TM-5-5430-210-12

TM-5-5430-210-12
TM 5-5430-210-12
TECHNICAL MANUAL
OPERATOR AND ORGANIZATIONAL
MAINTENANCE MANUAL
TANK, FABRIC,
COLLAPSIBLE, POL,
3,000 Gallon (11 355 Liter)
NSN 5430-00-268-8187
10,000 Gallon (37,850 Liter)
NSN 5430-00-052-3412
10,000 Gallon (37,850 Liter)
NSN 5430-00-641-8552
50,000 Gallon (189 250 Liter)
NSN 5430-00-182-8181
This copy is a reprint which includes current
pages from Changes 1 through 11.
HEADQUARTERS, DEPARTMENT OF THE ARMY
30 NOVEMBER 1978
TM 5-5430-210-12
WARNING
FLAMMABLE FUEL
Death
or serious injury may result if personnel fail to strictly
observe safety precautions. Do not allow any smoking
within 100 feet (30.50 meters) of the storage area. Avoid
spillage of fuel. When spillage occurs, cover the affected
area with dry soil to reduce its rate of vaporization. Position fire extinguishers at readily accessible positions
around the tank(s).
Avoid getting fuel on the body or clothing. If clothing becomes saturated, remove the clothing immediately and
wash the body thoroughly with hot, soapy water.
Safety berms must have capacities of not less than one
and one half (1 1/2) times that of their tank capacities.
Drycleaning solvent, P-D-680, used to clean parts is potentially dangerous to personnel and property. Avoid repeated and prolonged skin contact. Do not use near open
flame or excessive heat. Flash point of solvent is 100 degrees F -138 degrees F (38 degrees C - 59 degrees C).
TM 5-5430-210-12
C 11
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D. C., 31 October 1994
CHANGE
NO. 11
Operator and Organizational Maintenance Manual
TANK FABRIC, COLLAPSIBLE, POL ,
3,000 GALLON (11,355 Liter)
NSN 5430-00-268-8187
10,000 Gallon (37,850 Liter)
NSN 5430-00-052-3412
10,000 Gallon (37,850 Liter)
NSN 5430-00-641-8552
20,000 GALLON (75,700 Liter)
NSN 5430-01-215-7525
50,000 Gallon (189,250 Liter)
NSN 5430-00-182-8181
DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited
TM 5-5430-218-13,30 November 1978, is changed as follows:
1. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar
in the margin. An illustration change is indicated by a miniature pointing hand.
Remove pages
Insert pages
i and ii
i and ii
1-1 and 1-2
1-1 and 1-2
C-1/(C-2 blank)
C-1 and C-2
2. Retain this sheet in front of manual for reference purposes.
TM 5-5430-210-12
C 11
By Order of the Secretary of the Army:
GORDON R. SULLIVAN
General, United States Army
Chief of Staff
Official:
MILTON H. HAMILTON
Administrative Assistant to the
Secretary of the Army
07709
DISTRIBUTION:
To be distributed in accordance with DA Form 12-25-E, block no. 1735, requirements for
TM 5-5430-210-12.
TM 5-5430-210-12
C10
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D. C., 2 SEPTEMBER 1992
CHANGE
NO. 10
Operator and Organizational Maintenance Manual
for
TANK, FABRIC, COLLAPSIBLE, POL,
3,000 GALLON (11,355 LITER)
NSN 5430-00-268-8187
10,000 GALLON (37,850 LITER)
NSN 5430-00-052-3412
10,000 GALLON (37,850 LITER)
NSN 5430-00-641-8552
20,000 GALLON (75,700 LITER)
NSN 5430-01-215-7525
50,000 GALLON (189,250 LITER)
NSN 5430-00-182-8181
Approved for public release; Distribution is unlimited
TM 5-5430-210-12,30 November 1978 is changed as follows:
1. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar in
the margin. An illustration change is indicated by a miniature pointing hand.
Remove pages
Insert pages
B-1 and B-2
B-5 through B-10
B-11 and B-12
B-1 and B-2
B-5 through B-10
B-11 and B-12
2. Retain this sheet in front of manual for reference purposes.
By Order of the Secretary of the Army:
GORDON R. SULLIVAN
General, United States Army
Chief of Staff
Official:
MILTON H. HAMILTON
Administrative Assistant to the
Secretary of the Army
02292
DISTRIBUTION:
To be distributed in accordance with DA Form 12-25-E, block 1735,
operator and Unit Maintenance requirements for TM 5-5430-210-12.
TM 5-5430-210-12
C9
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D. C., 22 April 1991
CHANGE
NO.
9
Operator and Organizational Maintenance Manual
for
TANK, FABRIC, COLLAPSIBLE, POL,
3,000 Gallon (11,355 Liter)
NSN 5430-00-268-8187
10,000 Gallon (37,850 Liter)
NSN
5430-00-052-3412
10,000 Gallon (37,850 Liter)
NSN 5430-00-641-8552
20,000 Gallon (75,700 Liter)
NSN 5430-01-215-7525
50,000 Gallon (189,250 Liter)
NSN 5430-00-182-8181
Approved for public release; distribution is unlimited
TM 5–5430-210-12, 30 November 1978, is changed as follows:
1. Remove and insert pages as indicated below. New or changed text material is indicated by a vertical bar in
the margin. An illustration change is indicated by a miniature pointing hand.
Remove pages
Insert pages
D-3 through D-5/(D-6 blank)
D-3 through D-5/(D-6 blank)
2. Retain this sheet in front of manual for reference purposes.
By Order of the Secretary of the Army:
CARL E. VUONO
General, United States Army
Chief of Staff
Official:
THOMAS F. SIKORA
Brigadier General, United States Army
The Adjutant General
DISTRIBUTION:
To be distributed in accordance with DA Form 12-25E, (qty rqr block no. 1735)
TM 5-5430-210-1 2
C8
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D. C., 22 May 1991
CHANGE
NO.
8
Operator and Organizational Maintenance Manual
TANK, FABRIC, COLLAPSIBLE, POL,
3,000 Gallon (11,335 Liter)
NSN 5430-00-268-8187
10,000 Gallon (37,850 Liter)
NSN 5430-00-052-3412
10,000 Gallon (37,850 Liter)
NSN 5430-00-641-8552
20,000 Gallon (75,700 Liter)
NSN 5430-01-215-7525
50,00 Gallon (189,250 Liter)
NSN 5430-00-182-8181
Approved for public release; distribution is unlimited
TM 5–5430–210–12, 30 November 1978 is changed as follows:
1. Remove and insert pages as indicated below. New or changed text material is indicated by a
vertical bar in the margin. An illustration change is indicated by a miniature pointing hand.
Remove pages
Insert pages
2-17 and 2–18
2–17 and 2–18
2-18 .1/(2–18.2 blank)
- - - -
2. Retain this sheet in front of manual for reference purposes.
By Order of the Secretary of the Army:
CARL E. VUONO
General, United States Army
Chief of Staff
Official:
PATRICIA P. HICKERSON
Colonel, United States Army
The Adjutant General
DISTRIBUTION:
To be distributed in accordance with DA Form 12-25E, (qty rqr block no. 1735).
TM 5-5430-210-12
C7
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D.C., 17 March 1989
CHANGE
NO.
7
Operator and Organizational Maintenance Manual
TANK, FABRIC, COLLAPSIBLE, POL,
3,000 Gallon (11,355 Liter)
NSN 5430-00-268-8187
10,000 Gallon (37,850 Liter)
NSN 5430-00-052-3412
10,000 Gallon (37,850 Liter)
NSN 5430-00-641-8552
20,000 Gallon (75,700 Liter)
NSN 5430-01-215-7525
50,000 Gallon (189,250 Liter)
NSN 5430-00-182-8181
TM 5-5430-210-12, 30 November 1978, is changed as follows:
Remove and insert pages as indicated below. New or changed text material
1.
An illustration change is indicated
is indicated by a vertical bar in the margin.
by a miniature pointing hand.
Remove pages
Insert pages
B-5 through B-10
B-5 through B-10
2.
Retain this sheet in front of manual for reference purposes.
By Order of the Secretary of the Army:
C.ARLE. VUONO
General, United States Army
Chief of Sraff
Offlcial:
WILLIAM J. MEEHAN, III
Brigadier General, United States Army
The Adjutant General
DISTRIBUTION:
To be distributed in accordance with DA Form 12-25A, Operator and Unit Maintenance Requirements for Tank, Fabric, Collapsible, POL, 50,000, 10,000, 3,000 GAL.
TM 5-5430-210-12
C6
CHANGE
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D.C., 17 June 1988
No. 6
Operator and Organizational Maintenance Manual
TANK, FABRIC, COLLAPSIBLE, POL,
3,000 Gallon (11,355 Liter)
NSN 5430-00-268-8187
10,000 Gallon (37,850 Liter)
NSN 5430-00-052-3412
10,000 Gallon (37,850 Liter)
NSN 5430-00-641-8552
20,000 Gallon (75,700 Liter)
NSN 5430-01-215-7525
50,000 Gallon (189,250 Liter)
NSN 5430-00-182-8181
TM 5-5430-210-12, 30 November 1978, is changed as follows:
1.
Remove and insert pages as indicated below. New or changed test material
is indicated by a vertical bar in the margin.
An illustration change is indicated
by a miniature pointing hand.
2.
Remove pages
Insert Pages
1-1 and 1-2
2-17 and 2-18
1-1 and 1-2
2-17 and 2-18
Retain this sheet in front of manual for reference purposes.
By Order of the Secretary of the Army:
CARLE. VUONO
General, United States Army
ChiefofStaff
Official:
R. L. DILWORTH
Brigadier General, United States Amy
The Adjutant General
DISTRIBUTION:
To be distributed in accordance with DA Form 12-25A, Operator and Unit Maintenance Requirements for Tank, Fabric, Collapsible, POL, 50,000, 10,000, 3,000 GAL.
TM 5-5430-210-12
C5
CHANGE
NO.
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D.C., 24 April 1987
5
Operator and Organizational Maintenance Manual
TANK, FABRIC, COLLAPSIBLE, POL,
3,000 Gallon (11,355 Liter)
NSN 5430-00-268-8187
10,000 Gallon (37,850 Liter)
NSN 5430-00-052-3412
10,000 Gallon (37,850 Liter)
NSN 5430-00-641-8552
20,000 Gallon (75,700 Liter)
NSN 5430-01-215-7525
50,000 Gallon (189,250 Liter)
NSN 5430-00-182-8181
TM 5-5430-210-12, 30 November 1978, is changed as follows:
1.
Title is changed as shown above.
Remove and insert pages as indicated below. New or changed text material
2.
An illustration change is indicated
is indicated by a vertical bar in the margin.
by a miniature pointing hand.
3.
Remove pages
Insert pages
a/b
i and ii
1-1 through 1-2.1/1-2.2
1-3 through 1-5/1-6
----2-3 and 2-4
2-7 through 2-12
----2-15 through 2-18
B-9/B-lo
B-15 and B-16
Index 1 through Index 3/Index 4
a/b
i and ii
1-1 through 1-2.1/1-2.2
1-3 through 1-5/1-6
2-2. 1/2-2. 2
2-3 and 2-4
2-7 through 2-12
2-14. 1/2-14. 2
2-15 through 2-18
B-9 through B-10.2
B-15 and B-16
Index 1 through Index 3/Index 4
Retain this sheet in front of manual for reference purposes.
TM 5-5430-210-12
C5
By Order of the Secretary of the Army:
Official:
JOHN A. WICKHAM, JR.
General, United States Army
Chief of Staff
R. L. DILWORTH
Brigadier General, United States Army
The Adjutant General
DISTRIBUTION :
To be distributed in accordance with DA Form 12-25A, Operator and Unit Maintenance
Requirements for Tank, Fabric, Collapsible, POL, 50,000, 10,000 3,000 GAL
TM 5-5430-210-12
C4
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D.C., 15 October 1986
CHANGE
No.
4
Operator and Organizational Maintenance Manual
TANK, FABRIC, COLLAPSIBLE, POL,
3,000 Gallon (11,355 Liter)
NSN 5430-00-268-8187
10,000 Gallon (37,850 Liter)
NSN 5430-00-052-3412
10,000 Gallon (37,850 Liter)
NSN 5430-00-641-8552
50,000 Gallon (189,250 Liter)
NSN 5430-00-182-8181
TM 5-5430-210-12, 30 November 1978, is changed as follows:
Remove and insert pages as indicated below. New or changed text material
1.
is indicated by a vertical bar in the margin. An illustration change is indicated
by a miniature pointing hand.
2.
Remove pages
Insert pages
1-1 through 1-4
B-7 and B-8
D-3 and D-4
1-1 through 1-4
B-7 and B-8
D-3 and D-4
Retain this sheet in front of manual for reference purposes.
By Order of the secretary of the Army:
Official:
JOHN A. WICKHAM, JR.
GenemLUnited Statea Arrny
Chief of Staff
R.L.DILWORTH
Brigadier General, United States Army
The Adjutant General
DISTRIBUTION:
To be distributed in accordance with DA Form 12-25A, Operator and Organizational
Maintenance Requirements for Tank, Fabric, Collapsible, POL, 50,000, 10,000,
3,000 GAL (TM 5-5430-210-12)
TM 5-5430-210-12
C3
CHANGE
NO.
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D. C., 24 June 1983
3
OPERATOR AND ORGANIZATIONAL MAINTENANCE MANUAL
TANK, FABRIC, COLLAPSIBLE, POL,
3,000 Gallon (11,355 Liter)
NSN 5430-00-268-8187
10,000 Gallon (37,850 Liter)
NSN 5430-00-052-3412
10,000 Gallon (37,850 Liter)
NSN 5430-00-641-8552
50,000 Gallon (189,250 Liter)
NSN 5430-00-182-8181
TM 5-5430-210-12, 30 November 1978, is changed as follows:
1.
Remove and insert pages as indicated below:
Appendix B
Remove pages
Insert pages
B-1 thru B-14
B-1 thru B-14
2. New or changed text material is indicated by a vertical bar in the margin. An illustration change
is indicated by a miniature pointing hand.
3. Retain this sheet in front of manual for references purposes.
By Order of the Secretary of the Army:
E. C. MEYER
General, United States Army
Chief of Staff
Official:
ROBERT M. JOYCE
Major General, United States Army
The Adjutant General
DISTRIBUTION:
To be distributed in accordance with DA Form 12-25A, Operator Maintenance Requirements for
Petroleum Distribution.
TM 5-5430-210-12
C2
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D.C., 15 January 1982
CHANGE
No.
2
OPERATOR AND ORGANIZATIONAL MAINTENANCE MANUAL
TANK, FABRIC, COLLAPSIBLE, POL,
3,000 Gallon (11,355 Liter)
NSN 5430-00-268-8187
10,000 Gallon (37,850 Liter)
NSN 54300-052-3412
10,000 Gallon (37,850 Liter)
NSN 5430040-641-8552
50,000 Gallon (189,250 Liter)
NSN 5430-00-182-8181
TM 5-5430-210-12,30 November 1978, is changed as follows:
1.
Remove and insert pages as indicated below:
Warning
Table of Contents
Chapter 1
Chapter 2
Chapter 3
Appendix B
Remove pages
Insert pages
i and ii
1-3 and 1-4
2-3 and 2-4
2-9 and 2-10
2-17 and 2-18
3-1 and 3-2
B-5 thru B-10
a/b
i and ii
1-3 and 14
2-3 and 2-4
2-9 and 2-10
2-17 thru 2-19/2-20
3-1 and 3-2
B-5 thru B-10
2. New or changed text material is indicated by a vertical bar in the margin. An illustration change
is indicated by a miniature pointing hand.
3. Retain this sheet in front of manual for reference purposes.
By Order of the Secretary of the Army:
Official:
E. C. MEYER
General, United States Army
Chief of Staff
ROBERT M. JOYCE
Brigadier General, United States Army
The Adjutant General
DISTRIBUTION:
TO be distributed in accordance with DA Form 12-25A,0perator Maintenance Requirements for
Petroleum Distribution.
TM 5-5430-210-12
C1
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, DC., 25 April 1980
CHANGE
No.
1
OPERATOR AND ORGANIZATIONAL MAINTENANCE MANUAL
TANK, FABRIC, COLLAPSIBLE, POL,
3,000 Gallon (11,355 Liter)
NSN 5430-00-268-8187
10,000 Gallon (37,850 Liter)
NSN 5430-00-052-3412
10,000 Gallon (37,850 Liter)
NSN 5430-00-641-8552
50,000 Gallon (189,250 Liter)
NSN 5430-00-182-8181
TM 5-5430-210-12, 30 November 1978, is changed as follows:
1.
Remove and insert pages as indicated below.
Table of Contents
Chapter 1
Chapter 2
Chapter 3
Appendix B
Appendix D
Appendix F
Remove pages
Insert pages
i and ii
1-1 thru 1-5/1-6
2-9 thru 2-12
3-1 and 3-2
B-5 thru B-10
D-3 and D-4
F-1/F-2
i and ii
1-1 thru 1-5/1-6
2-9 thur 2-12
3-1 and 3-2
B-5 thru B-10
D-3 thru D-5/D-6
F-1/F-2
2 . New or changed text material is indicated by a vertical bar in the margin.
An illustration change is indicated by a miniature pointing hand.
3.
Retain this sheet in front of manual for reference purposes.
By Order of the Secretary of the Army:
Official:
E. C. MEYER
General United States Army
Chief of Staff
J. C. PENNINGTON
Major General United States Army
The Adjutant General
DISTRIBUTION:
To be distributed in accordance with DA Form 12-25A Operator Maintenance
Requirements for Petroleum Distribution.
TM 5-5430-210-12
WARNING
FLAMMABLE FUEL
Death
or serious injury may result if personnel fail to strictly
observe safety precautions. Do not allow any smoking
within 100 feet (30.50 meters) of the storage area. Avoid
spillage of fuel. When spillage occurs, cover the affected
area with dry soil to reduce its rate of vaporization. Position fire extinguishers at readily accessible positions
around the tank(s).
Avoid getting fuel on the body or clothing. If clothing becomes saturated, remove the clothing immediately and
wash the body thoroughly with hot, soapy water.
Safety berms must have capacities of not less than one
and one half (1 1/2) times that of their tank capacities.
Drycleaning solvent, P-D-680, used to clean parts is potentially dangerous to personnel and property. Avoid repeated and prolonged skin contact. Do not use near open
flame or excessive heat. Flash point of solvent is 100 degrees F -138 degrees F (38 degrees C -59 degrees C).
Change 5 a/(b blank)
*TM 5-5430-210-12
TECHNICAL MANUAL
HEADQURTERS
DEPARTMENT OF THE ARMY
Washington, D.C., 30 November 1978
NO. 5-5430-21012
OPERATOR AND ORGANIZATIONAL MAINTENANCE MANUAL
TANK, FABRIC, COLLAPSIBLE, POL,
3,000 Gallon (11,355 Liter)
NSN 5430-00-268-8187
10,000 Gallon (37,850 Liter)
NSN 5430-00-052-3412
10,000 Gallon (37,850 Liter)
NSN 5430-00-641-8552
20,000 Gallon (75,700 Liter)
NSN 5430-01-215-7525
50,000 Galllon (189,250 Liter)
NSN 5430-00-182-8181
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can help improve this manual If you find any mistake or if you know of way to improve the procedures,
please let us know. Mail your letter, DA Form 2028 (Recommended Changes to Publications and Blank
Forms), or DA Form 2028-2 located in the back of this manual direct to: Commander, U.S. Army Aviation
and Troop Command, ATTN: AMSAT-I-MP, 4300 Goodfellow Boulevard, St. Louis, MO 631201798. A
reply will be furnished directly to you.
DISTRIBUTION STATEMENT: Approved for public release; distribution is unlimited.
TABLE OF CONTENTS
Paragraph
Page
CHAPTER 1.
Section I.
II.
INTRODUCTION
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description and Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
1-6
1-1
1-1
CHAPTER2.
Section I.
II.
III.
IV.
OPERATING INSTRUCTIONS
Service Upon Receipt of Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Movement to a New Worksite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation Under Unusual Conditions (All Tanks) . . . . . . . . . . . . . . . . .
2-1
2-13
2-14
2-17
2-1
2-16
2-17
2-18
CHAPTER 3.
Section I.
II.
III.
IV.
MAINTENANCE INSTRUCTIONS (ALL TANKS)
Lubrication Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventive Maintenance Checks and Services (PMCS) . . . . . . . . . . . . .
Troubleshooting
..........................................
Maintenance Prrocedures (All Tanks) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1
3-3
3-6
3-1
3-1
3-4
3-6
APPENDIX A.
B.
C.
D.
E.
F.
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Components of End Item List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Authorization List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Allocation Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Parts and Special Tools List . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Expendable Supplies and Materials List . . . . . . . . . . . . . . . . . . . . . . . . .
A-1
B-1
C-1
D-1
E-1
F-1
* This manual Supersedes TM 5-5430-210-12, 30 April 1976.
Change 11 i
TM 5-5430-210-12
LIST OF ILLUSTRATIONS
Title
Figure
1-1.
1-2.
1-2.1.
1-3.
2-1.
2-1.1.
2-2.
2-3.
2-4.
2-5.
2-6.
2-7.
2-8.
2-9.
2-10.
2-11.
2-12.
2-13.
2-14.
2-14.1
2-15.
2-16.
2-17.
3-1.
3-2,
B-1.
B-2.
B-3.
B-4.
B-5.
B-6.
ii
Page
Tank, Collapsible, 3,000 Gallon (11,355 Liter) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2.1
Tank, Collapsible, 10,000 Gallon (37,850 Liter) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tank, Collapsible, 20,000 Gallon (75,700 Liter) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Tank, Collapsible, 50,000 Gallon (189,250 Liter) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Crated Assembly, 50,000 Gallon (189,250 Liter) Tank . . . . . . . . . . . . . . . . . . . . . 2-2
2-2.1
Crated Assembly, 20,000 Gallon (75,700 Liter) Tank . . . . . . . . . . . . . . . . . . . . . . .
Vent Fitting Dust Cap, All Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Vent Pipe Assembly, All Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Filler and Discharge Dust Cap, All Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Filler and Discharge Elbow, All Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Installed Drain Plug, All Tanks Except 3,000 Gallon (11,355 Liter) . . . . . . . . . . . . 2-7
Drain Assembly, All Tanks Except 3,000 (11,355 Liter) . . . . . . . . . . . . . . . . . . . . . 2-7
2-8
Drain Control Valve, All Tanks Except 3,000 Gallon (11,355 Liter) . . . . . . . . . . .
Filler and Discharge Hose and Control Valve Assembly, (3,000, 20,000, and
50,000 Gallon Tank) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2-9
Filler and Discharge Control Valve Handle, All Tanks . . . . . . . . . . . . . . . . . . . . . .
Typical Layout of Hoses and Manifolds (Furnished only with 10,000
2-10
Gallon Tank Assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filler and Discharge Valve in Open and Closed Positions, (3,000, 20,000,
2-11
and 50,000 Gallon Tanks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-13
Berm Construction, 3,000 Gallon (11,355 Liter) Tank . . . . . . . . . . . . . . . . . . . . .
2-14
Berm Construction, 10,000 Gallon (37,850 Liter) Tank . . . . . . . . . . . . . . . . . . . . .
2-14.1
Berm Construction, 20,000 Gallon (75,700 Liter) Tank . . . . . . . . . . . . . . . . . . . . .
2-15
Berm Construction, 50,000 Gallon (189,250 Liter) Tank . . . . . . . . . . . . . . . . . . . .
2-16
Typical Berm Cross Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-19
Elevated Connections for Easy Leak Detection . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-11
Installation of Sealing Clamps , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-12
Installation of Wood Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-14
Vent Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-15
Filler and Discharge Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-16
Drain Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-17
Filler and Discharge Control Valve and Hose Assembly . . . . . . . . . . . . . . . . . . .
B-18
Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-19
Sealing Clamps and Wood Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Change 5
TM 5-5430-210-12
CHAPTER 1
INTRODUCTION
Section I.
1-1.
Scope. This manual covers the information and
instructions necessary for the operation and maintenance
of the 3,000-gallon (11,355-liter), 10,000)-gallon (37,850liter), 20,000 gallon (75,700-liter), and 50,000 gallon
(189,250-liter) collapsible POL tanks.
1-2.
Maintenance Forms and Records. DA forms
and records used for equipment manitenance are as
follows:
a DA Form 2404 (Equipment Inspection andnance Worksheet).
b. DA Form 2407 (Maintenance Request used for
Requesting Support Maintenance).
c. DA Form 2407-1 (Continuation Sheet used for
Requesting Support Maintenance.
d. For further information, refer to DA PAM 738-750,
The Army Maintenance Management system (TAMMS).
1-3.
Administrative Storage. Placement of equipment in administrative storage should be for short periods
of time when a shortage of maintenance effort exists. Items
should be in mission readiness within 24 hours or within the
time factors as determined by the directing authority.
During the storage period, appropriate maintenance
records will be kept
a. Storage Site.
(1) Before placing equipment in administrative
storage, current maintenance services and equipmemt serviceable criteria (ESC) evaluations should be completed,
shortcomings and deficiences should be corrected, and all
modification work orders (MWO’s) should be applied.
(2) Select the best available site for administrative
storage. Separate stored equipment from equipment in use.
Conspicuously mark the area Administrative Storage
(3) Inside storage is preferred. When sufficient
covered space is not available, priority should be given to
items which are most susceptible to deterioration. If inside
storage is not available, trucks, vans, conex containers, and
other containers may be used.
GENERAL
(4) Open sites should be improved hardstand, if
available. Unimproved sites should be firm, well-drained,
and kept free of excessive vegetation.
b. Storage Plan.
(1) Store equipment so as to provide maximum
potection from the elements anto provide access for
inspect, maintenance, and exercising. Anticipate
removal or deployment problems and take suitable precautions.
(2) Take into account environmental conditions,
such as extreme heat or cold, high humidity, blowing sand,
dust, or loose debris, soft ground, mud, heavy snows, earthquakes, or combinations thereof and take adequate precautions.
(3) Establish a fire plan and provide for adequate
firefighting equipment and personnel.
1-4.
Use.
Destruction of Army Material to Prevent Enemy
a Demolition of Collapsible POL Tanks. Methods
of destruction should achieve such damage to equipmemt
and repair parts that it will not be possible to restore the
equipment to a usable condition in the combat zome either
by repair or cannibalization.
(1) Mechanical Destruction. Using an axe, pick,
sledge hammer, or any heavy implement, damage the tank
and all other vital parts.
(2) Fire. The tank may be destroyed by using the
fuel which the tank contains to set it on fire.
b. Additional Information. For additional information on procedures for destruction of equipment to prevent
enemy use, refer to TM 750-224-3.
1-5. Reporting Equipment Improvement Recommendations (EIR). EIR’s will be prepared on SF Form
368. Quality Deficiency Report. Instructions for preparing
EIR’s should be mailed directly to Command, U. S. Army
Aviation and Troop Command, ATTN: AMST-I-MDO,
4300 Goodfellow Blvd., St. Louis, MO 63120-1798. A
reply will be furnished directly to you.
Section II. DESCRIPTION AND DATA
1-6.
Description.
a Fuel Tank (NSN 5430-00-268-8187). The
3000-gallon (11,355-liter) tank (fig. 1-1) is used for the
stroage of petroleum based fuels. The unit consists of the
collapsible tank, complete with one filler/discharge assembly with elbow, a vent fitting assembly with relief valve, a
fair-foot (1.219-meter) filler/discharge hose assembly
with control valve, a 4-inch (10.16 cm) female to 3-inch
(7.62 cm) male reducer and emergency repair items.
Change 11 1-1
TM 5-5430-210-12
Figure 1-1. Tank, Collapsible, 3,000 Gallon (11,355Liter).
b. Fuel Tank (NSN 5430-00-052-3412). The
10,000-gallon (37,850-liter) tank (fig. 1-2) is used for
storage of petroleum based fuels. The unit consists of
the collapsible tank, complete with one filler/discharge
assembly with elbow, a vent fitting assembly with
relief valve, a drain fitting assembly with a six-foot
(1.82 meter) drain hose with control valve, an
aluminum storage chest or wooden box and emergency repair items.
c. Fuel Tank (NSN 5430-00-641-8552). The
10,000-gallon (37,850-liter) tank assembly (fig. 1-2) is
used for the storage of petroleum baaed fuels. The unit
consists of the collapsible tank, complete with one
filler/discharge assembly with elbow, a vent fitting
assembly with relief valve, eight l0-foot (3.048-meter)
filler/discharge hose assemblies, numerous adapters,
coupling halves, nipples, reducers and manifolds, an
aluminum storage chest or wooden box and emergency repair items.
1-2
Change 4
NOTE
When the Basic Fuel Tank, issued under LIN V12552,
NSN 5430-00-641-8552, becomes unserviceable,
replacement requisitions should be submitted for fuel
tank, NSN 5430-00-052-3412. The accessory items
issued with NSN 5430-00-64 1-8552 should be retained
and should not be turned in when only the Collapsible
Tank itself is unserviceable. These accessories should
be retained for use with the replacement tank (NSN
5430-00-052-3412) as this tank is not issued with all
of the accessories that come with the tank assembly
issued under LIN V12552. Replacement tanks will be
issued in wooden boxes only. The aluminum chest
may be requisitioned at unit level for storage, if
desired.
TM 5-5430-210-12
Figure 1-2. Tank, Collapsible, 10,000 Gallon (37,850 Liter).
(NSN 5430-00-052-3412)
d. Fuel Tank. (NSN 5430-01-215-7525). T h e
20,000-gallon (75,700-liter) tank (fig. 1-2.1) is
used for storage of petroleum based fuels. The unit
consists of the collapsible tank, complete with two
each filler/discharge assemblies with elbows, a vent
fitting assembly with relief valve, a drain fitting
assembly with an eight-foot (2.44-meter) drain
hose with gate valve, two each ten-foot (3.05 meter) filler/discharge hose assemblies with a gate
valve and emergency repair items.
Fuel Tank, (NSN 5430-00-182-8181). The
e.
50,000-gallon (189,250-liter) tank (fig. 1-3) is used
for storage of petroleum based fuels. The unit consists of the collapsible tank, complete with two
each filler/discharge assemblies with elbows, a vent
fitting assembly with relief valve, a drain fitting
assembly with an eight-foot (2.44-meter) drain
hose with control valve, an eight-foot (2.44-meter)
filler/discharge hose assembly with control valve
and emergency repair items.
Change 5
1-2.1 /(1-2.2 blank)
TM 5-5430-210-12
Figure 1-2.1. Tank, Collapsible, 20,000 Gallon (75,700 Liter).
Change 5 1-3
1-4
TM 5-5430-210-12
TM 5-5430-210-12
(1.219 m x 6.248 m
x 6.248 m )
1-7. Tabulated Data.
a. Identification Plate. The tanks are fitted with
a bonded identification label which lists the following:
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Federal or National Stock Number . . . . . . . . . . .
Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manufacturer’s Name and Plant Location . . . . . .
Date of Manufacture . . . . . . . . . . . . . . . . . . . . . .
Weight Empty . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contract Number . . . . . . . . . . . . . . . . . . . . . . . .
.
.
.
.
.
.
.
b. Information Plate. The following information
shall be located adjacent to each fitting assembly:
Maximum Torque . . . . . . 30 inch-pounds
c. Caution Label, NSN 5430-01-215-7525. The
following information shall be located adjacent to
each fitting assembly:
CAUTION
Overfilling will result in permanent damage and failure of the tank.
DO NOT OVERFILL
Maximum Capacity
When Full . . . . . . . . . . . . 20,000 Gallon
(75,700 Liter)
Maximum Tank Height
When Full . . . . . . . . . . . . 5 ft 8 in.
(1.727 m)
d. Dimensions and Weights.
(1) NSN
5430-00-268-8187.
Dry Dimensions . . . . . . . . 13 ft x 13 ft
(3.962 m x 3.962 m)
Filled Dimensions . . . . . . 4 ft x 12 ft 6 in.
x 12 ft 6 in.
(1.219 m x 3.810 m
x 3.810 m)
Dry Weight (Tank
Only) . . . . . . . . . . . . . . . . 135 lbs (61.24 kg)
Crated Weight . . . . . . . . . 295 lbs (133.81 kg)
Crated Dimensions . . . . . . 5 ft 5 in. x 28 in.
x 20 in. (1.651 m
x 71.12 cm x 50.80 cm )
(2) NSN
5430-00-052-3412.
Dry Dimensions . . . . . . . . 22 ft x 22 ft
(6.706 m x 6.706 m)
Filled Dimensions . . . . . . 4 ft x 20 ft 6 in.
x 20 ft 6 in.
Dry Weight (Tank
Only) . . . . . . . . . . . . . . . . 180 lbs (81.65 kg)
Crated Weight . . . . . . . . . 525 lbs (238.08 kg)
Crated Dimension . . . . . . 13 ft 7 in. x 30 in.
x 27 in. (4.140 m
x 76.20 cm
x 68.58 cm)
(3) NSN
5430-00-641-8552.
Dry Dimensions . . . . . . . . 22 ft x 22 ft
(6.706 m x 6.706 m)
Filled Dimensions . . . . . . 4 ft x 20 ft 6 in.
x 20 ft 6 in.
(1.219 m x 6.248 m
x 6.248 m)
Dry Weight (Tank
Only) . . . . . . . . . . . . . . . . 180 lbs (81.65 kg)
Crated Weight . . . . . . . . . . 995 lbs (451.32 kg)
Crated Dimensions . . . . . . 13 ft 7 in. x 30 in.
x 27 in. (4.140 m
x 76.20 cm
x 68.58 cm)
(4) NSN
5430-01-215-7525.
Dry Dimensions . . . . . . . . 24 ft 6 in.
x 28 ft 6 in.
(7.468 m x 8.687 m )
Filled Dimensions . . . . . . 5 ft 8 in. x 22 ft
6 in. x 26 ft 6 in.
(1.727 m x 6.858 m
x 8.077 m)
Dry Weight (Tank
Only) . . . . . . . . . . . . . . . . 550 lbs (249.48 kg)
Crated Weight . . . . . . . . . 1200 lbs (544.32 kg)
Crated Dimensions . . . . . . 14 ft x 32 in. x 32 in.
(4.27 m x 81.28 cm
x 81.28 cm)
(5) NSN
5430-00-182-8181.
Dry Dimensions . . . . . . . . 26 ft x 66 ft
(7.924 m x 20.117 m)
Filled Dimensions . . . . . . 5 ft 8 in. x 24 ft
x 64 ft (1.727 m
x 7.315 m x 19.507 m)
Dry Weight (Tank
Only) . . . . . . . . . . . . . . . . 744 lbs (337.47 kg)
Crated Weight . . . . . . . . . 1350 lbs (612.35 kg)
Crated Dimensions . . . . . . 2 ft x 3 ft x 12 ft
(0.610 m x 0.914 m
x 3.658 m)
Change 5
1-5/( 1-6 blank)
TM 5-5430-210-12
CHAPTER 2
OPERATING INSTRUCTIONS
Section I.
SERVICE UPON RECEIPT OF MATERIAL
2-1. General. When a new or used tank is received
by an organization, it must be unpacked, inspected
and serviced.
2-2. Unpacking the Equipment. When the tank is
received in a chest or crate, unload it as near to its
point of installation as is possible.
CAUTION
Use extreme caution when unfolding
collapsible POL tanks due to the pos-
sibility that the coated surfaces may
have a tendency to stick together.
Consequently, if excessive force is exerted, delamination can occur. A light
application of vaseline jelly will prevent reoccurrence.
a. Tank (NSN 5430-00-182-8181).
(1) Remove the nails from the crate top and
remove crate top from the crate (fig. 2- 1).
2-1
TM 5-5430-210-12
Figure 2-1.
2-2
Crated Assembly, 50,000 Gallon (189, 250 Liter) Tank.
TM 5-5430-210-12
Figure 2-1.1. Crated Assembly, 20,000 Gallon (75,700 Liter) Tank.
Change 5
2-2.1 /(2-2.2 blank)
TM 5-5430-210-12
(2) Remove the nails from the sides which
hold the retaining boards in place and remove the
retaining boards.
(3) Remove the nails from the sides and ends
of the crate and remove the crate sides and ends.
CAUTION
Remove all protruding nails and
other objects prior to attempting to
remove the tank from the container,
This is essential in order to avoid
puncturing the tank
(4) Remove all accessories from around the
folded tank.
(5) Carefully roll the folded tank onto a lifting device with a minimum capacity of 2000 pounds
(907.0 kilograms) and transport the tank to its designated point of installation.
b. Repair Items. The repair items (sealing
clamps, plugs, gaskets and preformed packing) are
packaged in another box and should be placed in a
secure storage area until needed.
c. Tanks. (NSN 5430-00-268-8187, NSN 543000-052-3412, NSN 5430-00-641-8552, and NSN
5430-01-215-7525).
(1) Remove the applicable tank from the crate
or chest with procedures similar to that described in
paragraph 2-2a.
CAUTION
Avoid any sharp corners on objects that
might damage or puncture the tank.
(2) Remove the accessory items from the container. (Items not required immediately for installation and/or operation (emergency repair items,
extra gaskets and packings) should be stored in a
secure place).
2-4. Inspecting and Servicing the Equipment
(All Tanks).
a. Inspect tank walls for any punctures or tears.
b. Inspect the fittings and components for evidence of damage or missing bolts or gaskets,
2-5. Correction of Deficiencies (All Tanks).
Treat deficiencies found during initial inspection as
follows:
a. Correct deficiencies within the scope of organizational maintenance before the tank is placed
in service. Tears or punctures in the tank walls may
be temporarily repaired by following the instructions in Chapter 3, paragraph 3-11.
NOTE
Do not attempt unauthorized repairs.
b. Refer deficiencies beyond the scope of organizational maintenance to direct support maintenance.
c. Bring deficiencies of more serious nature to
the attention of the supplying organization.
2-6. Installation (All Tanks). The area selected for
installation, should be level and smooth with all
sharp objects removed and of sufficient size to accommodate the tank and any associated equipment
on the same plane. If the the site is not level, position the drain assembly (excluding tank, NSN 543000-268-8187) at the lowest point in order to facilitate the draining of the water/sludge blanket.
NOTE
The installation site should have less
than a three degree grade in order to
prevent creeping of the tank.
The sequence of assembly of components to the tank
is as outlined herein:
2-3. Unfolding the Tank.
a. The tank is rolled along the length dimension
and folded toward the center. Therefore, place the
folded tank at one end of the lengthwise prepared
surface. Center the folded tank in the widthwise direction.
b. Remove the ties which hold the folded tank together and unfold the tank.
c. Next, unroll the tank along the lengthwise
dimension.
Prior to installing the tanks,
check all coupling gaskets and
their sealing surfaces to ensure
that they are in place and are
serviceable.
a. Installation of Vent Pipe Assembly.
(1) Refer to figure 2-2 and remove the 2-inch
(5.08 centimeter) dust cap from the vent fitting in
the center of the tank by pulling the cam-lever arms
outward and lifting upward on the dust cap. (Dust
cap is chain attached to prevent loss.)
Change 5 2-3
TM 5-5420-210-12
Figure 2-2. Vent Fitting Dust Cap, All Tanks,
(2) Refer to figure 2-3 and inspect vent pipe
the gasket is in place and properly seated.
coupling end for cleanliness and check to see that
Figure 2-3 Vent Pipe Assembly, All Tanks.
2-4
Change 2
TM 5-5430-210-12
(3) Check to see that the pressure relief valve
is screwed tightly on the vent pipe.
(4) Attach the vent pipe assembly to the 2inch (5.08-centimeter) flanged adapter by inserting
its female end (with cam-lever arms in the outward
position) over the male cam-lock end of the flanged
adapter and pressing upward and inward on the
cam-lever arms which lock the vent pipe assembly
into operating position.
b. Installation of Filler and Discharge Elbow Assemblies.
(1) Remove dust cap (fig. 2-4) from filler and
discharge adapter by pulling the cam-lever arms
outward and lifting upward on the dust cap. (Dust
cap is chain attached to prevent loss.)
Figure 2-4. Filler and Discharge Dust Cap, All Tanks.
2-5
TM 5-5430-210-12
(2) Inspect the filler and discharge elbows for
cleanliness and to see that the gaskets are in place
and are properly seated.
c. Installation of Drain Assembly Plug and
Drain Hose Assembly (Excluding Tank, NSN 543000-268-8187).
(3) Position the female end of the filler and
discharge elbow over the filler and discharge
adapter with the cam-levers in the outward position. Turn the elbow so that the open end points to
the nearest end of the tank. Lift the cam-levers and
lock the elbow in place. Install the dust cap on the
open end of the elbow and lock in place (fig. 2-5).
(1) Fold the tank back to expose the drain assembly and remove the drain plug (fig. 2-6).
Figure 2-5.
2-6
(2) Apply pipe joint compound or teflon tape
to the threads of the drain hose fittings and install
in the drain assembly (fig. 2-7).
(3) Install the 1/2-inch (1.27-centimeter) control valve on the end of the drain hose. (fig. 2-7)
Filler and Discharge Elbow, All Tanks.
TM 5-5430-210-12
Figure 2-6. Installed Drain Plug, All Tanks Except 3,000 Gallon (11,355 Liter).
Figure 2-7. Drain Assembly, All Tanks Except 3,000 Gallon (11,355 Liter).
2-7
TM 5-5430-210-12
Refer to figure 2-8 and make certain
that valve handle has been rotated
fully
clockwise to
the
closed
position before proceeding. Failure
to
close
the
valve
handle
can
cause loss of fuel and possible
fire or explosion.
Figure 2-8. Drain Control Valve, All Tanks Except 3,000 Gallon (11,355 Liter).
(4) Dig a shallow and narrow trench to the
outer edge and away from the tank to provide for
the extension of the drain hose and control valve,
(5) Return the tank end to a flat position and
lay the drain hose and control valve in the trench.
Refer to figure 2-8 and make c e r t a i n
that valve handle has been rotated
fully
clockwise t o
the
closed
position before proceeding.
Failure
to
close
the
valve
handle
can
c a u s e l oS S o f f u e l a n d p o s s i b l e
fire or explosion.
2-7. Installation of Filler and Discharge Hose and
(Tanks, NSN
Control Valve Assembly.
2-8 Change 5
5430-00-268-8187, NSN 5430-01-215-7525, and
NSN 5430-00-182-8181).
a. Remove the 4-inch (10.16-centimeter) dust
cap from the elbow (fig. 2-5) which will be used for
filling.
b. The filler and discharge hose assembly is fitted with quick disconnect female coupling on one
end and a quick disconnect male adapter on the
other end, (fig. 2-9) Place the female coupler on the
male adapter end of the filler and discharge elbow
(fig. 2-5) and depress the coupler cam-lever arms
locking the hose assembly in place.
c. Attach the control valve to the hose using the
same procedure mentioned in step b. above.
d. Be sure the control valve is closed by turning
the valve handle in a clockwise rotation until it
stops (fig. 2-10).
TM 5-5430-210-12
Figure 2-9. Filler and Discharge Hose and Control Valve Assembly
(3,000, 20,000, and 50,000 Gallon Tank).
Figure 2-10. Filler and Discharge Control Valve Handle, All Tanks.
Change 5
2-9
TM 5-5430-210-12
2-8. Installation of Filler and Discharge Hoses.
(Tanks, NSN 5430-00-052-3412 and NSN 5430-00641-8552).
a. Remove the 4-inch (10.16-centimeter) dust
cap from the elbow (fig. 2-5) which will be used for
filling.
b. The filler and discharge hose assemblies (fig.
1-9) are fitted with quick disconnect female couplings on one end and quick disconnect male adapters on the other end. Place the female coupler on the
male adapter end of the filler discharge elbow (fig.
2-5) and depress the coupler cam-lever arms locking
the hose assembly in place, A typical hose manifold
is shown in figure 2-11.
Figure 2-11 Typical Hose Manifolding (10,000 Gallon Tank)
2-10
Change 2
TM 5-5430-210-12
NOTE
The control valve handle is marked,
showing a counterclockwise rotation
for opening the value. Also notice
the difference in the exposure of the
valve handle stem between the open
and closed positions (fig. 2-12).
Figure 2-12. Filler and Discharge Valve in Open and Closed Positions
(3,000, 20,000 and 50,000 Gallon Tanks).
Change 5
2-11
TM 5-5430-210-12
2-9. Berm Construction, 3,000-Gallon (11,355-Liter) Tank. The following instructions are for a 13foot by 13-foot (3.962-meter by 3.962-meter) (flat
dimensions) tank.
NOTE
A minim urn two-foot (O. 7-meter)
working clearance is necessary between the side of the tank and the
berm on all four sides.
a. Clear and level an area 29 feet by 29 feet (8.84
meters x 8.84 meters)
b. Inspect area closely. Remove all sharp objects
from the leveled area.
c. Slope all four sides of the leveled area in toward the center (fig. 2- 13). The center should be no
more than three inches (7.62 centimeters) below
ground level, which will give an approximate slope
of one degree, If possible, provide a sand bottom approximately four inches (10.16 centimeters) thick.
d. Erect a three and one half-foot (1.07-meter)
high berm around the outside of the sloped area.
e. To provide a berm drain, place a 2-inch (5.08
centimeter) pipe with a gate valve through the bottom of the discharge end of the berm in order to provide a means of draining accumulated water. The
valve should normally be closed; open valve only to
drain water from the bermed area.
c. Slope all four sides of the leveled area in toward the center (fig. 2-14). The center should be
no more than five inches (12.7 centimeters) below
ground level, which will give an approximate slope
of one degree. If possible, provide a sand bottom
approximately four inches (10.16 centimeters)
thick.
d. Erect a three and one-half foot (1.07-meter)
high berm around the outside of the sloped area.
e. To provide a berm drain, place a 2-inch
(5.08-centimeter) pipe with a gate valve through
the bottom of the discharge end of the berm in
order to provide a means of draining accumulated
water. Valve should be normally closed; open valve
only to drain water from bermed area.
Make certain that the valve is
closed
and
locked
after
installation. In event of tank
rupture, an open valve would permit
fuel to drain from berm and can
cause fire or explosion.
2-10.1. Berm Construction, 20,000-Gallon
(75,700 Liter) Tank. The following instructions are
for a 24-foot 6-inch by 28-foot 6-inch (7.468meter by 8.687-meter) (flat dimensions) tank.
NOTE
Make certain that the valve is
closed tightly after installation.
In the event of tank rupture,
an open valve would permit fuel
to drain from the berm and can
cause fire or explosion.
2-10. Berm Construction, 10,000-Gallon (37,850Liter) Tank. The following instructions are for a
22-foot by 22-foot (6.706-meter by 6.706-meter)
(flat dimensions) tank.
NOTE
A minimum two-foot (0.7.-meter)
working clearance is necessary between the side of the tank and the
berm on all four sides.
a. Clear and level an area 35 feet by 35 feet
(10.668 meters by 10.668 meters).
b. Inspect area closely. Remove all sharp objects
from the leveled area.
2-12 Change 5
A minimum three-foot (1-meter) working clearance is necessary between the
side of the tank and the berm on all four
sides.
a. Clear and level an area 29 feet by 33 feet
(8.84 meters by 10.06 meters).
b. Inspect area closely. Remove all sharp objects
from the leveled area.
C . Slope all four sides of the leveled area in
toward the center (fig. 2-14,1). The center should
be no more than five inches (12.7 centimeters)
below ground level. If possible, provide a sand
bottom approximately four inches (10.16 centimeters) thick.
d. Erect a four-foot (1.22-meter) high earth
berm around the outside of the sloped area,
e. To provide a berm drain, place a 2-inch
(5.08-centimeter) pipe with a gate valve through
the bottom of the discharge end of the berm in
order to provide a means of draining accumulated
water. Valve should be normally closed; open valve
only to drain water from bermed area.
TM 5-5430-210-12
Figure 2-13.
Berm Construction, 3,000 Gallon (11, 355 Liter) Tank.
2-13
TM 5-5430-210-12
Figure 2-14.
2-14
Berm Construction, 10,000 Gallon (37,850 Liter) Tank.
TM 5-5430-210-12
Figure 2-14.1. Berm Construction, 20,000 Gallon (75,700 Liter) Tank.
Change 5
2-14.1/(2-14.2 blank)
TM 5-5430-210-12
Figure 2-15.
Berm Construction, 50,000 Gallon (189, 250 Liter) Tank.
2-15
TM 5-5430-210-12
2-11.
Berm Construction, 50,000-Gallon
(189,250-Liter) Tank. The following instructions
are for a 26-foot by 66-foot (7.924-meter x
20.117-meter) (flat dimensions).
NOTE
A minimum of three-foot (one-meter)
working clearance is necessary between
the side of the tank and the berm on all
four sides.
a. Clear and level an area 30 feet by 70 feet
(9.14 meters x 21.34 meters).
b. Inspect area closely. Remove all sharp objects
from the leveled area.
c. Slope all four sides of the leveled area in toward the center (fig. 2-15). The center should be no
more than nine inches (22.86 centimeters) below
ground level. If possible, provide a sand bottom approximately four inches (10.16 centimeters) thick.
d. Erect a four-foot (1.22-meter) high earth
berm around the outside of the sloped area.
e. To provide a berm drain, place a 2-inch
(5.08-centimeter) pipe with a gate valve through
the bottom of the discharge end of the berm in
order to provide a means of draining accumulated
water. Valve should be normally closed; open valve
only to drain water from the bermed area.
Make certain that the valve is
c l o s e d a n d l o c k e d a f t e r
installation.
In vent of tank
rupture, an open valve would permit
fuel to drain from berm and could
cause fire or explosion.
2-12. Typical Berm Cross Section. Figure 2-16
shows a cross section view with dimensions of a
typical berm.
Figure 2-16. Typical Berm Cross Section.
Section II. MOVEMENT TO A NEW WORKSITE
2-13. General. Whenever possible, prior to movement, unit assemblies should be disassembled,
2-16
Change 5
purged of all residual fuel and fumes and cleaned
and preserved for future use.
TM 5-543010-12
Section III. OPERATING PROCEDURES
replace over age tanks. Failure to heed this
caution can cause tank rupture.
If equipment fails to operate, refer to
troubleshooting, procedures in Chapter 3,
Section III.
2-14. General. The operator should be thoroughly
familiar with the location and function of every ;ontrol before operating the system. Other personnel
comprising the crew should be thoroughly briefed in
the operation of the system and be familiar with any
shutdown or stopping procedures under emergency
conditions.
2-15. Controls and Instruments.
a. Filler and Discharge Valve (Tanks, NSN
5430-00-268-8187, NSN 5430-01-215-7525, and NSN
5430-00-182-8181). The filler and discharge control
valve (fig. 2-12) is the shut-off mechanism between the
collapsible tank and any other portion of the system.
The filler and discharge control valves for tanks, NSN
5430-00-052-3412 and NSN 5430-00-641-8552 and also
typically illustrated in figure 2-12.
b. Vent Assembly (All Tanks). The vent assembly
(fig. 2-3) contains a pressure relief cap which opens
when the tank is subjected to an internal pressure of
0.10 psi (0.00680 atmospheres).
c. Drain Control Valve (Excluding Tank NSN
5430-00-268-8187). The drain control valve allows the
residual fuel or water and sludge blanket to be drained from the tank when it becomes necessary (fig. 2-8).
2-16. Operation.
a. Filling Tank (All Tanks).
Over age tanks can become weakened and
rupture, thereby spilling flammable fuel on
the ground. Care must be taken to ensure
that over age tanks are not left in operation. Failure to heed this warning can cause
injury or death to personnel.
(1) Inspect tank to verify that it is set up as
shown in figures 1-1, 1-2, 1-2.1, or 1-3.
(2) Check drain control valve (fig 2-8) to verify
that it is in closed position. (Excluding Tank, NSN
5430-00-268-8187.)
(3) Check the vent assembly pressure relief valve
(fig. 2-3) to verify freedom of operation.
(4) Check the filler and discharge elbow at the opposite end of tank to verify the installation of dust cap
(fig. 2-5). (Tanks, NSN 5430-00-182-8181 and NSN
5430-01-215-7525 only.)
Check the control valve (figs. 2-10 and 2-11)
(5)
to verify it is in the closed position.
(6) Attach source of fuel to the control valve.
(7) Activate source of fuel.
(8) Open the control valve by turning handle
counterclockwise (fig. 2-12).
(9) Close the control valve when tank is filled.
NOTE
Place a filled sandbag under the filler
discharge elbow as shown in figure 2-17.
This support will reduce the stress on the
tank fitting, gasket in the hose coupling,
and the filler-discharge elbow coupling. It
is also recommended that hose connections
on the ground be elevated slightly by
placing sandbags or blocks of wood under
the connection. This will make a bad connection or a leaking connection much easier
to see and avoid creating a fire hazard.
(10) Deactivate source of fuel.
(11) Disconnect source of fuel from the control
valve.
b. Emptying Tank (All Tanks)
(1) Inspect tank to verify that it is set up
properly.
(2) Attach emptying source to the control valve.
(3) Open the control valve.
(4) Activate emptying source.
(5) Close the control valve when tank is empty.
(6) Deactivate emptying source.
Persons operating the tank must
periodically check dates on data plates to
verify that the tank is safe for use. Each
tank has a one (1) year service life beginning on the date when it is first filled. Shelf
storage life is five (5) years from the date of
manufacture. Users must initiate action to
(7) Disconnect emptying source from the control
valve.
NSN
Tank,
(Excluding
c. D r a i n i n g
5430-00-268-8187).
(1) Empty fuel from tank (para. 2-15b.).
(2) Disconnect the filler and discharge hose from
the elbow.
Change 6
2-17
TM 5-5430-210-12
Section III. OPERATING PROCEDURES
replace over age tanks. Failure to heed this
caution can cause tank rupture.
If equipment fails to operate, refer to
troubleshooting, procedures in Chapter 3,
Section III.
2-14. General. The operator should be thoroughly
familiar with the location and function of every control before operating the system. Other personnel
comprising the crew should be thoroughly briefed in
the operation of the system and be familiar with any
shutdown or stopping procedures under emergency
conditions.
2-15. Controls and Instruments.
a. Filler and Discharge Valve (Tanks, NSN
5430-00-268-8187, NSN 5430-01-215-7525, and NSN
5430-00-182-8181). The filler and discharge control
valve (fig. 2-12) is the shut-off mechanism between the
collapsible tank and any other portion of the system.
The filler and discharge control valves for tanks, NSN
5430-00-052-3412 and NSN 5430-00-641-8552 and also
typically illustrated in figure 2-12.
b. Vent Assembly (All Tanks). The vent assembly
(fig. 2-3) contains a pressure relief cap which opens
when the tank is subjected to an internal pressure of
0.10 psi (0.00680 atmospheres).
c. Drain Control Valve (Excluding Tank NSN
5430-00-268-8187). The drain control valve allows the
residual fuel or water and sludge blanket to be drained from the tank when it becomes necessary (fig. 2-8).
2-16. Operation.
a. Filling Tank (All Tanks).
Over age tanks can become weakened and
rupture, thereby spilling flammable fuel on
the ground. Care must be taken to ensure
that over age tanks are not left in operation. Failure to heed this warning can cause
injury or death to personnel.
(1) Inspect tank to verify that it is set up as
shown in figures 1-1, 1-2, 1-2.1, or 1-3.
(2) Check drain control valve (fig 2-8) to verify
that it is in closed position. (Excluding Tank, MSN
5430-00-268-8187.)
(3) Check the vent assembly pressure relief valve
(fig. 2-3) to verify freedom of operation.
(4) Check the filler and discharge elbow at the opposite end of tank to verify the installation of dust cap
(fig. 2-5). I. Tanks, NSN 5430-00-182-8181 and NSN
5430-01-215-7525 only.)
(5)
Check the control valve (figs. 2-10 and 2-11)
to verify it is in the closed position.
(6) Attach source of fuel to the control valve.
(7) Activate source of fuel.
(8) Open the control valve by turning handle
counterclockwise (fig. 2-12).
(9) Close the control valve when tank is filled.
NOTE
Place a filled sandbag under the filler
discharge elbow as shown in figure 2-17.
This support will reduce the stress on the
tank fitting, gasket in the hose coupling,
and the filler-discharge elbow coupling. It
is also recommended that hose connections
on the ground be elevated slightly by
placing sandbags or blocks of wood under
the connection. This will make a bad connection or a leaking connection much easier
to see and avoid creating a fire hazard.
(10) Deactivate source of fuel.
(11) Disconnect. source of fuel from the control
valve.
b. Emptying Tank (All Tanks)
(1) Inspect tank to verify that it is set up
properly.
(2) Attach emptying source to the control valve.
(3) Open the control valve.
(4) Activate emptying source.
(5) Close the control valve when tank is empty.
Persons operating the tank must
periodically check dates on data plates to
verify that the tank is safe for use. Each
tank has a one (1) year service life beginning on the date when it is first filled. Shelf
storage life is five (5) years from the date of
manufacture. Users must initiate action to
(6) Deactivate emptying source.
(7) Disconnect emptying source from the control
valve.
NSN
(Excluding
Tank,
c. D r a i n i n g
5430-00-268-8187).
(1) Empty fuel from tank (para. 2-15b.).
(2) Disconnect the filler and discharge hose from
the elbow.
Change 6
2-17
TM 5-5430-210-12
(3) Squeeze excess fuel from the tank by
rolling the ends of the tank toward the drain fitting.
(b) Place rags around air hose at the fitting
to prevent air escaping between hose and fitting.
(4) Open the drain fitting control valve to
allow the remaining fuel to dram from the tank,
(c) Blow air into tank until tank is 3 feet
(0.914 meters) high.
d. Draining (Tank, NSN 5430-00-268-8187).
(1) remove the filler and discharge elbow.
(2) Beginning at the opposite end of the tank,
lift the tank slightly, forcing any residual fuel toward
the open fitting.
The sludge which accumulates in the bottom of storage tanks gives off explosive
vapors and can cause lead poisoning
through inhalation. When cleaning tanks,
ample ventilation must be provided to carry
off harmful fumes. Residual sludge must be
buried in a location where it is not likely to
be uncovered.
e. Repacking. When repacking for storage, the
following procedure is used:
NOTE
Care should always be taken not to damage
tank by rough handling or careless storage.
(1) Drain fuel from tank (para. 2-15 b).
(2) Dry out tank by purging with air pressure.
Use a line pressure of 50 psi (3.40 Atmospheres)
maximum.
(a) Insert air hose through the filler and
discharge adapter opening at one end of the tank.
(d) Remove dust cap from the vent fitting
and allow the air to vent for a period of 30 minutes.
(e) Turn off air supply and remove hose
and rags.
(3) Remove the filler and discharge elbows
from the filler and discharge adapters and install the
dust caps on the adapters.
(4) Remove the dust cap (fig. 2-2), from the
vent fitting adapter to allow trapped air to vent. Fold
the tank from the sides toward the middle. Brush off
any stones or debris which cling to the folded tank.
Roll the tank from the end opposite the drain fitting.
(5) Hose assembly openings should be
plugged with any suitable material to keep them dirt
free.
(6) Return components to their boxes and the
tank to its shipping container. Component boxes
should be placed in the shipping container with the
tank.
(7) If the original component containers are
no longer available, all loose items must be padded or
wrapped before storing with the tank in order to avoid
chafing the tank during prolonged storage or during
transportation.
(8) Care should always be taken to avoid
damaging the tank through rough handling or careless
storage.
Section IV. OPERATING UNDER UNUSUAL CONDITIONS (ALL TANKS)
2–17. General. The fuel tank is designed to operate
in extrcme temperature conditions ranging from 25
degrees F to 125 degrees F (–32 degrees C to 52
degrees C). The instructions in this section supplement
those in Section I.
2-18. Operating in Extreme Cold (Below
32 degrees F (0 degrees C)).
a. Keep snow and ice accumulation from the top
of the tank and clear of the vent pipe assembly.
b. All ice and snow must be removed from the
quick disconnect connections to ensure correct
assembly and disassembly.
2-18 Change 8
c. Avoid any unnecessary folding, unfolding, or
rolling of the tank which might cause flaking, cracking,
or delamination of the coating material.
d. A new bag must be prepared for initial
operations in extreme cold as follows:
(1) Remove bag from packing crate or coffin.
(2) Unfold bag and allow the searns created by
the depot vacuum packing to stretch out.
(3) If time allows, inflate bag with air to
ensure all seams are stretched.
(4) Refold and repack.
TM 5-5430-210-12
e. The bag will crack if the seams are formed in
the material from depot vacuum packing are not
stretched out prior to the bag’s being filled with fuel.
2-19. Operating in Extreme Heat.
a. Setup protective shades over the tank and its
components being careful not to block air circulation.
2-20. Operating in Dusty or Sandy Areas.
a. Keep all components clean, particularly at
sealing and connecting points.
b. Keep all hoses and fittings covered with plugs
and/or dust caps when they are not in use.
c. Cover system components when not in use.
b. Avoid any unnecessary handling which might
cause material separation.
The coating material
becomes increasingly delicate as the temperature rises.
Change 8 2-18.1/(2-18.2 blank)
TM 5-5430-210-12
Figure 2-17. Elevated Connections For Easy Leak Detection
Change 2
2-19/(2-20 blank)
TM 5-5430-210-12
CHAPTER 3
MAINTENANCE INSTRUCTIONS (ALL TANKS)
Section I.
LUBRICATION INSTRUCTIONS
NOTE
All Cam Lever Pins and Lobes should be lubricated
semi-annually with two (2) drops of OE 30 engine oil.
Section II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
3-1. General. To ensure that the equipment is
ready for operation at all times, it must be inspected
systematically so that defect may be discovered
and corrected before they result in serious damage
or failure. The necessary preventive maintenance
checks and cervices are listed in table 3.1. Defects
discovered during operation of the system shall be
noted for future correction to be made as soon as
operation has ceased. All deficiencies and shortcomings will be recorded together with the cor-
rective action taken on DA Form 2404 (Equipment
Inspection and Maintenance Worksheet) at the earliest possible opportunity.
CAUTION
Stop operation immediately if a deficiency is noticed which would damage the equipment if operations were
continued, or jeopardize the safety of
operating personnel.
Change 2 3-1
TM 5-5430-210-12
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services
NOTE: Within designated interval, these checks are to be performed in the order listed.
B - Before
3-2
Change 2
D - During
A- After
TM 5-5430-210-12
Table 3-1. Operator/Crew Preventive Maintenance Checks and Services (Cont)
NOTE: Within designated interval, these checks are to be performed in the order listed.
D – During
B – Before
Interval
Item
No.
8
Cont
B
D
A
Item to be
Inspected
Tank Inside Cont
Procedures
Check for and have repaired or
adjusted as necessary
A – After
For Readiness Reporting,
Equipment is Not Ready/
Available If:
If fuel, particularly leaded gasoline,
is stored for an extended period of
time, a heavy sludge can accumulate
in the bottom of the tank. The
sludge can be removed by opening
the access plate (refer to item
5, fig. B-2) after which the tank
should be thoroughly flushed with
water. The access plate may be
removed by removing the hexagon
head capscrews and washers. Excess
water should be drained from the
tank. The interior tank coating
can be protected against crackling
by sloshing a gallon or two of
gasoline inside the tank after cleaning. Excess gasoline should be
removed prior to returning the
tank to service.
3-3
TM 5-5430-210-12
a. Before You Operate. Always keep in mind
the CAUTIONS and WARNINGS. Perform your
(Before (B) PMCS).
b. While You Operate. Always keep in mind the
CAUTIONS and WARNINGS. Perform your (During (D) PMCS).
C.
After You Operate. Be sure to perform your
(After (A) PMCS).
Section III.
d. If Your Equipment Fails To Operate. Troubleshoot with proper equipment. Report any deficiencies using the proper forms, see paragraph 1-2.
3-2. Operator/Crew Preventive Maintenance
Checks and Services. Refer to table 3-1 for a listing of preventive maintenance checks and services
which must be performed by the operator.
TROUBLESHOOTING
3-3. General.
a. This section contains troubleshooting information for locating and correcting most of the operating troubles which may develop in the Collapsible
Tank System. Each malfunction for an individual
component, unit, or system is followed by a list of
tests or inspections which will help you determine
probable causes and corrective actions to take. You
should perform the tests/inspections and corrective
actions in the order listed.
b. This manual cannot list all malfunctions that
(ALL
TANKS)
may occur, nor all tests or inspections and corrective actions. If a malfunction is not listed or is
not corrected by listed corrective actions, notify
your Supervisor.
3-4. Operator/Organizational Troubleshooting.
For troubleshooting refer to table 3-2.
NOTE
Before you use this table, be sure you
have performed all applicable operat ing checks.
Table 3-2. Troubleshooting
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
1. COLLAPSIBLE TANK LEAKS
Inspect the tank for punctures or cuts.
Refer to paragraph 3-11 and repair the puncture or tear with the sealing clamps or wood plugs which are
supplied as Emergency Repair Items.
2. COLLAPSIBLE TANK VENT PIPE ASSEMBLY LEAKS
Step 1. Check the relief cap gasket for distortion or wear (7, fig. B-l).
Remove the relief cap and replace the gasket (para. 3-6).
Step 2. Check the preformed packing (5, fig, B-1) between the quick disconnect coupling (4) and the tank fitting for breaks
nicks or distortion.
Remove the flanged quick disconnect coupling (4) and replace the packing (para. 3-6).
Step 3. Check the vent pipe (9, fig. B-1) for cracks or damage
Remove the vent pipe and replace it with a new one (para. 3-6).
Step 4. Cracked or broken flanged quick disconnect coupling. 4, fig. B-1.)
Refer to paragraph 3-6 and remove the flanged quick disconnect fitting from the tank. Remove the other
components from the fitting and replace the flanged quick disconnect fitting.
Step 5. Loose or missing hexagon head cap screws (2, fig. B-1),
Replace all missing cap screws and tighten all screws to 30 inch-pounds.
3. PRESSURE RELIEF VALVE REMAINS OPEN
Check the relief cap (6, fig. B-1) for a broken or bent pivot pin.
Refer to paragraph 3-6 and remove relief valve and replace it with a new one.
After installation, check that the relief cap operates freely.
3-4
—
TM 5-5430-210-12
Table 3-2. Troubleshooting (con’t)
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
4. FILLER AND DISCHARGE ASSEMBLY LEAKS BETWEEN OVAL CLOSURE PLATE (5, fig. B-2)
AND TANK FITTING
Step 1. Check for missing or loose hexagon head cap screws (3, fig. B-2.
Replace all missing screws and washers. Tighten all screws to
30 inch-pounds.
Step 2. Check the preformed packing (6, fig. B-2) between the oval closure plate and the tank fitting for nicks, breaks, and compression. Replace the packing (para. 3-7).
5. FILLER AND DISCHARGE ASSEMBLY LEAKS BETWEEN OVAL CLOSURE PLATE 5 fig. B-2)
AND FLANGED ADAPTER (11).
Step 1. Check for missing or loose hexagon head cap screws (7).
Replace all missing screws and washers. Tighten all screws to 30 inch-pounds.
Step 2. Check the round flange gasket (12) for damage or breaks.
Remove the flanged adapter and replace the gasket. (para. 3-7).
6. FILLER AND DISCHARGE ASSEMBLY LEAKS BETWEEN FLANGED ADAPTER (11, fig. B-2)
AND QUICK DISCONNECT FITTINGS (15).
Remove the quick disconnect fittings and check the gaskets (2 & 14) for damage or breaks.
Replace the gaskets as required (para. 3-7).
7. FILLER AND DISCHARGE ASSEMBLY LEAKS THROUGH HARDWARE (1, 11 & 15, fig. B-2) OR
WILL NOT ASSEMBLE.
Check the hardware for cracks, damage and wear.
Replace the required hardware (para. 3-7).
8. DRAIN ASSEMBLY LEAKS BETWEEN DRAIN FITTING (3, fig. B-3) AND TANK FITTING (Excluding Tank NSN 5430-00-268-8187).
Step 1. Check for missing or loose hexagon head capscrews (l).
Replace all missing screws and washers. Tighten all screws to 30 inch-pounds.
Step 2. Check the preformed packing (4) between the drain fitting (3) and the tank metal face for nicks, breaks, and compression.
Replace the packing. (para. 3-8)
9. DRAIN FITTING (3, fig. B-3) LEAKS THROUGH METAL (Excluding Tank NSN 5430-00-268-8187)
Check the drain fitting for damage or cracks.
Replace the drain fitting (para. 3-8.
10. DRAIN CONTROL VALVE LEAKS (5, fig. B-3).
Step 1. Check to ensure that the control valve is closed completely.
Close control valve.
Step 2. If completely closing the control valve does not stop the leakage, check for damage or wear.
Replace the control valve (para. 3-8).
11. HOSE ASSEMBLY COUPLING LEAKS (2, fig. B-4)
Step 1. Check the coupling gaskets (1 & 3) for damage or wear.
Replace the gaskets
Step 2. Check the quick disconnect coupling and adapter attached to the hose for dir& damage, or wear.
Remove dirt or any foreign objects found inside of the couplings. If this fails to correct the leakage, replace the hose assembly (para. 3-9).
3-5
TM 5-5430-210-12
Table 3-2. Troubleshooting (con’t)
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
12. CONTROL VALVE ASSEMBLY COUPLING (FEMALE) LEAKS (7, fig. B-4).
Step 1. Check the coupling for miming or loose hexagon head cap screws (4 and 5).
Replace all missing screws and nuts. Tighten all screws and nuts to 30 inch-pounds.
Step 2. Check the round flange gasket (8) for damage or breaks,
Replace the flanged coupling and replace the gasket (para. 3-9).
13. CONTROL VALVE ASSEMBLY ADAPTER (MALE) LEAKS (12, fig. B-4).
Step 1. Check the adapter for miming or lame hexagon head cap nut and screws (9 & 10).
Replace all missing screws and nuts. Tighten all screws and nuts to 30 inch-pounds.
Step 2. Check the round flanged gasket (13) for damage or breaks.
Remove the flanged adapter and replace the gasket (para. 3-9).
14. CONTROL VALVE LEAKS
Step 1. Check for loose or missing screws (6, fig. B-5) on the valve bonnet (8).
Tighten or replace missing washers and bolts (para. 3-10).
Step 2. Check for damaged or distorted bonnet gasket (9).
Replace bonnet gasket (para. 3-10)
Step 3. Check for bent or distorted bonnet stem (12).
Replace bonnet stem (para. 3-10).
Section IV.
M A I N T E N A N C E PROCEDURES (ALL TANKS)
3-5. General. This section contains maintenance
and repair instructions for the four collapsible POL
tanks.
3-6. Vent Assembly (All Tanks).
a. Disassembly.
(1) Disconnect the female quick disconnect
coupling, (1, fig. B-1) from the flanged male quick
disconnect coupling (4) by pulling outward on camlever arms, then lift quick disconnect coupling from
the male coupling.
(2) Remove the eight screws and washers (2
and 3). Lift flanged coupling (4) from tank fitting.
(3) Remove the preformed packing (5) from
the packing groove in the tank fitting,
(4) Separate relief cap (6) from the vent pipe
(9) by turning the cap in a counter clock-wise direction until threads disengage.
(5) Remove relief cap gasket (7) from the inside of the relief cap.
(6) Turn flame arrestor (8) in a counter clockwise direction until the threads disengage from the
relief cap (6).
(7) To remove vent pipe (9) from the quick
3-6
disconnect coupling (1), turn the vent pipe in a
counterclockwise direction until threads disengage.
(8) Remove dust cap gasket (11) from inside
of the dust cap (12).
b. Cleaning and Inspection.
WARNING
Drycleaning solvent, P-D-680, used to
clean parts is potentially dangerous to
personnel and property, Avoid repeated and prolonged skin contact.
Do not use near open flame or excessive heat. Flash point of solvent is 100
degrees F -138 degrees F (38 degrees C
-59 degrees C).
(1) Clean all parts with cleaning solvent
(Item 1, App. F) and dry thoroughly.
(2) Clean out preformed packing grooves thoroughly.
(3) Inspect all mechanical parts for cracks,
dents, breaks, or wear. Replace or repair, if unserviceable.
(4) Carefully inspect gaskets and packings for
deterioration, -distortion, cracks, or breaks. Replace
TM 5-5430-210-12
when service is doubtful.
(5) Ensure that vent hole in the relief valve is
clear.
c. Reassembly.
(1) Place preformed packing (5, fig. B-1) into
the packing groove in the tank fitting.
(2) Place flanged adapter (4) on the tank fitting Rotate flange so the holes in the flange are in
line with the tapped holes in the fitting. Assemble
screws (2) through the washers (3) and through the
holes in the flange and into tapped holes in the tank
fitting. Tighten to 30 inch-pounds.
(3) Insert vent pipe (9) into quick disconnect
coupling (1) and turn pipe in clockwise direction
until the two pieces are jointed together tightly.
(4) Insert flame arrestor (8) into relief cap (6)
and turn flame arrestor in a clockwise direction
until the two pieces are jointed together tightly.
(5) Place relief cap gasket (7) over flame arrestor and seat it inside the relief cap.
(6) Place flame arrestor (8) into vent pipe (9)
until vent pipe contacts the relief cap (6). Rotate relief cap in a clockwise direction until vent pipe and
relief cap are joined together tightly.
(7) Insert quick disconnect coupling gasket
(10) into the female quick disconnect coupling (1).
(8) Ensure that the cam-lever arms of the
quick disconnect coupling are in an outward position. Place coupling (with 6, 7, 8, 9 and 10 attached)
onto flanged coupling (4), Pull the cam-lever arms
inward until they are locked in place.
closure plate (5).
(6) Remove dust cap gasket (14) from inside
of dust cap (15).
b. Cleaning and Inspection.
WARNING
Drycleaning solvent, P-D-68, used to
clean parts is potentially dangerous to
personnel and property. Avoid repeated and prolonged skin contact.
Do not use near open flame or excessive heat. Flash point of solvent is 100
degrees F -138 degrees F (38 degrees C
-59 degrees C)
(2) Clean all parts with cleaning solvent
(Item 1, App. F) and dry thoroughly.
(2) Clean out packing grooves thoroughly
(3) Inspect all mechanical parts for cracks,
dents, breaks, or wear. Replace or repair, if unserviceable.
(4) Carefully inspect gaskets and packings for
deterioration, distortion, cracks, or breaks. Replace
when serviceability is doubtful.
c. Reassembly.
(1) Place dust cap gasket (14, fig. B-2) into
dust cap (15).
(2) Place elbow gasket (2) into elbow (1).
(3) Place suction stub (13) on a flat hard surface with the bolt holes on top.
(4) Place thread seals (10) over each bolt hole
in suction stub (13).
(9) Insert dust cap gasket (11) into dust cap
(5) Place oval closure plate (5) on top of
thread seals (10) being careful to keep all holes
aligned.
3-7. Filler and Discharge Assembly (All Tanks).
(6) Place flanged adapter gasket (12) on oval
closure plate (5) and align the holes.
(12).
a. Disassembly.
(1) Remove 4-inch elbow, (1, fig. B-2.), by pulling outward on the cam-lever arms. Lift elbow off
the flanged adapter (11).
(7) Place flanged adapter (11) on flange gasket (12) and align the holes.
(8) Insert the 3/8-16 x 1 1/2 long screws (7)
through the holes in (13, 10, 5, 12 and 11.)
(2) Remove elbow gasket (2) from inside of
elbow (1).
(9) Assemble lockwashers (9) and nuts (8) to
screws (7) and tighten to 30 inch-pounds.
(3) Remove screws (3) and washers (4) and
lift oval closure plate (5) from the collapsible tank
fitting.
(10) Place preformed packing (6) into the
packing groove in collapsible tank fitting.
(4) Lift preformed packing(6) from inside the
packing groove in the tank fitting.
(5) Remove screws (7), nuts (8), and 1ockwashers (9) from remaining assembly, thereby releasing the suction stub (13) from the bottom of the
(11) Place the oval closure plate and its attached components onto tank by putting the suction
stub through the oval opening in the tank until oval
closure plate (5) comes in contact with tank fitting.
If the tank is laying completely flat, it will be necessary to lift the tank up to the closure plate in order
3-7
TM 5-5430-210-12
to start the screws into the tank fitting.
(12) Assemble 1/4 - 20 x 3/4 screws (3) and
washers (4). Insert screws through oval closure
plate (5) and into tapped holes in the tank fitting,
Tighten to 30 inch-pounds.
(13) Place elbow (1) onto flanged adapter
(11). Pull inward on the cam-lever arms to lock the
two items together.
3-8. Drain Hose Assembly (Excluding Tank,
NSN 5430-00-268-8187).
a. Disassembly.
(1) Remove screws (1, fig. B-3) and washers
(2) which hold the fitting assembly to the collapsible tank fitting.
(2) Remove drain fitting (3) with remaining
hardware attached.
(3) Remove preformed packing (4) from packing groove in the tank fitting.
(4) Disconnect valve (5) from drain hose (6)
by turning valve in a counterclockwise direction
until threads disengage.
(5) Disconnect drain hose (6) from drain fitting (3) by rotating the hose in a counterclockwise
direction until threads disengage.
(6) To remove security chain (9) from drain
plug (7), remove the roundhead screw (8).
b. Cleaning and Inspection.
WARNING
Drycleaning solvent, P-D-680, used to
clean parts is potentially dangerous to
personnel and property. Avoid repeated and prolonged skin contact.
Do not use near open flame or excessive heat. Flash point of solvent is 100
degrees F -138 degrees F (38 degrees C
-59 degrees C)
(2) Clean all parts with drycleaning solvent
(Item 1, App. F) and dry thoroughly.
(2) Clean out the packing groove thoroughly,
(2) Assemble drain hose (6) to the drain fitting by engaging the threads and rotating the hose
in a clockwise direction until they are tightly joined.
(3) Attach valve (5) to drain hose (6) by engaging the thread and rotating the valve in a clockwise direction until they are tightly joined.
(4) Place preformed packing (4) into the packing groove on tank fitting.
(5) Place drain fitting (3) on tank fitting,
Align the bolt holes.
(6) Insert screws (1) with washers (2) through
bolt holes and tighten to 30 inch-pounds.
(7) Insert S-hook of the security chain (9)
under the head of one of the bolts (1) and tighten to
30 inch-pounds.
3-9. Filler and Discharge Valve Assembly (All
Tanks)
a. Disassembly.
(1) Remove hose coupling gasket (1, fig. B-4)
from inside of quick disconnect coupling on hose assembly (2).
(2) Disconnect hose assembly (2) from flanged
gate valve (14) by pulling the cam-lever arms outward on the female quick disconnect coupling (7)
and withdraw the hose assembly (2).
(3) Remove quick disconnect coupling gasket
(3) from inside the coupling (7).
(4) Remove hexagon nuts (4) from hexagon
head cap screws (5). Withdraw the screws and remove the washers (6).
(5) Remove female quick disconnect coupling
(7) and gasket (8) from the face of the valve.
(6) Remove hexagon nuts (9) from the hexagon head screws in the opposite end of gate valve
(14). Withdraw hexagon head cap screws (10) and
remove washers (11).
(7) Remove male flanged adapter (12) and
flange gasket (13).
(3) Inspect all mechanical parts for cracks,
dents, breaks or wear. Replace, or repair, if unserviceable.
(8) Refer to paragraph 3-10 for control valve
maintenance.
(4) Carefully inspect the packing for deterioration, distortion, cracks or breaks. Replace when
serviceability is doubtful.
WARNING
Drycleaning solvent, P-D-680, used to
clean parts is potentially dangerous to
personnel and property. Avoid repeated and prolonged skin contact.
Do not use near open flame or excessive heat. Flash point of solvent is 100
c. Reassembly.
(1) Attach security chain (9, fig. B-3) to drain
plug (7) with roundhead screw (8).
3-8
b. Cleaning and Inspection.
TM 5-5430-210-12
degrees F -138 degrees F (38 degrees C
-59 degrees C).
(4) Remove the gland spring (4), and packing
gland (5) from the bonnet stem (12).
(1) Clean all parts with drycleaning solvent
(Item 1, App. F) and dry thoroughly.
NOTE
The two (2) pieces of packing (14) will
remain in the bonnet until after the
bonnet stem (12), the disc stem (13)
and the discs (10 and 11) have been removed from the bonnet.
(5) Remove eight hexagon head cap screws (6)
and lockwashers (7) which hold the bonnet (8) to
the valve body (15).
(2) Clean all gasket sealing surfaces thoroughly.
(3) Inspect all mechanical parts for cracks,
dents, breaks, or wear. Replace or repair if unserviceable.
(4) Carefully inspect the gaskets for deterioration, distortion, cracks, or breaks. Replace when
serviceability is doubtful.
c. Reassembly.
(1) Place gasket (13, fig. B-4) against the
flange face of gate valve (14) and align the holes.
(2) Place male flanged adapter (12) against
flange gasket (13) and align the holes.
(3) Insert hexagon head cap screws (10)
through washers (11) and through adaptor (12),
flange gasket (13) and gate valve (14), flange.
(4) Place hexagon nuts (9) on hexagon head
screws (10) and tighten to 30 inch-pounds.
(6) Lift the bonnet (8) complete with the bonnet stem (12) disc stem (13) and disc halves (10 and
11) from the valve body (15).
CAUTION
Care should be taken to grasp the bonnet stem with the left hand and, as the
discs clear the slots in the valve body,
grasp them and hold them together
with the right hand in order to avoid
their dropping off the disc stem and
damaging the sealing surfaces.
(7) Remove bonnet gasket (9).
(5) On the opposite end of flanged gate valve
(14) place gasket (8) against the control valve
flange face and align the holes.
(8) Remove the disc stem (13), from the bonnet stem (12) by turning the disc stem counterclockwise.
(6) Place female quick disconnect coupling (7)
against gasket (8) and align the holes.
(9) Remove the bonnet stem (12) from the bottom side of the bonnet (8) by turning the stem
clockwise.
(7) Insert hexagon head cap screws (5)
through washers (6) and through coupling (7), gasket (8) and gate valve (14) flange.
(8) Place hexagon nuts (4) on the hexagon
head cap screws (5) and tighten to 30 inch-pounds.
(9) Insert quick disconnect coupling gasket
(3) into female quick disconnect coupling (7).
(10) Insert hose assembly (2), male adapter
end, into female quick disconnect coupling (7) of the
flanged gate valve assembly and pull the cam-lever
arms inward until locked.
(11) Insert quick disconnect gasket (1) into
quick disconnect coupling of the hose assembly (2).
3-10. Control Valve (All Tanks).
a. Disassembly.
(1) Remove the wheel nut (1, fig. B-5) from
the top of the hand wheel (2).
(2) Remove hand wheel (2) from the top of the
bonnet stem (12).
(3) Remove the packing nut (3) from the bonnet (8).
NOTE
The only time it should be necessary to
remove the packing (14) is when it is
to be replaced.
(10) Remove the two pieces of packing (14) by
driving them out of the bonnet from the bottom
side, with a piece of hard wood.
b. Cleaning and Inspection.
WARNING
Drycleaning solvent, P-D-680, used to
clean parts is potentially dangerous to
personnel and property. Avoid repeated and prolonged skin contact.
Do not use near open flame or excessive heat. Flash point of solvent is 100
degrees F -138 degrees F (38 degrees C
-59 degrees C).
(1) Clean all parts with drycleaning solvent
(Item 1, App. F) and dry thoroughly.
(2) Clean all gasket surfaces thoroughly.
(3) Inspect all mechanical parts for cracks,
dents, breaks or wear. Replace, or repair, if un3-9
TM 5-5430-210-12
serviceable.
3-11. Emergency Repair Items.
(4) Carefully inspect the gasket for deterioration, distortion, cracks or breaks. Replace when
service is doubtful.
a. General Emergency repair items consist of
sealing clamps and wood plugs (fig. 3-1 and 3-2).
(5) Polish bonnet stem with a crocus cloth,
(Item 2, App, F) then coat with grease (Item 3, App.
F)
c. Reassembly.
(1) Screw disc stem (13, fig. B-5) into the bonnet stem (12) approximately four complete turns.
(2) Screw the disc stem (13) completely into
the bonnet (8),
(3) Lay the valve body (15) on its side on a
clean surface.
(4) Insert the gasket (9) over the disc item
(13).
(5) Install the two disc halves (10 and 11) onto
the disc stem (13) and insert the disc halves into the
slot in the valve body.
(6) Bring the valve body (15) and the bonnet
(8) to an erect position, align the bolt holes and the
gasket bolt holes, and install the eight (8) each
hexagon head cap screws (6) and lockwashers (7)
finger tight,
(7) Insert the two halves of the packing (14)
onto the bonnet stem (12).
(8) Install the packing nut (3) onto the bonnet
stem (12) and using the hands push the nut down
onto the neck of the bonnet until the packing is well
seated into the bonnet.
net
the
ing
the
(9) Remove the packing nut (3) from the bonstem (12) and install the packing gland (5) and
gland spring (4) onto the stem. Install the packnut (3), hand wheel (2) and wheel nut (1) onto
bonnet stem (12), Tighten the packing nut.
(10) Torque the eight hexagon head cap
screws which hold the bonnet to the valve body to 16
foot-pounds.
3-10
b. Emergency Repairs with Sealing Clamps.
(1) Small slits, tears, or cuts (not to exceed 6
1/2 inches (16.51 centimeters) in length) will be repaired with sealing clamps. (fig 3-l.)
(2) The size of the damaged tank area (opening) needing repair will govern the size and applicability of the clamp to affect a tank repair. The following criteria is furnished as guidance in selection
of appropriate size clamp.
(a) For holes (tears) up to 2 inches (5.08
centimeters) in length, install the 3-inch (7.62-centimeter) sealing clamp.
(b) For holes (tears) 2 to 4 inches (5,08 to
10.16 centimeters) in length install the 5-inch
(12.7-centimeter) sealing clamp.
(c) For holes (tears) 4 to 6 1/2 inches (10.16
to 16.51 centimeters) in length, install the 7 l/2inch (19.05-centimeter) sealing clamp.
(d) It may be necessary to increase the size
of the tears slightly with a pocket knife in order to
be able to insert the bottom plate of the sealing
clamp.
(3) Slip the bottom plate of the sealing clamp
through the hole or tear and rotate it until it is centered and parallel to the tear (View A).
(4) Center the top plate of the sealing clamp
on the threaded shank and directly over the bottom
plate (View B).
(5) Tighten the wingnut to securely clamp the
tank wall between the two plates, Tighten enough
to stop leak. If pliers are used, DO NOT exert extreme tightening that might strip the threads of
clamp stud or that might damage the tank fabric
(View C).
(6) Remove the nylon cord if desired.
TM 5-5430-210-12
Figure 3-1.
Installation of Sealing Clamps.
3-11
TM 5-5430-210-10
c. Emergency Repairs with Wooden Plugs.
(1) In emergencies, as an immediate temporary measure, the furnished wooden plugs may be
used for expedient sealing of small holes or punctures, (fig. 3-2)
(2) Select the size plug needed to fit (seal) the
tank puncture, insert in the hole and twist clockwise until the fit becomes quite snug and the tank
leak is either stopped or slowed to the greatest possible degree. Follow-up regular inspection should be
made of the insert plugs, as possilbe tightening of
Figure 3-2.
3-12
the plugs may be necessary if the leaks resume. Later, if a leak is not totally stopped, the use of a small
repair clamp may become necessary.
(3) The size of hole or tear will determine the
size of wood plug to be used.
(a) For holes (tears) up to approximately 1/
2 inch (1.27 centimeters) in size, use the 3-inch
(7.62 centimeters) long plug.
(b) For holes (tears) up to approximately 1
1/2 inch (3.81 centimeters) in size, use the 5-inch
(12.7 centimeters) long plug.
Installation of wood Plug.
TM 5-5430-210-12
APPENDIX A
REFERENCES
A-1. Destruction of Army Material.
TM 750-244-3
Procedures for Destruction of Equipment to Prevent Enemy Use.
A-2. Fire Protection.
TB 5-4200-200-10
Hand Portable Fire Extinguishers
TM 5-315
Firefighting and Rescue Procedures in Theaters of Operation
A-3. Maintenance.
TM 5-343
Military Petroleum Pipeline Systems
TM 5-349
Arctic Construction
TM 5-678
Repair and Utilities - Petroleum, Oils and Lubricants
TM 10-1101
Petroleum Handling Equipment and Operations
TM 38-750
The Army Maintenance and Management System (TAMMS)
FM 10-20
Organizational Maintenance: Military Petroleum Pipelines, Tanks and Related
Equipment
FM 10-18
Petroleum Terminal and Pipeline Operations
A-4. Shipment and Storage.
TM 38-230
Preservation: Packaging and Packing of Military Supplies and Equipment
TM 38-460
Storage, Inspection and Preservation of POL Pipeline Equipment
TM 740-90-1
Administrative Storage of Equipment
A-1/(A-2 blank)
TM 5-5430-210-12
APPENDIX B
COMPONENTS OF END ITEM LIST
Section I. INTRODUCTION
B-1. Scope. This appendix lists integral components of and basic issue items for the four collapsible tanks to help you inventory items required
for safe and efficient operation.
B-2. General. This Components of End Item List is
divided into the following sections:
a. Section II. Integral Components of the
End Item. These items, when assembled, comprise
the collapsible tank and must accompany it whenever it is transferred or turned in. The illustrations
will help you identify these items.
b. Section III. Basic Issue Items. These are the
minimum essential items required to place the collapsible tank in operation, to operate it, and to perform emergency repairs. Although shipped separately packed they must accompany the collapsible
tank during operation and whenever it is transferred between accountable officers. The illustrations will assist you with hard-to- identify items.
This manual is your authority to requisition replacement BII, based on TOE/MTOE authorization
of the end item.
B-3. Explanation of Columns.
a. Illustration. This column is divided as follows:
(1) Figure Number Indicates the figure numher of the illustration on which the item is shown.
(2) Item Number. The number used to identify item called out in the illustration.
b. National Stock Number. Indicates the National stock number assigned to the item and which
will be used for requisitioning.
c. Part Number. Indicates the primary number
used by the manufacturer, which controls the de
sign and characteristics of the item by means of its
engineering drawings, specifications, standards,
and inspection requirements to identify an item or
range of items.
d. Description. Indicates the Federal item
name and, if required, a minimum description to
identify the item.
e. Location. The physical location of each item
listed is given in this column. The lists are designed
to inventory all items in one area of the major item
before moving on to an adjacent area.
f. Usable on Code. “USABLE ON” codes are included to help you identify which component items
are used on the different models.
g. Quantity Required (QTY Reqd). This column lists the quantity of each item required for a
complete major item.
h. Quantity. This column is left blank for use
during an inventory. Under the Rcv’d column, list
the quantity you actually receive on your major
item. The Date columns are for your use when you
inventory the major item at a later date; such as for
shipment to another site.
B-1
TM 5-5430-210-12
Section II. INTEGRAL COMPONENTS OF END ITEM
3,000 GALLON (11,355 LITER) TANK (NSN 5430-00-268-8187)
5305-00-068-0502
5330-00-291-3085
5305-00-068-0502
5310-00-809-4058
5330-00-364-9862
5305-00-269-3214
5310-00-732-0558
5310-00637-9541
B-2 Change 10
TM 5-5430-210-12
Section II INTEGRAL COMPONENTS OF END ITEM
3,000 GALLON (11,355 LITER) TANK NSN (5430-00-268-8187) - Cont
5330-00-647-2072
5340-00-720-8864
5340-00-720-8863
5340-00-720-8858
5510-00-255-9493
5510-00-255-9492
5330-00-364-9862
5330-00-291-3085
4730-00-951-3293
5330-00-088-9166
4730-00-889-2378
Change 3
B-3
TM 5-5430-210-12
Section IL INTEGRAL COMPONENTS OF END ITEM
3,000 GALLON (11,355 LITER) TANK NSN (5430-00-268-8187) - Cont
4730-00-889-2380
4730-00-929-0787
4820-00-075-2417
5330-00-075-2419
B-4
TM 5-5430-210-12
Section II. INTEGRAL COMPONENTS OF END ITEM
10,000 GALLON (37,850 LITER) TANK (NSN 5430-00-052-3412)
4730-00-649-9103
5305-00-068-0502
5310-00-809-4058
5330-00-291-3085
5310-00-612-2414
5310-00-612-2414
4010-00-360-0546
4730-00-855-1485
5330-00-899-4509
5305-00-068-0502
5310-00-809-4058
5330-00-869-2322
5305-00-269-3214
5310-00-732-0558
5310-00-637-9541
4730-00-840-5347
5330-00-647-2072
5330-00-899-4509
4730-00-640-6156
4010-00-360-0596
5305-00-068-0500
5310-00-809-4058
Change 10 B-5
TM 5-5430-210-12
Section II.
INTEGRAL COMPONENTS OF END ITEM
10,000 GALLON (37,850 LITER) TANK NSN (5430-00-052-3412)
5330-00-291-3085
5340-00-720-8864
5340-00-720-8863
5340-00-720-8858
5510-00-255-9493
5510-00-255-9492
5330-01-067-3447
5330-00-291-3085
5310-00-612-2414
5330-00-899-4509
4930-00-106-8682
B-6
Change 7
TM 5-5430-210-12
Section II. INTEGRAL COMPONENTS OF END ITEM
10,000 GALLON (37,850 LITER) TANK NSN (5430-00-641-8552)
4730-00-649-9103
5305-00-068-0502
5340-00-809-4058
5330-00-291-3085
5310-00-612-2414
5310-00-612-2414
4010-00-360-0596
4730-00-855-1488
5330-00-899-4509
5305-00-068-0502
5310-00-809-4058
5330-00-869-2322
5330-00-269-3214
5310-00-732-0558
5310-00-637-9541
4730-00-840-5347
5330-00-647-2072
5330-00-899-4509
4730-00-640-6156
4010-00-360-0596
5305-00-068-0500
Change 10 B-7
TM 5-5430-210-12
Section II. INTEGRAL COMPONENTS OF END ITEM
10,000 GALLON (37,850 LITER) TANK NSN (5430-00-641-8552)
5310-00-809-4058
5330-00-291-3085
5330-00-291-3085
4930-00-106-8682
4930-00-106-8682
5330-00-899-4509
5340-00-591-6863
5340-00-591-6864
5340-00-591-6865
5510-00-255-7493
5510-00-255-7493
5330-00-869-2322
5330-00-291-3085
5310-00-612-2414
5330-00-899-4509
4730-00-935-0613
4730-00-840-5345
4730-00-951-3293
4730-00-842-0851
4730-00-840-5347
4730-00-840-5348
5330-00-647-2072
5310-00-732-0558
5305-00-269-4511
5310-00-089-6004
5310-00-637-9541
4730-00-840-5346
4820-01-189-2809
5340-00-007-6896
B-8
Change 7
TM 5-5430-210-12
Section II. INTEGRAL COMPONENTS OF END ITEM
10,000 GALLON (37,850 LITER) TANK NSN (5430-00-641-8552) — Cont.
4370-00-986-1982
5360-00-986-1987
5330-00-986-1986
5310-00-637-9541
4820-00-986-7762
5330-00-785-0693
4820-00-986-7763
4820-00-383-4158
4930-00-718-9956
4930-00-896-7073
5330-00-779-2357
4820-00-986-7761
4730-00-842-0850
4730-00-840-5347
4730-00-840-5348
5330-00-647-2072
5310-00-732-0558
5310-00-269-4511
5310-00-080-6004
5310-00-537-9541
4730-00-840-5346
4820-00-879-7748
5310-00-007-6896
4370-00-986-1982
5360-00-986-1987
5330-00-986-1986
5310-00-637-9541
4820-00-986-7762
5330-00-785-0691
4820-00-986-7763
4820-00-383-4158
4930-00-718-9956
4930-00-896-7073
5330-00-779-2357
4820-00-986-7761
Change 7 B-9
TM 5-5430-210-12
Section II. INTEGRAL COMPONENTS OF END ITEM
20,000 GALLON (75,700 LITER) TANK (NSN 5430-01-215-7525)
5305-00-068-0502
5330-00-291-3085
5305-00-068-0502
5310-00-809-4058
5330-00-364-9862
5305-00-269-3214
5310-00-732-0558
5310-00-732-0558
5310-00-637-9541
5330-00-647-2072
B-10 Change 10
TM 5-5430-210-12
Section II. INTEGRAL COMPONENTS OF END ITEM
20,000 GALLON (75,700 LITER) TANK (NSN 5430-01-215-7525)
5305-00-068-0500
2330-00-291-3085
4820-00-879-7748
Change 5
B-10.1
TM 5-5430-210-12
Section II. INTEGRAL COMPONENTS OF END ITEM
20,000 GALLON (75,700 LITER) TANK (NSN 5430-01-215-7525)
5340-00-720-8864
5340-00-720-8863
5340-00-720-8858
5510-00-255-9493
5510-00-255-9492
5330-00-364-9862
5330-00-291-3085
5310-00-612-2414
5330-00-899-4509
B-10.2
Change 5
TM 5-5430-210-12
Section II. INTEGRAL COMPONENTS OF END ITEM
50,000 GALLON (189,250 LITER) TANK (NSN 5430-00-182-8181)
5305-00-068-0502
5330-00-291-3085
5305-00-068-0502
5310-00-809-4058
5330-00-364-9862
5305-00-269-3214
5310-00-732-0558
5310-00-637-9541
5330-00-647-2072
Change 10
B-11
TM 5-5430-210-12
Section II. INTEGRAL COMPONENTS OF END ITEM
50,000 GALLON (189,250 LITER) TANK (NSN 5430-00-182-8181) - Cont.
5305-00-068-0500
5310-00-809-4058
5330-00-291-3085
4720-00-529-5538
4820-00-879-7748
B-12
Change 3
*U.S. GOVERNMENT PRINTING OFFICE: 1992 - 654-028/60362
PIN: 015376-010
TM 5-5430-210-12
Section II. INTEGRAL COMPONENTS OF END ITEM
50,000 GALLON (189, 250 LITER) TANK (NSN 5430-00-182-8181) - Cont
5340-00-720-8864
5340-00-720-8863
5340-00-720-8858
5510-00-255-9493
5510-00-255-9492
5330-00-364-9862
5330-00-291-3085
5310-00-612-2414
5330-00-899-4509
Change 3
B-13
TM 5-5430-210-12
B-1. Vent Assembly
B-14
TM 5-5430-210-12
Figure B-2.
Filler Discharge Assembly.
Change 5
B-15
TM 5-5430-210-12
Figure B-3.
B-16
Drain Hose Assembly.
TM 5-5430-210-12
Figure B-4.
Filler and discharge Control Valve and Hose Assembly.
B-17
TM 5-5430-210-12
Figure B-5.
B-18
Control Valve.
TM 5-5430-210-12
Figure B-6.
Sealing Clamps and Wood Plugs.
Section III
BASIC ISSUE ITEMS
(Not Applicable)
B-19/(B-20 blank)
TM 5-5430-210-12
APPENDIX C
ADDITIONAL AUTHORIZATION LIST
Section I. INTRODUCTION
C-1. Scope. This appendix lists additional items you
are authorized for the support of the Tank, Fabric, Collapsible, POL, 3000 Gallon through 50,000 Gallon.
C-2. General. This list identifies items that do not
have to accompany the tank. fabric, collapsible, POL,
3,000 gallon through 50,000 gallon and that do not have to
be turned in with it. These items are all authorized to you
by CTA, MTOE, TDA, or JTA.
C-3. Explanation of Listing. National stock numbers,
descriptions, and quantities are provided to help you
identify and request the additional items you require to
support this equipment. The items are listed m alphabetical
sequence by item name. If the item you require differs between the serial numbers of the same model, effective
serial numbers are shown in the last line of the description.
If the item required differs for different models of this
equipment, the model number is shown under the “Usable
On” heading in the description column. These codes are
identified as:
NSN
UOC
5430-00-268-8187
ECY
5430-00-052-3412
EQB
5430-00-641-8552
EQC
5430-00-182-8181
EDC
5430-01-215-7525
ELS
Change 11 C-1
TM 5-5430-210-12
Section II. ADDITIONAL AUTHORIZATION LIST
(1)
NATIONAL STOCK
NUMBER
(2)
DESCRIPTION
(3)
(4)
U/M
AUTH
EA
1
QTY
CAGEC & PART NUMBER
USABLE ON CODE
ECY
5430-01-237-3658
Liner, Berm, Tank Fabric
(81349) M53081-1
5430-01-237-3659
Liner, Berm, Tank, Fabric
(81349) M53081-2
FQB,EQC
EA
1
543001-237-3660
her, Beam, Tank, Fabric
(81349) M53081-3
ELS
EA
1
5430-01-237-3661
Liner. Beam, Tank Fabric
(81349) M530814
EDC
EA
1
5430-01-352-6073
Repair Kit Collapsible Fabric Tank
(ROCTAD)
(63775) 201225
EA
1
5430-01-359-1078
Repair Kit, Collapsible Fabric Tank
(ROCTAD)
(0F6E1) BOV-USA-1
EA
1
C-2
Change 11
TM 5-5430-210-12
APPENDIX D
MAINTENANCE ALLOCATION CHART
Section I.
INTRODUCTION
D-1. General.
a. This section provides a general explanation of
all maintenance and repair functions authorized at
various maintenance levels.
b. The Maintenance Allocation Chart (MAC) in
Section 11 designates overall responsibility for the
performance of maintenance functions on the identified end item or component. The implementation
of the maintenance functions upon the end item or
component will be consistent with the assigned
maintenance functions.
c. Section III lists the special tools and test
equipment required for each maintenance function
as referenced from Section II.
d. Section IV contains supplemental instruct ions or explanatory notes for a particular
maintenance function. (Not Applicable).
D-2. Maintenance Functions.
a. Inspect. To determine the serviceability of an
item by comparing its physical, mechanical and/or
electrical characteristics with established standards through examination.
b. Test. To verify serviceability and detect incipient failure by measuring the mechanical or electrical characteristics of an item and comparing
those characteristics with prescribed standards.
c. Service. Operations required periodically to
keep an item in proper operating condition, i. e., to
clean (decontaminate), to preserve, to drain, to
paint, or to replenish fuel, lubricants, hydraulic fluids, or compressed air supplies.
d. Adjust. To maintain, within prescribed limits, by bringing into proper or exact position, or by
setting the operating characteristics to specified
parameters.
e. Align. To adjust specified variable elements
of an item to bring about optimum or desired performance.
f. Calibrate. To determine and cause corrections to be made or to be adjusted on instruments
or test measuring and diagnostic equipments used
in precision measurement. Consists of comparisons
of two instruments, one of which is a certified stan-
dard of known accuracy, to detect and adjust any
discrepancy in the accuracy of the instrument being
compared.
g. Install. The act of emplacing, seating, or fixing into position an item, part, or module (component or assembly) in a manner to allow the proper
functioning of an equipment or system.
h. Replace. The act of substituting a serviceable
like type part, subassembly, or module (component
or assembly) for an unserviceable counterpart.
i. Repair. The application of maintenance services or other maintenance actions to restore serviceability to an item by correcting specific damage,
fault, malfunction, or failure in a part, subassembly, module (component or assembly), and item, or
system.
j. Overhaul. That maintenance effort (services/
actions) necessary to restore an item to a completely serviceable/operational condition as prescribed by maintenance standards (i.e., DMWR) in
appropriate technical publications. Overhaul is normally the highest degree of maintenance performed
by the Army. Overhaul does not normally return an
item to like new condition.
k. Rebuild. Consists of those services/actions
necessary for the restoration of unserviceable
equipment to a like new condition in accordance
with original manufacturing standards. Rebuild is
the highest degree of material maintenance applied
to Army equipment. The rebuild operation includes
the act of returning to zero those age measurements
(hours/miles, etc. ) considered in classifying Army
equipments/components.
D-3. Column Entries Used in the MAC.
a. Column 1, Group Number. Column 1 lists
group numbers, the purpose of which is to identify
components, assemblies, subassemblies, and modules with the higher assembly.
b. Column 2, Component/Assembly. Column 2
contains the names of components, assemblies, subassemblies, and modules for which maintenance is
authorized.
c. Column 3, Maintenance Functions. Column
3 lists the functions to be performed on the item
D-1
TM 5-5430-210-12
listed in column 2. (For detailed explanation of
these functions, see para. D-2.)
d. Column 4, Maintenance Level. Column 4
specifies, by the listing of a work time figure in the
appropriate subcolumn(s), the lowest level of maintenance authorized to perform the function listed in
column 3. This figure represents the active time required to perform the maintenance function at the
indicated level of maintenance. If the number or
complexity of the tasks within the listed maintenance function vary at different maintenance levels, appropriate work time figures will be shown for
each level. The number of manhours specified by
the work time figure represents the average time
required to restore an item (assembly, subassembly,
component, module, end item, or system) to a serviceable condition under typical field operating conditions. This time includes preparation time, troubleshooting time, and quality assurance/qualit y
control time in addition to the time required to perform the specific tasks identified for the maintenance functions authorized in the maintenance allocation chart. The symbol designations for the
various maintenance levels are as follows:
C
O
F
H
D
-
Operator or crew
Organizational maintenance
Direct support maintenance
General support maintenance
Depot maintenance
e. Column 5, Tools and Equipment. Column 5
specifies, by code, those common tool sets (not indi-
D-2
vidual tools) and special tools, test, and support
equipment required to perform the designated function.
f. Column 6, Remarks. This column shall contain a letter code in alphabetic order which shall be
keyed to the remarks contained in Section IV.
D-4. Column Entries Used in Tool and Test
Equipment Requirements.
a. Column 1, Tool or Test Equipment Refer ence Code. The tool and test equipment reference
code correlates with a maintenance function on the
identified end item or component.
b. Column 2, Maintenance Level. The lowest
level of maintenance authorized to use the tool or
test equipment.
c. Column 3, Nomenclature. Name or identification of the tool or test equipment,
d. Column 4, National/NATO Stock Number.
The National or NATO stock number of the tool or
test equipment.
e. Column 5, Tool Number. The manufacturers
part number.
D-5. Explanation of Columns in Section IV.
a. Reference Code. The code scheme recorded in
column 6, Section 11
b. Remarks. This column lists information pertinent to the maintenance function being performed
as indicated on the MAC Section II.
TM 5-5430-210-12
APPENDIX D
Section II. MAINTENANCE ALLOCATION CHART
(1)
GROUP
NUMBER
01
0101
0102
0103
0104
0105
(2)
COMPONENT/
ASSEMBLY
Tank
Vent Assembly
Filler and Discharge Assembly
Drain Hose Assembly
Filler and Discharge Valve
Assembly
Control Valve
(3)
MAINTENANCE
FUNCTION
(4)
MAINTENANCE LEVEL
UNIT
DS GS DEPOT
O
F
H
D
C
Inspect
Test
Replace
Repair
0.5
2.0
0.5
1,2
A
Inspect
Replace
Repair
0.2
0.2
0.5
1,2
A
Inspect
Replace
Repair
0.2
0.2
0.5
1, 2
A
Inspect
Replace
Repair
0.2
0.2
0.5
1, 2
Inspect
Replace
Repair
0.2
0.2
0.5
2
Inspect
Replace
Repair
0.2
0.2
0.5
2
4.0
0106
Emergency Repair Items
Inspect
Replace
0.2
0.2
0107
Filler and Discharge Hose
Assemblies
Inspect
Test
Replace
0.2
0.2
Inspect
Replace
Repair
0.2
0.2
0.5
Inspect
Replace
0.5
0.5
0108
0109
Manifold Assembly
Chest, Aluminum
(5)
TOOLS AND
EQUIPMENT
(6)
REMARKS
B
4.0
C
2
Change 9
D-3
TM 5–5430-210-12
APPENDIX D
Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS
(1)
(2)
(3)
(4)
(5)
National/NATO
Stock Number
Tool Number
Reference
Number
Maintenance
Level
1
C
TORQUE WRENCH (INCH POUNDS)
5120-00-221-7893
2
C
TOOL KIT, GENERAL MECHANICS,
AUTOMOTIVE
5180-00-177-7033
D-4
Change 9
Nomenclature
TM 5-5430-210-12
APPENDIX D
Section IV. MAINTENANCE ALLOCATION CHART
REFERENCE
CODE
REMARKS
A
Repair is restricted to the application of the overpacked gaskets, o-rings and emergency
repair items.
B
All tanks will be tested semi-annually as follows:
1. Inflate tank air pressure and allow it to stand for 30 minutes.
2. Apply a water and detergent solution generously to all seams and fittings.
3. Any evidence of air leakage will cause the tank to be considered to be defective.
C
All suction and discharge hoses will be tested quarterly as follows:
1. Place the hose on a large, clean and dry surface. Seal the far end of the hose with a dust
cap or dust plug fitted with a pet cock or valve for use in relieving internal pressure. Check the
cam levers to insure that they are in the fully locked (down) position.
2. Fill the hose with water and install a dust cap fitted with an airline adaptor. Check the
cam levers to insure that they are in the fully locked (down) position.
3. Inflate the hose until the internal pressure reaches 150 pounds. WARNING: Be sure
that all personnel stand clear of the hose ends while the hose is being inflated, Allow the
inflated hose to stand for a period of 15 minutes.
4. Examine the hose and fittings for any signs of damage or deterioration. (Cracked
fittings, delamination, blistered coating material, exposed braid).
5. Evidence of the deterioration described above shall cause the hose to be considered
unserviceable.
WARNING: Relieve the internal pressure by opening the pet cock prior to attempting to
remove the dust caps or dust plugs.
*U.S. GOVERNMENT PRINTING OFFICE: 1991 - 554-030/40057
Change 9
D-5/(D6 blank)
TM 5-5430-210-12
APPENDIX E
REPAIR PARTS AND SPECIAL TOOLS LIST
(Not Applicable)
E-1/(E-2
blank)
TM 5-5430-210-12
APPENDIX F
EXPENDABLE SUPPLIES AND MATERIALS LIST
Section I. INTRODUCTION
F-1. Scope. This appendix lists expendable supplies
and materials you will need to operate and maintain
the collapsible tank. These items are authorized to
you by CTA 50-970, Expendable Items (Except Medical, Class V, Repair Parts, and Heraldic Items].
F-2. Explanation of Columns.
a. Column 1 - Item number. This number is assigned to the entry in the listing and is referenced
in the narrative instructions to identify the material (e.g., Use cleaning compound, Item 1, App. F.
b. Column 2 - Level. This column identifies the
lowest level of maintenance that requires the listed
item.
C - Operator/Crew
O - Organizational Maintenance
c. Column 3 - National Stock Number. This is
the National stock number assigned to the item;
use it to request or requisition the item.
d. Column 4 - Description. Indicates the Federal item name and if required, a description to
identify the item. The last line for each item indicates the part number followed by the Federal Supply Code for Manufacturer (FSCM) in parentheses,
if applicable.
e. Column 5 - Unit of Measure (U/M). Indicates the measure used in performing the actual
maintenance function. This measure is expressed by
a two-character alphabetical abbreviation (e.g., ea.
in, pr). If the unit of measure differs from the unit
of issue, requisition the lowest unit of issue that
will satisfy your requirements.
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST
(1)
(2)
ITEM
NUMBER LEVEL
(3)
(4)
(5)
NATIONAL
STOCK
NUMBER
DESCRIPTION
U/M
1
C
6950-00-281-1985
Cleaning Solvent, P-D-680
gal.
2
C
5350-00-221-0872
Crocus Cloth
bx.
3
C
9150-00-109-0926
Grease, MI-G-6032
can
Change 1
F-1/(F-2
blank)
TM 5-5430-210-12
INDEX
Paragraph,
Figure, Table
Number
Subject
A
Administrative Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3
l-3b
1-3a
B
Berm Construction, (NSN 5430-00-182-8181) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Berm Construction, (NSN 5430-00-052-3412 and 5430-00-641-8552) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Berm Construction, (NSN 5430-01-215-7525) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Berm Construction, (NSN 5420-00-268-8187) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Berm Cross-section, Typical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-11, F2-15
2-10, F2-14
2-10.1,
F2-14.1
2-9, F2-13
2-12, F2-16
C
Caution Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Correction of Deficiencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls and Instruments . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .
Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-7c
2-5
2-15
3-10
3-10b
3-10a
3-10b
D
Destruction of Army Material to Prevent Enemy Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Tank (NSN 5430-00-052-3412) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Tank (NSN 5430-00-182-8181) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Tank (NSN 5430-01-215-7525) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Tank (NSN 5430-00-268-8187) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drain Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . ..
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4
1-6
l-6b,
l-6e,
l-6d,
1-6a,
3-8
3-8b
3-8a
3-8c
F1-2
F1-3
F1-2.1
F1-1
E
Emergency Repair Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sealing Clamps . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wooden Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-11
3-llb, F3-1
3-llc, F3-2
F
Filler and Discharge Hose and Control Valve Assembly, Installation of
(NSN 5430-00-268-8187,5430-01-215-7525, and 5430-00-182-8181) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filler and Discharge Hoses, Installation of (NSN 5430-00-052-3412 and
5430-00-641-8552) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filler and Discharge Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filler and Discharge Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .
2-7, F2-9,
F2-10
2-8, F2-11,
F2-12
3-7
3-7b
3-7a
3-7c
3-9
3-9b
3-9a
3-9c
Change 5
Index-1
TM 5-5430-210-12
Paragraph,
Figure, Table
Number
Subject
I
Inspecting and Servicing The Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation (After Receipt of Tank) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drain Assembly Plug and Drain Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filler and Discharge Elbow Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vent Pipe Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4
2-6
2-6c, F2-6,
F2-7, F2-8
2-6b, F2-4,
F2-5
F2-3
M
Maintenance Forms and Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Movement to a New Worksite. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2
2-13
O
Operating in Dusty or Sandy Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating in Extreme Cold . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating in Extreme Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Draining (other tanks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Draining (NSN 5430-00-268-8187) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emptying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-20
2-18
2-19
2-16
2-16c
2-16d
2-16b
2-16a
P
Preventive Maintenance Checks and Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2, T3-1
R
Reporting Equipment Improvement Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-5
S
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Upon Receipt of Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .
Storage, Administrative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Site . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1
2-1
1-3
1-3b
1-3a
T
Tabulated Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7a
1-7b
InformationPlate..........................................
Troubleshooting.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-4, T3-2
Collapsible Tank Leaks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Collapsible Tank Vent Pipe Assembly Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Valve Assembly Adapter (Male) Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Valve Assembly Coupling (Female) Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Valve Leaks....................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drain Assembly Leaks Between the Drain Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drain Control Valve Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drain Fitting Leaks through Metal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filler and Discharge Assembly Leaks between the Flanged Adapter and the Quick Disconnect Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... . . . . . . . . . .
Index-2
TM 5-5430-210-12
Paragraph,
Figure, Table
Number
Subject
T (con't)
Filler and Discharge Assembly Leaks through Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filler and Discharge Assembly Leaks between the Oval Closure . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate and Flange Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filler and Discharge Assembly Leaks Between Oval Closure Plate and Tank Fitting . . . . . . . . .
Hose Assembly Coupling Leaks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Relief Valve Remains Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
U
Unfolding the Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Unpacking the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2b
Repair Items
Tank (NSN 5430-00-182-8181) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2a F2-1
Tanks (NSN 5430-00-268-8187, 5430-00-052-3412, and 5430-00-641-8552) . . . . . . . . . . . . . . . . . . . . . . . .2-2c, F2-2
Tank (NSN 5430-01-215-7525) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2c, F2-1.1
V
Vent Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6b
Disassembly . ... .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6a
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6c
Change 5
Index-3/(Index-4 blank)
TM 5-5430-210-12
By Order of the Secretary of the Army:
Official:
BERNARD W. ROGERS
General, United States Army
Chief of Staff
J. C. PENNINGTON
Brigadier General United States Army
The Adjutant General
Distribution:
To be distributed in accordance with DA Form 12-25A, Operator maintenance
requirements for Petroleum Distribution .
*U.S. GOVERNMENT PRINTING OFFICE 1996 - 406421/62286
—
RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONNS
PIN : 015376-000
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