) Watch flame direction when soldering so as not to burn clothing, wiring or other components. PROPER 9) Solder in a well ventilated area. If a high concentration of freon is present, JOINT FIT CLEARANCE an open flame will create phosgene gas which can be harmful. .001"TO .003" PROPER SOLDERING ;; ;; ;; ;; ;; ;; ;; ;; ;; ;; Joint Clearance. Joint clearances should be maintained so that the brazing alloy will flow between the closely mated surfaces rather than forming large fillets. This films make the strongest joints, capillary attraction also work best with close tolerance. The best clearance is between 0.001" to 0.003", the amount of lap will be approximately 3/8" depending on the swaging tool used. (Figure 1.) CLEANING TUBING To make a sound, leak tight joint, the brazing alloy when raised to brazing temperature, must wet and flow freely over the entire surface of the tubing in the joint area. To assure this, the tubing surfaces must be free of all dirt, grease, oil and oxides otherwise the alloy will not wet and flow properly over any surface with these elements present. Cleaning can be done with an abrasive cloth or steel wool. Never blow into the tubing because this will introduce a lot of moisture into the system. Open tubing joints should be covered if exposed for long periods of time. Figure 1 EMERY CLOTH ;;; ;;; ;;; ;;; KEEP TUBE IN DOWNWARD POSITION Cleaning Tubing. Figure 2 PROPER FLUXING Flux is necessary when using silver solder; it is not required when using silfos on copper to copper joints. To do a good job the flux should cover the tube surface completely. Be careful not to introduce any flux inside the tubing. Fluxing should be done after the tubing is mated together and just before brazing is done. Do not allow it to dry out. When brazing, the flux should become entirely liquid and clear, like water. The temperature will be at 1100˚F and only a little more heat will allow the alloy to flow freely into the joint. 3/8" SILVER ALLOY INNER CONE TORCH STEM Directing Torch Flame to Copper Tubing. Figure 3 12 AF-R100CX AF-R120CX HEATING THE TUBING Direct the torch flame so that the larger tube receives most of the heat. Silver solder flows at 1200˚F and silfos flows at 1300˚F. Heat all around the tubing. The flame is composed of two cones, a smaller inner cone (pale blue) in color and a much larger outer cone. The hottest part of the flame is at the tip of the inner cone. The flame should be directed at the joint with the tip of the cone just touching the surface of the tubing. Figure 3 and 4. OUTER CONE HOTTEST PART OF FLAME INNER CONE TORCH STEM Composition of Torch Flame. Figure 4 DEHYDRATING SEALED SYSTEM Many servicers feel that since air conditioners run with evaporator temperatures above 33˚F, moisture will not present a problem. Nothing is further from the truth. Oxygen in moisture plus the heat produced during compression will react with the refrigerant oil to produce harmful acids in the system which will break down motor winding insulation, create sludge and pit component parts, reducing efficiency of the air conditioner and shortening the life of compressors. There it becomes mandatory that good dehydrating practices be adhered to at all times. Proper hook up procedures as shown in Figure 5 must be used in order to pull and good vacuum from the system. The use of a good vacuum pump is very important so that the boiling point of any water in the system will be lowered to a point where it will vaporize and be expelled from the system in the form of vapor. Type of evacuation methods 1. Piston Type Compressor No good. System parts must be above 110 ˚F. LOW SIDE GAUGE 2. Rotary Vacuum Pump Disavantages. Low CFMC. 4 oil gets dirty. 3. Single State Vacuum Pump will not clean oil. Oil must be changed often. DIAL-CHARGE CHARGING CYLINDER ELECTRIC VACUUM GAUGE TO RELATED SERVICE VALVE OR PROCESS TUBES OF THE UNIT. HIGH SIDE GAUGE HIGH VACUUM MANIFOLD LARGE DIAMETER BRAIDED VACUUM HOSES 4. Two Stage Vacuum Pump will reach 50 microns. First stage is below atmospheric pressure. Moisture is removed into second stage which works up to atmospheric pressure thus keeping oil clean. Manometer cannot be read to 1/2 mm. Micron gauge reads from 25,400 microns to 0. Hook up for Evacuation and charging HIGH VACUUM PUMP Figure 5 It becomes clear that good equipment and maintained properly must be used in order to remove air and moisture from the system. When a vacuum of 1,000 to 500 microns is reached, block off the vacuum pump from the system. This is done by closing the value between the pump and system. If the micron gauge does not increase above 1,000, the system is free of moisture and no leak exists. If the micron gauge increases to higher levels moisture or a leak exists. LEAKS Several methods are used to detect leaks in systems. Electronic Leak Detectors are very sensitive and are able to detect leaks down to 1/2 ounce per year. A good electronic leak detector is generally far better in locating very small leaks. Halide Torch be sure the room is free from refrigerant vapors. Watch the flame for the slightest change in color. 13 AF-R100CX AF-R120CX A very faint green indicates a small leak. The flame will be unmistakably changed to green or purple when large leaks are encountered. To simplify leak detection pressurize the system to approximately 75 lbs. Some leaks can be located by a visual inspection of the system components and solder joints and if oil is found at any given location it generally is a sign that a leak exists at that point due to the fact that flame does carry oil with it travels through the system. Soap Bubbles Liquid detergents can sometimes assist in finding small leaks by brushing detergent on the suspect area and watching for bubbles. Before applying detergent be sure that the system is pressurized. Tap line devices are permissible for diagnosis only they are not suitable when evacuating the system. After the diagnosis has been made they must be removed so that the system will be restored to a hermeticly sealed condition. ELECTRICAL COMPONENT TEST RUNNING CAPACITOR AND FAN CAPACITOR CAUTION: DISCHARGE THE RUNNING CAPACITOR AND FAN CAPACITOR BEFORE TOUCHING CAPACITOR OR WIRING. (1) Discharge capacitor by shorting terminals. (2) Take the wires off the capacitor terminals. (3) Set the selector switch of a volt-ohm-meter(or a tester) on the resistance range. (4) Connect the probes to the capacitor terminals and watch the indicator swing. The indicator does not swing at all ..... Open. The indicator swings but does not return ..... Shorted. The indicator swings, then returns a moment later ..... Good. FAN CAPACITOR RUNNING CAPACITOR INSULATION TEST Check the resistance between the terminals and case. Reading must be more than 10M at DC 500V. OVERLOAD RELAY Check continuity between terminals with volt-ohm-meter. INSULATION TEST Check resistance between terminals and the relay case. Reading must be more than 10M at DC 500V. COMPRESSOR (1) Take the wires off compressor terminals. (2) Set selector switch of volt-ohm-meter on the resistance range. (3) Put the probes on the terminals of the compressor and check continuity between each terminal. INSULATION TEST Check the resistance between the terminals and the copper tube. Reading must be more than 10M at DC 500V. 14 AF-R100CX AF-R120CX MICROCOMPUTER CONTROL SYSTEM 1. Temperature control characteristic 1-1 COOL operation In the “COOL” mode, the thermostat circuit is controlled by two thermostat lines (C1, C2). 3. Fan speed Fan speeds are given by the fan motor, “H”, “M” and “L”, which are available in the following operation mode. Room temperature (°F) Table Y-1 86 C1 84 C2 Fan motor H M L M 4. 12-hours timer 64 62 64 Preset temperature (°F) ("THERMO" switch) 86 Figure Y-1 2. Operation mode 2-1 COOL operation The compressor turns on or off, at thermostat lines C1 and C2. The fan motor is also controlled with the compressor. States 1 & 3 : Compressor ON States 2 : Compressor OFF 3 Room temperature (°C) Selector HIGH COOL MED COOL LOW COOL FAN ONLY C1 4-1 OFF-TIMER operation Set the delay timer during operation. The unit will turn off automatically according to your setting. Timer duration can be set by 0.5 hours to maximum 12 hours. Up to 9.5 hours, you can set by 0.5 hours increments and from 10 to 12 hours, by 1 hour increment. If you touch button “POWER ON/OFF” during OFFTIMER operation, then the unit turns off and OFFTIMER operation is cancelled. 4-2 ON-TIMER operation Set the delay timer when unit is not operating. The unit will turn on automatically according to your setting. Timer duration can be set by 0.5 hours to maximum 12 hours. Up to 9.5 hours, you can set by 0.5 hours increments and from 10 to 12 hours, by 1 hour increment. If you touch button “POWER ON/OFF” during ONTIMER operation, then the unit turns on and ON-TIMER operation is cancelled. ON-TIME and OFF-TIME display will count down the remaining time. from 0.5 to 9.5 ..... 0.5 hours from 10 to 12 ....... 1 hour 1 C2 2 Room temperature transition 5. Energy saver During normal operation, the thermostat automatically controls cooling and the fan runs continuously whenever the air conditioner is in operation. When the ENERGY SAVER is set, the thermostat automatically controls cooling and the fan automatically stop when compressor is not operating. (Fan will stop in 30 seconds after the compressor stops.) ON Compressor OFF Preset temperature (°C) Figure Y-2 ON Fan 2-2 FAN ONLY operation The fan motor always turns on. OFF 30 seconds Figure Y-3 15 AF-R100CX AF-R120CX 6. Safety start When you turn the air conditioner OFF and restart again soon, wait at least 3 minutes before the cooling operation starts. 7. Test mode Keep pushing both buttons “POWER ON/OFF” and “ " ” and supply the power, the system will go to the test mode. In this mode, the output operation is switched by pushing buttons. Normal outputs are shown in Table Y-2. Table Y-2 No. Push key (Switch) Input-check LED lighting Output-check TH1 HIGH MED LOW FAN POWER TIMER ENERGY FAN COMP LED1 Open/Short check COOL COOL COOL ONLY ON/OFF SAVER output output Indicator by LED2 [LED2] [LED3] [LED4] [LED5] [LED6] [LED7] [LED8] 0 Plug in the power supply cord while pushing POWER ON/OFF key and (down) key. 8.8 1 2 3 4 5 6 7 8 9 SLECTOR (SW3) SLECTOR (SW3) SLECTOR (SW3) POWER "ON/OFF" (SW4) UP (SW5) DOWN (SW6) TIMER (SW2) ENERGY SAVER (SW1) POWER ON/OFF by the Remote control 0.1 0.1 0.1 0.2 0.3 0.4 0.5 0.6 0.6 TH: OK TH: OK TH: OK TH: OK TH: OK TH: OK TH: OK TH1: OPEN/SHORTcheck( = Thermistor check included, =OK) Check item and Remark OFF OFF All LEDs lighting LOW MED HIGH OFF LOW MED HIGH OFF LOW OFF OFF OFF OFF OFF OFF OFF OFF OFF FAN output check Key operation check Remote control operation check (Receive) Comp.: Not output = Thermistor check not included Table Y-3 T(˚C) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 T(˚F) 32.0 33.8 35.6 37.4 39.2 41.0 42.8 44.6 46.4 48.2 50.0 51.8 53.6 55.4 57.2 59.0 60.8 62.8 64.4 66.2 68.0 R(k ) 49.33 46.86 44.53 42.33 40.25 38.29 36.44 34.68 33.02 31.45 29.96 28.55 27.22 25.96 24.76 23.62 22.56 21.52 20.55 19.63 18.76 T(˚C) 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 V(volts) 1.17 1.21 1.26 1.31 1.36 1.41 1.46 1.51 1.56 1.61 1.67 1.72 1.78 1.83 1.89 1.94 2.00 2.05 2.11 2.17 2.22 V ....... Input the voltage of microcomputer (No. 10-port). 16 T(˚F) 69.8 71.6 73.4 75.2 77.0 78.8 80.6 82.4 84.2 86.0 87.8 89.6 91.4 93.2 95.0 96.8 98.6 100.4 102.2 104.0 R(k ) 17.93 17.14 16.39 15.68 15.00 14.36 13.74 13.16 12.60 12.07 11.57 11.09 10.63 10.19 9.78 9.38 9.00 8.64 8.30 7.97 V(volts) 2.28 2.33 2.39 2.44 2.50 2.55 2.61 2.66 2.71 2.77 2.82 2.87 2.93 2.98 3.03 3.08 3.13 3.17 3.22 3.27 BK BL BK BK M CONNECTOR WHITE ORANGE RED GRAY R BL FAN MOTOR A H M L 5 3 1 6 7 C S RY1 CNR1 RY2 CNR2 RY3 CNR3 YELLOW C13 16V 10µF R22 10k(F) NO INSERT PART 25˚C TH1(15k) ROOM Temp CNR1 - CNR3 BCN1 RUNNING CAPACITOR COMPRESSOR MOTOR OVERLOARD PROTECTOR 3A 125V CN1 IF NOT SPECIFIED 1SS133T-72 (DIODE) : INDICATED POSITION IS FUNCTION TEST POINT RY3 RY2 RY1 MRY C13 + R9 10K D8 C14 16V 10µ + D7 D6 D5 R1 22K D3 SW1: ENERGY SAVER SW2: TIMER SW3: SELECTOR SW4: POWER SW5: UP-KEY SW6: DOWN-KEY 12V IF NOT SPECIFIED 50V 1000pF (CAPACITOR) IF NOT SPECIFIED 1/5W, ±5% (RESISTOR) 4 3 2 1 FAN L FAN M FAN H COMP NR 271 250V 0.1µF C1 D1 R22 Q2 -5V C3 25V 0.1µ C4 Q1 5V IN 25V 47µ C5 + 10V C6 CA1: 1000pF x 8 RA1: 10kΩ x 8 5V C12 25V 0.1µ 5V RA1 TEST C22 C21 5V 10µ C20 5V 25V 0.1µ C7 + C11 16V COM 100µ OUT IC3 79L05 Vdd 28 HOLD 27 R92 26 R91 25 R90 24 R83 23 INT1 22 R81 21 INT2 20 R63 19 R62 18 R61 17 R60 16 R53 15 5V 12V + IC1 1 X OUT 2 X IN 3 RESET 4 R70 5 R71 6 R72 7 R40 8 R41 9 R42 10 R43 11 R50 12 R51 13 R52 14 V SS 4MHz OSC Q7: KRA106M (DTA143ZS) Q7 Q1: KRA105M (DTA123JS) 5V C10 R3 10K OUT COM IC2 7812 25V 25V 1000µ 0.1µ C2 IN Electronic Control Circuit Diagram R10 15K(F) Q2, Q3, Q4 KRA106M (DTA143ZS) Q3 C9 16V 0.01µ Q4 BZ R8 2.7K R4 20k + Q6 KRC101M (DTC143ES) D4 D2 D1 - D4 ZD1 R2 HZ4A-2 15K CA1 + 7 6 5 4 3 2 1 CN3 Q8 0V BCN3 BCN2 1 2 3 4 5 6 7 8 5V CN2 25V 0.1µ C8 KRA101M (DTA143ES) Q5 10K R7 MRY CA1: 1000pF x 8 (CAPACITOR ARRAY) RA1: 10kΩ x 8 (RESISTOR ARRAY) BL 1 2 3 6 5 4 BK GRAY WH OR BL GY FAN MOTOR CAPACITOR 250V 6µF x 2 GR RE R21 10K R20 10K TR C17 + Q8 ~ Q10 KRA222M (DTB123EA) Q10 Q9 LED1 9 10 PHOTO DETECTOR UNIT IC4 88 C18 16V 10µ 1 18 R12 FU1 TMP47C443N 10K R6 10K R5 C15 RUNNING CAPACITOR AF-R100CX AF-R120CX 250V 60µF 370V 50µF RE GY WH 17 C16 E/SAVER SW1 D10 TIMER SW2 D11 SELECTOR SW3 D12 POWER SW4 D13 UP-KEY SW5 D14 POWER SUPPLY 115V AC 60Hz QWN-KEY SW6 D15 16V 10µF C19 LED7, LED8 LED6 LED10 R15 D17 R11 COLOR GREEN YELLOW RED ORANGE R13 R14 LED2, LED3, LED4, LED5 R16 HEATSINK R11 ~ R18 150Ω x 8 LED8 ENERGY SAVER LED7 TIMER LED6 ON/OFF LED5 FAN LED4 COOL/L LED3 COOL/M LED2 COOL/H AF-R100CX AF-R120CX R17 R18 AF-R100CX AF-R120CX DPWBFA193JBKZ 7 D8 RY1 JP4 D7 GND D6 RY3 CNR3 8 R 94V0 R15 JP23 D13 (GRAY) CNR2 CNR1 1 BCN3 (FAN MOTOR) (RED) Printed Wiring Board 18 OUT MRY C1 C19 C7 JP3 C16 R7 AE2A V0 AE2B V0 VB C6 R6 IN C11 FU1 JP2 8888 8 C20 C22 1 RY2 1 CN3 12V POWER CORD C21 NR R5 C12 125V 3A OUT IC3 8 E 5V 7 COM D1 C5 JP1 D3 D2 D17 C4 R21 R20 C15 CN2 RA1 OUT E E D5 R3 IC1 E B B Q4 JP9 Q1 28 JP5 B C B JP8 15 JP10 R8 Q3 TEST COMP JP7 OSC JP6 R10 C10 14 CA1 IC2 IN B C E JP11 JP36 C2 BZ Q7 Q5 B C E DPWBFAA193JBKZ C14 C3 R12 VB JP12 CB R2 JP14 Q6 ZD1 R9 C9 R1 R4 QPWBFB376JBZZ B C POWER E/SAVER AE2A V0 AE2B V0 94V0 R CN1 4 SW4 D10 JP18 UP-KEY DWN-KEY 8888 8 1 ON/OFF SW1 D14 D15 TIMER Q2 SELECTOR D11 JP17 JP16 D12 JP15 SW2 ENERGY SAVER SW5 SW6 RED LED8 JP20 TIMER SW3 D4 JP29 JP28 R16 R17 R14 JP27 JP26 JP25 R13 JP24 YELLOW LED8 JP19 C18 IC4 9 YELLOW LED7 FAN Q9 JP31 B C E 1 C17 E B C E Q8 LED1 LED5 GREEN Q10 JP39 JP37 JP38 JP35 COOL/ L B C E JP40 JP36 JP34 1 BCN3 JP30 JP32 LED3 GREEN COOL/ M GREEN LED4 8 1 BCN2 10 R11 18 JP22 COOL/ H R18 JP33 JP21 QPWBFB376JBZZ LED2 GREEN AF-R100CX AF-R120CX TROUBLESHOOTING GUIDE No cooling (Operation not at all.) Measure the power supply voltage at receptacle. under 100V 120V(over 100V) The house fuse or circuit breaker open ? not open. open Is it proper current capacity of the house fuse or the circuit breaker ? proper Ask the power supply company for check. not proper Change the house fuse and the circuit breaker turn on. Is it sufficient current capacity of power equipment ? Is it small wiring for power supply equipment ? insufficient Ask the power supply company for check. sufficient Is plug disconnecting ? disconnecting Connect plug properly. connecting Check the power supply cord. imperfect contact OK Change the power supply cord. Check the fuse on PWB ass'y. open Change the fuse on PWB ass'y. OK Measure the secondary voltage of transformer. under 14V(AC) over 14V(AC) Measure the voltage between NG -12V and GND on PWB ass'y. OK(12V, DC) Measure the voltage between -5V and GND on PWB ass'y. NG Change PWB ass'y. OK(5V, DC) If unit operate, dose the house fuse or the circuit breaker open ? NO YES Measure the insulation resistance of compressor. NG(under 10MΩ) OK(over 10MΩ) Change the compressor. NG(under 10MΩ) Measure the insulation resistance of fan motor. OK(over 10MΩ) Change the fan motor. Can the Compressor operate ? can't operate can operate Checking complete. 19 Change the compressor. AF-R100CX AF-R120CX No cooling (Fan operate but the compressor doesn't operate.) Measure the power supply voltage at receptacle. under 100V Ask the power supply 120V(over 100V) company for check. insufficient Is it sufficient current capacity of power equipment ? Ask the power supply Is it small wiring for power company for check. supply equipment ? sufficient Measure the current in compressor circuit. current Check the overload relay. no current imperfect contact Change the overload relay. short OK Check the running capacitor. open Check the overload relay. Change the overload relay. disconnecting Is the connector disconnecting ? NG connecting Connect properly. Change the running capacitor. OK Check the compressor relay.(MRY on PWB) NG OK Change PWB ass'y. Check the thermister. NG Change the thermistor. OK Measure the resistance of compressor coil. NG Change the compressor. OK Is there high heat source near the unit. Checking method for the compressor relay. (MRY on PWB) Turn off the power supply. there is Remove the high heat source or stop. there isn't Measure the resistance of its coil. NG OK(160Ω at 20ûC) Is the outdoor temperature too high ? over 43ûC under 43ûC Check the outdoor heat exchanger. not dirty Can the compressor operate ? can operate Turn on the power supplty as operating the compressor. Avoid sun light and ventilate well for outdoor heat exchanger. Measure the voltage to its coil. dirty NG OK(12V, DC) Clean them with steam cleaner or another method. OK can't operate Change the compressor. Checking complete. 20 NG AF-R100CX AF-R120CX No cooling (The compressor operate but the fan motor doesn't operate) crack at the solder part Check BNC1 on PWB ass'y Repair with over solder. disconnecting the connector Connect the connector properly. OK Check the fan motor capacitor. NG OK Measure the resistance of compressor coil. Change the fan motor capacitor NG OK Is the fan locked ? Change the fan motor. locked Is the fan touched to another parts ? touch Change fan or another parts, or adjust. no touch Change the fan motor. Checking complete The compressor doesn't turn off. Check the thermister connector. disconnecting Connect the connector properly. OK Check the thermister resistance. NG Change the thermister. OK Checking method for the compressor relay. (MRY and PWB) Check the compressor relay. OK NG Turn off the power supply. Change PWB ass'y. Checking complete. Measure the contact resistance. short open OK 21 NG AF-R100CX AF-R120CX Insufficient cooling(Both compressor and compressor operate) Check the temperature setting. OK too high Set the lower temperature. dirty Check the air filter. not dirty Clean the air filter. Is there high heat source or any object restricting heat radiation near the unit. there is Remove the high heat source or stop. there isn't Check doors and windows. close Check the outdoor and indoor heat exchanger. open Doors and windows must be kept closed. dirty not dirty Clean them with steam cleaner or another method. Calculate heat load wit using Cooling load estimate form. OK Check rotating direction of centrifugal fan.(to clockwise) OK Check changing fan speed properly. Undersized air conditioner NG Change unit to proper sized air conditioner. NG Check the fan motor connector. OK NG OK Measure the resistance NG of fan motor coil. OK Is the outdoor temperature too high ? Change the fan motor. over 40ûC Avoid sun light and ventilate well for outdoor heat exchanger. under 40ûC Check the thermister. OK Connect properly. NG Change the thermister. under 10ûC Measure temperature difference between inlet and outlet air at indoor. over 10ûC Is frost sticking to capillary tube ? Or is indoor heat exchanger no cold ? YES Is the refrigerant leaked ? NO The capillary tube restrict, and change the capillary tube. NO Measure the emperature difference between discharge tube and suction tube. YES Repair leakage and recharge the refrigerant. No temperature difference The compressor is defective. temperature difference Change the compressor. Checking complete. 22 AF-R100CX AF-R120CX Excessive vibration or Abnormal noise At fan only mode, Excessive vibration or Abnormal noise YES Check the air filter dirty NO not dirty Check rotating direction of centrifugal fan.(to clockwise) OK Clean the air filter. NG Check the fan motor connector. OK Measure the resistance of fan motor coil. OK Is the fan deformed or broken. OK Is loosened screw and nut fixing fan ? OK deform or broken Change the fan loosened Tighten up. Checking complete Is each screws loosened ? loosen OK Is pipe touching to another parts. Tighten up touching Repair with adjusting shape of pipes. OK Check mounting of compressor. OK Check compressor noise and vibration. OK NG Repair mounting or change compressor cushion. too big Change compressor. Checking complete 23 NG Connect properly. NG Change the fan motor. AF-R100CX AF-R120CX COOLING LOAD ESTIMATE FORM INSTRUCTIONS FOR USING COOLING LOAD ESTIMATE FORM FOR ROOM AIR CONDITIONERS (AHAM PUB. NO. RAC-1) A. This cooling load estimate form is suitable for estimating the cooling load for comfort air conditioning installations which do not require specific conditions of inside temperature and humidity. B. The form is based on an outside design temperature of 95˚F dry bulb and 75˚F wet bulb. It can be used for areas in the continental United States having other outside design temperature by applying a correction factor for the particular locality as determined from the map. C. The form includes "day" factors for calculating cooling loads in rooms where daytime comfort (such as living rooms, offices, etc.). D. The numbers of the following paragraphs refer to the correspondingly numbered item on the form: 1. Multiply the square feet of window area for each exposure by the applicable factor. The window area is the area of the wall opening in which the window is installed. For windows shaded by inside shades or venetian blinds, use the factor for "Inside Shades". For windows shades by outside awnings or by both outside awnings and inside shades (or venetian blinds), use the factor for "Outside Awnings". "Single Glass" includes all types of single thickness windows, and "Double Glass" includes sealed air space types, storm windows, and glass block. Only one number should be entered in the right-hand column for item 1, and this number should represent only the exposure with the largest load. 2. Multiply the total square feet of all windows in the room by the applicable factor. 3a. Multiply the total length (linear feet) of all walls exposed to the outside by the applicable factor. Doors should be considered as being part of the wall. Outside walls facing due north should be calculated separately from outside walls facing other directions. Walls which are permanently shaded by adjacent structures should be considered as being "North Exposure". Do not consider trees and shrubbery as providing permanent shading. An insulated frame wall or a masonry wall 8 inches or less in thickness is considered "Light Construction". An insulated frame wall or a masonry wall over 8 inches in thickness is considered "Heavy Construction". 3b. Multiply the total length (linear feet) of all inside walls between the space to be conditioned and any unconditioned spaces by the given factor. Do not include inside walls which separate other air conditioned rooms. 4. Multiply the total square feet of roof or ceiling area by the factor given for the type of construction most nearly describing the particular application. (Use one line only.) 5. Multiply the total square feet of floor area by the factor given. Disregard this item if the floor is directly on the ground or over a basement. 6. Multiply the number of people who normally occupy the space to be air conditioned by the factory given. Use a minimum of 2 people. 7. Determine the total number of watts for lights and electrical equipment, except the air conditioner itself, that will be in use when the room air conditioning is operating. Multiply the total wattage by the factor given. 8. Multiply the total width (linear feet) of any doors or arches which are continually open to an unconditioned space by the applicable factor. NOTE: Where the width of the doors or arches is more than 5 feet, the actual load may exceed the calculated value. In such cases, both adjoining rooms should be considered as a single large room, and the room air conditioner unit or units should be selected according to a calculation made on this new basis. 9. Total the loads estimated for the foregoing 8 items. 10. Multiply the sub total obtained in item 9 by the proper correction factor, selected from the map, for the particular locality. The result is the total estimated design cooling load in BTU per hour. E. For best results a room air conditioner unit or units having a cooling capacity rating(determined in accordance with the NEMA Standards Publication for Room Air Conditioners, CN 1-1960) as close as possible to the estimated load should be selected. In general, a greatly oversized unit which would operate intermittently will be much less satisfactory than one which is slightly undersized and which would operate more nearly continuously. F. Intermittent loads such as kitchen and laundry equipment are not included in this form. 24 AF-R100CX AF-R120CX BTU/Hr (Quantity x Factor) FACTORS HEAT GAIN FROM QUANTITY DAY No Shades 1. WINDOWS: Heat gain from sun. Northeast Southeast South Southwest Southeast West Northwest North Inside Shades Outside Shades 20 25 20 20 30 45 35 0 (Area a Factor) Use only the largest load Use only only 60 25 80 40 75 30 75 35 110 45 sq ft 150 65 sq ft sq ft 120 50 sq ft 0 0 These factors are for single glass only. For glass block, multiply the above factors by 0.5: for double-glass or storm windows, multiply the above factors by 0.8. sq ft sq ft sq ft 2. WINDOWS: Heat gain by conduction. (Total of all windows) Single glass Double glass or glass block 14 7 sq ft sq ft Light Construction 3. WALLS: (Based on linear feet of wall.) a. Outside walls Noth exposure Other than North exposure b. Inside Walls (between conditioned and unconditioned spaces only) ft ft 4. ROOF OR CEILING: (Use one only.) a. Roof, uninsulated b. Roof, 1 inch or more insulation c. Ceiling, occupied space above. d. Ceiling, insulated with attic space above e. Ceiling, uninsulated, with attic space above 5. FLOOR: (Disregard if floor is directly on ground or over basement.) Heavy Construction 20 30 30 60 ft 30 sq ft sq ft sq ft 19 8 3 sq ft 5 sq ft 12 sq ft 3 600 6. NUMBER OF PEOPLE: 7. LIGHTS AND ELECTRICAL EQUIPMENT IN USE 3 watts 8. DOORS AND ARCHES CONTINUOUSLY OPENED TO UNCONDITIONED SPACE: (Linear feet of width.) 300 ft 9. SUB-TOTAL xxxxx 10. TOTAL COOLING LOAD: (BTU per hour to be used for selection of room air conditioner(s).) xxxxx (Item 9) x (Factor from Map) = FARGO ROCHESTER EUGENE ALBANY GREEN BAY NEW HAVEN RENO SACRAMENT FRESNO LAS VEGAS PUEBLO WICHITA COLUMBIA BIRMINGHAM PHOENIX ATLANTA SAN ANTONIO 25 AF-R100CX AF-R120CX RUNNING CONDITION Note: 1. Select mode of the Running Condition of a Room Air Conditioner. SELECTOR ................................................ HIGH COOL TEMPERATURE .................................................... 64°F 2. Data of Performance Curve is measured between 40RH% and 70RH%. If you measure the Room Air Conditioner above or below this rating, the data may miss the range of the performance curve. 3. Outlet air temp. is influenced by the method of measurement. Measurement examples are shown. 4. Use power input data when checking the Running Condition. RUNNING CONDITION FOR MODEL AF-R120CX RUNNING CONDITION FOR MODEL AF-R100CX PERFORMANCE CURVE 1500 1000 1400 900 1300 Power input (Wa tt) 1100 800 700 600 1200 1100 1000 900 800 9 13 Line current(Amp.) 10 8 7 6 35 (96) 30 (88) 25 (77) 20 (68) 15 (59) 10 (50) 25 (77) 30 35 (86) (96) Outside air temp. C( F) 40 (104) Outlet air temp. C ( F) Outlet air temp. C ( F) Line current(Amp.) Power input (Wa tt) PERFORMANCE CURVE 12 11 10 9 30 (88) 25 (77) 20 (68) 15 (59) 10 (50) 5 (41) 25 (77) 26 30 35 (86) (96) Outside air temp. C( F) 40 (104) AF-R100CX AF-R120CX PACKING AND ACCESSORIES Closure ass'y 4 Top pad B Top pad F 3 Packing case 2 Bag Bottom pad ass'y 1 27 AF-R100CX AF-R120CX REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION Q'TY CODE CABINET AND UNIT PARTS 1- 1 1- 2 1- 2 1- 3 1- 4 1- 5 1- 6 1- 7 1- 8 1- 9 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19 1-20 1-21 1-22 1-23 1-24 1-24 1-25 1-25 1-26 1-27 1-28 1-29 1-30 1-31 1-32 1-33 1-34 1-35 1-36 1-37 1-38 1-39 1-40 1-41 1-42 1-43 1-44 1-45 1-46 1-47 1-48 1-49 1-50 1-51 1-52 1-53 1-54 1-55 1-56 1-57 1-58 1-59 1-60 1-61 1-62 1-63 CMOTLA895JBEZ DCHS-A442JBTA DCHS-A440JBTA DCAB-A094JBTA PSEL-B150JBE0 HPNLCA770JBFA PSEL-C059JBEZ LANG-A459JBWZ LANG-A355JBTA LHLD-A482JBFZ CLEV-A035JBKZ NFANPA092JBFZ NFANSA030JBFZ PFILMA116JBEB PFPFPB466JBE0 PKESPA082JBTA PKESPA083JBFA LBND-A046JBE0 LCOV-A002JBF0 PCOV-A320JBP0 PSEL-C057JBEZ LANG-A356JBTA PSKR-A207JBFA PSRA-A120JBFZ TLAB-C206JBRZ TLAB-C205JBRZ TSPC-E052JBRZ TSPC-E051JBRZ GWAKPA136JBFB GWAKPA135JBFB TLABBA110JBRA LANGAA038JBFB LANGAA039JBFB PPLTPA013JBFB PSPRCA010JBE0 TLABKA564JBE0 PFPFPB446JBE0 CWAK-C095JBKZ MJNTPA074JBFB MLOV-A252JBFB MLOV-A253JBFB PSEL-B360JBE0 PSEL-C064JBEZ PSEL-B361JBE0 PSEL-B367JBE0 PSEL-B516JBE0 PFPFPB443JBE0 PSEL-C063JBEZ PSEL-B519JBE0 PSEL-C056JBEZ LHLDW0367JBE0 LHLDW0368JBE0 PFPFPB528JBE0 PSEL-A432JBE0 PFPFPB611JBE0 PSEL-B532JBE0 PSEL-B394JBE0 PSEL-B560JBE0 LANG-A507JBWZ HPNLCA771JBEA PSEL-B366JBE0 PSEL-C104JBEZ PSEL-C105JBEZ LHLDW0363JBE0 PSHE-A191JBEZ LHLD-A356JBE0 Fan motor Base pan ass’y [AF-R100CX] Base pan ass’y [AF-R120CX] Cabinet ass’y Cabinet seal Control panel Evaporator insulator Conecting stay Top inst. Angle Thermistor holder Damper ass’y Propeller fan Centrifugal fan Air filter Insulator Condenser shroud Orifice Wire fixing band Shroud cover Motor cover Tube insulator Bottom inst. Angle Bulkhead Drain tray Energy card [AF-R100CX] Energy card [AF-R120CX] Name badge [AF-R100CX] Name badge [AF-R120CX] Louver duct Front panel SHARP badge Left closure frame Right closure frame Closure Spring Number card Insulator Front panel ass’y Louver link Vertical louver A Vertical louver B Cabinet insulator Drain tray insulator Cabinet insulator Cabinet insulator Base pan insulator Insulator Bulkhead insulator Angle insulator Motor seal Wire holder Wire holder Panel insulator Damper insulator Insulator Damper insulator Panel insulator Damper insulator Fan motor angle Decoration panel Panel insulator Insulator Cabinet insulator Wire holder Sheet Wire holder [AF-R120CX] 28 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 4 2 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 BN BC BC BF AD AF AD AC AP AE AE AV AU AN AC AV AQ AE AM AC AD AE BA AE AC AC AC AC AH AT AB AK AK AL AD AC AC AX AC AB AC AB AC AE AC AC AC AC AD AE AA AA AD AC AG AB AB AB AH AM AD AB AE AA AE AE AF-R100CX AF-R120CX REF. NO. PART NO. DESCRIPTION Q'TY CODE CONTROL BOX PARTS 2- 1 2- 1 2- 2 2- 3 2- 4 2- 5 2- 6 2- 7 2- 7 2- 8 2- 9 2- 9 2-10 2-10 2-11 2-12 2-13 2-14 2-15 LBNDKA078JBWZ LBNDKA096JBWZ LPLTMA128JBW0 DPLT-A047JBW0 QACC-A263JBZZ RH-HXA011JBZZ QW-VZD104JBE0 QW-IZA037JBZZ QW-IZA036JBZZ RC-HZA256JBE0 RC-HZA435JBZZ RC-HZA407JBZZ TLABCB579JBRZ TLABCB377JBRZ DPWBFA193JBKZ PSPA-A084JBE0 PSPA-A085JBE0 QFS-AA048JBE0 LBND-A042JBE0 Capacitor clamp [AF-R100CX] Capacitor clamp [AF-R120CX] Control box cover Cont. box angle ass’y Power supply cord Thermistor Lead wire Lead wire [AF-R100CX] Lead wire [AF-R120CX] Fan motor capacitor Running capacitor [AF-R100CX] Running capacitor [AF-R120CX] Wiring diagram [AF-R100CX] Wiring diagram [AF-R120CX] Control board unit Spacer Spacer Fuse Wire fixing band 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 4 AD AC AK AS AT AL AD AS AS AM AY AY AA AC BC AC AC AB AC 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 2 CB CC AP AR AP AS AU AT BT BT BP BQ AG AF AH AF AR AH AN AT AW AD AF AF AF AH 1 1 1 1 1 1 1 1 1 1 AD AE AD AD AB AE AT AE AC AE 1 1 1 1 1 1 1 1 AL AT AX AX AD AG AB AB CYCLE PARTS 3- 1 3- 1 3- 2 3- 2 3- 3 3- 3 3- 4 3- 4 3- 5 3- 5 3- 6 3- 6 3- 7 3- 7 3- 8 3- 9 3- 9 3-10 3-10 3-11 3-11 3-12 3-13 3-14 3-14 3-15 PCMPRA360JBEZ PCMPRA359JBEZ PPIPCF657JB1Z PPIPCF655JB1Z PPIPCF656JB1Z PPIPCF654JB1Z RHOG-A199JBZZ RHOG-A198JBZZ DCON-A166JBKZ DCON-A167JBKZ PEVA-A429JBEZ PEVA-A424JBEZ GLEG-A103JBE0 GLEG-A105JBE0 PSEL-B161JBE0 PCOV-A371JBE0 PCOV-A321JBE0 PSEL-B160JBE0 PSEL-A971JBE0 DCPY-A235JBKZ DCPY-A234JBKZ MSPR-A129JBE0 PGUM-0034JBE0 MSPR-A114JBE0 MSPR-A136JBE0 LPLTMA114JBW0 Compressor [AF-R100CX] Compressor [AF-R120CX] Discharge tube [AF-R100CX] Discharge tube [AF-R120CX] Suction tube [AF-R100CX] Suction tube [AF-R120CX] Overload relay [AF-R100CX] Overload relay [AF-R120CX] Condenser ass’y [AF-R100CX] Condenser ass’y [AF-R120CX] Evaporator [AF-R100CX] Evaporator [AF-R120CX] Compressor cushion [AF-R100CX] Compressor cushion [AF-R120CX] Gasket washer [AF-R100CX] Terminal cover [AF-R100CX] Terminal cover [AF-R120CX] Terminal gasket [AF-R100CX] Terminal gasket [AF-R120CX] Capillary tube ass’y [AF-R100CX] Capillary tube ass’y [AF-R120CX) Cycle spring Damper rubber Protector spring [AF-R100CX] Protector spring [AF-R120CX] Condenser stay 4- 1 4- 2 4- 3 4- 4 4- 5 4- 6 4- 7 4- 8 4- 9 4-10 TINSEA320JBRZ PSEL-A349JBE0 PSEL-A350JBE0 PSEL-B365JBE0 TCAD-A351JBEZ DX-BZA027JBK0 CRMC-A526JBEZ LHLD-A389JBFB SSAKAA017YDE0 UBATUA027JBE0 Operation manual Window insulator Window insulator Window insulator Consummer card Screws kit Remote control Controller holder Bag Battery pack 55555555- CPADBA688YDK0 CPADBA009JBK0 SPAKCA986JBEZ SPAKCA985JBEZ SSAKHA314YDE0 PPAK-A007JBE0 TLABMA309JBRZ SSAKAA053YDE0 Top pad ass’y Bottom pad ass’y Packing case [AF-R100CX] Packing case [AF-R120CX] Protect Inner packing Feature card Bag ACCESSORY PARTS PACKING PARTS 1 2 3 3 4 5 6 7 29 AF-R100CX AF-R120CX REF. NO. PART NO. DESCRIPTION Q'TY CODE SCREWS AND NUTS 6- 1 6- 2 6- 3 6- 4 6- 4 6- 5 6- 6 6- 7 6- 8 6- 9 6-10 6-11 6-12 6-13 6-14 XTTSD40P12000 LX-BZA236JBE0 XHTSD40P08000 LX-NZA148JBE0 LX-NZA136JBE0 LX-HZA001JBE0 XCTSD40P10000 LX-NZA074JBE0 LX-NZA028JBE0 XTPSD40P08000 XCTSD40P06000 XBPSD40P12J00 LX-CZA038WRE0 XHTSD40P10000 XTPSD40P12000 Tapping screw Special screw Tap tight screw Special nut [AF-R100CX] Special nut [AF-R120CX] Special screw Tapping screw Special nut Special nut Tapping screw Tapping screw Machine screw Special screw Tap tight screw Tapping screw 22 1 8 1 1 6 19 1 3 3 16 2 6 2 2 AA AC AA AD AL AB AA AB AB AA AA AB AA AA AA HOW TO ORDER REPLACEMENT PARTS To have your order filled promptly and correctly, please furnish the following information. 1. MODEL NUMBER 3. PART NO. 2 A 2. REF. NO. 4. DESCRIPTION 3 4 5 6-3 6-3 CONTROL BOX PARTS 6 6-13 2-8 A 6-3 2-10 2-2 6-3 2-14 6-3 2-11 B 2-1 B 6-9 1-5 2-9 1-57 2-7 C C 2-3 6-11 2-4 6-14 D 2-15 2-12 2 2-4 2-13 2-6 6-1 6-3 3 4 30 5 6 D H 1 2 3 4 31 6-1 5 1-6 1-62 1-53 1-51 1-48 6-1 1-22 1-47 1-49 1-17 1-20 1-45 1-59 1-56 1-56 6-6 1-1 1-19 1-21 1-41 1-42 1-11 6-7 1-14 1-4 6-1 1-52 6-12 1-40 1-23 6-12 1-2 1-34 6-6 6-6 6-6 1-43 5-2 6-1 1-43 5-1 6-12 6-6 6-6 1-15 6-5 1-18 6-6 5-7 1-33 2-4 6-5 5-4 6-12 1-3 6-5 1-25 1-28 5-3 4 1-12 1-16 1-55 1-10 6-5 1-63 6-5 6-1 6-6 6-12 1-14 6-10 6-1 1-60 1-24 3 6-2 5-6 6-6 6-1 1-39 1-42 1-41 1-46 1-8 2 1-27 1-7 6-1 F 1-54 1-26 1-13 4-5 1-31 D 1-37 1-38 E 1-30 4-2 1-4 4-3 4-1 6-6 1-29 1 1-58 4-6 4-4 4-7 4-10 C 5-5 4-8 B 1-38 1-36 1-37 4-9 A 1-50 1-32 G 1-35 AF-R100CX AF-R120CX CABINET PARTS 5 6 A B C D E F G H 6 AF-R100CX AF-R120CX 2 1 A 3 CYCLE PARTS 4 5 6 A 6-4 3-8 3-9 3-14 2-7 3-4 3-10 B B 1-44 6-10 3-5 3-2 C C 3-15 3-13 6-10 3-3 3-12 6-10 6-1 3-11 3-1 D D 2-6 6-3 3-6 6-8 3-7 1-61 6-1 6-4 1-9 2-5 6-1 3-9 3-14 AF-R100CX E 2-7 3-4 3-10 E 1-44 6-10 3-5 3-11 F F 3-2 3-13 3-15 3-12 6-10 3-1 3-3 6-10 G G 6-1 6-1 2-6 3-6 6-3 6-8 3-7 1-61 6-1 6-1 1-9 2-5 H H AF-R120CX 1 2 3 4 32 5 6 '02 SHARP CORP. (2S0.85E) Printed in U.S.A.