Makita 90350 Instruction manual

Cordless Finishing Sander
MODEL 90350
MODEL 9035DW
With Fast Charger
INSTRUCTION MANUAL
SPEC IFICAT IO NS
Pad size
No load speed
Overall length
Net weight
93 mm x 1 8 5 mm
13 5 1 8 x 7 114 i
6 000 R1min
1 8 5 mm 17 114 i
1 3 k g I 2 9 lbsi
Battery Cartridge 7 0 0 0
Voltage
Charging
time
7 2 V
1 Hr
Model DC7100 Fast charger
Input
A C only
50Hz
60Hr
Output
D C
7 2 V
Dimensions
iL x W x Hi
Net
weight
1 4 5 mm x 80 mm x 61 mm
( 5 314 x 3 118 x 2 318 i
0 7 kg
11 5 lbsi
IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING:
WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO
REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2. CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp
3.
4.
5.
6.
7.
8.
9.
IO.
11.
12.
13.
2
or wet locations. Keep work area well lit. Don't expose power tools t o rain.
Don't use tool in presence of flammable liquids or gases.
KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
STORE IDLE TOOLS. When not in use, tools should be stored in dry, and
high or locked-up place - out of reach of children.
DON'T FORCE TOOL. It will do the job better and safer at the rate for which
it was intended.
USE RIGHT TOOL. Don't force small tool or attachment t o do the job of
a heavy-duty tool. Don't use tool for purpose not intended.
DRESS PROPERLY. Don't wear loose clothing or jewelry. They can be caught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering t o contain long hair.
USE SAFETY GLASSES. Also use face or dust mask if cutting operation
is dusty.
DON'T ABUSE CORD. Never carry tool by cord or yank it t o disconnect from
receptacle. Keep cord from heat, oil, and sharp edges.
SECURE WORK. Use clamps or a vise t o hold work. It's safer than using
your hand and it frees both hands t o operate tool.
DON'T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by
authorized service facility. Inspect extension cords periodically and replace
if damaged. Keep handles dry, clean, and free from oil and grease.
DISCONNECT TOOLS. When not in use, before servicing, and when changing accessories, such as blades, bits, cutters.
14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking t o
15.
16.
17.
18.
19.
20.
see that keys and adjusting wrenches are removed from tool before turning it on.
AVOID UNINTENTIONAL STARTING. Don't carry plugged-in tool with finger
on switch. Be sure switch is OFF when plugging in.
OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only
extension cords intended for use outdoors and so marked.
STAY ALERT. Watch what you are doing, use common sense. Don't operate tool when you are tired.
CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked t o determine that it will
operate properly and perform its intended function. Check for alignment
of moving parts, binding of moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation. A guard or other part
that is damaged should be properly repaired or replaced by an authorized
service center unless otherwise indicated elsewhere in this instruction manual. Have defective switches replaced by authorized service center. Don't
use tool i f switch does not turn it on and off.
GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
REPLACEMENT PARTS. When servicing, use only identical replacement
parts.
VOLTAGE WARNING: Before connecting the tool t o a power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source with voltage greater than that specified
for the tool can result in SERIOUS INJURY t o the user - as well as damage t o
the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with
voltage less than the nameplate rating is harmful t o the motor.
3
IMPORTANT SAFETY INSTRUCTIONS
I.
SAVE THESE INSTRUCTIONS
- This manual
contains important safety and operating instructions for battery charger.
2. Before using battery charger, read all instructions and cautionary markings
on (1) battery charger, (2) battery, and (3)product using battery.
3. CAUTION - To reduce risk of injury, charge only MAKITA Battery 7000.
Other types of batteries may burst causing personal injury and damage.
4. Do not expose charger t o rain or snow.
5. Use of an attachment not recommended or sold by the battery charger
manufacturer may result in a risk of fire, electric shock, or injury t o persons.
6. To reduce risk of damage t o electric plug and cord, pull by plug rather than
cord when disconnecting charger.
7. Make sure cord is located so that it will not be stepped on, tripped over, or
otherwise subjected t o damage or stress.
8.A n extension cord should not be used unless absolutely necessary. Use of
improper extension cord could result in a risk of fire and electric shock. If
extension cord must be used, make sure:
a. That pins on plug of extension cord are the same number, size, and shape
as those of plug on charger;
b. That extension cord is properly wired and in good electrical condition; and
c. That wire size is at least as large as the one specified in the table below.
TABLE 1
Length of Cord (Feet)
AWG Size of Cord
4
25
18
50
18
100
18
150
16
ADDITIONAL SAFETY RULES
FOR CHARGER & BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF)
or ABOVE 4OoC (104OFI.
2. Do not attempt t o use a step-up transformer, an engine generator or DC
power receptacle.
3.Do not allow anything t o cover or clog the charger vents.
4. Do not short the battery cartridge. A battery short can cause a large current
flow, overheating, possible burns and even a breakdown.
5.Do not store the tool and Battery Cartridge in locations where the temperature may reach or exceed 5OoC (122OF).
6. Do not incinerate the Battery Cartridge even if it is severely damaged or is
completely worn out. The battery cartridge can explode in a fire.
ADDITIONAL SAFETY RULES
FOR CORDLESS FINISHING SANDER
1. Be aware that this tool is always in an operating condition, because it does
not have t o be plugged into an electrical outlet.
2. Hold the tool firmly with both hands.
3.Do not leave the tool running. Operate the tool only when hand-held.
4. This tool has not been waterproofed, so do not use water on the working
surface.
SAVE THESE INSTRUCTIONS.
5
Installing or removing battery cartridge
Always switch off the tool before insertion or removal of the battery cartridge.
0
To remove the battery cartridge, pull out
the set plate on the tool and grasp both
sides of the cartridge while withdrawing it
from the barrel.
0 To insert the battery cartridge, align the
tongue on the battery cartridge with the
groove in the housing and slip it into
place. Snap the set plate back into place.
Be sure to close the set plate fully before
using the tool.
0
0
Battery cartridge
Set plate
i
Do not use force when inserting the battery cartridge.
If the cartridge does not slide in easily, it is not being inserted correctly.
Charging
Plug the fast charger into your power
source. Insert the battery cartridge so that
the plus and minus terminals on the battery cartridge are on the same sides as their
respective markings on the fast charger.
Insert the cartridge fully into the port so
that it rests on the charger port floor.
The charging light will come on and charging will begin. If the charging light does
not come on, press the reset button. If the
charging light goes out within 10 seconds
even after pressing the reset button a
couple of times, the battery cartridge i s dead. (CAUTION : Wait for more than 5 seconds
after the charging light goes out to press the reset button again.) Replace it with a new
one. When the charging light goes out after about one hour, you may remove the fully
charged battery cartridge.
After charging, unplug the charger from the power source.
CAUTION :
Your new battery cartridge i s not charged. You will need to charge it before use.
0 If you try to charge a cartridge from a just-operated tool, sometimes the charging light
will not come on. If this occurs, let the cartridge cool off for a while. Then re-insert it
and try to charge it once more.
0 When you charge a new battery cartridge or a battery cartridge which has not been used
for a long period, it may not accept a full charge. This i s a normal condition and does
not indicate a problem. You can recharge the battery cartridge fully after discharging
it completely a couple of times.
0 If you wish to charge two battery cartridges, allow 15 minutes between chargings on the
fast charger.
0
6
Attaching the abrasive paper
*Pull out the clamp lever and insert the
paper end. Be careful to maintain the
proper paper tension. Align edges of
paper with either edge of the pad. (Prebending the paper makes attachment
easier.) Once the paper is in place, return
the clamp lever to i t s original position.
After inserting the paper, make sure the
teeth of the clamper hold it securely.
Otherwise the paper will be loose and
subject to slippage, resulting in uneven
sanding operation.
\
L
Clamper
Clamp lever
I
l
7
Switch action
*To start the tool, simply push the switch
button. Release the switch button to
stop.
I
Switch button
I
CAUTION :
Before inserting the battery cartridge into
the tool, be sure the switch actuates properly.
Operation
* A finishing sander i s generally used to remove only a small amount of material a t
a time. Since the quality of the surface is
more important than the amount of stock
removed, do not bear down on the sander.
Keep the base flush with the material at
all times. Undue pressure may damage
the paper and shorten tool life.
CAUTION :
Never run the tool without paper. YOU
may seriously damage the pad.
*You can put a high polish on furniture or
other fine surfaces by using a cloth under
the sander.
CAUTION :
If the tool i s operated continuously until the battery cartridge has discharged, allow the
tool to rest for 15 minutes before proceeding with a fresh battery.
8
MAINTENANCE
CAUTION :
Always be sure that the tool i s switched off and the battery cartridge is removed before
attempting to perform inspection or maintenance. To maintain product SAFETY and
RELlABl LITY, repairs, maintenance and adjustment should be performed by Makita
Authorized or Factory Service Centers, always using Makita replacement parts.
ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use of any other accessories or attachments might present a risk of injury to persons.
The accessories or attachments should be used only in the proper and intended manner.
Abrasive papers
Fast charger
Model DC7100
0
Battery cartridge 7000
Part No. 632003-2
Battery holster
Part No. 823033-3C
12 V Fast charger
Model DC7012
Holster holds extra battery
9
Aug
17
84 US
CORDLESS FINISHING SANDER
Model 90350
Note: The switch and other part configurations
may differ from country to country.
10
Sep - 1 9 - ' 8 4
MODEL 9 0 3 5 0
'FoMGD DESCRIPTION
1
2
3
4
1
1
4
1
5
6
1
7
8
9
10
8
1
1
1
11
1
12
1
1
13
1
"0" A&,
Housing SeI 1WNh Item 91
Name Plate
Rivet 0
5
B s l l e r y Holder
Compression Spring 6
Switch
Pan Head Screw M 4 x 2 2 1With Washer1
Push Rod
Housing S e t [With Item I1
Motor
Spindle
Ball Bearing 609LLB
Rino 9
16
17
10
19
20
21
22
1
1
1
2
2
i
4
24
25
26
1
1
1
US
DESCRIPTION
Ballancel
Flat Washer 7
Ball Bearing 627LLUX
Flat Washer 5
Countersunk Head Screw M 4 x 1 0
Foot
Clamper
Base
Pan Head Screw M 4 x 1 2 [With Washeil
Rubber Pin 4
Rubber Pin 4
Rubber Pin 4
Note The switch and other part Specifications may differ from country to country
11
MAKKA LlMmED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one- year,period, return the COMPLETE
tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
a repairs have been made or attempted by others:
a repairs are required because of normal wear and tear:
a The tool has been abused, misused or improperly maintained;
a alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THE ONE-YEAR TERM OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you. Some states do not allow
limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
t
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446 Japan
883551A068
PRINTED IN JAPAN
1991 - 11 - N