DL305 Base Specifications

DL305 Base Specifications 1.6’ 0.5 M 5-slot I/O base (local or expansion) 1.115” 29.9mm I/O Expansion Cable (D3-EXCBL) 8-slot I/O base (local or expansion) 94--240V RUN 10-slot I/O base (local or expansion) 94-240 VAC Terminal Strip 24V OUT LG G (Bases provide built-in power supplies) D3-05B-1 <---> D3-05BDC <---> D3-08B-1 <---> D3-10B-1 <---> D3-10BDC <---> Number of Slots 5 5 8 10 10 Local CPU Base Yes Yes Yes Yes Yes Expansion Base Yes CPU base and two expansion bases. If CPU base is 5-slot, then the expansion bases must be 5-slot also. Yes CPU base and two expansion bases. If CPU base is 5-slot, then the expansion bases must be 5-slot also. Yes (D3-350 only) CPU base and two expansion bases. If CPU base is 8-slot, then the expansion bases must be 8-slot or 5-slot Yes CPU base and one expansion bases. If CPU base is 10-slot, then the expansion bases must be 10-slot or 5-slot Yes CPU base and one expansion bases. If CPU base is 10-slot, then the expansion bases must be 10-slot or 5-slot. Input Voltage Range 85-264VAC 47-63Hz 20.5-30VDC <10% ripple 85-264VAC 47-63Hz 85-264VAC 47-63Hz 20.5-30VDC <10% ripple Base Power Consumption 85 VA Max 48 Watts 85VA Max 85VA Max 65 Watts Inrush Current Max. 30A 1ms 30A 30A 1ms 30A 1ms 30A Dielectric Strength 1500VAC for one minute 1500VAC for one minute between terminals of AC P/S, between 24VDC input termirun output, common, 24VDC nals and run output 1500VAC for one minute 2000VAC for one minute 1500VAC for one minute between terminals of AC P/S, between terminals of AC P/S, between 24VDC input termirun output, common, 24VDC run output, common, 24VDC nals and run output Insulation Resistance >10Mohm at 500VDC >10Mohm at 500VDC >10Mohm at 500VDC >10Mohm at 500VDC >10Mohm at 500VDC Power Supply Output (Voltage Ranges and Ripple) (5VDC) 4.75-5.25V 5% ripple (9VDC) 8.5-10V 5% ripple (24VDC) 20-28V 5% ripple (5VDC) 4.75-5.25V 5% ripple (9VDC) 8.5-10V 5% ripple (24VDC) 20-28V 5% ripple (5VDC) 4.75-5.25V 5% ripple (9VDC) 8.5-10V 5% ripple (24VDC) 20-28V 5% ripple (5VDC) 4.75-5.25V 5% ripple (9VDC) 8.5-10V 5% ripple (24VDC) 20-28V 5% ripple (5VDC) 4.75-5.25V 5% ripple (9VDC) 8.5-10V 5% ripple (24VDC) 20-28V 5% ripple 5 VDC Current Supplied .7A 1.4A 1.0A 1.0A 1.4A 9 VDC Current Supplied 2.0A 0.8A 2.0A 2.0A 1.7A 24 VDC Current Supplied 0.5A 0.5A 0.5A 0.5A 0.5A Auxiliary 24 VDC Output 100mA max None 100mA max 100mA max None Run Relay 250VAC 4A (resistive load) 250VAC 4A (resistive load) 250VAC 4A (resistive load) 250VAC 4A (resistive load) 250VAC, 4A (resistive load) Fuses 2A (250V) Non-replaceable 4A (250V) User-replaceable D3-FUSE-3 <---> 2A (250V) Non-replaceable 2A (250V) Non-replaceable 4A (250V) User-replaceable D3-FUSE-3 <---> Dimensions W/H/D 11.42x4.85x4.41 in. (290x123x112 mm) 11.42x4.85x4.41 in. (290x123x112 mm 15.55x4.85x4.41 in. (395x123x112 mm) 18.3x4.85x4.41 in. (465x123x112 mm) 18.34x4.85x4.41 in. (465x123x112 mm) Weight 37oz. (1050g) 34oz. (964g) 44oz. (1250g) 51.1oz. (1450g) 50.5oz. (1432g) Volume 13 e5-22 Programmable Controllers 1 - 80 0 - 633 - 0405 Power Budget Managing your power resource The I/O configuration depends on your choice of I/O modules, bases and I/O location. When determining the types and quantity of I/O modules you will be using, it’s important to remember there is a limited amount of power available from the power supply. The chart on the next page indicates the power supplied and used by each DL305 device. The adjacent chart shows an example of how to calculate the power used by your particular system. These two charts should make it easy for you to determine if the devices you have chosen fit within the power budget of your system configuration. If the I/O you have chosen exceeds the maximum power available from the power supply, you can resolve the problem by shifting some of the modules to an expansion base. Company Information WARNING: It is extremely important to calculate the power budget correctly. If you exceed the power budget, the system may operate in an unpredictable manner, which may result in a risk of personal injury or equipment damage. 3. Add the current used by the system devices (columns 3, 4, and 5), starting with Slot 1, then put the total in the row labeled “Maximum Current Required” (Row E). 4. Subtract the row labeled “Maximum Current Required” (Row E), from the row labeled “Current Supplied” (Row B). Place the difference in the row labeled “Remaining Current” (Row F). 5. If “Maximum Current Required” is greater than “Current Supplied” in columns 3, 4 or 5, the power budget will be exceeded. It will be unsafe to use this configuration and you will need to restructure your I/O configuration. Example: how to calculate your power usage The following example shows how to calculate the power budget for the DL305 system. The examples are constructed around a single 5-slot base using the devices shown. It is recommended you construct a similar table for each base in your DL305 system. 1. Using a chart similar to the one below, fill in column 2. 2. Using the tables on the opposite page, enter the current supplied and used by each device (columns 3, 4, and 5). Devices which fall into the “Other” category (Row D) are devices such as the Handheld Programmer or a Data Communication Unit, which also have power requirements, but do not directly plug into the base. Systems Overview Programmable Controllers Field I/O Software C-more & other HMI Drives Soft Starters Motors & Gearbox Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Use ZIPLinks to reduce power requirements If your application requires a lot of relay outputs, consider using the ZipLink AC or DC relay output modules. These modules can switch high current (10A) loads without putting a load on your base power budget. Refer to the Wiring Solutions section in this catalog for more information. This logo is placed next to I/O modules that are supported by the ZIPLink connection systems. See the I/O module specifications at the end of this section. A Column 1 Base # 0 Column 2 Device Type Column 3 Column 4 Column 5 5 VDC (mA) 9VDC (mA) 24V(mA) Current Sensors 1400 800 500 Pressure Sensors B Current Supplied 5-slot Base D3-05BDC C Current Required CPU Slot Slot 0 Slot 1 Slot 2 Slot 3 Encoders Temperature Sensors D3-330 300 50 0 D3-16NE3 0 130 0 D3-16NE3 0 130 0 D3-08TA-1 0 160 0 D3-08TA-1 0 160 0 50 50 0 360 680 0 1040 120 500 Pushbuttons/ Lights Process Relays/ Timers D Other Handheld prog D3-HPP E Maximum Current Required F Remaining Current Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Appendix Product Index Part # Index Volume 13 w w w. a u to m at i o n d i re c t . c o m / d l 305 Programmable Controllers e5-23 DL305 Power Requirements This section shows the amount of power supplied by the base power supplies and the amount of power used by each DL305 device. Note the base power supplies provide three internal voltages (5V, 9V, 24V). The chart shows how much power from each of these power sources is required for each DL305 device. Use this information when calculating the power budget for your system. In addition to the three internal power sources, the DL305 bases provide an external power connection. There is 24 VDC available from the 24 VDC output terminals on the bases (except D3-05BDC and D3-10BDC). The 24 VDC can be used to power external devices or DL305 modules that require external 24 VDC. The power used from this external 24 VDC output reduces the internal system 24 VDC that is available to the modules by an equal amount. When using the 24 VDC output at the base terminal, it is recommended that 100 mA not be exceeded. Power Consumed Device Power Supplied 5V(mA) 9V(mA) 24V(mA) Ext req. CPUs D3-330 D3-340 D3-350 300 300 500 50 20 0 0 0 0 0 0 0 10 25 25 148 112 224 224 68 0 0 0 0 10 10 100 0 0 0 0 0 0 0 0 0 0 DC Input Modules D3-08ND2 D3-16ND2-1 D3-16ND2F F3-16ND3F 0 0 0 0 Device 5V(mA) 9V(mA) 24V(mA) 24 V (mA) D3-05B-1 D3-08B-1 D3-10B-1 D3-05BDC D3-10BDC D3-05B-NR D3-08B-NR D3-10B-NR D3-05BDC-NR D3-10BDC-NR 900 900 900 900 900 900 900 900 900 900 0 0 0 AC/DC Input Modules D3-08NE3 D3-16NE3 0 0 10 130 DC Output Modules D3-04TD1 D3-08TD1 D3-08TD2 D3-16TD1-1 D3-16TD2 0 0 0 0 0 12 20 30 40 180 5 24 0 96 0 0 0 0 0 0 12 200 160 160 250 400 0 0 0 0 0 0 0 0 0 0 0 0 AC Output Modules D3-04TAS F3-08TAS-1 D3-08TA-1 D3-08TA-2 F3-16TA-2 D3-16TA-2 0 0 0 0 0 0 500 500 500 500 500 500 500 500 500 500 100 100 100 None None 100 100 100 None None Power Consumed Device AC Input Modules D3-08NA-1 D3-08NA-2 D3-16NA 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 5V(mA) 9V(mA) 24V(mA) External required Relay Output Modules D3-08TR F3-08TRS-1 F3-08TRS-2 D3-16TR 0 0 0 0 360 296 296 480 0 0 0 0 0 0 0 0 Analog Temperature and Thermocouple Modules F3-04ADS F3-08AD-1 F3-08THM-n F3-16AD F3-04DA-1 F3-04DAS 0 0 0 0 0 0 183 45 50 55 144 154 50 55 34 65 108 145 0 0 0 0 0 0 Communications and Networking D3-232 DCU D3-422 DCU FA-UNICON D3- DCM 500 500 0 0 0 0 0 300 0 0 0 0 Optional [email protected] Optional [email protected] 24V or [email protected] 100mA 0 10 70 5 112 0 0 0 0 0 50 50 0 0 0 0 0 0 0 0 0 0 0 0 150 0 0 0 0 0 0 0 0 0 0 0 0 Specialty Modules D3-08SIM D3-HSC D3-TCSU 0 0 40 Programming D3-HP D3-HPP D2-HP 50 50 200 Specialty CPUs F3-OMUX-1 F3-OMUX-2 F3-PMUX F3-RTU 409 262 455 416 Operator Interface DV-1000 150 210 C-more Micro-Graphic Volume 13 e5-24 Programmable Controllers 1 - 80 0 - 633 - 0405 Dimensions and Installation It is important to understand the installation requirements for your DL305 system. This will help ensure that the DL305 products operate within their environmental and electrical limits. Plan for safety This catalog should never be used as a replacement for the user manual. The user manuals, D3-USER-M and D3-350-M (available for download from our web site), contain important safety information that must be followed. The system installation should comply with all appropriate electrical codes and standards. Company Information Specification Systems Overview Rating Storage Temperature Ambient Operating Temperature Ambient Humidity Vibration Resistance Shock Resistance Noise Immunity -4°F - 158°F (-20°C to 70°C) Programmable Controllers 32°F - 131°F (0° to 55°C) 30% - 95% relative humidity (non-condensing) MIL STD 810C, Method 514.2 Field I/O MIL STD810, Method 516.2 Software NEMA (ICS3-304) C-more & other HMI DL305 mounting depths Drives OK Soft Starters Motors & Gearbox 4.41” 112mm Base dimensions and mounting orientation 5” 127mm Use the diagrams to the right to make sure the DL305 system can be installed in your application. DL305 bases must be mounted horizontally to ensure proper airflow for cooling purposes. It is important to check these dimensions against the conditions required for your application. For example, it is recommended that you leave 1.5" depth for ease of access and cable clearance. However, your distance may be greater or less. Also, check the installation guidelines for the recommended cabinet clearances. Base and CPU Steppers/ Servos Airflow Motor Controls With 8-pt., 16-pt. I/O, or handheld Proximity Sensors Photo Sensors Limit Switches 5.94” 151mm 6.75” 171mm Encoders Base and CPU with DCU, or Thumbwheel interface Current Sensors With PROM Writer Unit (-lines) Pressure Sensors 9.0” 229mm With DCU and D3-DSCBL-2 connected See the Enclosures section in this catalog for an enclosure that may be suitable for your application Temperature Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. 2" 50mm min A B C Base D3-05B-1 <---> D3-08B-1 <---> D3-10B-1 <---> A B Power 2" 50mm min D Price Terminal Blocks & Wiring C 11.41" 290mm 10.63" 270mm 4.84” 123mm 3.54” Circuit Protection 2" 50mm min D Enclosures Tools 90mm P anel 15.55" 395mm 14.76" 375mm 4.84” 123mm 3.54” 90mm 18.30" 465mm 17.51" 445mm 4.84” 123mm 3.54” 90mm Component Chas s is Ground Braid Copper Lugs Pneumatics Appendix P anel or S tar Was hers S tar Was hers Ground Product Index Part # Index Volume 13 w w w. a u to m at i o n d i re c t . c o m / d l 305 Programmable Controllers e5-25
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