Technical Data PowerFlex 750-Series AC Drives Original Instructions Topic Page Additional Resources 2 Product Overview 2 Certifications and Specifications 6 Design Considerations 11 Fuse and Circuit Breaker Ratings 36 Cable Considerations 59 Motor Considerations 61 Dimensions and Weights 64 Drive Options 115 PowerFlex 750-Series AC Drives Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Title Publication PowerFlex 750-Series Drive Installation Instructions 750-IN001 PowerFlex 750-Series Programming Manual 750-PM001 Enhanced PowerFlex 7-Class Human Interface Module (HIM) User Manual 20HIM-UM001 PowerFlex 750-Series Safe Torque Off User Manual 750-UM002 Safe Speed Monitor Option Module for PowerFlex 750-Series AC Drives Reference Manual 750-RM001 PowerFlex 7-Class Network Communication Adapter User Manuals 750COM-UM Dynamic Braking Resistor Calculator PFLEX-AT001 Wiring and Grounding Guidelines for PWM AC Drives DRIVES-IN001 Preventive Maintenance of Industrial Control and Drive System Equipment DRIVES-TD001 Safety Guidelines for the Application, Installation and Maintenance of Solid State Control SGI-1.1 You can view or download publications at http://www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Product Overview The PowerFlex 750-Series is a robust family of AC drives that provide ease of use, flexibility, and performance for a variety of industrial applications. The PowerFlex 753 provides general purpose control for applications ranging up to 350 Hp and 250 kW. The PowerFlex 755 provides maximum flexibility and performance ranging up to 2000 Hp and 1500 kW. Maximize your productivity by taking advantage of the following key features offered in the PowerFlex 750-Series: • DeviceLogix™ – Embedded control technology that supports the manipulation of discrete outputs and drive control functions, while using discrete inputs and drive status information onboard the drive. • Predictive Diagnostics – Allows the drive to keep track of information that affects the life of its cooling fans and relay outputs. The drive can also be programmed to monitor the run time hours for machine or motor bearings. • Option Cards – Each drive has a slot-based architecture. Supported hardware control options are common for both products, to help reduce your inventory and spare parts requirements. • Safe Torque-Off and Safe Speed Monitor – provides a choice for safety levels depending on your application requirements. • Communications – The PowerFlex 755 comes with a built-in Ethernet port. Ethernet can easily be added to the PowerFlex 753 with a communication module. 2 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 PowerFlex 750-Series AC Drives • I/O – option cards are available for additional analog and discrete I/O. The PowerFlex 753 comes with built-in I/O that can also be easily expanded with option cards. • Packaging – Factory and field installable enclosure options are available to meet most environmental requirements: Open Type and Flange Mount options to support Cabinet Mount requirements, Extra Protection Wall Mount for harsh environments, and supporting debris hoods and conduit plate kits. • Standard Power Structure – a common power structure is shared to provide the same physical footprint and power range. PowerFlex 750-Series Drive Family Frame 1…7 IP00/IP20, NEMA/UL Type Open Drive Frames 8…10 IP20, NEMA/UL Type 1 Drive (2500 MCC Style Cabinet) Frames 8…10 IP20, NEMA/UL Type 1 Drive with Options (2500 MCC Style Cabinet) includes: • DC link choke • Internal brake transistor standard on Frames 1…5 and optional on Frames 6…7 includes: • DC link choke • Integrated AC line fuses • Roll-out design includes: • DC link choke • Integrated AC line fuses • Roll-out design • Option bay for control/protection devices Roll-out Cart • Required for Frame 8 and larger drives • Adjustable Curb Height: 0…182 mm (0…7.2 in.) • Adjustment for Curb Offset/Reach: 0…114 mm (0…4.5 in.) Rockwell Automation Publication 750-TD001H-EN-P - June 2013 3 PowerFlex 750-Series AC Drives Catalog Number Explanation 1…3 4 5 6 7 8…10 11 12 13 14 15 16 17 18 20G 1 A N D 248 A A 0 N N N N N a b c d e f1…f4 g h i - LD - P3 - P11… Cabinet Options (21G) a e Drive Voltage Rating Code Type Frames Code Voltage 20F PowerFlex 753 1…7 C 400V AC/540V DC 20G PowerFlex 755 1…10 D 480V AC/650V DC 21G PowerFlex 755 Drive with Options 8…10 E 600V AC/810V DC F 690V AC/932V DC (not UL listed) b Future Use f1 f2 c ND Rating ND Rating 400V, 50 Hz Input 480V, 60 Hz Input Input Type Code Frame Enclosure Code Enclosure Code Description Frames AC Input with Precharge, includes DC Terminals 1…4, 8…10 Code AC Input without Precharge, includes DC Terminals 5 2P1 2.1 0.75 2P1 2.1 1 4 DC Input with Precharge 5…10 3P5 3.5 1.5 3P4 3.4 2 A AC Input with Precharge, no DC Terminals 5P0 5.0 2.2 5P0 5.0 3 8P7 8.7 4 8P0 8.0 5 011 11.5 5.5 011 11 7.5 015 15.4 7.5 014 14 10 d 022 22 11 022 22 15 Enclosure 030 30 15 027 27 20 034 34 25 040 40 30 052 52 40 065 65 50 077 77 60 096 96 75 125 125 100 156 156 125 186 186 150 248 248 200 302 302 250 361 361 300 415 415 350 1 6…8 The DC Bus Bar kit (20-750-DCBB1-Fx) is available for Frames 6…7 AC input drives requiring DC bus terminals. Amps kW B, J, L, T F 2 G 2 N Code Amps Hp K, P, R W, Y 1 2 B, J, L, T Code Description Frames 037 37 18.5 R IP20, NEMA/UL Type Open, Frame 1 1 043 43 22 F§ Flange (NEMA/UL Type 4X/12 back) 2…5 060 60 30 G IP54, NEMA/UL Type 12 2…7 072 72 37 N‡ IP20/IP00, NEMA/UL Type Open 2…7 085 85 45 104 104 55 140 140 75 170 170 90 205 205 110 260 260 132 302 302 160 367 367 200 456 456 250 460 460 250 430 430 350 540 540 315 485 485 400 567 567 315 545 545 450 650 650 355 617 617 500 750 750 400 710 710 600 770 770 400 740 740 650 910 910 500 800 800 700 1K0 1040 560 960 960 800 1K1 1090 630 1K0 1045 900 1K2 1175 710 1K2 1135 1000 1K4 1465 800 1K3 1365 1100 1K5 1480 850 1K4 1420 1250 1K6 1590 900 1K5 1525 1350 2K1 2150 1250 2K0 2070 1750 BΔ IP20, NEMA/UL Type 1, 600 mm (23.6 in.) Deep, Standard Cabinet Color (RAL 7032) JΔ IP54, UL Type 12, 800 mm (31.5 in.) Deep, Standard Cabinet Color (RAL 7032) KΔ IP54, NEMA 12, 2500 MCC Style Cabinet & Options w/MCC Power Bus, 800 mm (31.5 in.) Deep, Standard Cabinet Color (RAL 7032) LΔ PΔ IP20, NEMA/UL Type 1, 800 mm (31.5 in.) Deep, Standard Cabinet Color (RAL 7032) IP20, NEMA/UL Type 1, 2500 MCC Style Cabinet & Options w/MCC Power Bus, 800 mm (31.5 in.) Deep, Standard Cabinet Color (RAL 7032) 8…10 8…10 8…10 8…10 8…10 WΔ IP20, NEMA/UL Type 1, 2500 MCC Style Cabinet & Options w/MCC Power Bus, 800 mm (31.5 in.) Deep, CenterLine 2100 Gray (ASA49) YΔ IP54, NEMA 12, 2500 MCC Style Cabinet & Options w/MCC Power Bus, 800 mm (31.5 in.) Deep, CenterLine 2100 Gray (ASA49) 8…10 IP00, UL Open Type without Control POD 8…10 T 8…10 § For Frames 6…7 a User Installed Flange Kit is available to convert a Code N drive that provides a NEMA/UL Type 4X/12 back. 4 Frame 3 – 4 3 4 3 4 – 5 5 5 6 6 § 7 7 – 8Δ 8 – 9 10 – – 9Δ 10 Δ – F G N 2 2 2 3 3 3 4 4 4 K, P, R W, Y 1 – 5 5 5 6 6 § 7 7 – 8Δ 8 – – – 9 9Δ 10 10 Δ ‡ Frames 2…5 are IP20, Frames 6…7 are IP00. § For Frames 6…7 a User Installed Flange Kit is available to convert a Code N drive that provides a NEMA/UL Type 4X/12 back. § For Frames 6…7 a User Installed Flange Kit is available to convert a Code N drive that provides a NEMA/UL Type 4X/12 back. Δ Available as a drive with options (21G). Δ Available as a drive with options (21G). Δ Available as a drive with options (21G). Rockwell Automation Publication 750-TD001H-EN-P - June 2013 PowerFlex 750-Series AC Drives f3 f4 h ND Rating ND Rating Dynamic Braking & Code Internal Resistor ♠ Internal Transistor ∇ Frame Frame A No Yes Enclosure Code Enclosure Code N No No 600V, 60 Hz Input Code Amps Hp B, J, L, T 690V, 50 Hz Input (not UL listed) F G Code Amps kW K, P, N R W, Y B, J, L, T 1P7 1.7 1 012 12 7.5 2P7 2.7 2 015 15 11 3P9 3.9 3 020 20 15 6P1 6.1 5 023 23 18.5 9P0 9 7.5 030 30 22 011 11 10 012 12 10 017 17 15 3 018 18 15 – 022 22 20 3 3 023 23 20 024 24 20 027 27 25 028 28 25 032 32 30 033 33 041 3 – 3 3 034 34 30 6 046 46 37 3 3 050 50 45 6 6 061 61 55 3 082 82 75 098 98 90 119 119 110 142 142 132 171 171 160 212 212 200 6 – 6 6 4 4 4 – 6 6 4 4 4 30 – 6 6 263 263 250 41 40 5 5 5 265 265 250 042 42 40 – 6 6 330 330 315 052 52 50 5 – 5 370 370 355 053 53 50 063 63 60 077 77 75 – – – 6 6 415 415 400 460 460 450 500 500 500 099 99 100 590 590 560 125 125 125 650 650 630 144 144 150 710 710 710 192 192 200 765 765 750 242 242 250 795 795 800 289 289 300 960 960 900 295 295 300 1K0 1040 1000 355 355 350 1K4 1400 1400 395 395 400 435 435 450 460 460 500 510 510 500 595 595 600 630 630 700 760 760 800 825 825 900 900 900 950 980 980 1000 1K1 1110 1100 1K4 1430 1400 7 8 7 – 8Δ – – 9Δ G ∇ Standard on Frames 1…5, optional on 6…7. i Door Mounted HIM (Frames 8…10) 6 6 – – Code Operator Interface 0 No Door Mounted HIM 2 Enhanced LCD, Full Numeric, IP20 4 Enhanced LCD, Full Numeric, IP66 NEMA Type 4X/12 PowerFlex 755 w/Options (21G) - Required Selections – 7 7 – Code Option LD Light Duty ND Normal Duty Frames Type 8…10 System Overload Duty Cycle HD Heavy Duty P3 Input Thermal Magnetic Circuit Breaker 8…10 P5 Input Non-Fused Molded Case Disconnect Switch 8 Only P14 Wiring Only Bay 8…10 8Δ 8 Power Disconnect Wiring Only Bay Only one option of this type may be selected. – – 9Δ 9 10 Δ 10 PowerFlex 755 w/Options (21G) - Additional Selections Code Option P11 Input Contactor P12 Output Contactor L1 3% Input Reactor L2 3% Output Reactor L3 5% Input Reactor L4 5% Output Reactor g P20 1200 Amp Bus Filtering and CM Cap Configuration ♦ P22 2000 Amp Bus P24 3000 Amp Bus P30 X1 Filtering Default CM Cap Connection A Yes Jumper Removed J Yes Jumper Installed ♦ 480V drives must select code "A." Jumpers are included for field reconfiguration as desired. 10 ♠ Frames 1…2 only. & Not available on Frames 8…10, specify Code "N." Δ Available as a drive with options (21G). Code 9 F K, P, N R W, Y 10 Δ Frames Type 8 Only Contactors § 8…9 Reactors 8 Only 8…10 MCC Power Bus Capacity UPS Control Bus, DC Input w/Precharge only 8…10 UPS Control Bus Auxiliary Transformer (500VA available), IP20 Cabinet Only 8 Only Auxiliary Power Only one option of this type may be selected. § Contactor options are not available for systems with MCC power bus. Δ Available as a drive with options (21G). Rockwell Automation Publication 750-TD001H-EN-P - June 2013 5 PowerFlex 750-Series AC Drives Certifications and Specifications Certifications 6 ABS (Frames 2…8, 400/480V AC) American Bureau of Shipping Certificate 11-HS743429-PDA C-Tick Australian Communications and Media Authority In conformity with the following: Radiocommunications Act: 1992 Radiocommunications Standard: 2008 Radiocommunications Labelling Notice: 2008 Standards applied: EN 61800-3:2004 c-UL-us Listed to UL508C and CAN/CSA-C22.2 No. 14-05 (does not apply to 21G drives with enclosure code “P” or “W”). CE In conformity with the following European Directives: EMC Directive (2004/108/EC) Low Voltage Directive (2006/95/EC) Standards applied: EN 61800-3:2004 EN 61800-5-1:2007 EPRI/SEMI F47 Electric Power Research Institute Certified compliant with the following standards: SEMI F47 IEC 61000-4-34 GOST-R (Frames 2…8, 400/480V AC) Russian GOST-R Certificate no. POCC US.ME92.H00040 Lloyds Register (Frames 2…8, 400/480V AC) Lloyd’s Register Type Approval Certificate 11/60008 RINA (Frames 2…8, 400/480V AC) RINA Certificate ELE349811CS TÜV TÜV Rheinland - Certification applies to 20-750-S and 20-750-S1 Safety Options when installed in drive. Standards applied: EN 61800-3:2004 EN 61800-5-2:2007 EN 61800-5-1:2007 EN 61508 PARTS 1-7:2000 EN ISO 13849-1:2008 EN 62061:2005 EN ISO 13849-2:2003 EN 60204-1:2006 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 PowerFlex 750-Series AC Drives Environmental Specifications Category Specification Altitude: Based on Load: Based on Voltage: See Derating Guidelines on pages 14…34. System & Ground Configuration Center Grounded (Y Neutral) w/Solid Ground Ungrounded, Impedance (4) Grounded, or Corner Grounded(4) Overvoltage Category II (2) III (3) II (2) III (3) (1) Altitude Limit Above Sea Level (2)(5) 400/480V AC 600V AC 690V AC 9000 m (3) 7500 m (3) 7500 m (3) 4800 m 4800 m 4800 m 4800 m 7500 m (3) 4800 m 2000 m 4800 m 2000 m Notes: Based on EN61800-5-1 (Electro-thermal Safety Standard for drives) (1) Overvoltage Categories: Category II (Isolation Transformer Level) - Typically two levels of isolation or protection from outdoor power lines. Category III (Most Common) Distribution Level Inside a Building - Typically one level of isolation or protection from outdoor power lines. (2) Excluding failure from cosmic radiation. Cosmic radiation will increase rate of IGBT malfunction at altitudes greater than 3000 m above sea level. Concrete walls and ceilings or concrete walls and large bottles of water overhead are examples of ways to shield against cosmic radiation. (3) Drive is limited to a maximum of 4800 m thermally. Refer to the Ambient Temperature/Load Derating Guidelines starting on page 14. (4) In CE installations, Frame 1 does not support ungrounded or corner grounded configurations. (5) Frame 1 drives are limited to a maximum of 2000 m thermally. Refer to the Derating Guidelines starting on page 14. Maximum Surrounding Air Temperature IP20, NEMA/UL Open Type: IP00, NEMA/UL Open Type: IP20, NEMA/UL Type 1 (w/Hood): IP20, NEMA/UL Type 1 (w/Label): IP20, NEMA/UL Type 1 (MCC Cabinet): IP54, NEMA 12 (MCC Cabinet): Flange Mount – Front: IP20, NEMA/UL Open Type: IP00, NEMA/UL Open Type: Back/Heat Sink: IP66, NEMA/UL Type 4X Stand-alone/Wall Mount – IP54, NEMA/UL Type 12 0…50 °C (32…122 °F) 0…50 °C (32…122 °F) 0…40 °C (32…104 °F) 0…40 °C (32…104 °F) 0…40 °C (32…104 °F) 0…40 °C (32…104 °F) Frames 1…5, All Ratings Frames 6…7, All Ratings Frames 1…5, All Ratings Frames 6…7, All Ratings Frames 8…10, All Ratings Frames 8…10, All Ratings 0…50 °C (32…122 °F) 0…50 °C (32…122 °F) Frames 2…5, All Ratings Frames 6…7, All Ratings 0…40 °C (32…104 °F) Frames 2…7, All Ratings 0…40 °C (32…104 °F) Frames 2…7, All Ratings Storage Temperature (all const.): -40…70 °C (-40…158 °F) Atmosphere: Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere. UV Radiation The HIM and IP54, NEMA/UL Type 12 drive plastics are not UV rated. Relative Humidity: 5…95% non-condensing Shock - Operating Frames 1…6: Frame 7: Frames 8…10: Shock - Packaged for Shipment Frames 1…2: Frames 3…4: Frame 5: Frames 6…10: 15 g peak for 11 ms duration (±1.0 ms) 10 g peak for 11 ms duration (±1.0 ms) Power Core - 10 g peak for 11 ms duration (±1.0 ms) in Cabinet w/Option Bay - 5 g peak for 11 ms duration (±1.0 ms) 381 mm (15 in.) drop height 330 mm (13 in.) drop height 305 mm (12 in.) drop height Meets International Safe Transit Association (ISTA) test procedure 2B Rockwell Automation Publication 750-TD001H-EN-P - June 2013 7 PowerFlex 750-Series AC Drives Category Specification Vibration - Operating Frames 1…2: Frames 3…5: Frames 6…7: Frames 8…10: 1.000 mm (0.040 in.) displacement, 2 g peak 1.000 mm (0.040 in.) displacement, 1.5 g peak 1.000 mm (0.040 in.) displacement, 1 g peak Power Core, Drive in Cabinet w/Option Bay - 1.000 mm (0.040 in.) displacement, 1 g peak Frames 1…5: Frames 6…10: Frames 1…5: Frames 6…10: 20.0 mm (0.8 in.) peak to peak, 2…5.186 Hz; 1.1 g peak from 5.186…20 Hz Meets ISTA 2B packaging standards Frequency (Hz) PSD (g2/Hz) 1 0.00005 4 0.01 16 0.01 40 0.001 80 0.001 200 0.00001 Meets International Safe Transit Association (ISTA) test procedure 2B Required Airflow: Frame 1…2 3 4 5 6 Total Fan Air Flow 0.024 CMS (50 CFM) 0.038 CMS (80 CFM) 0.151 CMS (320 CFM) 0.245 CMS (520 CFM) 0.238 CMS (504CFM) Frame 7 8 9 10 Total Fan Air Flow 0.357 CMS (756 CFM) 0.637 CMS (1350 CFM) 1.274 CMS (2700 CFM) 1.911 CMS (4050 CFM) Sound: Frame 1…2 3 4 5 6 Sound Level 63 dB 64 dB 72 dB 77 dB 73 dB Frame 7 8 9 10 Sound Level 74 dB 79 dB 79 dB 83 dB Surrounding Environment Pollution Degree Pollution Degree 1 & 2: Pollution Degree 3 & 4: (See page 66 for descriptions of each pollution degree rating.) All enclosures acceptable. Enclosure that meets or exceeds IP54, NEMA/UL Type 12 required. Vibration - Packaged for Shipment Sinusoidal Loose Load: Random Secured: 8 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 Note: Sound pressure level is measured at 2 meters. PowerFlex 750-Series AC Drives Technical Specifications Category Specification Protection Electrical Motor Voltage 380/400 480V 600V 690V AC Input Overvoltage Trip: 576V AC 576V AC 825V AC 825V AC AC Input Undervoltage Trip: 250V AC 300V AC 400V AC 400V AC Bus Overvoltage Trip: 815V DC 815V DC 1167V DC 1167V DC Bus Undervoltage Shutoff: Frames 1…7: Frames 8…10: 200V DC 400V DC 200V DC 400V DC 200V DC (Frames 3…7) 200V DC (Frames 6…7) 400V DC 400V DC Nominal Bus Voltage (Full Load): 540V DC 648V DC 810V DC Drive Overcurrent Trip Software Overcurrent Trip: Instantaneous Current Limit: Hardware Overcurrent Trip: 200% of drive rated 100% of 3 sec. rating (158…210%) 143% of 3 sec. rating (215…287%) Line transients: up to 6000 volts peak per IEEE C62.41-1991 Control Logic Noise Immunity: Showering arc transients up to 1500V peak Power Ride-Thru: 15 milliseconds at full load Logic Control Ride-Thru: 0.5 seconds minimum, 2 seconds typical Ground Fault Trip: Phase-to-ground on drive output Short Circuit Trip: Phase-to-phase on drive output AC Input Voltage Tolerance: See page 11 for full power and operating range Frequency Tolerance: 47…63 Hz Input Phases: Three-phase input provides full rating for all drives. Single-phase operation on Frames 1…7 provides up to 50% of rated current at 25 °C (77 °F) surrounding temperature. Single-phase operation is not recommended for Frames 8 and larger. DC Input Voltage Tolerance: ±10% of Nominal Bus Voltage (above) Displacement Power Factor: 0.98 across entire speed range DC Link Impedance: ≥ 5% Efficiency: 97.5% at rated amps, nominal line volts Maximum Short Circuit Rating: 200,000 Amps RMS symmetrical (20F & 20G drives only) Actual Short Circuit Rating: Determined by AIC rating of installed fuse/circuit breaker. See page 53 for 21G drives Drive to Motor Power Ratio Minimum: Maximum: Recommended not less than 1:2 ratio Recommended not greater than 2:1 ratio Brake IGBT Rating: 100% of motor rated torque Control POD Current Draw: 5A Digital Inputs Nominal: Maximum: High State: Low State: DC 24V DC 30V DC 20…24V DC 0…5V DC Battery: User installed CR1220 lithium coin cell battery provides power to the real time clock (optional, not supplied). Preserves the clock setting in the event power to the drive is lost or cycled. Approximate life is 4.5 years with dive unpowered, or lifetime if drive is powered. 932V DC AC 120V AC 132V AC 100…132V AC 0…30V AC Rockwell Automation Publication 750-TD001H-EN-P - June 2013 9 PowerFlex 750-Series AC Drives Category Specification Control Method: Sine coded PWM with programmable carrier frequency. Ratings apply to all drives. Carrier Frequency: Default Settings: Frames 1…4: Frames 5…10: Settings: Frames 1…6: Frame 7: Frames 8…10: 4 kHz 2 kHz 2, 4, 8, 12 kHz 2, 4, 8 kHz 2, 4 kHz Output Voltage Range: 0 to rated motor voltage Output Frequency Range: 0…325 Hz @ 2 kHz carrier 0…650 Hz @ 4 kHz carrier Frequency Accuracy Digital Input: Analog Input: Within ±0.01% of set output frequency Within ±0.4% of maximum output frequency Frequency Control: Speed regulation - with Slip Compensation (V/Hz & Sensorless Vector modes) 0.5% of base speed across 40:1 speed range, 40:1 operating range Speed Control: Without feedback (Flux Vector mode), 0.1% of base speed across 100:1 speed range, 120:1 operating range, 50 rad/sec bandwidth With feedback (Flux Vector mode), 0.001% of base speed across 100:1 speed range, 1000:1 operating range, 190 rad/sec bandwidth Torque Regulation: Without feedback (Flux Vector mode), ±5%, 600 rad/sec bandwidth With feedback (Flux Vector mode), ±2%, 2500 rad/sec bandwidth Selectable Motor Control: - Standard V/Hz with full custom capability - Sensorless Vector with full tuning - Flux Vector with and without a feedback device - Induction motor control - Surface mount permanent magnet motor control with encoder feedback (Frames 1…10) - Surface mount permanent magnet motor control without encoder feedback (Frames 1…7) - Internal permanent magnet motor control with encoder feedback (Frames 1…10) Stop Modes: Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Ramp-to-Hold, Fast Braking, and Current Limit Stop. Accel/Decel: Two independently programmable accel and decel times. Each time may be programmed from 0 to 3600 seconds in 0.1 second increments (0 to motor nameplate speed). S Curve Time Adjustable from 0 to 100% of ramp time (normal duty rating) Intermittent Overload: Light Duty (Frames 8…10 Only) Normal Duty Heavy Duty 10 110% Overload capability for up to 1 minute out of 10 minutes 110% Overload capability for up to 1 minute out of 10 minutes 150% Overload capability for up to 3 seconds out of 60 seconds 150% Overload capability for up to 1 minute out of 10 minutes 180% Overload capability for up to 3 seconds out of 60 seconds Current Limit Capability: Proactive Current Limit programmable from 20 to 160% of rated output current. Independently programmable proportional and integral gain. Electronic Motor Overload Protection: Class 10 motor overload protection according to NEC article 430 and motor over-temperature protection according to NEC article 430.126 (A)(2). UL 508C File E59272. Rockwell Automation Publication 750-TD001H-EN-P - June 2013 PowerFlex 750-Series AC Drives Design Considerations Drive Rating Nominal Line Voltage Nominal Motor Voltage Drive Full Power Range Drive Operating Range 380…480 380 380 380…528 342…528 400 400 400…528 480 460 460…528 600 575 575…759 690 660 660…759 600…690 Hp @ Motor (Drive Output) Input Voltage Tolerance 517…759 Drive Full Power Range = Nominal Motor Voltage to Drive Rated Voltage + 10%. Rated current is available across the entire Drive Full Power Range EXAMPLE IMPORTANT Drive Operating Range Lowest Nominal Motor Voltage - 10% to Drive Rated Voltage + 10%. Drive Output is linearly derated when Actual Line Voltage is less than the Nominal Motor Voltage Calculate the maximum power of a 5.0 Hp, 460V motor connected to a 480V rated drive supplied with 342V Actual Line Voltage input. • Actual Line Voltage / Nominal Motor Voltage = 74.3% • 74.3% x 5.0 Hp = 3.7 Hp • 74.3% x 60 Hz = 44.6 Hz At 342V Actual Line Voltage, the maximum power the 5.0 Hp, 460V motor can produce is 3.7 Hp at 44.6 Hz. Full Power Range Nominal Motor Voltage -10% Nominal Motor Voltage Drive Rated Voltage Drive Rated Voltage +10% Actual Line Voltage (Drive Input) 5 Hp Hp @ Motor (Drive Output) Drive Operating Range = Derated Power Range No Drive Output 3.7 Hp No Drive Output 342V 460V 480V 528V Actual Line Voltage (Drive Input) For maximum protection of the drive and its internal components, Rockwell Automation prefers the use of fast acting semiconductor fuses to other methods of circuit protection. This reduces risk of drive damage from power quality events, and improves machine and process utilization, thus maximizing productivity. Rockwell Automation Publication 750-TD001H-EN-P - June 2013 11 PowerFlex 750-Series AC Drives Approximate Watts Loss The following table lists watts loss data for PowerFlex 750-Series drives running at full load, full speed and default carrier frequency. Internal watts are those dissipated by the control structure of the drive and will be dissipated into the cabinet regardless of mounting style. External watts are those dissipated directly through the heatsink and will be outside the cabinet for flange mount and inside the cabinet for other mounting types. Watts Loss for 400/480V Drives Normal Duty Normal Duty Drive Catalog Number (1) (2) kW Cont. Output Amps 20x…C2P1 0.75 2.1 20x…C3P5 1.5 3.5 External Watts (3) Internal Watts (3) 16 (16) 26 (33) External Watts (3) Total Watts (3) Drive Catalog Number (1) (2) Hp Cont. Output Amps 55 (56) 71 (72) 20x…D2P1 1.0 2.1 17 (21) 60 (61) 77 (82) 57 (60) 83 (93) 20x…D3P4 2.0 3.4 27 (39) 61 (64) 88 (103) 400 Volt Internal Watts (3) Total Watts (3) 480 Volt 20x…C5P0 2.2 5 39 (44) 58 (62) 97 (106) 20x…D5P0 3.0 5 41 (54) 63 (67) 104 (121) 20x…C8P7 4.0 8.7 75 (79) 64 (80) 139 (159) 20x…D8P0 5.0 8 71 (91) 68 (82) 139 (173) 20x…C011 5.5 11.5 108 (107) 70 (85) 178 (192) 20x…D011 7.5 11 108 (118) 74 (88) 182 (206) 20x…C015 7.5 15.4 161 (166) 80 (80) 241 (246) 20x…D014 10 14 149 (152) 81 (81) 230 (233) 20x…C022 11 22 225 86 311 20x…D022 15 22 237 91 328 20x…C030 15 30 300 103 403 20x…D027 20 27 273 101 374 20x…C037 18.5 37 362 115 477 20x…D034 25 34 368 115 483 20x…C043 22 43 505 126 631 20x…D040 30 40 503 126 629 20x…C060 30 60 487 130 617 20x…D052 40 52 422 125 547 20x…C072 37 72 615 147 762 20x…D065 50 65 559 144 703 20x…C085 45 85 705 162 867 20x…D077 60 77 646 158 804 20x…C104 55 104 928 201 1129 20x…D096 75 96 855 189 1044 20x…C140 75 140 1239 319 1558 20x…D125 100 125 1109 299 1408 20x…C170 90 170 1381 300 1681 20x…D156 125 156 1299 294 1593 20x…C205 110 205 1893 381 2274 20x…D186 150 186 1718 358 2076 20x…C260 132 260 2449 502 2951 20x…D248 200 248 2384 492 2876 20x…C302 160 302 2566 461 3027 20x…D302 250 302 2704 491 3195 20x…C367 200 367 3322 586 3908 20x…D361 300 361 3409 606 4015 20x…C456 250 456 3922 743 4665 20x…D415 350 415 3604 683 4287 2xG…C460 250 460 4779 1090 5869 2xG…D430 350 430 4385 971 5356 2xG…C540 315 540 5316 1216 6532 2xG…D485 400 485 5091 1126 6217 2xG…C567 315 567 5652 1298 6950 2xG…D545 450 545 5649 1253 6902 2xG…C650 355 650 7011 1577 8588 2xG…D617 500 617 6942 1489 8431 2xG…C750 400 750 7577 1726 9303 2xG…D710 600 710 7631 1659 9290 2xG…C770 400 770 8086 1848 9934 2xG…D740 650 740 8133 1776 9909 2xG…C910 500 910 9155 2251 11406 2xG…D800 700 800 8710 2216 10926 2xG…C1K0 560 1040 9732 2357 12089 2xG…D960 800 960 9696 2391 12087 2xG…C1K1 630 1090 10745 2548 13293 2xG…D1K0 900 1045 10784 2589 13373 2xG…C1K2 710 1175 13778 2978 16756 2xG…D1K2 1000 1135 13378 2899 16277 2xG…C1K4 800 1465 13959 3013 16973 2xG…D1K3 1100 1365 14055 3025 17080 2xG…C1K5 850 1480 15441 3308 18749 2xG…D1K4 1250 1420 15573 3314 18887 2xG…C1K6 900 1590 15569 3717 19286 2xG…D1K5 1350 1525 15619 3779 19398 2xG…C2K1 1250 2150 22320 4790 27110 2xG…D2K0 1750 2070 22495 4802 27297 (1) Select watts loss based on catalog number. (2) Frame 8…10 enclosure code B, L, P, and W. (3) Frame 1 watts loss in parenthesis. 12 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 PowerFlex 750-Series AC Drives Watts Loss for 600/690V Drives Normal Duty Drive Catalog Number (1) (2) kW Normal Duty Cont. Output Amps External Watts Internal Watts Total Watts Drive Catalog Number (1) (2) Hp Cont. Output Amps 20x…E1P7 1.0 1.7 20x…E2P7 2.0 2.7 20x…E3P9 3.0 20x…E6P1 20x…E9P0 Internal Watts Total Watts 23 15 38 40 17 57 3.9 51 18 69 5.0 6.1 80 22 103 7.5 9 122 29 150 690 Volt External Watts 600 Volt 20x…F012 7.5 12 169 50 219 20x…F015 11 15 226 56 282 20x…E011 10 11 152 34 186 20x…E012 10 12 168 50 217 20x…E017 15 17 249 54 302 20x…E018 15 18 269 61 331 20x…E022 20 22 329 74 403 20x…F020 15 20 296 65 361 20x…E023 20 23 332 70 403 20x…F023 18.5 23 327 70 397 20x…E024 20 24 326 71 397 20x…E027 25 27 411 84 494 20x…F030 22 30 428 85 513 20x…E028 25 28 375 79 453 20x…E032 30 32 503 105 608 20x…F034 20x…F046 30 37 34 46 478 649 94 126 573 775 20x…E033 30 33 439 90 528 20x…E041 40 41 590 128 718 20x…E042 40 42 555 112 667 20x…E052 50 52 784 176 959 20x…F050 45 50 699 138 836 20x…E053 50 53 711 144 855 20x…F061 55 61 760 130 891 20x…E063 60 63 757 132 889 20x…F082 75 82 1044 182 1226 20x…E077 75 77 935 166 1101 20x…F098 90 98 1310 231 1541 20x…E099 100 99 1269 229 1499 20x…F119 110 119 1658 302 1961 20x…E125 125 125 1678 318 1996 20x…F142 132 142 2003 387 2391 20x…E144 150 144 1960 389 2349 20x…F171 160 171 2655 389 3044 20x…E192 200 192 2801 433 3234 20x…F212 200 212 3375 513 3889 20x…E242 250 242 3642 593 4235 20x…F263 250 263 4286 690 4976 20x…E289 300 289 4437 762 5200 2xG…F265 250 265 4314 996 5310 2xG…E295 300 295 4592 1030 5622 2xG…F330 315 330 5160 1127 6287 2xG…E355 350 355 5191 1131 6321 2xG…F370 355 370 5803 1233 7036 2xG…E395 400 395 5812 1240 7052 2xG…F415 400 415 5865 1211 7076 2xG…E435 450 435 5590 1163 6753 2xG…F460 450 460 6638 1337 7975 2xG…E460 500 460 6407 1301 7708 2xG…F500 500 500 7117 1417 8534 2xG…E510 500 510 6946 1396 8342 2xG…F590 560 590 8941 2077 11019 2xG…E595 600 595 8903 2053 10956 2xG…F650 630 650 9865 2220 12085 2xG…E630 700 630 9942 2225 12167 2xG…F710 710 710 11136 2425 13561 2xG…E760 800 760 11093 2424 13517 2xG…F765 750 765 11139 2368 13507 2xG…E825 900 825 11046 2342 13389 2xG…F795 800 795 12663 2611 15275 2xG…E900 950 900 12225 2539 14764 2xG…F960 900 860 13608 2767 16375 2xG…E980 1000 980 13211 2709 15920 2xG…F1K0 1000 1040 16147 3545 19692 2xG…E1K1 1100 1110 16169 3552 19720 2xG…F1K4 1400 1400 19716 4034 23750 2xG…E1K4 1400 1430 19256 3966 23222 (1) Select watts loss based on catalog number. (2) Frame 8…10 enclosure code B, L, P, and W. Rockwell Automation Publication 750-TD001H-EN-P - June 2013 13 PowerFlex 750-Series AC Drives Additional Watts Loss for Cabinet Options Bay Normal Duty Drive Catalog Number (1) without Input or Output Line Reactor (Watts) (2) Cont. Output Amps kW Normal Duty Cabinet Options Bay Cabinet Options Bay with Input or Output Line Reactor Drive Catalog (Watts) (2) Number (1) Hp Cont. Output Amps 400V without Input or Output Line Reactor (Watts) (2) with Input or Output Line Reactor (Watts) (2) 480V 21G…C460 250 460 219 626 21G…D430 350 430 177 652 21G…C540 315 540 256 735 21G…D485 400 485 204 652 21G…C567 315 567 280 792 21G…D545 450 545 239 725 21G…C650 355 650 359 1123 21G…D617 500 617 295 983 21G…C750 400 750 404 1549 21G…D710 600 710 355 1410 21G…C770 400 770 441 1692 21G…D740 650 740 388 1542 690V 600V 21G…F265 250 265 266 1090 21G…E295 300 295 233 838 21G…F330 315 330 304 1067 21G…E355 350 355 289 902 21G…F370 355 370 343 1288 21G…E395 400 395 328 759 21G…F415 400 415 379 1547 21G…E435 450 435 354 1208 21G…F460 450 460 240 1195 21G…E460 500 460 379 1327 21G…F500 500 500 251 1315 21G…E510 500 510 246 775 (1) Select watts loss based on catalog number. (2) For MCC Power Bus Options, add the following watts: 1250A Power Bus = 188 Watts, 2000A Power Bus = 261 Watts, 3200A Power Bus = 421 Watts Derating Guidelines If a catalog number is not shown, that drive can be operated without derating as long as the limits specified on pages 7 and 8 are followed. Ambient Temperature/Load and Altitude/Load - 400V AC Derating for IP20 NEMA/UL Type Open (Frames 1…5), IP00 NEMA/UL Type Open (Frames 6…7) and IP20 NEMA/UL Type 1 (Frames 8…10) 400V AC Power Rating Catalog Number Heavy Duty kW Cont. Amps kW Cont. Amps kW Cont. Amps – – 8.7 5.0 4.0 2.2 Ambient Temperature/Load Altitude/Load 2 kHz 2 kHz Max Ambient (° C) 20x…C8P7 (Frame 1) Normal Duty 4 kHz 8 kHz 12 kHz 60 100 50 90 20 60 50 40 30 20 11.5 4.0 8.7 50 60 70 % Load 80 90 100 60 100 50 90 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 0 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 20 60 50 40 10 30 40 14 0 80 40 Load (%) 5.5 Max Ambient (° C) – 12 kHz 70 30 40 – 8 kHz 4 kHz w/Cabinet Option (21G) 80 40 10 20x…C011 (Frame 1) 4 kHz 2 kHz w/Cabinet Option (21G) Load (%) Light Duty 50 60 70 % Load 80 90 100 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 20 PowerFlex 750-Series AC Drives Derating for IP20 NEMA/UL Type Open (Frames 1…5), IP00 NEMA/UL Type Open (Frames 6…7) and IP20 NEMA/UL Type 1 (Frames 8…10) 400V AC Power Rating Catalog Number Heavy Duty kW Cont. Amps kW Cont. Amps kW Cont. Amps – – 15.4 11.5 7.5 5.5 Ambient Temperature/Load Altitude/Load 2 kHz 2 kHz Max Ambient (° C) 20x…C015 (Frame 1) Normal Duty 4 kHz 8 kHz 12 kHz 60 100 50 90 20 60 50 40 30 20 15.4 5.5 11.5 50 60 70 % Load 80 90 60 100 50 90 – 11 22 7.5 15.4 20 50 60 70 % Load 80 90 20 100 60 30 11 22 20 50 60 70 % Load 80 90 20 100 100 90 80 40 70 30 20 30 60 50 40 30 50 60 70 % Load 80 90 20 100 60 100 50 90 80 40 70 30 Load (%) 15 50 30 Load (%) Max Ambient (° C) 37 60 40 60 Max Ambient (° C) 18.5 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 40 – 0 80 10 – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 90 40 50 20x…C037 0 100 Load (%) Max Ambient (° C) 15 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 30 40 – 0 50 40 10 – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 60 50 20x…C030 0 70 30 40 – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 80 40 10 20x…C022 0 100 Load (%) 7.5 Max Ambient (° C) – 12 kHz 70 30 40 – 8 kHz 4 kHz w/Cabinet Option (21G) 80 40 10 20x…C015 (Frame 2) 4 kHz 2 kHz w/Cabinet Option (21G) Load (%) Light Duty 20 60 50 40 10 30 40 50 60 70 % Load 80 90 100 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 20 15 PowerFlex 750-Series AC Drives Derating for IP20 NEMA/UL Type Open (Frames 1…5), IP00 NEMA/UL Type Open (Frames 6…7) and IP20 NEMA/UL Type 1 (Frames 8…10) 400V AC Power Rating Normal Duty Heavy Duty Catalog Number kW Cont. Amps kW Cont. Amps kW Cont. Amps 20x…C043 – – 43 37 18.5 Altitude/Load 2 kHz 2 kHz Max Ambient (° C) 22 Ambient Temperature/Load 4 kHz 8 kHz 12 kHz 60 100 50 90 20 60 50 40 30 20 60 22 43 50 60 70 % Load 80 90 100 60 100 50 90 20 30 60 50 60 70 % Load 80 90 100 60 100 50 90 20 37 72 50 60 70 % Load 80 90 100 60 100 50 90 80 40 70 30 20 60 50 40 30 20 40 55 104 45 85 50 60 70 % Load 80 90 100 60 100 50 90 80 40 70 Load (%) – Max Ambient (° C) – 30 20 60 50 40 10 30 20 40 16 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 30 10 20x…C104 0 50 40 Load (%) 85 Max Ambient (° C) 45 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 60 20 – 0 70 30 40 – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 80 40 10 20x…C085 0 30 Load (%) 72 Max Ambient (° C) 37 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 20 – 0 60 40 40 – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 10 20x…C072 0 80 40 Load (%) 30 Max Ambient (° C) – 12 kHz 70 30 40 – 8 kHz 4 kHz w/Cabinet Option (21G) 80 40 10 20x…C060 4 kHz 2 kHz w/Cabinet Option (21G) Load (%) Light Duty 50 60 70 % Load 80 90 100 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 PowerFlex 750-Series AC Drives Derating for IP20 NEMA/UL Type Open (Frames 1…5), IP00 NEMA/UL Type Open (Frames 6…7) and IP20 NEMA/UL Type 1 (Frames 8…10) 400V AC Power Rating Normal Duty Heavy Duty Catalog Number kW Cont. Amps kW Cont. Amps kW Cont. Amps 20x…C140 – – 140 104 55 Altitude/Load 2 kHz 2 kHz Max Ambient (° C) 75 Ambient Temperature/Load 4 kHz 8 kHz 12 kHz 60 100 50 90 20 60 50 40 30 20 170 75 140 50 60 70 % Load 80 90 100 60 100 50 90 20 90 170 50 60 70 % Load 80 90 100 60 100 50 90 20 110 205 50 60 70 % Load 80 90 100 60 100 50 90 80 40 70 30 20 60 50 40 30 20 40 160 302 132 260 50 60 70 % Load 80 90 100 60 100 50 90 80 40 70 Load (%) – Max Ambient (° C) – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 30 10 20x…C302 0 50 40 Load (%) 260 Max Ambient (° C) 132 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 60 20 – 0 70 30 40 – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 80 40 10 20x…C260 0 30 Load (%) 205 Max Ambient (° C) 110 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 20 – 0 60 40 40 – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 10 20x…C205 0 80 40 Load (%) 90 Max Ambient (° C) – 12 kHz 70 30 40 – 8 kHz 4 kHz w/Cabinet Option (21G) 80 40 10 20x…C170 4 kHz 2 kHz w/Cabinet Option (21G) Load (%) Light Duty 30 20 60 50 40 10 30 20 40 50 60 70 % Load 80 90 100 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 17 PowerFlex 750-Series AC Drives Derating for IP20 NEMA/UL Type Open (Frames 1…5), IP00 NEMA/UL Type Open (Frames 6…7) and IP20 NEMA/UL Type 1 (Frames 8…10) 400V AC Power Rating Normal Duty Heavy Duty Catalog Number kW Cont. Amps kW Cont. Amps kW Cont. Amps 20x…C367 – – 367 302 160 Altitude/Load 2 kHz 2 kHz Max Ambient (° C) 200 Ambient Temperature/Load 4 kHz 8 kHz 12 kHz 60 100 50 90 20 60 50 40 30 20 456 200 367 50 60 70 % Load 80 90 100 60 100 50 90 20 250 460 200 385 50 60 70 % Load 80 90 100 60 540 250 456 20 50 60 70 % Load 80 90 20 100 60 567 250 472 90 80 40 70 30 20 50 30 50 60 70 % Load 80 90 20 100 60 100 90 80 40 70 Load (%) Max Ambient (° C) 60 40 50 30 20 60 50 40 10 30 40 18 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 100 Load (%) Max Ambient (° C) 315 50 30 40 612 60 40 10 355 0 70 30 50 2xG…C567 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 80 40 Load (%) Max Ambient (° C) 315 0 90 40 585 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 100 10 315 0 30 50 2xG…C540 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 20 540 0 60 40 40 315 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 10 2xG…C460 0 80 40 Load (%) 250 Max Ambient (° C) – 12 kHz 70 30 40 – 8 kHz 4 kHz w/Cabinet Option (21G) 80 40 10 20x…C456 4 kHz 2 kHz w/Cabinet Option (21G) Load (%) Light Duty 50 60 70 % Load 80 90 100 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 20 PowerFlex 750-Series AC Drives Derating for IP20 NEMA/UL Type Open (Frames 1…5), IP00 NEMA/UL Type Open (Frames 6…7) and IP20 NEMA/UL Type 1 (Frames 8…10) 400V AC Power Rating Light Duty Normal Duty Heavy Duty Catalog Number kW Cont. Amps kW Cont. Amps kW Cont. Amps 2xG…C650 400 750 650 540 355 315 Ambient Temperature/Load Altitude/Load 2 kHz 2 kHz 4 kHz 8 kHz 12 kHz 60 70 Load (%) Max Ambient (° C) 80 40 30 20 400 750 315 585 50 60 70 % Load 80 90 20 100 60 770 355 642 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 0 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 20 60 50 40 30 50 60 70 % Load 80 90 20 100 60 100 50 90 80 40 70 30 Load (%) Max Ambient (° C) 0 80 Load (%) Max Ambient (° C) 400 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 90 40 40 832 0 100 10 450 50 30 50 2xG…C770 60 40 40 796 12 kHz 90 10 450 8 kHz 4 kHz w/Cabinet Option (21G) 100 50 2xG…C750 4 kHz 2 kHz w/Cabinet Option (21G) 20 60 50 40 10 30 40 50 60 70 % Load 80 90 100 20 2xG…C910 560 1040 500 910 400 750 see 2xG…C460 see 2xG…C460 2xG…C1K0 630 1090 560 1040 500 880 see 2xG…C540 see 2xG…C540 2xG…C1K1 710 1175 630 1090 500 910 see 2xG…C567 see 2xG…C567 2xG…C1K2 800 1465 710 1175 560 1040 see 2xG…C650 see 2xG…C650 2xG…C1K4 850 1480 800 1465 630 1090 see 2xG…C750 see 2xG…C750 2xG…C1K5 900 1600 850 1480 710 1175 see 2xG…C770 see 2xG…C770 2xG…C1K6 1000 1715 900 1590 710 1325 see 2xG…C567 see 2xG…C567 2xG…C2K1 1400 2330 1250 2150 1000 1800 see 2xG…C770 see 2xG…C770 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 19 PowerFlex 750-Series AC Drives Ambient Temperature/Load and Altitude/Load - 480V AC Derating for IP20 NEMA/UL Type Open (Frames 1…5), IP00 NEMA/UL Type Open (Frames 6…7) and IP20 NEMA/UL Type 1 (Frames 8…10) 480V AC Power Rating Catalog Number Heavy Duty Hp Cont. Amps Hp Cont. Amps Hp Cont. Amps – – 8.0 5.0 5.0 3.0 Ambient Temperature/Load Altitude/Load 2 kHz 2 kHz Max Ambient (° C) 20x…D8P0 (Frame 1) Normal Duty 4 kHz 8 kHz 12 kHz 60 100 50 90 20 11 5.0 8.0 50 60 70 % Load 80 90 20 100 60 100 50 90 14 7.5 11 20 50 60 70 % Load 80 90 20 100 60 100 50 90 14 7.5 11 20 10 14 50 60 70 % Load 80 90 20 100 60 100 50 90 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 80 40 70 30 20 60 50 40 30 50 60 70 % Load 80 90 100 60 100 50 90 80 40 70 30 20 60 50 40 10 30 20 40 20 0 30 Load (%) 22 Max Ambient (° C) 15 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 20 – 0 60 40 40 – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 10 20x…D022 0 80 40 Load (%) 10 Max Ambient (° C) – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 30 40 – 0 60 40 10 20x…D014 (Frame 2) 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 Load (%) 10 Max Ambient (° C) – 0 80 40 40 – 50 30 10 20x…D014 (Frame 1) 60 40 Load (%) 7.5 Max Ambient (° C) – 12 kHz 70 30 40 – 8 kHz 4 kHz w/Cabinet Option (21G) 80 40 10 20x…D011 (Frame 1) 4 kHz 2 kHz w/Cabinet Option (21G) Load (%) Light Duty 50 60 70 % Load 80 90 100 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 PowerFlex 750-Series AC Drives Derating for IP20 NEMA/UL Type Open (Frames 1…5), IP00 NEMA/UL Type Open (Frames 6…7) and IP20 NEMA/UL Type 1 (Frames 8…10) 480V AC Power Rating Normal Duty Heavy Duty Catalog Number Hp Cont. Amps Hp Cont. Amps Hp Cont. Amps 20x…D027 – – 27 22 15 Altitude/Load 2 kHz 2 kHz Max Ambient (° C) 20 Ambient Temperature/Load 4 kHz 8 kHz 12 kHz 60 100 50 90 20 60 50 40 30 20 34 20 27 50 60 70 % Load 80 90 100 60 100 50 90 20 25 34 50 60 70 % Load 80 90 100 60 100 50 90 20 30 40 50 60 70 % Load 80 90 100 60 100 50 90 80 40 70 30 20 60 50 40 30 20 40 50 65 40 52 50 60 70 % Load 80 90 100 60 100 50 90 80 40 70 Load (%) – Max Ambient (° C) – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 30 10 20x…D065 0 50 40 Load (%) 52 Max Ambient (° C) 40 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 60 20 – 0 70 30 40 – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 80 40 10 20x…D052 0 30 Load (%) 40 Max Ambient (° C) 30 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 20 – 0 60 40 40 – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 10 20x…D040 0 80 40 Load (%) 25 Max Ambient (° C) – 12 kHz 70 30 40 – 8 kHz 4 kHz w/Cabinet Option (21G) 80 40 10 20x…D034 4 kHz 2 kHz w/Cabinet Option (21G) Load (%) Light Duty 30 20 60 50 40 10 30 20 40 50 60 70 % Load 80 90 100 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 21 PowerFlex 750-Series AC Drives Derating for IP20 NEMA/UL Type Open (Frames 1…5), IP00 NEMA/UL Type Open (Frames 6…7) and IP20 NEMA/UL Type 1 (Frames 8…10) 480V AC Power Rating Normal Duty Heavy Duty Catalog Number Hp Cont. Amps Hp Cont. Amps Hp Cont. Amps 20x…D077 – – 77 65 50 Altitude/Load 2 kHz 2 kHz Max Ambient (° C) 60 Ambient Temperature/Load 4 kHz 8 kHz 12 kHz 60 100 50 90 20 60 50 40 30 20 96 60 77 50 60 70 % Load 80 90 100 60 100 50 90 20 75 96 50 60 70 % Load 80 90 100 60 100 50 90 20 100 125 50 60 70 % Load 80 90 100 60 100 50 90 80 40 70 30 20 60 50 40 30 20 40 150 186 125 156 50 60 70 % Load 80 90 100 60 100 50 90 80 40 70 Load (%) – Max Ambient (° C) – 30 20 60 50 40 10 30 20 40 22 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 30 10 20x…D186 0 50 40 Load (%) 156 Max Ambient (° C) 125 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 60 20 – 0 70 30 40 – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 80 40 10 20x…D156 0 30 Load (%) 125 Max Ambient (° C) 100 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 20 – 0 60 40 40 – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 10 20x…D125 0 80 40 Load (%) 75 Max Ambient (° C) – 12 kHz 70 30 40 – 8 kHz 4 kHz w/Cabinet Option (21G) 80 40 10 20x…D096 4 kHz 2 kHz w/Cabinet Option (21G) Load (%) Light Duty 50 60 70 % Load 80 90 100 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 PowerFlex 750-Series AC Drives Derating for IP20 NEMA/UL Type Open (Frames 1…5), IP00 NEMA/UL Type Open (Frames 6…7) and IP20 NEMA/UL Type 1 (Frames 8…10) 480V AC Power Rating Light Duty Normal Duty Heavy Duty Catalog Number Hp Cont. Amps Hp Cont. Amps Hp Cont. Amps 20x…D248 – – 248 186 200 150 Ambient Temperature/Load Altitude/Load 2 kHz 2 kHz 4 kHz 8 kHz 12 kHz 60 8 kHz 12 kHz 4 kHz w/Cabinet Option (21G) 100 90 50 80 40 70 30 Load (%) Max Ambient (° C) 4 kHz 2 kHz w/Cabinet Option (21G) 20 60 50 40 10 30 20 40 – 250 302 200 248 60 70 % Load 80 90 100 60 100 50 90 20 250 302 50 60 70 % Load 80 90 100 60 100 50 90 300 361 20 50 60 70 % Load 80 90 100 60 100 50 90 370 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 0 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 0 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 80 40 70 30 20 60 50 40 30 50 60 70 % Load 80 90 100 60 100 90 50 80 40 70 Load (%) 300 Max Ambient (° C) 430 0 30 20 350 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 40 40 485 0 4800 50 10 2xG…D430 400 4500 60 Load (%) 415 Max Ambient (° C) 350 4000 70 30 20 – 3500 80 40 40 – 2500 3000 Altitude (m) 30 10 20x…D415 2000 50 Load (%) 361 Max Ambient (° C) 300 1500 60 20 – 1000 40 40 – 500 70 30 10 20x…D361 0 80 40 Load (%) – Max Ambient (° C) 20x…D302 50 30 20 60 50 40 10 30 40 50 60 70 % Load 80 90 100 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 20 23 PowerFlex 750-Series AC Drives Derating for IP20 NEMA/UL Type Open (Frames 1…5), IP00 NEMA/UL Type Open (Frames 6…7) and IP20 NEMA/UL Type 1 (Frames 8…10) 480V AC Power Rating Light Duty Catalog Number Hp 2xG…D485 450 Normal Duty Heavy Duty Cont. Amps Hp Cont. Amps Hp Cont. Amps 545 485 414 400 350 Ambient Temperature/Load Altitude/Load 2 kHz 2 kHz 4 kHz 8 kHz 12 kHz 60 70 Load (%) Max Ambient (° C) 80 40 30 20 545 350 454 50 60 70 % Load 80 90 20 100 60 400 485 20 50 60 70 % Load 80 90 20 100 60 450 545 20 500 617 50 30 50 60 70 % Load 80 90 20 100 100 90 80 40 Load (%) 70 30 20 60 50 40 30 50 60 70 % Load 80 90 20 100 60 100 90 50 80 40 70 Load (%) Max Ambient (° C) 60 40 60 Max Ambient (° C) 740 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 40 650 0 80 40 10 800 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 90 50 2xG…D740 700 0 100 Load (%) Max Ambient (° C) 710 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 30 40 600 0 60 40 10 765 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 50 2xG…D710 650 0 80 Load (%) Max Ambient (° C) 617 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 90 40 40 500 0 100 10 710 50 30 50 2xG…D617 600 60 40 40 450 30 20 60 50 40 10 30 40 50 60 70 % Load 80 90 100 20 2xG…D800 800 960 700 800 600 710 see 2xG…D430 see 2xG…D430 2xG…D960 900 1045 800 960 700 795 see 2xG…D485 see 2xG…D485 2xG…D1K0 1000 1135 900 1045 750 800 see 2xG…D545 see 2xG…D545 24 12 kHz 90 10 590 8 kHz 4 kHz w/Cabinet Option (21G) 100 50 2xG…D545 500 4 kHz 2 kHz w/Cabinet Option (21G) Rockwell Automation Publication 750-TD001H-EN-P - June 2013 PowerFlex 750-Series AC Drives Derating for IP20 NEMA/UL Type Open (Frames 1…5), IP00 NEMA/UL Type Open (Frames 6…7) and IP20 NEMA/UL Type 1 (Frames 8…10) 480V AC Power Rating Light Duty Catalog Number Hp Normal Duty Cont. Amps Hp Heavy Duty Cont. Amps Hp Cont. Amps Ambient Temperature/Load Altitude/Load 2 kHz 2 kHz 4 kHz 8 kHz 12 kHz 4 kHz 2 kHz w/Cabinet Option (21G) 8 kHz 2xG…D1K2 1100 1365 1000 1135 800 960 see 2xG…D617 see 2xG…D617 2xG…D1K3 1250 1420 1100 1365 900 1045 see 2xG…D710 see 2xG…D710 2xG…D1K4 1350 1540 1250 1420 1000 1135 see 2xG…D740 see 2xG…D740 2xG…D1K5 1500 1655 1350 1525 1100 1270 see 2xG…D545 see 2xG…D545 2xG…D2K0 2000 2240 1750 2070 1650 1730 see 2xG…D740 see 2xG…D740 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 12 kHz 4 kHz w/Cabinet Option (21G) 25 PowerFlex 750-Series AC Drives Ambient Temperature/Load and Altitude/Load - 600V AC 600V AC Power Rating Normal Duty Heavy Duty Catalog Number Hp Cont. Amps Hp Cont. Amps Hp Cont. Amps 20x…E017 – – 17 11 10 Altitude/Load 2 kHz 2 kHz Max Ambient (° C) 15 Ambient Temperature/Load 4 kHz 8 kHz 12 kHz 60 100 50 90 20 22 15 17 50 60 70 % Load 80 90 20 100 60 100 50 90 27 20 22 20 50 60 70 % Load 80 90 20 100 60 100 50 90 32 25 27 20 41 30 32 50 60 70 % Load 80 90 20 100 60 100 50 90 0 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 80 40 70 30 20 60 50 40 30 50 60 70 % Load 80 90 20 100 60 100 50 90 80 40 70 30 20 60 50 40 10 30 40 26 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 30 Load (%) 40 Max Ambient (° C) – 0 60 40 40 – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 10 20x…E041 0 80 40 Load (%) 30 Max Ambient (° C) – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 30 40 – 0 60 40 10 20x…E032 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 Load (%) 25 Max Ambient (° C) – 0 80 40 40 – 50 30 10 20x…E027 60 40 Load (%) 20 Max Ambient (° C) – 12 kHz 70 30 40 – 8 kHz 4 kHz w/Cabinet Option (21G) 80 40 10 20x…E022 4 kHz 2 kHz w/Cabinet Option (21G) Load (%) Light Duty Derating for IP20 NEMA/UL Type Open (Frames 3…7) and IP20 NEMA/UL Type 1 (Frames 8…10) 50 60 70 % Load 80 90 100 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 20 PowerFlex 750-Series AC Drives 600V AC Power Rating Normal Duty Heavy Duty Catalog Number Hp Cont. Amps Hp Cont. Amps Hp Cont. Amps 20x…E052 – – 52 41 40 Altitude/Load 2 kHz 2 kHz Max Ambient (° C) 50 Ambient Temperature/Load 4 kHz 8 kHz 12 kHz 60 100 50 90 20 99 75 77 50 60 70 % Load 80 90 20 100 60 100 50 90 125 100 99 20 50 60 70 % Load 80 90 20 100 60 100 50 90 144 125 125 20 192 150 144 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 0 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 30 50 60 70 % Load 80 90 20 100 60 100 50 90 80 40 70 30 20 60 50 40 30 50 60 70 % Load 80 90 20 100 60 100 50 90 80 40 70 Load (%) 200 Max Ambient (° C) – 0 60 40 40 – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 10 20x…E192 0 80 40 Load (%) 150 Max Ambient (° C) – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 30 40 – 0 60 40 10 20x…E144 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 Load (%) 125 Max Ambient (° C) – 0 80 40 40 – 50 30 10 20x…E125 60 40 Load (%) 100 Max Ambient (° C) – 12 kHz 70 30 40 – 8 kHz 4 kHz w/Cabinet Option (21G) 80 40 10 20x…E099 4 kHz 2 kHz w/Cabinet Option (21G) Load (%) Light Duty Derating for IP20 NEMA/UL Type Open (Frames 3…7) and IP20 NEMA/UL Type 1 (Frames 8…10) 30 20 60 50 40 10 30 40 50 60 70 % Load 80 90 100 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 20 27 PowerFlex 750-Series AC Drives 600V AC Power Rating Normal Duty Heavy Duty Catalog Number Hp Cont. Amps Hp Cont. Amps Hp Cont. Amps 20x…E242 – – 242 192 200 Altitude/Load 2 kHz 2 kHz Max Ambient (° C) 250 Ambient Temperature/Load 4 kHz 8 kHz 12 kHz 60 100 50 90 20 289 250 242 50 60 70 % Load 80 90 20 100 60 100 50 90 295 250 272 20 50 60 70 % Load 80 90 20 100 60 100 50 90 355 300 295 20 395 350 329 50 60 70 % Load 80 90 20 100 60 100 50 90 0 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 80 40 70 30 20 60 50 40 30 50 60 70 % Load 80 90 20 100 60 100 50 90 80 40 70 30 20 60 50 40 10 30 40 28 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 30 Load (%) 400 Max Ambient (° C) 435 0 60 40 40 450 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 10 2xG…E395 0 80 40 Load (%) 350 Max Ambient (° C) 395 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 30 40 400 0 60 40 10 2xG…E355 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 Load (%) 300 Max Ambient (° C) 355 0 80 40 40 350 50 30 10 2xG…E295 60 40 Load (%) 300 Max Ambient (° C) – 12 kHz 70 30 40 – 8 kHz 4 kHz w/Cabinet Option (21G) 80 40 10 20x…E289 4 kHz 2 kHz w/Cabinet Option (21G) Load (%) Light Duty Derating for IP20 NEMA/UL Type Open (Frames 3…7) and IP20 NEMA/UL Type 1 (Frames 8…10) 50 60 70 % Load 80 90 100 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 20 PowerFlex 750-Series AC Drives 600V AC Power Rating Normal Duty Heavy Duty Catalog Number Hp Cont. Amps Hp Cont. Amps Hp Cont. Amps 2xG…E435 500 460 435 355 350 Altitude/Load 2 kHz 2 kHz Max Ambient (° C) 450 Ambient Temperature/Load 4 kHz 8 kHz 12 kHz 60 100 50 90 510 500 460 400 395 20 50 60 70 % Load 80 90 20 100 60 425 0 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 0 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 80 40 70 30 20 60 50 40 30 50 60 70 % Load 80 90 20 100 60 100 50 90 80 40 70 Load (%) 450 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 90 Load (%) Max Ambient (° C) 510 Max Ambient (° C) 500 0 100 40 545 50 30 10 550 60 40 50 2xG…E510 12 kHz 70 30 40 500 8 kHz 4 kHz w/Cabinet Option (21G) 80 40 10 2xG…E460 4 kHz 2 kHz w/Cabinet Option (21G) Load (%) Light Duty Derating for IP20 NEMA/UL Type Open (Frames 3…7) and IP20 NEMA/UL Type 1 (Frames 8…10) 30 20 60 50 40 10 30 40 50 60 70 % Load 80 90 100 20 2xG…E595 700 690 600 595 500 510 see 2xG…E295 see 2xG…E295 2xG…E630 800 760 700 630 600 595 see 2xG…E355 see 2xG…E355 2xG…E760 900 835 800 760 700 630 see 2xG…E395 see 2xG…E395 2xG…E825 950 900 900 825 750 700 see 2xG…E435 see 2xG…E435 2xG…E900 1000 980 950 900 800 760 see 2xG…E460 see 2xG…E460 2xG…E980 1100 1045 1000 980 900 815 see 2xG…E510 see 2xG…E510 2xG…E1K1 1200 1220 1100 1110 1000 920 see 2xG…E395 see 2xG…E395 2xG…E1K4 1500 1530 1400 1430 1250 1190 see 2xG…E510 see 2xG…E510 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 29 PowerFlex 750-Series AC Drives Ambient Temperature/Load and Altitude/Load - 690V AC 690V AC Power Rating Normal Duty Heavy Duty Catalog Number kW Cont. Amps kW Cont. Amps kW Cont. Amps 2xG…F030 – – 30 23 18.5 Altitude/Load 2 kHz 2 kHz Max Ambient (° C) 22 Ambient Temperature/Load 4 kHz 8 kHz 12 kHz 60 100 50 90 20 34 22 30 50 60 70 % Load 80 90 20 100 60 100 50 90 46 30 34 20 50 60 70 % Load 80 90 20 100 60 100 50 90 50 37 46 20 61 45 50 50 60 70 % Load 80 90 20 100 60 100 50 90 0 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 80 40 70 30 20 60 50 40 30 50 60 70 % Load 80 90 20 100 60 100 50 90 80 40 70 30 20 60 50 40 10 30 40 30 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 30 Load (%) 55 Max Ambient (° C) – 0 60 40 40 – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 10 2xG…F061 0 80 40 Load (%) 45 Max Ambient (° C) – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 30 40 – 0 60 40 10 2xG…F050 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 Load (%) 37 Max Ambient (° C) – 0 80 40 40 – 50 30 10 2xG…F046 60 40 Load (%) 30 Max Ambient (° C) – 12 kHz 70 30 40 – 8 kHz 4 kHz w/Cabinet Option (21G) 80 40 10 2xG…F034 4 kHz 2 kHz w/Cabinet Option (21G) Load (%) Light Duty Derating for IP20 NEMA/UL Type Open (Frames 6…7) and IP20 NEMA/UL Type 1 (Frames 8…10) 50 60 70 % Load 80 90 100 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 20 PowerFlex 750-Series AC Drives 690V AC Power Rating Normal Duty Heavy Duty Catalog Number kW Cont. Amps kW Cont. Amps kW Cont. Amps 2xG…F082 – – 82 61 55 Altitude/Load 2 kHz 2 kHz Max Ambient (° C) 75 Ambient Temperature/Load 4 kHz 8 kHz 12 kHz 60 100 50 90 20 98 75 82 50 60 70 % Load 80 90 20 100 60 100 50 90 119 90 98 20 50 60 70 % Load 80 90 20 100 60 100 50 90 142 110 119 20 171 132 142 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 0 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 30 50 60 70 % Load 80 90 20 100 60 100 50 90 80 40 70 30 20 60 50 40 30 50 60 70 % Load 80 90 20 100 60 100 50 90 80 40 70 Load (%) 160 Max Ambient (° C) – 0 60 40 40 – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 10 2xG…F171 0 80 40 Load (%) 132 Max Ambient (° C) – 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 30 40 – 0 60 40 10 2xG…F142 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 Load (%) 110 Max Ambient (° C) – 0 80 40 40 – 50 30 10 2xG…F119 60 40 Load (%) 90 Max Ambient (° C) – 12 kHz 70 30 40 – 8 kHz 4 kHz w/Cabinet Option (21G) 80 40 10 2xG…F098 4 kHz 2 kHz w/Cabinet Option (21G) Load (%) Light Duty Derating for IP20 NEMA/UL Type Open (Frames 6…7) and IP20 NEMA/UL Type 1 (Frames 8…10) 30 20 60 50 40 10 30 40 50 60 70 % Load 80 90 100 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 20 31 PowerFlex 750-Series AC Drives 690V AC Power Rating Normal Duty Heavy Duty Catalog Number kW Cont. Amps kW Cont. Amps kW Cont. Amps 2xG…F212 – – 212 171 160 Altitude/Load 2 kHz 2 kHz Max Ambient (° C) 200 Ambient Temperature/Load 4 kHz 8 kHz 12 kHz 60 100 50 90 20 263 200 212 50 60 70 % Load 80 90 20 100 60 100 50 90 265 200 215 20 50 60 70 % Load 80 90 20 100 60 100 50 90 250 265 20 50 60 70 % Load 80 90 100 60 100 50 90 300 308 20 60 50 40 30 50 60 70 % Load 80 90 100 60 100 50 90 80 40 70 30 20 60 50 40 10 30 20 40 32 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 Load (%) 370 Max Ambient (° C) 355 0 80 40 20 410 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 30 40 400 0 60 40 10 2xG…F370 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 Load (%) 330 Max Ambient (° C) 315 0 80 40 20 370 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 30 40 355 0 60 40 10 2xG…F330 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 Load (%) 250 Max Ambient (° C) 330 0 80 40 40 315 50 30 10 2xG…F265 60 40 Load (%) 250 Max Ambient (° C) – 12 kHz 70 30 40 – 8 kHz 4 kHz w/Cabinet Option (21G) 80 40 10 2xG…F263 4 kHz 2 kHz w/Cabinet Option (21G) Load (%) Light Duty Derating for IP20 NEMA/UL Type Open (Frames 6…7) and IP20 NEMA/UL Type 1 (Frames 8…10) 50 60 70 % Load 80 90 100 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 PowerFlex 750-Series AC Drives 690V AC Power Rating Normal Duty Heavy Duty Catalog Number kW Cont. Amps kW Cont. Amps kW Cont. Amps 2xG…F415 450 460 415 370 355 Altitude/Load 2 kHz 2 kHz Max Ambient (° C) 400 Ambient Temperature/Load 4 kHz 8 kHz 12 kHz 60 100 50 90 40 70 30 20 60 50 30 20 460 375 375 50 60 70 % Load 80 90 100 60 100 50 90 20 400 413 0 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 30 50 60 70 % Load 80 90 100 60 100 50 90 80 40 70 Load (%) 500 Max Ambient (° C) 500 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 50 20 530 0 60 40 40 530 500 1000 1500 2000 2500 3000 3500 4000 4500 4800 Altitude (m) 70 30 10 2xG…F500 0 80 40 Load (%) 450 Max Ambient (° C) 500 12 kHz 40 40 500 8 kHz 4 kHz w/Cabinet Option (21G) 80 10 2xG…F460 4 kHz 2 kHz w/Cabinet Option (21G) Load (%) Light Duty Derating for IP20 NEMA/UL Type Open (Frames 6…7) and IP20 NEMA/UL Type 1 (Frames 8…10) 30 20 60 50 40 10 30 20 40 50 60 70 % Load 80 90 100 2xG…F590 630 650 560 590 450 460 see 2xG…F265 see 2xG…F265 2xG…F650 710 710 630 650 500 500 see 2xG…F330 see 2xG…F330 2xG…F710 800 790 710 710 560 590 see 2xG…F370 see 2xG…F370 2xG…F765 850 860 750 765 630 650 see 2xG…F415 see 2xG…F415 2xG…F795 900 960 800 795 710 750 see 2xG…F460 see 2xG…F460 2xG…F960 1000 1020 900 960 800 795 see 2xG…F500 see 2xG…F500 2xG…F1K0 1100 1150 1000 1040 900 865 see 2xG…F370 see 2xG…F370 2xG…F1K4 1500 1485 1400 1400 1120 1160 see 2xG…F500 see 2xG…F500 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 33 PowerFlex 750-Series AC Drives Minimum Dynamic Brake Resistance Table shows the minimum dynamic brake resistance when using the internal dynamic braking transistor. Brake Resistance for 400/480V Drives 400/480V Frame ND Hp Catalog Code Minimum Resistance Maximum DB Current 1 (1) 1.0 D2P1 79.0 10 2.0 D3P4 79.0 10 3.0 D5P0 79.0 10 5.0 D8P0 52.7 15 7.5 D011 31.6 25 10 D014 31.6 25 1.0 D2P1 31.6 25 2.0 D3P4 31.6 25 3.0 D5P0 31.6 25 5.0 D8P0 31.6 25 7.5 D011 31.6 25 10 D014 31.6 25 15 D022 22.6 34.9 20 D027 31.6 25 25 D034 31.6 25 30 D040 16.6 47.6 40 D052 15.8 50 50 D065 15.8 50 50 (2) D065 (2) 7.9 100 60 D077 7.9 100 75 D096 7.9 100 75 (2) D096 (2) 3.3 239.4 100 D125 3.3 239.4 125 D156 3.3 239.4 150 D186 3.3 239.4 200 D248 3.3 239.4 200 (2) D248 (2) 2.4 329 250 D302 2.4 329 300 D361 2.4 329 350 D415 1.65 478.8 2 3 4 5 6 7 (1) Enclosure code R. (2) IP54, NEMA/UL Type 12 (enclosure code G). 34 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 PowerFlex 750-Series AC Drives Brake Resistance for 600V Drives 600V Frame ND Hp Catalog Code Minimum Resistance Maximum DB Current 3 1.0 E1P7 92 11 2.0 E2P7 92 11 3.0 E3P9 92 11 5.0 E6P1 32 30 7.5 E9P0 32 30 10 E011 32 30 15 E017 32 30 20 E022 32 30 25 E027 32 30 30 E032 32 30 40 E041 13.5 71 50 E052 13.5 71 4 5 Brake Resistance for 500…690V Drives 600V 690V Frame ND Hp Catalog Code Minimum Resistance Maximum DB Current ND kW Catalog Code Minimum Resistance Maximum DB Current 6 10 E012 14.4 76.4 7.5 F012 14.4 76.4 15 E018 14.4 76.4 11 F015 14.4 76.4 20 E023 14.4 76.4 15 F020 14.4 76.4 20 E024 14.4 76.4 18.5 F023 14.4 76.4 25 E028 14.4 76.4 22 F030 14.4 76.4 30 E033 14.4 76.4 30 F034 14.4 76.4 40 E042 14.4 76.4 37 F046 14.4 76.4 50 E053 14.4 76.4 45 F050 14.4 76.4 60 E063 5.5 200 55 F061 5.5 200 75 E077 5.5 200 75 F082 5.5 200 100 E099 5.5 200 90 F098 5.5 200 125 E125 5.5 200 110 F119 5.5 200 150 E144 5.5 200 132 F142 5.5 200 200 E192 3.8 289 160 F171 3.8 289 250 E242 3.8 289 200 F212 3.8 289 300 E289 3.2 344 250 F263 3.2 344 7 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 35 PowerFlex 750-Series AC Drives Fuse and Circuit Breaker Ratings The tables on the following pages provide recommended AC line input fuse and circuit breaker information. See Fusing and Circuit Breakers on the next page for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 °C (104 °F) and the U.S. NEC. Other country, state, or local codes can require different ratings. DC link fuse recommendations for DC input drives are also provided. In addition, Frame 8 and larger drives include AC line fuses (with blown fuse indicators) to provide drive short circuit protection. Input Device Requirements Frames 1 Enclosure Catalog Code R 2…5 N IP20 NEMA/UL Open Type F N Flange IP20 NEMA/UL Open Type Flange F G 6…7 N Enclosure Type IP20 NEMA/UL Open Type IP54 NEMA/UL Type 12 IP00 NEMA/UL Open Type UL Certification Required All devices listed on pages 38 and 42 are acceptable. Installed outside of cabinet using NEMA Only non-time delay fuses listed on pages 38 and 42, excluding maximum value, are acceptable. Type 1 kit or in a ventilated cabinet. Installed in a non-ventilated cabinet. Heat All devices listed on pages 38, 42, 46 and 50 are sink is inside or outside of cabinet. acceptable. Installation Type Installed in a non-ventilated cabinet. Installed outside of cabinet using NEMA Type 1 kit or in a ventilated cabinet. Installed inside or outside of any cabinet. Installed in any cabinet. Heat sink is inside or outside of cabinet. Installed outside of cabinet using NEMA Type 1 kit. 8…10 36 G IP54 NEMA/UL Type 12 Installed inside or outside of any cabinet. B, L, P, W IP20 NEMA/UL Type 1 Installed inside of any cabinet. J, K, Y IP54 NEMA 12 Installed inside or outside of any cabinet. 400V AC/540V DC or 480V AC/650V DC drives: Only non-time delay fuses listed on pages 38 and 42, excluding maximum value, are acceptable. 600V AC/810V DC drives: Only non-time delay fuses listed on page 46 are acceptable, with maximum value of 40A (Frame 3), 60A (Frame 4), and 100A (Frame 5). All devices listed on pages 38, 42, 46 and 50 are acceptable. 400V AC/540V DC or 480V AC/650V DC drives: All devices listed on pages 38, 42, 46 and 50 are acceptable. 600V AC/810V DC or 690V AC/932V DC drives: Only time delay and non-time delay fuses listed on pages 46 and 50 are acceptable. All devices listed on pages 38, 42, 46 and 50 are acceptable. All devices listed on pages 40, 44, 48 and 51 are acceptable. All devices listed on pages 40, 44, 48 and 51 are acceptable. Rockwell Automation Publication 750-TD001H-EN-P - June 2013 UL Certification Not Required All devices listed on pages 38 through 51 are acceptable. PowerFlex 750-Series AC Drives Fusing The recommended fuse types are listed below. If available current ratings do not match those listed in the tables provided, choose the next higher fuse rating. • IEC – BS88 (British Standard) Parts 1 & 2, EN60269-1, Parts 1 & 2(1), type gG or equivalent should be used. • UL – UL Class CC, T, RK1, J, or L should be used. Circuit Breakers The “non-fuse” listings in the following tables include inverse time circuit breakers, instantaneous trip circuit breakers (motor circuit protectors) and 140M self-protected combination motor controllers. If one of these is chosen as the desired protection method, the following requirements apply: • IEC – Both types of circuit breakers and 140M self-protected combination motor controllers are acceptable for IEC installations. • UL - Only inverse time circuit breakers and the specified 140M self-protected combination motor controllers are acceptable for UL installations. (1) Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH. Rockwell Automation Publication 750-TD001H-EN-P - June 2013 37 38 Applied Rating 1 2 2 7.5 kW 0.75 kW 1.5 kW 11.5 20x…C011 17.2 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 7 7 7 160 kW 200 kW 250 kW 456 367 302 260 205 170 See page 39 for notes. 6 6 90 kW 6 140 6 132 kW 20x…C140 154.0 104 5 55 kW 75 kW 110 kW 20x…C104 114.4 85 5 20x…C456 501.6 20x…C367 403.7 20x…C302 332.2 20x…C260 286.0 20x…C205 225.5 20x…C170 187.0 20x…C085 93.5 20x…C072 79.2 20x…C060 66.0 45 kW 72 60 4 20x…C043 47.3 4 43 20x…C030 33.0 20x…C037 40.7 30 20x…C022 24.2 20x…C015 16.9 37 22 15.4 37 kW 3 22 kW 20x…C5P0 7.5 20x…C8P7 13.0 5 8.7 20x…C3P5 5.2 20x…C2P1 3.1 20x…C015 16.9 20x…C011 12.7 20x…C8P7 9.6 20x…C5P0 5.5 20x…C3P5 3.9 20x…C2P1 2.3 1 min 684.0 550.5 453.0 390.0 307.5 255.0 210.0 156.0 127.5 108.0 90.0 64.5 55.5 45.0 33.0 23.1 20.7 15.6 9.0 6.3 3.7 23.1 17.3 13.1 7.5 5.3 3.2 3 sec Output Overload Amps 3.5 2.1 15.4 11.5 8.7 5 3.5 2.1 Cont. Output Amps (x = F or G) Catalog Number Output Overload Amps 28.5 24.5 19.9 14.6 10.1 7.4 5.4 3.1 1.9 1.2 10.1 7.4 5.4 3.1 1.9 1.2 kVA 108.0 39.8 90.0 66.6 55.5 45.0 33.0 20.7 15.6 9.0 6.3 3.7 23.1 17.3 13.1 7.5 5.3 3.2 AC Input Protection Devices 309.5 20x…C456 550.5 684.0 249.1 20x…C367 453.0 550.5 205.0 20x…C302 390.0 468.0 176.5 20x…C260 307.5 390.0 139.1 20x…C205 255.0 307.5 115.4 20x…C170 210.0 255.0 95.0 20x…C140 156.0 210.0 71.3 20x…C104 127.5 156.0 57.7 446.7 359.5 295.9 254.7 200.8 166.5 137.2 102.9 83.3 70.5 57.4 41.2 35.4 28.7 21.1 14.6 10.7 7.8 4.5 2.8 1.7 14.6 10.7 7.8 4.5 2.8 1.7 Amps 600 475 400 325 275 225 175 130 110 90 75 55 45 40 30 20 15 10 6 6 3 20 15 10 6 6 2 1000 800 675 575 450 375 300 225 175 150 125 90 80 60 45 30 25 17.5 10 7 6 25 20 15 6 6 3 400 Volt AC Input 600 475 400 325 275 225 175 130 110 90 75 55 45 40 30 20 15 10 6 6 3 20 15 10 6 6 2 1800 1000 900 750 600 600 550 400 325 275 225 150 125 120 80 60 45 30 20 12 8 25 20 15 6 6 3 Min (3) Max (4) Min (3) Max (4) Dual Element Continuous AC Time Delay Non-Time Input Fuse Delay Fuse Input Quantities 20x…C085 108.0 129.6 48.9 20x…C072 90.0 20x…C060 66.0 20x…C043 55.5 20x…C037 45.0 20x…C030 33.0 20x…C022 24.2 20x…C011 17.2 20x…C8P7 13.0 20x…C5P0 7.5 20x…C3P5 5.2 20x…C2P1 3.1 20x…C022 17.3 20x…C011 13.1 20x…C8P7 9.6 20x…C5P0 5.5 20x…C3P5 3.9 20x…C2P1 2.3 (x = F or G) 1 min 3 sec Catalog Number Drive Sized For Heavy Drive Sized For Normal Duty Duty 30 kW 3 3 11 kW 18.5 kW 2 7.5 kW 15 kW 2 2 5.5 kW 2 1 5.5 kW 2 1 4.0 kW 4.0 kW 1 2.2 kW 2.2 kW 1 1 0.75 kW 1.5 kW (1) Frame (2) 400 Volt AC and 540 Volt DC Input Protection Devices - Frames 1…7 1300 1100 900 700 600 500 400 300 250 200 180 120 110 100 80 60 45 30 20 15 15 60 45 30 20 15 15 600 600 600 400 400 250 250 150 150 100 100 60 50 50 30 20 15 15 7 7 3 20 15 15 7 7 3 7269 7269 7269 9086 9086 9086 M-F8E-C45 9086 M-F8E-C32 9086 M-D8E-C25 M-F8E-C25 9086 M-C2E-C20 M-D8E-C20 M-F8E-C20 9086 M-C2E-C16 M-D8E-C16 M-F8E-C16 9086 M-C2E-C10 M-D8E-C10 M-F8E-C10 9086 M-C2E-B63 M-D8E-B63 M-C2E-B40 M-D8E-B40 M-C2E-B25 M-D8E-B25 M-C2E-C20 M-D8E-C20 M-F8E-C20 7269 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269 M-C2E-C10 M-D8E-C10 M-F8E-C10 7269 M-C2E-B63 M-D8E-B63 M-C2E-B40 M-D8E-B40 M-C2E-B25 M-D8E-B25 140M Type E Combination Motor Controller with Motor Circuit Adjustable Current Range (7) (8) Breaker Circuit Min Enclosure Max Size Protector (5) (6) Cat. No. Volume (in.3) (9) 522.0 420.2 345.7 297.7 234.7 194.6 160.3 120.2 97.3 82.4 67.1 48.1 41.4 33.6 24.6 17.0 12.6 9.3 5.3 3.7 2.1 17.0 12.6 9.3 5.3 3.7 2.1 Non-Time Delay Fuse Bussman 170M6613 Bussman 170M6612 Bussman 170M6608 HSJ400 HSJ350 HSJ350 HSJ250 HSJ175 HSJ150 HSJ125 HSJ100 HSJ90 HSJ70 HSJ50 HSJ40 HSJ25 HSJ20 HSJ15 JKS-10 JKS-8 JKS-6 HSJ25 HSJ20 HSJ15 JKS-10 JKS-8 JKS-6 540 Volt DC Input Amps Continuous DC Input Input DC Input Quantities Protection (10) PowerFlex 750-Series AC Drives (1) “Applied Rating” refers to the motor that will be connected to the drive. For example, a “C022” drive can be used in Normal Duty mode on a 11 kW motor, or in Heavy Duty mode on a 7.5 kW motor. A “C015” drive can be used in Heavy Duty mode on a 5.5 kW motor with the same ratings as a “C011.” The drive can be programmed for either mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current with respect to Heavy Duty mode. See parameter 306 [Duty Rating]. (2) Enclosure codes F, N, and R only. See Frame/Rating Cross-Reference in PowerFlex 750-Series AC Drives Technical Data, publication 750-TD001, for frame sizes of other enclosure types. (3) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (4) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (5) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (6) Recommended Motor circuit protector - Instantaneous trip circuit breaker. The trip setting should be set to the input current of the drive and should be sized for the continuous current of the system. (7) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip. (8) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 480Y/277V and 600Y/347V AC Input. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems. (9) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger enclosure. (10) See Fuse Certification and Test Data in PowerFlex AC Drives in Common Bus Configurations Application Guidelines, publication DRIVES-AT002, for fuse self-certification and test data for Bussmann 170M and JKS fuses recommended for the DC bus fusing. PowerFlex 750-Series AC Drives Rockwell Automation Publication 750-TD001H-EN-P - June 2013 39 40 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 8 8 8 9 9 9 9 355 kW 400 kW 450 kW 400 kW 500 kW 560 kW 630 kW Heavy 472 Light Normal Heavy 1090 1090 Heavy 1040 1090 Normal 1040 910 Light Heavy Normal 910 1040 Heavy Heavy 880 750 Light Light 796 832 Normal 20G…C1K4 20G…C1K1 20G…C1K0 20G…C1K2 20G…C1K0 20G…C910 20G…C910 20G…C1K1 20G…C1K0 20G…C910 20G…C770 20G…C750 20G…C770 20G…C750 Normal 750 770 20G…C770 20G…C650 Heavy 642 20G…C650 20G…C567 Light Normal 750 Light 612 Heavy 650 20G…C567 Normal 567 585 20G…C750 20G…C540 20G…C650 20G…C540 20G…C460 20G…C567 20G…C540 20G…C460 20G…C460 Catalog Number Light Heavy 540 585 Normal 540 Light Heavy 456 540 Normal Heavy 385 460 Duty Cont. Output Amps continued on page 41 8 8 315 kW 315 kW 8 8 250 kW Applied Rating (1) 200 kW Frame 1635 1199 1199 1560 1144 1144 1001 1365 1320 1125 915 876 847 825 825 963 715 673 878 624 644 810 594 594 708 684 506 578 1 min 2198 1638 – 1872 1584 – 1365 1638 1584 1365 – – 1155 1125 – 1155 975 – 1125 851 – 975 821 – 851 821 693 693 3 sec 1073 1073 1073 1024 1024 1024 896 896 867 739 819 784 758 739 739 634 640 604 577 560 578 533 533 534 466 450 455 380 Amps 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 Amps Amps DC Bay to Bay Integral Semiconductor Fuse Size (170M) 1100 1100 1300 1300 1400 (3) 1400 (3) 1400 (3) 1400 (3) 1400 1350 1350 1400 (3) (3) 1350 1400 (3) 1300 1100 1400 (3) 1400 900 1400 (3) (3) 1100 1000 1000 1000 1000 800 850 800 750 750 750 700 700 700 600 600 600 500 675 675 675 650 650 650 550 550 550 450 550 500 500 500 500 400 425 400 375 375 375 – 350 350 – – – – 2400 2400 2400 2300 2300 2300 2000 2000 2000 1700 1800 1700 1700 1600 1600 1400 1400 1300 1300 1200 1300 1200 1200 1200 1000 1000 1000 850 1/Phase 2/Phase Min (4) Min (4) Max (5) Dual Element Time Delay Fuse 1350 1350 1350 1300 1300 1300 1100 1100 1100 900 1100 1000 1000 1000 1000 800 850 800 750 750 750 700 700 700 600 600 600 500 675 675 675 650 650 650 550 550 550 450 550 500 500 500 500 400 425 400 375 375 375 – 350 350 – – – – 3200 3200 3200 3100 3100 3100 2700 2700 2600 2200 2400 2300 2300 2200 2200 1900 1900 1800 1700 1700 1700 1600 1600 1600 1400 1300 1300 1100 1/Phase 2/Phase Min (4) Min (4) Max (5) Non-Time Delay Fuse 3200 3200 3200 3100 3100 3100 2700 2700 2600 2200 2400 2300 2300 2200 2200 1900 1900 1800 1700 1700 1700 1600 1600 1600 1400 1300 1300 1100 1350 1350 1350 1300 1300 1300 1100 1100 1100 900 1200 1000 1000 1000 1000 800 800 800 800 700 800 700 700 700 600 600 600 500 Circuit Breaker Motor Circuit Max Size (6) Protector (7) AC Input Protection Devices Recommended for Branch Circuit Protection (Does not apply to 21G Drives with Options) – – – – – – – – – – – – – – – – – – 400V AC Input AC Input Integral Semiconductor Output Continuous Fuse Size Overload Amps AC Input (170M) (2) 400 Volt AC and 540 Volt DC Input Protection Devices - Frames 8…10 1254 1254 1254 1197 1197 1197 1047 1047 1013 863 957 916 886 863 863 739 748 704 673 652 673 621 621 621 543 525 529 443 Amps 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 540V DC Input Amps DC Input Integral Semiconductor Continuous DC Fuse Size Input (170M) (8) Input Quantities PowerFlex 750-Series AC Drives 9 Applied Rating (1) 710 kW Heavy 1175 10 10 1250 kW 1400 kW 2330 Light Normal Heavy 1800 2150 Light 1715 Normal Light 20G…C2K1 20G…C2K1 20G…C2K1 20G…C1K6 20G…C1K6 20G…C1K5 20G…C1K5 20G…C1K4 20G…C1K4 20G…C1K2 20G…C1K6 20G…C1K5 20G…C1K2 20G…C1K1 Catalog Number 2563 2365 2700 1887 1749 1760 1628 1628 1612 1612 1988 1763 1293 1293 1 min 2796 3240 3240 2058 2385 – 2220 – 2198 – 2385 2220 1872 – 3 sec 2294 2117 1773 1689 1566 1576 1457 1457 1443 1443 1305 1157 1157 1157 Amps Amps 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1800 1950 1950 1400 (3) 1400 (3) 1400 (3) 2200 2650 2850 1400 (3) 1400 (3) 1400 (3) 2100 1800 1400 (3) 1400 1800 (3) 1800 1650 1450 1400 (3) (3) 1400 (3) 1400 1400 1450 (3) 1450 1400 (3) 1425 1325 1100 1050 975 975 900 900 900 900 825 725 725 725 5200 4800 4000 3800 3500 3500 3300 3300 3200 3200 2900 2600 2600 2600 1/Phase 2/Phase Min (4) Min (4) Max (5) Dual Element Time Delay Fuse 2850 2650 2200 2100 1950 1950 1800 1800 1800 1800 1650 1450 1450 1450 1425 1325 1100 1050 975 975 900 900 900 900 825 725 725 725 6900 6400 5300 5100 4700 4700 4400 4400 4300 4300 3900 3500 3500 3500 1/Phase 2/Phase Min (4) Min (4) Max (5) Non-Time Delay Fuse 6900 6400 5300 5100 4700 4700 4400 4400 4300 4300 3900 3500 3500 3500 2850 2650 2200 2100 1950 1950 1800 1800 1800 1800 1650 1450 1450 1450 Circuit Breaker Motor Max Circuit Size (6) Protector (7) AC Input Protection Devices Recommended for Branch Circuit Protection (Does not apply to 21G Drives with Options) 1400 (3) 400V AC Input (continued) Amps DC Bay to Bay Integral Semiconductor Fuse Size (170M) Amps 2681 2474 2071 1974 1830 1841 1703 1703 1686 1686 1525 1352 1352 1352 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 540V DC Input (continued) Amps DC Input Integral Semiconductor Continuous DC Fuse Size Input (170M) (8) Input Quantities (1) “Applied Rating” refers to the motor that will be connected to the drive. For example, a “C460” drive can be used in Normal Duty mode on a 250 kW motor, in Heavy Duty mode on a 200 kW motor or in Light Duty mode on a 315 kW motor. The drive can be programmed for each mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current with respect to Heavy Duty mode. See parameter 306 [Duty Rating]. Refer to Specifications for an explanation of Duty Ratings. (2) These AC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. AC input protection devices for branch circuit protection based on US NEC are listed in the table. Each drive bay has one fuse per phase. (3) Each drive bay has one fuse per DC line. (4) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (5) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (6) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (7) Recommended Motor circuit protector - Instantaneous trip circuit breaker. The trip setting should be set to the input current of the drive and should be sized for the continuous current of the system. (8) These DC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. 10 1590 10 1000 kW 1600 9 Normal 1480 900 kW Light 1480 9 850 kW Light Normal 1465 1465 9 Heavy Normal 1175 1325 Light Duty 1175 Cont. Output Amps 800 kW 10 Frame AC Input Integral Semiconductor Output Continuous Fuse Size Overload Amps AC Input (170M) (2) PowerFlex 750-Series AC Drives Rockwell Automation Publication 750-TD001H-EN-P - June 2013 41 1 3.0 Hp Rockwell Automation Publication 750-TD001H-EN-P - June 2013 2 2 3 3 3 4 4 5 15 Hp 20 Hp 25 Hp 30 Hp 40 Hp 50 Hp 60 Hp 7 7 7 200 Hp 250 Hp 300 Hp 350 Hp 415 361 302 248 186 156 20x…D415 456.5 20x…D361 397.1 20x…D302 332.2 20x…D248 272.8 20x…D186 204.6 20x…D156 171.6 20x…D096 105.6 20x…D125 137.5 96 20x…D077 84.7 20x…D065 71.5 20x…D052 57.2 125 77 65 20x…D034 37.4 34 20x…D040 44.0 20x…D027 29.7 20x…D022 24.2 20x…D014 15.4 20x…D011 16.5 27 22 14 11 20x…D8P0 12.0 20x…D5P0 7.5 5 8 20x…D3P4 5.1 20x…D2P1 3.1 20x…D014 15.4 20x…D011 12.1 20x…D8P0 8.8 20x…D5P0 5.5 20x…D3P4 3.7 3.4 2.1 14 See page 43 for notes. 6 6 150 Hp 6 2 7.5 Hp 10 Hp 125 Hp 2 5.0 Hp 5 2 3.0 Hp 6 2 2.0 Hp 100 Hp 52 2 1.0 Hp 75 Hp 40 1 10 Hp 8 7.5 Hp 11 1 1 5.0 Hp 5 1 min 622.5 541.5 453.0 372.0 279.0 234.0 187.5 144.0 115.5 97.5 78.0 60.0 51.0 40.5 33.0 21.0 19.8 14.4 9.0 6.1 3.7 21.0 16.5 12.0 7.5 5.1 3.2 3 sec 20x…D415 541.5 20x…D361 453.0 20x…D302 372.0 20x…D248 279.0 20x…D186 234.0 20x…D156 187.5 20x…D125 144.0 20x…D096 115.5 20x…D077 97.5 20x…D065 78.0 20x…D052 60.0 20x…D040 51.0 20x…D034 40.5 20x…D027 33.0 20x…D022 24.2 20x…D011 16.5 20x…D8P0 12.0 20x…D5P0 7.5 20x…D3P4 5.1 20x…D2P1 3.1 20x…D022 16.5 20x…D011 12.1 20x…D8P0 8.8 20x…D5P0 5.5 20x…D3P4 3.7 20x…D2P1 2.3 39.7 30.5 25.9 20.6 16.6 10.4 7.9 5.7 3.2 2.2 1.3 10.4 7.9 5.7 3.2 2.2 1.3 kVA 323.9 649.8 281.8 543.6 235.7 453.0 193.6 372.0 145.2 280.8 121.8 234.0 97.6 187.5 74.9 144.0 60.1 389.6 338.9 283.5 232.8 174.6 146.5 117.4 90.1 72.3 59.6 47.7 36.7 31.2 24.8 19.9 12.5 9.5 6.9 3.9 2.6 1.6 12.5 9.5 6.9 3.9 2.6 1.6 525 475 400 325 250 200 175 125 100 90 65 50 45 35 30 20 12 10 6 4 2 20 15 10 6 6 2 900 800 675 550 400 350 275 200 170 125 110 90 75 60 50 30 20 17.5 10 7 6 25 20 15 6 6 3 525 475 400 325 250 200 175 125 100 90 65 50 45 35 30 20 12 10 6 4 2 20 15 10 6 6 2 1200 1000 900 700 600 600 500 375 300 250 200 150 125 100 80 55 40 30 20 12 8 25 20 15 6 6 3 Min (3) Max (4) Min (3) Max (4) 480 Volt AC Input Amps Non-Time Delay Fuse AC Input Protection Devices Dual Element Continuous AC Time Delay Input Fuse 117.0 49.6 97.5 78.0 61.2 51.0 40.5 33.0 19.8 14.4 9.0 6.1 3.7 21.0 16.5 12.0 7.5 5.1 3.2 3 sec Output Overload Amps (x = F or G) 1 min Output Catalog Overload Amps Number 20x…D2P1 2.3 2.1 1 3.4 1 1.0 Hp 2.0 Hp (1) Cont. Output Amps (x = F or G) Applied Rating Catalog Number Frame (2) 42 Input Drive Sized For Normal Duty Drive Sized For Heavy Duty Quantities 480 Volt AC and 650 Volt DC Input Protection Devices - Frames 1…7 1200 1000 900 700 550 450 375 275 225 175 150 120 100 100 80 50 40 30 20 15 15 50 40 30 20 15 15 600 600 600 400 250 250 250 125 100 100 70 50 50 50 30 20 15 15 7 7 3 20 15 15 7 7 3 7269 7269 7269 9086 9086 9086 M-F8E-C45 9086 M-F8E-C45 9086 M-F8E-C32 9086 M-D8E-C25 M-F8E-C25 9086 M-C2E-C16 M-D8E-C16 M-F8E-C16 9086 M-C2E-C16 M-D8E-C16 M-F8E-C16 9086 M-C2E-C10 M-D8E-C10 M-F8E-C10 9086 M-C2E-B63 M-D8E-B63 M-C2E-B40 M-D8E-B40 M-C2E-B25 M-D8E-B25 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269 M-C2E-C16 M-D8E-C16 M-F8E-C16 7269 M-C2E-C10 M-D8E-C10 M-F8E-C10 7269 M-C2E-B63 M-D8E-B63 M-C2E-B40 M-D8E-B40 M-C2E-B25 M-D8E-B25 140M Type E Combination Motor Controller with Circuit Motor Adjustable Current Range (7) (8) Breaker Circuit Min Enclosure Protector Max Cat. No. Volume (in.3) (9) Size (5) (6) 1.9 455.3 396.1 331.3 272.1 204.1 171.2 137.1 105.3 84.5 69.7 55.7 42.9 36.4 28.9 23.3 14.7 11.1 8.1 4.5 3.0 1.9 14.7 11.1 8.1 4.5 3.0 Non-Time Delay Fuse Bussman 170M6612 Bussman 170M6612 Bussman 170M6608 HSJ400 HSJ400 HSJ300 HSJ200 HSJ175 HSJ150 HSJ100 HSJ90 HSJ80 HSJ60 HSJ50 HSJ40 HSJ30 HSJ20 HSJ15 JKS-10 JKS-6 JKS-6 HSJ30 HSJ20 HSJ15 JKS-10 JKS-6 JKS-6 650 Volt DC Input Amps Continuous DC Input Input DC Input Quantities Protection (10) PowerFlex 750-Series AC Drives (1) “Applied Rating” refers to the motor that will be connected to the drive. For example, a “D022” drive can be used in Normal Duty mode on a 15 Hp motor, or in Heavy Duty mode on a 10 Hp motor. A “D014” drive can be used in Heavy Duty mode on a 7.5 Hp motor with the same ratings as a “D011.” The drive can be programmed for either mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current with respect to Heavy Duty mode. See parameter 306 [Duty Rating]. (2) Enclosure codes F, N, and R only. See Frame/Rating Cross-Reference in PowerFlex 750-Series AC Drives Technical Data, publication 750-TD001, for frame sizes of other enclosure types. (3) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (4) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (5) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (6) Recommended Motor circuit protector - Instantaneous trip circuit breaker. The trip setting should be set to the input current of the drive and should be sized for the continuous current of the system. (7) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip. (8) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 480Y/277V and 600Y/347V AC Input. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems. (9) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger enclosure. (10) See Fuse Certification and Test Data in PowerFlex AC Drives in Common Bus Configurations Application Guidelines, publication DRIVES-AT002, for fuse self-certification and test data for Bussmann 170M and JKS fuses recommended for the DC bus fusing. PowerFlex 750-Series AC Drives Rockwell Automation Publication 750-TD001H-EN-P - June 2013 43 44 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 9 900 Hp Normal Heavy 1045 1045 Heavy 960 Light Normal 960 1045 Light Heavy 960 800 Normal 800 Heavy Heavy 710 795 Light Normal 740 800 Light 765 Normal 710 Heavy Light 617 710 Normal 617 Heavy 545 Light Normal 590 Light 545 Heavy 485 545 Light Normal 485 Heavy 454 485 Heavy 414 Heavy Normal 370 430 Duty Cont. Output Amps continued on page 45 9 800 Hp 8 700 Hp 9 8 650 Hp 750 Hp 8 600 Hp 9 8 500 Hp 9 8 450 Hp 600 Hp 8 400 Hp 700 Hp 8 8 300 Hp Applied Rating (1) 350 Hp Frame 20G…D1K3 20G…D1K0 20G…D960 20G…D1K2 20G…D960 20G…D800 20G…D1K0 20G…D800 20G…D960 20G…D800 20G…D740 20G…D740 20G…D710 20G…D710 20G…D617 20G…D740 20G…D617 20G…D545 20G…D710 20G…D545 20G…D485 20G…D617 20G…D485 20G…D430 20G…D545 20G…D485 20G…D430 20G…D430 Catalog Number 1568 1150 1150 1440 1056 1056 1200 880 1193 1065 880 814 842 781 781 926 679 649 818 600 600 728 534 534 681 621 473 555 1 min 2048 1568 – 1728 1440 – 1568 1278 1440 1278 – 1110 – 1065 – 1110 926 – 1065 818 – 926 745 – 818 745 666 666 3 sec 986 986 986 906 906 906 755 755 750 670 755 698 722 670 670 582 582 557 514 514 514 458 458 458 428 391 406 349 Amps 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 Amps Amps DC Bay to Bay Integral Semiconductor Fuse Size (170M) 950 950 1400 (3) 1400 (3) 1250 1250 1400 (3) 1250 1400 (3) 1400 1150 1400 (3) (3) 1150 1400 (3) 1150 950 1400 (3) 1400 850 1400 (3) (3) 1000 900 1000 850 850 750 750 700 650 650 650 600 600 600 550 500 550 450 625 625 625 575 575 575 475 475 475 425 500 450 500 425 425 375 325 – 325 – – – – – – – – – 2200 2200 2200 2000 2000 2000 1700 1700 1700 1500 1800 1600 1700 1500 1500 1300 1300 1300 1200 1200 1200 1000 1000 1000 1000 900 900 800 1/Phase 2/Phase Min (4) Min (4) Max (5) Dual Element Time Delay Fuse 1250 1250 1250 1150 1150 1150 950 950 950 850 1000 900 1000 850 850 750 750 700 650 650 650 600 600 600 550 500 550 450 625 625 625 575 575 575 475 475 475 425 500 450 500 425 425 375 325 – 325 – – – – – – – – – 3000 3000 3000 2700 2700 2700 2300 2300 2300 2000 1800 2200 2200 2100 2100 2400 1800 1700 1600 1600 1600 1400 1400 1400 1300 1200 1200 1100 1/Phase 2/Phase Min (4) Min (4) Max (5) Non-Time Delay Fuse 3000 3000 3000 2700 2700 2700 2300 2300 2300 2000 2400 2200 2200 2100 2100 1800 1800 1700 1600 1600 1600 1400 1400 1400 1300 1200 1200 1100 1250 1250 1250 1150 1150 1150 950 950 950 850 1000 900 1000 900 900 800 800 700 650 650 650 600 600 600 550 500 550 450 Circuit Motor Circuit Breaker Max Size (6) Protector (7) AC Input Protection Devices Recommended for Branch Circuit Protection (Does not apply to 21G Drives with Options) – – – – – – – – – – – – – – – – – – 480V AC Input AC Input Integral Semiconductor Output Continuous Fuse Size Overload Amps AC Input (170M) (2) 480 Volt AC and 650 Volt DC Input Protection Devices - Frames 8…10 1149 1149 1149 1055 1055 1055 880 880 874 781 880 814 841 781 781 678 678 649 599 599 599 533 533 533 499 455 473 407 Amps 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 650V DC Input Amps DC Input Integral Semiconductor Continuous DC Fuse Size Input (170M) (8) Input Quantities PowerFlex 750-Series AC Drives 9 1350 Hp 10 1730 10 2070 10 2240 1650 Hp 1750 Hp 2000 Hp Light Normal Heavy Light 20G…D2K0 20G…D2K0 20G…D2K0 20G…D1K5 20G…D1K5 20G…D1K4 20G…D1K4 20G…D1K3 20G…D1K5 20G…D1K3 20G…D1K2 20G…D1K4 20G…D1K2 20G…D1K0 Catalog Number 2464 2277 2595 1821 1678 1694 1562 1562 1905 1502 1502 1703 1249 1249 1 min 2688 3114 3114 1986 2288 – 2130 – 2288 2048 – 2130 1728 – 3 sec 2114 1953 1633 1562 1439 1453 1340 1340 1199 1288 1288 1071 1071 1071 Amps 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 Amps 2050 2450 2650 1400 (3) 1400 (3) 1400 (3) 1950 1800 1400 1800 1400 (3) (3) 1700 1400 (3) 1700 1400 (3) 1400 1500 (3) 1600 1600 1350 1400 (3) (3) 1400 (3) 1400 1400 1350 (3) 1350 1400 (3) 1325 1225 1025 975 900 900 850 850 750 800 800 675 675 675 4800 4400 3700 3500 3200 3300 3000 3000 2700 2900 2900 2400 2400 2400 1/Phase 2/Phase Min (4) Min (4) Max (5) Dual Element Time Delay Fuse 2650 2450 2050 1950 1800 1800 1700 1700 1500 1600 1600 1350 1350 1350 1325 1225 1025 975 900 900 850 850 750 800 800 675 675 675 6300 5900 4900 4700 4300 4400 4000 4000 3600 3900 3900 3200 3200 3200 1/Phase 2/Phase Min (4) Min (4) Max (5) Non-Time Delay Fuse 6300 5900 4900 4700 4300 4400 4000 4000 3600 3900 3900 3200 3200 3200 2650 2450 2050 1950 1800 1800 1700 1700 1500 1600 1600 1350 1350 1350 Circuit Motor Circuit Breaker Max Size (6) Protector (7) AC Input Protection Devices Recommended for Branch Circuit Protection (Does not apply to 21G Drives with Options) 1400 (3) 480V AC Input (continued) Amps DC Bay to Bay Integral Semiconductor Fuse Size (170M) Amps 2463 2276 1902 1819 1677 1693 1561 1561 1396 1501 1501 1248 1248 1248 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 1600 (3) 650V DC Input (continued) Amps DC Input Integral Semiconductor Continuous DC Fuse Size Input (170M) (8) Input Quantities (1) “Applied Rating” refers to the motor that will be connected to the drive. For example, a “D430” drive can be used in Normal Duty mode on a 350 Hp motor, in Heavy Duty mode on a 300 Hp motor or in Light Duty mode on a 400 Hp motor. The drive can be programmed for each mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current with respect to Heavy Duty mode. See parameter 306 [Duty Rating]. Refer to Specifications for an explanation of Duty Ratings. (2) These AC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. AC input protection devices for branch circuit protection based on US NEC are listed in the table. Each drive bay has one fuse per phase. (3) Each drive bay has one fuse per DC line. (4) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (5) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (6) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (7) Recommended Motor circuit protector - Instantaneous trip circuit breaker. The trip setting should be set to the input current of the drive and should be sized for the continuous current of the system. (8) These DC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. 10 1655 1500 Hp Normal Light Normal 1420 1540 Light 1420 10 1525 9 1250 Hp Normal Heavy 1135 Heavy Normal 1135 1365 1100 Hp Light 1135 10 1270 9 1000 Hp Duty Light 9 Applied Rating (1) Cont. Output Amps 1365 Frame AC Input Integral Semiconductor Output Continuous Fuse Size Overload Amps AC Input (170M) (2) PowerFlex 750-Series AC Drives Rockwell Automation Publication 750-TD001H-EN-P - June 2013 45 46 3 9 3 11 3 17 3 22 7.5 Hp 10 Hp 15 Hp 20 Hp 4 32 30 Hp Output Overload Amps Catalog Number Output Overload Amps Drive Sized For Heavy Duty 20x…E9PO 9.2 20x…E6P1 5.9 20x…E3P9 4.1 20x…E027 33.0 20x…E041 48.0 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 36.0 20x…E024 26.4 20x…E053 58.3 6 53(4), 52(5) 50 Hp continued on page 47 20x…E042 46.2 6 42 40 Hp 20x…E033 36.3 6 33 30 Hp 20x…E028 30.8 6 28 25 Hp 6 22 6 24 34.5 20x…E028 34.5 20x…E018 19.8 20x…E023 25.3 6 18 6 23 15 Hp 79.5 20x…E063 78.0 63.0 20x…E053 63.0 49.5 20x…E042 49.5 42.0 20x…E033 42.0 20x…E024 33.0 27.0 20x…E023 27.0 18.0 20x…E018 18.0 20 Hp 20x…E012 13.2 6 12 20x…E012 13.7 10 Hp 78.0 5 52 61.5 20x…E052 61.5 48.0 40.5 20x…E032 40.5 33.0 25.5 20x…E022 25.5 16.5 20x…E017 16.5 6 9.1 20x…E052 57.2 20x…E1P7 1.4 20x…E2P7 2.6 13.5 20x…E011 13.5 9.2 5.9 4.1 2.6 7.5 Hp 20x…E041 45.1 20x…E032 35.2 20x…E027 29.7 20x…E022 24.2 20x…E017 18.7 20x…E011 12.1 20x…E9P 9.9 O 20x…E6P 6.7 1 20x…E3P 4.3 9 20x…E2P 3.0 7 20x…E1P 1.9 7 50 Hp 5 41 40 Hp 5 32 4 27 25 Hp 4 22 3 6.1 5 Hp 3 2.7 2 Hp 3 3.9 3 1.7 3 Hp 3 0.9 0.5 Hp Catalog Number Drive Sized For Normal Duty 94.5 79.5 63.0 50.4 39.6 42.0 34.5 27.0 18.0 78.0 61.5 48.6 40.5 33.0 25.5 16.5 13.5 9.2 5.9 4.1 2.6 0.8 1 49.8(4), 48.8(5) 39.4 31.0 26.3 20.7 22.5 21.6 16.9 11.3 8.5 48.8 38.5 2 60 50 40 35 26 28 110 90 70 60 46 51 38 49(4), 50(5) 21 25 19 110 87 68 68 57 46 46 36 23 19 13 8 6 4 27(4), 25(5) 14 11 61 48 38 38 30.0 30.0 32 26 26 20 13 11 7 5 3 2 25.3 20.7 20.7 16.0 10.3 8.4 5.7 3.7 2.5 1.6 60 50 40 35 26 28 27(4), 25(5) 21 14 11 61 48 38 38 32 26 26 20 13 11 7 5 3 2 1 600 Volt AC Input Min (2) M-C2E-B16 M-D8E-B16 150(4), 145(5) 120 95 80 60 70 65 50 35 25 145 115 90 90 75 60 60 50 30 25 15 150 120 100 80 70 70 70 60 40 30 150 120 100 100 80 70 70 50 40 30 20 65 50 40 35 30 30 30 25 15 15 65 50 40 40 35 30 30 20 15 15 10 9086 9086 9086 9086 9086 M-F8E-C32 14400 M-F8E-C32 14400 M-F8E-C25 14400 M-F8E-C25 14400 M-F8E-C25 14400 M-F8E-C20 14400 M-D8E-C16 M-D8E-C16 14400 M-D8E-C10 M-D8E-C10 14400 M-F8E-C32 13630 M-F8E-C32 9086 M-F8E-C32 9086 M-F8E-C25 9086 M-F8E-C25 9086 M-F8E-C20 9086 M-D8E-C16 M-F8E-C16 9086 M-D8E-C10 M-F8E-C10 9086 M-D8E-B63 M-D8E-B63 M-C2E-B25 M-D8E-B25 11(4), 10(5) 11(4), 20(5) 5 2 1 140M Type E Combination Motor Controller with Motor Adjustable Current Range (8) (9) Circuit Min Enclosure Protector (7) Cat. No. Volume (in.3) (10) M-C2E-B40 M-D8E-B40 8 5 3 Circuit Breaker Max Size (6) 3 8 5 3 Max (3) Non-Time Delay Fuse AC Input Protection Devices Continuous Dual Element Time Delay Fuse AC Input Cont. Output Min (2) Max (3) Amps (x = F or G) 1 min 3 sec (x = F or G) 1 min 3 sec Amps 1 Hp (1) Applied Rating Frame 600 Volt AC and 810V DC Input Protection Devices - Frames 3…7 58.0(4), 56.9(5) 46.0 36.1 30.7 24.1 26.3 25.2 19.7 13.1 10.0 56.9 44.9 35.0 35.0 29.6 24.1 24.1 18.6 12.0 9.9 6.7 4.3 3.0 1.9 1.0 Non-Time Delay Fuse HSJ90 HSJ70 HSJ60 HSJ50 HSJ40 HSJ40 HSJ40 HSJ30 HSJ20 HSJ15 HSJ90 HSJ70 HSJ60 HSJ60 HSJ50 HSJ40 HSJ40 HSJ30 HSJ20 HSJ15 HSJ10 JKS-8 JKS-5 JKS-4 JKS-2 810 Volt DC Input Amps Continuous DC Input Input DC Input Quantities Protection (11) PowerFlex 750-Series AC Drives Catalog Number Output Overload Amps 150 Hp 7 289 300 Hp 340 271.3 20x…E289 317.9 433.5 285 225 170 20x…E242 266.2 363.0 20x…E289 363.0 435.6 227.2 20x…E192 211.2 288.0 20x…E242 288.0 363.0 180.3 20x…E192 216.0 288.0 135.2 145 170 135.2 20x…E144 158.4 216.0 20x…E125 137.5 187.5 20x…E144 187.5 225.0 117.4 115 90 75 600 510 405 305 300 265 210 165 135 340 285 225 170 170 145 115 90 75 Min (2) 800 680 540 405 400 350 280 215 175 Max (3) Non-Time Delay Fuse AC Input Protection Devices 800 690 550 410 400 360 280 220 180 Circuit Breaker Max Size (6) 340 285 230 170 170 150 120 95 75 140M Type E Combination Motor Controller with Motor Adjustable Current Range (8) (9) Circuit Min Enclosure Protector (7) Cat. No. Volume (in.3) (10) 316.4 264.9 210.2 157.6 157.6 136.8 108.4 84.3 69.0 Amps Continuous DC Input HSJ500 HSJ400 HSJ350 HSJ250 HSJ250 HSJ225 HSJ175 HSJ150 HSJ110 Non-Time Delay Fuse Input DC Input Quantities Protection (11) (1) “Applied Rating” refers to the motor that will be connected to the drive. For example, a “E063” drive can be used in Normal Duty mode on a 60 Hp motor, in Heavy Duty mode on a 50 Hp motor. The drive can be programmed for each mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current with respect to Heavy Duty mode. See parameter 306 [Duty Rating]. Refer to Specifications for an explanation of Duty Ratings. (2) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (3) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (4) Normal duty. (5) Heavy duty. (6) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (7) Recommended Motor circuit protector - Instantaneous trip circuit breaker. The trip setting should be set to the input current of the drive and should be sized for the continuous current of the system. (8) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip. (9) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 480Y/277V and 600Y/347V AC Input. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems. (10) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger enclosure. (11) See Fuse Certification and Test Data in PowerFlex AC Drives in Common Bus Configurations Application Guidelines, publication DRIVES-AT002, for fuse self-certification and test data for Bussmann 170M and JKS fuses recommended for the DC bus fusing. 7 242 250 Hp 7 192 7 144 6 125 6 144 125 Hp 115.5 59.1 115.5 20x…E099 115.5 148.5 72.3 94.5 20x…E077 94.5 20x…E099 108.9 148.5 20x…E125 148.5 187.5 92.9 20x…E077 84.7 6 77 6 99 20x…E063 69.3 75 Hp 200 Hp Output Overload Amps 6 63 Catalog Number Drive Sized For Heavy Duty Continuous Dual Element Time Delay Fuse AC Input Cont. Output Amps (x = F or G) 1 min 3 sec (x = F or G) 1 min 3 sec Amps Min (2) Max (3) 100 Hp 60 Hp (1) Applied Rating Frame Drive Sized For Normal Duty PowerFlex 750-Series AC Drives Rockwell Automation Publication 750-TD001H-EN-P - June 2013 47 48 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 8 8 8 9 9 9 9 9 450 Hp 500 Hp 550 Hp 500 Hp 600 Hp 700 Hp 750 Hp 800 Hp Heavy Normal Light 760 760 Heavy 760 20G…E595 Light 595 700 20G…E630 20G…E760 20G…E900 20G…E825 20G…E630 Normal 20G…E595 20G…E760 630 Normal Heavy 595 20G…E630 20G…E595 20G…E510 20G…E510 20G…E460 20G…E460 20G…E435 20G…E510 20G…E435 20G…E395 20G…E460 20G…E395 20G…E355 20G…E435 20G…E395 20G…E355 20G…E295 20G…E295 20G…E355 20G…E295 Catalog Number 630 Heavy Heavy 595 Light 510 Normal Normal 460 510 545 Light 510 Heavy Light 425 460 Normal 435 Heavy Light 395 435 Normal Heavy 355 Light Heavy 329 395 Normal 355 395 Light 355 Normal 295 Heavy Heavy 272 295 Duty Cont. Output Amps continued on page 49 8 8 350 Hp 400 Hp 8 8 300 Hp Applied Rating (1) 250 Hp Frame 836 836 1140 1050 693 693 945 655 893 765 600 561 506 561 506 638 479 479 593 435 435 533 494 391 391 325 443 408 1 min – 1140 1368 1260 – 1071 1149 918 1071 918 – 765 711 – – 765 639 – 711 593 – 639 593 533 – 490 533 490 3 sec 717 717 717 661 651 595 595 562 562 481 514 481 434 481 434 401 411 411 373 373 373 335 310 335 335 278 278 257 Amps 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 Amps Amps DC Bay to Bay Integral Semiconductor Fuse Size (170M6648) 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 – – – – – – – – – – – – – – – – – – 600V AC Input AC Input Integral Semiconductor Output Continuous Fuse Size Overload Amps AC Input (170M) (2) 600 Volt AC and 810V DC Input Protection Devices - Frames 8…10 900 900 900 850 800 750 750 700 700 600 650 650 550 650 550 550 500 550 500 500 500 450 400 450 450 400 350 350 450 450 450 425 400 375 375 350 350 300 325 325 275 325 275 275 250 275 250 250 250 225 200 225 225 200 175 175 1600 1600 1600 1500 1500 1300 1300 1300 1300 1100 1200 1100 1000 1100 1000 1000 900 1000 900 900 900 800 700 800 800 700 700 600 1/Phase 2/Phase Min (3) Min (3) Max (4) Dual Element Time Delay Fuse 900 900 900 850 800 750 750 700 700 600 650 650 550 650 550 550 500 550 500 500 500 450 400 450 450 400 350 350 450 450 450 425 400 375 375 350 350 300 325 325 275 325 275 275 250 275 250 250 250 225 200 225 225 200 175 175 2200 2200 2200 2000 2000 1800 1800 1700 1700 1400 1600 1500 1300 1500 1300 1300 1200 1300 1200 1200 1200 1100 1000 1100 1100 1000 900 800 1/Phase 2/Phase Min (3) Min (3) Max (4) Non-Time Delay Fuse 2200 2200 2200 2000 2000 1800 1800 1700 1700 1400 1600 1500 1300 1500 1300 1300 1200 1300 1200 1200 1200 1100 1000 1100 1100 1000 900 800 900 900 900 850 800 750 750 700 700 600 650 650 550 650 550 550 500 550 500 500 500 450 400 450 450 400 350 350 Motor Circuit Circuit Breaker Max Size (5) Protector (6) AC Input Protection Devices Recommended for Branch Circuit Protection (Does not apply to 21G Drives with Options) 838 838 838 772 761 695 695 656 656 562 601 562 507 562 507 469 480 480 436 436 436 391 363 391 391 325 325 300 Amps 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 810V DC Input Amps DC Input Integral Semiconductor Continuous DC Fuse Size Input (170M6253) (7) Input Quantities PowerFlex 750-Series AC Drives Normal Light 10 1430 10 1530 1400 Hp 1500 Hp 20G…E900 20G…E1K4 20G…E1K4 20G…E1K4 20G…E1K1 20G…E1K1 20G…E980 20G…E1K1 1683 1573 1785 1342 1221 1150 1380 1078 1078 990 990 919 908 1223 1 min 1836 2145 2145 1464 1665 – 1665 – 1470 – 1368 – 1260 1470 3 sec 1444 1350 1123 1151 1048 986 868 925 925 849 849 788 779 769 Amps 900 900 900 900 900 900 900 900 900 900 900 900 900 900 Amps 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 600V AC Input (continued) Amps DC Bay to Bay Integral Semiconductor Fuse Size (170M6648) 1800 1700 1400 1450 1300 1250 1100 1150 1150 1050 1050 1000 950 950 900 850 700 725 650 625 550 575 575 525 525 500 475 475 3200 3000 2500 2600 2400 2200 2000 2100 2100 1900 1900 1800 1800 1700 1/Phase 2/Phase Min (3) Min (3) Max (4) Dual Element Time Delay Fuse 1800 1700 1400 1450 1300 1250 1100 1150 1150 1050 1050 1000 950 950 900 850 700 725 650 625 550 575 575 525 525 500 475 475 4300 4100 3400 3500 3100 3000 2600 2800 2800 2500 2500 2400 2300 2300 1/Phase 2/Phase Min (3) Min (3) Max (4) Non-Time Delay Fuse 4300 4100 3400 3500 3100 3000 2600 2800 2800 2500 2500 2400 2300 2300 4300 4100 3400 3500 3100 1250 1100 1150 1150 1050 1050 1000 950 950 Circuit Motor Breaker Circuit Max Size (5) Protector (6) AC Input Protection Devices Recommended for Branch Circuit Protection (Does not apply to 21G Drives with Options) Amps 1687 1577 1312 1345 1224 1152 1015 1081 1081 993 993 921 910 899 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 810V DC Input (continued) Amps DC Input Integral Semiconductor Continuous DC Fuse Size Input (170M6253) (7) Input Quantities (1) “Applied Rating” refers to the motor that will be connected to the drive. For example, a “E420” drive can be used in Normal Duty mode on a 450 Hp motor, in Heavy Duty mode on a 350 Hp motor or in Light Duty mode on a 500 Hp motor. The drive can be programmed for each mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current with respect to Heavy Duty mode. See parameter 306 [Duty Rating]. Refer to Specifications for an explanation of Duty Ratings. (2) These AC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. AC input protection devices for branch circuit protection based on US NEC are listed in the table. Each drive bay has one fuse per phase. (3) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (4) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (5) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (6) Recommended Motor circuit protector - Instantaneous trip circuit breaker. The trip setting should be set to the input current of the drive and should be sized for the continuous current of the system. (7) These DC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. Heavy 10 1190 1250 Hp Light Normal Light 10 1220 10 1110 1045 Heavy 9 Light 980 10 920 20G…E980 20G…E825 20G…E760 Normal 1200 Hp 1100 Hp 20G…E980 20G…E825 Light 1000 Hp Light 835 900 Normal 825 900 9 950 Hp Heavy 815 980 9 900 Hp Duty Catalog Number 20G…E900 9 Applied Rating (1) Cont. Output Amps Normal Frame AC Input Integral Semiconductor Output Continuous Fuse Size Overload Amps AC Input (170M) (2) PowerFlex 750-Series AC Drives Rockwell Automation Publication 750-TD001H-EN-P - June 2013 49 50 263 212 171 119 98 82 61 50 20x…F263 20x…F212 20x…F171 20x…F142 20x…F119 20x…F098 20x…F082 20x…F061 20x…F050 20x…F046 20x…F034 20x…F030 20x…F023 20x…F020 20x…F015 20x…F011 289.3 233.2 188.1 156.2 130.9 107.8 90.2 67.1 55.0 50.6 37.4 33.0 25.3 22.0 16.5 13.2 394.5 318.0 256.5 213.0 178.5 147.0 123.0 91.5 75.0 69.0 51.0 45.0 34.5 30.0 22.5 18.0 20x…F263 20x…F212 20x…F171 20x…F142 20x…F119 20x…F098 20x…F082 20x…F061 20x…F050 20x…F046 20x…F034 20x…F030 20x…F023 20x…F020 20x…F015 20x…F011 (x = F or G) 1 min (x = F or G) 3 sec Catalog Number Output Overload Amps Catalog Number 3 sec 318.0 256.5 213.0 178.5 147.0 123.0 91.5 75.0 69.0 51.0 45.0 34.5 30.0 22.5 18.0 13.5 394.5 318.0 256.5 214.2 178.5 147.6 123.0 91.5 82.8 69.0 54.0 45.0 36.0 30.0 22.5 18.0 690 Volt AC Input 1 min Output Overload Amps Drive Sized For Heavy Duty Drive Sized For Normal Duty 165 250 310 246.5 200 198.7 160.2 165 140 115 95 70 60 55 40 35 133.1 133.1 50 40 30 555 445 360 300 300 250 205 175 130 105 95 70 65 310 250 200 165 165 140 115 95 70 60 55 40 35 740 595 480 400 400 335 275 230 170 140 130 95 85 740 600 490 400 400 340 280 240 180 150 130 100 90 70 40 35 25 Max (5) 27(3), 25(4) 48(3), 50(4) 27(3), 25(4) 65 23 18 14 11 Min (2) Circuit Breaker Max Size (6) 60 42 32 25 19 Max (5) Non-Time Delay Fuse 55 23 18 14 11 Min (2) 111.5 91.8 76.8 57.2 46.9 43.1 31.9 28.1 21.6 18.7 14.1 11.2 8.4 Amps Continuous Dual Element AC Input Time Delay Fuse AC Input Protection Devices 310 250 205 170 170 140 115 100 75 60 55 40 40 30 25 20 15 15 Motor Circuit Protector (7) DC Input Protection 288.4 232.5 187.5 155.7 155.7 130.5 107.5 89.9 66.9 54.8 50.5 37.3 32.9 25.2 21.9 16.5 13.2 9.9 HSJ500 HSJ350 HSJ300 HSJ250 HSJ250 HSJ200 HSJ175 HSJ150 HSJ100 HSJ90 HSJ80 HSJ60 HSJ50 HSJ40 HSJ35 HSJ25 HSJ20 HSJ15 932 Volt DC Input Continuous DC Input Non-Time Delay Amps Fuse Input Quantities (1) “Applied Rating” refers to the motor that will be connected to the drive. For example, a “F061” drive can be used in Normal Duty mode on a 55 kW motor, in Heavy Duty mode on a 45 kW motor. The drive can be programmed for each mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current with respect to Heavy Duty mode. See parameter 306 [Duty Rating]. Refer to Specifications for an explanation of Duty Ratings. (2) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (3) Normal duty. (4) Heavy duty. (5) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (6) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (7) Recommended Motor circuit protector - Instantaneous trip circuit breaker. The trip setting should be set to the input current of the drive and should be sized for the continuous current of the system. 7 7 132 kW 250 kW 6 6 110 kW 7 6 90 kW 7 6 75 kW 200 kW 142 6 55 kW 160 kW 142 6 45 kW 46 6 34 30 6 6 22 kW 23 37 kW 6 18.5 kW 20 15 12 9 Cont. Output Amps 30 kW 6 7.5 kW 6 6 5.5 kW 15 kW 6 Applied Rating (1) 11 kW Frame 690 Volt AC and 932V DC Input Protection Devices - Frames 6…7 PowerFlex 750-Series AC Drives Rockwell Automation Publication 750-TD001H-EN-P - June 2013 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 8 8 8 8 8 8 8 8 9 9 9 9 9 9 300 kW 315 kW 355 kW 375 kW 400 kW 450 kW 500 kW 530 kW 450 kW 500 kW 560 kW 630 kW 710 kW 750 kW Normal Light 710 765 Normal 710 Light 650 Heavy Normal 650 750 Heavy 650 Heavy Normal 590 590 Heavy Heavy 500 Light 460 Normal 500 530 Light 500 Normal 460 Heavy 413 Light Normal 415 460 Light 410 Heavy Heavy 370 375 Light Normal 370 Light Normal 330 330 370 Heavy 308 Heavy 265 Heavy Normal 215 265 Duty Cont. Output Amps continued on page 52 8 8 250 kW Applied Rating (1) 200 kW Frame 20G…F765 20G…F650 20G…F710 20G…F795 20G…F590 20G…F650 20G…F765 20G…F590 20G…F710 20G…F650 20G…F590 20G…F500 20G…F500 20G…F460 20G…F460 20G…F415 20G…F500 20G…F415 20G…F370 20G…F460 20G…F415 20G…F370 20G…F330 20G…F330 20G…F265 20G…F370 20G…F330 20G…F265 20G…F265 Catalog Number 842 781 781 1125 715 715 975 649 885 750 690 583 550 550 506 506 620 457 451 563 555 407 407 363 363 462 398 292 323 1 min 1170 – 1065 1350 – 975 1170 885 1065 975 885 – 750 – 675 – 750 639 – 675 639 555 – 473 – 555 473 375 375 3 sec 721 669 669 706 612 612 612 556 556 471 433 499 471 471 433 433 389 391 386 353 349 349 349 311 311 290 250 250 203 Amps 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 900 Amps Amps DC Bay to Bay Integral Semiconductor Fuse Size (170M6648) 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 – – – – – – – – – – – – – – – – – – 690V AC Input AC Input Integral Semiconductor Output Continuous Fuse Size Overload Amps AC Input (170M) (2) 690 Volt AC and 932V DC Input Protection Devices - Frames 8…10 900 900 900 900 750 750 750 700 700 600 550 650 600 600 550 550 500 500 500 450 450 450 450 400 400 400 300 300 250 450 450 450 450 375 375 375 350 350 300 275 325 300 300 275 275 250 250 250 225 225 225 225 200 200 200 150 150 125 1600 1600 1600 1600 1400 1400 1400 1300 1300 1100 1000 1200 1100 1100 1000 1000 900 900 900 800 800 800 800 700 700 700 600 600 500 900 900 900 900 750 750 750 700 700 600 550 650 600 600 550 550 500 500 500 450 450 450 450 400 400 400 300 300 250 450 450 450 450 375 375 375 350 350 300 275 325 300 300 275 275 250 250 250 225 225 225 225 200 200 200 150 150 125 2200 2100 2100 2100 1800 1800 1800 1700 1700 1400 1300 1500 1500 1500 1300 1300 1200 1200 1200 1100 1100 1100 1100 900 900 900 800 800 600 2200 2100 2100 2100 1800 1800 1800 1700 1700 1400 1300 1500 1500 1500 1300 1300 1200 1200 1200 1100 1100 1100 1100 900 900 900 800 800 600 900 900 900 900 750 750 750 700 700 600 550 650 600 600 550 550 500 500 500 450 450 450 450 400 400 400 300 300 250 Motor Circuit 1/Phase 2/Phase 1/Phase 2/Phase Circuit Breaker Min (3) Min (3) Max (4) Min (3) Min (3) Max (4) Max Size (5) Protector (6) Dual Element Time Delay Fuse Non-Time Delay Fuse AC Input Protection Devices Recommended for Branch Circuit Protection (Does not apply to 21G Drives with Options) 842 781 781 825 715 715 715 649 649 550 506 583 550 550 506 506 454 457 451 413 407 407 407 363 363 339 292 292 237 Amps 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 932V DC Input Amps DC Input Input Quantities Integral Semiconductor Continuous DC Fuse Size Input (170M6253) (7) PowerFlex 750-Series AC Drives 51 52 Normal Light 10 1400 10 1485 1400 kW 1500 kW 20G…F1K4 20G…F1K4 20G…F1K4 20G…F1K0 20G…F1K0 20G…F795 20G…F1K0 20G…F795 20G…F960 20G…F765 20G…F710 20G…F795 20G…F960 Catalog Number 1634 1540 1740 1265 1144 1122 1298 1056 1056 946 869 875 1193 1 min 1782 2100 2100 1380 1560 – 1560 – 1440 – – 1350 1440 3 sec 1399 1319 1093 1083 980 904 815 904 904 810 744 749 749 Amps Amps 900 900 900 900 900 900 900 900 900 900 900 900 900 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 690V AC Input (continued) Amps DC Bay to Bay Integral Semiconductor Fuse Size (170M6648) 1750 1650 1350 1350 1250 1200 1000 1150 1150 1000 950 950 950 875 825 675 675 625 600 500 575 575 500 475 475 475 3100 3000 2500 2400 2200 2200 1800 2000 2000 1800 1700 1700 1700 1750 1650 1350 1350 1250 1200 1000 1150 1150 1000 950 950 950 875 825 675 675 625 600 500 575 575 500 475 475 475 4200 4000 3300 3200 2900 2900 2400 2700 2700 2400 2200 2200 2200 4200 4000 3300 3200 2900 2900 2400 2700 2700 2400 2200 2200 2200 1750 1650 1350 1350 1250 1200 1000 1150 1150 1000 950 950 950 Circuit Motor 1/Phase 2/Phase 1/Phase 2/Phase Breaker Circuit Min (3) Min (3) Max (4) Min (3) Min (3) Max (4) Max Size (5) Protector (6) Dual Element Time Delay Fuse Non-Time Delay Fuse AC Input Protection Devices Recommended for Branch Circuit Protection (Does not apply to 21G Drives with Options) 1634 1540 1276 1265 1144 1056 952 1056 1056 946 869 875 875 Amps 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 932V DC Input (continued) Amps DC Input Input Quantities Integral Semiconductor Continuous DC Fuse Size Input (170M6253) (7) (1) “Applied Rating” refers to the motor that will be connected to the drive. For example, a “F400” drive can be used in Normal Duty mode on a 400 kW motor, in Heavy Duty mode on a 355 kW motor or in Light Duty mode on a 450 kW motor. The drive can be programmed for each mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current with respect to Heavy Duty mode. See parameter 306 [Duty Rating]. Refer to Specifications for an explanation of Duty Ratings. (2) These AC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. AC input protection devices for branch circuit protection based on US NEC are listed in the table. Each drive bay has one fuse per phase. (3) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (4) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (5) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. (6) Recommended Motor circuit protector - Instantaneous trip circuit breaker. The trip setting should be set to the input current of the drive and should be sized for the continuous current of the system. (7) These DC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. Heavy 10 1160 Light 10 1150 Normal Light 1120 kW 10 1040 1020 Heavy 9 10 865 1100 kW 1000 kW Light 960 900 kW Light 790 Normal 9 850 kW Heavy Normal 795 795 960 9 800 kW Duty Light 9 Applied Rating (1) Cont. Output Amps 860 Frame AC Input Integral Semiconductor Output Continuous Fuse Size Overload Amps AC Input (170M) (2) PowerFlex 750-Series AC Drives Rockwell Automation Publication 750-TD001H-EN-P - June 2013 PowerFlex 750-Series AC Drives Short Circuit Current Ratings for Drives with Options Default ratings (no added protection) shown. A“•” indicates ratings that can be achieved with additional protection. 400V AC Input Drive Catalog Number 21G…C460 21G…C540 21G…C567 21G…C650 21G…C750 21G…C770 Short Circuit Current Rating (kA) Circuit Breaker Circuit Breaker with Input Contactor Molded Case Switch Only Only (P3) (1) (P3 with P11) (1) (P5) (2) 400 Volt AC Input 100 30 65 or • 100 w/700…800 A Class L fuse Frame Duty Cycle kW 8 LD 315 ND 250 100 30 or • 65 w/600 A Class J fuse 65 HD 200 100 65 LD 315 100 5 or • 100 w/500…600 A Class J fuse • 18 w/600…800 A Class L fuse • 18 w/500 A CB 30 ND 315 100 30 65 or • 100 w/700…800 A Class L fuse HD 250 100 30 or • 65 w/600 A Class J fuse 65 LD 355 100 30 65 or • 100 w/800 A Class L fuse ND 315 100 30 65 or • 100 w/750…800 A Class L fuse HD 250 100 30 or • 65 w/600 A Class J fuse 65 LD 400 100 42 65 or • 100 w/1000…1200 A Class L fuse ND 355 100 42 65 or • 100 w/850…1200 A Class L fuse HD 315 100 30 65 or • 100 w/700…800 A Class L fuse LD 450 100 42 65 or • 100 w/1000…1200 A Class L fuse ND 400 100 42 65 or • 100 w/1000…1200 A Class L fuse HD 315 100 30 65 or • 100 w/700…800 A Class L fuse LD 450 100 42 65 or • 100 w/1000…1200 A Class L fuse ND 400 100 42 65 or • 100 w/1000…1200 A Class L fuse HD 355 100 42 65 or • 100 w/700…800 A Class L fuse 8 8 8 8 8 65 or • 100 w/750…800 A Class L fuse Molded Case Switch with Input Contactor (P5 with P11) (2) 5 or • 30 w/700…1200 A Class L fuse • 30 w/700…1200 A CB 5 or • 65 w/600 A Class J fuse • 30 w/600…1000 A Class L fuse • 30 w/600…1200 A CB 5 or • 100 w/500…600 A Class J fuse • 18 w/600…800 A Class L fuse • 18 w/500 A CB 5 or • 30 w/750…1300 A Class L fuse • 30 w/800…1200 A CB 5 or • 30 w/700…1200 A Class L fuse • 30 w/700…1200 A CB 5 or • 65 w/600 A Class J fuse • 30 w/600…1000 A Class L fuse • 30 w/600…1200 A CB 5 or • 30 w/800…1300 A Class L fuse • 30 w/800…1200 A CB 5 or • 30 w/750…1200 A Class L fuse • 30 w/800…1200 A CB 5 or • 65 w/600 A Class J fuse • 30 w/600…1000 A Class L fuse • 30 w/600…1200 A CB 5 or • 42 w/1000…1600 A Class L fuse • 42 w/1000…1200 A CB 5 or • 42 w/850…1400 A Class L fuse • 42w/900…1200 A CB 5 or • 30 w/700…1200 A Class L fuse • 30 w/700…1200 A CB 5 or • 42 w/1000…1700 A Class L fuse • 42 w/1000…1200 A CB 5 or • 42 w/1000…1600 A Class L fuse • 42 w/1000…1200 A CB 5 or • 30 w/750…1300 A Class L fuse • 30 w/800…1200 A CB 5 or • 42 w/1100…1800 A Class L fuse • 42 w/1100…1200 A CB 5 or • 42 w/1000…1700 A Class L fuse • 42 w/1000…1200 A CB 5 or • 42 w/800…1400 A Class L fuse • 42 w/800…1200 A CB continued on page 54 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 53 PowerFlex 750-Series AC Drives Drive Catalog Number Frame 21G…C910 9 21G…C1K0 9 21G…C1K1 9 21G…C1K2 9 21G…C1K4 9 21G…C1K5 9 21G…C1K6 10 21G…C2K1 10 Duty Cycle kW LD ND HD LD ND HD LD ND HD LD ND HD LD ND HD LD ND HD LD ND HD LD ND HD 560 500 400 630 560 500 710 630 500 800 710 560 850 800 630 900 850 710 1000 900 710 1400 1250 1000 Short Circuit Current Rating (kA) Circuit Breaker Circuit Breaker with Input Contactor Molded Case Switch Only Only (P3) (1) (P3 with P11) (1) (P5) (2) 400 Volt AC Input 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 NA NA NA NA NA NA Molded Case Switch with Input Contactor (P5 with P11) (2) (1) These circuit breakers are considered Branch Circuit Protection for the unit. (2) No additional protection is provided with the P5 Molded Case Switch option. Branch circuit protection is required based on NEC guidelines. 480V AC Input Drive Catalog Number 21G…D430 Frame Duty Cycle Hp Short Circuit Current Rating (kA) Circuit Breaker Circuit Breaker with Input Contactor Molded Case Switch Only Only (P3) (1) (P3 with P11) (1) (P5) (2) 8 LD 400 100 30 or • 65 w/600 A Class J fuse 65 ND 350 100 65 HD 300 100 LD 450 100 30 or • 65 w/550…600 A Class J fuse 5 or • 100 w/450…600 A Class J fuse • 18 w/600…800 A Class L fuse • 18 w/500 A CB 30 ND 400 100 30 or • 65 w/600 A Class J fuse 65 HD 350 100 5 or • 100 w/500…600 A Class J fuse • 18 w/600…900 A Class L fuse 65 Molded Case Switch with Input Contactor (P5 with P11) (2) 480 Volt AC Input 21G…D485 8 65 65 or • 100 w/800 A Class L fuse continued on page 55 54 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 5 or • 65 w/600 A Class J fuse • 30 w/600…1000 A Class L fuse • 30 w/600…1200 A CB 30 or • 65 w/550…600 A Class J fuse 5 or • 100 w/500…600 A Class J fuse • 18 w/600…800 A Class L fuse • 18 w/500 A CB 5 or • 30 w/650…1200 A Class L fuse • 30 w/700…1200 A CB 5 or • 65 w/600 A Class J fuse • 30 w/600…1000 A Class L fuse • 30 w/600…1200 A CB 5 or • 100 w/500…600 A Class J fuse • 18 w/600…900 A Class L fuse PowerFlex 750-Series AC Drives Drive Catalog Number 21G…D545 Frame Duty Cycle Hp Short Circuit Current Rating (kA) Circuit Breaker Circuit Breaker with Input Contactor Molded Case Switch Only Only (P3) (1) (P3 with P11) (1) (P5) (2) 8 LD 500 100 30 ND 450 100 30 HD 350 100 30 or • 65 w/550…600 A Class J fuse LD 600 100 42 ND 500 100 30 HD 400 100 30 or • 65 w/600 A Class J fuse LD 650 100 42 ND 600 100 42 HD 450 100 30 LD 700 100 42 ND 650 100 42 HD 500 100 30 LD ND HD LD ND HD LD ND HD LD ND HD LD ND HD LD ND HD LD ND HD 800 700 600 900 800 700 1000 900 750 1100 1000 800 1250 1100 900 1350 1250 1000 1500 1350 1100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 NA NA NA Molded Case Switch with Input Contactor (P5 with P11) (2) 480 Volt AC Input 21G…D617 21G…D710 21G…D740 8 8 8 21G…D800 9 21G…D960 9 21G…D1K0 9 21G…D1K2 9 21G…D1K3 9 21G…D1K4 9 21G…D1K5 10 65 or • 100 w/800 A Class L fuse 5 or • 30 w/700…1300 A Class L fuse • 30 w/700…1200 A CB 65 or 5 or • 100 w/650…800 A Class L fuse • 30 w/650…1200 A Class L fuse • 30 w/700…1200 A CB 65 5 or • 65 w/550…600 A Class J fuse • 30 w/600…1000 A Class L fuse • 30 w/600…1200 A CB 65 or 5 or • 100 w/850…1200 A Class L fuse • 42 w/850…1500 A Class L fuse • 42 w/900…1200 A CB 65 or 5 or • 100 w/750…800 A Class L fuse • 30 w/750…1300 A Class L fuse • 30 w/800…1200 A CB 65 5 or • 65 w/600 A Class J fuse • 30 w/600…1000 A Class L fuse • 30 w/600…1200 A CB 65 or 5 or • 100 w/1000…1200 A Class L fuse • 42 w/1000…1700 A Class L fuse • 42 w/1000…2000 A CB 65 or 5 or • 100 w/850…1200 A Class L fuse • 42 w/850…1500 A Class L fuse • 42 w/900…1200 A CB 65 or 5 or • 100 w/650…800 A Class L fuse • 30 w/650…1200 A Class L fuse • 30 w/700…1200 A CB 65 or 5 or • 100 w/1000…1200 A Class L fuse • 42 w/1000…1700 A Class L fuse • 42 w/1000…2000 A CB 65 or 5 or • 100 w/900…1200 A Class L fuse • 42 w/900…1600 A Class L fuse • 42 w/900…2000 A CB 65 or 5 or • 100 w/750…800 A Class L fuse • 30 w/750…1300 A Class L fuse • 30 w/800…1200 A CB continued on page 56 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 55 PowerFlex 750-Series AC Drives Drive Catalog Number Frame 21G…D2K0 10 Duty Cycle Hp Short Circuit Current Rating (kA) Circuit Breaker Circuit Breaker with Input Contactor Molded Case Switch Only Only (P3) (1) (P3 with P11) (1) (P5) (2) LD ND HD 2000 1750 1650 NA NA NA Molded Case Switch with Input Contactor (P5 with P11) (2) 480 Volt AC Input (1) These circuit breakers are considered Branch Circuit Protection for the unit. (2) No additional protection is provided with the P5 Molded Case Switch option. Branch circuit protection is required based on NEC guidelines. 600V AC Input Drive Catalog Number 21G…E295 Frame Duty Cycle Hp Short Circuit Current Rating (kA) Circuit Breaker Circuit Breaker with Input Contactor (P3 with P11) (1) Only (P3) (1) 8 LD 350 50 ND 300 50 HD 250 50 LD 400 50 ND 350 50 HD 300 50 LD 450 50 ND 400 50 HD 350 50 LD 500 50 ND 450 50 HD 350 50 LD 500 35 ND 500 50 HD 400 50 LD 550 35 ND 500 35 HD 450 50 LD ND HD 700 600 500 50 50 50 Molded Case Switch Only (P5) (2) Molded Case Switch with Input Contactor (P5 with P11) (2) 25 • 25 w/600 A Class J fuse 25 • 25 w/600 A Class J fuse 25 • 25 w/600 A Class J fuse 25 • 25 w/600 A Class J fuse 25 • 25 w/600 A Class J fuse 25 • 25 w/600 A Class J fuse • 100 w/800 A max Class L fuse • 30 w/800 A Class L fuse 25 • 25 w/600 A Class J fuse 25 • 25 w/600 A Class J fuse • 100 w/800 A max Class L fuse • 30 w/800 A Class L fuse • 100 w/800 A max Class L fuse • 30 w/800 A Class L fuse 25 • 25 w/600 A Class J fuse • 100 w/800 A max Class L fuse • 30 w/800 A Class L fuse • 100 w/800 A max Class L fuse • 30 w/800 A Class L fuse 25 • 25 w/600 A Class J fuse • 100 w/800 A max Class L fuse • 30 w/800 A Class L fuse • 100 w/800 A max Class L fuse • 30 w/800 A Class L fuse • 100 w/800 A max Class L fuse • 30 w/800 A Class L fuse 600 Volt AC Input 21G…E355 21G…E395 21G…E435 21G…E460 21G…E510 21G…E595 8 8 8 8 8 9 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 18 w/601…700 A Class L fuse 18 w/500 A CB 100 w/600 A Class J fuse 18 w/600 A Class L fuse 18 w/500 A CB 100 w/600 A Class J fuse 18 w/600 A Class L fuse 18 w/500 A CB 100 w/600 A Class J fuse 18 w/601…800 A Class L fuse 18 w/500 A CB 100 w/600 A Class J fuse 18 w/601…700 A Class L fuse 18 w/500 A CB 100 w/600 A Class J fuse 18 w/600 A Class L fuse 18 w/500 A CB 100 w/600 A Class J fuse 30 w/601…900 A Class L fuse 30 w/1000 A CB 18 w/601…800 A Class L fuse 18 w/500 A CB 100 w/600 A Class J fuse 18 w/601…700 A Class L fuse 18 w/500 A CB 100 w/600 A Class J fuse 30 w/601…1000 A Class L fuse 30 w/1000 A CB 30 w/601…900 A Class L fuse 30 w/1000 A CB 18 w/601…700 A Class L fuse 18 w/500 A CB 100 w/600 A Class J fuse 30 w/601…1000 A Class L fuse 30 w/1000 A CB 30 w/601…1000 A Class L fuse 30 w/1000 A CB 18 w/601…800 A Class L fuse 18 w/500 A CB 100 w/600 A Class J fuse 30 w/601…1100 A Class L fuse 30 w/1100 A CB 30 w/601…1000 A Class L fuse 30 w/1000 A CB 30 w/601…900 A Class L fuse 30 w/1000 A CB continued on page 57 56 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 PowerFlex 750-Series AC Drives Drive Catalog Number Frame 21G…E630 9 21G…E760 9 21G…E825 9 21G…E900 9 21G…E980 9 21G…E1K1 10 21G…E1K4 10 Duty Cycle Hp Short Circuit Current Rating (kA) Circuit Breaker Circuit Breaker with Input Contactor Only (P3) (1) (P3 with P11) (1) LD ND HD LD ND HD LD ND HD LD ND HD LD ND HD LD ND HD LD ND HD 800 700 600 900 800 700 950 900 750 1000 950 800 1100 1000 900 1220 1100 1000 1500 1400 1250 50 50 50 50 50 50 50 50 50 65 50 50 65 65 50 NA NA NA NA NA NA Molded Case Switch Only (P5) (2) Molded Case Switch with Input Contactor (P5 with P11) (2) 600 Volt AC Input (1) These circuit breakers are considered Branch Circuit Protection for the unit if the tap is within 10 ft. of the breaker input. (2) These are 21G, SCCR ratings with no additional protection provided. Branch circuit protection (fuse) is required based on NEC guidelines for options with P5. 690V AC Input Drive Catalog Number Duty Frame Cycle 21G…F265 8 21G…F330 8 21G…F370 8 21G…F415 8 21G…F460 8 21G…F500 8 kW Short Circuit Current Rating (kA) Circuit Breaker Circuit Breaker with Input Contactor (P3 with P11) (1) Only (P3) (1) 315 250 200 355 315 250 400 355 300 450 400 355 500 450 375 530 500 400 30 30 30 30 30 30 30 30 30 30 30 30 25 30 30 25 25 30 Molded Case Switch Only (P5) (2) Molded Case Switch with Input Contactor (P5 with P11) (2) 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 SCCR rating for 690V input contactor not available at time of publication. 690 Volt AC Input LD ND HD LD ND HD LD ND HD LD ND HD LD ND HD LD ND HD SCCR rating for 690V input contactor not available at time of publication. continued on page 57 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 57 PowerFlex 750-Series AC Drives Drive Catalog Number Duty Frame Cycle 21G…F590 9 21G…F650 9 21G…F710 9 21G…F765 9 21G…F795 9 21G…F960 9 21G…F1K0 10 21G…F1K4 10 kW Short Circuit Current Rating (kA) Circuit Breaker Circuit Breaker with Input Contactor (P3 with P11) (1) Only (P3) (1) 630 560 450 710 630 500 800 710 560 850 750 630 900 800 710 1000 900 800 1100 1000 900 1500 1400 1120 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 NA NA NA NA NA NA Molded Case Switch Only (P5) (2) 690 Volt AC Input LD ND HD LD ND HD LD ND HD LD ND HD LD ND HD LD ND HD LD ND HD LD ND HD (1) These circuit breakers are considered Branch Circuit Protection for the unit if the tap is within 10 ft. of the breaker input. (2) These are 21G, SCCR ratings with no additional protection provided. Branch circuit protection (fuse) is required based on NEC guidelines for options with P5. 58 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 Molded Case Switch with Input Contactor (P5 with P11) (2) PowerFlex 750-Series AC Drives Cable Considerations Power Cable Types Acceptable for 200…600 Volt Installations A variety of cable types are acceptable for drive installations. For an in depth discussion of cable types, including a table of maximum motor cable lengths, refer to the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001. Recommended Cable Design Rating/Type Description 600V 75 °C (167 °F) • Four tinned copper conductors with XLPE insulation. • Copper braid/aluminum foil combination shield and tinned copper drain wire. • PVC jacket. Wiring Considerations Type Wire Type(s) Description Min. Insulation Rating Power Standard – • Four tinned copper conductors with XLPE insulation. • Copper braid/aluminum foil combination shield and tinned copper drain wire. • PVC jacket. 600V, 75 °C (167 °F) Signal Standard Analog I/O – 0.750 mm2 (18 AWG), twisted pair, 100% shield w/drain. Remote Pot – 0.750 mm2 (18 AWG), 3 conductor, shielded. 300V, 75…90 °C (167…194 °F) Encoder/ Pulse I/O <30 m (100 ft) Combined 0.196 mm2 (24 AWG) individually shielded pairs. Encoder/ Pulse I/O 30 to 152 m (100 to 500 ft) Signal 0.196 mm2 (24 AWG) individually shielded pairs. Power 0.750 mm2 (18 AWG) in.dividually shielded pairs Combined 0.330 mm2 (22 AWG), power is 0.500 mm2 (20AWG) individually shielded pairs. Signal 0.196 mm2 (24 AWG) individually shielded pairs. (1) (2) (1) (3) (4) Digital I/O Safety Inputs Homing Inputs (1) (3) (4) (1) (2) (3) (4) Encoder/ Pulse I/O 152 to 259 m (500 to 850 ft.) Power 0.750 mm2 (18 AWG) individually shielded pairs. Combined 0.750 mm2 (18 AWG) individually shielded pairs. Un-shielded – Per US NEC or applicable national or local code. Multi-conductor shielded cable 0.750 mm2 (18 AWG), 3 conductor, shielded. Shielded 300V, 60 °C (140 °F) Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot). The use of shielded wire for AC input power may not be necessary but is always recommended. If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended. I/O terminals labeled “(–)” or “Common” are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise. For CE installations, 115V I/O must use shielded cable or have a cable length less than 30 m (98 ft). Rockwell Automation Publication 750-TD001H-EN-P - June 2013 59 PowerFlex 750-Series AC Drives Power Wiring Options The following table describes the cabling options available for each Frame 8…10 drive enclosure. Refer to pages 84…102 for conduit plate dimensions. Adequate Spacing Available conduit plates provide adequate spacing for typical cabling. Frame Enclosure Rating 8 IP20, NEMA/UL Type 1 B IP54, NEMA 12 60 Top Entry/ Top Exit Top Entry/ Bottom Exit Bottom Entry/ Top Exit Bottom Entry/ Bottom Exit O 600 mm Drive Cabinet X X O O B 600 mm Drive with Power Option Bay X L, P, W 800 mm Drive with Power Option Bay O B 600 mm Drive with Wiring Bay L, P, W 800 mm Drive with Wiring Bay O B 600 mm Drive with Power Option and Wiring Bays L, P, W 800 mm Drive with Power Option Bay and Wiring Bays J, K, Y 800 mm Drive Cabinet X J, K, Y 800 mm Drive with Power Option Bay X O O J, K, Y 800 mm Drive with Wiring Bay O O O X X 800 mm Drive with Power Option Bay and Wiring Bays 600 mm Drive Cabinet 800 mm Drive Cabinet B 600 mm Drive with Power Option Bay X L, P, W 800 mm Drive with Power Option Bay O B 600 mm Drive with Wiring Bay L, P, W 800 mm Drive with Wiring Bay B 600 mm Drive with Power Option and Wiring Bays L, P, W 800 mm Drive with Power Option Bay and Wiring Bays J, K, Y 800 mm Drive Cabinet X J, K, Y 800 mm Drive with Power Option Bay O O J, K, Y 800 mm Drive with Wiring Bay J, K, Y 800 mm Drive with Power Option Bay and Wiring Bays O O IP20, NEMA/UL Type 1 B IP54, NEMA 12 Not Possible – Insufficient Spacing Conduit plates are not available for the specified configuration. 800 mm Drive Cabinet L, P, W 10 Possible – Evaluation is Required Available conduit plates must be evaluated to determine if cabling will fit. L, P, W IP20, NEMA/UL Type 1 B IP54, NEMA 12 X Enclosure Code Cabinet Layout J, K, Y 9 O 600 mm Drive Cabinet X X L, P, W 800 mm Drive Cabinet B 600 mm Drive with Power Option Bay X X L, P, W 800 mm Drive with Power Option Bay O O B 600 mm Drive with Wiring Bay L, P, W 800 mm Drive with Wiring Bay O B 600 mm Drive with Power Option and Wiring Bays L, P, W 800 mm Drive with Power Option Bay and Wiring Bays J, K, Y 800 mm Drive Cabinet X X X J, K, Y 800 mm Drive with Power Option Bay X O O J, K, Y 800 mm Drive with Wiring Bay O J, K, Y 800 mm Drive with Power Option Bay and Wiring Bays X Rockwell Automation Publication 750-TD001H-EN-P - June 2013 O PowerFlex 750-Series AC Drives Motor Considerations Due to the operational characteristics of AC variable frequency drives, motors with inverter grade insulation systems designed to meet or exceed NEMA MG1 Part 31.40.4.2 standards for resistance to spikes of 1600 volts are recommended. Guidelines must be followed when using non-inverter grade motors to avoid premature motor failures. Refer to Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001 for recommendations. Allen-Bradley Permanent Magnet Servo Motors When using a PowerFlex 755 to control a permanent magnet motor, the motor feedback device must have a resolution such that the number of pulses per revolution (PPR) is an exponent of 2 (for example: 512, 1024, 2048, 4096, 8192 and so on). The following table contains a list of specifications for Allen-Bradley servo motors compatible with PowerFlex 750-Series drives. This list primarily includes 460V rated MP-Series and 1326AB/1326AS servo motors. This information is provided to help configure a PowerFlex 750-Series drive with the appropriate servo motor data. For information regarding compatibility and configuration of Allen-Bradley servo motors (including Bulletin RDB or RDD-Series Direct Drive Motors) and third party PM motors not listed here, contact Allen-Bradley Drives Technical Support. Model Number Motor NP Volts (line-line V rms) Motor NP Amps (A rms) Motor NP Hertz (Hz) Motor NP RPM (oper. rpm) Motor NP Power (kW) Motor Poles Current peak (A rms) System Cont. Stall Torque (N•m) Motor Max RPM MPL-B4530K 460 7.8 200.7 3010 2.6 8 19.1 8.25 4000 MPL-B4560F 460 8.3 144.7 2170 3.2 8 25.5 14.1 3000 MPL-B520K 460 8.1 208 3120 3.5 8 23.3 10.7 4000 MPL-B540K 460 14.5 177.3 2660 5.4 8 42.4 19.4 4000 MPL-B560F 460 14.5 130.7 1960 5.5 8 42.4 26.8 3000 MPL-B580F 460 18.4 132.7 1990 7.1 8 66.5 34 3000 MPL-B580J 460 22.6 148 2220 7.9 8 66.5 34 3800 MPL-B640F 460 22.7 106 1590 6.11 8 46 36.7 3000 MPL-B660F 460 27.2 81.3 1220 6.15 8 67.9 48 3000 MPL-B680D 460 24 94 1410 9.3 8 66.5 62.8 2000 MPL-B680F 460 33.9 79.3 1190 7.5 8 67.9 60 3000 MPL-B860D 460 33.6 96 1440 12.5 8 67.5 83.1 2000 MPL-B880C 460 33.6 72.7 1090 12.6 8 69 110 1500 MPL-B880D 460 40.3 86.7 1300 15 8 113.2 110 2000 MPL-B960B 460 29.7 62 930 12.7 8 63.6 130 1200 MPL-B960C 460 38.9 76 1140 14.8 8 88.4 124.3 1500 MPL-B960D 460 50.2 76.7 1150 15 8 102.5 124.3 2000 MPL-B980B 460 31.8 59.3 890 15.02 8 70.7 162.7 1000 MPL-B980C 460 48.2 67.3 1010 16.8 8 99 158.2 1500 MPL-B980D 460 63.6 74.7 1120 18.6 8 141.4 158.2 2000 MPM-B1151F 480 1.5 266.7 4000 0.75 8 7 2.18 5000 MPM-B1151T 480 3.1 333.3 5000 0.9 8 14.5 2.18 7000 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 61 PowerFlex 750-Series AC Drives Model Number Motor NP Volts (line-line V rms) Motor NP Amps (A rms) Motor NP Hertz (Hz) Motor NP RPM (oper. rpm) Motor NP Power (kW) Motor Poles Current peak (A rms) System Cont. Stall Torque (N•m) Motor Max RPM MPM-B1152C 480 2.3 166.7 2500 1.2 8 8.8 2.18 3000 MPM-B1152F 480 2.9 266.7 4000 1.4 8 15.5 4.74 5200 MPM-B1152T 480 5.2 266.7 4000 1.4 8 26.8 4.74 7000 MPM-B1153E 480 2.7 200 3000 1.4 8 15.3 6.55 3500 MPM-B1153F 480 3.2 266.7 4000 1.45 8 22.6 6.55 5500 MPM-B1153T 480 5.5 266.7 4000 1.45 8 39.2 6.55 7000 MPM-B1302F 480 3.4 266.7 4000 1.65 8 15.6 5.99 4500 MPM-B1302M 480 4.9 266.7 4000 1.65 8 22.6 5.99 6000 MPM-B1302T 480 6.6 266.7 4000 1.65 8 30.7 5.99 7000 MPM-B1304C 480 3.4 183.3 2750 2 8 15.8 10.2 2750 MPM-B1304E 480 4.1 166.7 2500 2.2 8 24.2 10.2 4000 MPM-B1304M 480 7.3 233.3 3500 2.2 8 42.9 10.2 6000 MPM-B1651C 480 4.7 200 3000 2.5 8 20.6 10.7 3500 MPM-B1651F 480 8.2 200 3000 2.5 8 36 10.7 5000 MPM-B1651M 480 10.9 200 3000 2.5 8 40.2 10.7 5000 MPM-B1652C 480 7 166.7 2500 3.8 8 23.8 16 2500 MPM-B1652E 480 8 233.3 3500 4.3 8 42.8 19.4 3500 MPM-B1652F 480 11 233.3 3500 4.3 8 59.5 19.4 4500 MPM-B1653C 480 10.5 133.3 2000 4.6 8 41.9 26.8 2500 MPM-B1653E 480 10.2 200 3000 5.1 8 51.6 26.8 3500 MPM-B1653F 480 13.2 200 3000 5.1 8 66.7 26.8 4000 MPM-B2152C 480 12.3 133.3 2000 5.6 8 39.2 36.7 2500 MPM-B2152F 480 18.7 166.7 2500 5.9 8 69.3 33 4500 MPM-B2152M 480 21 166.7 2500 5.9 8 54 30 5000 MPM-B2153B 480 12.7 116.7 1750 6.8 8 42.4 48 2000 MPM-B2153E 480 19.3 133.3 2000 7.2 8 69.7 48 3000 MPM-B2153F 480 22.1 133.3 2000 7.2 8 69.6 45 3800 MPM-B2154B 480 13.9 116.7 1750 6.9 8 69.3 62.8 2000 MPM-B2154e 480 18.3 133.3 2000 7.5 8 69.5 56 3000 MPM-B2154F 480 19.8 133.3 2000 7.5 8 59.3 56 3300 1326AB-B515G (1) 460 9.5 88.7 2660 2.9 4 28.5 10.4 5000 1326AB-B520F (1) 460 8.8 70.3 2110 2.9 4 26.4 13.1 3500 (1) 460 9.5 74.3 2230 4.2 4 28.5 18 3000 1326AB-B720E (1) 460 17.5 70 2100 6.8 4 52.5 30.9 3500 1326AB-B720F (1) 460 27.5 117 3510 11.7 4 66.5 31.8 5000 1326AB-B730E (1) 460 22.8 78.3 2350 9.6 4 66.5 39 3350 1326AB-B740C (1) 460 20.9 52.3 1570 8.7 4 62.7 53 2200 1326AB-B740E (1) 460 32 79.7 2390 12.7 4 66.5 50.8 3400 1326AB-B530E 62 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 PowerFlex 750-Series AC Drives Model Number Motor NP Volts (line-line V rms) Motor NP Amps (A rms) Motor NP Hertz (Hz) Motor NP RPM (oper. rpm) Motor NP Power (kW) Motor Poles Current peak (A rms) System Cont. Stall Torque (N•m) Motor Max RPM MPG-B050-031 (2) 460 16.3 92 920 1.2 12 32.5 12.4 2510 (2) 460 12.9 112 1120 2 12 31.1 17 2420 MPG-B110-091 (2) 460 10.6 184 1840 1.6 12 20.5 8.3 3500 1326AS-B630F (2) 460 7.8 142.7 2140 2.4 8 18.5 10.7 4500 1326AS-B660E (2) 460 11.8 100.7 1510 3.4 8 29.8 21.5 3000 1326AS-B690E (2) 460 19 87.3 1310 5 8 41.3 36.4 3000 1326AS-B840E (2) 460 21.2 79.3 1190 4.7 8 39.5 37.6 3000 1326AS-B860C (2) 460 17.6 77.3 1160 6 8 44.4 49.3 2000 MPG-B110-031 (1) 1326AB-series motors are being replaced by MPM-series motors. They will be available for a limited time. Do not specify for new projects. (2) 1326AS and MPG-series motors are no longer available. Do not specify for new projects. For motor power and feedback cable information, refer to the Kinetix Motion Control Selection Guide (publication GMC-SG001). Rockwell Automation Publication 750-TD001H-EN-P - June 2013 63 PowerFlex 750-Series AC Drives Dimensions and Weights Frame/Rating Cross-Reference 400/480V AC Catalog Number Light Duty kW Output Normal Duty kW Output Heavy Duty kW Output Catalog Number Light Duty Hp Output 400 Volt 20x…C2P1 20x…C3P5 20x…C5P0 20x…C8P7 20x…C011 20x…C015 20x…C022 20x…C030 20x…C037 20x…C043 20x…C060 20x…C072 20x…C085 20x…C104 20x…C140 20x…C170 20x…C205 20x…C260 20x…C302 20x…C367 20x…C456 2xG…C460 2xG…C540 2xG…C567 2xG…C650 2xG…C750 2xG…C770 2xG…C910 2xG…C1K0 2xG…C1K1 2xG…C1K2 2xG…C1K4 2xG…C1K5 2xG…C1K6 2xG…C2K1 64 – – – – – – – – – – – – – – – – – – – – – 315 315 355 400 450 450 560 630 710 800 850 900 1000 1400 0.75 1.5 2.2 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 250 315 315 355 400 400 500 560 630 710 800 850 900 1250 Normal Duty Hp Output Heavy Duty Hp Output Enclosure Code/Frame SIze B, J, K, P, L, T F G N W, Y R 480 Volt 0.75 1.5 2.2 4 5.5 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 200 250 250 315 355 355 400 500 500 560 630 710 710 1000 20x…D2P1 20x…D3P4 20x…D5P0 20x…D8P0 20x…D011 20x…D014 20x…D022 20x…D027 20x…D034 20x…D040 20x…D052 20x…D065 20x…D077 20x…D096 20x…D125 20x…D156 20x…D186 20x…D248 20x…D302 20x…D361 20x…D415 20x…D430 20x…D485 20x…D545 20x…D617 20x…D710 20x…D740 20x…D800 20x…D960 20x…D1K0 20x…D1K2 20x…D1K3 20x…D1K4 20x…D1K5 20x…D2K0 – – – – – – – – – – – – – – – – – – – – – 400 450 500 600 650 700 800 900 1000 1100 1250 1350 1500 2000 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 350 400 450 500 600 650 700 800 900 1000 1100 1250 1350 1750 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 1 2 3 5 7.5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 300 350 400 450 500 600 600 700 750 800 900 1000 1100 1650 – 2 2 2 3 3 3 4 4 5 4 – 1 – 5 5 6 N/A 6 7 7 8 – – – 8 9 9 10 10 PowerFlex 750-Series AC Drives 600/690V AC Light Duty Normal Duty Heavy Duty Catalog Number kW Output kW Output kW Output Catalog Number 690 Volt 20x…E1P7 20x…E2P7 20x…E3P9 20x…E6P1 20x…E9P0 20x…E011 20x…F012 – 7.5 5.5 20x…E012 20x…E017 20x…F015 – 11 7.5 20x…E018 20x…E022 20x…F020 – 15 11 20x…E023 20x…F023 – 18.5 15 20x…E024 20x…E027 20x…F030 – 22 18.5 20x…E028 20x…E032 20x…F034 – 30 22 20x…E033 20x…E041 20x…F046 – 37 30 20x…E042 20x…E052 20x…F050 – 45 37 20x…E053 20x…F061 – 55 45 20x…E063 20x…F082 – 75 55 20x…E077 20x…F098 – 90 75 20x…E099 20x…F119 – 110 90 20x…E125 20x…F142 – 132 110 20x…E144 20x…F171 – 160 132 20x…E192 20x…F212 – 200 160 20x…E242 20x…F263 – 250 200 20x…E289 2xG…F265 315 250 200 20x…E295 2xG…F330 355 315 250 20x…E355 2xG…F370 400 355 300 20x…E395 2xG…F415 450 400 355 20x…E435 2xG…F460 500 450 375 20x…E460 2xG…F500 530 500 400 20x…E510 2xG…F590 630 560 450 20x…E595 2xG…F650 710 630 500 20x…E630 2xG…F710 800 710 560 20x…E760 2xG…F765 850 750 630 20x…E825 2xG…F795 900 800 710 20x…E900 2xG…F960 1000 900 800 20x…E980 2xG…F1K0 1100 1000 900 20x…E1K1 2xG…F1K4 1500 1400 1120 20x…E1K4 Normal Light Duty Duty Hp Output Hp Output 600 Volt – 1 – 2 – 3 – 5 – 7.5 – 10 – 10 – 15 – 15 – 20 – 20 – 20 – 25 – 25 – 30 – 30 – 40 – 40 – 50 – 50 – 60 – 75 – 100 – 125 – 150 – 200 – 250 – 300 350 300 400 350 450 400 500 450 500 500 550 500 700 600 800 700 900 800 950 900 1000 950 1100 1000 1200 1100 1500 1400 Enclosure Code/Frame SIze F G, N Heavy Duty B, J, K, P, Hp Output L, T 690V 600V 690V 600V W, Y 0.5 1 2 3 5 7.5 7.5 10 10 15 15 20 20 20 25 25 30 30 40 40 50 60 75 100 125 150 200 250 250 300 350 350 400 450 500 600 700 750 800 900 1000 1250 Rockwell Automation Publication 750-TD001H-EN-P - June 2013 – 8 – 3 – 3 – 3 – 3 – – 4 – 4 – 5 – 5 – 6 – 6 – 6 6 – 6 – 6 – 6 – 6 6 3 6 3 6 6 4 6 4 6 5 6 5 6 7 7 – – – R – 8 9 9 10 10 65 PowerFlex 750-Series AC Drives Enclosure Options IMPORTANT IP00, IP20, and NEMA/UL Open Type PowerFlex 750-Series drives must be mounted in a clean, dry location. Contaminants such as oils, corrosive vapors and abrasive debris must be kept out of the enclosure. These enclosures are intended for indoor use primarily to provide a degree of protection against contact with enclosed equipment. These enclosures offer no protection against airborne contaminants. Refer to the following tables for an explanation of enclosure options and the environmental specifications found on page 7. Pollution Degree Ratings According to EN 61800-5-1 Pollution Degree Description 1 No pollution or only dry, non-conductive pollution occurs. The pollution has no influence. 2 Normally, only non-conductive pollution occurs. Occasionally, however, a temporary conductivity caused by condensation is to be expected, when the drive is out of operation. 3 Conductive pollution or dry non-conductive pollution occurs, which becomes conductive due to condensation, which is to be expected. 4 The pollution generates persistent conductivity caused, for example by conductive dust or rain or snow. Drive Enclosure Ratings Front Side Rating Back Side/Heat Sink Rating Frames Enclosure Type (Cat. No. Position 6) Installed Accessory Kit Enclosure Type Pollution Degree Enclosure Type Pollution Degree 1 R None IP20, NEMA/UL Open Type 1, 2 IP20, NEMA/UL Open Type 1, 2 NEMA Type 1 IP20, NEMA/UL Type 1 1, 2 IP20, NEMA/UL Type 1 1, 2 None IP20, NEMA/UL Open Type 1, 2 IP20, NEMA/UL Open Type 1, 2 NEMA Type 1 IP20, NEMA/UL Type 1 1, 2 IP20, NEMA/UL Type 1 1, 2 Flange IP20, NEMA/UL Type 1 1, 2 IP20, NEMA/UL Type 1 1, 2 F None IP20, NEMA/UL Open Type 1, 2 IP66, NEMA/UL Type 4X 1, 2, 3, 4 G None IP54, NEMA/UL Type 12 1, 2, 3, 4 IP54, NEMA/UL Type 12 1, 2, 3, 4 N None IP00, NEMA/UL Open Type 1, 2 IP00, NEMA/UL Open Type Kit 1, 2 NEMA Type 1 IP20, NEMA/UL Type 1 1, 2 IP20, NEMA/UL Type 1 1, 2 NEMA Type 4X Flange IP00, NEMA/UL Open Type 1, 2 IP66, NEMA/UL Type 4X 1, 2, 3, 4 G None IP54, NEMA/UL Type 12 1, 2, 3, 4 IP54, NEMA/UL Type 12 1, 2, 3, 4 B, L, P, W None IP20, NEMA/UL Type 1, MCC 1, 2 IP20, NEMA/UL Type 1 1, 2 J, K, Y None IP54, NEMA 12 1, 2, 3, 4 IP54, NEMA 12 1, 2, 3, 4 2…5 6…7 8…10 66 N Rockwell Automation Publication 750-TD001H-EN-P - June 2013 PowerFlex 750-Series AC Drives Minimum Mounting Clearances Specified vertical clearance requirements (indicated below) are intended to be from the drive to the closest object that may restrict airflow through the drive heat sink and chassis. The drive must be mounted in a vertical orientation as shown and must make full contact with the mounting surface. Do not use standoffs or spacers. In addition, inlet air temperature must not exceed the product specification. Frames 1…7 Frames 8…10 76.2 mm (3.0 in.) Top View 860.0 mm (33.9 in.) Min. Roll-out Cart 76.2 mm (3.0 in.) Airflow through the drive must not be impeded. Airflow through the drive must not be impeded. Approximate Weights Drive Standard (20F, 20G) Frame Size 1 AC Input and Common 2 DC Input 3 4 5 6 7 Standard (20G) AC Input Common DC Input with Options AC Input (21G) 8 9 10 8 9 10 8 9 10 Drive Rating kW (400V, 690V) 0.75…7.5 0.75…11 15…22 30…37 45…55 5.5…75 45…132 132…200 200…250 Hp (480V, 600V) 1…10 1…15 0.5…30 20…50 30…70 7.5…100 50…200 150…300 300…350 250…400 500…850 900…1250 250…400 500…850 900…1250 250…400 500…850 900…1250 350…650 700…1250 1350…1750 350…650 700…1250 1350…1750 350…650 700…1250 1350…1750 Enclosure Code/Weight kg (lb) F G N 8 (17) 12 (26) 14 (30) 20 (45) 37 (82) 38 (84) 69 (152) 96 (212) B, L 623 (1374) 1246 (2748) 1869 (4122) 566 (1248) 1132 (2497) 1698 (3745) 1145 (2525) 1730 (3815) 2315 (5106) 8 (17) 12 (26) 14 (30) 20 (45) 37 (82) 39 (85)