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Quick start guide EasyClean 400

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Quick start guide for EasyClean 400 system installation

This checklist has to be used as a guideline to install and set up an

EasyClean 400 during commissioning. Please proceed step by step according to the 10 steps below and refer to the required instruction manuals for details.

Step

1.

Hardware and supplying installation

!

Installation EC 400 (Mounting of the system)

!

Installation M 700 (Mounting of the Transmitter)

!

Installation InTrac housing and sensor

!

Supplying installation (Power, air, water)

Step

2.

Installation of EC 400 and EC 700 module

!

Install Media adapter, Metering pump, and Media connection

!

Fill buffer and cleaning agent canister

!

Electrical installation (Metering pumps, Probe position, M 700, possibly DCS wiring and optional emergency button)

!

Wiring EC 700 module (Sensor cable and communication)

Step

3.

Tubing Housing

!

Tubing and installation of media connector on the housing.

Attention: Pneumatic position indicators: P ! feed

!

Tubing of InTrac housing (pneumatic connections for housing drive)

Manual

EC 400,

Page 11-14

M700,

Page 24-25

InTrac 7XXe,

Page 48

EC400, P 16

M700, P 22

Manual

EC 400,

Page 17-25

EC 400,

Page 26-30

EC 700,

Page 21-23

Manual

EC 400,

Page 31-35

InTrac 7XXe

Page 53

Step

4.

System start up

!

Power on

!

Execute automatic Hardware detection on EC 400

Parameter menu: Parameter setting / System control / Factory

setting EC 400! Plug & Play

!

Check logbook:

Parameter menu: Diagnostics / Logbook

Trouble shooting according to error list if required

Manual

EC 400,

Page 51

EC 700

Page 120-

123

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Quick start guide EasyClean 400

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Step

Installation software settings

5.

Parameter menu: Parameter setting / EC400 / Installation

• Measurement procedure (continuous, short time)

• Monitoring

• Housing (if required, change displaced volume)

At the end:

!

Execute “Start up” (Tubes will be filled automatically)

Manual

EC 700,

Page 97-103

Manual

EC 400,

Page 53

Step

Manual Control and Function test

6.

Parameter menu: Maintenance / EC 400 / Manual control

!

Check housing, pumps and valves manually

Step

Adjust software programs

7.

Parameter menu: Parameter setting / EC400 / Program flow

!

Adjust programs to the customers need regarding to the application specification sheet.

Manual

EC 700,

Page 86-96

Step

8.

Define control mode

Parameter menu: Parameter setting / EC400 / Time control

!

Choose between „Fixed interval“ or „Week program”

!

Set the appropriate timing intervals

Attention: If the system is controlled via DCS, no time control is needed. Programs will be activated on event via DCS.

Step

Test run

9.

Parameter menu: Calibration / EC400/ Start program

!

All EasyClean 400 programs can be executed manually

Manual

EC 700,

Page 84-85

EC 400

Page 37-41

EC 700

Page 98-100

Manual

EC 700

Page 35

Step

System optimisation and customer approval

Manual

10.

!

Optimisation of the system (Timing, program etc.) if required

!

Staff training and customer approval

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