American Standard R510.000 Ceratherm Central Thermostat Installation Instructions

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American Standard R510.000 Ceratherm Central Thermostat Installation Instructions | Manualzz

Installation

Instructions

R510

R530

ROUGH VALVE KIT

CENTRAL THERMOSTAT

LESS VOLUME CONTROL

TOP

Thank you for selecting American-Standard...the benchmark of fine quality for over 100 years.

To ensure that your installation proceeds smoothly--please read these instructions carefully before you begin.

Certified to comply with ANSI A112.18.1 ASSE 1016

M 9 6 8 2 5 6 R E V. 1. 4 ( 12 / 14 )

ROUGHING-IN DIMENSIONS

1/2" NPT OUTLETS FOR R510

3/4" NPT OUTLETS FOR R530

5-7/8"

1/2" NPT OUTLETS FOR R510

3/4" NPT OUTLETS FOR R530

32" TO 42"

FOR BATH/SHOWER

AND BATH FILLER

(OPTIONAL)

THERMOSTATIC SHOWER

INSTALLATION USING ONE

ON/OFF VALVE AND FIXED

SHOWER

3-3/8"

FINISHED FLOOR

48" TO 54"

FOR SHOWER ONLY

(OPTIONAL)

CL

2 to 2-5/8"

FINISHED

WALL

THERMOSTATIC SHOWER INSTALLATION

USING TWO ON/OFF VALVES, FIXED

SHOWER AND ADJUSTABLE HAND

HELD SHOWER

(2) On/Off

Volume

Control Valves

THERMOSTATIC SHOWER INSTALLATION

USING THREE ON/OFF VALVES, FIXED

SHOWER, ADJUSTABLE HAND HELD

SHOWER AND TWO BODY SPRAYS

(3) On/Off

Volume

Control Valves

On/Off

Volume

Control Valve

HOT

1/2" or 3/4" inlet

TUB PORT MUST

BE PLUGGED

COLD

1/2" or 3/4" inlet

INLET AND OUTLET CONNECTIONS ARE

1/2" NPT FOR R510

INLET AND OUTLET CONNECTIONS ARE

3/4" NPT FOR R530

HOT

1/2" or 3/4" inlet

TUB PORT MUST

BE PLUGGED

COLD

1/2" or 3/4" inlet

INLET AND OUTLET CONNECTIONS ARE

1/2" NPT FOR R510

INLET AND OUTLET CONNECTIONS ARE

3/4" NPT FOR R530

HOT

1/2" or 3/4" inlet

3/4"

COLD

1/2" or 3/4" inlet

TUB PORT MUST

BE PLUGGED

INLET AND OUTLET CONNECTIONS ARE

1/2" NPT FOR R510

INLET AND OUTLET CONNECTIONS ARE

3/4" NPT FOR R530

NOTE: TO OPERATE ALL FOUR OUTLETS AT THE SAME

TIME THE MINIMUM REQUIREMENTS ARE:

FLOWING PRESSURE OF 40 PSI WITH R510

FLOWING PRESSURE OF 20 PSI WITH R530

1 ROUGHING-IN THE VALVE

CAUTION

Turn off hot and cold water supplies before beginning.

2

Prepare water supplies per ROUGHING-IN DIMENSIONS. Make sure the finished wall is between the minimum 1-11/16" and maximum 2-1/2" rough dimension.

Install VALVE (1) at indicated height and depth. Make sure the "TOP" marking on the PLASTER

GUARD (2) is up. For support, use pipe BRACES (3) secured to wooden braces.

Connect the hot and cold water supplies. Assemble all connecting pipes. Flush lines to remove any dirt. Connections are 1/2" NPT or 3/4" NPT.

IMPORTANT! INSTALL ANY REQUIRED SHUT OFF OR DIVERTER VALVE INTO THE PIPING SYSTEM.

WARNING

DO NOT SOLDER DIRECTLY TO THE VALVE BODY (1); THIS WILL DAMAGE

THE TEMPERATURE CONTROL ELEMENT AND CHECK STOP VALVES.

If the CHECK STOPS (4, 5) were removed during installation, ensure the hot and cold

CHECK STOPS (4, 5) are not reversed. The hot CHECK STOP (4) has a red top and the cold

CHECK STOP (5) has a blue top.

CHECK STOPS (4,5) are supplied in the open position. Closing using 5/32" (4 mm) hex wrench to pressure test and to check for leaks.

HOT

To flush lines, remove the CHECK STOPS (4,5) and run water. If desired, the TEMPERATURE CONTROL UNIT can be removed. Reinstall CHECK STOPS (4,5) and CONTROL UNIT (6), if it was removed.

Remove PLASTER GUARD (2) if still installed. Turn on water supplies and check for leaks.

Reassemble PLASTER GUARD (2) and FINISH WALL.

Beware of Freezing. No water should remain in the MIXING VALVE if freezing is a possibility.

Remove the CHECK STOPS (4,5) to completely drain the MIXER UNIT (1).

1

TRANSPOSED SUPPLY PIPING

OR BACK TO BACK INSTALLATION

WOOD BRACE

Should the hot and cold water supply pipes have been transposed making adjustment impossible, proceed as follows:

Shut off water supply.

Remove handle and rim

Remove check stops and re-install them transposed.

Important note: RED CHECK

STOP is now on the right of the mixer body and the BLUE

CHECK STOP is now on the left.

HOT

3

PLUG TUB PORT

(DO NOT REMOVE)

CHECK STOP

(HOT RED)

4

6

2

Turn the water supply back on and perform the temperature adjustment in step 3.

CHECK STOP

(RED TO BLUE) CHECK STOP

(BLUE TO RED)

3

TEMPERATURE CALIBRATION

ARROW

"B"

Unscrew PLASTER GUARD SCREWS and remove PLASTER GUARD.

Check that arrow marking B points vertically upwards. If not, push the BLACK

CLAMP on the SECURING RING to the right, pull off KNOB MOUNT and reinstall

KNOB MOUNT with arrow "B" pointing upwards.

The maximum mixed water temperature is set at 109 F at the factory.

This setting can be changed if desired.

TEMPERATURE

LIMIT STOP 104

109

Remove the TEMPERATURE LIMIT STOP (H shaped Black Plastic part). Reinstall it at the desired notch as indicated in the diagram to limit the maximum mixed water temperature to 104 F or 112 F.

For 100 F adjustment, turn the water supply on. Turn KNOB MOUNT until the spout temperature is 100 F. Check that arrow marking A on the KNOB MOUNT still points upward after adjusting the thermostat to 100 F. If not, pull out the RED LOCKING DEVICE.

Remove KNOB MOUNT by pulling it towards you while standing directly in front of the valve.

112

SECURING

RING

RED LOCKING

DEVICE

Reinstall the KNOB MOUNT so that the arrow marking A points upwards. Reinstall RED LOCKING DEVICE.

4

OPERATING PROCEDURE

COLD

5

COLD

TOP

CHECK STOP

(COLD BLUE)

BLACK

CLAMP

ARROW

"A"

TOP

KNOB

MOUNT

Place temperature handle in the middle position between the extreme hot and cold positions.

TO PREVENT DAMAGE TO THE TEMPERATURE HANDLE ASSEMBLY, DO NOT FORCE HANDLE TO THE EXTREME HOT OR COLD POSITIONS.

Adjust temperature handle (bottom handle, R540 Type Rough Valves) to the desired temperature position. Turn temperature handle in the extreme left or right positions.

Temperature handle should remain in last position for next use to ensure that desired, set temperature is achieved.

M 9 6 8 2 5 6 R E V. 1. 4 ( 12 / 14 )

953950-0070A

CHECK STOP R510

(COLD BLUE)

A953971-0070A

CHECK STOP R530

(COLD BLUE)

CENTRAL THERMOSTAT

LESS VOLUME CONTROL

MODEL NUMBERS

R510

R530

953951-0070A

CHECK STOP R510

(HOT RED)

A953972-0070A

CHECK STOP R530

(HOT RED)

9 6 3 4 3 4 - 0 0 2 0 A D E E P R O U G H K I T

S O L D S E PA R AT E LY

912647-0070A

O-RING

A955585-0070A

THERMOSTAT CARTRIDGE

R510

954040-0070A

THERMOSTAT CARTRIDGE

R530

953963-0070A

HANDLE

EXTENSION

953957-0070A

TEMPERATURE

CALIBRATION

UNIT

HOT LINE FOR HELP

For toll-free information and answers to your questions, call:

1 (800) 442-1902

Weekdays 8:00 a.m. to 6:00 p.m. EST

IN MEXICO 01-800-839-1200

IN CANADA 1-800-387-0369 (TORONTO 1-905-306-1093)

Weekdays 8:00 a.m. to 7:00 p.m. EST

Product names listed herein are trademarks of American Standard Inc.

© AS America,Inc. 2008 M 9 6 8 2 5 6 R E V. 1. 4 ( 12 / 14 )

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