Backyard Discovery Montpelier 30211 Wooden Swing Set Owner's Manual
The Montpelier 30211 is wooden swing set. It is designed for use by children 3 to 10 years of age. The structure includes a 4ft ladder, monkey bars, swing beam, slide and fort with a playhouse. The playset is chemical-free as it uses 100% Chinese Cedar wood. This swing set is a great option for kids who love to climb and swing.
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M o n tp e l i e r Wooden Swing Set Mo d e l : # 30 2 1 1 • Owner's Manual • Frequently Asked Questions • Assembly Instructions • Warranty Information Manufacturer: Backyard Discovery 3001 North Rouse Pittsburg, KS 66762 1-800-856-4445 Register your new swing set on-line @ www.swingsetsonline.com (you will also find any updates on assembly instructions and information to order replacement parts) Features the fastening system. Save this assembly manual for future reference in the event that you need to order replacement parts. INS-30211-B-MONTPELIER-ENG 07-09-14 Made in China STOP PARE Missing A Part? CALL US BEFORE GOING BACK TO THE STORE! The store where you made your purchase does not stock parts for this item. If you have assembly questions or if you need parts, whether they are missing or damaged Call Toll-Free Help Line or visit www.swingsetsonline.com ¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA! La tienda donde realizó la compra no almacena piezas de este producto. Si tiene preguntas sobre el ensamblaje o si necesita piezas debido a que faltan o están dañadas llame gratis a la línea de ayuda 1-800-856-4445 PLEASE READ THIS BEFORE STARTING ASSEMBLY POR FAVOR LEA ESTAS INSTRUCCIONES ANTES DE COMENZAR EL ENSAMBLAJE • • • • • • • • • • READ THE ASSEMBLY MANUAL COMPLETELY, PAYING SPECIAL ATTENTION TO THE IMPORTANT TIPS AND SAFETY INFORMATION. AFTER YOU HAVE READ THE ASSEMBLY MANUAL, YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL HELP TO COMPLETE THE ASSEMBLY OF THE PLAYSET. SEPARATE AND IDENTIFY ALL PARTS TO MAKE SURE THAT YOU HAVE ALL OF THE PARTS LISTED. IF YOU CAN’T FIND ALL OF THE PARTS, CHECK THE PACKING MATERIAL. SMALL PARTS MAY HAVE FALLEN INTO IT DURING SHIPMENT. IF YOU HAVE PROBLEMS WITH THE ASSEMBLY OR IF ANY PART IS MISSING OR DAMAGED, PLEASE CALL THE HELP LINE 1-800-856-4445 OR VISIT www.swingsetsonline.com LEA EL MANUAL DE ENSAMBLAJE COMPLETAMENTE, PRESTANDO ESPECIAL ATENCIÓN A LOS CONSEJOS ÚTILES IMPORTANTES Y A LA INFORMACIÓN SOBRE SEGURIDAD. DESPUÉS DE QUE HAYA LEÍDO EL MANUAL DE ENSAMBLAJE, PODRÁ DECIDIR SI NECESITA AYUDA PROFESIONAL PARA EFECTUAR EL ENSAMBLAJE DE LA UNIDAD DE JUEGOS. SEPARE E IDENTIFIQUE TODAS LAS PIEZAS PARA COMPROBAR QUE DISPONE DE TODAS LAS PARTES INDICADAS. SI NO PUEDE ENCONTRAR TODAS LAS PIEZAS, REVISE EL MATERIAL DE EMPAQUE. ES POSIBLE QUE ALGUNAS PIEZAS PEQUEÑAS PUEDAN HABERSE CAÍDO ALLÍ DURANTE EL ENVÍO. SI TIENE PROBLEMAS CON EL ENSAMBLAJE O SI ALGUNA PIEZA FALTA O ESTÁ DAÑADA, LLAME A LA LÍNEA DE AYUDA AL 1-800-856-4445 O VISITE www.swingsetsonline.com PLEASE HAVE THE FOLLOWING INFORMATION WHEN YOU MAKE YOUR CALL: 1 – MODEL NUMBER OF THE PRODUCT LOCATED ON THE FRONT OF THE ASSEMBLY MANUAL 2 – DESRIPTION OF THE PART FROM THE PARTS LIST POR FAVOR TENGA VISIBLE LA SIGUIENTE INFORMACIÓN CUANDO LLAME: 1 - NÚMERO DE MODELO DEL PRODUCTO QUE SE ENCUENTRA UBICADO AL FRENTE DEL MANUAL DE ENSAMBLAJE 2 - DESCRIPCIÓN DE LA PIEZA QUE SE ENCUENTRA EN LA LISTA DE PIEZAS Owner’s Manual Play Set Dear Customer: Please read entire booklet completely before beginning the assembly process. Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application. WARNING: This Symbol points out important safety instructions which, if not followed, could endanger the personal safety of yourself and your children and/or damage your property. You MUST read and follow all instructions in this manual before attempting to use this playcenter. WARNING: Children must NOT use this playcenter until unit has been completely assembled and inspected by an adult to insure set has been properly installed and anchored. Please follow all recommendations below. Failure to do so may result in the warranty being void and/or safety violations that could result in serious injury. This manual contains helpful information concerning Assembly Preparation, Installation Procedure, and Required Maintenance. Always keep the safety of your children in mind as your play structure is being built and as your children play on the set. Before your children play on the set please review the Operation Instructions with them to help ensure their safety. PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE PLACE WHERE YOU CAN REFER TO THEM AS NEEDED. IN ORDER TO PROVIDE YOU WITH THE MOST EFFICIENT SERVICE, IT IS REQUIRED THAT YOU PROVIDE US WITH THE PART NUMBERS WHEN ORDERING PARTS. For Your Records: Please take time and fill out the information below. This information will be needed for warranty issues. Where Purchased: ____________________ Date of Purchase: ____________________ Installation Date: _____________________ Installed by: _________________________ Tracking Number: ____________________ Staple Receipt Here Tracking Number Reference Label Tracking ID number on the carton and back of the ID plate are included for tracking purposes associated with warranty claims. Rev5/09/12 Owner’s Manual Play Set Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height. Positioning Your Playcenter 1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper. Place in a flat area of your yard to minimize ground preparation. 2. Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing material washing away during heavy rains. 3. Place the equipment not less than 6 ft (1.8 m) from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. 4. Provide enough room so that the children can use the equipment safely. For example, for structures with multiple play activities, a slide should not exit in front of a swing. 5. It is a good idea to place your Playcenter in an area that is convenient for adults to watch children at play. 6. Create a site free of obstacles that could cause injuries – such as low overhanging tree branches, overhead wires, tree stumps and/or roots, large rocks, bricks and concrete. Additional suggestions in the Suggested Playground Surfacing Section. 7. Do not build your playset on top of surfacing material. 8. Locate bare metal platforms and slides out of direct sunlight to reduce the likelihood of serious burns. A slide that faces north will receive the least direct sunlight. 9. Separate active and quiet activities from each other. For example, locate sandboxes away from swings or use a guardrail or barrier to separate the sandbox from the movement of the swings. Suggested Playground Surfacing Do not install home playground equipment over concrete, asphalt, packed earth, grass, carpet, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user. Do not install loose fill surfacing over hard surfaces such as concrete or asphalt. Shredded bark mulch, wood chips, fine sand and fine gravel, are added as shock absorbing materials after assembly. If used properly these materials can absorb some of the impact of a child’s fall. All surface material should extend a minimum of 6 feet in all directions around the play area. Do not apply playground surfacing until after the unit is completely constructed. Playset should not be built on top of surfacing. Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials) generally require a professional and are not “do-it-yourself” projects. Shall use Playground Surfacing Materials (other than loose-fill material) which comply with the safety standard ASTM F1292 Standard Specification of Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment. Rev5/09/12 Owner’s Manual Play Set The following chart explains the fall height in feet from which a life threatening head injury would not be expected Critical Heights in feet (m) of Tested Materials Material Uncompressed Depth Compressed Depth Wood Chips Double-Shredded bark mulch Engineered Wood Fibers Fine Sand Coarse Sand Fine Gravel Medium Gravel 6" (152mm) 7' (2.13m) 6' (1.83m) 6' (1.83m) 5' (1.52m) 5' (1.52m) 5' (1.52m) 5' (1.52m) 9" (228mm) 10' (3.05m) 10' (3.05m) 7' (2.13m) 5' (1.52m) 5' (1.52m) 7' (2.13m) 5' (1.52m) 12" (304mm) 11' (3.35m) 11' (3.35m) >12' (3.66m) 9' (2.74m) 6' (1.83m) 10' (3.05m) 6' (1.83m) to 9" (228mm) 10' (3.05m) 7' (2.13m) 6' (1.83m) 5' (1.52m) 4' (1.22m) 6' (1.83m) 5' (1.52m) Shredded Tires* 10-12' (3.0-3.6m) N/A N/A N/A *This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples produced by four manufacturers. The tests reported critical heights, which varied from 10 feet to greater than 12 feet. It is recommended that persons seeking to install shredded tires as a protective surface request test data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292. Operating Instructions: NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children. 1. This Playcenter is designed for specific number of occupants whose combined weight should not exceed a designated weight on the elevated floor or the swing area, the total Unit capacity is outlined in the Basic Setup Dimensions section of instruction manual. The maximum fall height and recommended play area is also available in the Basic Setup Dimensions section of the manual for the specific unit. 2. On-site adult supervision is required. 3. Instruct children not to walk close to, in front of, behind, or between moving swings or other moving playground equipment. 4. Instruct children to sit in and never stand on swings 5. Instruct children not to twist the chains and ropes and not to loop them over the top support bar, since this may reduce the strength of the chain or rope. 6. Instruct children not to jump from swings or other playground equipment in motion. 7. Instruct children to not to push empty seats. The seat may hit them and cause serious injury. 8. Instruct and teach children to sit in the center of the swings with their full weight on the seats. 9. Instruct children not to use the equipment in a manner other than intended. 10. Instruct children to always go down slides feet first. Never slide head first. 11. Instruct children to look before they slide to make sure no one is at the bottom. 12. Instruct children to never run up a slide, as this increases their chances of falling. 13. The parents should dress children appropriately. (Examples would include the use of wellfitting shoes and the avoidance of ponchos, scarfs, and other loose-fitting clothing that is potentially hazardous while using equipment). 14. Instruct children not to climb when the equipment is wet. 15. Instruct children to never jump from a fort deck. They should always use the ladder, ramp or slide. 16. Instruct children to never crawl or walk across the top of monkey bars. 17. Instruct children to never crawl on top of a fort roof. Rev5/09/12 Owner’s Manual Play Set 18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it. 19. Instruct children not to attach items to the playground equipment that are not specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard. 20. Instruct children to never wrap their legs around swing chain. 21. Instruct children to never slide down the swing chain. 22. Instruct children to remove their bike or other sports helmet before playing on playground equipment. Maintenance Instructions: At the beginning of each play season: • Tighten all hardware. • Lubricate all metallic moving parts per manufacturer’s instructions. • Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose, cracked, or missing. • Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or other deterioration. Replace as needed. • Check metal parts for rust. If found, sand and repaint using a non Lead-based paint meeting the requirements of 16 CFR 1303. • Check all wood members for deterioration and splinters. Sand down splinters and replace deteriorating wood members. • Reinstall any plastic parts, such as swing seats or any other items that were removed for the cold season. • Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary. Twice a month during play season: • Tighten all hardware. • Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose, cracked, or missing. • Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary. • Once a month during play season. • Lubricate all metallic moving parts per manufacturer’s instructions. • Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or other deterioration. Replace as needed. At the end of each play season or when the temperature drops below 32° F: • Remove plastic swing seats and other items as specified by the manufacturer and take indoors or do not use. • Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary. Rev5/09/12 Owner’s Manual Play Set Additional Maintenance: • Check the swing beam and hardware every two weeks due to wood expansion and contraction. It is particularly important that this procedure be followed at the beginning of each season. • Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing splinters to appear. Light sand may be necessary to maintain a safe playing environment. Treat your playset with stain regularly, to help prevent severe checking/splitting and other weather damage. • A waterbourne transparent stain has been applied to your playset. This is done for color only. Once or twice a year, depending on your climate conditions, you must apply some type of protection (sealant) to the wood of your unit. Prior to the application of sealant, lightly sand any “rough” spots on your playset. Please not this is a requirement of your warranty. • Assembling and maintaining the playset on a level location is very important. As your children play, your playset will slowly dig its way into the soil, and it is very important that it settles evenly. Make sure the playset is level and true one each year or at the beginning of each play season. Disposal Instructions: When the Playcenter use is no longer desired, it should be disassembled and disposed of in such a way that no unreasonable hazards will exist at the time the unit is discarded. Third Party Assembly: Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the Customer for any assembly services’. Please see our warranty for more information about damaged and missing part replacement coverage. Backyard Discovery will not reimburse Customer for the price of parts purchased. Rev5/09/12 Owner’s Manual Play Set APPENDIX A Information on Playground Surfacing Materials: The following information is from the United States Consumer Product Safety Commission’s Information Sheet for playground surfacing material; also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html. X3. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK9 X3.1 Select Protective Surfacing—One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM Specification F 1292. There are different types of surfacing to choose from; whichever product you select, follow these guidelines: X3.1.1 Loose-Fill Materials: X3.1.1.1 Maintain a minimum depth of 9 inches of loose-fill materials such as wood mulch/chips, engineered wood fiber (EWF), or shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea gravel for equipment up to 5 feet high. NOTE: An initial fill level of 12 inches will compress to about a 9-inch depth of surfacing overtime. The surfacing will also compact, displace, and settle, and should be periodically refilled to maintain at least a 9-inch depth. X3.1.2 Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If maintained properly, this should be adequate. (At depths less than 6 inches, the protective material is too easily displaced or compacted.) NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user. Grass and dirt are not considered protective surfacing because wear and environmental factors can reduce their shock absorbing effectiveness. Carpeting and thin mats are generally not adequate protective surfacing. Ground level equipment such as a sandbox, activity wall, playhouse or other equipment that has no elevated play surface – does not need any protective surfacing. X3.1.3 Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don’t forget to account for water drainage. X3.1.3.1 Check and maintain the depth of the loose-fill surfacing material. To maintain the right amount of loosefill materials, mark the correct level on play equipment support posts. That way you can easily see when to replenish and/or redistribute the surfacing. X3.1.3.2 Do not install loose-fill surfacing over hard surfaces such as concrete or asphalt. X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles — You may be interested in using surfacing other than loose-fill materials – like rubber tiles or poured-in-place surfaces. X3.1.4.1 Installations of these surfaces generally require a professional and are not “do-it-yourself” projects. X3.1.4.2 Review surface specification before purchasing this type of surfacing. Ask the installer/manufacturer for a report showing that the product has been tested to the following safety standard: ASTM F 1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment. This report should show the specific height for which the surface is intended to protect against serious head injury. This height should be equal to or greater than the fall height – vertical distance between a designated play surface (elevated surface for standing, sitting, or climbing) and the protective surfacing below – of your play equipment. X3.1.4.3 Check the protective surfacing frequently for wear. X3.1.5 Placement — Proper placement and maintenance of protective surfacing is essential. Be sure to: X3.1.5.1 Extend surfacing at least 6 feet from the equipment in all directions. X3.1.5.2 For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the height of the top bar from which the swing is suspended. 9 This information has been extracted from the CPSC publications “Playground Surfacing — Technical Information Guide” and “Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a postcard to the: Office of Public Affairs, U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline: 1-800-638-2772. Rev5/09/12 Owner’s Manual Play Set The American Society for Testing and Materials takes no position respecting the validity of any parent right asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such parent rights, and the risk of infringement of such rights, are entirely their own responsibility. The standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and if not revised, either approved or withdrawn. Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM Headquarters. Your comments will receive careful consideration at a meeting of the responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards. 100 Barr Harbor Drive, West Conshohocken, PA 19428. Rev5/09/12 Play Set Assembly Manual FAQs: 1. Does the area for the playset need to be level? Yes. Backyard Discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground. 2. What size area is recommended for the playset? Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety. 3. What age range is appropriate for the playsets? Backyard Discovery playsets are recommended for children ages 3 – 10 years. 4. Is the wood treated with chemicals? Backyard Discovery uses 100% Chinese Cedar wood which is naturally bug resistant, decay and rot resistant. To help ensure your child’s safety, our wood is completely chemical free and we do not use pressure-treated wood. The stain we use is a top coat using a water-based product that is for appearance only. 5. How often should the playset be stained? Backyard Discovery recommends the playset be stained once each year. A water or oil based stain can be used at the customer’s discretion. 6. Why does it seem that my swing set is developing cracks? Wood is a natural material; no two pieces are exactly alike. Each piece has its own characteristics and personality and reacts differently to climate changes. When any wood product is exposed to the elements, it develops “wood checks”. A check is the radial separation of the wood fibers running with the grain of the wood. These are caused by the varying temperature and moisture conditions. A check is not a crack – it does not affect the strength or durability of the wood or structural integrity of the play set. 7. Do Backyard Discovery playsets come with a warranty? Yes. All Backyard Discovery products carry a 1-year replacement warranty on all parts for manufacturer’s defect. Our wood carries a 5 year warranty on rot and decay as well. Please see warranty details for more information. 8. What is the best way to get started assembling the playset? Backyard Discovery recommends taking all the parts out of the boxes and arranging them by part number before you begin any assembly. This will not only allow faster assembly, but will also identify any parts that may be missing or damaged so they can be replaced before assembly. If parts are missing or need replacement, go to Rev5/20/10 BRS www.swingsetsonline.com/support.aspx and follow the prompts to order them. Next, read the assembly manual and get the tools ready for the job as recommended in the manual. If the assembly manual is lost or misplaced a new one can be printed from Backyard Discovery’s website: www.swingsetsonline.com. 9. The playset seems to rock or sway too much. What’s wrong? Rocking is caused by uneven ground or obstructions such as rocks, roots, etc. under the ground rails. These should be removed and the ground underneath re-leveled to prevent rocking. Also ensure the playset is securely staked to the ground using the stakes provided. 10. The 2”x4” boards do not measure 2”x 4”. Why not? In the U.S. it is common practice to describe lumber dimensions using the rough cut sizes from the sawmill and not the finished dimensions. Retailers, home stores, etc. all use this accepted practice for describing lumber dimensions. However, Backyard Discovery playsets are designed and constructed using the actual dimensions so everything fits properly and remains so during the life of the playset. 11. The end beam is not straight up and down. Why not? This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure possible. The slight angle adds strength and reduces rocking and twisting. 12. The S-hooks for the swings won’t close. What is wrong? Backyard Discovery recommends placing them on a hard surface such as concrete (don’t do this on anything that will dent such as metal or finished wood or glass which will break!). It will take quite a few strokes, but the hooks will close. For more information and frequently asked questions, please refer to our website at www.swingsetsonline.com. Rev5/20/10 BRS Tools Required for Installation: (These are the tools that are generally required for assembly of our outdoor products. These tools are not included in the outdoor product purchase.) (Square) (Level 24") (Open End Wrenches 1/2") (Tape Measure) (Drive Ratchet, 1/2" STD Sockets & 1/2" Deep Sockets) (Claw Hammer) (Drill Attachments: Phillips (Cordless Drill or Electric Drill) (3/16", 5/16", 3/8" & 1/8" Drill Bits) Head & Socket Driver) (An Adult w/ an Adult Helper) Ladder (Phillips & Straight Blade Screw Drivers) (Rubber Mallet - Optional) Basic Setup Dimensions Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires. Safe Play Zone 189 1/8 Important Assembly Notes 111 11/16 81 15/16 186 1/16 72 1/16 Safe play height: 14'-11 1/2" [2.7 m] Maximum fall height: 6'-4 1/2" [1.9 m] 1) While assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and improper assembly may result. Extra care must be taken to insure the fort is square. 2) Pay close attention to the ITEMS NEEDED FOR EACH PHASE. They can be a valuable aid when sorting your wood and hardware. Assembly will be made easier if items are sorted by phase. 3) Pay close attention to make sure you are using the correct hardware in the correct phases. Using incorrect hardware may result in improper assembly. 4) Whenever a T-nut is used, follow these directions. Place T-nut in pre-drilled hole. Tap in with hammer. Place bolt with washers in the opposite side. Hand tighten to make sure the bolt is in the T-nut. DO NOT over tighten. 5) Read the steps of each phase thoroughly. The written steps may include important information not shown in the illustrations. Parts Identification Wood Components (NOT TO SCALE) (2) E2 - TOWER LEG - W101445 1 3/8"x3 3/8"x89 1/2" (36x86x2274) (2) E3 - TOWER LEG - W101450 1 3/8"x3 3/8"x73 1/8" (36x86x1856) E4 - MONKEY BAR UPRIGHT - W101733 1 3/8"x3 3/8"x71 3/8" (36x86x1812) (2) E5 - CLUB HOUSE LEG - W101490 1 3/8"x3 3/8"x42 1/2" (36x86x1078) (2) (2) E71 - MONKEY BAR RAIL - W102369 1 3/8"x3 3/8"x60 5/8" (36x86x1539) (2) E77 - ANGLE BRACE - W100991 1 3/8"x3 3/8"x74 3/8" (36x86x1890) F1 - DECK BRACE - W101504 1 3/8"x2 3/8"x15 3/4" (36x60x400) (4) (1) G1 - SWING BEAM MOUNT - W101495 1"x5 1/4"x40 3/8" (24x134x1024) (1) H1 - FLOOR RAIL - W101449 1"x3 3/8"x64 3/4" (24x86x1644) (1) H2 - FLOOR RAIL - W101457 1"x3 3/8"x64 3/4" (24x86x1644) (4) H3 - ROOF RAFTER - W101502 1"x3 3/8"x34" (24x86x864) Parts Identification Wood Components (NOT TO SCALE) H4 - TABLE SUPPORT - W100560 1"x2"x4" (24x51x102) (2) (1) (1) (1) (1) H74 - LEFT UPRIGHT - W100608 1"x3 3/8"x50 3/4" (24x86x1290) H75 - RIGHT UPRIGHT - W100609 1"x3 3/8"x50 3/4" (24x86x1290) (4) H76 - LADDER RUNG - W100611 1"x3 3/8"x18 1/8" (24x86x460) (1) H79 - END SUPPORT - W100992 1"x3 1/2"x42" (24x86x1072) (1) (2) H5 - FLOOR JOIST - W102374 1"x3 3/8"x64 3/4" (24x86x1644) H80 - GROUND BOARD - W100990 1"x3 3/8"x87 3/8" (24x86x2218) H81 - MONKEY BAR BRACE - W100993 1"x3 3/8"x53 1/4" (24x86x1352) H82 - MONKEY BAR GROUND BOARD - W100994 1"x3 3/8"x70 3/8" (24x86x1786) (1) (4) J1 - FLOOR SUPPORT - W101037 1"x2 3/8"x3" (24x60x76) (2) K1 - BASE BOARD - W101451 5/8"x5 1/4"x64 3/4" (16x134x1644) (2) K2 - BASE BOARD - W101452 5/8"x5 1/4"x40 3/8" (16x134x1024) K3 - ARCHED WALL BOARD - W101456 5/8"x5 1/4"x40 3/8" (16x134x1024) Parts Identification Wood Components (NOT TO SCALE) K4 - COUNTER TOP - W101455 5/8"x5 1/4"x37 3/8" (16x134x948) (1) (1) L1 - WALL RAIL - W101730 5/8"x4 3/8"x64 3/4" (16x112x1644) (1) L2 - WALL RAIL - W101487 5/8"x4 3/8"x64 3/4" (16x112x1644) (2) L3 - WALL RAIL - W101489 5/8"x4 3/8"x40 3/8" (16x112x1024) L4 - CLUB HOUSE WALL RAIL - W101491 5/8"x4 3/8"x40 3/8" (16x112x1024) (1) (2) L5 - OUTER FLOOR BOARD - W102376 5/8"x4 3/8"x37 1/2" (16x112x952) (2) L6 - BAY WINDOW HEADER - W100571 5/8"x4 3/8"x30 1/2" (16x112x774) (2) L7 - GABLE MOON - W100572 5/8"x4 3/8"x13" (16x112x330) (1) L9 - DOOR BOARD - W101233 5/8"x4 3/8"x35" (16x112x890) (1) L10 - DOOR BOARD - W101229 5/8"x4 3/8"x35" (16x112x890) (2) M1 - WALL BOARD - W101501 5/8"x3"x34 3/8" (16x76x874) (17) M3 - FLOOR BOARD - W102375 5/8"x3 3/8"x42 1/4" (16x86x1072) Parts Identification Wood Components (NOT TO SCALE) (2) M4 - WALL BOARD - W101510 5/8"x3 3/8"x40 5/8" (16x86x1032) (11) M5 - WALL BOARD - W101497 5/8"x3 3/8"x38 7/8" (16x86x986) (1) M6 - FLOOR RAIL - W102373 5/8"x3 3/8"x40 3/8" (16x86x1024) (2) M7 - WALL BOARD - W100579 5/8"x3 3/8"x40" (16x86x1016) (5) M8 - WALL RAIL - W101454 5/8"x3 3/8"x40 3/8" (16x86x1024) (2) M9 - WALL RAIL - W101496 5/8"x3 3/8"x37 1/2" (16x86x951) (1) M10 - WALL RAIL - W101494 5/8"x3 3/8"x37 1/2" (16x86x951) (9) M11 - WALL BOARD - W100583 5/8"x3 3/8"x20" (16x86x508) (2) M12 - WALL RAIL - W101731 5/8"x3 3/8"x6 3/4" (16x86x173) (2) M13 - WALL RAIL - W101500 5/8"x3 3/8"x8 1/2" (16x86x216) (1) M14 - WALL RAIL - W102372 5/8"x3 3/8"x40 3/8" (16x86x1024) (8) M15 - WALL BOARD - W101506 5/8"x3 3/8"x3 1/2" (16x86x88) (3) M16 - WALL BOARD - W101732 5/8"x3 3/8"x16 1/4" (16x86x412) Parts Identification Wood Components (NOT TO SCALE) (9) M17 - WALL BOARD - W101493 5/8"x3 3/8"x21 3/8" (16x86x542) (4) M18 - BENCH BRACE - W100847 5/8"x3 3/8"x3 3/8" (16x86x86) (2) M19 - DOOR BOARD - W101230 5/8"x3 3/8"x35 3/4" (16x86x908) (2) M21 - DOOR BOARD - W101232 5/8"x3 3/8"x21 1/4" (16x86x540) (2) M22 - DOOR BOARD - W101231 5/8"x3 3/8"x6 1/4" (16x86x160) (2) M31 - BENCH SEAT - W101258 5/8"x3 3/8"x35 3/8" (16x86x900) (1) (1) (2) (6) M73 - REAR SUPPORT - W100610 5/8"x3 3/8"x19 1/4" (16x86x488) M77 - SLIDE BRACE - W100544 5/8"x3 3/8"x17 1/4" (16x86x438) M78 - CENTER SLIDE BRACE - W100545 5/8"x3 3/8"x17 1/4" (16x86x438) (2) N3 - GABLE BOARD - W100590 5/8"x2 3/8"x31 1/2" (16x60x800) (6) N4 - PICKET - W101492 5/8"x2 3/8"x21 3/8" (16x60x542) N5 - BAY WINDOW BOARD - W100592 5/8"x2 3/8"x13 1/8" (16x60x332) (2) N6 - GABLE BOARD - W100593 5/8"x2 3/8"x13" (16x60x330) (4) N7 - GABLE BOARD - W100594 5/8"x2 3/8"x8" (16x60x202) Parts Identification Wood Components (NOT TO SCALE) N8 - WALL BOARD SUPPORT - W100595 5/8"x2 3/8"x6 3/4" (16x60x170) (2) (6) N9 - BAY WINDOW BOARD - W100596 5/8"x2 3/8"x6 1/4" (16x60x158) N10 - BENCH LEG - W100846 5/8"x2 3/8"x15 3/4" (16x60x400) (4) (1) (2) N31 - BENCH GROUND BOARD - W100845 5/8"x2 3/8"x18 7/8" (16x60x480) (3) (14) (1) N11 - DOOR STOP - W101236 5/8"x2 3/8"x2" (16x60x51) O1 - DOOR CLEAT - W101234 5/8"x1 3/8"x21" (16x34x534) R1 - ROOF BOARD - W101503 3/4"x5 1/2"x42 1/2" (18x140x1081) SB73 - SWING BEAM WAVE RIDER - W103224 2"x5 1/4"x89 1/2" (50x134x2274) (2) (1) T7 - BENCH SEAT SUPPORT - W100848 1"x1 3/8"x5 7/8" (24x34x150) W71 - SWING BEAM SUPPORT - W102305 2"x3 3/8"x46 1/8" (50x86x1170) (2) Y1 - WALL BOARD - W101499 5/8"x4"x34 3/8" (16x102x874) Parts Identification Hardware (15) CM - BOLT WH 5/16x1/2 - H100115 (4) V - BOLT WH 5/16x5 - H100022 (26) BC - SCREW PWH 8x3/4 - H100070 (1) KA - BOLT WH 5/16x4 1/2 - H100021 (7) CY - SCREW PWH 8x5/8 - H100128 (4) QD - BOLT WH 5/16x4-1/4 - H100166 (4) E - NUT BARREL WH 5/16x1 3/4 - H100007 (6) M - BOLT WH 5/16x2 1/2 - H100014 (2) C - NUT BARREL WH 5/16x1 1/2 - H100006 (4) L - BOLT WH 5/16x2 1/4 - H100013 (52) D - NUT BARREL WH 5/16x7/8 - H100005 (9) K - BOLT WH 5/16x2 - H100012 (11) B - NUT BARREL WH 5/16x5/8 - H100004 (64) AD - WASHER LOCK EXT 12x19 - H100031 (2) J - BOLT WH 5/16x1 3/4 - H100011 (117) AC - WASHER LOCK EXT 8x19 - H100030 (48) Z - LAG SCREW WH 5/16x2 - H100027 (50) H - BOLT WH 5/16x1 1/2 - H100010 (2) AA - LAG SCREW WH 5/16x2 1/2 - H100028 (35) BG - T-NUT 5/16 - H100074 (4) F - BOLT WH 5/16x1 - H100008 (9) LC - LAG SCREW WH 1/4x1-1/2 - H100145 (2) KT - BOLT WH 1/4x1 - H100137 Parts Identification Hardware (26) BW - SCREW PFH 8x3 -H100092 (2) T-40 TORX WRENCH - A100041 (143) CK - SCREW PFH 8x2 -H100111 (83) BP - SCREW PFH 8x1 1/2 -H100086 (8) BQ - SCREW PFH 8x1 1/4 -H100087 (2) T-40 TORX BIT - A100042 (318) BR - SCREW PFH 8x1 1/8 -H100088 (4) AN - BOLT HEX 5/16x2-3/4 -H100047 (11) CX - SCREW PPH 4x5/8 -H100127 (2) T-30 TORX BIT - H100147 (4) AJ - BOLT HEX 5/16x1 1/4 -H100042 (4) KY - BOLT WH 1/4x1/2" -H100141 KW WASHER LOCK EXT 8x15 (7) -H100139 (9) KV - WASHER LOCK EXT 6x15 -H100138 (2) T-30 TORX WRENCH - H100114 (12) CJ - NUT LOCK 5/16 -H100110 (9) CE - WASHER FLAT 9x18 -H100106 (4) BX - WASHER SPLIT 5/16 -H100095 (13) CH - SCREW TAPPING 14x1-1/2 -H100109 (18) CD - WASHER FLAT 8x27 -H100105 (7) KS - NUT BARREL WH 1/4x5/8 -H100136 (4) CB - WASHER SAFETY 17x30 -H100103 (4) BZ - SWING HANGER QUICK LINK -H100099 (2) CG - WASHER LOCK INT 8x15 -H100108 Parts Identification Accessories (NOT TO SCALE) (1) EK - SLIDE RAIL 8' GREEN RIGHT -A100054 (2) FR - LEAF HINGE - A100093 (1) EL - SLIDE RAIL 8' GREEN LEFT -A100055 (4) FA - QUICK LINK -A100069 (1) HZ - KNOB -A100071 (1) EM - SLIDE BED 8' YELLOW -A100056 (6) GK - WINDOW 216x267 GREEN -A100146 (6) EJ - L BRACKET 54x67 -A100053 (2) - SWING SEAT GREEN -A6P00054 (2) GD - L BRACKET 66x66x127 -A100140 HC - BYD ID TAG (LARGE) 2011 WITH (1) AGES -A100164 (4) EA - HAND GRIP YELLOW PLASTIC -A100043 (1) SR - "B" REVISION TAG -A100315 (6) KC - METAL GROUND STAKE BROWN -A100178 (4) QZ - TRIANGLE PLATE 100° 5 HOLE -A100294 (6) EC - METAL RUNG 559 -A100045 (4) EZ - CHAIN GREEN 51.25" - A100068 4 Ft Ladder Phase 1 & 2 Phase Notes • Assemble with hardware as shown. • Center rungs in rail grooves. QTY 1 DESCRIPTION LEFT UPRIGHT LABEL H74 4 8 LADDER RUNG SCREW PFH 8x2 H76 SCREW PFH 8x2 H74 H76 QTY 1 8 DESCRIPTION RIGHT UPRIGHT SCREW PFH 8x2 H75 SCREW PFH 8x2 LABEL H75 4 Ft Ladder Phase 3 Phase Notes • Assemble with hardware as shown. M73 SCREW PFH 8x2 QTY 1 4 DESCRIPTION REAR SUPPORT SCREW PFH 8x2 LABEL M73 (2) E71 - MONKEY BAR RAIL - W102369 1 3/8"x3 3/8"x60 5/8" (36x86x1539) (4) EJ - L BRACKET 54x67 - A100053 (2) QZ - TRIANGLE PLATE 100° 5 HOLE - A100294 MONKEY BAR ASSEMBLY STEP 1 (2) YOU WILL BUILD A LEFT AND RIGHT TOP RAIL IN THIS STEP. AFTER BUILDING LEFT ASSEMBLY AS SHOWN, REPEAT STEP AND BUILD A RIGHT ASSEMBLY. SEE BELOW FOR ORIENTATION OF RIGHT SIDE TRIANGLE PLATE. (2) BOLT WH 5/16x2 (6) NUT LOCK 5/16 (2) (6) BOLT WH 5/16x1 1/2 T-NUT 5/16 WASHER FLAT 8x27 NUT LOCK 5/16 (1 PLC) L BRACKET 54x67 (2 PLCS) BOLT WH 5/16x2 (1 PLC) E71 RIGHT SIDE TRIANGLE PLATE WASHER FLAT 8x27 (1 PLC) BOLT WH 5/16x1 1/2 (3 PLCS) TRIANGLE PLATE 100° 5 HOLE (1 PLC) T-NUT 5/16 (3 PLCS) (2) E4 - MONKEY BAR UPRIGHT - W101733 1 3/8"x3 3/8"x71 3/8" (36x86x1812) MONKEY BAR ASSEMBLY STEP 2 (4) REPEAT STEP FOR OTHER SIDE OF MONKEY BAR ASSEMBLY. (4) BOLT WH 5/16x1 1/2 T-NUT 5/16 T-NUT 5/16 (2 PLCS) BOLT WH 5/16x1 1/2 (2 PLCS) E4 (6) METAL RUNG 559 MONKEY BAR ASSEMBLY STEP 3 (12) SCREW TAPPING 14x1-1/2 (12 PLCS) METAL RUNG 559 (6 PLCS) SCREW TAPPING 14x1-1/2 (2) H81 - MONKEY BAR BRACE - W100993 1"x3 3/8"x53 1/4" (24x86x1352) (1) H82 - MONKEY BAR GROUND BOARD - W100994 1"x3 3/8"x70 3/8" (24x86x1786) MONKEY BAR ASSEMBLY STEP 4 (4) WASHER LOCK EXT 12x19 (2) (2) BOLT HEX 5/16x2-3/4 (4) T-NUT 5/16 (4) (2) WASHER FLAT 9x18 (2) WASHER LOCK INT 8x15 (8) WASHER LOCK EXT 8x19 (4) NUT BARREL WH 5/16x7/8 BOLT WH 5/16x1 1/2 LAG SCREW WH 5/16x2 T-NUT 5/16 (2 PLCS) WASHER FLAT 9x18 (2 PLCS) WASHER LOCK INT 8x15 (2 PLCS) BOLT HEX 5/16x2-3/4 (2 PLCS) H81 H81 WASHER LOCK EXT 12x19 (4 PLCS) NUT BARREL WH 5/16x7/8 (4 PLCS) WASHER LOCK EXT 8x19 (8 PLCS) H82 LAG SCREW WH 5/16x2 (4 PLCS) BOLT WH 5/16x1 1/2 (4 PLCS) (2) EA - HAND GRIP YELLOW PLASTIC - A100043 MONKEY BAR ASSEMBLY STEP 5 (4) (4) LAG SCREW WH 1/4x1-1/2 WASHER LOCK EXT 6x15 WASHER LOCK EXT 6x15 (4 PLCS) LAG SCREW WH 1/4x1-1/2 (4 PLCS) HAND GRIP YELLOW PLASTIC (2 PLCS) (1) SB73 - SWING BEAM WAVE RIDER - W103224 2"x5 1/4"x89 1/2" (50x134x2274) (2) GD - L BRACKET 66x66x127 - A100140 (2) QZ - TRIANGLE PLATE 100 5 HOLE - A100294 SWING BEAM ASSEMBLY (3) STEP 1 ATTACH (2) QZ TRIANGLE PLATES TO SB73 SWING BEAM USING 2-1/2" BOLTS, WASHERS AND 5/16" LOCK NUTS. (2) ATTACH (2) GD L BRACKETS TO SB73 SWING BEAM USING 2-3/4" HEX BOLTS, FLAT WASHERS AND 5/16" LOCK NUTS. BOLT HEX 5/16x2-3/4 (5) (7) GD SB73 QZ BOLT WH 5/16x2-1/2 GD NUT LOCK 5/16 WASHER FLAT 8x27 (1) W71 - SWING BEAM SUPPORT - W102349 2"x3 3/8"x47 3/8" (50x86x1204) (1) H79 - END SUPPORT - W100992 1"x3 1/2"x42" (24x86x1072) (2) E77 - ANGLE BRACE - W100991 1 3/8"x3 3/8"x74 3/8" (36x86x1890) (1) H80 - GROUND BOARD - W100990 1"x3 3/8"x87 3/8" (24x86x2218) SWING BEAM ASSEMBLY (4) BOLT WH 5/16x2 STEP 2 (2) BOLT WH 5/16x2-1/2 (2) LAG SCREW WH 5/16x2 (2) NUT BARREL WH 5/16x1-1/2 INSERT (2) 2-1/2" BOLTS, LOCK WASHERS AND 1-1/2" BARREL NUTS INTO TOP EDGE OF W71 SWING BEAM SUPPORT, AS SHOWN. ATTACH E77 ANGLE BRACES TO W71 SWING BEAM SUPPORT USING 4- 1/2" BOLTS, LOCK WASHERS AND 7/8" BARREL NUTS. (1) ATTACH H79 END SUPPORT TO E77 ANGLE BRACES USING 2" BOLTS, LOCK WASHERS AND 7/8" BARREL NUTS. NOW ATTACH H79 END SUPPORT TO W71 SWING BEAM SUPPORT USING 2" LAG SCREWS AND LOCK WASHERS. BOLT WH 5/16x4-1/2 W71 (5) NUT BARREL WH 5/16x7/8 (9) ATTACH H80 GROUND BOARD TO E77 ANGLE BRACES USING 2" BOLTS, LOCK WASHERS AND 7/8" BARREL NUTS. E77 (7) H79 E77 H80 WASHER LOCK EXT 8x19 WASHER LOCK EXT 12x19 SWING BEAM ASSEMBLY (1) STEP 3 (1) ATTACH (2) QZ TRIANGLE PLATES TO W71 SWING BEAM SUPPORT USING 1-3/4" BOLTS, LOCK WASHER AND 7/8" BARREL NUT. INSERT SWING HANGER QUICK LINK AND SAFETY WASHER INTO HOLES IN THE EDGE OF SB73 SWING BEAM. SECURE SWING HANGER TO SB73 SWING BEAM USING FLAT WASHERS AND 5/16" LOCK NUTS. BOLT WH 5/16x1-3/4 NUT BARREL WH 5/16x7/8 (1) WASHER SAFETY 17x30 (1) WASHER FLAT 8x27 (1) WASHER LOCK EXT 12x19 (1) NUT LOCK 5/16 (1) SB73 SB73 SWING HANGER QUICK LINK 8 FOOT SLIDE ASSEMBLY PHASE 1 STEP 1 TOP ● PLACE SLIDE BRACE CENTERED ON THE BOTTOM 1/4" FROM THE EDGE. TRANSFER HOLES ON THE BOARD THROUGH THE SLIDE BED AS SHOWN BELOW. USE A 3/8" DRILL BIT. ● ATTACH SLIDE BRACE TO SLIDE USING HARDWARE SHOWN. QTY 1 3 3 3 1 DESCRIPTION SLIDE BRACE BOLT WH 5/16x1/2 NUT BARREL WH 5/16x5/8 WASHER LOCK EXT 12x19 SLIDE BED 8' YELLOW (SEE SLIDE ASSEMBLY INSTALLATION STEP FOR TOP MOUNTING HOLE DRILLING LOCATIONS). BOTTOM SLIDE BED 8' YELLOW NUT BARREL WH 5/16x5/8 WASHER LOCK EXT 12x19 M77 SLIDE BRACE BOLT WH 5/16x1/2 USE M77 SLIDE BRACE AS A TEMPLATE FOR DRILLING BOTTOM HOLE PATTERN IN SLIDE BED. BE SURE TO PLACE SLIDE BRACE UP 1/4" FROM BOTTOM EDGE OF SLIDE BED BEFORE MARKING HOLE PATTERN. TIP: PREBENDING THE ENDS WILL EASE ASSEMBLY. REV 8/02/11 BRS 8 FOOT SLIDE ASSEMBLY PHASE 2 STEP 2 ● PLACE 1 SLIDE RAIL ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL (FIG. 1). PUT SLIDE SUPPORT BOTTOM INTO THE SUPPORT POCKET AT THE BOTTOM OF THE RAIL AND HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY. MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE CAVITY. SECURE USING (12) 3" WOOD SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN BELOW. ● PLACE THE OTHER SLIDE RAIL ON A FLAT SURFACE WITH THE SLIDE CAVITY UP. HAVE A HELPER HOLD THE TOP END OF SLIDE BED AND BEGIN INSERTING THE SLIDE BED AND SLIDE BRACES INTO THE CAVITY AND SUPPORT POCKETS STARTING AT THE BOTTOM OF SLIDE AND WORKING UP TO THE TOP(FIG. 2). SECURE USING (12) 3" WOOD SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN BELOW. SLIDE RAIL 8' GREEN RIGHT NOTE: MAKE CERTAIN SUPPORTS AND SLIDE BED ARE FULLY ENGAGED WITHIN CHANNEL OF SLIDE RAILS. M78 CENTER SLIDE BRACE SLIDE RAIL 8' GREEN LEFT QTY DESCRIPTION 2 24 M78 CENTER SLIDE BRACE SCREW PFH 8x3 1 1 SLIDE RAIL 8' GREEN RIGHT SLIDE RAIL 8' GREEN LEFT SCREW PFH 8x3 FIG. 1 FIG. 2 TIP: A HELPER IS REQUIRED FOR THIS PHASE. 2 Person Wave Rider Parts & Hardware Identification (4) ML - WR HAND GRIP - A100236 (2) MG - BOOT (BLACK) - A100235 UF - UNIVERSAL 2 PERSON WAVE RIDER BEAM BRACKET (2) - A100346 (2) XC - 4' UPPER TUBE (GREEN) - A100407 (1) LW - 5MM ALLEN WRENCH - H100151 (2) XB-LOWER TUBE (GREEN)-A100406 (1) XG - 2 PERSON WAVE RIDER BOARD ASSEMBLY (YELLOW) - A100410 (4) LX - PIVOT PIN 16x92 - H100152 (8) MP - BUSHING 22.3x25 - H100153 (8) MD - SCREW PFH 10x3/4 (BLACK) - H100158 (8) CF - WASHER LOCK INT 10x18 - H100107 (8) MQ - BOLT (M10x19MM) - H100154 (8) MA - SHOULDER BOLT (M5x22MM) - H100155 (8) MB - BARREL NUT (M5x13MM) - H100156 (16) MC - WASHER LOCK INT 7x12 - H100157 (4) ML - WR HAND GRIP - A100236 (2) XC - 4' UPPER TUBE (GREEN) - A100407 (2) XB - LOWER TUBE (GREEN) - A100406 (2) MG - BOOT (BLACK) - A100235 Swing Arm Assemblies STEP 1 (8) SHOULDER BOLT (M5x22MM) (8) BARREL NUT (M5x13MM) NOTE: YOU WILL MAKE TWO ASSEMBLIES IN THIS STEP. XC UPPER HAND GRIP WASHER LOCK INT 7x12 (16 PLCS) (16) WASHER LOCK INT 7x12 SHOULDER BOLT (M5x22MM) (8 PLCS) BARREL NUT (M5x13MM) (8 PLCS) NOTE: SECURE TOP HOLE OF UPPER HAND GRIP AND BOTTOM HOLE OF LOWER HAND GRIP FIRST. NEXT, SLIDE UPPER TUBE OVER LOWER TUBE UNTIL THE PROPER HOLES ALIGN AND SECURE WITH REMAINING SHOULDER BOLTS AND BARREL NUTS, AS SHOWN. ML - WR HAND GRIP (2 PLCS) LOWER HAND GRIP XB MG - BOOT (BLACK) (1 PLC) (1) SWING ARM ASSEMBLY (1) XG - WAVE RIDER BOARD ASSEMBLY (YELLOW) - A100410 Front Swing Arm Assembly STEP 2 (2) BOLT (M10x19MM) (2) WASHER LOCK INT 10x18 (2) BUSHING 22.3x25 SWING ARM ASSEMBLY PIVOT PIN 16x92 (1 PLC) BUSHING 22.3x25 (2 PLCS) (1) SWING ARM ASSEMBLY BOOT NOT SHOWN FOR CLARITY XG BOLT (M10x19MM) (2 PLCS) WASHER LOCK INT 10x18 (2 PLCS) PIVOT PIN 16x92 Front Boot to Board Assembly STEP 3 (4) SCREW PFH 10x3/4 (BLACK) (4 PLCS) SCREW PFH 10x3/4 (BLACK) (1) SWING ARM ASSEMBLY Rear Swing Arm Assembly to Board STEP 4 (2) BOLT (M10x19MM) (2) WASHER LOCK INT 10x18 (2) BUSHING 22.3x25 SWING ARM ASSEMBLY BUSHING 22.3x25 (2 PLCS) PIVOT PIN 16x92 (1 PLC) (1) PIVOT PIN 16x92 SWING ARM ASSEMBLY BOOT NOT SHOWN FOR CLARITY BOLT (M10x19MM) (2 PLCS) WASHER LOCK INT 10x18 (2 PLCS) Rear Boot to Board Assembly STEP 5 (4) SCREW PFH 10x3/4 (BLACK) (4 PLCS) SCREW PFH 10x3/4 (BLACK) (2) UF - UNIVERSAL 2 PERSON WAVE RIDER BEAM BRACKET - A100346 Mounting Clamps STEP 6 NOTE: (4) BOLT (M10x19MM) (4) WASHER LOCK INT 10x18 (4) BUSHING 22.3x25 YOU WILL ATTACH TWO MOUNTING CLAMPS IN THIS STEP FLIP OTHER MOUNTING CLAMP AND ATTACH TO THE OTHER SWING ARM USING THE SAME HARDWARE AS SHOWN SWING ARM ASSEMBLY PIVOT PIN 16x92 (1 PLC) (2) PIVOT PIN 16x92 BUSHING 22.3x25 (2 PLCS) UF SWING ARM ASSEMBLY SWING ARM ASSEMBLY WASHER LOCK INT 10x18 (2 PLCS) BOLT (M10x19MM) (2 PLCS) Fort Assembly Phase 1 Parts needed: Hardware needed: • (1) E2 - TOWER LEG - W101445 • (1) E3 - TOWER LEG - W100450 • (1) L1 - WALL RAIL - W101730 • (1) H1 - FLOOR RAIL - W101449 • (1) K1 - BASE BOARD - W101451 • (2) F1 - DECK BRACE - W101504 • (2) J1 - FLOOR SUPPORT - W101037 • (10) D - NUT BARREL WH 5/16x7/8 - H100005 • (10) AD - WASHER LOCK EXT 12x19 - H100031 • (14) AC - WASHER LOCK EXT 8x19 - H100030 • (8) H - BOLT WH 5/16x1-1/2 - H100010 • (2) L - BOLT WH 5/16x2-1/4 - H100013 • (2) K - BOLT WH 5/16x2 - H100012 • (2) Z - LAG SCREW WH 5/16x2 - H100027 • (4) CK - SCREW PFH 8x2 - H100111 • (9) BG - T-NUT 5/16 - H100074 Phase Notes • Assemble with hardware as shown. • For ease during assembly, assemble uprights flat on the ground. AC Note: It is vital that the fort be level before and after each phase of assembly. H E3 AD AC L1 Step 1: Using a hammer, insert all the 'BG' T-Nuts into the respective boards, as shown. D E2 AD BG L Step 2: Attach 'L1' Wall Rail & 'K1' Base Board to 'E2' & 'E3' Tower Legs using hardware 'D', 'AD', 'AC' and 'H', as shown. J1 K BG AC AC Step 3: Attach 'H1' Floor Rail using Bolts 'L', Washers 'AC' and previously assembled T-Nuts 'BG', as shown. AD CK D AC Step 4: Attach 'J1' Floor Support to 'E2' & 'E3' Tower Legs using Screws 'CK', as shown. H1 Z F1 AC H BG AD Step 5: Attach 'F1' Deck Brace to 'E2' & 'E3' Tower Legs using Lag Screws 'Z' & Washers 'AC', as shown. J1 AC K1 D Step 6: Attach 'F1' Deck Brace to 'H1' Floor Rail using Bolts 'K', Washers 'AC' & 'AD', and Nut Barrel 'D', as shown. BG AD F1 Fort Assembly Phase 2 Parts needed: Hardware needed: • (1) E2 - TOWER LEG - W101445 • (1) E3 - TOWER LEG - W100450 • (1) L2 - WALL RAIL - W101487 • (1) H2 - FLOOR RAIL - W101457 • (1) K1 - BASE BOARD - W101451 • (2) J1 - FLOOR SUPPORT - W101037 • (8) D - NUT BARREL WH 5/16x7/8 - H100005 • (8) AD - WASHER LOCK EXT 12x19 - H100031 • (10) AC - WASHER LOCK EXT 8x19 - H100030 • (8) H - BOLT WH 5/16x1-1/2 - H100010 • (2) L - BOLT WH 5/16x2-1/4 - H100013 • (4) CK - SCREW PFH 8x2 - H100111 • (5) BG - T-NUT 5/16 - H100074 Phase Notes • Assemble with hardware as shown. • For ease during assembly, assemble uprights flat on the ground. Note: It is vital that the fort be level before and after each phase of assembly. E3 AD D AC AD L2 Step 1: Using a hammer, insert all the 'BG' T-Nuts into the respective boards, as shown. E2 H CK AC BG BG Step 2: Attach 'L2' Wall Rail & 'K1' Base Board to 'E2' & 'E3' Tower Legs using hardware 'D', 'AD', 'AC' and 'H', as shown. AC J1 Step 3: Attach 'H2' Floor Rail using Bolts 'L', Washers 'AC', and previously assembled T-Nut 'BG', as shown. H2 L BG Step 4: Attach 'J1' Floor Support to 'E2' & 'E3' Tower Legs using Screws 'CK', as shown. AD J1 D AC AD K1 H AC Fort Assembly Phase 3 Parts needed: Hardware needed: • (4) BG - T-NUT 5/16 - H100074 • (4) QD - BOLT WH 5/16x4-1/4 - H100166 • (26) Z - LAG SCREW WH 5/16x2 - H100027 • (30) AC - WASHER LOCK EXT 8X19 - H100030 • (1) G1 - SWING BEAM MOUNT - W101495 • (2) L3 - WALL RAIL - W101489 • (1) M6 - FLOOR RAIL - W101447 • (1) M8 - WALL RAIL - W101454 • (1) K3 - ARCHED WALL BOARD - W101456 • (2) K2 - BASE BOARD - W101452 • (1) M14 - WALL RAIL - W102372 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. BG Note: It is vital that the fort be level before and after each phase of assembly. T-Nuts 'BG' should be installed before attaching 'G1' Swing Beam Mount, as shown. E2 AC QD Step 9: Attach 'L3' Wall Rail to 'E3' Tower Legs using Lag Screws 'Z' and Washers 'AC', as shown. G1 Step 1: Attach 'G1' Swing Beam Mount to 'E2' Tower Legs using Bolts 'QD', Washer 'AC' and previously installed T-Nuts 'BG', as shown. QD E2 Z Step 8: Attach 'M14' Wall Rails to 'E3' Tower Legs using Lag Screws 'Z' and Washers 'AC', as shown. AC E3 L3 AC L3 Z Z AC Step 7: Attach 'K3' Arched Wall Board to 'E3' Tower Legs using Lag Screws 'Z' and Washers 'AC', as shown. AC Step 3: Attach 'M6' Floor Rail to 'E2' Tower Legs using Lag Screws 'Z' and Washers 'AC', as shown. AC M6 E3 M14 Step 2: Attach 'L3' Wall Rail to 'E2' Tower Legs using Lag Screws 'Z' and Washers 'AC', as shown. K2 Z AC Z K3 AC Step 6: Attach 'M8' Wall Rails to Z 'E3' Tower Legs using Lag Screws 'Z' and Washers 'AC', as shown. M8 AC Z AC Step 5: Attach 'K2' Floor Board to 'E3' Tower Legs using Lag Screws 'Z' and Washers 'AC', as shown. K2 AC Step 4: Attach 'K2' Floor Board to 'E2' Tower Legs using Lag Screws 'Z' and Washers 'AC', as shown. Fort Assembly Phase 4 Parts needed: • (2) F1 - DECK BRACE - W101504 Phase Notes Hardware needed: • (2) H - BOLT WH 5/16x1-1/2 - H100010 • (4) AC - WASHER LOCK EXT 8x19 - H100030 • (2) AD - WASHER LOCK EXT 12x19 - H100031 • (2) D - NUT BARREL WH 5/16x7/8 - H100005 • (2) Z - LAG SCREW WH 5/16x2 - H100027 • Assemble with hardware as shown. Note: It is vital that the fort be level before and after each phase of assembly. E2 F1 M6 H AC E2 F1 AD AC Z D Step 1: Attach 'F1' Deck Braces to 'M6' Floor Rail using Bolt 'H', Washers 'AC' & 'AD' and Nut Barrel 'D', as shown. Step 2: Attach 'F1' Deck Braces to 'E2' Tower Legs using Lag Screws 'Z' and Washers 'AC', as shown. Fort Assembly Phase 5 Hardware needed: Parts needed: • (99) CK - SCREW PFH 8x2 - H100111 • (1) H5 - FLOOR JOIST - W102374 • (2) L5 - OUTER FLOOR BOARD - W101486 • (17) M3 - FLOOR BOARD - W102375 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly. CK Note: Do not overtighten screws, overtightening may cause the screw to stick through the boards and may cause sharp points. The head of the screw should NOT sink into the wood for this phase, it should be flush. L5 Step 1: Attach 'L5' Outer Floor Board to 'J1' Floor Supports using Screws 'CK', as shown. M3 Step 2: Attach 'M3' Floor Board to 'H1' & 'H2' Floor Rails using Screws 'CK', as shown. CK CK H1 H2 CK H5 M14 Step 3: Attach 'H5' Floor Joist to the center of 'M14' wall rails using Screws 'CK'. Next, secure floor boards to 'H5' Floor Joist using 'CK', as shown. Fort Assembly Phase 6 Parts needed: Hardware needed: • (2) E5 - CLUB HOUSE LEG - W101490 • (4) AC - WASHER LOCK EXT 8x19 - H100030 • (4) AD - WASHER LOCK EXT 12x19 - H100031 • (4) H - BOLT WH 5/16x1-1/2 - H100010 • (4) D - NUT BARREL WH 5/16x7/8 - H100005 Phase Notes • Assemble with hardware as shown. Note: It is vital that the fort be level before and after each phase of assembly. E5 L1 AC E2 H AD AC Note the orientation of the pilot hole location E2 D AD E5 L2 Step 1: Attach Club House Leg 'E5' to the inside of Wall Rail 'L1' and 'L2' with hardware 'D', 'AD', 'AC', & 'H', as shown. Fort Assembly Phase 7 Parts needed: Hardware needed: • (12) H - BOLT WH 5/16x1-1/2 - H100010 • (22) AC - WASHER LOCK EXT 8x19 - H100030 • (12) AD - WASHER LOCK EXT 12x19 - H100031 • (12) D - NUT BARREL WH 5/16x7/8 - H100005 • (10) Z - LAG SCREW WH 5/16x2 - H100027 • (2) M12 - WALL RAIL - W101731 • (2) M9 - WALL RAIL - W101496 • (2) M13 - WALL RAIL - W101500 • (1) L4 - CLUB HOUSE WALL RAIL - W101491 • (2) M8 - WALL RAIL - W101454 • (1) M10 - WALL RAIL - W101494 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly. M9 H Step 7: Attach 'L4' Club House Wall Rail to 'E5' Club House Legs using Lag Screws 'Z' and Washers 'AC', as shown. AC AD AC E2 D AC D Z Step 1: Attach 'M9' Wall Rails to 'E5' Club House Legs and 'E2' Tower Legs using Bolts 'H', Washers 'AC' & 'AD' and Nut Barrel 'D', as shown. E2 AD AC AC M8 H Z L4 E5 D M9 Step 6: Attach 'M12' Wall Rail to 'E2' Tower Leg & 'E5' Club House Leg using Bolts 'H', Washers 'AC' & 'AD' and Nut Barrel 'D', as shown. M8 AC AD M12 H AC M10 M13 Step 2: Attach 'M8' Wall Rail to ends of 'E2' Tower Legs using Lag Screws 'Z' and Washers 'AC', as shown. E3 AC AD E5 D E3 Z Step 5: Attach 'M8' Wall Rail to 'E3' Tower Legs using Lag Screw 'Z' and Washer 'AC', as shown. M10 M13 H Step 4: Attach 'M13' Wall Rails to 'E5' Club Z AC House Legs using Lag Screws 'Z' and AC Washers 'AC', as shown. Step 3: Attach 'M10' Wall Rail to 'E2' Tower Leg & 'E5' Club House Leg using Bolts 'H', Washers 'AC' & 'AD' and Nut Barrel 'D', as shown. Fort Assembly Phase 8 Parts needed: • (6) N4 - PICKET - W101492 Hardware needed: • (12) BR - SCREW PFH 8x1-1/8 - A100088 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly. Note: Due to the changing size of the wood as a result of moisture content, you may need to adjust the spacing of your wall slats 1/16" to 1/8" when assembling walls. It would be best to line up the boards on the wall before attaching to estimate if a larger or smaller gap is needed. BR L3 N4 M8 Step 1: Attach 'N4' Wall Boards to 'L3' Wall Rail and 'M8' Wall Rail using Screws 'BR, as shown. Note: Do not overtighten screws, overtightening may cause the screw to stick through the boards and may cause sharp points. The head of the screw should NOT sink into the wood for this phase, it should be flush. Fort Assembly Phase 9 Parts needed: Hardware needed: • (2) M4 - WALL BOARD - W101510 • (3) M16 - WALL BOARD - W101732 • (8) M15 - WALL BOARD - W101506 • (38) BR - SCREW PFH 8x1-1/8 - H100088 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly. M4 M16 M16 BR Note: Do not overtighten screws, overtightening may cause the screw to stick through the boards and may cause sharp points. The head of the screw should NOT sink into the wood for this phase, it should be flush. M15 M15 M15 M16 M9 M4 M15 BR L1 M12 M12 Step 1: Attach 'M4', 'M15' & 'M16' Wall Boards to 'M9' Wall Rail, 'L1' Wall Rail and 'M12' Wall Rails using Screws 'BR', as shown. Note: Due to the changing size of the wood as a result of moisture content, you may need to adjust the spacing of your wall slats 1/16" to 1/8" when assembling walls. It would be best to line up the boards on the wall before attaching to estimate if a larger or smaller gap is needed. Fort Assembly Phase 10 Parts needed: Hardware needed: • (2) Y1 - WALL BOARD - W101499 • (2) M1 - WALL BOARD - W101501 • (2) N8 - WALL BOARD SUPPORT - W100595 • (20) BR - SCREW PFH 8x1-1/8 - H100088 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly. Y1 M1 L4 Note: Do not overtighten screws, overtightening may cause the screw to stick through the boards and may cause sharp points. The head of the screw should NOT sink into the wood for this phase, it should be flush. BR N8 BR BR Step 1: Attach 'Y1' Wall Boards and 'M1' Wall Boards to 'L4' Club House Wall Rail and 'M13' Wall Rail using Screws 'BR', as shown. Step 2: Attach 'N8' Wall Board Supports to 'Y1' Wall Board and 'M1' Wall Board using Screws 'BR', as shown. M13 BR Note: Due to the changing size of the wood as a result of moisture content, you may need to adjust the spacing of your wall slats 1/16" to 1/8" when assembling walls. It would be best to line up the boards on the wall before attaching to estimate if a larger or smaller gap is needed. Fort Assembly Phase 11 Parts needed: Hardware needed: • (11) M5 - WALL BOARD - W101497 • (33) BR - SCREW PFH 8x1-1/8 - H100088 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly. Note: Due to the changing size of the wood as a result of moisture content, you may need to adjust the spacing of your wall slats 1/16" to 1/8" when assembling walls. It would be best to line up the boards on the wall before attaching to estimate if a larger or smaller gap is needed. M5 G1 BR L3 M8 BR Step 1: Attach 'M5' Wall Boards to 'L3' Wall Rail & 'M8' Wall Rail using Screws 'BR', as shown. Bottom of 'M5' wall boards should be located approximately 1-3/4" up from floor boards. Note: Do not overtighten screws, overtightening may cause the screw to stick through the boards and may cause sharp points. The head of the screw should NOT sink into the wood for this phase, it should be flush. Fort Assembly Phase 12 Parts needed: Hardware needed: • (9) M17 - WALL BOARD - W101493 • (36) BR - SCREW PFH 8x1-1/8 - H100088 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly. L2 BR M17 M10 BR Step 1: Attach 'M17' Wall Boards to 'L2' Wall Rail and 'M10' Wall Rail using screws 'BR', as shown. Note: Do not overtighten screws, overtightening may cause the screw to stick through the boards and may cause sharp points. The head of the screw should NOT sink into the wood for this phase, it should be flush. Note: Due to the changing size of the wood as a result of moisture content, you may need to adjust the spacing of your wall slats 1/16" to 1/8" when assembling walls. It would be best to line up the boards on the wall before attaching to estimate if a larger or smaller gap is needed. Fort Assembly Phase 13 Parts needed: Hardware needed: • (2) M7 - WALL BOARD - W100579 • (9) M11 - WALL BOARD - W100583 • (1) SR - 'B' REVISION TAG - A100315 • (46) BR - SCREW PFH 8x1-1/8 - H100088 • (2) CY - SCREW PWH 8x5/8 - H100128 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly. Note: Due to the changing size of the wood as a result of moisture content, you may need to adjust the spacing of your wall slats 1/16" to 1/8" when assembling walls. It would be best to line up the boards on the wall before attaching to estimate if a larger or smaller gap is needed. K3 Step 1: Attach 'M7' Wall Boards to 'K3' Arched Wall Board, 'M8' Wall Rail and 'K2' Base Board using screws 'BR', as shown. BR BR M8 M7 K2 M11 M7 BR Step 2: Attach 'M11' Wall Boards to 'M8' Wall Rail and 'K2' Base Board using screws 'BR', as shown. Note: Do not overtighten screws, overtightening may cause the screw to stick through the boards and may cause sharp points. The head of the screw should NOT sink into the wood for this phase, it should be flush. Step 3: Attach 'SR' Revision Tag to 'M11' Wall Board using screws 'CY', as shown. CY SR 1 9/16" Fort Assembly Phase 14 Parts needed: Hardware needed: • (2) L6 - BAY WINDOW - W100571 • (6) N5 - BAY WINDOW- W100592 • (6) N9 - BAY WINDOW - W100596 • (3) GK - WINDOW FRAME GREEN 216x267 - A100146 • (24) BR - SCREW PFH 8x1-1/8 - H100088 • (12) BC - SCREW PWH 8x3/4 - H100070 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly. L6 N9 N5 L6 N9 BR L6 N5 L6 N5 BR BR N9 N5 BR BR Step 1: Center and attach 'N9' Bay Window Rails to the edge of 'L6' Bay Window Rails using Screws 'BR'. Pre-drill & attach 'N5' Bay Window Rails to the edge of 'L6' Bay Window Rails using Screws 'BR', as shown. N9 BR Step 2: Repeat Step 1 and attach second Bay Window Frame using the proper screws, as shown. GK N9 BR L6 BC N5 BR N9 L6 BR BC N5 BC Step 3: Repeat Steps 1 & 2 to finish attaching Bay Window Frames using the proper screws, as shown. Step 4: Center and attach 'GK' Window Frame Green to the outside of the Bay Window Assembly with Screws 'BC', as shown. Fort Assembly Phase 15 Parts needed: Hardware needed: • (1) BAY WINDOW ASSEMBLY • (6) CK - SCREW PFH 8x2 - H100111 Phase Notes • Assemble with hardware as shown. Note: It is vital that the fort be level before and after each phase of assembly. CK M9 L2 Step 1: Center in window opening and attach the Bay Window Assembly to the lower edge of 'M9' wall rail and the top edge 'L2' right wall rail using Screws 'CK', as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Fort Assembly Phase 16 Parts needed: Hardware needed: • (1) L9 - DOOR BOARD - W101233 • (2) M19 - DOOR BOARD - W101230 • (2) M21 - DOOR BOARD - W101232 • (2) M22 - DOOR BOARD - W101231 • (1) L10 - DOOR BOARD - W101229 • (3) O1 - DOOR SUPPORT - W101234 • (1) GK - WINDOW FRAME GREEN 216x267 - A100146 • (1) HZ - KNOB - A100071 • (2) FR - LEAF HINGE - A100093 • (37) BR - SCREW PFH 8x1-1/8 - H100088 • (4) BC - SCREW PWH 8x3/4 - H100070 • (4) CX - SCREW #4x5/8 - H100127 To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Phase Notes • Assemble with hardware as shown. Note: It is vital that the fort be level before and after each phase of assembly. CX Step 2: Attach 'FR' Leaf Hinge Assembly to 'L10' Door Board using Screws 'CX', as shown. FR Step 1: Arrange door assembly boards, as shown. Pre-drill and attach 'O1' Door Supports to 'L9', 'M19', 'M21' & 'L10' Door Boards using Screws 'BR', as shown. L10 BR M22 GK 1/4" O1 BR O1 CX FR BC L10 M19 BR M21 O1 M19 BR HZ L9 Step 3: Attach 'HZ' Knob to 'L9' Door Board using Screw 'BR'. Center and attach 'GK' Window Frame Green to Door Assembly using Screws 'BC', as shown. Fort Assembly Phase 17 Parts needed: Hardware needed: • (1) DOOR ASSEMBLY • (1) N11 - DOOR STOP - W101236 • (2) BR - SCREW PWH 8x1-1/8 - H100088 • (6) CX - SCREW TAPPING 4x5/8 - H100127 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly. M1 Step 1: Pre-drill and attach 'FR' Hinge to 'M1' Wall Board using Screws 'CX', as shown. FR CX BR L4 N11 M1 Step 2: Pre-drill and attach 'N11' Door Stop to 'M1' Wall Board using Screws 'BR'. Make sure the top of 'N11' Door Stop is flush with 'L4' Club House Wall Rail, as shown. Fort Assembly Phase 18 Parts needed: Hardware needed: • (2) GK - WINDOW FRAME GREEN 216x267 - A100146 • (8) BC - SCREW PWH 8x3/4 - H100070 Phase Notes • Assemble with hardware as shown. M16 GK M16 GK M16 BC BC Step 1: Attach 'GK' Window Frame Green 216x267 to 'M16' Wall Board using Screws 'BC', as shown. CR Fort Assembly Phase 19 Parts needed: Hardware needed: • (2) H4 - TABLE SUPPORT - W100560 • (1) K4 - COUNTER TOP - W101455 • (7) BQ - SCREW PFH 8x1-1/4 - H100087 Phase Notes • Assemble with hardware as shown. BQ K4 M8 H4 Step 2: Attach 'K4' Counter Top to 'M8' Wall Rail and 'H4' Table Supports using Screws 'BQ', as shown. BQ H4 BQ Step 1: Attach 'H4' Table Supports to 'M8' Wall Rail using Screws 'BQ', as shown. Fort Assembly Phase 20 Parts needed: Hardware needed: • (2) EA - HAND GRIP YELLOW PLASTIC - A100043 • (4) LC - LAG SCREW WH 1/4x1-1/2 - H100145 • (4) KV - WASHER LOCK EXT 6x15 - H100138 Phase Notes • Assemble with hardware as shown. E3 EA KV LC KV Step 2: Pre-drill and attach 'EA' Hand Grip Yellow Plastic to 'E3' Tower Leg using Screws 'LC' & Washer 'KV', as shown. E5 KV EA Step 1: Pre-drill and attach 'EA' Hand Grip Yellow Plastic to 'E5' Club House Leg using Screws 'LC' & Washer 'KV', as shown. LC KV Fort Assembly Phase 21 Parts needed: Hardware needed: • (4) H3 - ROOF RAFTER - W101502 • (2) N3 - GABLE BOARD - W100590 • (2) N6 - GABLE BOARD - W100593 • (4) N7 - GABLE BOARD - W100594 • (2) L7 - GABLE MOON - W100572 • (30) BR - SCREW PFH 8x1-1/8 - H100088 Phase Notes • Assemble with hardware as shown. To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly. N6 BR BR N7 N7 BR Step 1: Attach 'N3' Gable Board to 'H3' Roof Rafters using Screws 'BR'. Attach 'N6' Gable Board to 'H3' Roof Rafters using Screws 'BR'. Attach 'N7' Gable Boards to 'H3' Roof Rafters using Screws 'BR', as shown. L7 BR BR N3 H3 H3 N6 N7 N7 Step 2: Attach 'L7' Gable Moon to 'N3', 'N6', & 'N7' Roof Rafters using Screws 'BR', as shown. H3 N3 BR L7 H3 Fort Assembly Phase 22 Parts needed: Hardware needed: • (2) GABLE END ASSEMBLY • (14) R1 - ROOF BOARD - W101503 • (56) BP - SCREW PWH 8x1-1/2 - H100086 Phase Notes • Assemble with hardware as shown. BP BP R1 BP BP Step 1: Attach 'R1' Roof Board to the edge of Gable End Assembly using Screws 'BP', as shown. R1 GABLE END ASSEMBLY GABLE END ASSEMBLY BP Step 2: Attach the remaining 'R1' Roof Boards to the edge of Gable End Assembly using Screws 'BP', as shown. BP BP R1 R1 R1 R1 R1 R1 GABLE END ASSEMBLY R1 R1 Fort Assembly Phase 23 Hardware needed: Parts needed: • (4) V - BOLT HEX 5/16x5 - H100022 • (4) AC - WASHER LOCK EXT 8x19 - H100030 • (2) BG - T-NUT 5/16 - H100074 • (22) BR - SCREW PFH 8x1-1/8 - H100088 • (1) ROOF ASSEMBLY • (2) M8 - WALL RAIL - W101454 Phase Notes • Assemble with hardware as shown. Note: It is vital that the fort be level before and after each phase of assembly. ROOF ASSEMBLY V AC M8 M5 Step 1: Attach the Roof Assembly to 'M8' Wall Rail using Bolts 'V' and Washer 'AC' into T-Nut 'BG' on the back side of 'M8' Wall Board, as shown. ROOF ASSEMBLY M8 AC V Step 2: Attach the Roof Assembly to 'M8' Wall Rail using Bolts 'V' and Washer 'AC' into T-Nut 'BG' on the back side of 'M8' Wall Board, as shown. Step 3: Attach the 'M8' Wall Rails to 'M5' Wall Boards using screws 'BR', as shown. Fort Assembly Phase 24 Parts needed: Hardware needed: (2) N31 - BENCH GROUND BOARD - W100845 (4) N10 - BENCH LEG - W100846 (2) T7 - BENCH SEAT SUPPORT - W100848 (4) M18 - BENCH BRACE - W100847 (2) M31 - BENCH SEAT - W101258 (2) EJ - L BRACKET GREEN 54x67 - A100053 • (20) BP - SCREW PWH 8x1-1/2 - H100086 • (8) BR - SCREW PWH 8x1-1/8 - H100088 • (2) CM - BOLT WH 5/16x1/2 - H100115 • (2) B - NUT BARREL WH 5/16x5/8 - H100004 • (2) AD - WASHER LOCK EXT 12x19 - H100031 Phase Notes N10 T7 T7 • Assemble with hardware as shown. BP EJ N10 BP EJ AD B B CM N31 N10 BR BR Step 1: Attach 'N10' Bench Legs to 'N31' Bench Ground Board using Screws 'BR'. Attach 'T7' Bench Seat Support to 'N10' Bench Legs using Screws 'BP'. Attach 'EJ' L Bracket to 'N31' Bench Ground Board using Bolt 'CM', Washer 'AD' and Nut Barrel 'B', as shown. N31 BP N10 BP M18 M31 BP BP N10 M18 N10 BP N10 N10 BP Step 2: Attach 'M18' Bench Brace to 'N10' Bench Legs using Screws 'BP'. Attach 'M14' Bench Seat to 'M18' Bench Brace using Screws 'BP'. Attach 'M31' Bench Seat to 'T7' Bench Seat Supports using Screws 'BP', as shown. Fort Assembly Phase 25 Hardware needed: Parts needed: • (2) B - NUT BARREL 5/16x5/8 - H100004 • (2) AD - WASHER LOCK EXT 12x19 - H100031 • (2) CM - BOLT WH 5/16x1/2 - H100115 • (1) BENCH ASSEMBLY Phase Notes • Assemble with hardware as shown. B K2 EJ AD CM Step 1: Pilot drill with 10mm drill bit and attach the Bench Assembly to 'K2' Base Board using Bolts 'CM', Washer 'AD' and 'B' Barrel Nut, as shown. Repeat the same process to complete the assembly on the opposite side. Ladder Attachment Phase 26 Parts needed: Hardware needed: • (1) LADDER ASSEMBLY • (2) AA - LAG SCREW WH 5/16x2-1/2 - H100028 • (2) AC - WASHER LOCK EXT 8x19 - H100030 Phase Notes • Assemble with hardware as shown. AA AA AC H1 AC LADDER ASSEMBLY Step 1: Attach the Ladder Assembly to 'H1' Floor Rail using Lag Screws 'AA' and Washer 'AC', as shown. Monkey Bar Attachment Phase 27 Hardware needed: Parts needed: • (4) CM - BOLT WH 5/16x1/2 - H100115 • (1) MONKEY BAR ASSEMBLY Phase Notes • Assemble with hardware as shown. L1 EJ CM EJ CM Step 1: Attach the Monkey Bar Assembly to 'L1' Wall Rail using Bolts 'CM' through the angle brackets into T-Nut 'BG', as shown. Swing Beam Attachment Phase 28 Hardware needed: Parts needed: • (1) SWING BEAM ASSEMBLY • (1) HC - BACKYARD DISCOVERY ID TAG - A100164 • (1) WAVE RIDER ASSEMBLY • (4) BX - WASHER SPLIT 5/16 - H100095 • (4) CD - WASHER FLAT 8x27 - H100105 • (4) AJ - BOLT HEX 5/16x1-1/4 - H100042 • (4) CY - SCREW PWH 8x5/8 - H100128 • (4) E - NUT BARREL WH 5/16x1-3/4 - H100007 • (4) F - BOLT WH 5/16x1 - H100008 Phase Notes • Assemble with hardware as shown. G1 GD CD BX AJ Step 1: Attach the Swing Beam Assembly to 'G1' swing beam mount using Bolts 'AJ', Washer 'BX' & Washer 'CD' through the angle brackets into T-Nut 'BG', as shown. E SB73 SB73 F Step 2: Attach Backyard Discovery ID Tag 'HC' on Swing Beam 'SB73' using Screws 'CY', as shown. Step 3: Attach the Wave Rider Assembly to 'SB73' Swing Beam using the Wave Rider Mounting Brackets by inserting Bolts 'F' through the Wave Rider Mounting Brackets and the 'SB73' Swing Beam into 'E' Nut Barrel, as shown. CY HC Slide Attachment Phase 29 Hardware needed: Parts needed: • (1) SLIDE ASSEMBLY • (3) B - NUT BARREL WH 5/16x5/8 - H100004 • (3) AD - WASHER LOCK EXT 12x19 - H100031 • (3) CM - BOLT WH 5/16x1/2 - H100115 Phase Notes • Assemble with hardware as shown. CM SLIDE ASSEMBLY Step 1: After centering wave slide in the opening, use a drill with a 3/8" bit, to drill a hole through the holes on the slide and through the fort floor. Step 2: Insert Bolts 'CM' through wave slide and deck boards, as shown. AD B Step 3: Finish attaching the Slide Assembly to the fort floor using the Safe-T-Fuse hardware, as shown. Anchoring Instructions Parts needed: Phase 30 Hardware needed: • (6) KS - NUT BARREL 1/4x5/8 - H100136 • (6) CE - WASHER FLAT 9x18 - H100106 • (6) KW - WASHER LOCK EXT 8x15 - H100139 • (2) KT - BOLT WH 1/4x1 - H100137 • (4) KY - BOLT WH 1/4x1/2 - H100141 • (6) KC - METAL GROUND STAKE BROWN - A100178 • (2) DP - SWING SEAT GREEN - A6P00054 • (4) EZ - CHAIN GREEN 51.25" - A100068 • (4) FA - QUICK LINK - A100069 Phase Notes • Assemble with hardware as shown. • FAILURE TO USE STAKES CAN VOID WARRANTY & CAUSE INJURY! STAKE STAKE Step 1: Position playset in permanent location and secure to ground. Measure in 4" from Upright Legs and 4" from inside of 'K1' Base boards and mark ground. This should allow enough space to twist Stakes 'KC' into ground using screwdriver for leverage. Twist Stakes until eye is approximately 3" from ground surface. Using eye in Stake as guide, drill thru Ground Boards 'K1' with 3/8" drill bit and attach 'KC' Stakes with 'KY' Bolts, 'KW' Lock Washers, 'CE' Flat Washers and 'KS' Barrel Nuts, as shown. Now measure in 6" from outside Swing Beam Ground Board 'H80' and mark ground. Twist Stakes until eye is approximately 3" from ground surface. Using eye in stake as guide drill thru Swing Beam Ground Board with 3/8" drill bit and attach 'KC' Stakes with 'KT' Bolts, 'KW' Lock Washers, 'CE' Flat Washers and 'KS' Barrel Nuts, as shown. TIGHTEN QUICK LINK INSERT CHAIN INTO QUICK LINK STAKE STAKE STAKE STAKE Step 2: Attach Swing Seats 'DP' to swing beam using Quick Clip 'FA' and Chain 'EZ'. Final Step: Double check and make sure every bolt, screw and nut is tight. Make sure every board is secure. Make sure the fort is level and enjoy your swing set. Limited Warranty This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a five (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty. In addition, Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging. This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is required to assure maximum life and performance of this product and failure by the owner to maintain the product according to the maintenance requirements may void this warranty. Maintenance guidelines are provided in the Owner’s Manual. This Limited Warranty does not cover: Labor for any inspection Labor for replacement of any defective item(s) Incidental or consequential damages Cosmetic defects which do not affect performance or integrity of a part or the entire product Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable Assembly Manual. Acts of nature including but not limited to wind, storms, hail, floods, excessive water exposure Improper installation including but not limited to installation on uneven, unlevel, or soft ground Minor twisting, warping, checking, or any other natural occurring properties of wood that do not affect performance or integrity Backyard Discovery products have been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading to failure and possible injury. Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified products or consequences resulting from failure of a modified product. This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Backyard Discovery product be used in public settings. Such use may lead to product failure and potential injury. Any and all public use will void this warranty. Backyard Discovery disclaims all other representations and warranties of any kind, express or implied. This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state or province to province. This warranty excludes all consequential damages, however, some states do not allow the limitation or exclusion of consequential damages and therefore this limitation may not apply to you. Pro Rated Part Replacement Schedule Product Age All Parts 0-30 days from date of purchase 31 days to 1 year Customer Pays $0 and free shipping $0 + S&H Wood Rot and Decay Only 1 year 2 years 3 years 4 years 5 years Over 5 years $0 and free shipping 20% + S&H 40% + S&H 60% + S&H 80% + S&H 100% + S&H Rev5/20/10 BRS ">

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Key features
- Wooden construction
- Chemical-free wood
- 4ft ladder
- Monkey bars
- Swing beam
- Slide
- Fort with playhouse
Frequently asked questions
This playset is recommended for children 3 to 10 years of age.
The playset is made of 100% Chinese Cedar wood.
Yes, all Backyard Discovery products carry a 1-year replacement warranty on all parts for manufacturer’s defect. Our wood carries a 5 year warranty on rot and decay as well.
When any wood product is exposed to the elements, it develops “wood checks”. A check is the radial separation of the wood fibers running with the grain of the wood. These are caused by the varying temperature and moisture conditions. A check is not a crack – it does not affect the strength or durability of the wood or structural integrity of the play set.