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PARTS AND OPERATION MANUAL
MULTIQUIP
Model GA-2.3R2
A.C. GENERATOR
Revision #2 (03/05/01)
MULTIQUIP INC.....
PARTS DEPARTMENT:
18910 WILMINGTON AVE.
800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: 310-537-3700
800-421-1244
FAX: 310-537-3927
800-478-1244
FAX: 310-631-5032
E-mail:[email protected] • www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
PAGE 2 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700
FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700
FAX: 310-537-3927
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 3
TABLE OF CONTENTS
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Rules For Safe Operation ......................................... 6
Operation and Safety Decals .................................... 7
Specifications ............................................................ 8
General Information .................................................. 9
Robin EH-17 Engine
Crankcase Assembly ......................................... 34-35
Crankshaft & Piston Assembly ...........................36-37
Intake & Exhaust Assembly ............................... 38-39
Governor Assembly ...........................................40-41
Cooling & Starting Assembly ............................. 42-43
Fuel & Lubricant Assembly ................................44-45
Electric Coil Assembly And Spark Plug .............. 46-47
Oil Sensor Assembly ..........................................48-49
Fuel Strainer ...................................................... 50-51
Multiquip GA-2.3R2 —
AC Generator
Terms and Conditions Of Sale — Parts .................. 52
Controls and Indicators ........................................... 10
Installation ............................................................... 11
Pre-Setup ........................................................... 12-13
Instrumentation ....................................................... 14
Load Application ..................................................... 15
Operating Instructions............................................. 16
Maintenance ........................................................... 17
Preparation For Long Term Storage ....................... 18
Wiring Diagram ....................................................... 19
Troubleshooting (Engine) ................................... 20-21
Troubleshooting (Generator) ............................. 22-23
Explanation Of Codes In Remarks Column ............ 24
Suggested Spare Parts ........................................... 25
Generator Assembly .......................................... 26-27
Control Box Assembly ........................................ 28-29
Pipe Frame Assembly ........................................ 30-31
Name Plate And Decals ..................................... 32-33
NOTE
Specification and part number are subject to change without notice .
PAGE 4 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
PARTS ORDERING PROCEDURES
n Dealer account number n Dealer name and address n Shipping address (if different than billing address) n Return fax number n Applicable model number n Quantity, part number and description of each part n Specify preferred method of shipment:
•
UPS Ground
•
UPS Second Day or Third Day*
•
UPS Next Day*
•
Federal Express Priority One (please provide us with your Federal
Express account number)*
•
Airborne Express*
•
Truck or parcel post
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when you order by FAX!
All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts:
Number of line items ordered
1-9 items
10+ items**
Additional Discount
3%
5% n n
Get special freight allowances when you order 10 or more line items via FAX!**
UPS Ground Service at no charge for freight
PS Third Day Service at one-half of actual freight cost
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price) do not count towards the 10+ line items.
Now! Direct TOLL-FREE access to our Parts Department!
Toll-free nationwide:
800-421-1244
Toll-free FAX:
800/6-PARTS-7 • 800-672-7877
*DISCOUNTS ARE SUBJECT TO CHANGE*
Fax order discount and UPS special programs revised June 1, 1995
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 5
RULES FOR SAFE OPERATION
CAUTION:
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the GA-2.3R2 Generator:
GENERAL SAFETY
■ DO NOT operate or service this equipment before reading this entire manual.
■
This equipment should not be operated by persons under 18 years of age.
■ NEVER
operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
■
This generator is a source of providing LETHAL high voltages.
Never permit unqualified personnel-especially children to operate the generator.
■
Always refuel in a well-ventilated area, away from sparks and open flames.
■
Always use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.
DO NOT smoke around or near the machine. Fire or explosion could result from flames or sparks, or if fuel is spilled on a hot engine.
■
This generator is equipped with a ground terminal for your protection. Always complete the grounding path from the generator to an external grounding source.
■ NEVER
operate this generator, or handle any electrical equipment while standing in water, while bare foot, while hands are wet, or in the rain. Dangerous electrical shock could occur causing severe bodily harm or even death.
■
Keep electrical cords in good condition. Worn, bare or frayed wiring can cause electrical shock, thus causing bodily harm or even death.
■
This generator requires an adequate free flow of cooling air.
Never operate the generator in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the generator and may cause injury to people.
■ NEVER
touch the hot exhaust manifold, muffler or cylinder.
Allow these parts to cool before servicing generator.
■
Provide adequate ventilation when operating the generator.
DO NOT operate the generator in any enclosed or narrow space. The generator's gasoline engine gives off DEADLY monoxide gas.
■ NEVER
operate the generator in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.
■
Always make sure that the generator is secure on level ground so that it cannot slide or shift around, endangering workers.
Also keep the immediate area free of bystanders.
CAUTION:
■ High Temperatures
– Allow the machine and engine to cool before adding fuel or performing service and maintenance functions. Contact with hot components can cause serious burns.
CAUTION:
Emergencies
■
Always know the location of the nearest fire extinguisher and first aid kit. Know the location of the nearest telephone. Also know the phone numbers of the nearest ambulance , doctor and fire department . This information will be invaluable in the case of an emergency.
Maintenance Safety
■ NEVER
lubricate components or attempt service on a running machine.
■
Always allow the machine a proper amount of time to cool before servicing.
■
Keep the machinery in proper running condition.
■
Fix damage to the machine immediately and always replace broken parts.
■
Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
■ DO NOT
use food or plastic containers to dispose of hazardous waste.
■ DO NOT
pour waste, oil or fuel directly onto the ground, down a drain or into any water source.
PAGE 6 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
OPERATION AND SAFETY DECALS
Machine Safety Decals
The GA-2.3R2 portable generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 7
GA-2.3R2 — SPECIFICATIONS
T a b l e 1 .
S p e c i f i c a t i o n s
M O D E L G A 2 .
3 R 2
G e n e r a t o r
E n g i n e
T y p e
M a x .
O u t p u t
R a t e d O u t p u t ( c o n t i n u o u s )
R a t e d V o l t a g e
P h a s e
F r e q u e n c y
R a t e d S p e e d
P o w e r F a c t o r
M o d e l
T y p e
N u m b e r o f c y il n d e r s
B o r e X S t r o k e
D i s p l a c e m e n t
M a x O u t p u t
F u e l T a n k C a p a c i t y
F u e l
L u b e O li C a p a c i t y
S p e e d C o n t r o l M e t h o d
S t a r t i n g M e t h o d
2 p o l e , B r u s h l e s s T y p e R e v o l v i n g F i e l d
2 3 0 0 W a t t s
2 0 0 0 W a t t s
1 2 0 V o l t s
S i n g l e P h a s e ( 2 w i r e )
6 0 H z
3 6 0 0 R P M
1 0 0 %
R o b i n E H 1 7
A i r c o o l e d 4 g a c y c l e , v e r t i c a l s o il n e e n g i n e
O V H t y p e ,
1
1 2 .
6 4 i n x 1 .
9 3 i n
1 0 .
5 0 C u .
i n
5 H .
P .
/ 3 6 0 0 R .
P .
M .
A p p r o x .
3 3 / 1 6 U .
S .
G a ll o n s
U n l e a d e d A u t o m o b li e G a s o il n e
1 3 / 8 p i n t s
C e n t r i f u g a l F l y w e i g h t T y p e
R e c o li S t a r t
5 3 0 X 3 8 0 X 5 1 5 m m
9 9 l b s ( 4 5 k g )
D i m e n s i o n ( L X W X H )
D r y N e t W e i g h t
Effects of Altitude and Heat
The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with a barometric reading of 29.92 inches and a temperature of 60 degrees fahrenheit.
Generally, the engine output power will decrease 3 1/2% for each 1000 feet of altitude above sea level, and 1% for each 10 ° F fahrenheit above the standard temperature of 60 ° F
PAGE 8 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-2.3R2 FAMILIARIZATION
Generator
The Multiquip Model GA-2.3R2 generator has been designed as a portable lightweight power source for 60 Hz (singlephase) vibrators, lighting facilities, power tools, sermersible pumps and other industrial and construction machinery.
This generator employs the highly reliable ROBIN engine.
The alternator, a brushless revolving-field type, single phase is permanently aligned to the engine through rigid coupling.
The entire generator is mounted on rubber vibration isolators that have a steel base backplate which is attached to the protective steel pipe carrying frame. The protective carrying frame is made of steel tubing and fully wraps around the generator to protect against damage.
This portable generator is supplied with a electrical control box . To reduce vibration caused by the engine, the control box is also placed on rubber isolators.
GA-2.3R2 — GENERAL INFORMATION
Excitation System
All GA-series generators use a magnet attached to a flywheel to produce AC voltage from a lamp coil beneath the flywheel.
As the magnetic passes the coil it produces approximately
19-22 AC volts.
This voltage (19-22 VAC) is then sent to the control box that contains three rectifying diodes: l Excitation (diode 1) l Battery (diode 2) l Slow Down (diode 3)
The AC voltage will pass through the excitation diode that converts the voltage to DC power.
This DC power is then sent to the excitation windings housed within the main windings commonly called the "stator".
This voltage is then transferred into the rotor through induction. The rotor contains two diodes within it which rectify the DC voltage and send it out through the main windings, as AC voltage.
Control Box
The control box has the following: ( output is 60 Hz, single phase) l One 120V output receptacle (GFCI protected).
l One main 17 amp circuit breaker.
l AC Voltmeter l Ground Terminal
Engine
The four-cycle air-cooled ROBIN gasoline engine is designed to meet every performance requirement of this generator.
Reference Table 1, page 8 for engine specifications
In keeping with Multiquip's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.
Figure 1 (page 10) shows the basic controls and indicators for the GA-2.3R2 generator.
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 9
GA-2.3R2 — CONTROLS AND INDICATORS
Figure 1. Controls and Indicators
PAGE 10 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-2.3R2 — INSTALLATION
Outdoor Installation
Install the generator in a location where it will not be exposed to rain or sunshine. Make sure that the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes.
Indoor Installation
Exhaust gases from gasoline engines are extremely poisonous. Whenever an engine is installed indoors the exhaust fumes must be vented to the outside. The engine should be installed at least two feet from any outside wall.
Using an exhaust pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves.
The installation site must be relatively free from moisture and dust. All electrical equipment should be protected from excessive moisture. Failure to do will result in deterioration of the insulation and will result in short circuits and grounding.
Foreign materials such as dust, sand, lint and abrasive materials have a tendency to cause excessive wear, not only to the engine parts, but also to the alternator parts.
Eliminate the danger of deadly carbon monoxide gas.
Remember that exhaust fumes from any gasoline engine are very poisonous if discharged in a closed room, but harmless if allowed to mix with the outside air. If the generator is installed indoors, you must make provisions for venting the engine exhaust to the outside of the building.
CAUTION :
Pay close attention to ventilation when operating the generator inside tunnels and caves. The engine exhaust contains noxious elements.
CAUTION :
An electric shock is apt to happen when vibrators are used. Pay close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from a short circuit.
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 11
GA-2.3R2 — PRE-SETUP
General Inspection Prior to Operation
This generator has been thoroughly inspected and accepted prior to shipment from the factory. However, be sure to check for damaged parts or components, or loose nuts and bolts, which could have occurred in transit.
Circuit Breaker
A 2-pole, 17 amp circuit breaker is provided on the control box to protect the generator from an overload. Make sure to switch the circuit breakers to the "OFF" position prior to starting the engine.
Ground
The nut and ground terminal on the generator should always be used to connect the generator to a suitable ground. The ground path should be of #8 size wire.
Connect the terminal of the ground wire between the lock washer and the nut and tighten the nut fully. Connect the other end of this wire to a suitable ground.
Extension Cable
When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the cable selection chart (Table 2 ) as a guide for selecting proper cable size.
T a b l e 2 .
C a b l e S e l e c t i o n ( 6 0 H z , s i n g l e p h a s e o p e r a t i o n )
C u r r e n t i n
A m p e r e s
L o a d I n W a t t s
A t 1 2 0 V o l t s
2 .
5 3 0 0
# 1
1
0
0 0
W
0 i f r t
M
.
e a x i m
# u
1 m
6
2
0
A
W
0 f l i t l r
.
o e w a b l e
# 1
C
3
4
7 a b
W
5 f l i t e r
.
e
L e n g t h
# 1 6 W i r e
2 5 0 f t .
5
7 .
5
6
9
0
0
0
0
5
3
0
5
0
0 f f t t
.
.
3
2
0
0
0
0 f f t t
.
.
2
1
0
2
0
5 f f t t
.
.
1
1
2
0
5
0 f f t t
.
.
1 0
1 5
1 2 0 0
1 8 0 0
2 5 0 f t .
1 5 0 f t .
1 0 0 f t .
1 5 0 f t .
1 2 5 f t .
2 0 2 4 0 0 7 5 f t .
C A U T I O N : E q u i p m e n t d a m a g e c a n r e s u l t f r o m l o w v o l t a g e .
1 0 0 f t .
6
5
5
0 f f t t
.
.
PAGE 12 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-2.3R2 — PRE-SETUP
Lubrication Oil
Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level.
With the dipstick inserted all the way, but without being screw into the filler hole, verify that the oil level is maintained between the two notches on the dipstick.
Fuel
Close the fuel cock before filling the tank. Fill the fuel tank with clean and fresh unleaded gasoline. Do not fill the tank beyond capacity.
The oil listed in Table 3 is recommended to ensure better engine performance. Use class SC or higher grade motor oil.
Pay attention to the fuel tank capacity when replenishing fuel. Refer to the fuel tank capacity listed on page 8
Specification Table1.
The fuel tank cap must be closed tightly after filling.
NOTE
This ROBIN engine is equipped with a low oil shutdown capability. A built in sensor will automatically turn off the engine should the oil level fall below a safe operating condition. Make sure the generator is placed on level ground. Placing the generator on level ground will ensure that the low oil sensor will function properly.
Handle fuel in a safety container. If the container does not have a spout, use a funnel.
CAUTION :
Never fill the fuel tank while the engine is running or in the dark. Gasoline spillage on a hot engine can cause a fire or explosion. If gasoline spillage occurs, wipe up the spilled gasoline completely to prevent fire hazards.
T a b l e 3 .
R e c o m m e n d e d M o t o r O i l
T y p e O i l T e m p e r a t u r e R a n g e
1 0 4 °
( 4 0 °
F
C
~
~
2 3 ° F
5 ° C )
( -
2 3 °
5 ° C
F
~
~ 5 ° F
1 5 ° C )
B e l o w 5 ° C ( 1 5 ° ) S
S
A
A
E
E
1
2 0
0 W
S o
A o r r
E s a
S
3 e
A
0
1 0 W 3 0
E 1 0 W 3 0
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 13
GA-2.3R2 — INSTRUMENTATION
CAUTION :
When using a combination of dual receptacles, total load should not exceed the rated capacity of the generating set.
Fuel Gauge
The fuel gauge is located on the fuel tank and allows easy monitoring of the fuel level.
AC Voltmeter
This voltmeter indicates (with a mark) the rated 60 Hz, single phase output voltage.
Power Outlets
The generator has the following 120 volt 60 Hz (single-phase) receptacle.
l
Single Phase
One Duplex NEMA (GFCI) 5-20R (120V, 20 Amp)
Main Circuit Breaker (2-Pole 60 Hz)
This 2-pole, 17 amp breaker protects the generator from short circuiting or overloading from the 120V 60 Hz single phase load.
PAGE 14 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
Single Phase Load
Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment.
Generally, the wattage listed on the nameplate of the equipment is its rated output. Equipment may require 130—
150% more wattage than the rating on the nameplate, as the wattage is influenced by the efficiency, power factor and starting system of the equipment.
NOTE
If wattage is not given on the equipment's name plate, approximate wattage may be determined by multiplying nameplate voltage by the nameplate amperage.
WATTS = VOLTAGE x AMPERAGE
GA-2.3R2 — LOAD APPLICATION
CAUTION:
Motors and motor-driven equipment draw much greater current for starting than during operation.
An inadequate size connecting cable which cannot carry the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable.
The idle control is operated at minimum load capacity of
100W. If the load capacity is less than 100W, throw the idle control switch to the OFF position.
To determine the running wattage for your load, multiply the running wattage as indicated by steps 1, 2, and 3 below:
1.
INCANDESCENT LOADS
Lights, heaters and similar appliances.
Total the running wattage and multiply by 1.
Example:
29 light bulbs @ 100W each = 2.9 KW use a 3 KW generator.
2.
SMALL MOTORS
Drills and other small power tools.
Total the running wattage and multiply by 2.
Example:
A 1 inch drill runs at 1 KW use a 2 KW generator.
3.
LARGE MOTORS
Submersible pumps, table saws etc.
Total the running wattage and multiply by 3.
Example:
A conveyor belt runs at 8 KW use a 24 KW generator.
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 15
GA-2.3R2 — OPERATING INSTRUCTIONS
Before Starting
1. Be sure to disconnect the electrical load and switch the main circuit breaker to the “OFF” position prior to starting the engine.
2. Never start the engine with the main circuit breaker “ON”.
3. Check the lubricating oil level prior to starting the engine.
Make sure the generator is level. The oil level must be maintained between two notches on the dipstick.
4. When there is not enough lubricating oil, fill the crankcase with high grade motor oil. Use a high quality detergent oil classified SC, SD or SE. (See Table 3 on page 13)
Warm up
1. When the engine starts, open the choke slowly.
2. Run the engine at low speed for 3 minutes without load until the engine warms up.
3. Turn the idle control switch to the "OFF" (down) position and check the voltage by referring to the voltmeter on the control box.
DO NOT change the engine speed control lever which has been set at the factory prior to shipping.
l NEVER start the engine when the oil level is below the lower mark on the dipstick.
l Check the fuel level on the fuel gauge.
When fuel is low, fill the fuel tank with clean fresh unleaded automotive gasoline.
l If gasoline spillage occurs, completely wipe up the spilled gasoline.
Starting
1. Open the fuel cock located below the fuel tank. The fuel starts to flow when the fuel cock is turned downward.
2. Place the idle control switch in the “ON” (up) position.
3. Close the choke. Adjust the opening of the choke valve according to operating conditions. When the engine is warm or the air temperature is high, close the choke valve halfway or open it all the way.
4. Confirm that the main circuit breaker on the generator control box is “OFF”.
5. Set the operation switch to the “ON” position and grasp the starting knob and slowly pull it out. The resistance becomes hardest at a certain position, corresponding to the compression point. Rewind the rope a little from that point and pull out sharply.
6. If the engine fails to start, repeat the procedure.
l DO NOT pull the starter rope all the way to the end.
l DO NOT release the starter knob after pulling. Allow it to rewind as soon as
1. Check the generator for abnormal noise and smells. Then connect the load to the receptacles of the generator.
2. Switch the main circuit breaker to the “ON” position and turn the idle control switch to the “ON” (down) position for normal (load) engine operation.
Operation
Check the voltage by referring to the voltmeter on the control box. When the voltmeter indicates 120 volts, 120 volts from the 120V receptacle can be obtained. Refer to Figure 1,
Controls and Indicators, item 1 on page 10.
Stopping the Engine
NEVER stop the engine suddenly while running at high speeds.
1. Remove the load from the generator. Place the circuit breaker in the “OFF” position. Refer to Figure 1, item 9 on page 10. Run the engine (no-load) with the idle control switch set to the ON position for three to five minutes, then stop the engine.
2. Turn the START/STOP switch to the “STOP” position.
3. Close the fuel cock.
PAGE 16 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-2.3R2 — MAINTENANCE
General Inspection
At least daily or prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks.
Engine Side (Refer to the Engine Instruction Manual)
Check Oil Level
Check the crankcase oil level prior to each use, or when the fuel tank is filled. Make sure the generating set is level. The oil level must be between the two notches on the dipstick.
Changing Oil
Change oil after the first 20 hours of operation. Drain and refill the engine crankcase every 50 operating hours or once a week thereafter. Drain crankcase oil into a suitable container while engine is still warm. Replace the drain plug tightly. Add oil through the filler hole.
Air Cleaner
Every 50 hours: Remove air cleaner element (std. or heavy duty types), and wash in kerosene or liquid detergent and hot water. Wrap foam element in a cloth and squeeze dry.
Wipe heavy duty paper element dry with toweling. Saturate element with kerosene; squeeze excess from foam element.
Wipe excess from heavy duty paper element.
Service Daily
If engine is operating in very dusty and dry grass conditions.
A clogged air cleaner will result in high fuel consumption, loss of power and excessive carbon buildup in the combustion chamber.
Cleaning the Fuel Strainer
Clean the fuel strainer if it contains dust or water. Remove dust or water in the strainer cap and wash it in gasoline.
Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel strainer every 200 hours of operation or once a month.
Spark Plug
Remove carbon build-up on the spark plug (Figure 2) with a wire brush. Set the spark plug gap to 0.6—0.7mm (0.024-
0.028 inch). Tighten with a spark plug socket wrench. Clean the spark plug every 50 operating hours or once a week.
Figure 2. Spark Plug Gap
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 17
GA-2.3R2 — PREPARATION FOR LONG -TERM STORAGE
Generator Storage
For storage of the generating set for over 30 days, the following is required: l Drain the fuel tank completely.
l Run the engine until the gasoline in the carburetor is completely consumed .
l Completely drain the oil from the crankcase and refill with fresh oil.
l Remove the spark plug, pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil.
l Slowly rotate the engine a few times with the starter
Rope and install a new plug.
l
Pull out the starter rope slowly and stop at the compression point.
l
Clean all external parts of the generating set with a cloth.
l Cover the generating set and store in a clean, dry place.
PAGE 18 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GENERATOR
GA-2.3R2 — WIRING DIAGRAM
ENGINE
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 19
GA-2.3R2 — TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the
L
diagnosis based on the Engine Troubleshooting (Table 4) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
S Y M P T O M
P o o r s t a r it n g
I n s u f if c i e n t p o w e r c o m p r e s s i o n " o u t p u t " n o
I n s u f if c i e n t p o w e r
" c o m p r e s s i o n " o u t p u t
T A B L E 4 .
E N G I N E T R O U B L E S H O O T I N G
P O S S I B L E P R O B L E M
I n i s s r p e c t e a c c a h i n g r b u r ti ?
e t o r t o s e e fi f u e l C h e c k f u e l il n e
N o F u e l ?
W a t e r i n f u e l t a n k ?
A d d F u e l
F l u s h o r r e p l a c e f u e l t a n k .
S O L U T I O N
F
S
S u p e l t u a c k
S p a r k r k if tl e r c a r p l u g c l o g i s g e d ?
b u r e t o r ?
p l u g i s r e d ?
b l u e w h ti e ?
R e p l a c e f u e l if tl e r
C h e c k lf o a t m e c h a n i s m .
S p a r k p l u g i s f o u l e d .
C h e c k t r a n i s t o r i g n i it o n u n i .t
I n s c l o u f g g if c i e n t e d c o
( o v e r m p lf o w r e s s i o n ,
) .
i n j e c t e d a ri l e a k i n g .
C a r b u r e t o r j e t s a r e
T r a n i
S t a r s t o r
/t S t o p i g n i s w it o n ti c h u n ti b r o k b r o k e n , e n .
h i g h
R e p l a c e v s o p a tl a r k g e p l c o r d u g fi c r a c k e d f o u l e d .
o r b r o k e n .
A d d o li a s r e q u ri e d .
N o s p a r k p l u g ?
p r e s e n t a t it p o f s p a r k
N o o li ?
O u p li o p r e s n s t s u a r r e a l a r m it n g ?
l a m p b il n k s
E n g i n e w i ll n o t t u r n o v e r ?
C y il n d e r l o o s e ?
h e a d c o n n e c it n g b o tl s
C y il n d e r h e a d g a s k e t d a m a g e d ?
C h e
R e p
T i g h c k A u t l a c e t e n c c y y o m a il it il n d e r n d e r c h s h u t a e n d a d d o w n p i s t c o o n n n c a e c ri c u n d it n g ti fi
" o b li s e n s o r " .
n e c e s s a r y a x e l o tl s .
j o i n .t
M a fl u n c it o n o f v a l v e s e a t ?
S p a r k p l u g i s l o o s e ?
W o r n p i s t o n ir n g s ?
R e p l a c e c y il n d e r h e a d g a s k e .t
R
R
R e e p e p s e l a l a a t c e c e v s p a l i v e p a s t r k s .
o n p ir l u n g .
g s .
M a a ri fl u n c if tl e r it o n i n a ri c l e a n e r c l o g g e d ?
s y s t e m ,
C l e a n o r r e p l a c e a ri if tl e .r
A ri b e t l e a w e e k i n n g i n f r o m c a r b u r e t o r i n t e r a n d f a c e c y il n d e r h e a d ?
T i g h t e n c y il n d e r b o tl s h e a d b g e a t w e e n s k e .t
c a r b u r e t o r a n d c y il n d e r h e a d .
R e p l a c e
M a fl u n c it o n i n f u e l s y s t e m ?
C l e a n
C l e a n
C h e c k o r o r r r e e p p l l a a c c e e c a r b u r e t o r f u e l lf o a if tl e .r
c a r b u r e t o
.t
.r
PAGE 20 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-2.3R2 — TROUBLESHOOTING (ENGINE)
"
S Y M P T O M
I n s u f if
" c o m p c i e n r e s s t i o p o w e r n " a n d o u t p u t o v e r h e a t s
B
" W H I T
E u
B L r
E x h x h n s a u
A C t o a u s t
E " s t
K " c c m u c h o o l l o o r r i i s s f u e l c c o o n n it n it n i o i o u s u s l y l y
M a
A ri i n -
T A B L E 4 .
E N G I N E T R O U B L E S H O O T I N G ( C O N T I N U E D )
P fl u n c t
O a k it
S e
S o n
I if i
B tl n
L e r
E c o o c l
P R o g
O il n g g e f
B a
L n d ?
E
?
M
C h e c k o r r e p l a c e c o o il n g f a n .
S O L U T I O N
C l e a n o r r e p l a c e a ri i n t a k e if tl e .r
O v p r o e r d u a c c u m u l a c t s ?
it o n o f e x h a u s t
W r o n g s p a r k p l u g ?
C l e a n
C h e c k a n d m u f c h e c k lf e ,r r e p v a l v e l a c e s .
fi n e c e s s a r y .
R e p l a c e s p a r k p l u g w ti h m a n u f a c t u r e s s u g g e s t e d t y p e s p a r k p l u g .
L u b ir c a it n g o li i s w r o n g v i s c o s ti y ?
R e p l a c e l u b ir c a it n g o li w ti h c o r r e c t v i s c o s ti y .
W o r n ir n g s ?
R e p l a c e ir n g s
C l e a n o r r e p l a c e a ri c l e a n e .r
A d j u s t c h o k e v a l v e t o t h e c o r r e c t p o s i it o n .
A ri c l e a n n e r c l o g g e d ?
t
C h h o e k e c o r r v a l v e e c t p h a s o s i n o t it o n ?
b e e n s e t t o
C a r b u r e t o r c a r b u r e t o r d e f e c it v e , b r o k e n ?
s e a l o n
"
P o e n o r c a r b u r e t g i n e r u n s t o r o o a d j u s t m e n t ir c h ?
R
A e d j p u l a s t c e c c a a r r b b u u r r e e t t o .r
o r o r s e a .l
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 21
GA-2.3R2 — TROUBLESHOOTING (GENERATOR)
Practically all generator breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Generator Troubleshooting (Table 5) information shown below and on the preceding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
L
L o o w w v v o o n o r m
2 0 0 0 a l
R tl tl a a g e g
2 3
P M e .
S Y
0 0 i( d l
R
M e
P
)
P
M
T
E n g i n e
O M s p e e d
( u n l o a d e d ,)
E n
A C g i
C m o n a fl u rt
T A B L E 5 .
G E N E R A T O R T R O U B L E S H O O T I N G
P O S S I B L E P R O B L E M n e v o o l n tl c s it b p o o e n x e m e t e r
?
i d n t n t e o o t o r n w l a l o o r w w
D e f e c it v e i g n i it o n c o li ?
k
?
i i n g ?
ir n g
S O L U T I O N
R a i s e e n g i n e s p e e d t o r a t e d R P M .
R e p l a c e A C v o tl m e t e .r
C h e c k c o n rt o l b o x w i ir n g .
R
S t o a t t o o r r w w i n i n d d i i n g n g m a m a fl u n c fl u n c it o it o n ?
n ?
C n e h e c k c e s s a r r e d
.y
a n d g r e e n i g n i it o n w ri e s .
R e p l a c e i g n i it o n w ri e s fi
C h e c k o r r e p l a c e r o t o .r
C h e c k o r r e p l a c e s t a t o .r
V o tl a g e o u t p u t t o o h i g h .
( s
V o u p e n l tl a g e e o d a d n e o o d r u
,) t m p a u t l t
2 3 o o
0 0 h
R i g h .
P M
E n g i n e
2 0 0 0 R P M i( d l e )
B r e a k e r m a fl u n c it o n ?
E n g
C m o n a fl i n e u rt o l n c s it b p o o e n x e i d n t t e o o r n h a l i g w h i
?
ir n
"
C
N ri c u
O ti b r e a
L O A D " k e r w lli n o t t u r n o n D e f e c it v e c ri c u
S t u c k s o l e n o i d ?
ti b r e a k e
O v e lr o a d ?
C ri c u
" L O A ti
D E b r e a k e r
D " b u t t w lli ir p s t u r n i m o n m e d i a t e l .y
L o a d c ri c u ti i s s h o tr e d ?
r ?
D o e s h i g h n o t
" N O a c c e l e r a t e
L O A D " rf o m l o w t o
D o e s h i g h n o t a
" L O A D c c e l e
A C T r a t e
I V E " rf o m l o w t o C o n d e f e c rt o l b o x it v e ?
i n t e r a l w i ir n g g
C h e c k o r r e p l a c e C B 1 .
L o w e r e n g i n e s p e e d t o r a t e d R P M .
C h e c k c o n rt o l b o x w i ir n g .
R
R
C
C
C e e h h h p l d u e e e c c c a k k k c c e e s l o c l o o l a d ri c u a d e n c o i c o n rt o l o ti b r ri c u ti d .
r r b o x e a k e e p f o l a w i r c e
.r
s h ir n g b r o r e a k e
.t
.r
PAGE 22 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-2.3R2 — TROUBLESHOOTING (GENERATOR)
D o e s n o t
" V O L T A G E
S Y M P T O M d e c e l e r a t e
O U T P U T " .
n o
D o e s n o t
" V O L T A G E d e c e l e r a t e
O U T P U T " .
b u t h a s
T A B L E 5 .
G E N E R A T O R T R O U B L E S H O O T I N G ( C O N T I N U E D )
S O L U T I O N P O S S I B L E P R O B L E M
D e f e c it v e r o t o r w i n d i n g s ?
D e f e c it v e s o l e n o i d ?
C
C h h e e c c k k o o r r r r e p e p l a l a c e c e r o s t o o l
.r
e n o i d .
D
D
C e f e o f n e c e t c r o it it l v e v e b o i s d x o l l e e w c n ri i o n o i d n g t r
?
o l m a d e v i c fl u n c e ?
it o n ?
C h e c k o r r e p l a c e i d l e c o n t r o l d e v i c e .
C h e c k o r r e p l a c e i d l e c o n t r o l d e v i c e .
C h e c k c o n t r o l b o x w ri i n g , r e p l a c e a n y d e f e c it v e c o m p o n e n t s .
D e f e c it v e s o l e n o i d ?
I d l e c o n t r o l d e v i c e m a fl u n c it o n ?
C h e c k o r r e p l a c e s o l e n o i d .
C h e c k o r r e p l a c e i d l e c o n t r o l d e v i c e .
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 23
GA-2.3R2 — EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column, *
■ , belong to the same assembly or kit.
, #, + , %, or
NOTE
If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available.
NOTE
The contents of this catalog are subject to change without notice.
PAGE 24 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-2.3R2 GENERATOR WITH ROBIN
EH-17 ENGINE
1 to 5 Units
Qty.
P/N ........................ Description
2 ............ 0601804883 .......... CIRCUIT BREAKER
2 ............ 0601812597 .......... RECEPTACLE
1 ............ 0601823204 .......... RECTIFIER
2 ............ 0642008900 .......... STRAINER, FUEL
3 ............ 0810107103 .......... FILTER, FUEL
1 ............ 0810106004 .......... CAP, FUEL TANK
5 ............ 2273261007 .......... ELEMENT AIR CLEANER
1 ............ 0601800258 .......... AC VOLTMETER
1 ............ 0601810695 .......... OIL ALARM LAMP
5 ............ 0650140031 .......... SPARK PLUG
1 ............ 0669900217 .......... STOP SWITCH
GA-2.3R2 — SUGGESTED SPARE PARTS
5 to 10 Units
Qty.
P/N ........................ Description
2 ............ 0601804883 .......... CIRCUIT BREAKER
4 ............ 0601812597 .......... RECEPTACLE
2 ............ 0601823204 .......... RECTIFIER
4 ............ 0642008900 .......... STRAINER, FUEL
3 ............ 0810107103 .......... FILTER, FUEL
2 ............ 7925419604 .......... SUSPENSION
2 ............ 0805084704 .......... SUSPENSION
2 ............ 0810106004 .......... CAP, FUEL TANK
10 .......... 2273261007 .......... ELEMENT AIR CLEANER
2 ............ 0601800258 .......... AC VOLTMETER
2 ............ 0601810695 .......... OIL ALARM LAMP
10 .......... 0650140031 .......... SPARK PLUG
2 ............ 0669900217 .......... STOP SWITCH
1 ............ 2535020100 .......... RECOIL STARTER ASSY.
1 ............ 2536240400 .......... CARBURETOR ASSY.
1 ............ KS31102211 ......... OIL SENSOR
NOTE
Part numbers on this Suggested
Spare Parts List may supercede/ replace the P/N shown in the text pages of this book.
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 25
GENERATOR ASSY.
GA-2.3R2 — GENERATOR ASSY.
PAGE 26 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GENERATOR ASSY.
10
11
12
13
14
15
8
9
6
7
4
5
2
3
NO
1
PART NO
7931000103
1-1 7931080003
1-2 0601823207
0601822638
1-3 0603000040
7681017104
0801086004
0040008000
7931341603
7921315102
7681315022
7875021513
7931334004
7931316504
0040006000
952404470
7871329514
0601851760
011008020
GA-2.3R2 — GENERATOR ASSY.
PART NAME
ROTOR ASSY
QTY.
1
REMARKS
FIELD COIL 1
RECTIFIER ....................................... 2 .............. D3SB60 (S)
SURGE ABSORBER ........................ 2 .............. TNR15G431K
BEARING .......................................... 1 .............. 6204 2RUNY5CM
SET BOLT, ROTOR
SET WASHER, BEARING
SPRING WASHER
ARMATURE ASSY.
END BRACKET
END BRACKET
GUIDE PANEL, AIR
COVER
1
1
1
1
1
1
1
1
SET BOLT, STATOR
SPRING WASHER
4
4
PLAIN WASHER ............................... 4 .............. REPLACES 0041206000
GROMMET 1
CAP 1
HEX. HEAD BOLT ............................. 4 .............. REPLACES 0017108020
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 27
CONTROL BOX ASSY.
GA-2.3R2 — CONTROL BOX ASSY.
PAGE 28 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-2.3R2 — CONTROL BOX ASSY.
13
14
15
16
7
8
9
10
11
12
CONTROL BOX ASSY.
5
6
2
4
NO
1
PART NO
7931800302
0601850245
0601823204
0027103020
7931810503
7930602302
0601800258
0601804883
3011816004
0021004010
0601812597
0021004010
0030004000
0601810695
0601815109
55885
0017106016
PART NAME
CONTROL BOX
QTY.
1
REMARKS
GROMMET 1
RECTIFIER ................................................... 1 ...................... S5 VB60
MACHINE SCREW
CONTROL PANEL
1
1
NAME PLATE ................................................ 1 ...................... N-5245A
AC VOLTMETER .......................................... 1 ...................... 0~120V
CIRCUIT BREAKER ..................................... 1 ...................... KM-51, 17A
BRACKET, CIRCUIT BREAKER 1
MACHINE SCREW 2
RECEPTACLE .............................................. 1 ...................... 5-20R,GFCI
MACHINE SCREW
HEX NUT
2
2 REPLACES 0207004000
OIL ALARM LAMP ........................................ 1 ...................... 06-106PR
GROUND TERMINAL .................................. 1 ...................... T-381
HEX. HEAD BOLT ......................................... 5 ...................... REPLACES 0017105010
HEX. HEAD BOLT 3
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 29
PIPE FRAME ASSY.
GA-2.3R2 — PIPE FRAME ASSY.
PAGE 30 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
10
11
12
13
14
15
PIPE FRAME ASSY.
7
8
9
5
6
3
4
NO
1
2
PART NO
7935400402
7935410403
0017106016
7935410003
0805084704
020108060
7925419604
020108060
0017108040
020108060
7945510102
0810107103
0810106004
0602125031
011008020
0642008900
GA-2.3R2 — PIPE FRAME ASSY.
PART NAME
PIPE FRAME
BRACKET
QTY.
1
1
REMARKS
HEX. HEAD BOLT
BASE
4
1
RUBBER SUSPENSION 2
HEX. NUT ............................ 4 .......... REPLACES 0207008000
RUBBER SUSPENSION 2
HEX. NUT ............................ 4 .......... REPLACES 0207008000
HEX. HEAD BOLT 2
HEX. NUT ............................ 2 .......... REPLACES 0207008000
FUEL TANK
FUEL FILTER
CAP, FUEL TANK
FUEL GAGE
1
1
1
1
HEX. HEAD BOLT ............... 4 .......... REPLACES 0017108020
FUEL STRAINER ASSY. .... 1 .......... SEE PAGES 50 AND 51
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 31
NAME PLATE AND DECALS
GA-2.3R2 — NAME PLATE AND DECALS
PAGE 32 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GA-2.3R2 — NAME PLATE AND DECALS
NAME PLATE AND DECALS
NO
5 *
6 *
7 *
8 *
1 *
2 *
3 *
4 *
9 *
10
11
*
PART NO PART NAME
0800628504 DECAL : GROUND
QTY REMARKS
1 S-1123
1980680004 DECAL : FUEL COCK 1 S-3704
7900638204 DECAL : OPERATING INSTRUCTIONS 1 S-4605
7930602302 DECAL : MQ GA-2.3R2
7930615603 DECAL : MQ 2300
1
1
S-5245A
S-5246
0820610804 DECAL : CAUTION
0820610404 DECAL : WARNING
1 S-3311
1 S-3627
7900636004 DECAL : OPERATE AT 3600 RPM ONLY 1 S-4461
8700611804 DECAL : WARNING 1 S-4984
8700611904 DECAL : DANGER 1 S-4985
PLATE, SERIAL NO. .................................... 1 ..... CONTACT MQ SERVICE DEPT. W/MODEL & S/N
DCLGA23R2 KIT, DECAL .................................................. 1 ..... INCLUDES ITEMS W/ *
SEE DECAL ILLUSTRATIONS ON PAGE 7.
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 33
CRANKCASE ASSY.
ROBIN EH-17 ENGINE — CRANKCASE ASSY.
ROBIN GX240K1 ENGINE — CYLINDER HEAD
PAGE 34 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
CRANKCASE ASSY.
NO.
PART NO.
10
20
2691010401
2371420203
30 # 0440250070
40 # 0600250010
50 # 0310060020
60 0105080290
70
71
0105060131
0013906600
80
90
0401140030
0211140020
210 2531101301
220 % 0440250160
230 % 0600250010
250 2274500301
260 2054190103
270 2696360103
280 *
290 *
0213160020
2531600203
300 0130060040
330 2531750113
340 0043505100
610 2691300101
620 * 2531500123
630 0110080100
680 2531550103
690 * 2691600403
700 0310060020
710 0110060020
810 2531430111
820 2531440111
830 * 2531600633
840 0110060030
850 0851080000
960 2539900107
ROBIN EH-17 ENGINE — CRANKCASE ASSY.
PART NAME QTY.
REMARKS
CRANK CASE CP .......................... 1 ...... INCLUDES ITEMS W/ #
VALVE GUIDE 2 OVER SIZE
OIL SEAL
BALL BEARING
1
1
25X38X7
BB6205C3
DOWEL PIN
STUD
STUD
STUD
1
1
2
2
PLUG
GASKET
2
2
MAIN BEARING COVER ................ 1 ....... INCLUDES ITEMS W/ %
OIL SEAL 1 25X41.24X7
BB6205C3 BALL BEARING
GOVERNOR GEAR CP
GOVERNOR SLEEVE
OIL GAUGE
1
1
1
1
GASKET
GASKET (BEARING COVER)
BOLT & WASHER ASSEMBLY 8
SHELTER PLATE 1
1
1
SCREW & WASHER ASSEMBLY 2
CYLINDER HEAD CP 1
GASKET (HEAD)
FLANGE BLOT
1
4
ROCKER COVER
GASKET (ROCKER COVER)
DOWEL PIN
FLANGE BLOT
BREATHER COVER CP
BREATHER PLATE CP
GASKET (BREATHER COVER) 2
FLANGE BOLT 2
1
1
2
4
1
1
I
RUBBER PIPE 1 8X11X75
GASKET SET ................................ 1 ....... INCLUDES ITEMSW/ *
IN ADDITION SEE GASKETS FROM
INTAKE & EXHAUST ASSY. (340,550,555 & 560)
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 35
ROBIN EH-17 ENGINE — CRANKSHAFT & PISTON ASSY.
CRANKSHAFT & PISTON ASSY.
PAGE 36 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
ROBIN EH-17 ENGINE — CRANKSHAFT & PISTON ASSY.
CRANKSHAFT & PISTON ASSY.
NO.
PART NO.
10
40
2532070101
0230250110
0230250120
0230250130
50
60
0021814000
0032014000
70 0323030010
310 2532250120
320 # 2512300103
350 2692330103
360 2692340103
2692340203
2692340303
370 2532350117
2532350217
2532350317
380 0565160010
PART NAME
CRANKSHAFT CP
SPACER
SPACER
SPACER
NUT
SPRING WASHER
1
1
WOODRUFF KEY 1
CONNECTING ROD ASSY. ............ 1 ...... INCLUDES ITEMS W/ #
CONNECTING ROD BOLT
PISTON PIN
PISTON
PISTON
2
1
1
1
STANDARD
OVER SIZE 0.25MM
PISTON
PISTON RING SET
PISTON RING SET
PISTON RING SET
CLIP
QTY.
REMARKS
1
1
1
1 T=0.6 SELECTIVE ASSEMBLY
T=0.8 SELECTIVE ASSEMBLY
T=1.0 SELECTIVE ASSEMBLY
1
1
1
1
2
OVER SIZE 0.50MM
STANDARD
OVER SIZE 0.25MM
OVER SIZE 0.50MM
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 37
INTAKE & EXHAUST ASSY.
ROBIN EH-17 ENGINE — INTAKE & EXHAUST ASSY.
PAGE 38 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
ROBIN EH-17 ENGINE — INTAKE & EXHAUST ASSY.
INTAKE & EXHAUST ASSY.
526
540
550
555
556
560
570
590
NO.
10
35 %
36 %
37 %
50
PART NO.
2533170111
2273640103
0051904100
0031522000
2393330113
60
70
80
90
95
210
220
230 n
240 n
260
310
320
2533360103
13209KA040
2693340103
2693350103
13210KA031
2693530103
26136001A3
2693580103
340
350
360
363
365
430
500
505 #
0170060090
2693650103
2693010101
2533420111
2533520103
0170080030
0045206103
0152060080
0110060020
2693480103
2533300101
0105060230
510 2533261010
510-2 # 2363263008
518
520 #
2539530113
2273261007
0732000150
2533290103
2533590103
2273590103
0110060130
2363590303
2263921200
0023806000
PART NAME QTY.
REMARKS
CAMSHAFT CP ......................... 1 ......... INCLUDES ITEMS W/ %
RELEASE LEVER
SPRING PIN
SNAP RING (OUTER)
TAPPET
1
1
1
2
VALVE SPRING
RET. VALVE SPRING
INTAKE VALVE
EXHAUST VALVE
2
2
1
1
COLLET-VALVE 4
PUSH ROD 2
ROCKER ARM ........................... 2 ......... INCLUDES ITEMS W/ n
BOLT (PIVOT) 2
NUT
GUIDE PLATE
MUFFLER CP
MUFFLER COVER
GASKET (MUFFLER)
NUT
TAPPING SCREW
TAPPING BOLT
4
1
1
2
1
1
2
1
FLANGE BOLT
EXHAUST PIPE COVER
1
1
INTAKE PIPE CP ....................... 1 ......... INCLUDES ITEMS W/ #
STUD 2
AIR CLEANER ASSEMBLY ....... 1 ......... INCLUDES ITEMS W/ #
PACKING 1
LABEL (CLEANER ID)
ELEMENT SET
1
1
LABEL, SHUTTER
INSULATOR
GASKET 3 (INSULATOR)
GASKET (INSULATOR)
FLANGE BOLT
GASKET 2 (INSULATOR)
NUT & WASHER ASSEMBLY 2
FLANGE NUT 2
1
1
1
1
1
1
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 39
GOVERNOR ASSY.
ROBIN EH-17 ENGINE — GOVERNOR ASSY.
PAGE 40 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
GOVERNOR ASSY.
NO.
PART NO.
10
20
25
30
2534230123
2274220103
0031108000
2534270101
40
50
60
70
2534280103
0031306000
0011406300
0186060020
80 2534250123
310 2694330100
320 # 2694330101
330 # 2274360103
340 2694350103
345 0043104300
346 2694550303
350 2274500203
360 0043106300
370 0022706000
380 0110060030
ROBIN EH-17 ENGINE — GOVERNOR ASSY.
PART NAME
GOVERNOR LEVER
GOVERNOR SHAFT
WASHER
GOVERNOR ROD CP
QTY.
REMARKS
1
1
1
1
ROD SPRING
CLIP
BOLT & WASHER ASSEMBLY 1
NUT 1
1
2
GOVERNOR SPRING 1
SPEED CONTROL ASSEMBLY ..... 1 ....... INCLUDES ITEMS W/ #
SPEED CONTROL CP
KNOB
1
1
STOP PLATE
SCREW, PANHEAD
IDLE SET SPRING
SPRING WASHER
SCREW
NUT
FLANGE BOLT
1
1
1
1
1
1
1
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 41
COOLING & STARTING ASSY.
ROBIN EH-17 ENGINE — COOLING & STARTING ASSY.
PAGE 42 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
ROBIN EH-17 ENGINE — COOLING & STARTING ASSY.
COOLING & STARTING ASSY.
28
40
45
90
NO.
10
20
27
PART NO.
2535126201
2699170303
0732003900
2539520113
0110060020
0110060030
2535270103
210
210-1 #
210-2 #
210-3 #
2695020100
2705011508
2695012008
2695011008
210-4 #
210-5 #
2615010008
2705012508
210-6 # 2275013108
210-11 # 2695014508
210-35 # 2705026108
210-49 # 2275015208
220
245
0110060010
0732004950
PART NAME
BLOWER HOUSING CP 2
TRADE MARK LABEL
WARNING LABEL
EMISSION CONTENT LABEL 1
FLANGE BOLT 5
FLANGE BOLT
HEAD COVER
2
1
1
1
QTY.
REMARKS
1
RECOIL STARTER ASSEMBLY ... 1 ......... INCLUDES ITEMS W/ #
SPIRAL SPRING 1
REEL
STARTER ROPE
1
1
STARTER KNOB
RATCHET
FRICTION SPRING
STARTER PULLEY
1
2
1
1
RATCHET GUIDE
SET SCREW
FLANGE BOLT
OHV MARK LABEL
4
1
1
1
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 43
FUEL & LUBRICANT ASSY.
ROBIN EH-17 ENGINE — FUEL & LUBRICANT ASSY.
PAGE 44 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
ROBIN EH-17 ENGINE — FUEL & LUBRICANT ASSY.
FUEL & LUBRICANT ASSY.
NO.
210
210-1 #
210-2 #
210-3 #
210-5 #
210-6 #
210-8 #
210-11 #
210-12 #
210-14 #
210-15 #
210-16 #
210-17 #
210-18 #
210-19 #
210-20 #
210-22 #
210-32 #
210-40 #
210-41 #
210-89 #
210-101 #
PART NO.
2536245500
2206253608
2536235208
2536252508
2536242008
2466243608
2536257008
2536253308
2366245108
1616235208
2366251008
2366255108
2366245008
2366254008
2366250508
2386244008
2536240108
1066239208
2466243508
2096244508
2356242508
2536235508
PART NAME QTY.
REMARKS
CARBURETOR AY. ............................. 1 ......... INCLUDES ITEMS W/ #
THROTTLE VALVE 1
SCREW
CHOKE VALVE
PILOT JET
PILOT SCREW
1
1
1
1
CHOKE LEVER
THROTTLE SHAFT - A
BOLT
NEEDLE
PIN
FLOAT CHAMBERBODY AY.
PACKING
PACKING
1
1
1
1
1
1
1
1
FLOAT
MAIN NOZZLE
MAIN JET
SEAL
ADJUST SCREW
SPRING
GUIDE HOLDER
RING
1
1
1
2
1
2
1
1
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 45
ROBIN EH-17 ENGINE — ELECTRIC COIL ASSY. AND SPARK PLUG
ELECTRIC COIL ASSY. AND SPARK PLUG
PAGE 46 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
ROBIN EH-17 ENGINE — ELECTRIC COIL ASSY. AND SPARK PLUG
ELECTRIC COIL ASSY. AND SPARK PLUG
30
35
60
70
NO.
PART NO.
10 2697934001
11
12
2697943001
2537967001
0011406250
0043506250
0660000361
0150040090
80
90
0241080010
0566120050
95 0659000010
100 0650140150
110 0655000140
175 2247700201
176 0110060010
PART NAME
FLYWHEEL CP
IGNITION COIL CP
EXCITER COIL CP
BOLT & WASHER ASSY.
SCREW & WASHER ASSY.
SWITCH ASSY.
TAPPING SCREW
GROMMET
CLAMP
PLUG TERMINAL
SPARK PLUG
SPARK PLUG CAP
WIRE CLAMP CP
FLANGE BOLT
1
1
1
1
1
1
1
1
2
2
2
QTY.
REMARKS
1
1
1
BR6HS
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 47
OIL SENSOR ASSY.
ROBIN EH-17 ENGINE — OIL SENSOR ASSY.
PAGE 48 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
OIL SENSOR ASSY.
NO.
PART NO.
700 KS31102301
760 2147312201
765 2067550101
770 2077500101
790 2147900301
795 0011008160
ROBIN EH-17 ENGINE — OIL SENSOR ASSY.
PART NAME
OIL SENSOR CP 14
WIRE 22 CP
CLAMP CP
CLAMP CP
CLAMP CP
BOLT & WASHER ASSY.
QTY.
REMARKS
1
1
1
1
1
3
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 49
FUEL STRAINER ASSY.
ROBIN EH-17 ENGINE — FUEL STRAINER
PAGE 50 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
ROBIN EH-17 ENGINE — FUEL STRAINER
NO.
10
10-1 #
10-2 #
10-3 #
10-4 #
10-5 #
10-6 #
10-7 #
10-8 #
10-9 #
10-10 #
10-15 #
20
30 *
40 *
50 *
FUEL STRAINER ASSY.
PART NO.
0642008900
0642000220
0642000230
0642001910
0642002360
0642000250
0642000330
0642000240
0642002790
0642000330
0642002410
0642003230
2696260401
2696800403
0561110020
0521070042
PART NAME QTY.
REMARKS
FUEL STRAINER ASSY. ..... 1 .......... INCLUDES ITEMS W/ # REPLACES 0605510024
FILTER 1
GASKET
CUP (NYLON)
LOCK NUT
GASKET
1
1
1
2
O--RING
BANJO BOLT
LOCK BOLT
O--RING
1
1
1
1
LOCK NUT
SPRING
1
1
FUEL PIPE 4 CP ................. 1 .......... INCLUDES ITEMS W/ *
RUBBER PIPE 1
HOSE CLAMP
BANJO
2
1
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 51
Effective: July 1, 2000 TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provisions:
1.
A Returned Material Authorization must be approved by Multiquip prior to shipment.
2.
To obtain a Return Material Authorization, a list must be provided to Multiquip Parts
Sales that defines item numbers, quantities, and descriptions of the items to be returned.
a.
The parts numbers and descriptions must match the current parts price list.
b.
The list must be typed or computer generated.
c.
The list must state the reason(s) for the return.
d.
The list must reference the sales order(s) or invoice(s) under which the items were originally purchased.
e.
The list must include the name and phone number of the person requesting the RMA.
3.
A copy of the Return Material
Authorization must accompany the return shipment.
4.
Freight is at the sender’s expense. All parts must be returned freight prepaid to
Multiquip’s designated receiving point.
5.
Parts must be in new and resalable condition, in the original Multiquip package
(if any), and with Muiltiquip part numbers clearly marked.
6.
The following items are not returnable: a.
Obsolete parts. (If an item is listed in the parts price book as being replaced by another item, it is obsolete.) b.
Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
c.
Any line item with an extended dealer net price of less than $5.00.
d.
Special order items.
e.
Electrical components.
f.
Paint, chemicals, and lubricants.
g.
Decals and paper products.
h.
Items purchased in kits.
7.
The sender will be notified of any material received that is not acceptable.
8.
Such material will be held for 5 working days from notification, pending instructions. If a reply is not received within 5 days, the material will be returned to the sender at his expense.
9.
Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge.
10. In cases where an item is accepted for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
11. Credit issued will be applied to future purchases only.
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell direct to Government agencies, and to Original
Equipment Manufacturer accounts who use our products as integral parts of their own products.
SPECIAL EXPEDITING SERVICE
A $20.00 to $50.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable here under for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes not authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. A part from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.
PAGE 52 — GA-2.3R2 A.C. GENERATOR— PARTS & OPERATION MANUAL — REV. #2 (03/05/01)
NOTE PAGE
GA-2.3R2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #2 (03/05/01) — PAGE 53
PARTS AND OPERATION MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700
FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700
FAX: 310-537-3927
Manufactured for MULTIQUIP INC.
by
DENYO MANUFACTURING CO., JAPAN
MULTIQUIP INC.
POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-421-1244
FAX: 310-537-3927
E-MAIL: [email protected]
WWW: multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX
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